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The oxidation of n-butenes over V205-Ti02 catalysts with air in the presence of steam was found
to selectively yield acetic acid and acetaldehyde with some carbon oxides. A number of V&-Ti02
catalysts were studied and characterized by surface area, ESCA, and XRD analyses. The catalysts
were found to contain V,05, varying amounts ofeither rutile or anatase TiOp, and a solid solution of
V4+in TiO*. The relative amounts of these phases present in the catalysts were dependent primarily
on the preparation technique. These different V-oxide and Ti-oxide phases present were also
related to catalyst performance. The rutile TiO,-containing catalysts showed higher selectivities to
acetic acid and acetaldehyde and lower selectivities to carbon dioxide and formic acid than the
comparable anatase TiO,-containing catalysts. Catalyst activity appeared to be related to the
presence of a reduced vanadium moiety incorporated into either the TiOz lattice or into partially
reduced V,05. Possible causes for these selectivity differences between phases and compositions
are discussed as well as the nature of the active catalytic species.
TABLE I
Characterization and Preparation of Vanadium, Titanium, and Vanadium/Titanium Oxide Catalysts
5%Rutile % Anatase
letter designating the preparation proce- line to the peak height or area of the anatase
dure above. For example, a VTiO, catalyst (101) line (19).
prepared according to Procedure C would The amount of VOz incorporated into the
be 1C. TiOz lattice was calculated from the ob-
served change in selected d-spacings rela-
tive to pure i-utile or anatase. One or more
Cutalyst Characterization of the following diffraction lines were used
Surface urea. Surface areas were mea- for this purpose: Rutile-{ 1lo}, { lOl},
sured by N, adsorption in a Micromeritics {200}, (210). Anatase{lOl}, (200). The
Model 2200 High Speed Surface Area Ana- d-spacings for these lines in the pure phases
lyzer. were calculated from lattice dimensions
X-ray difraction. Powder X-ray diffrac- measured by the National Bureau of Stan-
tion (XRD) data were obtained with a dards (26, 27). The expected d-spacings for
Norelco X-ray diffractometer interfaced to a rutile incorporating varying amounts of
Tracer-Northern NS-880 energy-dispersive VOz were calculated from the data of
X-ray data system. High resolution data Marinder and Magneli (28), assuming a
were obtained in digital form at 0.01” 28 linear relationship. Since corresponding ex-
increments. Lower resolution XRD data perimental data for anatase were not avail-
were also obtained as analog strip-chart able, the assumption was made that the
records. CuK,, radiation was used along relative change in lattice dimensions with
with a graphite crystal monochromator. VO, content was the same for anatase as
KC1 was added to the sample as an internal for t-utile.
standard . X-ray photoelectron spectroscopy. XPS
Average crystallite sizes were obtained or ESCA (electron spectroscopy for chemi-
from diffraction line widths by the method cal analysis) was done using a Physical
of Debye and Scherrer (25). The lines used Electronics Model 550 Auger/ESCA sys-
were the { 1lo} for VzO, and Ti02-rutile, tem. MgK,, radiation was used. Binding
and { 101} for TiO,-anatase. energies were measured relative to C 1s =
Relative fractions of rutile and anatase 285.0 eV. Ion sputtering experiments were
were calculated from the ratio of the peak done using 5 kV Art ions.
height or area of the rutile { 1lo} diffraction Catalyst samples were prepared for anal-
426 SLINKARD AND DEGROOT
ysis by grinding to - 100 mesh and pressing of VOZ incorporated into the rutile phase
the resulting powder onto the surface of increase upon catalyst use. This is indi-
indium foil. Sample preparation took place cated both by d-spacing changes and by a
under ambient conditions. decrease in the peak area of the remaining
VZO,. The fraction of VOZ incorporated
RESULTS AND DISCUSSION into anatase, on the other hand, decreases
with use. One predominantly rutile-con-
Catalyst Characterization-XRD taming catalyst (1A) incorporates much
The results from high resolution XRD more VOZ in the TiOz phase than either of
analysis (Table 2) reveal that these V,O,- the other two mostly rutile catalysts (1B
TiOz catalysts contain VZ05 and varying and IC), or any of the predominantly ana-
amounts of either rutile or anatase TiOn tase-containing materials.
depending on the method of preparation. A Average crystallite sizes of both rutile
two-step precipitation of hydrated V&- and anatase in most of the V : Ti catalysts
TiOZ (Procedure D) leads to high concentra- are similar (Table 2). Incorporation of VOp
tions of anatase in the catalyst and low into the TiOz lattice does not seem to affect
concentrations of rutile, whereas a one-step crystallite size. The crystallite size of the
precipitation (Procedure C) leads to a high VZ05 present ranges from 35 to > 150 nm.
t-utile content catalyst. The use of vanadyl One of the 4 : 1 Ti : V catalysts (4B) con-
oxalate either with hydrated Ti oxide or Ti tains both rutile and anatase. The rutile
oxalate also leads to primarily rutile-con- crystallite size is similar to that of the
taining catalysts. Without vanadium 1: 1 catalysts, while the anatase crystal-
present, however, only anatase is formed lite size is considerably larger.
by any of the preparative techniques at
normal calcination temperatures of 400- Catalyst Surface Characterization-ESCA
500°C. Apparently vanadium, under these ESCA results on catalysts are given in
conditions, catalyzes the transformation of Table 3. Vanadium 2p,,, peak positions in
the anatase form of TiOz to r-utile, as previ- all cases are indicative of V5+. The rather
ously reported (IO). narrow peak width of - 1.5 eV, observed in
Both the amount of rutile and the fraction all cases except that of the 95% rutile
TABLE 2
Characteristics of V/Ti Oxide Catalysts from High Resolution XRD Data
1A Unused 95 0.24 - 22 - 64
1A Used 95 0.40 - 25 -
0.36 - 21 - 69
1B Used 100 0.16 - 49 - 70
1C Unused 74 0.04 0.12 29 20 49
79 0.01 0.10 30 19 51
1C Used 85 0.14 0.07 26 19 35
1D. 1 Unused 10 - 0.09 - 22 71
- 0.07 - 24 >150
ID.1 Used 10 - 0.04 25 70
ID.2 Unused 0 - 0.09 - 26 >150
4B Used 61 0.07 0.01 29 57 76
4D. 1 Unused 0 0.05 - 10 -
TABLE 3
IA z
Unused 517.3 2.2 458.6 1.3 530.0 1.5 0.72
IA Used 517.2 1.9 458.8 1.4 530.2 1.5 0.98
IC Unused 5 16.8 1.6 458.1 1.4 529.5 1.7 1.3 iz
IC Used 517.1 I.6 529.8 1.7
z
ID.2 Unused 516.7 1.6 458.2 1.3 529.6 1.7 I.2
ID.1 Unused 517.3 1.5 458.8 1.3 530. I 1.6 0.76 2
ID.1 Used 517.2 1.5 458.8 1.4 530. I 1.5 0.75 z
4D.1 Unused 517.0 1.8 458.5 I.5 529.6 1.6 0.59 0
vi?05 517.4 1.5 530.2 1.5 E
TiOn 458.7 1.3 529.9 1.6 -
(anatase) 5
TiO* - - 458.9 1.4 530.2 1.6
(rutile)
TABLE 4
Oxidation of Mixed n-Butenes over Vanadium/Titanium, Vanadium, and Titanium Oxide Catalysts
(1Shell temperature. Catalyst peak temperatures were generally about 5-10°C higher at butene conversions
above 50% and less than 5°C higher at lower conversions.
b Butene conversion = moles of butene in ~ moles of butene out/moles of butene in x 100%.
‘Carbon selectivity on a carbon accounted for basis, e.g., acetic acid selectivity = moles of carbon in acetic
acid analyzed/moles of carbon in all products analyzed x 100%.
” Butadiene, acetone, propionic acid, maleic acid, acylic acid, and formaldehyde.
190
APPROXIMATE
205
REACTOR TEMPERATURE,
215
%
225
sary for a selective catalyst with good activ-
255
70
. ~L&$wABOLS-100% ity for the oxidation of butenes to acetic
IhUTENE
50 -
0 OPEN SYMBOLS-50% I-EUTENE +
50% L-EUTENE _
acid. This might be either V4+ incorporated
into the TiOz lattice or V4+ or other low
valent species in the V,O, also present,
since partially reduced V205 alone was ob-
served to be a good catalyst for the reac-
tion. The decrease in TiOz lattice spacing
observed certainly indicates substitution of
the smaller V4+ ions for Ti4+ in the lattice to
some extent in almost all catalysts. ESR
evidence coupled with ESCA has also
confirmed that vanadium (at the - 1% level)
incorporated into TiOz is all in the +4
oxidation state (20).
BUTENE CONVERSION, 4: However, the substitutional V4+ in the
FIG. 4. Effect of butene conversion on product
TiOz lattice is not solely responsible for the
selectivity using catalyst IA (95% rutile). observed catalytic behavior. Both VTiO,
and V,O, had comparable activity and se-
lectivity. Moreover, the 100% rutile cata-
version for VTiO, (1D. I). Stoichiometric lyst (lB), the 95% rutile catalyst (lA), and
V205, on the other hand, was much less the 85% rutile catalyst (1C) also had very
active and selective than either V,O, or different V4+ contents but comparable per-
VTiO,. TiOz was nearly inactive and pro- formance. Possibly only a surface lower-
duced mainly carbon oxides. valent vanadium species is catalytically im-
portant.
Catalyst Performance-Zsomerization
Conceivably, isomerization of butene Catalyst Performance-Efect of Rutile or
isomers could be important for a selective Anatase TiOz
catalyst, if isomerization was slow com- The results show clearly that the rutile
pared to oxidation. However, for VzOs form of TiOz combined with Vz05 is pre-
TiOp catalysts, this is not the case. Product ferred over V20J plus anatase for a selec-
selectivities were approximately the same tive catalyst. Vz05-Ti02 catalysts con-
regardless of the mix of butene isomers in
the feed gas. Moreover, as shown in Fig. 6,
essentially equilibrium concentrations of n-
butene isomers were observed for the un-
converted n-butenes in the vent gas, even
at low conversions, over both VTiO, cata-
lysts (IA and 1D.l) as well as V20, and
V20J. TiOa (100% anatase) and Sic showed
littled isomerization activity. Clearly, vana-
dium oxide is responsible for the high isom-
erization activity of VBOsTiOz catalysts,
consistent with the results of Ai (9).
Nature of the Active Catalytic Species
From the present results, it appears that FIG. 5. Effect of butene conversion on product
a lower valent vanadium species is neces- selectivity using catalyst 1D. 1 (90% anatase).
V-Ti OXIDES FOR BUTENE OXIDATION 431
observed in ion-sputtering experiments Delgrange, J., Bull Chem. Sot. France 3071
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tion of this phase may also occur, generat-
30 (1973).
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Catalysts containing r-utile TiOs have 16. Vanhove, D., and Blanchard, M., J. Chim. Phys.,
higher selectivities to acetic acid and acet- Phys. Chim. Biol. 73, 51 (1976).
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Allgem. Chem. 297, l(l958).
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2, 133 (1979).
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Japan Petrol. Inst. 18, 17 (1974).
22. Yamashita, T., Ninagawa, S., and Kato, T., Bull.
Japan Petrol. Inst. 18, 167 (1976).
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