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Service Bulletin

Volvo Truck Corporation


Curitiba, Brazil Trucks
Date Group No. Release Page
6.05 370 132 02 1(74)

Wiring diagrams
VM

Wiring diagrams
Contents

“General information on the wiring diagram” page 2

“List of sub-diagrams” page 14

“List of illustrations” page 45

“Electrical centre” page 64


“List of fuses” page 65

“List of relays” page 67

“List of connectors” page 68

“List of joint sleeve” page 71

“List of components” page 72

“Electrical cables colours” page 74

20 054001
ENG18064 English
Printed in Brazil
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 2(74)

General information on the wiring diagram

The wiring diagram is divided into a number of combination is used for referring between different
sub-diagrams. Each sub-diagram contains one or more sub-diagrams.
functions which are included in the sub-diagram list. In the wiring diagram there are also illustrations showing
The two letters to the left of the list can be found again how most of the cable harnesses are arranged in the
above each sub-diagram on the central side. The letter vehicle.

C3001302

Wiring diagram structure

With the purpose of minimizing the sub-diagrams number, components and cables which are represented in the
the maximum of variants presented in each cable harness cable harness are assembled in the respective vehicle.
was designed. It is important to observe that not all the
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 3(74)

How to read the sub-diagram


Sub-diagram example

The following page show an example of sub-diagram with


explanatory text.

Sub-diagram designation, see the list. If the sub-diagram


designation is within a dashed line quadrate, it means the
sub-diagram is not a serial item in all vehicles.

Search column

30 Battery voltage, kl. 30


15 Voltage when the starting switch is in drive position,
kl. 15
XX Voltage when the starting switch is in drive position /
preheating position and start position
YY Battery voltage when the starting switch is in drive
position

Fuse 8

Relay no. 343 or R10

Connector B7, white

Cable area and colour (0.5 mm², orange)

Switch no. 158

Joint sleeve

Bulb no. 401R


Dashed line rectangle means the component is not a
serial item in all vehicles.
Cable

Reference to sub-diagram CE, search column 45


C3001305
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 4(74)

Examples of symbols in the sub-diagram

The following pages show examples of the commonest


symbols used in the wiring diagram.

Battery

Connector

Fuse

Joint sleeve

Cable

Conductor on printed circuit board

Earth connection with cable

Switch

Switch, starting switch

Contact

Pressure switch

Thermostat

Relay

Relay with inner circuit diagram


Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 5(74)

Bulb

Lamp, dipped/full beam light

Alternator

Starter motor

Windscreen washer motor

Windscreen wiper motor

Solenoid valve

Pressure sensor

Level sensor

Starting preheater

Cigarette lighter

Horn

Rheostat
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 6(74)

Loudspeaker

Implement connection
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 7(74)

How to find information on sub-diagram

The following example shows four different ways of Methods two, three and four are not used as often but it is
finding the information on sub-diagram. The first method good to know what they are.
is the commonest and is the one most frequently used.

1 Sub-diagram

If you want to find the right place in the engine brake This list tells you where you can find the engine brake
sub-diagram you look in the sub-diagram list. sub-diagram in the wiring diagram.

C3001366

2 Component number sub-diagram

If you know the component number, you can look in the For example, check the illustration number which is
component list. close to the component, and see the illustration list to
This list tells you in which sub-diagram, search column see the page in which the illustration with the respective
and illustration, where is the component. component is included.

Therefore remember that all components and cables are


not always given for each respective vehicles.
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 8(74)

3 Connector Sub-diagram

if you wish to identify the component which is connected This list gives details of the sub-diagram and search
to the white A2 connector, consult the connector list. column in which the white A2 connector appears.

C3001369
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 9(74)

If you wish to identify the component which is connected list to find the sub-diagram and the search column in
to pin 1 of the red 8 pin connector, search the connector which the red 8 pin connector appears.

C3001372
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 10(74)

4 Fuse sub-diagram

If you wish to find fuse F8, search the fuse list to find the
sub-diagram in which the fuse appears.

C3001375
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 11(74)

5 Relay sub-diagram

If you want to look up relay 301 you can do this by looking


through the list of relays to see the sub-diagram and
search column in which the relay is included.

C3001378
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 12(74)

6 Joint sleeve sub-diagram

If you want to look up joint sleeve 42–F you can do this sub-diagram and search column in which the joint sleeve
by looking through the list of joint sleeves to see the is included.

C3001381
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 13(74)

How to find the cable harness

If you want to look up an illustration of a cable harness and numbers, also if there are illustrations of the cable
you can do this by looking through the list of illustrations harnesses, the page numbers of the illustrations are
of cable harness. The list gives the cable harness names given.

C3001302

How to find the earth connection point

If you want to look up earth connection point 42-F, you If you want to look up a component from a connection
can do this by looking through the list of connection to see point, follow the references to others sub-diagrams of the
the sub-diagram in which the connection point appears in. sub-diagram ZA (earth connection).

Abbreviations

At the end of the wiring diagram there are two lists The first list explains the abbreviations in all sub-diagrams
explaining the meanings of the different abbreviations that and in the cable harness illustrations. The second list
appear in the wiring diagram. explains the different cable colours.
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 14(74)

List of sub-diagrams

AA Power supply, starting system, immobilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15

CE Full beam light, position light, parking light, spotlight ...................... page 16

CG Fog light, rear fog light .......................................... page 17

CK Brake light .................................................. page 18

CL Engine brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 19

CN Direction indicator, warning light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 20

EA Reverse light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 21

ER Interior lighting, L1H1/ L2H1 ...................................... page 22

EV Cigarette lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 23

EX Auxiliary socket 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 24

EZ Extra switch for implement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 25

FA Horn ...................................................... page 26

GA Windscreen wiper and washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 27

HA Climate unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 28

HC Engine preheater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29

HD Climate unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 30

HG Electrically heated rear view mirrors ................................. page 31

HM Electrically heated fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 32

JA Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 33

KA Electric window control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 34

KB Electric window control with alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 35

KH Doors central lock ............................................. page 36

LD Power take-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 37

LS Range gear inhibitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 38

MA Bogie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 39

NA Instruments, LHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 40

NC Tachograph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 41

NK Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 42

OA Implement interior light (Van) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 43

ZA Earth connections ............................................. page 44


Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 15(74)

Sub-diagrams

C3001799
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 16(74)

C3001800
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 17(74)

C3001801
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 18(74)

C3001802
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Service Bulletin 6.05 370 132 02 19(74)

C3001803
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 20(74)

C3001804
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 21(74)

C3001805
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Service Bulletin 6.05 370 132 02 22(74)

C3001806
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Service Bulletin 6.05 370 132 02 23(74)

C3001807
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 24(74)

C3001808
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 25(74)

C3001825
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 26(74)

C3001809
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 27(74)

C3001810
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 28(74)

C3001811
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 29(74)

C3001812
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 30(74)

C3001813
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 31(74)

C3001814
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Service Bulletin 6.05 370 132 02 32(74)

C3001815
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 33(74)

C3001816
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 34(74)

C3001817
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 35(74)

C3001827
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 36(74)

C3001818
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 37(74)

C3001819
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 38(74)

C3001828
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 39(74)

C3001820
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Service Bulletin 6.05 370 132 02 40(74)

C3001821
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 41(74)

C3001822
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Service Bulletin 6.05 370 132 02 42(74)

C3001826
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 43(74)

C3001824
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 44(74)

C3001823
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 45(74)

List of illustrations

- Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 46
- Cable harness, climate unit water pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 47
1000 Cable harness, instruments .................................... page 48
1006 Cable harness, cab upper part L1H1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 50
1006 Cable harness, cab upper part L2H1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 51
1020 Cable harness, headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 52
1030 Cable harness, engine ........................................ page 53
1040 Cable harness, rear lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 55
1057 Cable harness, fuel tank sensor / wear indicator for the brake pad, RHS . . . . . . . page 57
1057 Cable harness, connections block sensors / wear indicator for the brake pad, LHS,
4X2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 58
1057 Cable harness, connections block sensors / wear indicator for the brake pad, LHS,
6X2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 59
1063 Cable harness, trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 60
1083-B Cable harness, driver door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 61
1083-C Cable harness, passenger door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 62
1501 Cable harness, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 63
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 46(74)

Illustrations

C3001411

Note: For switch location in the sub-diagrams, see “”


page 72.
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 47(74)

C3001861
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Service Bulletin 6.05 370 132 02 48(74)

C3001859
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Service Bulletin 6.05 370 132 02 49(74)

C3001857
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Service Bulletin 6.05 370 132 02 50(74)

C3001312
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Service Bulletin 6.05 370 132 02 51(74)

C3001311
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Service Bulletin 6.05 370 132 02 52(74)

C3001856
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Service Bulletin 6.05 370 132 02 53(74)

C3001308
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Service Bulletin 6.05 370 132 02 54(74)

C3001413
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Service Bulletin 6.05 370 132 02 55(74)

C3001306
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Service Bulletin 6.05 370 132 02 56(74)

C3001307
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Service Bulletin 6.05 370 132 02 57(74)

C3001858
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Service Bulletin 6.05 370 132 02 58(74)

C3001310
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Service Bulletin 6.05 370 132 02 59(74)

C3001309
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Service Bulletin 6.05 370 132 02 60(74)

C3001384
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Service Bulletin 6.05 370 132 02 61(74)

C3001862
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Service Bulletin 6.05 370 132 02 62(74)

C3001860
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Service Bulletin 6.05 370 132 02 63(74)

C3001389
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 64(74)

Electrical centre

C3001412
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 65(74)

List of fuses

F1 Engine brake / Brake light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (CK5)


F2 Front position light / Right tail light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (CE6)
F3 Roof position light / Left tail light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (CE11)
F4 Trailer position light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (CE21)
F5 Implement position light (Van) ................................... (CE23)
F7 Power take-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (LD6)
F8 Fog lights / left rear fog light .................................... (CG9)
F12 Left dipped beam light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (CE33)
F13 Right dipped beam light ....................................... (CE38)
F14 Full beam light / Spotlight ...................................... (CE48)
F16 Tachograph (instrument panel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (NA19)
F17 Radio (converter 12 V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (AA46)
F18 Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (HA21)
F19 Fuel preheater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (HM11)
F20 Extra relay for implement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (EZ20)
F21 Implement interior light (Van) + 24 V (kl. 30) . . . . . . . . . . . . . . . . . . . . . . . . . . (OA1)
F22 Climate unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (HD5)
F23 Interior light / Instep lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (ER19)
F24 Electric window control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (KA3), (KB3)
F25 Tachograph (main switch by pass) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (AA16)
F26 Horn .................................................... (FA6)
F27 Brake light ................................................ (CK11)
F28 Implement interior light (Van) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (OA14)
F29 Rear view mirror demister . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (HG15)
F30 Cigarette lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (AA39)
F31 Not used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (AA43)
F32 Windscreen wiper and washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (GA17)
F33 Not used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F34 Direction indicators / warning light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (AA19)
F36 Not used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F37 Interior light / Doors central lock / Rear view mirror control ................ (ER37)
F43 Not used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (EX3)
F45 Doors central lock ........................................... (AA21)
F46 Immobilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (EA4), (HC6),
(HG11), (HM8)
F47 Extra connection for bodybuilder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (EZ6)
F49 Range gear inhibitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (LS4)
F50 Not used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
51A Engine stop solenoid valve ..................................... (AA53)
51H Starting preheater ........................................... (HC10)
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 66(74)

51O 12 V Auxiliary socket (EX15)


51X Control unit, alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (NK3)
51Y Control unit, alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (NK6)
F70 Bogie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (MA6)
F71 Not used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 67(74)

List of relays

300 Relay, dipped beam lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (CE25)


301 Relay, fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (CG7)
302 Relay, spotlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (CE50)
306 Relay, full beam lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (CE44)
308 Relay, brake light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (CK5)
309 Relay, parking light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (CE10)
310 Relay, extra direction indicator, left ............................... (CN10)
311 Relay, extra direction indicator, right .............................. (CN15)
312 Relay, starting preheater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (HC7)
314 Relay, bogie .............................................. (MA4)
315 Relay, starting motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (AA6)
318 Relay, engine brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (CL10)
321 Relay, windscreen intermittent wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (GA12)
323 Relay, direction indicators ..................................... (CN2)
324 Relay, range gear inhibitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (LS3)
326A Relay, starting switch, position 15 (kl. 15) . . . . . . . . . . . . . . . . . . . . . . . . . . . (AA48)
326B Relay, electric windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (AA55)
327 Relay, rear view mirror demister . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (HG14)
330 Relay, windscreen wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (GA15)
343 Relay, rear fog light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (CG18)
363 Relay, not used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (AA42)
376A Relay, power take-off ........................................ (LD8)
376B Relay, power take-off ........................................ (LD5)
376C Relay, power take-off ........................................ (LD8)
3101 Relay, implement interior light (Van) .............................. (OA16)
3103 Relay, fuel preheater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (HM10)
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 68(74)

List of connectors
3/8, YELLOW (EX5) B1, WHITE (FA6) A8, RED (ER12)

4/8, YELLOW (CK12) B2, WHITE (OA14) A9, RED (ER9)

8/8, YELLOW (CE21) B4, WHITE (CE30) A10, RED (CE3)

A1, YELLOW (CE26) B5, WHITE (AA47) A11, RED (CE6)

A2, YELLOW (NA17) B6, WHITE (AA49) A12, RED (NA21)

A3, YELLOW (NA19) B7, WHITE (CG23) B1, RED (EX3)

A4, YELLOW (CG17) B8, WHITE (CE36) B2, RED (ER37)

A5, YELLOW (HA16) B9, WHITE (CE40) B3, RED (EA9)

A6, YELLOW (GA19) B10, WHITE (CE21) B4, RED (CE12)

A7, YELLOW (CK2) B11, WHITE (CE52) B5, RED (CE10)

A9, YELLOW (AA53) B6, RED (AA45)

A10, YELLOW (CK5) B7, RED (AA39)


1/2, GRAY (AA11)
A11, YELLOW (AA6) B8, RED (AA43)
2/2, GRAY (AA12)
A12, YELLOW (AA6) B9, RED (ER14)
2/8, GRAY (CG11)
A13, YELLOW (AA5) B12, RED (CK11)
3/8, GRAY (CG4)
B1, YELLOW (CE29) 4/8, GRAY (CG9)
B3, YELLOW (EA4) 5/8, GRAY (CE13) 1/8, VIOLET (HD5)
B4, YELLOW (CG15) 6/8, GRAY (CE50) 3/8, VIOLET (HC6)
B5, YELLOW (AA21) 7/8, GRAY (CE49) 6/8, VIOLET (HM10)
B6, YELLOW (GA21) 8/8, GRAY (CE43) 7/8, VIOLET (AA19)
B7, YELLOW (GA17) 8/8, VIOLET (CE17)
B8, YELLOW (AA17)
1/2, BROWN (AA8)
B9, YELLOW (AA35)
2/2, BROWN (HM11) ”1” (HD9)
B10, YELLOW (AA39)
1/8, BROWN (AA2) ”3” (HD5)
B11, YELLOW (AA38)
2/8, BROWN (CE31) ”4” (HD5)
B12, YELLOW (AA3)
4/8, BROWN (EZ20) 42, PT (LD6)

7/8, BROWN (EZ12) 651, “1” (GA6)


2/8, WHITE (MA2) 8/8, BROWN (LD6) 651, “2” (GA6)
5/8, WHITE (EZ6) 1/8, RED (HG17) 119/120, “1” (GA12)
6/8, WHITE (MA6) 2/8, RED (AA23) 119/120, “3” (GA20)
A2, WHITE (FA6) 3/8, RED (HG15) 119/120, “4” (GA19)

A3, WHITE (OA1) 4/8, RED (KA3), (KB3) 119/120, “5” (GA13)

A4, WHITE (CE7) 5/8, RED (CE20) 119/120, “6” (GA19)

A5, WHITE (CE33) 6/8, RED (HG14) 119/120, “7” (GA14)

A6, WHITE (CE38) 7/8, RED (ER4) AG1 (ZA20)

A7, WHITE (AA14) 8/8, RED (ER39) AG2 (NA11)

A8, WHITE (ZA29) A1, RED (ER19) AG3 (NA22)

A9, WHITE (LS4) A2, RED (CE23) AG4 (AA14)

A11, WHITE (CK14) A3, RED (EA7) AG5 (NA26)

A12, WHITE (HA22) A5, RED (CE15) AG6 (MA6)

A13, WHITE (HA21) A6, RED (AA16) AG7 (CL18)


Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 69(74)

AG8 (NA13) DD8 (KH7) EN18 (NC1)

AG9 (AA53) DD10 (ZA7) EN19 (NC3)


AG10 (NA23) DD11 (KB6) EN20 (NC4)
AG12 (NA29) DD15 (KB27)
EN21 (NC5)
AG14 (NA26) DD16 (KB25)
MOT1 (HD27)
AG19 (AA53) DP1 (HG2), (KH14)
MOT2 (HD23)
BB2 (LD18) DP2 (KB14), (HG3)
MOT3 (HD14)
BB3 (LD14) DP3 (KA10), (KB10), (HG6)
MOT4 (HD16)
BB5 (LD30) DP4 (KA14), (HG7)

BB6 (LD22) DP5 (KA17), (KB13) RA1 (CK11)

BB7 (LD25) DP6 (ER5), (KH16) RA2 (CN4)

CA1 (NA15) DP7 (KB3), (KH17) RA3 (CE10)

CA2 (NA26) DP10 (ZA37) RA4 (EA11)


CA5 (HM20) DP11 (KB12) RA7 (NC15)
CA6 (HM20) DP15 (KB5)
RA12 (CE23)
CA9 (NA17) DP16 (KB2)
RA13 (EZ20)
CA10 (NA26) EG1 (AA8)
RA14 (CN20)
CB1 (ER37) EL1 (CE36)
RA15 (CE6)
CB2 (ER37) EL2 (FA6)
RA16 (CG17)
CB3 (NK29) EL3 (CE33)
RA17 (OA14)
CB4 (NK31) EL4 (CN7)

CR1 (KH7) EL5 (CE3) RA18 (OA10)

CR2 (KH11) EL7 (NK6) RA19 (OA1)

CR3 (KH9) EL10 (CE38)

CR4 (KH11) EL11 (ZA33)

CR5 (KH7) EL12 (CN18)

CR6 (KH9) EL13 (CG9)

CR7 (KH13) EL14 (CE43)

CU1 (ER19) EL15 (CE43)

CU2 (HD5) EN1 (EA4)

CU3 (HD9) EN2 (NA28)

CU4 (EX19) EN3 (HA8)

CU5 (EX5) (EX16) EN4 (NA19)

CU6 (ER14) EN6 (AA20)

CU7 (NK35), (CE15) EN8 (LD10)

CU8 (NK33) EN9 (HM11)

DD1 (KH4) EN10 (AA3)

DD2 (KB14), (HG17) EN11 (EA7)

DD3 (KB10), (HG2) EN12 (NA9)

DD4 (KA10), (HG3) EN13 (AA24)

DD5 (KA14), (KB20), (HG6) EN14 (NA38)

DD6 (ER2), (KA3) EN15 (LS6)

DD7 (KA20), (KB22), (KH9) EN17 (HC7)


Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 70(74)

RA20 (EZ6)

TC6 (CN13)

TC7 (CN11)

TC8 (CK12)

TC9 (CE21)

WA8 (ER4)

WA11 (GA21)

WA12 (GA19)

WA13 (GA23)

WA14 (GA18)

WA15 (GA22)

WA16 (CK5)

WA17 (CK5)

WB2 (KA3), (KB3)

WB5 (KB28)

WB6 (KB25)

WB7 (KB4)

WB8 (KB2)

WC1 (KB20)

WC2 (KB21)

WC3 (KB9)

WC4 (KB7)

X01:1 (OA1)

X01:2 (OA14)

X01:3 (OA10)

X01:4 (OA18)

X02:1 (CE23)

X02:2 (CE29)

X03:1 (LD22)

X03:2 (LD25)

X03:3 (LD18)

X03:4 (LD14)

X04:1 (EZ20)

X04:2 (EZ26)

X04:3 (EZ6)
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 71(74)

List of joint sleeve

Joint sleeve

42-A (ZA52) (EA11) 42-DA (KA17) 42-HC (CE43)

42-AA (KA20) 42-DB (HG17) 42-JA (ZA39)

42-AB (ZA7) 42-DC (KH7) 42-JB (ZA20)

42-AC (KH6) 42-DE (KH6) 42-K (ZA10)

42-DF (KH8) 42-L (CE15)


42-AD (HG2)
42-DG (ER5) 42-M (ZA53), (NA39)
42-AE (KA17)
42–DH (KB3) 42-O (ZA20)
42-AF (ZA37)
42–DL (KH6) 42-P (NA22)
42-AG (KH14)
42-E (GA10)
42-Q (ZA43)
42–AI (KB16)
42-EL (ZA6)
42-R (ZA33)
42–AJ (KB12)
42-EM (ZA20)
42-T (CE3)
42–AR (ZA44)
42-F (CN11)
42-TB (CE21)
42–AL (NK3)
42-GA (ZA27)
42-U (CE36)
42-B (NA6) (CK11) 42-GB (ZA24)
42-UA (ER23)
42-C (CE10) (CG17) 42-HA (CE4), (ZA5)
42-UB (ER23)
42-D (ZA13) 42-HB (CG9), (ZA31)
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 72(74)

List of components
30A Battery (AA16) 233 Closed contact, cooling system warning
lamp (NA27)
30B Battery (AA16)
243 Closed contact, power take-off (LD10)
77 Trailer connection (CE22)
250 Open contact, reduction control lamp
77 Trailer connection (CK14)
(NA39)
77 Trailer connection (CN5)
290 Open contact, reduction on the two speed
100 Switch, dipped beam light, front headlights axle (NC15)
(CE15)
400R Lamp, full/dipped beam lights, RHS (CE37)
100 Switch, position light, front headlights (CE2)
400L Lamp, full/dipped beam lights, LHS (CE34)
101 Switch, dipped/full beam lights (CE54)
401L Lamp, fog light, LHS (CG7)
102 Switch, fog lights (CG2)
401R Lamp, fog light, RHS (CG10)
103 Switch, spotlights (CE49)
402R Lamp, spotlight, RHS (CE45)
109 Switch, warning light (CN16)
402L Lamp, spotlight, LHS (CE42)
111DD Switch, electric window control, LHS
405L Lamp, left-hand reverse light (EA10)
(KA25), (KB25)
405R Lamp, right-hand reverse light (EA13)
111DP Switch, electric window control, RHS but
located in the LHS (KA8), (KB8) 408 Lamp, front parking light, LHS (CE2)
111P Switch, electric window control, RHS (KA8), 409 Lamp, front parking light, RHS (CE4)
(KB16)
410 Lamp, brake light, LHS (CK7)
119/120 Switch, windscreen wiper and washer
(GA14) 411 Lamp, brake light, RHS (CK10)

123 Switch, rear view mirror demister (HG9) 412 Lamp, tail light, LHS (CE10)

125 Switch, engine brake, instruments (CL11) 413 Lamp, tail light, RHS (CE7)

125A Switch, engine brake (CL12) 420 Lamp, roof position light, LHS (CE13)

133 Switch, bogie (MA5) 421 Lamp, roof position light, RHS (CE16)

144 Switch, battery main switch (AA14) 422 Lamp, front direction indicator, LHS (CN9)

147 Switch, direction indicators (CN6) 423 Lamp, front direction indicator, RHS (CN12)

149 Switch, horn (FA6) 426 Lamp, rear direction indicator, LHS (CN15)

150 Switch, starting switch (AA27) 427 Lamp, rear direction indicator, RHS (CN17)

153 Switch, starting preheater (HC5) 429 Lamp, cigarette lighter (EV10)

158 Switch, rear fog light (CG20) 433L Lamp, left footstep lighting (ER2)

172 Extra switch for implement (EZ10) 433R Lamp, right footstep lighting (ER5)

200 Open contact, parking brake warning lamp 434LR Lamp, roof rear interior lighting, LHS (ER32)
(NA28)
434RR Lamp, roof rear interior lighting, RHS
201F Open contact, service brake warning lamp (ER37)
(NA20)
434LF Lamp, roof front interior lighting, LHS
201R Open contact, service brake warning lamp (ER17)
(NA22)
434LF Lamp, roof front interior lighting, LHS
202 Open contact, oil pressure warning lamp (ER22)
(NA19)
434RF Lamp, roof front interior lighting, RHS
205L Open contact, left footstep lighting (ER8) (ER28)
205R Open contact, right footstep lighting (ER10) 451 Lamp, rear left-hand fog light (CG15)
216 Closed contact, brake light (CK5) 452 Lamp, rear right-hand fog light (CG19)
217 Open contact, reverse light (EA4) 500 Control lamp, direction indicators (NA32)
232 Open contact, trailer service brake warning 501 Control lamp, trailer direction indicators
lamp (NA23) (NA33)
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 73(74)

503 Warning lamp, engine oil pressure (NA19) 812P Control, rear view mirror, RHS (HG5)
504 Control lamp, full beam light (NA31) 850 Horn (FA6)
505 Warning lamp, battery charge (NA24) 850A Horn (NK6)
507 Warning lamp, service brake (NA22) 858 Reverse sound warning (EA20)
508 Warning lamp, parking brake (NA29) 900 Radio (JA7)
509 Warning lamp, cooling system (NA28)
901A Voltage converter, 12V auxiliary socket
514 Control lamp, reduction (NA39) (EX13)

517 Control lamp, Power take-off (NA25) 901R Voltage converter, radio (EX8)

520 Control lamp, fog light (NA35) 902L Loudspeaker, LHS (JA6)
528 Control lamp, engine heating (NA36) 902R Loudspeaker, RHS (JA9)
536 Control lamp, rear fog light (NA34) 903A Diode (ER14)
570 Control lamp, dipped beam light (NA27) 1132 Switch, rear view mirror controls (HG2)
571 Warning lamp, quick stop (NA20) 1148 Switch, implement lights (OA4)
600 Solenoid valve, engine brake (CL18)
1149 Switch, PTO (LD31)
603 Solenoid valve, engine stop (AA53)
1150 Switch, fuel preheater (HM3)
604 Solenoid valve, power take-off (LD30)
2011 Open contact, brake pedal (AA3)
606 Solenoid valve, bogie (MA6)
2016 Open contact, climate unit (HA8)
614 Solenoid valve, range gear inhibitor (LS6)
2065L Contact, brake pad wear, LHS (NA25)
650 Motor, windscreen wiper (GA17)
2065R Contact, brake pad wear, RHS (NA25)
651 Motor, windscreen washer (GA6) / (HD23)
5027 Warning lamp, brake pad wear (NA26)
654 Starting motor (AA12)
6052 Fan motor, climate unit (HD9)
655 Alternator (AA21)
6058D Motor, door lock, LHS (KH5)
657 Climate unit (HA12)
661D Motor, electric window control, LHS (KB25) 6058P Motor, door lock, RHS (KH13)

661L Motor, electric window control, LHS (KA21) 7015 Warning lamp, alarm (NK11)

661P Motor, electric window control, RHS (KB3) 7052 Sensor, speedometer (NC3)

661R Motor, electric window control, RHS (KA12) 7071 Temperature sensor (NA8)

666 Fan motor, climate unit (HA8) 7095 Water level sensor (HD16)

701 Tachograph (NC7) 7100 TX Alarm sensor (NK31)


702 Instruments (NA4) 7100 RX Alarm sensor (NK34)
711 Timer meter (NC17) 8016 Fuel preheater (HM11)
754F Air pressure sensor, front brake system 8017 Water in the fuel separator preheater
(NA11) (HM20)
754R Air pressure sensor, rear brake system 9026 Auxiliary socket 12V (EX13)
(NA13)
9052 Climate unit (HD25)
757 Fuel level sensor (NA17)
9066 Control unit, doors central lock (KH7)
800 Starting preheater (HC9)
802D Demister, rear view mirror, LHS (HG19) 9081 Control unit, electronic immobilizer (AA28)

802P Demister, rear view mirror, RHS (HG8) 9098 Control unit, alarm (NK2)

804 Cigarette lighter (EV7) SH1 Shunt (CE48)

805 Rheostat, instrument light brightness SH2 Shunt (AA16)


control (NA11)
SH3 Shunt (CE13)
812D Control, rear view mirror, LHS (HG12)
Volvo Truck Corporation Date Group No. Release Page
Service Bulletin 6.05 370 132 02 74(74)

Electrical cables colours


BL . . . . . . Blue
BN . . . . . . Brown
GN ..... Green
GR ..... Gray
I ....... Ivory
LBL . . . . . Light blue
LBN . . . . . Light brown
OR ..... Orange
P ....... Pink
PU . . . . . . Purple
R ....... Red
SB . . . . . . Black
VO . . . . . . Violet
W ...... White
Y ....... Yellow

Note: If a cable has two colours, it will be marked


according to the following example: Y/R = Yellow/Red.