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systems
Gary Rosengarten
MIET 2406/2496
2018 s1
Week 2
Topics
• Overview of solar collectors
• Market for solar water heaters
• Fundamental equations
• Cover materials and optics
• Collector efficiency
Aperture
http://vimirosolar.com
Unglazed
Panel Collectors Strip Collectors
• Wide collector with top and • Extruded strip with fluid
bottom header pipes passages moulded into strip.
integrally formed in plastic • Header pipes connected
(polypropylene, with plug in fittings
polyolephin, polyethylene • More flexible (curve around
etc) obstacles) being made from
ethylene, propylen-diene
rubbers and PVC.
Insulation
Fluid in
Absorber plate and fluid passageways
Absorber plate with
HEADER RISER pressed channels
Inflated Cu tube
Copper Aluminium
Serpentine or fractal absorber
Or look at work
from Fraunhofer
http://www.bionicol.eu/Infoblatt_doppelseitig_e_FracTherm_Mar_2007.pdf
Pressurised
Evacuated Flow Through
Evacuated Flow Through
Evacuated Flat Plate
http://www.tvpsolar.com
Domestic hot water systems
Thermosiphon
Thermosyphon systems
Other configurations
Increasing
spacing with
distance from
absorber to avoid
shading between
mirror rows
Home made collectors
http://www.youtube.com/watch?v=C_yhi_fy-Q0
http://www.youtube.com/watch?v=TtzRAjW6KO0
Market
Renewables
http://www.iea-shc.org/data/sites/1/publications/Solar-Heat-Worldwide-2017.pdf
This report comprises solar thermal market data from 58 countries covering an estimated 95% of the worldwide market
Installed solar
thermal
capacity 2015
435 GWth
586 million m2
Installed Capacity 2015
District heating
Process Heat
Solar Penetration
Cost
Sales of Solar Water Heaters,
Australia
600
400
300
200
100
0
1970 1972 1974 1976 1978 1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010
Total water solar water heaters Australia
1000000
Cummulative Installations
800000
600000
400000
200000
0
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
Year
Solar collector market viability
• Cost
– Collector and installation
• Efficiency
– Function of optical efficiency and
– Thermal efficiency which depends on
• Temperature and
• Design
Understanding Efficiency
• Requires an understanding of some
fundamental principles of heat transfer and
optics.
Heat Transfer Mechanisms
• Conduction
– Molecular diffusion
• Convection
– Bulk motion
http://www.physicstutorials.org/images/storie
s/heattransferconvection.png
• Radiation
– Electromagnetic energy
Energy Balance
Closed systems Steady-Flow Systems
• Stationary closed • For system with one inlet and
system, no work: one exit:
=
m in m= m (kg/s)
=
Q mcv ∆T (J) out
• When kinetic and potential
energies are negligible, and
there is no work interaction
Q = m ∆h = mc
p ∆T (J/s=W)
Heat transfer: Conduction
Rate of heat conduction ∝
( Area )( Temperature difference )
Thickness
T1 − T2 ∆T
Qcond = kA = − kA (W)
∆x ∆x
where the constant of proportionality k is the
thermal conductivity of the material.
In differential form
dT
Q cond = − kA (W)
dx
which is called Fourier’s law of heat conduction.
Thermal Conductivity
• The thermal conductivity of a material is a
measure of the ability of the material to conduct
heat.
• High value for thermal conductivity
good heat conductor
• Low value
poor heat conductor or insulator.
Thermal Conductivities of Materials
Carbon nanotubes
• The thermal conductivities
of gases such as air vary by
a factor of 104 from those
of pure metals such as
copper.
• Pure crystals and metals
have the highest thermal
conductivities, and gases
and insulating materials the
lowest.
Example: Conduction
The inner and outer surfaces of a 0.5-cm-thick 2-m x 2-m window glass in
winter are 15°C and 8°C, respectively. If the thermal conductivity of the
glass is 0.78 W/m · K, determine the amount of heat loss, in kJ, through the
glass over a period of 5 hours. What would your answer be if the glass were
1 cm thick?
Assumptions 1 Steady operating conditions exist since the surface
temperatures of the glass remain constant at the specified values. 2 Thermal
properties of the glass are constant.
Properties The thermal conductivity of the glass is given to be k = 0.78
W/m⋅°C.
Glass
15°C 8°C
0.5 cm
Example: conduction (cont)
Analysis Under steady conditions, the rate of heat transfer through the glass
by conduction is
∆T (15 − 8)K
Q cond = kA = (0.78 W/m ⋅ K )(2 × 2 m 2 ) = 4368 W
L 0.005 m
Then the amount of heat transfer over a period of 5 h becomes
Q Q cond ∆=
= t (4.368 kJ/s)(5 × 3600 =
s) 78,620 kJ
If the thickness of the glass doubled to 1 cm, then the
amount of heat transfer will go down by half to
39,310 kJ.
Heat Transfer: Convection
Convection = Conduction + Advection
(fluid motion)
• Convection is the mode of energy transfer between a
solid surface and the adjacent liquid or gas that is in
motion.
• Convection is commonly classified into two sub-
modes:
– Forced convection,
– Natural (or free) convection,
Convection
• The rate of convection heat transfer is expressed by
Newton’s law of cooling as
Q conv hAs (Ts − T∞ )
= (W)
• h is the convection heat transfer coefficient in
W/m2°C.
• h depends on variables such as the
surface geometry, the nature of fluid
motion, the properties of the fluid,
and the bulk fluid velocity.
Example
10°C
Air
60°C
Qrad
Qu = ηoG − UL (T − Ta ) A
2
UL (T − Ta ) Or if non linear η = UL1(T − Ta ) UL 2 (T − Ta )
η
= ηo − ηo − −
G G G
Typical collector efficiencies
Optical
1
Efficiency
0.8
Chromasun
0.6
Efficiency
Evacuated tube
0.4
Glazed
selective absorber
0.2 Glazed
Unglazed black absorber
0
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14
(T - Ta)/G
Stagnation
temperature
Collector testing
AS/NZ 2535. 1:2007
Pyranometer
Temperature
sensor
Refill
Mixing pump 200 L tank water
Heater
Flow Circulating
meter pump Drain
Collector efficiency curves
Linear Fit
1.0
0.9
Absorber
Instantaneous Efficiency, η Aperature
0.8 Gross
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.0
0.00 0.01 0.02 0.03 0.04 0.05 0.06
(Tmean-Ta)/G
𝑇𝑇𝑚𝑚 −𝑇𝑇𝑎𝑎
Linear fit to data: 𝜂𝜂 = 𝜂𝜂𝑂𝑂 − 𝑈𝑈
𝐺𝐺
𝑇𝑇𝑚𝑚 − 𝑇𝑇𝑎𝑎 𝑇𝑇𝑚𝑚 − 𝑇𝑇𝑎𝑎
Non−Linear fit to data: 𝜂𝜂 = 𝜂𝜂𝑂𝑂 − 𝑎𝑎1 − 𝑎𝑎2 𝐺𝐺( )2
𝐺𝐺 𝐺𝐺
EVALUATION OF SOLAR COLLECTOR EFFICIENCY
RMIT University
SCHOOL OF AEROSPACE, MECHANICAL AND MANUFACTURING ENGINEERING
INTRODUCTION
The aim of this project is to determine the efficiency of a flat plate solar collector and to compare its
performance with an evacuated tube collector. To predict how a solar collector will perform, or to
compare two collectors, data on the collector efficiency as a function of operating temperature and
ambient conditions is needed. This information can be obtained by theoretical analysis of the heat
absorption and losses from the collector components or by experiment. As the radiation heat transfer
properties of a solar collector are seldom known with any reliability, it is normally necessary to use
experimental methods to determine the performance.
DATA CORRELATION
The form of the collector efficiency characteristic can be determined by a simplified thermal analysis of
a constant temperature absorber. The useful energy output (Qu) from a solar collector is
= p (To − Ti )
Qu mC
(1)
.
where m = mass flow rate of fluid through the collector
Cp = fluid specific heat
Ti , To = inlet and outlet temperature of fluid
also
Qu = Solar energy absorbed - heat loss
Qu = A G τα - QL
(2)
If the mean fluid temperature is used in the correlation then collector efficiency, η , is given by
T −Ta
=η τα − U L
G
(3)
where =
T (To + Ti ) / 2
Detailed analysis shows that the temperature dependence of UL should also be determined, this results
( ∆T ) .
2
∆T
in a function of the form η =
a −b −c Note this is NOT a 2nd order polynomial as
G G
erroneously specified in Duffie and Beckman.
Stagnation Temperature
The maximum (stagnation) temperature experienced by a
collector can be determined from the conditions for zero
efficiency (solar gain = heat loss). The value of ∆T/G
for efficiency =0 can be determined from the efficiency
test data or computed from the efficiency equation. The
stagnation temperature is given by
∆T
=Tmax G + Ta
G η =0
Gηo
= + Ta
U
Extrapolation of Test Results to
∆Τ/Gstagnation
100
80
Instantaneous efficiency (%)
60
40
DT/Gstag =
20 0.095
0
0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10
2
(tm - ta)/G (m K/W)
∆T
Tmax = G + Ta = 1000*0.095 + 20 = 115°C
G η =0
Typical Stagnation Temperatures
G= 1200 W/m2 , Ta= 40°C
350 1200
Top
300 A vergage (C )
1000
250
200 A verage (C )
600
150
400 B ottom
100 A verage (C )
50 200
Irradiation
0 0 (w/m2)
0:00:00 4:48:00 9:36:00 14:24:00 19:12:00 0:00:00
T im e of the da y (hh:m m )
Optical Efficiency (OE)
𝑇𝑇𝑚𝑚 − 𝑇𝑇𝑎𝑎
𝜂𝜂 = 𝜂𝜂𝑂𝑂 − 𝑈𝑈
𝐺𝐺
Cover
τG Plate reflection
ρpτG
Absorber plate
Energy absorbed 𝜏𝜏𝜏𝜏|𝑒𝑒𝑒𝑒𝑒𝑒
𝑚𝑚̇
Tout
p (Tout − Tin )
Tin
=Qu mc
= A τα eff G − UL (Tp − Ta )
Collector Covers
Reflection of radiation
n1 refractive index
n2
θ2
Snell’s Law
sinθ2 = n1 Eq OE2
sinθ1 n2
θ1
n1 refractive index
n2
θ2
Normal Incidence Reflection
n1 − n2
2
After a some algebra equation OE1 gives ρ =
+
1 2
n n
Glass n =1.5 to 1.54 (about 1.526 for solar wavelengths),
Tedlar n = 1.45;
Polycarbonate n = 1.6;
(1.526 + 1)
−
2
Air n =1.0. ρ= 1.526 1
1−ρ
ρ(1−ρ)
1− ρ2
For two polarisation components
ρ + (1 − 2 ρ ) ρ ρ + (1 − 2 ρ ) ρ
ρ eff = 1
( ρ⊥ + ρ )=
=
1
+ Eq OE3
2 2
1 − ρ 2
⊥ 1 − ρ 2
=
ρ eff = 0.083
Radiation
absorbed
αC(1−ρ)
and
αC(1−ρ)(1−αC)ρ converted
to heat
ρ + (1 − 2 ρ ) ρ (1 − α ) 2 ρ + (1 − 2 ρ ) ρ (1 − α ) 2
ρ eff 1 c
+
c
2 1 − ρ (1 − α c )
2 2
1 − ρ (1 − α c )
2 2
⊥ =
Eq OE4
If αC= 0.05 (window glass) then for normal incidence
α eff 1 (1 − ρ )α c (1 − ρ )α c
+
2 1 − (1 − α c ) ρ ⊥ − − α ρ
1 (1 c ) =
Eq OE5
If αC = 0.05 then
ρeff = 0.0539 and
αeff = 0.052 for a 45o incident angle
TOTAL TRANSMITTED ENERGY
(1 − ρ ) 2
(1 − α ) (1 − ρ ) 2
(1 − α c )
τ 1
c
2 2
+ 2 2
eff 2 1 − (1 − α c ) ρ 1 − (1 − α c ) ρ =
⊥
Eq OE6
diλ = K λ iλ dS
S = distance, i = intensity
IL − KL
= e= transmission
Io
also
(1 − αC ) = =e IL
Io
− KL
Hence
αC = 1 − e − KL
Aborption
− Kt /cos θ 2
αC
L
= 1 − e θ2
t
Transmission
− Kt /cos θ 2
τ =e Eq OE7
TYPICAL TRANSMISSION
1
0.8
0.6
Transmission
0.4
0
0 10 20 30 40 50 60 70 80 90
Angle of incidence (deg)
Transmittance - Absorptance Product
Incident radiation
(τα ) eff
Cover
τ
(1−α)τ (1−α)τρd
τ (1−α)τρd
(1−α)τ
Absorber
plate
τα τα(1−α)ρd τα(1−α)2ρd2
Diffuse reflector
ρd is the diffuse reflectance of the glass
∞ n
τ eff α
τα eff =
1 − (1 − α ) ρ d
Eq OE8
T − Ta
Efficiency τα normal
= Kτα − U L
G
The form of Κτα for flat plate collectors is
usually approximated by
Kτα =
1− b 1
− 1
cos θ
1.1
1.0
Incidence angle modifier
0.9
0.8
0.7
0.6
0.5
0 10 20 30 40 50 60 70 80
Incidence angle (degrees)
And what about the heat loss
Fluid out
Header
Risers
Cover
Absorber
plate
Insulation
Fluid in
For example:
Absorber plate configuration
X
Fluid and absorber plate temperature
increase along the plate
y Absorber
plate
x
Temperature
Selective surface
UL = 3 + 0.5 + 0.39
0.8
0.7
0.6
0.5
0.4
0.3
0.2
tube no.1 tube no.2 tube no.3 tube no.3/2 tube no.5
0.1 tube no.2/2 tube no.6 tube no.7 tube no.8
0
25 30 35 40 45 50 55 60 65
(T m-T a )av, K
Optical efficiency vs heat loss
Roof integrated
swimming pool collector
1.0
Optical Efficiency, ηo
Swimming pool
collector
Flat plate
black surface
0.75 Flat plate
selective
Evacuated
tubes
0.5
1 5 10