KENR7657-01

February 2010 FLUID POWER SYMBOLS

COMPONENT LOCATIONS BASIC COMPONENT SYMBOLS

SCHEMATIC MACHINE
NAME PART NUMBER MAIN AUX.
LOCATION LOCATION PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP
PUMP: VARIABLE and
PRESSURE COMPENSATED
(FIXED)
PUMP - GP. 296-6714 B-3 1
HYDRAULIC TANK 297-1233 A-3 2
TANK GP. 297-1232 A-3 3 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED
COOLER 214-2202 C-1 4
VALVES
FILTER 210-6243 C-1 5 VALVE ENVELOPES VALVE PORTS
HMU 247-7868 B-4 6
CYLINDER - FRONT STEER 214-5097 A-4 7
ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
CYLINDER - LIFT 215-7298 B-8 8
CYLINDER - TILT 206-3553 B-8 9 CONTROL VALVES CHECK VALVES
AB AB
CYLINDER - MP BUCKET OPTION 185-1839 A-8 10
LH: 291-2682 F-7 11A P T P T
CYLINDER - STABILIZER NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT
RH: 291-2681 F-6 11B SYMBOL LOADED CONTROLLED

CYLINDER - BOOM 246-9885 F-4 12 FLUID STORAGE RESERVOIRS

CYLINDER - STICK 210-7077 F-2 13
CYLINDER - SWING 269-0381 F-3 14
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
CYLINDER - BUCKET 210-7085 F-3 15

416E Backhoe Loader

CYLINDER - E-STICK 210-7097 F-1 16 MEASUREMENT ROTATING SHAFTS

VALVE - RIDE CONTROL (OPT) 245-8780 C-8 19

Hydraulic System
ACCUMULATOR - RIDE CONTROL (OPT) 162-3960 D-8 20
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
SWITCH - RIDE CONTROL PRESSURE (OPT) 304-5696 C-8 21
COMBINATION CONTROLS
VALVE - SHUTTLE 8J-6875 D-7 34
LOADER VALVE (27)
BWC1-UP
2 BANK 248-0481 D-6 27
SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
3 BANK (SHOWN ON SCHEMATIC) 248-0482 D-6 27 or MANUAL and PILOT PILOT or MANUAL

INLET MANIFOLD 259-6745 C-6 27A MANUAL CONTROL SYMBOLS

LIFT SECTION 259-6732 C-6 27B
TILT SECTION 259-6731 B-6 27C
AUXILIARY (AUX) SECTION 259-6729 A-6 27D PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
BACKHOE VALVE (29) PILOT CONTROL SYMBOLS
RELEASED PRESSURE REMOTE SUPPLY PRESSURE
6 BANK 248-0483 F-7 29
7 BANK 248-0484 F-7 29
8 BANK (SHOWN ON SCHEMATIC) 248-0485 F-7 29 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
BOOM SECTION 259-6739 D-4 29A SUPPLY PRESSURE

SWING SECTION 259-6738 D-3 29B ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

BUCKET SECTION 259-6737 D-2 29C

STICK SECTION 259-6736 D-2 29D SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
E-STICK SECTION 259-6734 D-1 29E
HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
STABILIZER SECTION x 2 (Left and Right) 259-6746 D-7 29F
AUXILIARY (AUX) SECTION 259-6733 D-5 29G FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED
INLET MANIFOLD 259-6742 D-5 29J POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

TAP LOCATIONS FLOW IN ONE

DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW ALLOWED IN
EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL

Tap Description
T1 Pump Discharge
© 2010 Caterpillar Printed in U.S.A.
T2 Load Sense All Rights Reserved
SOS Oil Sampling

The 416E is equipped with a

mechanically controlled backhoe
valve that is visible with the floor
plate at the rear of the cab Electrical Symbols Table
14 11A 17 5 21 20 19 2 8 9 7 4 10 removed.
Hydraulic Symbols (Electrical)

The hydraulic oil filter is located below the

machine at the left frame rail. The hydraulic oil
filter bypass switch is mounted to the oil filter G M
base.
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

(Dimensions: 34 inches x 28 inches)

A B C D E F G

H J

KENR7657-01
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
16 15 13 12 14 11B 29 34 1 6 8 9 10 (Adjustable)

SOS Pressure Switch

Electrical Symbols (Electrical)

HYDRAULIC OIL FILTER 5
16 15 13 1 2 9 4
T

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

SOS
Implement and Current Standard Current Standard
Steering Pump Harness identification code
K Hydraulic Oil Filter
This example indicates

24 Page,
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
(A) Extendable Stick Control Valve
(B) Stick Control Valve 325-PK
Circuit Identification Wire Color Wire Gauge
(C) Bucket Control Valve Number

(D) Swing Control Valve

(E) Boom Control Valve Previous Standard
(F) Auxiliary Control Valve Wire
Wire Color
12 14 11B 11A 29 34 17 5 21 20 19 6 8 7 10 (G) Middle Inlet Manifold
(H) Left Stabilizer Control Valve 325-PK-14
NOTE: Alpha numeric numbers are represented by the number only on the machine views.
(J) Right Stabilizer Control Valve B A
(K) Solenoid for the Sideshift Lock E Circuit Number Wire Gauge
D Identification (EXAMPLE VALVE)

A C
COMPONENT LOCATIONS BACKHOE VALVE 29
B

The implement and steering pump D

on the 416E is a similar design and T2 T2 B Travel at high speeds over rough terrain causes bucket movement. The
operates the same as the pump on Hydraulic Oil Filter optional Ride Control System acts as a shock absorber by absorbing
the "A" Series machines. bucket forces, which stabilize the machine.

SOS A
The pump is located below the cab C B The Ride Control System components include; ride control relay (A), ride
control solenoids (B), ride control accumulator (C), and ride control
floor plate. The pump control valve B pressure switch (D).
is mounted on top of the pump and A The 416E machines are equipped with a
contains a flow compensator spool mechanically controlled loader valve (A). The Two solenoids are now used on the "E" Series machines Ride Control

and pressure cutoff spool. The
implement and steering pump
supplies oil flow to the loader valve
group, backhoe valve group, and
steering system.
Implement and Steering Pump
F A loader valve is accessed from below the floor System.
plate.
T1 C
E
The loader control valve group contains an D
T2 These illustrations show the implement and steering pump out
inlet manifold (B), lift control valve (C), tilt
control valve (D), and auxiliary control valve
of the machine. The following components are visible:
F D
(E, if equipped).
T1 Pressure Cutoff (A), Flow compensator (B), Load sensing
C
pressure tap (T2), Discharge pressure tap (T1), Inlet port (C),
Case drain port (D), Hydraulic Oil Tank (E), Outlet port (F)

IMPLEMENT / STEERING PUMP 1 LOADER VALVE 27 RIDE CONTROL 19

 8 7 6 5 4 3 2 1

(14) CYL. SWING

(12) CYL. BOOM 269-0381 (15) CYL. BUCKET (13) CYL. STICK (16) CYL. E-STICK
(11A) CYL. STABILIZER (11B) CYL. STABILIZER
246-9885 210-7085 210-7077 210-7097
LH: 291-2682 RH: 291-2681

F F

P7 P7
P14 P10 P12 P12 P8 P8 P11
P14 P9 P11 P13 P13
STAB-RH STAB-LH

E (29) BACKHOE VALVE E

8 BANK: 248-0485

P2

BACKHOE VALVE

AUX. BOOM SWING BUCKET STICK E-STICK

(29F) STABILIZER SECTION

259-6746

D D
(34) SHUTTLE VALVE (29G) AUX SECTION (29A) BOOM SECTION (29B) SWING SECTION (29C) BUCKET SECTION (29D) STICK SECTION (29E) E-STICK SECTION
8J-6875 (29J) INLET MANIFOLD 259-6733 259-6739 259-6738 259-6737 259-6736 259-6734
259-6742

(20) ACCUMULATOR (27) LOADER VALVE

RIDE CONT. (OPT) 3 BANK: 248-0481 (5) FILTER
162-3960
210-6243

(21) PRESS. SWITCH

RIDE CONT. (OPT) (27A) INLET MANIFOLD
304-5696 259-6745 P15
P1
(Dimensions: 34 inches x 28 inches)

SOS

P16
KENR7657-01

C T1 T2
C

(4) COOLER
(19) VALVE GP. 214-2202 P17
RIDE CONT. (OPT)
245-8780
(1) PUMP GP.
(6) HMU
296-6714
247-2868

(8) CYL. LIFT SPECIFICATIONS P

215-7298
LIFT SCHEMATIC
* Please refer to KENR7654 for current specifications.

ITEM DESCRIPTION SPECIFICATIONS

LOCATION
P3 P1 C-6 LS RELIEF LOADER
SYS. PRES. 20800 Kpa
(27B) LIFT SECTION (MARGIN 2200 kPa)
259-6732 SYS. PRES. 22800 Kpa
P2 E-6 LS RELIEF BACKHOE
(MARGIN 2200 kPa)
P3 B-6 STEERING LS RELIEF 17200 kPa
P4 B-7 TILT RE 29000 kPa
24 Page,

P5 B-7 TILT HE 24000 kPa

P6 A-7 LOADER AUX HE 24000 kPa
(9) CYL. TILT
214-2202 P7 E-7, E-6 STABILIZER RE 24000 kPa

B
P8 E-2 BUCKET RE and HE 32000 kPa B
P9 E-4 BOOM HE 16000 kPa
P10 E-4 BOOM RE 32000 kPa
P4
P11 E-2 STICK HE and RE 26500 kPa
P12 E-3 SWING HE and RE 23000 kPa
24000 kPa
P13 E-1 E-STICK
(HE and RE)
(27C) TILT SECTION
259-6731 P14 E-4 BACKHOE AUX HE and RE 26500 kPa
P18 P18
TILT P15
P16
C-1
B-1
BACK PRESSURE CHECK VALVE
FILTER BYPASS
785 kPa
345 kPa
P5
P17 B-1 COOLER BYPASS 379 kPa
P18 B-4 STEERING CYLINDER RELIEF 23400 kPa

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS LINE PATTERNS

IMPLEMENT and STEERING PUMP
PILOT PUMP OUTPUT Pressure Line
STICK CYLINDER
LOADER and BACKHOE LOAD SENSE RELIEF
Pilot / Load Sensing Pressure
LOAD SENSE
Drain / Return Lines
SUPPLY LINE
DRAIN / RETURN LINE Component Group
STEERING CIRCUIT
(27D) AUX SECTION E-STICK CYLINDER Attachment
259-6729
(4) CYL. MP BUCKET (7) CYL. FRONT STEER LIFT CYLINDERS
(OPTION) 214-2202
AUX. 214-5097 AUX. VALVE
TILT CYLINDERS
Air Line

(2) HYD. TANK

MP BUCKET CYLINDERS CALLOUTS
A P6 STABILIZER (STAB) LEFT and RIGHT A
297-1233
BOOM CYLINDER YY Taps (Pressure, Sampling,Sensor) by letter
SWING CYLINDER
BUCKET CYLINDER 52 Components by number
(3) TANK GP.
297-1232
THIS SCHEMATIC IS FOR THE 416E BACKHOE LOADERS
PART #: 297-5426 CHG 03
LOADER VALVE Components are shown installed on a fully operable machine with the key and engine off and
transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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