Wire Description

KENR6337
Wire
Wire Color Description June 2006 Harness And Wire Electrical Schematic Symbols
Number
Power Circuits
149 RD Un-Switched Battery Power Symbols
Ground Circuits
200 BK Main Chassis
T

Monitoring Circuits Circuit Breaker

Pressure Temperature Level Flow
425 PK Hot XMSN Oil Lvl SW To Hot XMSN Lvl Lmp Symbol Symbol Symbol Symbol Symbol
483 BR Hot Hyd Oil Lvl SW To Hot Hyd Oil Lvl Lamp
C468 BU Engine Oil Level SW To Engine Oil Lvl Lamp
F416 GN Steer Oil Level SW TO Steer Oil Level Lamp
Symbols And Definitions
F425 PU Cold XMSN Oil Lvl SW To Cld XMSN Lvl Lmp Fuse - A component in an electrical circuit that will open the circuit if too much current flows
F429 BU Aftercooler Level SW To Aftercooler Lamp through it.
F483 WH Cold Hyd Oil Lvl SW To Cold Hyd Oil Lvl Lmp Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
G430 YL Jacket Water SW To Jacket Water Lamp circle indicates that the component has screw terminals and a wire can be disconnected from it.
Lighting Circuits
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
674 BU Monitoring Level Switch Power Circuit No circle indicates that the wire cannot be disconnected from the component.
676 PU Service Lamp Test Circuit
Control Circuits Ground (Wired): This indicates that the component is connected to a grounded wire. The
802 YL Grease Level SW To Grease Level Lamp grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Component Location
Schematic Machine
Component Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
Location Location contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Diode - Coolant Level Lamp D-3 A
Diode - Hydraulic Oil Level Lamp
Diode - Steer Oil / Engine Oil Level Lamp
C-3
B-3
A
A 793D Off-Highway Truck T
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to

Electrical System - Attachment

Diode - XMSN Oil Level Lamp C-3 A
the gauge of the temperature or pressure.
Lamp - Aftercooler Level D-2 A
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
Lamp - Cold Hydraulic Oil Level C-2 A
It has a coil that makes an electromagnet when current flows through it. The
Lamp - Cold XMSN Oil Level B-2 A electromagnet can open or close the switch part of the relay.
Lamp - Engine Oil Level B-2 A FDB1-UP
Lamp - Grease Level D-2 A Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
Lamp - Hot Hydraulic Oil Level C-2 A coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Lamp - Hot XMSN Oil Level C-2 A
Lamp - Jacket Water E-2 A MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
Lamp - Steer Oil Level B-2 A activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
Suppressor - Grease Lamp D-3 A that make electromagnet when current flows through them. It also has an internal switch that places
Switch - Aftercooler Level E-7 1 the latch coil circuit open at the time the coil latches.
Switch - Cold Hydraulic Oil C-8 2
Switch - Cold XMSN Oil Level B-8 3 Harness And Wire Symbols
Switch - Engine Oil Level D-7 4
1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
Switch - Grease Level C-7 5 of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.
Switch - Hot Hydraulic Oil C-8 6
Switch - Hot XMSN Oil Level B-8 7 Harness Identification Letter(s):
Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
Switch - Jacket Water Level E-7 8 Includes Harness Identification Letters and Harness
Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
Switch - Steer Oil Level D-7 9 for "Connector" and the number indicates which
Switch - Wiggins On/Off E-2 A connector in the harness. (C1, C2, C3, .....)
Part Number for
Machine locations are repeated for components located close together. C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
130-6795 130-6795 111-7898 3E-5179 Connector Recepticle
A = Located inside of Wiggins Service Box
325-AG135 PK-14 1 5A
Pin Socket Fuse
Receptacle
Pin or Socket (5 Amps)
Single Wire
Number
9X-1123
Connector
Connector Location Component
Part Number
Plug
Schematic Machine Harness identification code: 2 200-L32 BK-14
Connector Number
Location Location This example indicates wire
135 in harness "AG".
CONN 1 E-6 10 Ground Circuit Identification Wire Gauge
Connection Number Wire Color
CONN 2 D-6 11
CONN 3 C-6 12
CONN 4 D-5 A
Fast Fill Fluid Center
CONN 5 D-4 A
© 2006 Caterpillar Printed in U.S.A.
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
All Rights Reserved
the component. See the Component Location Chart.

Related Electrical Service Manuals

Title Form Number
Fluids Service System: RENR8387

KENR6337
9

12 Page
11
1
10

6
12
2
3

Machine Harness Connector And Component Locations

 8 7 6 5 4 3 2 1

F F

WIGGINS SERVICE BOX

200-WA2 BK-16
WIG ON/OFF
WA-C2 2510031
1552267
AX-C2
E 149-WA1 PU-16
E
A RD-18 2
1552269 1
674-WA3 BU-16 B WH-18 3
AFTERCOOLER LVL SW BK-18 1 F429-AX1 BU-16 676-WA13 PU-14 C BK-18
172-8660 BK-18 2 674-AX4 BU-16 CONN 1
AX-C1 WW-C2
3E3370 1698670
F429-AX1 BU-16 A F429-WW5 BU-16
G430-AX2 YL-16 B G430-WW4 YL-16 G430-WA4 YL-16 G430-WA4 YL-16

200-WA33 BK-16
674-AX3 BU-16 C 674-WW13 BU-16 JACKETWATER LVL LAMP
AX-C3 676-WA24 PU-16 7N-5876 LAMP
1552269 9D-3127 BASE AS.
JACKETWATER LVL SW BK-18 1 G430-AX2 YL-16 9D-2867 LENS
172-8660 BK-18 2 674-AX5 BU-16

WA-C3
1552272 200-WA22 BK-16
TOP RADIATOR TANK 676-WA18 PU-16 1
676-WA19 PU-16 2 COOLANT LVL LAMP DIODE
WIRE GROUP COLOR DESCRIPTIONS 676-WA24 PU-16 3 123-0316
676-WA25 PU-16 4
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
GROUND CIRCUIT. 676-WA25 PU-16
AFTERCOOLER LVL LAMP
F429-WA5 BU-16 F429-WA5 BU-16 7N-5876 LAMP
9D-3127 BASE AS.
WW-C4 9D-2867 LENS
1552269
ENG OIL LVL SW BK-18 1 C468-WW11 BU-16 200-WA22 BK-16
172-8660 BK-18 2 674-WW14 BU-16
CONN 4 200-WA23 BK-16
WW-C3
TO CONNECTOR CC-C5 3E3364
D ON 220-4371 SCHEMATIC
(CHASSIS PORTION)
1
2
149-WW1 PU-16
200-WW2 BK-16
802-WA6 YL-16 802-WA6 YL-16
GREASE LVL LAMP D
CONN 5 676-WA26 PU-16 7N-5876 LAMP
9D-3127 BASE AS.
WW-C1 WA-C1 9D-2867 LENS
NN-C2 1552252 3E5178
1552269 149-WW1 PU-16 1 149-WA1 PU-16 200-WA23 BK-16
STER OIL LVL SW BK-18 1 F416-NN1 GN-16 200-WW2 BK-16 2 200-WA2 BK-16
172-8660 BK-18 2 674-NN4 BU-16 CONN 2 674-WW3 BU-16 3 674-WA3 BU-16 WA-C4
G430-WW4 YL-16 G430-WW4 YL-16 4 G430-WA4 YL-16 1552269
NN-C1 WW-C5 F429-WW5 BU-16 F429-WW5 BU-16 5 F429-WA5 BU-16 676-WA26 PU-16 1 GREASE LAMP SUPPRESSOR
3E3370 1698670 802-WW6 YL-16 802-WW6 YL-16 6 802-WA6 YL-16 676-WA20 PU-16 2 106-8704
F416-NN1 GN-16 A F416-WW12 GN-16 483-WW7 BR-16 483-WW7 BR-16 7 483-WA7 BR-16
802-NN2 YL-16 B 802-WW6 YL-16 F483-WW8 WH-16 F483-WW8 WH-16 8 F483-WA8 WH-16
674-NN5 BU-16 674-NN3 BU-16 C 674-WW15 BU-16 425-WW9 PK-16 425-WW9 PK-16 9 425-WA9 PK-16
F425-WW10 PU-16 F425-WW10 PU-16 10 F425-WA10 PU-16
C468-WW11 BU-16 C468-WW11 BU-16 11 C468-WA11 BU-16
802-NN2 YL-16 F416-WW12 GN-16 F416-WW12 GN-16 12 F416-WA12 GN-16 483-WA7 BR-16 483-WA7 BR-16
HOT HYD OIL LVL LAMP
GREASE LVL SW 676-WA27 PU-16 7N-5876 LAMP
6G-4195 674-WW14 BU-16 9D-3127 BASE AS.
674-WW18 BU-16 676-WA13 PU-14 9D-2867 LENS
674-WW17 BU-16 674-WW3 BU-16
RH PLATFORM 674-WW19 BU-16 676-WA15 PU-16
674-WW15 BU-16 WA-C5
674-WW13 BU-16 676-WA16 PU-16 1552272 200-WA25 BK-16
676-WA15 PU-16 1
676-WA17 PU-16 676-WA16 PU-16 2 HYD OIL LVL LAMP DIODE
676-WA27 PU-16 3 123-0316
676-WA28 PU-16 4
676-WA18 PU-16
676-WA19 PU-16 676-WA28 PU-16
WH-C2 COLD HYD OIL LVL LAMP
C HOT HYD OIL LVL SW
172-8660
BK-18
BK-18
1
2
1552269
483-WH1 BR-16
674-WH4 BU-16
CONN 3
676-WA14 PU-16 676-WA20 PU-16
676-WA21 PU-16
F483-WA8 WH-16 F483-WA8 WH-16 7N-5876 LAMP
9D-3127 BASE AS.
9D-2867 LENS
C
WH-C1 WW-C6 676-WA22 PU-16
3E3370 1552267 200-WA25 BK-16
483-WH1 BR-16 A 483-WW7 BR-16 676-WA23 PU-16
F483-WH2 WH-16 B F483-WW8 WH-16 200-WA26 BK-16
674-WH4 BU-16 674-WH3 BU-16 C 674-WW19 BU-16
674-WH5 BU-16 425-WA9 PK-16 425-WA9 PK-16 ABBREV COLOR
WH-C3 HOT XMSN OIL LVL LAMP
1552269 676-WA29 PU-16 7N-5876 LAMP
COLD HYD OIL LVL SW BK-18 1 F483-WH2 WH-16 9D-3127 BASE AS. RD RED
172-8660 BK-18 2 674-WH5 BU-16 WA-C6 9D-2867 LENS WH WHITE
1552272 OR ORANGE
676-WA17 PU-16 1 200-WA26 BK-16 YL YELLOW
676-WA21 PU-16 2 XMSN OIL LVL LAMP DIODE PK PINK
676-WA29 PU-16 3 123-0316 200-WA27 BK-16 BK BLACK
676-WA30 PU-16 4
GY GRAY
PU PURPLE

200-WA34 BK-16
WW-C8 BR BROWN
1552269 GN GREEN
HOT XMSN OIL LVL SW BK-18 1 425-WW9 PK-16 425-WW9 PK-16 BU BLUE
172-8660 BK-18 2 674-WW17 BU-16 674-WW17 BU-16
676-WA30 PU-16
COLD XMSN OIL LVL LAMP
F425-WA10 PU-16 F425-WA10 PU-16 7N-5876 LAMP
9D-3127 BASE AS.
9D-2867 LENS
WW-C9 200-WA27 BK-16 SYMBOL DESCRIPTION
1552269
COLD XMSN OIL LVL SW BK-18 1 F425-WW10 PU-16 F425-WW10 PU-16 200-WA28 BK-16 BLADE, SPADE, RING,
KENR6337

172-8660 BK-18 2 674-WW18 BU-16 674-WW18 BU-16 OR SCREW TERMINAL

C468-WA11 BU-16 C468-WA11 BU-16
ENG OIL LVL LAMP
B 676-WA31 PU-16 7N-5876
9D-3127
LAMP
BASE AS.
CIRCUIT CONNECTED
B
9D-2867 LENS
12 Page, Color 2

CIRCUIT NOT CONNECTED

WA-C7
1552272 200-WA28 BK-16
676-WA22 PU-16 1
ELECTRICAL CONNECTION
676-WA23 PU-16 2
STER OIL/ENG OIL 200-WA29 BK-16 TO MACHINE STRUCTURE
676-WA31 PU-16 3
LVL LAMP DIODE
676-WA32 PU-16 123-0316
4 INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
676-WA32 PU-16
STER OIL LVL LAMP CONNECTOR
F416-WA12 GN-16 F416-WA12 GN-16 7N-5876 LAMP
9D-3127 BASE AS. ATCH WIRE, CABLE,
9D-2867 LENS COMPONENT
200-WA29 BK-16
#
H# CIRCUIT GROUPING
200-WA34 BK-16 DESIGNATION

IDENT PART NO. ATCH LOC TYPE NAME

AX 209-1796 ATCH F-6 HARNESS TOP RADIATOR TANK
NN 130-7854 ATCH E-4 HARNESS RH PLATFORM
WW 246-5496 ATCH B-9 HARNESS MAIN FAST FILL
WH 262-2830 ATCH C-6 HARNESS HYD TANK
A WA
WB
250-9283 ATCH
ATCH
E-3 HARNESS
HARNESS
MAIN BOX
BOX GROUND
A

THIS DIAGRAM IS FOR THE FAST FILL SERVICE SYSTEM (WIGGINS) FOR THE 793D MINING TRUCK.
PART NO. 220-4373 CHG 00

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE

KEY AND ENGINE OFF, THE XMSN SHIFTER IN NEUTRAL AND THE PARK BRAKE SW
IN THE OFF POSITION.

8 7 6 5 4 3 2 1