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Steam Sterilizers

S1000
Technical sheets

Doc.: FT_S1000_12_01_00_en
Fecha: 01/07/2013 Rev.: 01_00
COPYRIGHT

All the rights reserved. Antonio Matachana, S.A. claims the intellectual property of the content of this document. No part
of it may be used or copied without the prior permission of its legal representative, including its translation, reproduction or
manipulating by using any means or through any support, whatsoever.

A non-authorized use of the information contained into this document, as well as any infringement of intellectual or industrial
property rights held by Antonio Matachana, S.A., will lead to facing the legally established responsibilities.

CONTENT

Due to the constant evolution of our devices, the content of this documentation may be submitted to modification. In
this case, the user has to read the document entitled “modification and updating note” handed with the equipment's
documentation (see the General Index).

Some features and / or user’s instructions may vary according to each device and the options available. In this case, it is
necessary to consult the document entitled “special features of your device” (see the General Index).

© Antonio Matachana, S.A.

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S1000
The Series S1000 comprise medium-to-large capacity sterilizers designed for
using in sterilizing centres of clinics and hospitals, surgical units, health centres,
microbiological laboratories, universities, research centers, etc. Some of the main
features offered by this series are their ease of use, high production capacity,
microcomputer control with touch screen, ejector-operated vacuum system,
continuous jacket and automatic doors with pneumatic operation.

Identification of models

Sterilizer 1006 E-2


Series S1000

Volume
in S.M. 1
V Network steam
E Built-in steam generator

1 Door
2 Doors

Composition of the different models in the S1000 Series:


1004 V-1 1006 V-1 1008 V-1 1010V-1 1012V-1
1004 V-2 1006 V-2 1008 V-2 1010V-2 1012V-2
1004 E-1 1006 E-1 1008 E-1 1010E-1 1012E-1
1004 E-2 1006 E-2 1008 E-2 1010E-2 1012E-2
1. S.M.: Sterilization Module. Standard module of 300 x 300 x 600 mm.

Options available on this Series:

• Remote alarm
• Alarm for supplies.
• Programmed autostart
• Automatic cycle repetition
• Cycles’ download via USB port (located on the front panel from the loading area)
• External printer connection (via Ethernet port)
• Uninterrupted power supply (UPS)
• Hydraulic ring vacuum pump
• Connection to water recovery system (external cooling)
• Independent steam circuits to chamber and jacket
• Manual steam By-pass
• Automatic purge of steam generator
• Smart management of steam network
• Change of heating elements of steam generator at 48 kW
• Steam-heated steam generator (from model 1008)
• Stainless Steel extra circuits
• Voltage change
• Built-in air compressor
• Maintenance on the left ("E" and "V" versions)
• Connection to the automatic loading and unloading systems
• Stainless steel frame

Specific options for hospital version

• Open Liquids program


• Disinfection program at 105 ºC
• Low temperature programs
• Silicone Implants program
• Air detector device (manual and automatic)
• Connection pipes / tests for steam quality according to EN 285 European Standard

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S1000
Specific options for industrial /laboratory version

• Open Liquids program with adjustable temperature


• Gravity program.
• Program for sterilization of filters
• Animal feed program
• Chamber polish 0,8 or 0,4 Ra
• Triple product probe
• Areas air tightness and independent gaskets
• Cooling by jacket water flooding and sterile air counterpressure
• L3 system
• Video recorder (loading side), 3, 4 or 5 channels
• IQ/OQ/PQ documentation

Standards and CE mark


The MATACHANA S1000 sterilizers are built in accordance with the technical
specifications of the European Standard EN 285, with the provisions contained
in quality standards EN ISO 9001 and EN ISO 13485. They guarantee that
Antonio Matachana, S.A., employs an approved quality management system
covering the design, production, delivery, installation and after-sales service of
its products. This has substantial benefits for customers as follows:

• We implement an internationally recognised quality control system.


• This quality assurance system enables us to introduce on going
improvements resulting in enhanced customer satisfaction.
• Our quality system is specially geared to achieving this. It is an inter-related
system in which final quality is determined by each of the people in our
company.

The large steam sterilizers of Series S1000, when its intended use is for the
sterilization of medical devices in healthcare facilities, fall within the scope of the
Medical Devices Directive (MDD) 93/42/EEC, and with reference to Annex IX of
this directive are classified as class IIb.
0197
Furthermore, the sterilizers are also pressure equipment, and therefore within
the scope of the Pressure Equipment Directive (PED) 97/23/EC. The sterilizers
from S1000 Series are classified as category III, according to this Directive. To
verify compliance with the PED, the design code AD-2000 and the European
0053 standard EN 14222 have been applied.

In addition, the sterilizers of Series S1000 also comply with the essential
requirements from the following European Directives:

2004/108/EC: Directive on Electromagnetic Compatibility


2006/95/EC: Directive on Low Voltage
2006/42/EC: Directive on Machinery

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S1000
General features

The MATACHANA Series S1000 sterilizers have been designed to incorporate the
latest developments in safety and efficiency according to the European Standard EN
285, ensuring perfect control over the entire sterilization processes:

• High quality stainless steel chamber and jacket.


• Automatic doors with safety locking system.
• Built-in steam generator (optional) entirely made of stainless steel.
• Primary conductions in contact with the steam, entirely made in stainless steel.
• Independent control and recording by means of double controller, with easy-to-use
touch screen.
• Ejector-operated vacuum system.
• Water saving system.
•F  ull open front panels for easy access to maintenance, steel construction with
powder coated oven thermoset.

Control module and recording system

Figure 1 The sterilizer has a control system by means of industrial PLC which centralizes the
Touch screen control of all the equipment's operations, with control CPU and a second independent
CPU for recording. It incorporates a touch screen (Fig.1) allowing a straight forward
and intuitive operation of the sterilizer.
Tch Pch
0,0°C 0,0 kPa
Pst = 0.00 bar 1 2 It is also equipped with appropriate elements for displaying and printing out the
process development parameters.
Standard
121º C
Standard
134º C
Container Special P
By means of the touch screen it can be carried out the functions of:
1 - Doors' opening/closing, start, reset of the running cycle.
- Monitoring temperature, pressure, phase time and estimated time for cycle ending.
- Indication of the state of the doors, alarms, operation and current cycle phase.
Figure 2 - The standard micro-computer is equipped with 7 programs that cover a wide range
printer (standard) of sterilization processes.

Remarks:
The sterilizers, as a standard feature, come equipped with an alphanumeric thermal
printer (Fig.2) located in the loading zone.

Figure 3 Options that can be included upon request:


Recorder (option) • Other programs can be incorporated according to the user´s special needs (the
micro-computer has the capacity to incorporate up to 99 programs).
• Video recorder with 3, 4 or 5 channels.

DOCUMENTATION. The following documentation and drawings are supplied with


every sterilizer:

Documents, drawings - Operating instructions manual


and diagrams - Basic Operating Instructions
- Wiring diagram.
- Fluids diagram (steam, water and air).
- List of original spare parts.
- Installation drawing.

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S1000

Main dimensions models from 1006 to 1012


Sterilizers 1006/1008 Sterilizers 1010/1012

1 door S1000
MODEL A (mm) B (mm) C (mm)
1006 1314 1096 890
1008 1614 1396 1190
1010 2054 884 810
1012 2313 1015 941

2 doors S1000
MODEL A (mm) B (mm) C (mm)
1006 1336 1096 890

1008 1636 1396 1190

1010 2076 884 810


1012 2338 1015 941

Note:
(1) T
 he 1.954 mm. height indicated on the sterilizers is measured from its frame's base, without considering the legs' height
(50 mm adjustable). The loading height will vary between 890 mm and 940 mm, depending on the height of the legs
(including the height of the guides on the chamber base).

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S1000
Main dimensions model 1004

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S1000
Technical data S1000

1004 1006 1008 1010 1012


1 door 2 doors 1 door 2 doors 1 door 2 doors 1 door 2 doors 1 door 2 doors

Total chamber dimensions


Width [mm] 670 670 670 670 670 670 670 670 670 670

Height [mm] 670 670 670 670 670 670 670 670 670 670

Depth [mm] 625 638 998 996 1296 1265 1735 1733 2000 1998

Chamber volume [l] 279 285 445 445 565 578 774 773 893 892

Net weight "V" models [kg] 750 900 850 1000 925 1075 1175 1325 1275 1425

Net weight "E" models [kg] 850 1000 950 1100 1050 1200 1300 1450 1375 1525

Weight with packing "V" models [kg] 925 1075 1025 1150 1100 1275 1400 1550 1525 1675

Weight with packing "E" models [kg] 1025 1175 1125 1250 1225 1375 1525 1675 1625 1775

Weight full of water "V" models [kg] 1050 1225 1425 1550 1625 1800 2125 2275 2350 2500

Weight full of water "E" models [kg] 1175 1350 1575 1700 1800 1975 2300 2450 2525 2675

Weight per foothold "V" models [kg/leg] 275 325 375 400 425 475 550 575 600 650
Weight per foothold “E” models (kg/leg). 300 350 400 450 475 500 600 625 600 675

Loading accessories

Code: 85103.1 / Basket equivalent to 1 S.M.


Code: 85101.4 / Basket equivalent to 1/2 S.M.

Code: 85368 / Inner loading platform for 1004


Code: 85364 / Inner loading platform for 1006
Code: 85365 / Inner loading platform for 1008
Code: 78370.6 / Inner loading platform for 1010

Code: 78862 / Inner loading chassis for 1004


Code: 78862.1 / Inner loading chassis for 1006
Code: 78862.2 / Inner loading chassis for 1008
Code: 78862.3 / Inner loading chassis for 1010

Code: 98041.6: Removable loading platform for 1006


Code: 98041.4: Removable loading platform for 1008
Code: 98041.5: Removable loading platform for 1010

Construction materials
mineral wool
type of material thickness insulation
(mm) (mm)
6
1
1 Chamber 1.4404 (AISI 316L) 5 40/90
2 2 Doors 1.4404 (AISI 316L) 6 90
3
3 Jacket 1.4404 (AISI 316L) 5 40/90
4 Steam generator 1.4404 (AISI 316L) 3 40
4 5 Chassis Galvanized steel 3
6 Front panels Paint coated steel 1-1,5
5
7 Water tank 1.4301 (AISI 304) 1,5
7

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S1000
Programs

The Series S1000 sterilizers are all supplied with the following fixed-parameter standard programs. There is the option
of installing other programs with fixed or modifiable parameters for sterilizing solid or porous materials and open liquids.

PREHEATING
VACUUM TEST BOWIE DICK TEST
PRESSURE
[hPa]

3000

PRESSURE
[hPa]
PRESSURE
[hPa]

2000 2000

1000

1000 1000

TIME
0 [min]

Start End of test

TIME TIME
0 0 [min]
[min]

Start End of process Start End of process

Preheating. Program used to preheat the


Vacuum test. Checks that the sterilizer is Bowie Dick test. Tests the sterilizer´s day-to-day
sterilizer's chamber at the beginning of the
operating correctly and allows the user to test the operation. Checks whether the air removal and
working day.
chamber leak-tightness. consequent steam penetration into the material
are sufficient, as well as ensures that there isn't
any non-condensable gases in the steam supply.

STANDARD 134 ºC STANDARD 121 ºC RAPID


PRESSURE PRESSURE
[hPa] [hPa]
PRESSURE
[hPa]

3000
3000
3000

2000
2000
2000

1000
1000
1000

TIME
0 [min]
TIME
0 [min] TIME
0 Start End of process
[min]
Start End of process
Start End of process

Standard 134 ºC. This program is used for Standard 134 ºC. This program is used for Rapid. Aimed for sterilizing solid material with a
sterilizing textile, solid materials, and others sterilizing thermo-sensitive material, as well as single wrapping (for example rigid endoscopes,
capable of withstanding temperatures up to other material that can withstand temperatures turbines, etc.) Not suitable for the sterilization
137 °C (for example, instruments in mixed up to 124 ºC (for example, rubber, gloves and of porous materials, double wrapped material,
bags, containers, etc.). Maximum load: 7 kg per latex, etc.). Maximum load: 7 kg per sterilization containers or boxes. Maximum load: 8,5 kg per
sterilization module. module. There is an optional configuration sterilization module.
for which the sterilization temperature of this
programme is of 125 ºC.

CONTAINERS SPECIAL P
OPEN LIQUIDS
PRESSURE
[hPa]

PRESSURE

Open Liquids. Optional program for sterilizing


[hPa]

3000

liquids in non-hermetically sealed recipients. It


3000

2000
includes temperature probe which controls the
2000
liquid's temperature during sterilization.

DISINFECTION
1000

1000

0
TIME
[min]
Disinfection. Optional program for disinfecting by
steam textile materials and instruments wrapped
TIME
0 [min]
Start End of process
Start End of process

Containers. This program is used for sterilizing in bags or paper rolls, mixed or of other materials.
Special P. Program specially designed as part
instruments or heavy loads placed in boxes or of the treatment required for sterilization of
containers which can withstand temperatures up equipment likely to be contaminated by prions.
to 137 ºC. Maximum load: 15 kg per sterilization It requires a suitable pretreatment prior to
module. sterilization, according to the recommendations of
the World Health Organization (WHO).

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S1000

PROGRAM Nº of sub-atmospheric Nº of hyper-atmospheric Plateau period Drying


pulses pulses time

Vacuum Test - - 10 min -


Bowie Dick Test 8 3 3,3 min 5 min
Preheating 2 2 2 min 4 min
Standard 134ºC 8 3 5 min 10 min
Standard 121ºC 8 3 20 min 15 min
Rapid 3 2 5 min 8 min
Containers 8 3 4 min 15 min
Special P 8 3 18 min 15 min
Open liquids 1 - 20 min 85 ºC [1]
Disinfection 7 - 10 min 10 min

[1] Cooling temperature.

NOTE:
There is an optional configuration for which some specific programmes can vary from the ones indicated. See the
operating instruction manual for more details.

sterilization plateau

Hyper-atmospheric
pulses

Atmospheric
Pressure

Sub-atmospheric Drying
pulses

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S1000
Installation options

Ground plan Perspective Elevation plan


A

Wall
3
I.Z.
1 1

L.Z.
Z.C.
L.Z.
B

Loading zone
Options: B or D
Wall
Pared *

I.Z.
Z.I.

L.Z. 2
L.Z.
Z.C.

C
U.Z.

Wall Loading zone


Options: A or C
I.Z.

L.Z.
L.Z. 4

D
U.Z.
Z.D.

4 4
Wall
Pared *
I.Z.
Z.I.

L.Z. Unloading zone


Options: C or D
L.Z.
Z.C.
A 1-door sterilizer with side panels. In this case
it will be foreseen side panels (as an option) in
accordance with the EN 285 Norm.
L.Z. Loading zone (NSA, Non Sterile Area) 1 -Maintenance access door panel, width 650 mm
B 1- door sterilizer with maintenance access doors (code 78612.6).
I.Z. Intermediate zone installed between two walls. In these cases of
-Maintenance access door panel, width 820 mm
U.Z. Unloading zone (SA, Sterile Area) installation, the danger signals and the lighting in
(code 78613.5).
the technical area will be added.
-Maintenance access door panel, width 800 mm
C 2-door sterilizer with side panels installed in U.Z.
* Wall note: the left-hand side of all the S1000 (code 78613.6).
wall. In this case it will be foreseen side panels
sterilizers can be placed flush 2 Side panel assembly, stainless steel grade quality
(as an option) in accordance with the EN 285
against the wall. 1.4301 (AISI 304). See Commercial Price List.
Norm.
D 2-door sterilizer with maintenance access doors
3 Stainless steel L..Z. end panels assembly quality
installed between L.Z. and U.Z. In these cases of
1.4301 (AISI 304).See Commercial Price List.
installation, the danger signals and the lighting in
the technical area will be added.
4 Stainless steel U.Z. end panels assembly. quality
1.4301 (AISI 304). See Commercial Price List.

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S1000

COMPATIBLE LOADING SYSTEM

C
B
A

A. Trolley B. Chamber guides C. Inner loading frame

Electric 1004 - Code 55125.6 1004 - Code 78862


1006/1008 - Code 78861 1006 - Code 55125.2 1006 - Code 55125.1
1008 - Code 55125.1 1008 - Code 55125.2
1010 - Code 55125.4 1010 - Code 55125.3
1012 - Code 55125.5 1012 - Code 55125.4
Manual
1004 - Code 75003
1006 - Code 75005
1008 - Code 75011
1010 - Code 75011.2

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S1000
LOADING SYSTEM WITHOUT PLATFORM WITH MANUAL LOADING AND AUTOMATIC UNLOADING

B
A D

A. Trolley E. Trolley C. Inner loading frame

Electric Electric 1004 - Code 85377.3


1004 - Code 75009.9 1004 - Code 75009.7 1006 - Code 85378.3
1006 - Code 75010.9 1006 - Code 75010.7 1008 - Code 85379.3
1008 - Code 75017.9 1008 - Code 75017.7

Manual Manual
1004 - Code 75009.8 1004 - Code 75009.6
1006 - Code 75010.8 1006 - Code 75010.6
1008 - Code 75017.8 1008 - Code 75017.6

D. Automatic unloading system B. Chamber guides

1004 - Code 85394.3 1004 - Code 78367.3


1006 - Code 85395.3 1006 - Code 78368.3
1008 - Code 85396.3 1008 - Code 78369.3
1010 - Code 85397.3 1010 - Code 78370.3
1012 - Code 85398.3 1012 - Code 78371.3

Remarks:
Coupling accessories kit - Code 76306
Unloading system connection kit - Code 76307.1
(2 units for loading/unloading option)

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S1000

LOADING SYSTEM WITHOUT PLATFORM WITH AUTOMATIC LOADING AND UNLOADING

B
D
F
A E

A. Trolley E. Trolley C. Inner loading frame

Electric Electric 1004 - Code 85377.3


1004 - Code 75009.7 1004 - Code 75009.7 1006 - Code 85378.3
1006 - Code 75010.7 1006 - Code 75010.7 1008 - Code 85379.3
1008 - Code 75017.7 1008 - Code 75017.7

Manual Manual
1004 - Code 75009.6 1004 - Code 75009.6
1006 - Code 75010.6 1006 - Code 75010.6
1008 - Code 75017.6 1008 - Code 75017.6

B. Chamber guides F. Autom. loading system D. Autom. unloading system

1004 - Code 78367.3 1004 - Code 85394 1004 - Code 85394.3


1006 - Code 78368.3 1006 - Code 85395 1006 - Code 85395.3
1008 - Code 78369.3 1008 - Code 85396 1008 - Code 85396.3
1010 - Code 78370.3 1010 - Code 85397 1010 - Code 85397.3
1012 - Code 78371 1012 - Code 85398 1012 - Code 85398.3

Remarks:
Coupling accessories kit - Code 76306
(2 units for loading/unloading option)
Loading system connection kit - Code 76307
Unloading system connection kit - Code 76307.1
Aut. loading and unloading connection kit - Code 76307.2

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S1000
Quality of supplies and installation requirements
(see installation plans and drawings)

In order to ensure the sterilizer functions correctly, it is important to take into account all the details
concerning supplies set out in the points below:

Water
The water quality may vary, depending on whether or not the sterilizer is equipped with its own
steam generator. The water quality for the vacuum system is less critical than the one used for
steam production.

(1) Water for vacuum system and cooling


The water temperature for the vacuum system has to be as cold as possible (the recommended
temperature is below 15 ºC). The water will have to be adapted only to avoid the corrosion, wear
and scaling on the pump, heat exchanger, the ejector, water tank, etc. MATACHANA recommends
that the water should be provided soft with a hardness between 1 and 5 °d, a pH between 7-9 and
with a level of dissolved chlorides between 0,7-2,0 mmol/L.

Remark: In water temperatures > 15°C (up to max. 22°C), the consumption of demineralized water
is increased, as well as the times of the process. This can cause erroneous information (vacuum
time, drying pressure, etc.), particularly with extreme heavy loads. A higher graduation of hardness
results in a higher level of mineral salts sediments in the cooling circuits and in the pumps

(2) (Sterilizers E) Water to generator


The quality of the water should be adequate for ensuring that the steam produced is suitable for
sterilization purposes. We therefore recommend the water be treated, that it has a hardness lower
than 0,02 mmol/l and pH between 5 and 7,5 and level of dissolved chlorides less than or equal to
2 mg/l. Non-condensable gases level should be the lowest possible.

Table 1: Maximum recommended quantity allowed of contamination in the condensates and in


the water that feeds the corresponding steam generator according to European Standard
EN 285.

Condensates Feed water


Residues on evaporation --- ≤ 10 mg/l
Silicate ≤ 0,1 mg/l ≤ 1 mg/l
Iron ≤ 0,1 mg/l ≤ 0,2 mg/l
Cadmium ≤ 0,005 mg/l ≤ 0,005 mg/l
Lead ≤ 0,05 mg/l ≤ 0,05 mg/l
Rest of heavy metals ≤ 0,1 mg/l ≤ 0,1 mg/l
Chlorides ≤ 0,1 mg/l ≤ 2 mg/l
Phosphates ≤ 0,1 mg/l ≤ 0,5 mg/l
Conductivity (at 25°C) ≤ 3 µs/cm ≤ 5 µs/cm
pH Value 5-7 5 - 7.5
Hardness ≤ 0,02 mmol/l ≤ 0,02 mmol/l
Appearance Colourless, clear, without sediments Colourless, clear, without sediments

NOTE: to guarantee a correct quality of water, we recommend to install a water treatment device
adapted for the sterilizer. According to the EN 285 European Standard, the level of non condensable
gases in the water supply must not exceed the 3.5 Vol % to be able to assure a correct level of
sterilization.

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S1000

Option steam-heated steam generators


This option allows the use of industrial steam between 6 and 8 bar as an energy source for
generating quality steam, according to the requirements of European Standard EN 285.

As in the electrical steam generator, the quality of the water supply power has to be according to
Table 1 (See steam generator water feed).

The electrical power of the devices that incorporate this option is equal to a machine supplied by
steam network (V Version)

For its operation, the device needs to be equipped with a return line for condensates.

Option available only for models: 1008, 1010 and 1012.

Option for the external connection to water recovery / cooling system

The sterilizer can be connected to an external system of water recovery / cooling (supplied
at a temperature of 6 °C). The system allows to cool the water of the vacuum system tank for
optimization of the water consumption.
We detail the values of water flow and calorific power so that the system of refrigeration can be
calculated according to the model of sterilizer.

Model Nominal value (ΔT=5K) Maximum value in 2 min.


1004 1,2 m3/h 42 kW
1006 1,7 m3/h 58 kW
1008 2,3 m3/h 80 kW
1010 2,8 m3/h 100 kW
1012 3,4 m3/h 120 kW

NOTE: As a feature, the coolers have a by-pass incorporated. Should this not be the case, this can
be added as an option in the sterilizer, requesting it with the corresponding code.

(3) Compressed air (pneumatic system)


The compressed air does not affect the sterilization process as such. It should be adequate to
ensure the proper operation of the door cylinders and automatic pneumatic devices (valves,
safety devices, etc.).

The air supply should be dry, filtered at 25 µm,and regulated at a pressure of between 6 and 7
bar. The sterilizer, as standard feature, has a maintenance unit provided with filter decanter with
automatic purge and regulators of pressure for the pneumatic manoeuvre, as well as for the air
supply to gaskets (door joint).

NOTE:
The minimal flow to guarantee the closing of the automatic purge of the air regulatory filter must
be of 150 litres / minute at 1,5 bar.

Optionally, the sterilizer can be equipped with an integrated compressor, so that an external supply
of compressed air is not necessary.

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S1000

(4) Drain
A siphon trap should be provided with a rust-resistant outlet tube, capable of withstanding a
temperature of 100 ºC, to evacuate water from the vacuum and condensate cooling system.
It is located on the floor at the point indicated in the installation plan.
The connection of the siphon trap with the general drain network is done by a DN50 (2 " G)
pipe and under a working temperature of approx. 80 °C. Temporarily maximum temperatures
of 100 °C can be reached.

(5) Electric power point


Electric power point III x 400 V 3~ + earth (PE), frequency 50 Hz, appropriately protected by
means of a differential switch, and as stipulated in the local regulations on low voltage.

The sterilizer is prepared, as standard, for connection to a triphasic 400 V~/ 50 Hz mains
supply. However, the sterilizer can be prepared for other voltages and frequencies on
request.

Voltage 400 V 50 Hz (further voltages and/or frequencies upon request)

"E" Models 1004 1006 1008 1010 1012

Nominal power (kW) 33 51 63 64 64


Internal protection (A) 100-125 100-125 100-125 100-125 100-125
Acceptable section (mm2) 16-70 16-70 16-70 16-70 16-70

"V" Models 1004 1006 1008 1010 1012

Nominal power (kW) 3 3 3 4 4


Internal protection (A) 10 10 10 10 13
Acceptable section (mm2) 16-50 16-50 16-50 16-50 16-50

General requirements for electrical installation


The cable conductors should be chosen so they are adequate for the operating conditions
(e.g.voltage, intensity, protection against electric shocks, wire arrangements, etc.) and
external influences (room temperature, presence of water or corrosive substances,
mechanical stress, etc.) they will be exposed to.

(2) Network Steam ( V sterilizers and E sterilizers with by-pass system)


Successful sterilization depends, among other things, on the quality of the steam supplied
by the network. The steam supplied must be saturated, dry and free of impurities and non
condensable gases. According to the European Standard EN 285, the pressure supplied
needs to be between 2,7 and 3 bar. The steam quality should be as follows, when it is
measured in accordance with the methods described in the standard or others equivalent:

* Dryness: at least 0,9 (or 0,95 if the product to be sterilized is metal).


* Overheating: less than 25 ºC, measured in free steam at atmospheric pressure.
* Non condensable gases: the content must be less than 3,5% in volume.
* Pressure fluctuation: less than 10 %, before the pressure-reducing valve.
* The reducing ratio must not be greater than 2 to 1.

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S1000

It is not easy to obtain steam of sufficiently good quality, as it usually comes from a central
steam unit designed for other purposes (laundry, cooking, heating, etc.). To ensure good
steam quality, the fitters should therefore install the sterilizer as shown in diagram A

E
G

A C C
D
A Condensate separator
B Steam trap
F C Cut-off valve
B D Filter
E (High) pressure gauge
F Pressure-reducing valve
G Safety valve

(7-8-9) Air extraction


In order to dissipate only the calories given off by the sterilizer, irrespective of any other
arrangements for dealing with heat in the working areas, air extraction systems should
be provided to dissipate this heat as shown in the installation diagram. It is extremely
important that the ambient temperature in the intermediate zone should be between 5 and
40 ºC and the relative humidity be less than 80%.

In order to ensure that such conditions are maintained in the sterilizer


Extraction Unloading zone (ZE)
area, we recommend that the extraction capacity and the diameter of the
extraction conduits required be calculated by a specialist firm and that this
firm should then install these items.

Very important:
Air system installation to be taken into account in the following points:
The air inlets and outlets in the intermediate zone should be fitted in opposite
corners, with the grilles near the floor and ceiling respectively.

Loading zone (ZNE)

Intermediate zone

18
FT_S1000_12_01_00_en
S1000
Allow a conduit section of 0.03 m2 for every 5 m2 to be ventilated. The grilles should measure
10x20 cm.

The ventilation distribution channels should be made of incombustible material.

If they are made of galvanised metal plate, they should be sufficiently protected against high
temperatures or be fitted with special partitioning systems to prevent fire spreading from one
level to another.

Where air distribution channels have to go through floors, walls or partitions, they should be
wrapped in fire-resistant material with leak-tight joints.

When the distribution channels pass through floors, partitioning walls or premises belonging
to different owners, they should be provided with their own automatic partitioning systems to
prevent fire spreading through them.

Concrete rendering Tray painted with EPOXY resin


with plaster finish to withstand temperatures or up
Example of bench to 135 °C. Finished floor

Bench with
slopes and
siphonic drain

Layers of PVC
Tubular iron structure
or butyl Siphon trap Reinforced floor
Ø 100 x 50 x 5 mm.

The above detailed diagram shows an example of bench with tubular structure and slopes
leading onto the siphonic drain. The tubular structure needs to be installed in order to
distribute the sterilizer's load on the ground when the resistance of the device on a specific
point is not sufficient. These calculation must be carried out by a qualified personnel.

Whenever this type of installation is not made possible, and that there is no option of a
bench leading to a drain, the installation can be done on floor, with a support of the tubular
structure when needed, and a projecting pipe for drain connection located in the same
point as the siphonic drain, as indicated in the installation drawings.
Bench with tubular
structure on floor Finished floor
with connection to
outlet by means of
pipeline

Layers
Layersof of
PVC
PVC
Láminas de PVC Tubular iron structure Pipe connection
or butyl
oro butyl Reinforced floor
Butilo 100 x 50 x 5 mm. drain

NOTE: See installation drawing for each model.

ATTENTION:
The steel structure indicated on our drawings
is an indication, but it is not supplied by
MATACHANA. 19
FT_S1000_12_01_00_en
S1000
General remarks
- The installation up to the machine and provision of stopcocks as per specifications
indicated in the drawings are the responsibility of the owner.

- The various different connections should be installed in accordance with the different
regulations and standards currently in force.

-
Depending on the risk assessment of the installation on the definite location of the
sterilizer, the user will be responsible for taking care of discharge of the pipework from
the sterilizer’s safety valves via ducts into the drain. This way, it avoids that a possible
discharge of these valves can result in damage to the equipment or to the working
environment.

- It is recommended to count on an Ethernet outlet, as well as a monophasic voltage intake


for service purposes.

- If any problems occur while installing the different connections indicated in the plan, the
engineers or fitters concerned should notify the MATACHANA technical assistance service
so that it can advise on how to resolve the difficulties encountered as any unplanned
modifications could result in additional costs.

- The air extraction systems indicated are for the sole and exclusive purpose of dissipating
the heat generated by the machine, irrespective of any other arrangements for dealing
with heat in the area. The drive mechanism in the sterile or unloading zone should be
protected to prevent it from becoming contaminated.

- All the inlets connecting the supplies to the sterilizer, indicated in the drawings, will be
placed on a wall with the mains tap incorporated and easily accessible.

- If there is no false ceiling, the air extraction system, with the same power characteristics
as for false ceiling installations, should be fitted on the wall as far as the outside.

- The measurements in the diagrams refer to finished or tiled walls.

- Maintenance areas should be provided with adequate lighting.

- The average sound pressure of the Series S1000 sterilizers is lower than 76 dBA
according to the EN ISO 3743-1 Standard. It is recommended that the sound pressure
level is measured or calculated by a competent entity, once the device is installed (both
in the operator's position in normal use and in a position 1 meter from the device), since
the real value of the sound pressure will vary depending on the configuration of the final
installation of the equipment.

- Electromagnetic compatibility according to EN 61326-1 Standard, class A.

20
FT_S1000_12_01_00_en
B (FINISHED WALLS) 67 7 FALSE CEILING LINE
8
Variable measures
100 DIST. (mm) A B C D E
S1004-1 - - - - -
15 REINFORCING ANGLE
S1006-1 1314 1350 1200 890 1500
S1018-1 1614 1650 1500 1190 1800
S1010-1 2054 2090 1940 810 2235
S1012-1 2316 2350 2200 941 1500
6 5

1. SOFTWATER (VACUUM SYSTEM):


150 Diameter: 1/2”G (DN15)
Pressure: 2.5-4 bar
Temperature:less than 15ºC
Flow & consumption per cycle: (see table)
Chlorides level: 0.7 - 2.0 mmol/l
Hardness: 1 - 5 ºF
S1000E-1

Et pH: 7 - 9
Built-in and accessible master key.

STERILIZERS S1000E-1
2. TREATED WATER (STEAM GENERATOR):

2100
Diameter: 1/2”G (DN15)

1900

Installation Drawing (Rev 02 16-07-12)


Pressure: 2.5-6 bar
Temperature: less than 15ºC

2100 (FINISHED WALLS)


Consumption per cycle: (see table)

1400
100 100 Chlorides level: less or equal to 2 mg/l
D (STERILIZERS 1006-1008) Hardness: less than 0.02 mmol/l
pH: 5 - 7
(STERILIZERS 1010-1012)
Water feed recommendation according to european standard EN285
SA
STERILIZERS
D D
Built-in and accessible master key.
S1000-1
320 100 485 3. COMPRESSED AIR (PNEUMATIC OPERATION):
Diameter: 3/8”G (DN10)
Pressure: 5-7 bar

255
4 1 2 Flow & consumption per cycle: (see table)
Built-in and accessible master key.
4. SYPHONIC DRAINPIPE:
Diameter: 2”G (copper, founding or stainless steel)
Working temperature: 80 ºC approx.
Maximum working temperature: 100ºC
THE STRUCTURE WILL ONLY BE NECESSARY FOR THE For more information see installation examples in data sheet
DISTRIBUTION OF THE LOADING ON EACH POINT OF SUPPORT
5. POWER (Electrical outlet to connect the sterilizer):
LEGS, JUST IN CASE THE FLOOR OF THE BUILDING DOES NOT
RESIST THE WEIGHT OF THE STERILIZER. Triphase + PE: (see table)
ATTENTION: THE STRUCTURE REPRESENTED IN OUR DRAWING IS Fuse protection: (see table)
ORIENTATIVE AND ONLY WILL BE MADE OR SUPPLIED BY EXPRESS Maximum permissible wire section: (see table)
500 100 100
PREVIOUS ORDER Cable for electric intake: 3 m
This intake will be protected and made according to the low tension
applicable norm.
MP
1000 (STRUCTURE)

100
98 6. POWER

150
Electric socket for connection of accessories for the maintenance):
1 2 Single Phase + PE: 230V. 50Hz. for 1 kW
320 3 This intake will be protected and made according to the low tension

485
applicable norm.
7. HEAT LOSS - Loading & Unloading area (kcal/h): (see table)
8. HEAT LOSS - Intermediate/ Maintenance area (kcal/h): (see table)

4 VERY IMPORTANT!!! ENVIRONMENTAL CONDITIONS IN THE


STERILIZERS ZONE
8

B (FINISHED WALLS)
B (FINISHED WALLS)

A (STERILIZER)
C (STRUCTURE)
TO KEEP THESE CONDITIONS IN THE STERILIZER ZONE AND
Light point DEPENDING ON THE Kcal. LOST BY THE EQUIPMENT INDICATED
IN THE ITEMS 7 AND 8, WE SUGGEST THAT THE EXTRACTOR
5
AND THE DIAMETER OF THE EXTRACTION TUBE ARE CALCULATED
LE
AND MADE BY A SPECIALIZED COMPANY.
Et. BASE RJ45 FOR ETHERNET CONNECTION:

67
874 (LEGS) (system CSSDoc, monitoring, printing, etc.)
7 98 1000 598 THE SPACES OF MAINTENANCE MUST BE SUFFICIENTLY ILLUMINATED.
THE DAILY LEVEL OF NOISE EQUIVALENT TO 70 dB.

E
LOADING/UNLOADING AREA
100 996 (STERILIZER) 600

LOADING/UNLOADING AREA POSITIONED AND LEVELLED AT FULLY FINISHED GROUND FLOOR

FT_S1000_12_01_00_en
21
67 B (FINISHED WALLS) 67
9 FALSE CEILING LINE
8 7

Variable measures
100 DIST. (mm) A B C D E
REINFORCING ANGLE 15 15 S1004-2 - - - - -
S1006-2 1336 1200 1200 890 1500
S1018-2 1636 1500 1500 1190 1800
S1010-2 2076 1940 1940 810 2235
6 5 S1012-2 2338 2200 2200 941 1500

150 1. SOFTWATER (VACUUM SYSTEM):


Diameter: 1/2”G (DN15)
Pressure: 2.5-4 bar
Temperature:less than 15ºC
Flow & consumption per cycle: (see table)
S1000E-2

Et Chlorides level: 0.7 - 2.0 mmol/l


Hardness: 1 - 5 ºF
pH: 7 - 9

STERILIZERS S1000E-2
Built-in and accessible master key.
2. TREATED WATER (STEAM GENERATOR):

Installation Drawing (Rev 02 16-07-12)


1900
Diameter: 1/2”G (DN15)
Pressure: 2.5-6 bar

LOADING AREA

2100 (FINISHED WALLS)


2100 (FINISHED WALLS)
2100 (FINISHED WALLS)

UNLOADING AREA
Temperature: less than 15ºC

1400
100 100 Consumption per cycle: (see table)
D (STERILIZERS 1006-1008) Chlorides level: less or equal to 2 mg/l
(STERILIZERS 1010-1012)
Hardness: less than 0.02 mmol/l
SA
STERILIZERS pH: 5 - 7
S1000-2 D D Water feed recommendation according to european standard EN285
Built-in and accessible master key.
420 507
3. COMPRESSED AIR (PNEUMATIC OPERATION):
Diameter: 3/8”G (DN10)

255
4 1 2 Pressure: 5-7 bar
Flow & consumption per cycle: (see table)
Built-in and accessible master key.
4. SYPHONIC DRAINPIPE:
Diameter: 2”G (copper, founding or stainless steel)
Working temperature: 80 ºC approx.
Maximum working temperature: 100ºC
THE STRUCTURE WILL ONLY BE NECESSARY FOR THE For more information see installation examples in data sheet
DISTRIBUTION OF THE LOADING ON EACH POINT OF SUPPORT
UNLOADING AREA LEGS, JUST IN CASE THE FLOOR OF THE BUILDING DOES NOT 5. POWER (Electrical outlet to connect the sterilizer):
RESIST THE WEIGHT OF THE STERILIZER.

E
100 996 (STERILIZER) 100 Triphase + PE: (see table)
ATTENTION: THE STRUCTURE REPRESENTED IN OUR DRAWING IS UNLOADING AREA
ORIENTATIVE AND ONLY WILL BE MADE OR SUPPLIED BY EXPRESS Fuse protection: (see table)
320 PREVIOUS ORDER Maximum permissible wire section: (see table)
98 1000 (STRUCTURE) 98
9 Cable for electric intake: 3 m
This intake will be protected and made according to the low tension

67
applicable norm.
MP
6. POWER
Electric socket for connection of accessories for the maintenance):
3 1 2

340
Single Phase + PE: 230V. 50Hz. for 1 kW
4 This intake will be protected and made according to the low tension
applicable norm.
7. HEAT LOSS - Loading area (kcal/h): (see table)
8. HEAT LOSS - Intermediate/ Maintenance area (kcal/h): (see table)
8
9. HEAT LOSS - Unloading area (kcal/h): (see table)

A (STERILIZER)
Light point

C (STRUCTURE)
Light point

B (FINISHED WALLS)
B (FINISHED WALLS)

VERY IMPORTANT!!! ENVIRONMENTAL CONDITIONS IN THE


STERILIZERS ZONE
TO KEEP THESE CONDITIONS IN THE STERILIZER ZONE AND
DEPENDING ON THE Kcal. LOST BY THE EQUIPMENT INDICATED
LE
IN THE ITEMS 7, 8 AND 9, WE SUGGEST THAT THE EXTRACTOR

67
874 (LEGS) AND THE DIAMETER OF THE EXTRACTION TUBE ARE CALCULATED
7 AND MADE BY A SPECIALIZED COMPANY.
Et. BASE RJ45 FOR ETHERNET CONNECTION:
LOADING AREA

E
996 (STERILIZER) 600 (system CSSDoc, monitoring, printing, etc.)

LOADING AREA THE SPACES OF MAINTENANCE MUST BE SUFFICIENTLY ILLUMINATED.


POSITIONED AND LEVELLED AT FULLY FINISHED GROUND FLOOR THE DAILY LEVEL OF NOISE EQUIVALENT TO 70 dB.

FT_S1000_12_01_00_en
22
B (FINISHED WALLS) 67 7 FALSE CEILING LINE
8
Variable measures
250 100 DIST. (mm) A B C D E
S1004-1 - - - - -
15 REINFORCING ANGLE
S1006-1 1314 1350 1200 890 1500
S1018-1 1614 1650 1500 1190 1800
S1010-1 2054 2090 1940 810 2235
2 S1012-1 2316 2350 2200 941 1500
6 5
2.1
1. SOFTWATER (VACUUM SYSTEM):
150 Diameter: 1/2”G (DN15)
Pressure: 2.5-4 bar
Temperature:less than 15ºC
Flow & consumption per cycle: (see table)
Chlorides level: 0.7 - 2.0 mmol/l
S1000V-1

Hardness: 1 - 5 ºF
Et
pH: 7 - 9
Built-in and accessible master key.

STERILIZERS S1000V-1
2. STEAM NETWORK:

2100
Satured,dry, free and filtered of impurities,

Installation Drawing (Rev 02 16-07-12)


1900
Diameter: 3/4”G (DN20)
Pressure: 2.5-3 bar

2100 (FINISHED WALLS)


Temperature: 143ºC

1400
100 Flow & consumption per cycle: (see table)
D (STERILIZERS 1006-1008)
Built-in and accessible master key.
(STERILIZERS 1010-1012)
2.1. MANUAL DRAINING OF CONDENSATES:
SA
STERILIZERS
S1000-1 D D Diameter:1/2”G (DN15)
Carried out to the general network of recuperating condensates.
320 100 485
3. COMPRESSED AIR (PNEUMATIC OPERATION):
Diameter: 3/8”G (DN10)

255
4 1 Pressure: 5-7 bar
Flow & consumption per cycle: (see table)
Built-in and accessible master key.
4. SYPHONIC DRAINPIPE:
Diameter: 2”G (copper, founding or stainless steel)
Working temperature: 80 ºC approx.
Maximum working temperature: 100ºC
THE STRUCTURE WILL ONLY BE NECESSARY FOR THE
DISTRIBUTION OF THE LOADING ON EACH POINT OF SUPPORT For more information see installation examples in data sheet
LEGS, JUST IN CASE THE FLOOR OF THE BUILDING DOES NOT 5. POWER (Electrical outlet to connect the sterilizer):
RESIST THE WEIGHT OF THE STERILIZER.
ATTENTION: THE STRUCTURE REPRESENTED IN OUR DRAWING IS Triphase + PE: (see table)
ORIENTATIVE AND ONLY WILL BE MADE OR SUPPLIED BY EXPRESS Fuse protection: (see table)
242 260 100
PREVIOUS ORDER Maximum permissible wire section: (see table)
Cable for electric intake: 3 m
This intake will be protected and made according to the low tension
applicable norm.
1000 (STRUCTURE)

100
MP
98

150
6. POWER
2 1 Electric socket for connection of accessories for the maintenance):
2.1 320 3 Single Phase + PE: 230V. 50Hz. for 1 kW
This intake will be protected and made according to the low tension

485
applicable norm.
7. HEAT LOSS - Loading & Unloading area (kcal/h): (see table)
8. HEAT LOSS - Intermediate/ Maintenance area (kcal/h): (see table)
4
VERY IMPORTANT!!! ENVIRONMENTAL CONDITIONS IN THE
8 STERILIZERS ZONE

B (FINISHED WALLS)
B (FINISHED WALLS)

A (STERILIZER)
C (STRUCTURE)
TO KEEP THESE CONDITIONS IN THE STERILIZER ZONE AND
Light point
DEPENDING ON THE Kcal. LOST BY THE EQUIPMENT INDICATED
5 IN THE ITEMS 7 AND 8, WE SUGGEST THAT THE EXTRACTOR
AND THE DIAMETER OF THE EXTRACTION TUBE ARE CALCULATED
LE
AND MADE BY A SPECIALIZED COMPANY.
Et. BASE RJ45 FOR ETHERNET CONNECTION:

67
874 (LEGS)
(system CSSDoc, monitoring, printing, etc.)
7 98 1000 598
THE SPACES OF MAINTENANCE MUST BE SUFFICIENTLY ILLUMINATED.

E
LOADING/UNLOADING AREA THE DAILY LEVEL OF NOISE EQUIVALENT TO 70 dB.
100 996 (STERILIZER) 600

LOADING/UNLOADING AREA POSITIONED AND LEVELLED AT FULLY FINISHED GROUND FLOOR

FT_S1000_12_01_00_en
23
67 B (FINISHED WALLS) 67
9 FALSE CEILING LINE
8 7
Variable measures
350 100 DIST. (mm) A B C D E
S1004-2 - - - - -
REINFORCING ANGLE 15 15
S1006-2 1336 1200 1200 890 1500
S1018-2 1636 1500 1500 1190 1800
S1010-2 2076 1940 1940 810 2235
2 S1012-2 2338 2200 2200 941 1500
6 5
2.1
1. SOFTWATER (VACUUM SYSTEM):
150 Diameter: 1/2”G (DN15)
Pressure: 2.5-4 bar
Temperature:less than 15ºC
Flow & consumption per cycle: (see table)
Chlorides level: 0.7 - 2.0 mmol/l
S1000V-2

Et Hardness: 1 - 5 ºF
pH: 7 - 9
Built-in and accessible master key.

STERILIZERS S1000V-2
2. STEAM NETWORK:
Satured,dry, free and filtered of impurities,

Installation Drawing (Rev 02 16-07-12)


1900
Diameter: 3/4”G (DN20)
Pressure: 2.5-3 bar

LOADING AREA

2100 (FINISHED WALLS)


2100 (FINISHED WALLS)
2100 (FINISHED WALLS)

UNLOADING AREA
Temperature: 143ºC

1400
100 Flow & consumption per cycle: (see table)
D (STERILIZERS 1006-1008)
Built-in and accessible master key.
(STERILIZERS 1010-1012)
SA
STERILIZERS 2.1. MANUAL DRAINING OF CONDENSATES:
S1000-2 D D Diameter: 1/2”G (DN15)
Carried out to the general network of recuperating condensates.
420 507
3. COMPRESSED AIR (PNEUMATIC OPERATION):
Diameter: 3/8”G (DN10)

255
4 1 Pressure: 5-7 bar
Flow & consumption per cycle: (see table)
Built-in and accessible master key.
4. SYPHONIC DRAINPIPE:
Diameter: 2”G (copper, founding or stainless steel)
Working temperature: 80 ºC approx.
Maximum working temperature: 100ºC
THE STRUCTURE WILL ONLY BE NECESSARY FOR THE For more information see installation examples in data sheet
DISTRIBUTION OF THE LOADING ON EACH POINT OF SUPPORT
UNLOADING AREA LEGS, JUST IN CASE THE FLOOR OF THE BUILDING DOES NOT 5. POWER (Electrical outlet to connect the sterilizer):
RESIST THE WEIGHT OF THE STERILIZER.

E
100 996 (STERILIZER) 100 Triphase + PE: (see table)
ATTENTION: THE STRUCTURE REPRESENTED IN OUR DRAWING IS UNLOADING AREA
ORIENTATIVE AND ONLY WILL BE MADE OR SUPPLIED BY EXPRESS Fuse protection: (see table)
320 PREVIOUS ORDER 1000 (STRUCTURE)
Maximum permissible wire section: (see table)
98 98
9 Cable for electric intake: 3 m
This intake will be protected and made according to the low tension

67
MP
applicable norm.
6. POWER
2 Electric socket for connection of accessories for the maintenance):
3 1

340
2.1 Single Phase + PE: 230V. 50Hz. for 1 kW
4 This intake will be protected and made according to the low tension
applicable norm.
7. HEAT LOSS - Loading area (kcal/h): (see table)
8. HEAT LOSS - Intermediate/ Maintenance area (kcal/h): (see table)
8
9. HEAT LOSS - Unloading area (kcal/h): (see table)

A (STERILIZER)
C (STRUCTURE)
Light point Light point

B (FINISHED WALLS)
B (FINISHED WALLS)

VERY IMPORTANT!!! ENVIRONMENTAL CONDITIONS IN THE


STERILIZERS ZONE
TO KEEP THESE CONDITIONS IN THE STERILIZER ZONE AND
DEPENDING ON THE Kcal. LOST BY THE EQUIPMENT INDICATED
LE
67
IN THE ITEMS 7, 8 AND 9, WE SUGGEST THAT THE EXTRACTOR
874 (LEGS) AND THE DIAMETER OF THE EXTRACTION TUBE ARE CALCULATED
7
AND MADE BY A SPECIALIZED COMPANY.
LOADING AREA Et. BASE RJ45 FOR ETHERNET CONNECTION:

E
996 (STERILIZER) 600 (system CSSDoc, monitoring, printing, etc.)

LOADING AREA THE SPACES OF MAINTENANCE MUST BE SUFFICIENTLY ILLUMINATED.


POSITIONED AND LEVELLED AT FULLY FINISHED GROUND FLOOR THE DAILY LEVEL OF NOISE EQUIVALENT TO 70 dB.

FT_S1000_12_01_00_en
24
S1000
Consumption table

AIR
WATER VACUUM SYSTEM (1) WATER STEAM GENERATOR (2) Pneumatic drive (4)
MODEL Flow Consumption Connection Flow Consumption Connection Flow Consumption Connection
l /min. Litres/cycle Inches l /min. Litres/cycle Inches Nm ³/min Nm ³/cycle Inches
S1004 V-1/2 8 200 3/4" G - - - 0,35 0,8 3/8" G
S1004 E-1/2 8 200 3/4" G 8 18 3/4" G 0,35 0,8 3/8" G
S1006 V-1/2 8 240 3/4" G - - - 0,35 0,8 3/8" G
S1006 E-1/2 8 240 3/4" G 8 20 3/4" G 0,35 0,8 3/8" G
S1008 V-1/2 8 270 3/4" G - - - 0,35 0,8 3/8" G
S1008 E-1/2 8 270 3/4" G 8 25 3/4" G 0,35 0,8 3/8" G
S1010 V-1/2 8 360 3/4" G - - - 0,35 0,8 3/8" G
S1010 E-1/2 8 360 3/4" G 8 28 3/4" G 0,35 0,8 3/8" G
S1012 V-1/2 8 360 3/4" G - - - 0,35 0,8 3/8" G
S1012 E-1/2 8 360 3/4" G 8 30 3/4" G 0,35 0,8 3/8" G

HEAT DISSIPATION (6) Average


STEAM (3) Kcal/hour Drain (5)
consumption
MODEL Flow Consumption Connection Connection
Kg. /min. L.Z. I.Z. U.Z. kWh
Kg./cycle Inches Inches
S1004 V-1/2 1,8 18 3/4" G 340 930 340 2,20 2"
S1004 E-1/2 - - - 430 1980 430 8 2"
S1006 V-1/2 2.1 20 3/4" G 340 1540 340 2,25 2"
S1006 E-1/2 - - - 430 2500 430 12 2"
S1008 V-1/2 2.6 25 3/4" G 340 2150 340 3 2"
S1008 E-1/2 - - - 430 3010 430 17 2"
S1010 V-1/2 2.9 28 3/4" G 340 2670 340 3 2"
S1010 E-1/2 - - - 430 3530 430 22 2"
S1012 V-1/2 3.1 30 3/4" G 340 3190 340 3,75 2"
S1012 E-1/2 - - - 430 4050 430 27 2"

(1) Decalcified cold water inlet. Water used for the vacuum pump and in the cooling circuits.
(2) Water feeding for the steam generator, a water treatment equipment needs to be used with the following production requirements:

- Sterilizer S1004E-1/2 = 18 l/cycle. The generator requires 25 litres of water for its initial filling.
- Sterilizer S1006E-1/2 = 20 l/cycle. The generator requires 35 litres of water for its initial filling.
- Sterilizer S1008E-1/2 = 25 l/cycle. The generator requires 45 litres of water for its initial filling.
- Sterilizer S1010E-1/2 = 28 l/cycle. The generator requires 45 litres of water for its initial filling.
- Sterilizer S1012E-1/2 = 30 l/cycle. The generator requires 45 litres of water for its initial filling.

(3) Dry, saturated network steam supply, free of impurities, adequately filtered and regulated at a pressure between 2.5 and 3 bar.
(4) Air intake free of impurities for pneumatic system, adequately filtered and regulated at a pressure of 6/7 bar. Optionally, the sterilizer
can be equipped with an integrated compressor, so that an external supply of compressed air is not necessary.
(5) Siphon trap with the outlet tube indicated in the table, corrosion-resistance and capable of withstanding a temperature of 100 ºC.
(6) Air extraction system in the ceiling to dissipate the calories indicated directly to the outside.
(*) Water consumption is calculated on the basis of a fully loaded sterilizer.

NOTE: For more information see paragraph in this specifications' sheet : Quality of the supplies and needs of installation.

25
FT_S1000_12_01_00_en