For Hartridge AVM Test Benches INJECTION PUMP TEST SPECIFICATIONS (096500-2010 INJECTION PUMP | 096500-2010 (VE4/10E2300RND201) | MANUFACTURER TOYOTA ENGINE TYPE 3C-TE VEHICLE MODEL PICNIC Governor Type Electronic control Timer Electronic contro! Injection Order A-B-C-D Injection interval 90° Rotation Clockwise viewed from drive side Rated Voltage av Dimension KF (ram) 5400.10 Dimension K (mm) 3.30 £0.10 Pump Select Switch No, (ECD Controller) 8 1. TEST CONDITIONS 1) Nozzle (093400-2370 (DN12SD12A) | 4) Feed Pressure 02 kglem* 2)Nozzle Opening Pressure | 16042 _kglon® 5)High Pressure Pipe | 2% @6%840 mm 3) Test Oi SAE J967 (IS04113) 6) Fuel Temperature | 40- 43°C (104 - 108.4 °F) 2. BREAK-IN DRIVE ECD CONTROLLER SETTING Pur Spood | Display | Injection Duty Ratio (rom) Selector | Quantity Command Command 1200 | SPEED | Lessthans0B 0 FOV Switch Condition Remarks No fuel leaks, no abnormal noise, and no abnormal temperature rising Drive more than 5 minutes. 3. INSPECTION OF FUEL TEMPERATURE SENSOR ECD CONTROLLER SETTING Pump Sensor Resistance Spot | Display | Injection Duty Ratio | FOV Switch Remarks (omy Selector | Quantity Gonmand 2) Command Fuel Temperature ~ ~ a 1.85 £1.15 4, INSPECTION OF Ne SENSOR, EOD CONTROLLER SETTING Pump —__| sensor Output Spood | Disslay | Inston Duty Rao | FOVSwich | Voltage Remarks (rpm) Selector Quantity, ‘Command () Command 50 | Np | = = = 0.1 or more, 5. ADJUSTMENT OF PUMP INTERNAL PRESSURE ump GD CONTROLLER SETTING Intoal Pressure Spood | Display | Injection Duty Rao | FCV Switch Remarks (om) | Selector | Quantity Gonmand (eater) command 2000 | SPEED 3A = 8.75 £0.15 By the regulating valve 100 | SPEED 585 = 20 ormoreFor Hartridge AVM Test Benches (09650-2010 6, OVERFLOW QUANTITY CHECK ECD CONTROLLER SETTING ump Overfow Quantity Speed | Display | Injection | DutyRatio | FCV Switch sar (tom) Selector | Quantity | Command (cc/1000st) Remarks command The overfow valve belonging 2000 | SPEED 49a ° - 167-267 _| tothe pump should be used for checking 7. ADJUSTMENT OF TIMER ECD CONTROLLER SETTING Pune Timer Stoke peed | Display | Injection | Duly Ratio | FOV Switch er Si Remarks (tpm) | Selector Quanity Command (mm) Command ° 70304024 2000 | SPEED 438 3 10303 0.24 ° 70302028 800 ‘SPEED 47 100 ° 200 | SPEED 585 ° 3.6 or more 700 | SPEED 585 ° 0 or more 8. SPV SCREW SETTING EOD CONTROLLER SETTING Pump [Display | injection Quanity | Duty Ratio | Target Quantiy | Target Quantity Speed | Selector" Command Command | [NO-CPS) AVM Remarks (com) (cci200st) | (ccra00st cyl) First | Second) Third digit | dat digit as | mas 0 | 0 0 | 0 | 260x020 | acoso Adstnd anda dats as | aust 0 | | 8 | 2862020 soneo.an Reka he tal crecton 200 faa) + | | © | t7e2020 | 11702020 | MMHRSPY eaew io gst NOTE! : Select "Record" positon everytime when recording the final correction value. i NOTE2 : When the correction value is raised by 1 level, the injection quantity is increased Lr approx. 0.04 0.08 co!200st NOTES : Keep the height of the SPV screw (shown in the figure) at 3.0 - 5.2 mm 9. PRESETTING FOR CAM ANGLE ADJUSTMENT ECD CONTROLLER SETTING Pump | Display | Injection Quantity Duty Ratio Target Quantity | Target Quantity ‘Speed | Selector Command Command [ND-CPS] AVM Remarks (rom) a (ce1200s1) | (ecra00steyl) First | Second] Third aight | agit | digit ais | aux | 2 | 0 | 0 | wo | 266202 | soosoao [isin lS das a [mom | 2 || | 0 | zeszeo | soosoz |feerdtetpalcordion NOTE : Select “Record” position every tine when recording the final correction value. “T(When the correction value is raised by 1 level, the injection quantity is increased approx. 0,04 - 0.06 ce/200stFor Hartridge AVM Test Benches 96500-2010 10. ADJUSTMENT OF CAM ANGLE ECD CONTROLLER SETTING Pump | Display | Injection Quantity | Duty Ratio FOV Speed Sater | ""Gommand” | Conard Swien| TAT | anders | Remarks (om) tea) First | Second | Third digit gt | digit | | Recorded | Adjust 2nd. and 375 Adjust 3 0 0 100 = 3.3205 injection | 3rd. digits to get command | "Target Angie” Record the nal as | Aust | 3 | | = — | correction value ‘oo NOTE : Never forget removing pressure sensor from piping 11. ADJUSTMENT OF FUEL DELIVERY Pump | ECD CONTROLLER SETTING | Fuel Delivery | Fuel Delivery | Max. Spread Speed “Display |, Fist | Duty Ratio | __IND-CPS) ‘AVM In Delivery | Reference | Remarks (1) Selector |" Digit | Command | (Ce!200stcyl) | (ecizo0steyl) | (°°) 700 Adjust | 4 ° S70L024 | Sa1z02 — | aba FCT, 100 Adjust | 5 0 | 1320¢049 | 12192040 | 120 sec-soe {When the 375 Adjust. | 6 ° 2asso1s | 309+018 036 | 431-471 | values raised 375 Adjust 7 oO 10.38 + 0.24 11.2520.24 _ 50C - 542 | by 1 level, the 800 Adjust | 8 ° 5824016 | 6654016 = | 4an-asc [nection 800 Adjust | 9 ° t1ga02¢ | t2e6202¢ | 050 | 4Da-516 | shereased 1000 Adjust. A ° 4602016 | 5502016 — | 309-407 | approx. 4000 Adjust. |B ° 4340022 | 14392022 | 050 aeA-520 |0.04- 0.08 2000 Adjust | ° 3.984018 | 44340.18 — | 298-268 7 2000 Agjust | 0 ° s192+024 | 11702028 | 040 | 421-453 1700 Adjust ° 12a62030 | 13342030 — — | cheek 2500 Adjust | F ° 5424050 | 5674050 - — | check NOTE : In cace of out of standard value at check points, adjust again rom "SPV screw setting? procedure. “Tits Digit: Fist digit (The leftest of 3 digits) of "Injection Quantity Command Value" input switch 12. TIMING MARK RE-MARKING POSITION Based on oyinder: A Cam it distance (plunger) should be 1.32 mm