FACTORY ACCEPTANCE TEST (FAT) REPORT FOR

TNP DISCONNECTING SWITCH

1. Location:
Takaoka Toko, Co. Ltd. Oyama Factory, Tochigi Perfecture, Japan.

2. Date and Time: July 20 to 21, 2018 ; 09.00 Am to 17.00 Pm

3. Attendance:
PT Inalum (Persero) : Mr. Nando Purba (PTE) and Mr. Denny Panjaitan (PMN)
PT CKD : Mr. Henry Tantono, Mr. Tandiyono and Mr. Achiruddin
Chiyoda Corporation : Mr. Hiroyuki Iway
Mr. Washin Kusakabe

Takaoka Co., Ltd. : Mr. Hiromitsu Takeda

Mr. Tomoaki Saito
Yuriko Fudota
Yasuko Masubuchi
4. General
The Factory Acceptance Test refers to the functional test that is perform by manufacture
upon completion of the manufacturing process to prove the equipment has the same
specification and functionality that indicated in the datasheet, specification and purchase
order.Inalum purchased Disconnecting Swith for TNP totaly 8 sets, consist : 4 sets for
Bus A and Bus B T-S T/L ; 2 sets for T-S T/L with earthing switch ; 2 sets for Bus Tie.
All 8 sets disconnecting switch have been manufactured and tested by Takaoka itself. In
this moment Inalum only tested 1 set Disconnecting Switch with Earthing switch due to
limited time.

5. Testing Criteria
5.1 Mechanical operating test
Mechanically operating test performed with 40 cycles operating for DS and ES.
Operating voltage (%) Control Voltage (%) Cycles
75%*110V : 82,5V 75%*110V : 82,5V 10
110%*110V : 121V 125%*110V : 137,5V 10
100%*110V : 110V 100%*110V : 110V 20

Test Result : - Control voltage can operated at less than 75% of rated Voltage.
- Operating voltage can operated at less than 75% of rated Voltage.

5.2 Measurement of contact resistance of DS ( Close position)

The resistance contact check performed with DC current injected.
R phase S phase T phase
129 µΩ with 50.1 A test 129 µΩ with 52.8 A test 126.7 µΩ with 51.3 A
current current test current

Test Result : Good. (Less than 205 µΩ)

5.3 Dielectric test

Dielectric test performed; (1) between live parts and ground by AC 330kV within 1
minute; (2) between auxiliary circuit and ground by AC 2kV within 1 minute. This test
conformed no flashover occurred when testing performed.
Test Result : Good. (No flashover)
 5.4 Meggering Test
Megger test performed at DC voltage 1000 volts for DS and ground, and DC voltage
500 volts for Motor Operating circuits and ground. Meggering test conducted with
condition before and after dielectric test.
Result
Testing
Before After
Disconnector >2000 MΩ >2000 MΩ

Motor Opearating 100 MΩ >100 MΩ

Test Result : Good ( More than 2000 MΩ for Disconnector and more than 100 MΩ
for Motor operating circuit).

5.5 Visual Inspection

Prior to electrical testing, we verify the following :
a. The equipment complies with contract document and approved drawing.
b. The equipment dimension same with approval drawing.
c. Equipment labels have been installed, etc.
All items above was checked and meet the criteria.

5.6 Manual operation

After mechanical operating test, we verify the following :
a. Mechanical components operate smoothly and freely.
b. Manual operation easy to operated by hand.

Test Result : Manual operating by handle for DS and ES (open and close) is easy
to operated by hand; approximetly 155 Newton.

6. Final Meeting
Discussion between Inalum, CKD, Chiyoda and Takaoka was conducted after test with
results:
6.1. Delivery time
Delivery time for the equipments middle of August 2018.
6.2. Inalum inform that the schedule of installation conducted between February to
April 2019.
6.3. Inalum asked to Takaoka to supply cable flange with galvanized steel material.
6.4. Balancing spring for ES modified to balancing weight. Mostly function for those
items was same.
6.5. Only installation for Disconnector with ES will be supervised by Takaoka
engineer.

7. Attachment
7.1. Minutes of Meeting for Acceptance Testing
7.2.Witness Test Report for Disconnector

Reported by:

(F.Z Nando Purba) (Denny Panjaitan)

Manager Ast.Superintendent
Engineering Section Maintenance Section