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facial surface produced in the mixer. phenylethyl alcohol between water and Texas lignite tar a t the rate of 1000 gal-
I n this country, this has been studied by several organic solvents was studied lons per stream day, with aqueous
a light-scattering technique in the past in glass spray towers of a variety of sizes methylalcohol and hexane as the double
several years, and a similar technique is ( 7 5 0 ) . End effects were marked, but an solvents,
now used in the Soviet Union ( 5 3 0 ) . empirical correlation of the over-all Pulsed Columns. Individual-phase
T h e speed of the impeller producing mass-transfer coefficients was nevertheless mass-transfer resistances were studied
uniformity of liquid-liquid dispersions produced in terms of familiar dimension- by using the partially miscible, two-
was measured ( 3 5 0 ) and correlated with less numbers. In another study (250), component system isobutyl alcohol-
the various fluid properties and vessel acetic acid or uranyl nitrate was ex- water and determining the degree of
dimensions for a mixer made from a 300- tracted in 1-inch diameter columns with mutual saturation ( 7 7 0 ) . An elaborate
mm. round-bottomed flask. A similar the organic phase dispersed. in either one discussion of the observed results, based
technique, together with a sedimentation or a series of columns each fed with fresh on the film theory, accompanies this
method, led others ( 2 3 0 ) to a relation- solvent. T h e extraction rates were report. The major influences upon the
ship between the surface produced, the better than when the interface was main- mass-transfer resistances are film rupture
fluid properties, and the vessel charac- tained at the center of the column, with and reformation, together with the inter-
teristics, which is much simpler than both phases dispersed. A report from facial area of the dispersed phase drop-
those heretofore proposed by others. India ( 7 7 0 ) deals with the extraction of lets. The last predominates, and en-
Still another Soviet work ( 3 6 0 ) uranyl butyrate in a laboratory spray largement of this area is the principal
revealed the presence of dual emulsions column. effect of pulsation.
when the dispersed phase viscosity was Heat transfer, rather than extraction, The improvement of extraction rates
large in comparison with that of the between mercury drops and water was when pulsation is used has been demon-
continuous phase. This led to still a studied in a spray column ( 3 8 0 ) . T h e strated by several studies. I n one of
different correlation. Theoretical rela- column efficiency decreased markedly these (780), a 2.7-inch diameter tower
tionships between the average drop size with increased length, which is indicative was fitted with a single conventional per-
and the principal velocity of the agitated of strong end effects. The unusual flow forated plate, with a downspout for the
liquid were developed ( 7 0 0 ) . pattern developed by the continuous continuous phase. In the extraction of
Settling of the dispersion is equally phase which was observed undoubtedly benzoic acid between water and toluene,
important. T h e various factors in- contributes to the limited usefulness of moderate pulsation resulted in little im-
fluencing settling and coalescence and the spray columns. as has been noted in many provement in the rates, but when the
devices currently in use to deal with the extraction studies. For example, a pulsed volume exceeded the light liquid
problem have been reviewed ( 7 0 0 ) . I n substantial portion of the water by-passed feed rate, the number of transfer units in
the extraction of uranium leach liquors, the mercury drops, and, in addition, the tower could be more than tripled.
where solvent losses caused by incomplete there was evidence that the water sur- The advantage of this construction over
settling are an important factor in evalu- rounding the drops traveled downward the customary pulsed sieve plates without
ating process costs, the entrainment losses with them (a form of backmixing). downspouts is that the tower cannot be
were effectively monitored in the region Packed Columns. Peclet numbers flooded by inadequate pulsation. In a
of 33 p.p.m. by introducing carbon-14- for longitudinal backmixing have been 1.5-inch tower with sieve plates at 1.97-
labeled decane into the kerosine ( 2 7 0 ) . measured for dispersed and continuous inch spacing and without downspouts,
Settling and emulsion dificulties in the phases in towers packed with spheres or the same system gave comparable heights
uranium extraction are intensified if rings ( 2 2 0 ) . Kerosine, mineral oil, and of transfer units as in the above research,
unclarified slurries, rather than clear water comprised the systems. If the when pulsed ( 4 0 ) .
leach liquors. are extracted. Omission of dispersed phase does not wet the packing, The extraction of phenol from gas
the clarification is economical, however. the Peclet number decreases with in- works waste waters with butyl acetate as
Solvent entrainment increases with in- creased flow rate of the continuous phase solvent in a pulsed sieve-plate column
creased slurry density up to about 50% and with decreased rate of the dispersed was also studied ( 2 4 0 ) . Economy in
solids in the slurry ( 9 ) . Part of the en- phase. If the dispersed phase wets the construction owing to lower tower heights
trained solvent can be recovered by dilu- packing, the numbers decrease with in- when pulsation is used is emphasized.
tion with water, and entrainment can be creased flow of either phase. I t was con- Another study ( 7 0 ) involved the easily
reduced by addition of hydrophilic agents cluded that if backmixing in the dispersed extracted system acetic acid-methyl
(organic sulfonates) before contacting phase is a limiting factor in the column isobutyl ketone-water in a 2.3-inch diam-
with the solvent. A fundamental study
utilized simple synthetic slurries ( 5 0 0 ) .
performance, then the continuous phase
should wet the packing.
I t has been demonstrated that iron
eter sieve-plate pulsed column. The
mass-transfer coefficients reported are
corrected for longitudinal backmixing,
.
Settling was enhanced by increased
temperature u p to a t least 40' C. and by may be successfully separated from and the backmixing diffusivities are also
decreased pH. Electrostatic coalescence aluminum as the salicylhydroxamic acid given. Both are correlated as functions
speeds u p the settling in a new process for chelate by extraction into butanol in a of flow rate, pulse amplitude, and fre-
desulfurizing naphthas ( 3 7 0 ) . packed column ( 3 7 0 ) . quency.
T h e use of low viscosity hexane (rather Rotating-Disk Columns. Phenol and A useful summary of existing data from
than kerosine) to carry tributyl phosphate gas oil were used as double solvents to pulsed perforated-plate columns has
in the extraction of uranium leach slurries fractionate a mixture of aromatic hydro- been compiled ( 4 7 0 ) . Some 665 ex-
has improved many phases of the ex- carbons and gasoline in a tower 4.16 perimental flooding points have been
traction operation ( 6 0 ) . A mixer-settler cm. in diameter ( 4 8 0 ) . At superficial correlated using the customary ex-
plant uses centrifugal pumps as mixers solvent rates corresponding to 1.6 to ponential functions of dimensionless
and avoids emulsions with the slurry by 4.8 feet per hour and at speeds of 200 to groups, with the constants worked out on
recycling settled extract back to the 300 r.p.m., the stage efficiencies were 4 an IBM-650 digital computer. T h e re-
pump to keep the organic-to-aqueous to 6%. sulting relation, in equation and nomo-
ratio high. The Texas Power and Light Co. is graph form, represents the data to within
Spray Towers. In the Soviet Union, using an extractor 3 feet in diameter and 19.6y0. Over-all HTU's for 285 data
the extraction of vanillin, guaicol, and 16 feet tall with 24 stages to fractionate points representing extraction from the
Miscellaneous Processes. There (2D) Ballard, A. E., Brigham, H. R. (to (38D) Pierce, R. D., Dwyer, 0. E.,
are many. Some of the most interesting U. S . Atomic Energy Comm.), U. S. Martin, J. J., A.1.Ch.E. Journal 5 , 257
Patent 2,858,196 (Oct. 28, 1958). (1959).
include the extraction of food-grade (3D) Chem. Eng. 66, 98 (March 23, 19593. (39D) Podbielniak, W. J., Gavin, .4. M.,
phosphoric acid from acid-treated phos- (4D) Choff6, B., Gladel, Y . L., Rev. insl. Kaiser, H. R., J . Am. 021 Chemists’ SOC.
phate rock solutions with butyl alcohol franG. pdtrole et Ann. combustibles liquides 36, 238 (1959).
(7E), the production of synthetic glycerol 14, 108 (1959). (40D) Pohlenz, J. B. (to Universal Oil
(5D) Cronan, C. S., Chem. Eng. 6 6 , 66 Products Co.), U. S . Patent 2,872,295
( 5 E ) , production of coffee concentrate (May 4, 1959). (Feb. 3, 1959).
(75E), and applications in the autoxida- (6D) Ibid., p. 28, (Nov. 2, 1959). (41D) Potnis, G. V., Bijawat, H. C.,
tion process for manufacture of hydrogen (7D) Eguchi, W., Nagata, S., Kagahu Doraiswamy, L. K., IND. ENG. CHEM.
Kogaku 2 3 , 1 4 6 (1959). 51. 645
- . - (1959).-
peroxide (6E, 8E-IOE, 73E, 77E). An (8D) Eguchi, W., Nagata, S., others, Ibid.,
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