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Powering INDIA with Engineering

WALCHANDNAGAR INDUSTRIES LTD.

We are in
Defence
Nuclear
Aerospace
of INDIA
A Tradition of Engineering Excellence
at its Core . .

Walchandnagar Industries Ltd., in its continuing tradition of Nation Building is a


proud & pioneering partner since 1965 with Department of Atomic Energy and later on
with Nuclear Power Corporation of India(NPCIL).
This partnership with NPCIL has only strengthened during the last four decades.

Technologies developed for manufacture and supply of


major critical and core equipment

220 / 540 / 700 MWe PHWRs: FBTR & 500 MWe PFBR
n Dump Tanks n Primary & Secondary Sodium Pumps for FBTR
n Calandrias n Core Catcher
n Endshields n Core Support Structure
n Fueling Machines n Sodium to sodium Intermediate Heat Exchangers are
n Fuel Transfer Magazines in advanced stage of manufacturing, and the main
n Moderator Heat Exchangers sodium piping is under execution at PFBR site.
And many more.......

LWRs
n
Shield Tanks n ECDS Heat Exchangers
n
Central Shield Structure n Gas Transfer Bottles
n
Replacement Shutdown Heat Exchangers - BWR

Dedicated facilities for Manufacturing and Project Execution: Manufacturing Capabilities


n Shielded Metal Arc Welding (SMAW) in all positions.
n Dedicated manufacturing facilities and Project Management Group
for catering to the sectors of Nuclear, Aerospace, Defense and other n Gas Metal Arc Welding or Flux Cored Welding in all positions.
such Hi-Tech applications involving exotic materials and n Gas Tungsten Arc Welding: (GTAW or TIG in both Manual and
Technology. Auto modes)
n Fabrication involving grid type construction, with 'K' TYPE joints
World Class Manufacturing Facilities:
configuration with zero defect.
n
Large size CNC Boring Machines (Vertical & Horizontal types) n Fabrication of very large size shells & domes from high alloy
n
Large size CNC Flame/Plasma Cutting System
n materials.
Automatic GTAW Systems for welding exotic materials like
Maraging steels, Ti & Al alloys. n Welding in predetermined sequence with use of distortion control
n
Large sized Furnaces with Data Acquisition Systems fixtures for dimensional stability
n
Dust Free Halls for critical assembly and precision welding. n Fabrication & Welding practices compliant with ASME, DIN, IBR
n
Twin-wire & Narrow Gap SAW machines.
n
Optical tooling and measuring instruments for precision and other Codes of construction
measurements on large size equipment. n Qualification of Welding procedures & welders under various third
n
Sophisticated NDT facilities for carrying out Ultra-Sonic Testing, party surveillance such as. NPCIL, IBR, VSSC, EIL, LRIS,TUV,
Radiography, Leak Testing and Pressure Testing with Multi channel
ABS, PDIL, Bax Council, TEIL, BV, DNV, DRDL, Holtec etc.
strain measurements.
PROVIDING 'END-TO-END' SOLUTIONS
FOR
NUCLEAR ENERGY
Design & Engineering

Walchand Technology Group is an Advanced Technology & Engineering Solutions Group consisting of several highly experienced
professionals with expertise in various fields in Design & Engineering, using wide variety of Engineering Softwares for 3-D Modeling,
Thermal Hydraulic Analysis, Finite Element Analysis etc.

Core Capabilities
n
Process System Design
n
Piping Layout & Flexibility Analysis
n
Equipment Design
n
Prototype Testing of Equipments & Subsystems
n
Integration of Systems.
n
Analytical Studies to assess strength, reliability and risk.

Critical Materials handled

n
Cladded Steels (Stainless Steel, Inconel/Titanium Cladding)
n
Alloy Steels (Including varieties of Cr, Mo Steels)
n
Stainless Steels (Austenitic, Martensitic & Super Duplex Types)
n
High Strength Maraging Steel & Vanadium Steel
n
Inconel. Monel & Incoloy
n
Titanium, Cobalt & Aluminum Alloys

EPC Projects Completed / Under Execution


·
Waste Management Plant for 540 MWe PHWR at Tarapur.

·
Spent Fuel Storage Facility including Civil Construction at Kalpakkam.

·
Erection of Core Catcher, Core Support Structure and Main Vessel Cooling Pipes for 500 MWe PFBR at BHAVINI, Kalpakkam.

·
Additional Waste Tank Farm for BARC.

·
Sodium piping for 500 MWe PFBR Project at Kalpakkam.

·
Ø 6 M Double Walled Spherical Vessels for BARC.

·
NSSS Integration for Nuclear Submarine.

We are in Defence Nuclear Aerospace of INDIA


Indian Nuclear NPCIL Letter
Society Industrial of
Excellence Award 2006 Appreciation

WALCHANDNAGAR INDUSTRIES LTD.


SPECIAL PRODUCTS DIVISION MUMBAI OFFICE
Walchandnagar Industries Ltd. Walchandnagar Industries Ltd.
Walchandnagar - 413 114, Maharashtra, INDIA 216, Raikar Chambers, Govandi (East),
Phone : +91 (02118) 252235 to 252239 Mumbai 400 088
Fax : +91 (02118) 252358 / 309 Phone : +91 (022) 2550 2807 / 08
Email : wilspd1@walchand.com Fax : +91 (022) 2550 2804
Email : wilspd2@walchand.com
www.walchand.com