Manual de Partes Motor c17-c22-c28-c12-c16-c20 Con Power Star 0500 Control

Parts Manual
Generator Set
with PowerCommand® 1.1 Control or PowerStart 0500 Control
C17 D5
C22 D5
C28 D5
C12 D6
C16 D6
C20 D6
English-Original Instructions 06-2016 A030H979 (Issue 6)

Parts Manual Publication A030H979
Model: C17 D5 - C20 D6 And C17 D5e - C20 D6e Issue 6 - 06 - 2016
“Intentionally Left Blank”
Page 2 Copyright © 2016 Cummins Inc.

Publication A030H979 Parts Manual
Issue 6 - 06 - 2016 Model: C17 D5 - C20 D6 And C17 D5e - C20 D6e
Table of Contents
Page No
SECTION A (Base Engine Parts).................................................................................................5
Air Induction System ....................................................................................................................... 6
Alternator Mounting......................................................................................................................... 7
Crank Shaft & Piston Assembly ...................................................................................................... 8
Cylinder Block ..................................................................................................................................9
Cylinder Head ............................................................................................................................... 11
Cylinder Head Cover..................................................................................................................... 13
Fan assembly................................................................................................................................ 14
Flywheel / Housing / Rear End Oil Seal ........................................................................................ 15
Fuel Injection Equipment............................................................................................................... 16
Joints and Gaskets........................................................................................................................ 18
Lubricating Oil Filter ...................................................................................................................... 20
Lubricating Oil Pump..................................................................................................................... 21
Lubricating Oil Sump..................................................................................................................... 22
Mounting Bracket...........................................................................................................................23
Rocker Shaft Assembly ................................................................................................................. 24
Starter Motor ................................................................................................................................. 25
Timing Gear & Camshaft............................................................................................................... 26
Water Pump Assembly.................................................................................................................. 28
SECTION B (Upfit Parts)........................................................................................................... .. 30
Accessory Installation ................................................................................................................... 31
Actuator Installation (0179-5677)..................................................................................................32
Air Cleaner Installation (0179-6334) ............................................................................................. 33
Battery Charger Installation (0179-6474) ...................................................................................... 35
Battery Installation (0179-6405) .................................................................................................... 36
Battery Installation (0179-6471) .................................................................................................... 38
Cable Electrical ............................................................................................................................. 40
Circuit Breaker Installation (0179-6451)........................................................................................ 41
Control Panel Installation (0179-6449).......................................................................................... 47
Control Panel Installation (0179-6450).......................................................................................... 49
Copyright © 2016 Cummins Inc. Page 3

Page No.
Cooling System Installation (0179-6336) ...................................................................................... 51
Cooling System Installation (A047X769) ...................................................................................... 53
Cooling System Installation (A032W724))..................................................................................... 55
Enclosure Installation (0179-6477) ................................................ .............................................. 57
Engine Installation (A034U136) .................................................................................................... 59
Fuel System Installation (0179-6479) ........................................................................................... 61
Fuel System Installation (0179-6526) ........................................................................................... 6 3
Guard Installation (0179-6430) ..................................................................................................... 65
Generator Assembly ..................................................................................................................... 67
Generator Assembly ..................................................................................................................... 69
Generator Installation (A044S096)................................................................................................ 73
Heater Installation (0179-6413)..................................................................................................... 74
Heater Installation (A045Z062) ..................................................................................................... 75
Label Installation (0179-5341)....................................................................................................... 77
Muffler Installation (0179-6339) .................................................................................................... 78
PMG Kit (0541-1760) .................................................................................................................... 80
Sensor Installation (0179-6407) .................................................................................................... 81
Skid Installation (0179-6370-02) ...................................................................................................82
Skid Installation (0179-6371) ........................................................................................................ 84
Skid Installation (0179-6384) .......................................................................................................100
Silencer Exhaust Installation (A045G847) ...................................................................................102
Switch Installation (0179-6482)................................................................................................... 104
Switch Installation (0179-6483)................................................................................................... 106
Solenoid Installation (0179-6409-02) .......................................................................................... 108
Wiring Shield Installation ............................................................................................................. 109

SECTION A
(Base Engine Parts)

Air Induction System
Item Part No. Description Qty

1 0154-3305 MANIFOLD INDUCTION 1
2 0154-3276 JOINT-INDUCTION MANIFOLD TO CYLINDER HEAD 1
3 0850-2103-01 WASHER SPRING - INDUCTION MANIFOLD TO CYLINDER HEAD 7
SETSCREWASHER SPRING LK
4 0800-6457-01 SETSCREW-INDUCTION MANIFOLD TO CYLINDER HEAD 7
5 A055M128 PLUG INDUCTION MANIFOLD 1
6 A055M132 WASHER INDUCTION MANIFOLD TO PLUG 1
7 0154-3273 MANIFOLD EXHAUST 1
8 0155-4807 GASKET EXH M/F OUTLET FLANGE 2
9 0520-2684-23 STUD - CYLINDER HEAD TO EXHAUST MANIFOLD AND OUTLET FLANGE 4
10 0509-0501-04 WASHER PLAIN - CYLINDER HEAD STUD TO EXHAUST MANIFOLD 4
11 0860-2095-04 NUT - EXHAUST MANIFOLD RETAINING 4
12 0509-0501-08 WASHER PLAIN - EXHAUST MANIFOLD OUTLET FLANGE 3
13 0850-2103-02 WASHER SPRING - EXHAUST MANIFOLD OUTLET FLANGE 3
14 0800-6461 SETSCREW - EXHAUST MANIFOLD OUTLET FLANGE 3
15 A055L759 DUST CAP 1
Page 6
Alternator Mounting

1 0191-2459 ALTERNATOR (TYPE A115 WITH 'W' TERMINAL) 1
1A 0512-0440 PULLEY – ALTERNATOR 1
2 0191-2490 BRACKET ALTERNATOR 2
3 0520-2684-04 STUD, BRACKET ALTERNATOR 2
4 0850-2103-02 WASHER SPRING 2
5 0860-2095-02 NUT, STUD BRACKET ALTERNATOR 2
6 0800-6457-08 BOLT ALTERNATOR TO BRACKET 1
7 0850-2103-02 WASHER - SPRING 2
8 0512-0439 NUT - ALTERNATOR 1
9 0520-2684-08 STUD 1
10 0850-2103-02 WASHER SPRING 1
11 0860-2095-02 NUT 1
12 0512-0439 LEVER –ALTERNATOR 1
13 0800-6457-07 BOLT 1
14 0850-2103-02 WASHER – SPRING 1
15 0800-6457-07 NUT 1

Crank Shaft & Piston Assembly

1 0104-2186 CRANKSHAFT ASSEMBLY (CONSIST OF CRANKSHAFT, BALANCING 1
WEIGHTS AND BOLTS AND NUTS)
2 0515-0326 KEY CRANKSHAFT 1
3 0507-0038 GEAR - CRANKSHAFT 1
4 0512-0442 PULLEY CRANKSHAFT 1
5 0104-2136 WASHER-CRANKSHAFT PULLEY RETAINING SETSCREW 1
6 0800-6457-02 SETSCREW-CRANKSHAFT PULLEY RETAINING 1
7 0541-1538 BEARING CRANKSHAFT MAIN-COMPLETE SET-STANDARD SIZE 1
7A 0114-0440 BEARINGS, CRANKSHAFT MAIN, COMPLETE SET 0.010" OVER SIZE 1
7B 0114-0441 BEARINGS, CRANKSHAFT MAIN, COMPLETE SET 0.020" OVER SIZE 1
7C 0114-0442 BEARINGS, CRANKSHAFT MAIN, COMPLETE SET 0.030" OVER SIZE 1
8 0541-1565 WASHER MAIN BEARING THRUST SET STANDARD 2
9 A044Y197 WASHER MAIN BEARING THRUST SET STANDARD – 0.007” OVERSIZE 2
10 0114-0433 CONNECTING ROD ASSEMBLY WITH BUSH, BOLT & NUT LESS BEARING 3
11 0114-0439 BUSH CONNECTING ROD SMALL END 3
12 0114-0431 BOLT, CONNECTING ROD TO CAP 6
13 0114-0434 NUT CONNECTING ROD TO CAP BOLT 6
14 0114-0429 BEARING-CONNECTING ROD BIG END(STANDARD) 6
14A 0114-0435 BEARING-CONNECTING ROD BIG END 0.010" OVERSIZE 6
14B 0114-0436 BEARING-CONNECTING ROD BIG END 0.020" OVERSIZE 6
14C 0114-0437 BEARING-CONNECTING ROD BIG END 0.030" OVERSIZE 6
15 0112-0331 PISTON ASSY.(S325 PRETOPPED-63S30029) KIT (X2.5 G2) 3
15 0541-0318 PISTON ASSEMBLY KIT – WITH PISTON - GUDGEON PIN AND CIRCLIP 3
16 0541-1441 PISTON RINGS ASSEMBLY S2/S325/S433 TR II & TR III (X2.5G2) 3
16 0541-1560 PISTON RINGS ASSEMBLY 3
17 0518-0789 CIRCLIP – GUDGEON PIN RETAINING 2
Page 8 Copyright© 2016 Cummins Inc.

Cylinder Block

Cylinder Block

1 0110-4007 S3 CYLINDER BLOCK ASSEMBLY -CUMMINS APPLICATION 1
--- A050H231 LONG BLOCK ASSY 3
2 0110-4010 LINER - CYLINDER BLOCK 3
3 0517-0419 PLUG - CYLINDER BLOCK WATER JACKET 5
4 0517-0427 PLUG - CYLINDER BLOCK WATER RAIL 1
5 0517-0424 PLUG - CYLINDER BLOCK PRESSURE RAIL FRONT AND REAR 2
6 0155-4819 JOINT - TACHOMETER BLANKING PLATE 1
7 A044S153 PLATE - TACHOMETER DRIVE BLANKING 1
8 A051F719 FLANGED BOLT ( M8 * 1.25 *20)- 10.9 2
8A A055M122 FLANGED BOLT (M8X1.25X20)- 10.9 ( PRE-COATED) 1
9 0520-2684-10 STUD -CYLINDER BLOCK(FUEL FILTER FACING) 1
10 0517-0458 DRAIN PLUG - CYLINDER BLOCK 1
11 0502-1768 ADAPTOR - LUBRICATING OIL PRESSURE GAUGE 1
12 0509-0505 WASHER –PIPE CYLINDER BLOCK TO FUEL INJECTION PUMP 1
13 0502-1629 BANJO BOLT – CYLINDER BLOCK TO FUEL INJECTION 1
14 0509-0511 ‘O’ RING –REAR BEARING CAP THIMBLE 2
15 0502-1661 THIMBLE - CRANKSHAFT BEARING CAP LOCATING 8
16 0800-6457-03 SETSCREW - MAIN BEARING CAP TO CYLINDER BLOCK – REAR CAP 2
17 0800-6457-04 SETSCREW - BEARING CAP TO CYLINDER BLOCK 6
18 0323-2631 JOINT - CYLINDER BLOCK WATER INLET CONNECTION 1
19 0130-8071 CONNECTION - CYLINDER BLOCK WATER INLET 1
20 0509-0496 WASHER - WATER INLET CONNECTION SETSCREW 2
21 A055M122 FLANGED BOLT (M8X1.25X20)- 10.9 ( PRE-COATED) 1
21A A051F719 FLANGED BOLT ( M8 * 1.25 *20)- 10.9 1
22 A055M137 PIPE - PRESSURE RAIL TO CAM CHAMBER ASSEMBLY 1
23 0502-1629 BANJO - BOLT 4
24 0509-0505 WASHER - BANJO BOLT 8
25 0123-2388 PIPE - CAM CHAMBER TO CYLINDER HEAD ASSEMBLY 1
26 0110-3998 GASKET - CYLINDER HEAD 1
Page 10
Cylinder Head

Cylinder Head

1 A055M144 CYLINDER HEAD ASSEMBLY(MAJOR)-S3 ENGINES(1257) 1
1 0110-4148 CYLINDER HEAD ASSEMBLY MAJOR KIT 1
2 0110-4011 JOINT - CYLINDER HEAD REAR END COVER PLATE 1
3 0319-7108 PLATE - CYLINDER HEAD REAR END COVER 1
4 0850-2103-03 WASHER SPRING - CYLINDER HEAD REAR END COVER PLATE 6
RETAINIG SETSCREW
5 0800-6474-02 SETSCREW - CYLINDER HEAD REAR END COVER PLATE RETAINING 6
6 0155-4923 JOINT - CYLINDER HEAD WATER OUTLET BODY 1
7 0130-8072 BODY - CYLINDER HEAD WATER OUTLET 1
8 0850-2103-02 WASHER SPRING - WATER OUTLET BODY TO CYLINDER HEAD 2
SETESCREW
9 0800-6457-19 SETSCREW - CYLINDER HEAD TO WATER OUTLET BODY 1
10 0800-6457-18 SETSCREW - WATER OUTLET BODY TO CYLINDER HEAD 1
11 0850-2103-02 WASHER SPRING - OUTLET BODY TO CYLINDER HEAD SETSCREW 2
12 A055M122 FLANGED BOLT (M8X1.25X20)- 10.9 ( PRE-COATED) 1
12A A051F719 FLANGED BOLT ( M8 * 1.25 *20)- 10.9 2
13 0130-7882 THERMOSTAT(ALT.PART NO.DE005284/00032550 1
13 0130-7787 THERMOSTAT 1
14 0110-4027 VALVE INLET 3
15 0110-4028 VALUE EXHAUST 3
16 0110-4012 GUIDE - EXHAUST AND INLET VALVE 6
17 0110-4013 WASHER - INLET & EXHAUST VALVE SPRING LOCATING 6
18 0110-4029 SEAL - VALVE STEM 6
19 0110-4030 SPRING - EXHAUST & INLET VALVE 6
20 0110-4031 CAP - VALVE SPRING 6
21 0110-4032 COTTER - VALVE SPRING (SERVICED IN PAIRS) 6
22 0520-2684-15 STUD - CYLINDER BLOCK TO CYLINDER HEAD RHS HOLE 3
23 0114-0434 NUT - CYLINDER HEAD RETAINING 3
24 0115-0545 TAPPET 6
25 0115-0537 LOCKNUT - TAPPET ADJUSTING SCREW 6
26 0800-6474-16 SCREW - TAPPET ADJUSTING 6
27 0155-4923 JOINT - WATER OUTLET CONNECTION TOP 1
28 A044S174 CONNECTION - CYLINDER HEAD WATER OUTLET 1
29 0520-2684-20 STUD - WATER OUTLET CONNECTION 1
30 0520-2684-13 STUD - WATER OUTLET CONNECTION 1
31 0850-2103-02 WASHER SPRING -WATER OUTLET CONNECTION STUD 1
32 0860-2095-02 NUT 2
33 0403-7086 PLATE - ENGINE LIFTING REAR 1
34 0520-2684-04 STUD - LIFTING PLATE FRONT & REAR 2
35 0509-0501-08 WASHER PLAIN - REAR LIFTING PLATE RETAINING NUT 1
36 0850-2103-02 WASHER SPRING - REAR LIFTING PLATE RETAINING NUT 2
37 0860-2095-02 NUT - REAR LIFTING PLATE RETAINING 2
38 0403-7085 PLATE - ENGINE LIFTING FRONT 1
39 0110-4014 SETSCREW - CYLINDER HEAD TO CYLINDER BLOCK SHORT 6
40 0110-4015 SETSCREW - CYLINDER HEAD TO CYLINDER BLOCK LONG 9
Page 12
Cylinder Head Cover

1 0134-5378 COVER - CYLINDER HEAD (FOUR HOLE MOUNTING) 1
2 0115-0533 JOINT - CYLINDER HEAD COVER FOR FOUR HOLE MOUNTING 1
3 0509-0569 / 0509-0497 RUBBER SEAL - CYLINDER HEAD COVER RETAINING SETSCREW 4
(4 HOLE MOUNTING)
4 0526-2416/0509-0501-01 WASHER METALLIC - CYLINDER HEAD COVER SETSCREW 4
(FOUR HOLE MOUNTING)
5 0800-6474-02 SETSCREW - CYLINDER HEAD TOP COVER RETAINING 4
(FOUR HOLE MOUNTING)
6 0518-0782 CLIP EXTENSION HOSE TO CYLINDER HEAD COVER 1
7 A055M145 PIPE BREATHER EXTENSION 1
8 0306-5361 COIL SPRING - BREATHER PIPE EXTENSION INSERT 1
9 0518-0792 CLIP - BREATHER PIPE SUPPORT 2
10 0509-0501-04 WASHER PLAIN - SETSCREW BREATHER PIPE CLIP SUPPORT 2
11 0850-2103-03 WASHER SPRING - SETSCREW BREATHER PIPE CLIP SUPPORT 1
12 0800-6474-01 SETSCREW - CLIP BREATHER PIPE SUPPORT 1
13 0509-0501-02 WASHER SETSCREW - BREATHER PIPE CLIP SUPPORT ( LOWER) 1
14 0509-0501-02 WASHER SPRING - SETSCREW BREATHER PIPE CLIP SUPPORT 1
15 0800-6474-13 SETSCREW - CLIP BREATHER PIPE SUPPORT (LOWER) 1

Fan Assembly

1 0511-0246 BELT - ALTERNATOR DRIVING (COGGED TYPE) 1
2 0406-1247 WASHER TAB - FAN TO WATER PUMP PULLEY SETSCREW 2
3 A044Y181 SETSCREW 4
Page 14
Flywheel / Housing / Rear End Oil Seal

1 0104-2116 HOUSING CRANKSHAFT REAR END OIL SEAL ASSEMBLY 1
COMPRISING PLATE REF 02 & 03
2 0509-0494 SEAL CRANKSHAFT REAR END 1
3 0516-2127 DOWEL CYLINDER BLOCK 2
4 0101-0861 JOINT - REAR END OIL SEAL HOUSING TO CYLINDER BLOCK 1
5 0850-2103-03 WASHER SPRING - OIL SEAL HOUSING TO CYLINDER BLOCK 9
6 0800-6474-02 SETSCREW - OIL SEAL HOUSING TO CYLINDER BLOCK 9
7 0104-2117 HOUSING FLYWHEEL 1
8 0516-2127 DOWEL - CYLINDER BLOCK TO ADAPTOR PLATE 2
9 0520-2684-05 STUD 6
10 0850-2103-02 SPRING WASHER 8
11 0860-2095-02 NUT 8
12 0104-2142 FLYWHEEL & STARTER RING ASSEMBLY (40DE0257+00410264) 1
12 0104-2187 FLYWHEEL & STARTER RING ASSEMBLY 1
13 0507-0025 RING STARTER 1
14 0851-2004 WASHER TAB - FLYWHEEL TO CRANKSHAFT SETSCREW 3
15 0800-6474-09 SETSCREW - FLYWHEEL TO CRANKSHAFT 6

Fuel Injection Equipment
29

Fuel Injection Equipment

1 0147-0920 FUEL INJECTION PUMP (X2.5 G2) (Bosch Part No : F002A0Z341) 1
1 0147-0998 FUEL INJECTION PUMP (X2.5 G4) (Bosch Part No: F002A0Z545) 1
2 0147-0926 ADAPTOR - FUEL INJECTION PUMP GEAR 1
3 0516-2129 DOWEL – DRIVE GEAR LOCATING 1
4 0149-2889 JOINT - FUEL PUMP TO TIMING CASE 1
5 0507-0037 GEAR - FUEL PUMP DRIVE 1
6 A051F719 FLANGED BOLT ( M8 * 1.25 *20)- 10.9 3
7 0520-2684-08 STUD - TIMING CASE TO FUEL INJECTION PUMP 3
8 0509-0501-04 WASHER PLAIN - FUEL INJECTION PUMP RETAINING NUT 3
9 0850-2103-03 WASHER SPRING - FUEL INJECTION PUMP RETAINING NUT 3
10 0860-2095-04 NUT - FUEL INJECTION PUMP RETAINING 2
11 0860-2094 NUT - FUEL INJECTION PUMP RETAINING 1
12 A055L872 PIPE FUEL INJECTION NO. 1 CYLINDER ASSY. 1
12 A055L811 HIGH PRESSURE PIPE NO:1 FOR S325 CIL - LIST NO:-3150 1
13 A055M047 PIPE FUEL INJECTION NO. 2 CYLINDER ASSY. 1
14 A055M048 PIPE FUEL INJECTION NO. 3 CYLINDER ASSY. 1
14A 0501-1148 KIT- HIGH PRESSURE PIPE ASSY(99DE0203/4/5) 1
15 0406-1248 PLATE - FUEL INJECTION PIPE VIBRATION DAMPER RETAINING 4
16 0130-8004 DAMPER - FUEL INJECTION PIPE DAMPER 4
17 0800-6457-05 SCREW - FUEL INJECTION PIPE DAMPER 2
18 0860-2095-05 NUT - FUEL INJECTION PIPE DAMPER SCREW 2
19 0147-0921 NOZZLE & HOLDER ASSY.(C17D5,C22D5,C28D5) 3
19 0147-0999 NOZZLE & HOLDER ASSY.(C12D6,C16D6,C20D6) 3
20 0509-0498 WASHER – NOZZLE SEATING 3
21 0123-2389 ASSY ATOMISER LEAKOFF PIPE 1
22 0509-0501-09 WASHER - BANJO BOLT 6
23 0502-1630 BOLT BANJO 3
24 A042Z429 PIPE ASSEMBLY - FUEL OIL LEAK OFF TO FIP RETURN 1
25 0501-1092 PIPE ASSEMBLY - FUEL INJECTION TO TANK 1
26 A055M146 WASHER-PIPE CYLINDER BLOCK ASSY TO FUEL INJECTION PUMP 2
27 0502-1629 BANJO BOLT-PIPE CYLINDER BLOCK ASSY TO FUEL INJECTION PUMP 1
28 A055M147 PIPE FUEL PUMP DRAIN ASSY 1
29 0121-0258 FEED PUMP (Bosch Part No. 9 440 030 030) 1

Joints and Gaskets

Joints and Gaskets

A055M675 JOINTS AND GASKETS MAJOR OVERHAUL KIT(01 TO 21) 1set
A055M678 JOINTS AND GASKETS BOTTOM OVERHAUL KIT 1set
(PLATE REF NO.6 TO 13, 15, 16, 17, 19, 20 & 21)
A055M680 JOINT AND GASKETS TOP OVERHAUL KIT 1set
(PLATE REF. NO. 01 TO 05, 14 & 18)
1 0110-3998 GASKET - CYLINDER HEAD 1
2 0154-3276 JOINT - INDUCTION MANIFOLD TO CYLINDER HEAD 1
3 0115-0533 JOINT - CYLINDER HEAD COVER 1
4 0155-4923 JOINT - CYLINDER HEAD WATER OUTLET BODY 1
5 0110-4011 JOINT - CYLINDER HEAD REAR END COVER 1
6 0234-1097 JOINT TIMINGS CASE TO CYLINDER BLOCK 1
7 0102-1543 JOINT - SUMP TO CYLINDER BLOCK ASSEMBLY 1pair
8 0101-0861 JOINT - REAR END HOUSING TO CYLINDER BLOCK 1
9 A051F905 JOINT - LUB.OIL.FILTER 1
10 0122-0931 JOINT - LUBRICATION OIL FILLER 1
11 0132-0531 JOINT - WATER PUMP BACK PLATE 1
12 A055M148 JOINT -PDC-WATER INLET CONNECION 1
13 A043A632 JOINT - LUBRICATING OIL SUCTION PIPE FLANGE TO LUBRICATING 1
OIL PUMP
14 0155-4807 GASKET EXH M/F OUTLET FLANGE 2
15 A044S204 JOINT - FRONT COVER TO TIMING CASE 1
16 0509-0514 JOINT - SUMP TO CYLINDER BLOCK REAR 1
17 0509-0507 JOINT - SUMP TO CYLINDER BLOCK FRONT 1
18 0155-4923 JOINT CYLINDER HEAD WATER OUTLET BODY TO HEAD 1
19 0149-2889 JOINT - FUEL INJECTION PUMP TO TIMING CASE 1
20 0155-4819 JOINT - TACHOMETER HOUSING TO CYLINDER BLOCK 1
21 A044S207 JOINT - INSPECTION COVER TO TIMING CASE 1

Lubricating Oil Filters

1 0122-0935 GASKET OIL FILTER 1
2 0122-0928 HEAD-FILTER 1
3 0800-6457-06 SCREW-HEX HD 2
4 0122-0922 ELEMENT LUBE OIL FILTER (FFL PART NO: LF16087) 1

Lubricating Oil Pump

1 0120-1404 PUMP - LUBRICATING OIL ASSEMBLY 1
2 0306-5359 PLUNGER 1
3 0850-2103-03 WASHER SPRING - LUBRICATING. OIL PUMP ASSEMBLY TO FRONT 3
BEARING CAP SETSCREW
4 0800-6474-14 SETSCREW - LUBRICATING OIL PUMP ASSEMBLY TO FRONT 3
BEARING CAP
5 0507-0034 LUBRICATING OIL PUMP - IDLER GEAR ASSEMBLY 1
6 0501-1095 CIRCLIP - PUMP IDLER GEAR RETAINING 1
7 0123-2392 PIPE - LUBRICATING OIL DELIVERY, PUMP TO CYLINDER BLOCK 1
8 0502-1649 GLAND NUT - LUBRICATING OIL PUMP AND DELIVERY PIPE 2
9 A044T349 OLIVE - LUBRICATING OIL DELIVERY PIPE 2
10 0123-2390 PIPE LUBRICATING OIL SUCTION ASSEMBLY – FLANGE TYPE 1
11 A043A632 JOINT - LUBRICATING, OIL SUCTION PIPE FLANGE TO PUMP 1
12 A044Y170 WASHER TAB - LUBRICATING OIL SUCTION PIPE FLANGE 2
13 0800-6474-08 SETSCREW - SUCTION PIPE TO OIL PUMP 2

Lubricating Oil Sump

1 0102-1556 SUMP - LUBRICATING OIL 1
2 0509-0507 JOINT - SUMP TO CYLINDER BLOCK FRONT 1
3 0509-0514 JOINT - SUMP TO CYLINDER BLOCK REAR 1
4 0102-1543 JOINT - LUBRICATING OIL SUMP TO BLOCK ASSEMBLY 1
5 A040T497 TUBE - LUBRICATING OIL SUMP DIPSTICK 1
6 A040T496 DIPSTICK - LUBRICATING OIL SUMP ASSEMBLY 1
7 0509-0500 ‘O’ RING 1
8 0517-0429 PLUG - SUMP DRAIN 1
9 0123-2431 FILLER - LUB OIL ASSEMBLY 1
10 0159-1741 CAP - LUB OIL FILLER 1
11 0122-0931 JOINT - LUB OIL FILLER 1
12 0520-2684-10 STUD - OIL FILLER MOUNTING 4
13 0850-2103-03 SPRING WASHER 4
14 0860-2095-04 NUT 4
15 0850-2103-03 WASHER SPRING - LUB OIL SUMP TO CYLINDER BLOCK 14
16 0800-6474-02 SETSCREW - LUB OIL SUMP TO CYLINDER BLOCK 14

Mounting Brackets

1 A055M687 BRACKET-ENGINE FRONT MTG F.I.P SIDE 1
2 A055M690 BRACKET-ENGINE FRONT MTG (ALTERNATER SIDE) 1
3 0520-2685 STUD - FRONT MOUNTING 8
4 0509-0501-07 WASHER 8
5 0860-2095-01 NUT 8

Rocker Shaft Assembly

1 0115-0550 ROCKER - SHAFT ASSEMBLY CONSIST OF PLATE REF NO -02 TO 13 1
2 0115-0551 SHAFT ROCKER 1
3 0517-0417 PLUG - ROCKER SHAFT END 2
4 0518-0791 CIRCLIP - ROCKER SHAFT LOCATING 2
5 0306-5362 SPRING - ROCKER SHAFT FRONT AND REAR 2
6 0148-1372 SPRING - ROCKER SHAFT CENTER 1
7 0115-0549 BRACKET - ROCKER SHAFT 4
8 A055L760 LEVER - ROCKER R.H. ASSEMBLY 3
9 A055L763 LEVER - ROCKER L.H. ASSEMBLY 3
10 A055R770 DISTANCE PIECE - ROCKER LEVER 4
11 0123-2393 PIPE - ROCKER SHAFT OIL FEED ASSEMBLY 1
12 A055M697 BUSH - ROCKER LEVER 6
13 0123-2382 CONNECTION - ROCKER SHAFT OIL FEED PIPE 1
14 0520-2684-12 STUD - ROCKER SHAFT BRACKET 4
15 0509-0501-08 WASHER - ROCKER SHAFT BRACKET RETAINING 4
16 0860-2095-02 NUT - ROCKER SHAFT BRACKET RETAINING 4

Starter Motor

1 0191-2460 MOTOR STARTER (2SM114)(LUCAS TVS MAKE) 1
2 0850-2103-04 SPRING WASHER 3
3 0800-6474-15 SETSCREW - STARTER MOTOR TO FLYWHEEL HOUSING 3

Timing Gear & Camshaft
Page 26
Timing Gear & Camshaft

1 0103-0857 TIMING CASE (CAST IRON) 1
2 0234-1097 JOINT - TIMING CASE TO CYLINDER BLOCK 1
3 0103-0849 COVER - TIMING CASE BOTTOM 1
4 A051F916 FLANGED BOLT (M8X1.25X30)- 10.9 2
5 0850-2103-03 WASHER SPRING - TIMING CASE TO CYLINDER BLOCK SETSCREW 12
6 0800-6474-14 SETSCREW - TIMING CASE TO CYLINDER BLOCK 12
7 0850-2103-03 WASHER SPRING - TIMING CASE TO CYLINDER BLOCK SETSCREW 2
8 0800-6474-03 SETSCREW - TIMING CASE TO CYLINDER BLOCK (LONG) 2
9 0516-2131 DOWEL - IDLER GEAR HUB LOCATING 1
10 A044S222 HUB - IDLER 1
11 0507-0036 GEAR - IDLER 1
12 0319-7283 PLATE - IDLER GEAR RETAINING 1
13 0509-0501-19 TAB WASHER - IDLER GEAR HUB SETSCREW 1
14 0800-6457-17 SETSCREW - IDLER GEAR HUB TO CYLINDER BLOCK 1
15 0105-0756 CAMSHAFT WITH BUSH 1
16 0507-0039 GEAR - CAMSHAFT DRIVING 1
17 0850-2103-03 WASHER SPRING - DRIVING GEAR TO CAMSHAFT SETSCREW 3
18 0800-6474-02 SETSCREW - DRIVING GEAR TO CAMSHAFT 3
19 0818-1177-01 RIVET - CAMSHAFT THRUST SPRING TO TIMING CASE FRONT COVER 1
20 0130-8000 SPRING - CAMSHAFT THRUST 1
21 A044Y587 COVER- TIMING CASE FRONT ASSY(INCLUDES THRUST SPRING&SEAL) 1
22 A044S204 JOINT - FRONT COVER TO TIMING CASE 1
23 A055L774 BOLT - TIMING COVER TO TIMING CASE 2
24 0800-6474-11 BOLT - TIMING COVER TO TIMING CASE 1
25 0509-0501-12 WASHER - TIMING CASE BOLT FRONT COVER TO TIMING CASE NUT 3
26 0850-2103-03 WASHER SPRING - TIMING CASE FRONT COVER BOLT TO TIMING 3
CASE NUT
27 0860-2095-08 NUT - TIMING CASE FRONT COVER BOLT TO TIMING CASE SETSCREW 3
28 0850-2103-03 WASHER SPRING - TIMING CASE BOLT FRONT COVER TO TIMING 2
CASE NUT
30 0850-2103-02 WASHER - TIMING COVER TO TIMING CASE 2
32 A044S207 JOINT - INSPECTION COVER TO TIMING CASE COVER 1
33 0103-0847 COVER - TIMING CASE INSPECTION 1
34 0850-2103-01 WASHER - TIMING CASE COVER INSPECTION 6
35 0800-6474-10 SETSCREW - TIMING CASE COVER INSPECTION 6
36 A044S583 SEAL - TIMING CASE FRONT COVER OIL SEAL 1
37 0850-2103-03 WASHER SPRING - TIMING CASE FRONT COVER TO TIMING CASE 3
38 0800-6474-13 SETSCREW - FRONT COVER TO BOTTOM COVER 3
39 0850-2103-03 WASHER - FRONT COVER TO TIMING CASE SETSCREW 8
40 0800-6474-08 SETSCREW - FRONT COVER TO TIMING CASE 9
41 0520-2684-08 STUD - TIMING CASE FRONT COVER TO ADJUSTING 1

Water Pump Assembly

1 0132-0501 WATER PUMP ASSEMBLY 1
2 A044S082 PULLEY 1
3 0132-0510 SHAFT - WATER PUMP(INTEGRAL BEARING TYPE) 1
4 0323-2591 SEAL - WATER PUMP UNITIZED 1
5 0132-0509 IMPELLER - WATER PUMP 1
6 0132-0531 JOINT - WATER PUMP BACK PLATE 1
7 0541-1564 WATER PUMP KIT (INCLUDES SL. NO. 3,4,5 & 6) 1
8 0130-7998 BACK PLATE - WATER PUMP TO BODY TO TIMING CASE FRONT COVER 1
9 0503-2993 HOSE - BYPASS CONNECTION TO WATER PUMP BODY 1
10 0503-3033 CLIP - WATER CONNECTION HOSE 2
11 0503-3016 HOSE - WATER PUMP OUTLET TO CYLINDER BLOCK WATER INLET 1
12 0503-3034 CLIP - WATER CONNECTION HOSE 2
13 0520-2684-06 STUD - WATER PUMP MOUNTING 3
14 0850-2103-03 SPRING WASHER 4
15 0860-2095-04 NUT 4
16 A055M181 STUD - WATER PUMP TO TIMING CASE COVER (LONG) 1

“Intentionally Left Blank”

SECTION B
(Upfit Parts)
Page 30
Accessory Installation with

PS0500
1
2

1 0305-1057 REGULATOR VOLTAGE 1
2 0800-6520-04 SCREW HEX FLG HD (M5 X 0.8 X 30L) 4

Actuator Installation (Optional)

4
3
2
SEE DETAIL A
1
5
6
DETAIL A

1 0146-0894 LINK THROTTLE 1
2 0306-5358 ACTUATOR 1
3 0526-2400-22 WASHER FL (M6) 2
4 0800-6494-11 SCREW HEX HD (M6 X 1 X 20L) 2
5 0850-2114-07 WASHER SPR LK (M6) 2
6 0860-2127-09 NUT HEX (M6 X 1) 2
7 $/394 MAGNETIC PICKUP 1
Page 32
Air Cleaner Installation (0179-6334)

3
12
11
2
4
10
8 9
9
8
7
6

Air Cleaner Installation (0179-6334)
1 A045V036 SUPPORT, AIR FILTER 1

2 0140-4331 AIR FILTER ASSEMBLY, (FFL PART NO: AH19468) 1
# 0140-4088 ELEMENT AIR FILTER, PRIMARY (FFL PART NO: AF25904) 1
3 0140-4255 COVER, AIR FILTER 1
4 A046N563 HOSE, ELBOW 4
5 0800-6520-38 SCREW, HEX FLANGE HEAD 4
6 0850-2114-11 WASHER, LOCK 4
7 0860-2127-13 NUT, HEX 2
10 0503-3094 CLAMP, HOSE 1
11 0503-2922 CLAMP 1
12 0140-4213 INDICATOR, SERVICE -
# 0110-4179 EJECTOR VALVE -
Page 34
Battery Charger Installation (0179-6474)
2
3
1 0526-2400-16 WASHER, FLAT 4

2 0850-2114-04 WASHER, LOCK 4
3 0814-2166-01 SCREW, FLAT HEAD 4
4 0338-5414 HARNESS, ACCESSORY 1
5 A040Y367 CHARGER, BATTERY 1

Battery Tray Installation (A034U095)
8
6
3
4
Page 36
Battery Tray Installation (A034U095)

1 A034F667 SHEET INSULATION 1
2 0416-1455 BATTERY (Non Serviceable Item) 1
3 0416-1459 HOLD DOWN BATTERY 1
4 0416-1458 ROD BATTERY HOLD DOWN 2
5 0850-2114-07 WASHER SPR LK (M6) 2
6 0860-2127-09 NUT HEX (M6) 2
7 0416-1390-06 CABLE BATTERY (Positive) 1
8 0416-1391-06 CABLE BATTERY (Negative) 1

Battery Installation

With Tray
10
7
6
4
11
5
9
2
6
1
8
INSULATION MOUNTING ARRANGEMENT
Page 38
Battery Installation

With Tray

1 0416-1460 TRAY-BATTERY 1
2 A034F667 INSULATION 3
3 0416-1455 BATTERY (Non Serviceable Item) 1
4 0416-1459 HOLDDOWN-BATTERY 1
5 0416-1458 ROD-BATTERY HOLDDOWN 2
6 0850-2114-07 WASHER-SPR LK 6
7 0860-2127-09 NUT-HEX 2
8 0526-2400-22 WASHER-FL 4
9 0800-6494-12 SCREW-HEX HD 4
10 0416-1390-07 CABLE-BATTERY 1
11 0416-1391-08 CABLE-BATTERY 1

Cable Electrical

1 0335-0262 CABLE ELECTRICAL 1
Page 40
Circuit Breaker Installation

Single Phase
15
7 19
8
16
18
17 1
24,25
14 2
6
7
8
9
10,11,12,13
24 25
DETAILED VIEW
FOR LABEL-INFORMATION


1 0300-6644 PANEL-CONTROL REF
2 0319-7546 BRACKET-CIRCUIT BRKR 1
3 0526-2400-22 WASHER-FL (M6) 4
4 0850-2114-07 WASHER-SPR LK (M6) 4
5 0800-6494-11 SCREW-HEX HD (M6 X 1 X 20L) 4
6 0403-7426 RAIL-MOUNTING 1
7 0526-2400-19 WASHER-FL (M5) 6
8 0850-2114-05 WASHER-SPR LK (M5) 6
9 0800-6494-05 SCREW-HEX HD (M5 X 0.8 X 20L) 2
10 0320-2488-12 CIRCUIT BREAKER (2P,50A) 1
14 0814-2166-01 SCREW-FL HD XREC (M4 X 0.7 X 10L) 4
16 0800-6494-03 SCREW-HEX HD (M5 X 0.8 X 12L) 4
17 $' TRASNFORMER-CURRENT (200/5) 1
18 0332-4457 TERMINAL BLOCK (4 SQ. MM) 6
19 0307-3194 RELAY-LOCKOUT 2
20 0338-5356-05 HARNESS-POWER (16 SQ. MM) - FOR 50A (NOT SHOWN) 1
21 0338-5356-06 HARNESS-POWER (25 SQ. MM) - FOR 63A & 80A (NOT SHOWN) 1
24 0098-8981-01 LABEL-INFORMATION 1
Page 42

Single Phase 2 Wires 1
19
15 24,25,26
18
17
5
4
3
7
8
16
14 2
6
7
8
9
10
26
24 25
DETAILED VIEW

3 0526-2400-22 WASHER-FL (M6) 4
4 0850-2114-07 WASHER-SPR LK (M6) 4
5 0800-6494-11 SCREW-HEX HD (M6 X 1 X 20L) 1
7 0526-2400-19 WASHER-FL (M5) 6
8 0850-2114-05 WASHER-SPR LK (M5) 6
9 0800-6494-05 SCREW-HEX HD (M5 X 0.8 X 20L) 2
16 0800-6494-03 SCREW-HEX HD (M5 X 0.8 X 12L) 4
17 $' CURRENT TRANSFORMER (200/5) 2
Page 44

Three Phase
25
19
7 1
8
20
21,22,23
24 31,32,33,34
2
3
18 7
8
9
10
31 32 33 34
DETAILED VIEW


4 0526-2400-22 WASHER-FL (M6) 4
5 0850-2114-07 WASHER-SPR LK (M6) 4
6 0800-6494-11 SCREW-HEX HD (M6 X 1 X 20L) 4
7 0526-2400-19 WASHER-FL (M5) 6
8 0850-2114-05 WASHER-SPR LK (M5) 6
9 0800-6494-05 SCREW-HEX HD (M5 X 0.8 X 20L) 2
20 0800-6494-03 SCREW-HEX HD (M5 X 0.8 X 12L) 4
21 0315-1793-01 TRANSFORMER-CURRENT (50/5) - For 20A 3
22 0315-1781-03 TRANSFORMER-CURRENT (100/5) - For 25A, 32A, 40A & 50A 3
23 0315-1781-01 TRANSFORMER-CURRENT (200/5) - For 63A, 80A & 100A 3
26 0338-5355-01 HARNESS-POWER (3-PHASE 4-WIRE) - For 20A, 25A & 32A (Not Shown) 1
27 0338-5355-02 HARNESS-POWER (3-PHASE 4-WIRE) - For 32A, 40A & 50A (Not Shown) 1
28 0338-5355-03 HARNESS-POWER (3-PHASE 4-WIRE) - For 50A & 63A (Not Shown) 1
29 0338-5355-04 HARNESS-POWER (3-PHASE 4-WIRE) - For 100A (Not Shown) 1
30 0338-5355-05 HARNESS-POWER (3-PHASE 4-WIRE) - For 80A & 100A (Not Shown) 1
31 0098--01 LABEL-INFORMATION 1
Page 46
&RQWURO3DQHO,QVWDOODWLRQ
(PS0500)


(PS0500)
,WHP 3DUW1R 'HVFULSWLRQ 4W\

1 0300-6644 PANEL CONTROL 1
2 0308-1277 SWITCH PUSH BUTTON (EMERGENCY) 1
3 0300-6445 CONTROL ASSY 1
4 0526-2400-16 WASHER FL (M4) 4
5 0803-2025-01 SCREW SET SLTD (M4 X 0.7 X 10L) 4
6 0307-3196 BRACKET RELAY 1
7 0850-2114-07 WASHER SPR LK (M6) 2
8 0800-6494-10 SCREW HEX HD (M6 X 1 X 16L) 2
9 0403-7426 RAIL MOUNTING 1
10 0526-2400-19 WASHER FL (M5) 2
11 0800-6494-04 SCREW HEX HD (M5 X 0.8 X 16L) 2
12 0307-3197 RELAY CONTROL (AUXILIARY) 1
13 0307-3194 RELAY LOCKOUT 4
14 0508-1354 GROMMET 1
15 $9 HARNESS ENGINE (PS 0500) 1
16 0338-5374 HARNESS AC (1 PHASE) 1
17 0338-5378 HARNESS TRANSFORMER (1 PH) 1
18 0338-5375 HARNESS AC (3 PH) 1
19 0338-5380 HARNESS TRANSFORMER (3 PH) 1
20 0338-5379 HARNESS TRANSFORMER 1
21 0338-5392 HARNESS AC (1 PHASE,2WIRE) 1
22 0308-1278 BEZEL SWITCH (E STOP) 1
24 0803-2025-01 SCREW SET SLTD (M4 X 10L) 2
2 $1 &$5'&21752/
Page 48
(PC 1.1)

6(('(7$,/$

'(7$,/$

(PC 1.1)
1 0300-6644 PANEL CONTROL 1
2 0319-7548 PLATE MOUNTING 1
4 0327-1617-01 PCB ASSEMBLY (PCC 1302 CTRL) 1
6 0327-1507 PCB ASSEMBLY (DYNAMO GOV) 1
7 0307-3196 BRACKET RELAY 1
9 0307-3197 RELAY CONTROL (AUXILIARY) 1
10 0307-3194 RELAY LOCKOUT 2
11 $6 HARNESS ENGINE (PCC 1302) 1
13 0338-5379 HARNESS TRANSFORMER 1
15 0338-5380 HARNESS TRANSFORMER (3 PHASE) 1
16 0526-2400-19 WASHER FL (M5) 12
17 0800-6494-06 SCREW-HEX HD (M5 X 0.8 X 25L) 10
18 0850-2114-03 WASHER SPR LK (M4) 4
19 0814-2166-02 SCREW FL HD XREC (M4 X 0.7 X 15L) 8
20 0860-2127-05 NUT HEX (M4 X 0.7) 4
21 0850-2114-05 WASHER SPR LK (M5) 2
22 0800-6494-04 SCREW-HEX HD (M5 X 0.8 X 16L) 4
23 0508-1354 GROMMET 1
24 0308-1278 BEZEL SWITCH (E STOP) 1
Page 50
Cooling System Installation

Enclosed models except C28D5
13
4
14 19
6
13
1
3
5 17
7
8
15 10
2
19
18
16
11
12 VIEW X
13

1 A049C525 RADIATOR 1
2 A049S121 PRESSURE CAP WITH CHAIN 1
# A049D247 COWL ASSY -
# A049S122 RECOVERY BOTTLE ASSY -
3 A049R014 GUARD, FAN 1
4 0503-3188 HOSE, WATER 1
5 0503-3187 HOSE, WATER 1
6 0503-2926 CLAMP 2
7 0526-2400-25 WASHER, FLAT 4
8 0850-2114-09 WASHER, LOCK 2
9 0800-6494-28 SCREW, HEX HEAD 2
10 0860-2127-12 NUT, HEX 2
11 0130-8508 GUARD, PULLEY 1
12 0850-2114-07 WASHER, LOCK 2
13 0800-6494-11 SCREW, HEX HEAD 2
15 0503-3095 CLAMP, HOSE 1
16 0526-2400-22 WASHER, FLAT 2
17 A044L007 CLAMP, HOSE 1
18 A047P219 PLATE 2
19 0098-7895 LABEL, WARNING 2
# A049R663 SEAL, RADIATOR 0.55
# 0130-8455 CORE, RADIATOR 1
Page 52
Issue
CoolingSystem Installation (A047X769)
Open set models except C28D5 13
4
13
6
19
14
X
5 1
17
7
15 8
10
2
19
18
16
11
12
13
VIEW X

Cooling System Installation (A047X769)

Open set models except C28D5
1 A049C525 RADIATOR 1
2 A049S121 PRESSURE CAP WITH CHAIN -
# A049D247 COWL ASSLY -
# A049S122 RECOVERY BOTTLE ASSLY -
3 A049R014 GUARD, FAN 1
4 0503-3188 HOSE, WATER 1
5 0503-3187 HOSE, WATER 1
6 0503-2926 CLAMP 2
7 0526-2400-25 WASHER, FLAT 4
8 0850-2114-09 WASHER, LOCK 2
9 0800-6494-28 SCREW, HEX HEAD 2
10 0860-2127-12 NUT, HEX 2
11 0130-8508 GUARD, PULLEY 1
12 0850-2114-07 WASHER, LOCK 2
13 0800-6494-11 SCREW, HEX HEAD 2
15 0503-3095 CLAMP, HOSE 1
16 0526-2400-22 WASHER, FLAT 2
17 A044L007 CLAMP, HOSE 1
18 A046N647 GUARD, RADIATOR 1
19 0098-7895 LABEL, WARNING 2
# A049R663 SEAL, RADIATOR 0.55
# 0130-8455 CORE, RADIATOR 1
Page 54
Cooling System Installation (A032W724)

C28D5
18

Cooling System Installation (A032W724)

C28D5
1 A049R022 RADIATOR 1
# A054M624 OIL DRAIN 1
# A054M626 SHROUD RADITAOR 1
# A054M630 SHROUD FAN 1
# A054M632 RADIATOR GUARD 2
2 A032W710 GUARD,PULLEY 4
3 A049R018 GUARD,FAN 2
4 0850-2114-07 WASHER,LOCK 2
5 0800-6494-11 SCREW,HEX HEAD 2
6 A032W474 HOSE,RADIATOR 1
7 0503-2926 CLAMP 2
8 A032W472 HOSE,RADIATOR 2
9 A032W476 BRACE,RADIATOR 14
10 0526-2400-25 WASHER,FLAT 1
11 0800-6494-28 SCREW,HEX HEAD 2
12 0850-2114-09 WASHER,LOCK 1
13 0860-2127-12 NUT,HEX 1
14 0526-2403-28 WASHER,FLAT 2
15 0850-2114-11 WASHER,LOCK 2
17 0098-7895 LABEL,WARNING 1
18 A054M622 PRESSURE CAP 1
# A049R663 SEAL,RADIATOR 1

Enclosure Installation (0179-6477)
12 1
11
10
5 2
7
3
8
4
DETAIL A
DETAIL B

Enclosure Installation (0179-6477)
1 A049P779 ENCLOSURE (Non Serviceable Item) 1

2 0526-2400-37 WASHER, FLAT 4
3 0850-2114-17 WASHER, LOCK 4
4 0800-6519-06 SCREW, HEX HEAD 4
5 0526-2400-25 WASHER, FLAT 24
6 0800-6494-28 SCREW, HEX HEAD 12
7 0850-2114-09 WASHER, LOCK 12
8 0860-2127-11 NUT, HEX 12
9 A044R737 SEAL, ENCLOSURE 12
10 A035N047 WASHER, FLAT 12
11 0406-1221 HINGE 4
12 0406-1225 LOCK, DOOR 2

Engine Installation (A034U136) 9
18
13 4
14
6
7
15
2
3
1 16 12
11
14
17
10

Engine Installation (A034U136)
1 A046V668 BRACKET, ENGINE 1

2 A046V679 BRACKET, ENGINE 1
3 0130-8184-02 BRACKET, RADIATOR 1
4 0099-2598 NAMEPLATE, ENGINE 1
5 0818-1181-01 RIVET, ROUND HEAD 2
6 0509-0550 WASHER, SEALING 1
7 0517-0444 PLUG, CAP 1
8 A049X910 VALVE, BALL 1
9 0517-0443-02 PLUG, DRAIN 1
10 0517-0451 PLUG, HOLE 6
11 0526-2400-61 WASHER, FLAT 8
12 0850-2114-13 WASHER, LOCK 8
13 0205-0392 FAN 1
14 0850-2114-09 WASHER, LOCK 8
15 0800-6494-31 SCREW, HEX HEAD 4
16 0526-2400-25 WASHER, FLAT 4
17 0800-6494-29 SCREW, HEX HEAD 4
18 0511-0246 BELT 1

Fuel System Installation
SEE DETAIL B
19
6
9
5
15 10
11
7
14
13 12
16 1
17 2
18
8
3,4
DETAIL B

Fuel System Installation

1 0319-7535 PLATE MOUNTING 1
2 0148-1392 BRACKET FUEL SYSTEM 1
3 0526-2400-22 WASHER FL (M6) 4
4 0850-2114-07 WASHER SPR LK (M6) 4
5 0800-6494-11 SCREW-HEX-HD (M6 X 1 X 20L) 4
6 0504-0291 VALVE FUEL 1
7 0505-2564 ADAPTER PIPE (1/2”BSP BLK HD) 2
8 0505-2563 ADAPTER PIPE (1/2”BSP X 1/2” BSP) 4
9 0502-1739 UNION HOSE 2
10 0501-1167-02 LINE FUEL 1
11 0501-1167-03 LINE FUEL 1
12 0502-1740 COUPLING TUBE 2
13 0098-8969 LABEL INFORMATION 1
14 0098-8968 LABEL INSTRUCTION 1
15 0098-8967 LABEL INSTRUCTION 1
16 0503-3216-01 HOSE FUEL 1
17 0503-3216-02 HOSE FUEL 1
18 0503-3217-02 HOSE FUEL 1
19 0503-3217-03 HOSE FUEL 1

Fuel System Installation (0179-6526)

15 14 22 16 21
22
18
20
13
18
17
20
19
24 23
5
9
7
8
6
2a
10

Fuel System Installation (0179-6526)

2 0149-2832 FUEL WATER SEPERATOR ASSEMBLY 1
2a A049J423 ELEMENT FUEL WATER SEPERATOR (FFL PART NO: FS1275) 1
6 A041C964 WASHER, SEALING 2
7 A041B481 BOLT, BANJO 1
8 A041C965 WASHER, SEALING 2
9 A041B483 BOLT, BANJO 1
10 0503-2927 HOSE, FUEL 1
11 0501-1183 LINE, FUEL 1
12 0501-1174 LINE, FUEL 1
13 A041U699 HOSE, FUEL 1
14 A044S688 BRACKET, SUPPORT 1
15 A044S690 BRACKET, SUPPORT 1
16 A041W263 CLIP, HOSE 1
17 A048W352 STRAINER, FUEL 1
18 A040S398 TUBE, FUEL SUPPLY 1
19 A040P830 HOSE, FUEL 1
20 A041W261 CLAMP, HOSE 4
22 0860-2137 NUT, HEX FLANGE 2
23 A040M834 ADAPTER, HOSE 1
24 A046G653 VALVE,CHECK 1

Guard Installation
SEE DETAIL C
4 3
5
6
DETAIL C
SEE DETAIL D
DETAIL D

Guard Installation

1 0234-1123 BRACKET GUARD 1
2 $' GUARD EXHAUST 1
3 $' BRACKET GUARD 1
4 0526-2400-22 WASHER FL (M6) 4
5 0850-2114-07 WASHER SPR LK (M6) 4
6 0850-6494-11 SCREW-HEX-HD (M6 X 1 X 20L) 2
7 0850-6494-10 SCREW-HEX-HD (M6 X 1 X 16L) 2

Generator Assembly
OPTION CLASS GENERATOR 50Hz (13KVA) - 1PH
– 0200-3373 GENERATOR ASSLY (DEDICATED (PI 044G)---150,163°, 220,230,240V) 1

– 0200-3374 GENERATOR ASSLY (DEDICATED (PI 044H)---125°, 220,230,240V) 1

Generator Assembly

– 0200-3323 GENERATOR ASSLY (RECONNECTED (PI 044G)---163°, 190,200,208V) 1
– 0200-3329 GENERATOR ASSLY (RECONNECTED (PI 044H)

1
---125,150,163°, 190,200,208,220V)
– 0200-3330 GENERATOR ASSLY (RECONNECTED (PI 044H)---125,150,230,240,254V) 1
– 0200-3376 GENERATOR ASSLY (DEDICATED (PI 044H)125,150,163°, 3220,230,240V) 1
– 0200-3377 GENERATOR ASSLY (DEDICATED (PI 144F)105°, 220,230,240V) 1

Generator Assembly

GENERATOR ASSLY (DEDICATED (PI 044F)
– 0200-3380 ---125,150,163°, 220,230,240V) 1
– 0200-3381 GENERATOR ASSLY (DEDICATED (PI 044G)---105°, 220,230,240V) 1
– 0200-3402 GENERATOR ASSLY (RECONNECTED (PI 044H)---150,163°, 230,240V) 1

Generator Assembly

GENERATOR ASSLY (RECONNECTED (PI 044F)
– 0200-3393 1
---125,150,163°, 208,220,230,240V)
– 0200-3394 1
---125,150,163°, 240,254,266,277V)
– 0200-3395 1
---125,150,163°, 416,440,460,480V)
GENERATOR ASSLY (RECONNECTED (PI 044G)
– 0200-3396 1
---105,125,150°, 208,220,230,240V)
– 0200-3397 GENERATOR ASSLY (RECONNECTED (PI 044G) 1
---105,125,150°, 240,254,266,277V)
GENERATOR ASSLY (RECONNECTED (PI 044G)
– 0200-3398 1
---105,125,150°, 416,440,460,480V)

GENERATOR ASSLY (DEDICATED (PI 044G)
– 0200-3381 1
---105,125,150,163°, 220,230,240V)
– 0200-3382 GENERATOR ASSLY (DEDICATED (PI 044H)---125°, 220,230,240V) 1

– 0200-3396 GENERATOR ASSLY (RECONNECTED (PI 044G)---150,163°, 230,240V) 1
– 0200-3397 GENERATOR ASSLY (RECONNECTED (PI 044G)---150,163°, 266,277V) 1
– 0200-3398 GENERATOR ASSLY (RECONNECTED (PI 044G)---105°, 460,480V) 1
GENERATOR ASSLY (RECONNECTED (PI 044H)
– 0200-3399 1
---105,125,150,163°, 208,220,230,240V)
– 0200-3400 ---105,125,150,163°, 208,220,230,240V) 1
– 0200-3401 1
---105,125,150,163°, 416,440,460,480V)

Generator Assembly with Modified Alternator Coupling Disc
1 A051A786 ALTERNATOR WITH COUPLING DISC (C22D5/C16D6/C20D6) (CORE D) 1
2 A051A788 ALTERNATOR WITH COUPLING DISC (C22D5) (CORE E) 1
3 A051A791 ALTERNATOR WITH COUPLING DISC (C28D5) (CORE F) 1
4 A050P581 ALTERNATOR WITH COUPLING DISC (C28D5) (CORE G) 1
5 1
A051A793 ALTERNATOR WITH COUPLING DISC (C20D6) (CORE D, WINDING 06)
6 A050X925 ALTERNATOR WITH COUPLING DISC (C20D6) (CORE E) 1
7 A053a726 SERVICE KIT 1


Generator Installation (A044S096)
1
2
3
1 A043H668 WASHER, FLAT 1

2 0850-2114-11 WASHER, LOCK 2
3 0800-6494-43 SCREW, HEX HEAD 1
5 0338-5398 HARNESS, GROUND 1

Heater Installation (Alternator)
2
3
4

0333-0813-01 HEATER ASSY (12V,30W) 1
0333-0813-02 HEATER ASSY (24V,30W) 1
1
0333-0813-03 HEATER ASSY (115V,30W) 1
0333-0813-04 HEATER ASSY (230V,30W) 1
2 0526-2400-19 WASHER FL (M5) 2
3 0850-2114-05 WASHER-SPR LK 2
4 0800-6494-04 SCREW-HEX-HD (M5 X 0.8 X 16L) 2
5 A034L149 HARNESS, EXTENSION 1

Heater Installation (Coolant) (A045Z062)

12 13
15
14
8 8
4
10
3
8
1 7
11

Heater Installation (A045Z062)
1 0333-0811 BRACKET, HEATER 1

2 0800-6494-25 SCREW, HEX HEAD 2
A053P320 HEATER, COOLANT (230V) 1
3
A048R449 HEATER, COOLANT (115V) 1
4 0505-2483 FITTING, NIPPLE 1
5 0505-2484 FITTING, PIPE TEE 1
6 0503-3154-04 HOSE, COOLANT 1
7 0503-3154-06 HOSE, COOLANT 1
8 0503-3036-02 CLAMP, HOSE 4
10 0526-2400-22 WASHER, FLAT 2
11 0860-2127-09 NUT, HEX 2
12 0332-4457 HOUSING,TERMINAL 2
13 0321-0418 HOLDER, FUSE 1
14 0321-0417-03 FUSE 1
15 0307-3194 RELAY, LOCKOUT 1

Label Installation (0179-6265)
1 0098-8097 LABEL - EARTHING

2 0098-7895 LABEL - DO NOT LIFT
3 0098-8280 LABEL - INFORMATION
4 0098-8613 LABEL - INFORMATION (FUEL - OUT)
5 0098-8612 LABEL - INFORMATION (FUEL - IN)
6 0098-8586 LABEL - INFORMATION
7 0098-8098 LABEL - INSTRUCTION
8 0098-8101 LABEL - INFORMATION (LIFTING EYE)
9 0098-8975 LABEL - DO NOT LIFT
10 0098-8998 LABEL - INFORMATION (SHIPPING BRACKET)
11 0098-8094 LABEL - PRESSURIZED LIQUID
12 0098-8095 LABEL - WARNING
14 0098-8987 LABEL - INFORMATION (ENGINE COOLANT)
15 0098-8130 LABEL - ROTATING PARTS
16 0098-8102 TAG - FUEL IN
17 0098-8103 TAG - FUEL OUT
18 0098-8105 TAG - OIL FILL
19 0098-8988 LABEL- INFORMATION (ENGINE LUB-OIL)
20 0098-8100 LABEL - INSTRUCTION
21 0098-2594-01 LABEL - GENSET
22 0098-7902-03 LABEL - LOGO
22 0098-7902-01 LABEL - LOGO
23 0098-8093 LABEL - CAUTION (RADIO INTER)
24 0098-8981-01 LABEL - INFORMATION (PHASE - LABELS)
28 0098-8983 LABEL - INFORMATION (CONTROLS)
29 0098-2594-02 NAME PLATE - GENSET
30 0098-8322 LABEL - INFORMATION (ALARM INSTALLATION)
31 0098-8873 LABEL - INFORMATION (PYROMETER APPLICATION)
32 0098-8099 LABEL - DANGER (AUTOSTART)

Muffler Installation (0179-6339)
16
10
9
8
4
5
3
18
17
2
14
11
7
12
13
15 1

Muffler Installation (0179-6339)

1 0155-5046 SILENCER 1
2 0155-5076 GASKET,EXHAUST 3
3 0155-5055 PIPE,EXHAUST 1
4 A041L675 PIPE,EXHAUST 1
6 A041L677 PIPE,EXHAUST 1
7 A041J450 CLAMP 1
8 0526-2400-28 WASHER,FLAT 3
9 0850-2114-11 WASHER,LOCK 3
10 0800-6494-43 SCREW,HEX HEAD 3
11 0526-2400-25 WASHER,FLAT 14
12 0800-6494-27 SCREW,HEX HEAD 2
13 0850-2114-09 WASHER,LOCK 12
14 0800-6494-28 SCREW,HEX HEAD 12
15 0860-2127-11 NUT,HEX 12
16 A045L113 JACKET,EXHAUST 1
17 A043E354 PIPE,EXHAUST 1
18 A040X192 RAIN CAP 1

PMG Kit (0179-6414)
10
Y 1
2
SECTION Y-Y
3,4 5
7,8
Y
9
SECTION X-X
X

1 450-1050 EBS ASSEMBLY PS0500 1
450-1053 EBS ASSEMBLY PC 1.1
2 005-04109 HEX HD SCREW FLG (M6 X 16) 4
3 015-41816 HEX HD BOLT (M10 X 80 LG) 1
4 028-31509 RECTANGULAR SPR WASHER STEEL ZP (M10) 1
5 054-20508 DOWEL 1
6 450-16009 COVER EBG MOUNTING 1
7 016-40612 HEX HD SEREW STEEL ZP (M5 X 8) 3
8 028-31506 RECTANGULAR SPR WASHER STEEL ZP (M5) 3
9 191-10061 NDE COVER 1
10 005-04074 HEX HD TAPTITE SCREW STEEL ZP (M5 X 16) 4

Sensor Installation
4 2 3

1 0193-0430-01 SENDER PRESSURE 1
2 0505-2470-02 BUSHING REDUCER 1
3 0193-0529-01 SENSOR TEMPERATURE 1
4 $= SENDER LOW COOLANT 1

6NLG,QVWDOODWLRQ
PI 044 H Frame
Capacity 150 Ltrs

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6(('(7$,/%

'(7$,/% '(7$,/'

Skid Installation

PI 044 H Frame
Capacity 150 Ltrs
1 0403-7367 CHASSIS 1on sesrviceable item 1
2 0403-7413 SPACER 2
4 0402-0968-01 ISOLATOR,VIBRATION 2
6 0159-1741 CAP,FILL 1
7 A035D269 SWITCH,LEVEL 1
8 0149-2857-02 STRAINER,FUEL 2
9 0413-0383 BRACKET,SHIPPING 2
11 0413-0382 STRAP 2
12 0526-2400-28 WASHER,FLAT 12
13 0850-2114-11 WASHER,LOCK 12
14 0800-6494-45 SCREW,HEX HEAD 8
15 0800-6469-49 SCREW,HEX HEAD 4
16 0526-2400-25 WASHER,FLAT 4
17 0850-2114-09 WASHER,LOCK 4
18 0800-649428 SCREW,HEX HEAD 4
19 0860-2127-11 NUT,HEX 2
20 0860-2127-13 NUT,HEX 2
21 0853-2046 WASHER,LOCK 2
22 0526-2402 WASHER,FLAT 2
23 0800-6523 SCREW,HEX HEAD 1
24 0860-2129 NUT,HEX 2

6NLG,QVWDOODWLRQ
PI I44 E Frame
Capacity 150 Ltrs

6(('(7$,/'
6(('(7$,/%

'(7$,/% '(7$,/'

6NLG,QVWDOODWLRQ
PI I44 E Frame
Capacity 150 Ltrs

1 0403-7367 BASE SKID1on serviceable item 2
3 0402-0968-01 ISOLATOR VIBRATION 2
4 0402-0968-04 ISOLATOR VIBRATION 2
5 0159-1741 CAP FILLER 1
6 $' SWITCH LEVEL 1
7 0149-2857-02 STRAINER FUEL 1
8 0413-0383 BRACKET SHIPPING 2
10 STRAP SHIPPING 12
11 0526-2400-28 WASHER FL (M10) 12
12 0850-2114-11 WASHER SPR LK (M10) 8
13 0800-6494-45 SCREW HEX HD (M10 X 1.5 X 30L) 4
14 0526-2400-25 WASHER FL (M8) 4
15 0850-2114-09 WASHER SPR LK (M8) 4
16 0800-6494-28 SCREW HEX HD (M8 X 1.25 X 30L) 2
17 0860-2127-11 NUT HEX (M8 X 1.25) 2
19 0853-2046 WASHER ET LK (M6) 2
20 0526-2402 WASHER FL (M6,BRASS) 2
21 0800-6523 SCREW HEX HD (M6 X 1 X 25,BRASS) 1
22 0860-2129 NUT HEX (M6,BRASS) 2
2 $= 6&5(:+(;+($' 2
2 187+(; 2

6NLG,QVWDOODWLRQ3
PI I44 D Frame
Capacity 150 Ltrs

6(('(7$,/%
6(('(7$,/$

'(7$,/$ '(7$,/%

Skid Installation (

PI I44 D Frame
Capacity 150 Ltrs

1 0403-7367 CHASSIS 1on serviceable item 1
4 0159-1741 CAP,FILL 1
8 0413-0388-01 STRAP 2
9 0526-2400-28 WASHER,FLAT 12
10 0850-2114-11 WASHER,LOCK 12
11 0800-6494-45 SCREW,HEX HEAD 12
12 0526-2400-25 WASHER,FLAT 4
13 0850-2114-09 WASHER,LOCK 4
14 0800-6494-28 SCREW,HEX HEAD 4
15 0860-2127-11 NUT,HEX 2
16 0860-2127-13 NUT,HEX 2
17 0853-2046 WASHER,LOCK 2
18 0526-2402 WASHER,FLAT 2
20 0860-2129 NUT,HEX 2

6NLG,QVWDOODWLRQ
PI 044 G Frame
Capacity 150 Ltrs

6(('(7$,/%
6(('(7$,/$

'(7$,/$ '(7$,/%

Skid Installation

PI 044 G Frame
Capacity 150 Ltrs

2 0403-7413 SPACER 2
5 0159-1741 CAP,FILL 1
9 0413-0382 STRAP 2
10 0526-2400-28 WASHER,FLAT 12
11 0850-2114-11 WASHER,LOCK 12
12 0800-6494-45 SCREW,HEX HEAD 6
13 0800-6494-49 SCREW,HEX HEAD 4
14 0526-2400-25 WASHER,FLAT 4
15 0850-2114-09 WASHER,LOCK 4
16 0800-6494-28 SCREW,HEX HEAD 6
17 0860-2127-11 NUT,HEX 2
18 0860-2127-13 NUT,HEX 2
19 0853-2046 WASHER,LOCK 2
20 0526-2402 WASHER,FLAT 2
22 0860-2129 NUT,HEX 2

6NLG,QVWDOODWLRQ PI
I44 F/G/H/J/K Frame
Capacity 100 Ltrs

6(('(7$,/%
6(('(7$,/$

'(7$,/$ '(7$,/%

6NLG,QVWDOODWLRQ PI
I44 F/G/H/J/K Frame
Capacity 100 Ltrs

4 0159-1741 CAP,FILL 1
8 0413-0388-01 STRAP 2
9 0526-2400-28 WASHER,FLAT 12
10 0850-2114-11 WASHER,LOCK 12
11 0800-6494-45 SCREW,HEX HEAD 12
12 0526-2400-25 WASHER,FLAT 4
13 0850-2114-09 WASHER,LOCK 4
14 0800-6494-28 SCREW,HEX HEAD 4
15 0860-2127-11 NUT,HEX 2
16 0860-2127-13 NUT,HEX 2
17 0853-2046 WASHER,LOCK 2
18 0526-2402 WASHER,FLAT 2
20 0860-2129 NUT,HEX 2

6NLG,QVWDOODWLRQ
PI 044 H Frame
Capacity 100 Ltrs

6(('(7$,/'
6(('(7$,/%

'(7$,/% '(7$,/'

Skid Installation

PI 44 H Frame
Capacity 100 Ltrs

2 0403-7413 SPACER 2
6 0159-1741 CAP,FILL 1
7 A035H819 SWITCH,LEVEL 1
8 0519-1779-06 PICKUP,FUEL 2
11 0413-0382 STRAP 2
12 0526-2400-28 WASHER,FLAT 12
13 0850-2114-11 WASHER,LOCK 12
14 0800-6494-45 SCREW,HEX HEAD 6
15 0800-6469-49 SCREW,HEX HEAD 6
16 0526-2400-25 WASHER,FLAT 4
17 0850-2114-09 WASHER,LOCK 4
18 0800-6494-28 SCREW,HEX HEAD 4
19 0860-2127-11 NUT,HEX 2
20 0860-2127-13 NUT,HEX 2
21 0853-2046 WASHER,LOCK 2
22 0526-2402 WASHER,FLAT 2
24 0860-2129 NUT,HEX 2

6NLG,QVWDOODWLRQ
PI I44 E Frame
Capacity 100 Ltrs

6(('(7$,/'
6(('(7$,/%

'(7$,/% '(7$,/'

Skid Installation

PI I44 E Frame
Capacity 100 Ltrs

5 0159-1741 CAP,FILL 1
7 0519-1779-06 PICKUP,FUEL 2
10 0413-0388-01 STRAP 2
11 0526-2400-28 WASHER,FLAT 12
12 0850-2114-11 WASHER,LOCK 12
13 0800-6494-45 SCREW,HEX HEAD 12
14 0526-2400-25 WASHER,FLAT 4
15 0850-2114-09 WASHER,LOCK 4
16 0800-6494-28 SCREW,HEX HEAD 4
17 0860-2127-11 NUT,HEX 2
18 0860-2127-13 NUT,HEX 2
19 0853-2046 WASHER,LOCK 2
20 0526-2402 WASHER,FLAT 2
22 0860-2129 NUT,HEX 2

6NLG,QVWDOODWLRQ
PI I44 D Frame
Capacity 100 Ltrs

6(('(7$,/%
6(('(7$,/$

'(7$,/$ '(7$,/%

Skid Installation

PI I44 D Frame
Capacity 100 Ltrs

4 0159-1741 CAP,FILL 1
6 0519-1779-06 PICKUP,FUEL 2
8 0413-0388-01 STRAP 2
9 0526-2400-28 WASHER,FLAT 12
10 0850-2114-11 WASHER,LOCK 12
11 0800-6494-45 SCREW,HEX HEAD 12
12 0526-2400-25 WASHER,FLAT 4
13 0850-2114-09 WASHER,LOCK 4
14 0800-6494-28 SCREW,HEX HEAD 4
15 0860-2127-11 NUT,HEX 2
16 0860-2127-13 NUT,HEX 2
17 0853-2046 WASHER,LOCK 2
18 0526-2402 WASHER,FLAT 2
20 0860-2129 NUT,HEX 2

6NLG,QVWDOODWLRQ
PI 044 G Frame
Capacity 100 Ltrs

6(('(7$,/%
6(('(7$,/$

'(7$,/$ '(7$,/%

Skid Installation

PI 044 G Frame
Capacity 100 Ltrs

2 0403-7413 SPACER 2
5 0159-1741 CAP,FILL 1
7 0159-1779-06 PICKUP,FUEL 2
9 0413-0382 STRAP 2
10 0526-2400-28 WASHER,FLAT 12
11 0850-2114-11 WASHER,LOCK 12
12 0800-6494-45 SCREW,HEX HEAD 6
13 0800-6494-49 SCREW,HEX HEAD 4
14 0529-2400-25 WASHER,FLAT 4
15 0850-2114-09 WASHER,LOCK 4
16 0800-6494-28 SCREW,HEX HEAD 6
17 0860-2127-11 NUT,HEX 2
18 0860-212713 NUT,HEX 2
19 0853-2046 WASHER,LOCK 2
20 0526-2402 WASHER,FLAT 2
22 0860-2129 NUT,HEX 1

Skid Installation 84

PI I44 F/G/H/J/K Frame
11
10 3
9 3
2
1
SEE DETAIL B
SEE DETAIL A
9
10
11 16
8
12
5
13
6 14
2
4
14
13
12
11
15
10
9 20
17
18
7
19
DETAIL A DETAIL B

Skid Installation 84

PI I44 F/G/H/J/K Frame

4 0159-1741 CAP,FILL 1
6 0159-1779-06 PICKUP,FUEL 2
8 0413-0388-01 STRAP 2
9 0526-2400-28 WASHER,FLAT 12
10 0850-2114-11 WASHER,LOCK 12
11 0800-6494-45 SCREW,HEX HEAD 12
12 0526-2400-25 WASHER,FLAT 4
13 0850-2114-09 WASHER,LOCK 4
14 0800-6494-28 SCREW,HEX HEAD 4
15 0860-2127-11 NUT,HEX 2
16 0860-2127-13 NUT,HEX 2
17 0853-2046 WASHER,LOCK 2
18 0526-2402 WASHER,FLAT 2
20 0860-2129 NUT,HEX 2

Silencer Exhaust Installation$*
3
2

Silencer Exhaust Installation$*

2 AO44T041 SILENCER 1
3 0155-4659 PIPE,EXHAUST 1
4 0155-4930-02 FLANGE,EXHAUST 1
5 0526-2400-28 WASHER,FLAT 9
6 0800-6494-47 SCREW,HEX HEAD 9
7 0850-2114-11 WASHER,LOCK 9
8 0860-2127-13 NUT,HEX 9
9 0098-8999-01 LABEL,WARNING 1

Switch Installation
16 17 18
30,31,3211
12
4 5,6,7
2
1
3 20
21 32
9 10
19 20
25 17 16
SEE DETAIL A
15
29 14 13 22 23 24
DETAIL A

Switch Installation

1 0319-7553 PANEL-TERMINAL 1
2 0323-2697 GASKET-CONNECTOR 1
5 0320-2488-07 CIRCUIT BREAKER (2 POLE MCB,16A) 2
9 0332-4461-01 TERMINAL-SOCKET (16A,200-250V) 1
12 0332-4463 TERMINAL-SOCKET (SCHUKO) 1
13 0232-4257 BRACKET-TERMINAL 1
14 0332-4464 TERMINAL-BLOCK 1
15 0319-7555 GUARD-ELECTRICAL 1
16 0526-2400-22 WASHER-FL (M6) 10
17 0850-2114-07 WASHER-SPR LK (M6) 10
18 0800-6494-12 SCREW-HEX HD (M6 X 1 X 25L) 6
19 0526-2400-19 WASHER-FL (M5) 2
20 0850-2114-05 WASHER-SPR LK (M5) 4
21 0800-6494-04 SCREW-HEX HD (M5 X 0.8 X 16L) 4
22 0526-2400-25 WASHER-FL (M8) 2
23 0850-2114-09 WASHER-SPR LK (M8) 2
24 0800-6494-11 SCREW-HEX HD (M8 X 1.25 X 25L) 2
25 0800-6494-11 SCREW-HEX HD (M6 X 1 X 20L) 4
26 – – -
27 0338-5401 HARNESS-POWER (1 PH) 1
29 0803-2025-04 SCREW-SET SLTD ( M4 X 25L ) 2
30 0860-2127-05 NUT-HEX (M4) 12
31 0850-2114-03 WASHER-SPR LK (M4) 12

Switch Installation
15 16 17
29,30,31
10,32
11 19 5,6,7
2 1 3 18 19
31 9 4
10 20 18
24 16 15
28 13
14 12 21 22 23
SEE DETAIL A
DETAIL A

Switch Installation

1 0319-7553 PANEL-TERMINAL 1
2 0323-2697 GASKET-CONNECTOR 1
11 0332-4463 TERMINAL-SOCKET (SCHUKO) 1
12 0232-4257 BRACKET-TERMINAL 1
13 0332-4464 TERMINAL-BLOCK 1
14 0319-7555 GUARD-ELECTRICAL 1
15 0526-2400-22 WASHER-FL (M6) 10
16 0850-2114-07 WASHER-SPR LK (M6) 10
17 0800-6494-12 SCREW-HEX HD (M6 X 1 X 25L) 6
18 0850-2114-05 WASHER-SPR LK (M5) 4
19 0800-6494-04 SCREW-HEX HD (M5 X 0.8 X 16L) 4
20 0526-2400-19 WASHER-FL (M5) 2
21 0526-2400-25 WASHER-FL (M8) 2
22 0850-2114-09 WASHER-SPR LK (M8) 2
23 0800-6494-27 SCREW-HEX HD (M8 X 1.25X 25L) 2
24 0800-6494-11 SCREW-HEX HD (M6 X 1 X 20L) 4
25 – – -
29 0860-2127-05 NUT-HEX (M4) 12
30 0850-2114-03 WASHER-SPR LK (M4) 12

Solenoid Installation

1 $) COIL(/(&75,&$/ 1

:LULQJ6KLHOG Installation


1 A044Y23 PLATE MOUNTING (C20D6,C28D5) 1
2 0331ï0646 DUCT WIRING 1
3 A034F6 HOSE 1
A034F6 HOSE 1
4 0526ï2400ï22 WASHER FLAT 4
5 0850ï2114ï07 WASHER,LOCK 4
6 0800ï6494ï11 SCREW HEX HEAD 4
7 0503ï3163ï02 CLAMP HOSE 2
8 A044X136 GROMMET 2

:LULQJ6KLHOGInstallation


1 A044Y238 PLATE MOUNTING (C17D5,C22D5,C12D6,C16D6) 1
2 0331ï0646 DUCT WIRING 1
3 A034F6 HOSE 1
A034F67 HOSE 1
4 0526ï2400ï22 WASHER FLAT 4
5 0850ï2114ï07 WASHER LOCK 4
6 0800ï6494ï11 SCREW HEX HEAD 4
7 0503ï3163ï02 CLAMP ,HOSE 2
8 A044X136 GROMMET 2

Cummins Power Generation Cummins Power Generation Cummins Power Generation 10

rd
1400 73 Avenue NE Columbus Avenue Manston Toh Guan Road #07-01 TT
Minneapolis Park International Tradepark
MN 55432 Manston Singapore 608838
USA Ramsgate
Kent CT12 5BF
United Kingdom
Tel: +1 (763) 574-5000 Tel: +44 (0) 1843 255000 Fax: +44 Tel: (65) 6417 2388
Fax: +1 (763) 574-5298 (0) 1843 255902 Fax: (65) 6417 2399
e-mail: pgamail@cummins.com e-mail: cpgk.uk@cummins.com e-mail: cpg.apmktg@cummins.com
Web: www.cumminspower.com Web: www.cumminspower.com Web: www.cumminspower.com
Cummins Power Generation India Cummins Power Generation

Cummins India Office Campus Rua Jati, 310 – Cumbica
Tower A, 6th Floor Guarulhos –SP
Survey No.21, Balewadi Brazil
Pune 411045, India CEP: 07180-900
Tel.: +91 20 67067000, 30197000 Tel.: (55 11) 2186 4195
Fax: +91 20 67067011/16 Fax: (55 11) 2186 4729
e-mail: cpgindia@cummins.com e-mail:
Web: www.cumminspower.com falecom@cumminspower.com.br
Web: www.cumminspower.com
Copyright © 2015 Cummins Inc. All rights reserved.

Cummins Power Generation, the "C" logo, and Cummins are trademarks of Cummins
Inc. Other company, product, or service names may be trademarks or service marks of
others. Specifications are subject to change without notice.

Manual de Partes Motor c17-c22-c28-c12-c16-c20 Con Power Star 0500 Control

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Manual de Partes Motor c17-c22-c28-c12-c16-c20 Con Power Star 0500 Control

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Parts Manual

English-Original Instructions 06-2016 A030H979 (Issue 6)

“Intentionally Left Blank”

Page 2 Copyright © 2016 Cummins Inc.

Copyright © 2016 Cummins Inc. Page 3

Page 4 Copyright © 2016 Cummins Inc.

Copyright © 2016 Cummins Inc. Page 5

Air Induction System

Item Part No. Description Qty

Item Part No. Description Qty

Copyright © 2016 Cummins Inc. Page 7

Crank Shaft & Piston Assembly

Item Part No. Description Qty

Page 8 Copyright© 2016 Cummins Inc.

Copyright © 2016 Cummins Inc. Page 9

Item Part No. Description Qty

Copyright © 2016 Cummins Inc. Page 11

Item Part No. Description Qty

Cylinder Head Cover

Item Part No. Description Qty

Copyright © 2016 Cummins Inc. Page 13

Item Part No. Description Qty

Flywheel / Housing / Rear End Oil Seal

Item Part No. Description Qty

Copyright © 2016 Cummins Inc. Page 15

Fuel Injection Equipment

Page 16 Copyright © 2016 Cummins Inc.

Fuel Injection Equipment

Item Part No. Description Qty

Copyright © 2016 Cummins Inc. Page 17

Joints and Gaskets

Page 18 Copyright © 2016 Cummins Inc.

Joints and Gaskets

Item Part No. Description Qty

Copyright © 2016 Cummins Inc. Page 19

Lubricating Oil Filters

Item Part No. Description Qty

Page 20 Copyright © 2016 Cummins Inc.

Lubricating Oil Pump

Item Part No. Description Qty

Copyright © 2016 Cummins Inc. Page 21

Lubricating Oil Sump

Item Part No. Description Qty

Page 22 Copyright © 2016 Cummins Inc.

Item Part No. Description Qty

Copyright © 2016 Cummins Inc. Page 23

Rocker Shaft Assembly

Item Part No. Description Qty

Page 24 Copyright © 2016 Cummins Inc.

Item Part No. Description Qty

Copyright © 2016 Cummins Inc. Page 25

Timing Gear & Camshaft

Timing Gear & Camshaft

Item Part No. Description Qty

Copyright © 2016 Cummins Inc. Page 27

Water Pump Assembly

Item Part No. Description Qty

Page 28 Copyright © 2016 Cummins Inc.

“Intentionally Left Blank”

Copyright © 2016 Cummins Inc. Page 29

Accessory Installation with

Item Part No. Description Qty

Copyright © 2016 Cummins Inc. Page 31

Actuator Installation (Optional)

Battery Installation

Battery Installation

Circuit Breaker Installation

Circuit Breaker Installation

Circuit Breaker Installation

Circuit Breaker Installation

Circuit Breaker Installation

Circuit Breaker Installation

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Cooling System Installation

Fuel System Installation

Fuel System Installation

Guard Installation

Guard Installation