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Compresor lg de 18000 BTU modelo QJ258KDA

Compresor lg de 18000 BTU modelo QJ258KDA


Ref. No. LGETA-140113-1571

Issued Date 2014.01.13

Rev. No. Rev. 0

0.Revision History Rev. Date -

Rev.
Data Rev. description Write
No

2 / 13
Ref. No. LGETA-140113-1571

Issued Date 2014.01.13

1.Specification Rev. No. Rev. 0

1.1 Compressor Rev. Date -

1 Model Name QJ258KDA

2 Compressor Type Hermetic Motor Compressor

3 Compression Type Rotary Type (Rolling Piston Type)

4 Application Refrigeration system (Cooling & Heating)

5 Refrigerant R22

6 Safety Approval -

7 Oil / Oil Charging Amount SUNISO 4GSI or NM56M / 510±10 cc

8 Displacement 25.8 ㎤ / rev

9 Painting Black Color Paint

10 Net Weight ( Including Oil ) 15.8 kg


+0.15
11 Suction Tube I.D Φ 12.8 0 mm
±0.15
12 Discharge Tube I.D Φ9.7 mm

1.2 Motor

Motor Type / Starting Type Single Phase Induction Motor / PSC

Pole / Rated Output 2 Pole / 1620Watts

Power Source 1 Ph - 208/230Volts - 60 Hz

Rated Revolution 3426 rpm

Insulation Class E Class

Windings Resistance Main 1.52 ± 7% Ohms


( at 75 ℃ )
Sub 2.86 ± 7% Ohms

Locked Rotor Ampere 55 A

3 / 13
Ref. No. LGETA-140113-1571

Issued Date 2014.01.13

Rev. No. Rev. 0

Rev. Date -
1.3 Wiring diagram

※ Make Sure to connect right way same with the wiring diagram.

1.4 Electrical Component

Running Capacitor 40 MFD / 370 VAC

Over Load Protector Internal (14HM1008-200)

1.5 Performance

Voltage At 220 V

Cooling Capacity (-5%↑) [ BTU/h ] 18,300

[ W/h ] 5,363

Power Input (+5%↓) [ W ] 1,777

EER (-5%↑) [ BTU/Whr ] 10.3


[ W/W ] 3.02

Running Current [A] 8.1 A

☞ Rated Conditions (ASHRAE-T Condition)


Cond. Temp. : 54.4 ℃ ( 130 ℉ ) Return Gas Temp. : 35.0 ℃ ( 95 ℉ )
Evap. Temp. : 7.2 ℃ ( 45 ℉ ) Liquid Temp. : 46.1 ℃ ( 115 ℉ )
Ambient Temp. : 35.0 ℃ ( 95 ℉ )

4 / 13
Ref. No. LGETA-140113-1571

Issued Date 2014.01.13

Rev. No. Rev. 0

Rev. Date -

1.6 Noise & Vibration

Voltage At 220 V

Sound Level [ dB(A) ] 66 Max

Vibration [ μm/gal ] 140/ 1900 Max

Noise & Vibration Measuring Points

300mm

H/4
Microphone A
Y

H/4
300mm

H
H/4
Microphone
H/4 B
300mm
X

● Measuring points for specification approval


- Noise : 2 points ( X , Y )
- Vibration : 2 points ( A , B )

● Compressor vibration is measured by a vibration meter which is


contacted compressor A ~ B at load condition

● Test Condition :
- Standard Condition (Ps/Pd = 6.5 / 30 (kgf/cm2G) )
(Return Gas: 25℃)

5 / 13
Ref. No. LGETA-140113-1571

Issued Date 2014.01.13

Rev. No. Rev. 0

1.7 Minimum Starting Voltage Rev. Date -

Cold Start
- Temp. Condition : 35℃
176 Volts Max.
- Balanced pressure : Pd – Ps ≤ 0.5 ㎏f/㎠

1.8 Voltage Range

at Standard Condition 187 ~ 253 Volts

at Overload Condition 198 ~ 242 Volts

☞ Test Conditions

Standard Condition Overload Condition

Con. Temp (℃) 54 70

Eva. Temp (℃) 7 12

Return Gas. Temp (℃) 35 25

Ambient Temp (℃) 35 54

1.9 Others
High Pressure Side 28㎏f / ㎠ G
Leak Tight Pressure
Low Pressure Side -

Hydrostatic strength High Pressure Side 155 ㎏f / ㎠ G


Pressure Low Pressure Side 50.6 ㎏f / ㎠ G

Insulation Resistance
50 ㏁ Min.
( with 500V D.C Mega Tester )

At 2,200 V / 1 Sec.
Withstand Voltage
Leakage Current is less than 5 ㎃

Residual Moisture ( Karl Fisher Method ) 60 mg Max.

* Residual Impurities 70 mg Max

*) Each part was measured separately


6 / 13
Ref. No. LGETA-140113-1571

Issued Date 2014.01.13

Rev. No. Rev. 0

Rev. Date -

2.Delivered Parts List

Parts Dwg. NO.


Parts Name Type ( Model ) EA Supply
LG

Compressor QJ258KDA 1 - Yes No

OLP Internal - - Yes No

Cover ,Terminal - 1 3550UTL005A Yes No

Gasket - 1 4986UTL004B Yes No

Nut, Common - 1 1NZZUTL001A Yes No

Washer, Customized - 1 1WZZUTL001A Yes No

Damper, Rubber - 3 4022UTL002A Yes No

Sleeve, Damper - - - Yes No

Bolt, Stud - - - Yes No

Washer, Plain - - - Yes No

Nut, Hexagon - - - Yes No

※ ) Refer to Attachments ( Accessory Parts Drawings. )

7 / 13
Ref. No. LGETA-140113-1571

Issued Date 2014.01.13

Rev. No. Rev. 0

Rev. Date -
3.Operating Limit
3.1 Operation Range
Discharge Pressure [ ㎏f / ㎠ G ] 33 Max

Suction Pressure [ ㎏f / ㎠ G ] 2.0 ~ 7.0

Discharge Pipe Temp. [ ℃] 120 Max.

Motor Coil Temp. [℃] 135 Max.

Area A : Normal Operating Zone

Area B : High Density Flow Zone


-Running time less than 3 minutes.

Area C : Low Pressure Zone( defrosting & re-starting )


-Running time less than 3 minutes.
-Should be checked liquid back

8 / 13
※ This guide contains many important safety messages. Ref. No. LGETA-140113-1571
Always read and obey all safety messages.
Issued Date 2014.01.13
You can be killed or seriously injured if you don’t follow instructions.
Rev. No. Rev. 0

Rev. Date -
3.2 Application Limit

Refrigerant Cooling Only for SRAC system : 1180g Max


Charge Limit (Charge limit depends on Oil Dilution Rate *note 1 & accumulator ‘K’)

System should be designed not to allow the liquid to go back to


Liquid
compressor which cause knocking noise , current increase or undesirable
Refrigerant Back
vibration and make short compressor life time.

ΔT: Δ T = Case Bottom Temp.- Condensing Temp.


Temp. Difference It must be kept Δ T ≥ 5℃

Pressure
The Pressure difference in operating shall be 5.0㎏f/㎠ or more, but 3
Difference
minutes starting excluded.
in Operating

ON/OFF
Each cycle should be at least 6 minutes
Operation
(ON Time : at least 3 minute , OFF Time : at least 3 minutes)

Pressure
When starting, discharge pressure is balanced with suction pressure.
Difference
( Pd – Ps ≤ 0.5 ㎏f/㎠ )
at Starting

Tilt in Operation The allowable tilt of the compressor in operation shall be 5˚ or less.

The Accumulator volume should be enough to cover 30% of maximum


system refrigerant volume.

Ratio coefficient ‘K’ should be over 0.6(heating system) or 0.4(cooling


system)

System Volume of Accum.(Comp+System) × Specific gravity of Refrigerant


Accumulator K = ----------------------------------------------------------------------
Charged Weight of Refrigerant

※ Effective volume of compressor accumulator = 380 ㎤


※ Specific gravity of refrigerant (R22) = 1.25 g/㎤ ( at 20℃ )

If coefficient “K” does not meet recommendation, refrigerant system must


check liquid back phenomenon at accumulator.

The compressor must be operated by proper voltage in accordance with


Protecting
the frequency without reverse revolution condition. The reverse
Reverse
revolution condition can be avoided by just keeping right order of phase
Operation
supplied power source.

9 / 13
Ref. No. LGETA-140113-1571

Issued Date 2014.01.13

Rev. No. Rev. 0

Rev. Date -
3.2 Application Limit

Frequency Range Rated Frequency ±2%

Pipe Stress Don’t allow any force on discharge & suction pipe .
The piping stress must be less than 300㎏f/㎠ at starting and
stopping. And less than 153㎏f/㎠ at running.

Oil Level It must be checked oil level by the compressor with


sight glass we supply. And oil level must be kept over
guide line level **note 2. at any condition.

Protection device Refrigeration system must has the compressor protection device
like over pressure, high temperature, sensing locked pump in the
controller.
When starting & running fail by abnormal overload, controller
must be able to cut off power of compressor before motor burn
out.

An earth terminal should be installed to prevent electrical


accidents.

Pump down If pump down time is too long, compressor can be damaged due
refrigerant to excessive temperature increase or poor lubrication.
Guideline of pump down process.
- Time : less than 30 seconds
- Suction Pressure : It should not run under below 1㎏f/㎠G.
And before closing a service valve, compressor running for more
than 5 minutes is recommended.

※ If gas charge amount of refrigerant specified is exceeded,


both parties should discuss the matter to determine compressor specification.
(accumulator volume, lubricating oil amount) and system specifications (crank case
heater, oil separator , additional accumulator, etc)

* Effective Period of This Document *


This document will be effective after LG’s receipt with your authorized signature.
When design modification is approved by the customer, the current document is
unavailable.

10 / 13
Ref. No. LGETA-140113-1571

Issued Date 2014.01.13

Rev. No. Rev. 0

Rev. Date -
3.3 Process Limit
Use defined Refrigerant Any process in where the HCFC’s refrigerant or the
and oil different kind of oil against the defined. Compressor oil are
mixed should be avoided.
Avoid Damage running The running operation that inspection and the protector
inspection that affect a damage to the function and
durability of the compressor should be avoided
Running dummy indoor When the outdoor unit is operated with the indoor dummy
unit, the discharged oil should be recovered enough

Prevent oxidation in pipe Always purge the system and the compressor with the dry
nitrogen in order to prevent oxidation of the piping

Charging Refrigerant When charging refrigerant into the cycle, make sure that
refrigerant always be filled from the higher pressure side
(condenser exit) of the cycle.
If liquid refrigerant is sucked in to the compressor liquid
compression occurs, The discharge valve is damaged,
lubrication effectiveness degenerates and reliability drops
noticeably

Avoid Vacuum running Do not operate the compressor in a vacuum state.


Furthermore do not apply high voltage to a vacuum state
compressor. There is a danger that insulation could
degenerate, causing electric shock

Avoid Air compression Do not compress the air including the case of leakage in the
refrigeration cycle. If compressors run with air mixed,
inside the compressor is heated and pressurized , which
may cause an explosion
Promptly Assemble After removing rubber plugs from compressor tubes,
compressor in line Promptly use the compressor. And do not leave in the
atmosphere for 10 minutes over. If Air gets into the
compressor , accelerating degeneration of the inside of the
cycle or compressor

Wiring Wires connected to the compressor, follow the compressor


specification manual and instructions

Storage temperature -10℃ ~ 65℃

11 / 13
Ref. No. LGETA-140113-1571

Issued Date 2014.01.13

Rev. No. Rev. 0

Rev. Date -

* Note 1. OIL Dilution rate

Oil Weight
------------------------------------------ ≥ 0.22(Heating) or 0.20(Cooling)
Refrigerant Weight + Oil Weight

※ Specific Gravity of NM56 = 0.92 (at 20℃)

[ Unit ]
☞ Oil Weight : [g]
☞ Refrigerant Weight : [g]

** Note 2. Oil Level Guide Line

Sight glass

MAIN BEARING

H/2
CYLINDER Level A
H/2
Level B
SUB BEARING

Over Level A : Steady state at any condition.

Over Level B : Minimum level of transition period within 3 minutes.

* Effective Period of This Document *


This document will be effective after LG’s receipt with your authorized signature.
When design modification is approved by the customer, the current document is
unavailable.

12 / 13
Ref. No. LGETA-140113-1571

Issued Date 2014.01.13

Rev. No. Rev. 0

Rev. Date -

* LABEL * 66

QJ258KDA
THERMALLY PROTECTED R22

30
208-230V ~ 60Hz 1PH LRA55
SERIAL NO

XXXXXXXXXXXXXXXXXX
WARNING
Service should be performed by trained personnel only .
ELECTRIC SHOCK HAZARD
- Ground the equipment securely.
- Turn off the power before servicing.
- Retain Terminal Cover in position whenever
power is applied to the compressor.
BURN HAZARD
45

- Do not touch the Compressor with bare hands


during operation or after stoppage instantly.
EXPLOSION OR FIRE
- Wear safety goggles and gears as system
contains oil and refrigerant under pressure.
- Do not OR
EXPLOSION compress
FIRE air
- Dosafety
- Wear not use refrigerant
goggles and lubricants
and gears as system besides
contains
thoseoil and refrigerant under pressure
specified.
- Do- not
Makecompress air.
sure to connect right way with valves.
- Do not use refrigerant and lubricants besides
those specified.
- Make sure to connect right way with valves.

* Effective Period of This Document *


This document will be effective after LG’s receipt with your authorized signature.
When design modification is approved by the customer , the current document is
unavailable.

All safety messages will identify the hazard, tell you how to reduce the chance of injury, and tell you
what can happen if the instructions are not followed. You are strongly advised to follow these safety
instructions.

This is the Safety alert symbol. It indicates a hazardous situation which, if not avoided,
could result in death or serious injury.

This is the Electric shock hazard symbol. It indicates a hazardous situation which, if not
avoided, could result in the electric shock.

This is the Getting burnt symbol. It indicates a hazardous situation


which, if not avoided, could cause fire.

This is the Explosion or Fire symbol. . It indicates a hazardous situation


which, if not avoided, could cause explosion or fire.

13 / 13
Attachment
PAGE

1. Compressor Drawing : A-1

2. Accessory Fitting : A-2

3. Part Drawings : A-3 ~ A-7

4. OLP Curve : A-8


Ref. No. LGETA-140113-1571
90 Issued date 2014.01.13
Rev. No. Rev. 0
Rev. Date -

A Detail B Detail
+0.15
Ф9.7±0.15 Ф12.8 0

3-
10

10

3- Ø19.1
Ø176
0.2 0.5
Label Position

19.1
108.1±3
93

176
270°

A B

A-1
Detail of Discharge Tube Detail of Suction Tube

42
33
NOTES
1. PAINTING : BLACK PAINT ( ELECTRO DEPOSITION )
2. OIL : SUNISO 4GSI or NM56M 510±10 cc CHARGED
3. NITROGEN CHARGED AFTER DEHYDRATION
4. UNIT : mm

220
Ø 65

308.3±3
263.3±3

Ø 127.3

266.3
UNIT mm SCALE N/S
COMP. OUT LINE
DES. ENGR. CHF. ENGR.
2014.01.13 2014.01.13
43.3

X.L.YANG S. M. BYUN
QJ258KDA
LG Electronics(Tianjin) CUSTOMER
2.3

G.C.Alliance

20
Appliance Co.,Ltd
Accessory Fitting

POWER

◐○

◐○
SUPPLY

C
HERMETIC
TERMINAL
R S

RUNNING
CAPACITOR

C(W)

(U)
R S
(V)

Cover Terminal

Washer, Plain Cover Nut, Hexagon Flange

Cover Terminal

Gasket

C,S,R mark embossed on cover terminal

LG Electronics Inc.

A-2
Cover, Terminal
Drawing No. 3550UTL005A
( UNIT : ㎜ )

C( W)
38.6

(U) S
R (V)

20
33.5

MATERIAL COLOR REMARK

Lumax BLACK MARKS(C(W),R(U),S(V))

LG Electronics Inc.

A-3
Gasket
Drawing No. 4986UTL004B
( UNIT : ㎜ )

9
Φ2

C(W)

R Φ12
(U)
S
(V)

T1.0

MATERIAL REMARK
EPDM MARKS (C(W),R(U),S(V))

LG Electronics Inc.

A-4
Nut, Common
Drawing No. 1NZZUTL001A
( UNIT : ㎜ )

Φ 12
9.2

8 5.5

* MATERIAL : STEEL ( ELECTRIC PLATING OF ZINC )

LG Electronics Inc.

A-5
Washer, Customized
Drawing No. 1WZZUTL001A
( UNIT : ㎜ )

Φ 15
Φ 5.5

* MATERIAL : POLYAMIDE ( NYLON )

LG Electronics Inc.

A-6
Damper, Rubber
Drawing No. 4022UTL002A
( UNIT : ㎜ )

24

LG Electronics Inc.

A-7
O.L.P Characteristic Curve

A-8
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