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Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
ELECTRICAL TESTING
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Impulse voltage Clause 12.7.6.2 0.1 kV to 6 kV
AC High voltage Clause 12.7.6.3 0.1 kV to 5 kV
Insulation resistance Clause 12.7.6.4 5000 MΩ, 500 V DC
Accuracy Requirement Clause 12.10/ 12.9
Limits of error Clause 11.1 40V to 300 V , 1 mA to120
A, 0-1-0 PF
Interpretation of test Clause 12.16/ 12.15 40V to 300 V , 1 mA to120
results A, 0-1-0 PF
Meter constant Clause 12.15/ 12.14 40V to 300 V , 1 mA to120
A, 0-1-0 PF
Starting condition Clause 12.14/ 12.13 40V to 300 V , 1 mA to120
A, 0-1-0 PF
No load condition Clause 12.13/ 12.12 40V to 300 V , 1 mA to120
A, 0-1-0 PF
Ambient temperature Clause 12.12/ 12.11 40V to 300 V , 1 mA to120
influence A, 0-1-0 PF
Temp.: Ambient ± 15 °C
Repeatability of error Clause 12.17/ 12.16 40V to 300 V , 1 mA to120
A, 0-1-0 PF
Influential Quantities Clause 12.11/ 12.10
Voltage variation 40V to 300 V , 1 mA to120
A, 0-1-0 PF
Frequency variation 40V to 300 V , 1 mA to120
A, 0-1-0 PF
47.5 – 52.5 Hz
10% of 3rd harmonic in 40V to 300 V , 1 mA to120
the current A, 0-1-0 PF
Reverse phase 40V to 300 V , 1 mA to120
sequence A, 0-1-0 PF
Voltage unbalance 40V to 300 V , 1 mA to120
A, 0-1-0 PF
DC and even 40V to 300 V , 1 mA to120
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
harmonics in AC A, 0-1-0 PF
current circuit
Continuous magnetic 40V to 300 V , 1 mA to120
induction of external A, 0-1-0 PF
origin
Magnetic induction of 40V to 300 V , 1 mA to120
external origin (0.5 mT) A, 0-1-0 PF
Continuous ‘abnormal’ 40V to 300 V , 1 mA to120
magnetic induction of A, 0-1-0 PF
external origin
(67 mT, 0.2 T)
‘Abnormal’ ac magnetic 40V to 300 V , 1 mA to120
induction of external A, 0-1-0 PF
origin (10 mT)
Electrical Clause 12.7
Requirements
Power consumption Clause 12.7.1 40V to 300 V , 1 mA to120
A, 0-1-0 PF
Influence of supply Clause 12.7.2 40V to 300 V , 1 mA to120
voltage A, 0-1-0 PF
Influence of short time Clause 12.7.3 Upto 5000 A
over current
Influence of self heating Clause 12.7.4 40V to 300 V , 1 mA to120
A, 0-1-0 PF
Influence of heating Clause 12.7.5 Upto 100 °C
Influence of immunity to Clause 12.8/ 12.17 40V to 300 V , 1 mA to120
earth fault A, 0-1-0 PF
Electromagnetic Clause 12.9/ 12.8
compatibility
Radio interference Clause 12.9.5/ 12.8.5
measurement
Conducted Emission 150 kHz to 30 MHz,
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
140 dBm to 16 dBm
Radiated Emission 30 MHz to 300 MHz
(-)140 dBm to 16 dBm
Fast transient burst Clause 12.9.4/ 12.8.4 0.2 kV – 4.4 kV
Immunity of Clause 12.9.2/ 12.8.2 CD: 0.5 – 30 kV
electrostatic discharge AD: 0.5 – 30 kV
Immunity to Clause 12.9.3/ 12.8.3 Upto 10 V/m,
electromagnetic HF Freq: 80 MHz – 1 GHz
field
Climatic influences Clause 12.6
Dry heat Clause 12.6.1 70 °C, 72 hrs
Cold Clause 12.6.2 -25 °C, 72 hrs
Damp heat cyclic Clause 12.6.3 Temp.: 40 °C, Humidity: 95
%, 6 cycles
Mechanical Clause 12.3
requirements
Vibration Clause 12.3.2 10 – 150 – 10 Hz
0.3 mm p-p
Accl.: 2.0 g
Shock Clause 12.3.1 Accl.: 40 g
Pulse: ½ Sine
Pulse duration: 18 ms
Spring hammer Clause 12.3.3 0.22 Nm
Protection against Clause 12.5 IP 51, IP 54
penetration of dust and
water
of resistance to heat Clause 12.4 650 °C to 960 °C
and fire
2. Alternating General requirements IS 15884
Current Direct Standard Electrical Clause 4.1 Qualitative
Connected Static Values
Clause 4.2
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Prepayment Mechanical
meters for Active Requirements
Energy (Class 1 General mechanical Clause 4.2.1 -
and 2) requirements
Case Clause 4.2.2 Qualitative
Window Clause 4.2.3 Qualitative
Terminals, terminal Heat deflection as per ISO
block(s) and protective Clause 4.2.4 75-2, 135 ºC, 1.8 MPa
earth terminal (Method A)
Terminal cover(s) Clause 4.2.5 Qualitative
Clearances and Clause 4.2.6 0.1 mm to 150 mm
Creepage Distances
Insulating Encased Clause 4.2.7 Probe B IS 1401
Meter
Resistance to heat and Clause 4.2.8 650 °C to 960 °C
fire
Protection against Clause 4.2.9 IP 51
penetration of dust and
water
Display of Measured Clause 4.2.10 Qualitative
Values
Marking of Meter Clause 4.2.11 Qualitative
Token Carrier Interface Clause 4.2.12
Climatic Clause 4.3
Requirements
Operation within the Clause 4.3.1 -10 to 35 ᴼC
specified operating
range
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Relative humidity Clause 4.3.4 30 % to 95 %
Electrical Requirements Clause 4.4
Power consumption Clause 4.4.1 40V to 300 V , 1 mA to120
A, 0-1-0 PF
Influence of supply Clause 4.4.2 40V to 300 V , 1 mA to120
voltage A, 0-1-0 PF
Voltage range Clause 4.4.2.1 40V to 300 V , 1 mA to120
A, 0-1-0 PF
Specified operating Clause 4.4.2.2 40V to 300 V , 1 mA to120
range A, 0-1-0 PF
Extended operating Clause 4.4.2.3 40V to 300 V , 1 mA to120
range A, 0-1-0 PF
Limit range of operation Clause 4.4.2.4 40V to 300 V , 1 mA to120
A, 0-1-0 PF
Withstand range Clause 4.4.2.5 40V to 300 V , 1 mA to120
A, 0-1-0 PF
Abnormal voltage Clause 4.4.2.6 40V to 300 V , 1 mA to120
condition A, 0-1-0 PF
Voltage dips and short Clause 4.4.2.7 40V to 300 V , 1 mA to120
interruption A, 0-1-0 PF
Influence of short time Clause 4.4.3 Upto 5000 A
over currents
Influence of self heating Clause 4.4.4 40V to 300 V , 1 mA to120
A, 0-1-0 PF
Influence of heating Clause 4.4.5 Upto 300 ᴼC
Insulation Clause 4.4.6 Impulse: upto 6 kV
AC HV: upto 5 kV
Electromagnetic Clause 4.5
Compatibility
Immunity to Clause 4.5.2
Electromagnetic
Disturbances
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Immunity to Clause 5.5.2 CD: 0.5 – 30 kV
Electrostatic AD: 0.5 – 30 kV
Discharges
Immunity to Clause 5.5.3 Upto 10 V/m,
Electromagnetic HF Freq: 80 MHz – 1 GHz
fields
Fast transient burst Clause 5.5.4 0.2 kV – 4.4 kV
Surge immunity Clause 5.5.6 0.5 kV – 4.0 kV
Radio Interference Clause 4.5.3, 5.5.5
suppression
Conducted Emission 150 kHz to 30 MHz,
(-)140 dBm to 16 dBm
Radiated Emission 30 MHz to 300 MHz
(-)140 dBm to 16 dBm
Accuracy Clause 4.6
Requirements
Limits of error due to Clause 4.6.1 40V to 300 V , 1 mA to120
variation of the current A, 0-1-0 PF
Limits of error due to Clause 4.6.2
other influence
quantities
Voltage variation 40V to 300 V , 1 mA to120
A, 0-1-0 PF
Frequency variation 40V to 300 V , 1 mA to120
A, 0-1-0 PF
10% of 3rd harmonic in 40V to 300 V , 1 mA to120
the current A, 0-1-0 PF
Reverse phase 40V to 300 V , 1 mA to120
sequence A, 0-1-0 PF
Voltage unbalance 40V to 300 V , 1 mA to120
A, 0-1-0 PF
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Continuous magnetic 40V to 300 V , 1 mA to120
induction of external A, 0-1-0 PF
origin 67 mT
Continuous ‘abnormal’ 40V to 300 V , 1 mA to120
magnetic induction of A, 0-1-0 PF
external origin 0.2 T
Magnetic induction of 40V to 300 V , 1 mA to120
external origin (0.5 mT) A, 0-1-0 PF
‘Abnormal’ ac magnetic 40V to 300 V , 1 mA to120
induction of external A, 0-1-0 PF
origin (10 mT)
DC and even 40V to 300 V , 1 mA to120
harmonics in AC A, 0-1-0 PF
current circuit
Limits of error due to Clause 4.6.3 40V to 300 V , 1 mA to120
ambient temperature A, 0-1-0 PF
variation
Starting and running Clause 4.6.4 40V to 300 V , 1 mA to120
with no load A, 0-1-0 PF
Meter constant Clause 4.6.5 40V to 300 V , 1 mA to120
A, 0-1-0 PF
Requirement of time Clause 4.6.6
keeping
Crystal controlled clock Clause 4.6.6.1 365 days
Spring hammer Clause 5.2.1 0.22Nm
Shock Clause 5.2.2 Accl.: 40 g
Pulse: ½ Sine
Pulse duration: 18 ms
Vibration Clause 5.2.3 10 – 150 – 10 Hz
0.3 mm p-p
Accl.: 2.0 g
Resistance to heat and Clause 5.2.4 650 °C to 960 °C
fire
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Protection against Clause 12.5 IP 51
penetration of dust and
water
Climatic influence Clause 5.3
Dry heat Clause 12.6.1 70 °C, 72 hrs
Cold Clause 12.6.2 -25 °C, 72 hrs.
Damp heat cyclic Clause 12.6.3 Temp.: 40 °C, Hum: 95 %,
6 cycles
Power consumption Clause 5.4.1 40V to 300 V , 1 mA to120
A, 0-1-0 PF
Influence of supply Clause 5.4.2 40V to 300 V , 1 mA to120
voltage A, 0-1-0 PF
Influence of short time Clause 5.4.3 Upto 5000 A
over current
Influence of self heating Clause 5.4.4 40V to 300 V , 1 mA to120
A, 0-1-0 PF
Influence of heating Clause 5.4.5 Upto 100 °C
Impulse voltage Clause 5.4.6.2 0.1 kV to 6 kV
AC High voltage Clause 5.4.6.3 0.1 kV to 5 kV
Insulation resistance Clause 5.4.6.4 5000 MΩ, 500 V DC
Immunity to Clause 5.5.2 CD: 0.5 – 30 kV
Electrostatic AD: 0.5 – 30 kV
Discharges
Immunity to Clause 5.5.3 Upto 10 V/m,
Electromagnetic HF Freq: 80 MHz – 1 GHz
fields
Fast transient burst Clause 5.5.4 0.2 kV – 4.4 kV
Conducted Emission 150 kHz to 30 MHz,
(-)140 dBm to 16 dBm
Radiated Emission 30 MHz to 300 MHz
(-)140 dBm to 16 dBm
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Surge immunity Clause 5.5.6 0.5 kV to 4 kV
Continuous magnetic Clause 5.6.2.1 40V to 300 V , 1 mA to120
induction of external A, 0-1-0 PF
origin 67 mT
Continuous magnetic Clause 5.6.2.2 40V to 300 V , 1 mA to120
induction of external A, 0-1-0 PF
origin 0.2 T
Magnetic induction of Clause 5.6.2.3 40V to 300 V , 1 mA to120
external origin 0.5 mT A, 0-1-0 PF
Magnetic induction of Clause 5.6.2.4 40V to 300 V , 1 mA to120
external origin 10 mT A, 0-1-0 PF
No-load condition Clause 5.6.3 40V to 300 V , 1 mA to120
A, 0-1-0 PF
Starting condition Clause 5.6.4 40V to 300 V , 1 mA to120
A, 0-1-0 PF
Meter constant Clause 5.6.5 40V to 300 V , 1 mA to120
A, 0-1-0 PF
Interpretation of test Clause 5.6.6 40V to 300 V , 1 mA to120
results A, 0-1-0 PF
Repeatability of error Clause 5.6.7 40V to 300 V , 1 mA to120
test A, 0-1-0 PF
Keeping time Clause 5.7 365 days
Consumption based Clause 5.9 Qualitative
charging functions
Time-Based charging Clause 5.10 Qualitative
function
Robustness of Clause 6.2 Qualitative
Accounting process
Basic functionalities – Clause A-1 Qualitative
Prepayment mode
Prepayment mode – Clause A-1.2 Qualitative
core functionalities
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Core functional tests Clause A-1.3 (-)60 ºC to 180 ºC
within voltage and 40V to 300 V
temperature range
limits
Functional tests within Clause A-1.4 -60 to 180 ᴼC
the limit range of 40V to 300 V
operation with voltage
Functional tests within Clause A-1.5 -60 to 180 ᴼC
the limit range of 40V to 300 V
operation with
temperature
Prepayment mode – Clause A-1.6 Qualitative
Token handling and
data integrity
requirements
Additional Clause A-2 Qualitative
functionalities
Requirements for other Clause A-2.2 Qualitative
mode of operation
Collection of agreed Clause A-2.3 Qualitative
debt
Time-of-Use tariff Clause A-2.4 Qualitative
facilities
System Compliance Clause A-3 Qualitative
Requirements
Generalized payment Clause B-2 Qualitative
meter instance
Functions as a single- Clause B-3 Qualitative
part payment meter
Meter application Clause B-3.2 Qualitative
process
Token carrier to meter Clause B-3.3 Qualitative
interface function
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Accounting functions Clause B-3-4 Qualitative
Metering function Clause B-3.5 Qualitative
Delivery function Clause B-3.6 Qualitative
Time function Clause B-3.7 Qualitative
Test functions Clause B-3.8 Qualitative
Display function Clause B-3.9 Qualitative
Recording Functions Clause B-3.10 Qualitative
Security Functions Clause B-3.11 Qualitative
Real-Time Clock Clause D-1.2 Qualitative
Support Facilities
Real-Time Clock Clause D-1.3 Qualitative
Setting Facilities
Crystal controlled Clause D-2 365 days
Clocks
Time-Keeping Accuracy Clause D-3 48 hours
Crystal-Controlled Clause D-3.2 36 hours
Clocks in Payment
meters
Effect of Disturbances Clause D-4 -10 ᴼC, 23 ᴼC, 45 ᴼC,
on Time-Keeping 24 hrs
Voltage Dips and short Clause D-4.2 40V to 300 V, 100 ms, 24
interruption hrs
Harmonics in the Clause D-4.3 3rd harmonic, 10 % Vref 48
Voltage waveform hrs
3. AC Static Direct IS 16444
Connected Watt- General constructional
hour Smart Meter requirements
Class 1 and 2 Terminals, terminal Heat deflection as per ISO
block(s) and protective Clause 6.2.1 75-2, 135 ºC, 1.8 MPa
earth terminal (Method A)
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Terminal cover(s) Clause 6.2.2 Qualitative
Clearances and Clause 6.3 0.1 mm to 150 mm
Creepage Distances
Resistance to heat and Clause 6.4 650 °C to 960 °C
fire
Mechanical Clause 6.5
requirements
Vibration Clause 6.5 10 – 150 – 10 Hz
0.3 mm p-p
Accl.: 2.0 g
Shock Clause 6.5 Accl.: 40 g
Pulse: ½ Sine
Pulse duration: 18 ms
Spring hammer Clause 6.5 0.22 Nm
Protection against Clause 6.5 IP 51, IP 54
penetration of dust and
water
Display of measured Clause 6.6 Qualitative
values
Output Device Clause 6.7 Qualitative
Marking of smart meter Clause 6.8 Qualitative
Power Consumption Clause 6.10.1 40V to 300 V
1 mA to 120 A, 0-1-0 PF
Influence of supply Clause 6.10.2 40V to 300 V
voltage 1 mA to 120 A, 0-1-0 PF
Influence of short time Clause 6.10.3 Upto 5000 A
over current
Influence of self heating Clause 6.10.4 40V to 300 V
1 mA to 120 A, 0-1-0 PF
Influence of heating Clause 6.10.5 Upto 100 °C
Insulation requirements Clause 6.10.6
Impulse voltage 0.1 kV to 6 kV
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
AC High voltage 0.1 kV to 5 kV
Insulation resistance 5000 MΩ, 500 V DC
Influence of immunity to Clause 6.10.7 40V to 300 V
earth fault 1 mA to 120 A, 0-1-0 PF
Immunity to CD: 0.5 – 30 kV
Electrostatic AD: 0.5 – 30 kV
Discharges
Immunity to Upto 10 V/m,
Electromagnetic HF Freq: 80 MHz – 1 GHz
fields
Fast transient burst 0.2 kV – 4.4 kV
Surge immunity 0.5 kV – 4.0 kV
Conducted Emission 150 kHz to 30 MHz,
(-)140 dBm to 16 dBm
Radiated Emission 30 MHz to 300 MHz
(-)140 dBm to 16 dBm
Limits of error 40V to 300 V
1 mA to 120 A, 0-1-0 PF
Interpretation of 40V to 300 V
results 1 mA to 120 A, 0-1-0 PF
Meter constant 40V to 300 V
1 mA to 120 A, 0-1-0 PF
Starting condition 40V to 300 V
1 mA to 120 A, 0-1-0 PF
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Continuous magnetic 40V to 300 V
induction of external 1 mA to 120 A, 0-1-0 PF
origin
Magnetic induction of 40V to 300 V
external origin 0.5 mT 1 mA to 120 A, 0-1-0 PF
Electrical IEC 62053-22 Clause 7
requirements
Power consumption Clause 7.1 40V to 300 V
1 mA to 120 A, 0-1-0 PF
Influence of supply Clause 7.4 40V to 300 V
voltage 1 mA to 120 A, 0-1-0 PF
Influence of short-time Clause 7.2 Upto 5000 A
over currents
Influence of self-heating Clause 7.3 40V to 300 V
1 mA to 120 A, 0-1-0 PF
Immunity to earth fault IEC 62052-11 Clause 7.4 40V to 300 V
1 mA to 120 A, 0-1-0 PF
Tests for IEC 62052-11 Clause 7.5
electromagnetic
compatibility (EMC)
Radio interference Clause 7.5.8
suppression
Conducted emission 150 kHz to 30 MHz,
(-)140 dBm to16 dBm
Radiated Emission 30 MHz to 300 MHz
(-)140 dBm to16 dBm
Fast transient burst Clause 7.5.4 0.2 kV to 4.4 kV
Immunity to Clause 7.5.3 80 MHz to 1 GHz
electromagnetic RF
fields
Immunity to Clause 7.5.2 CD: 0.5 kV to 30 kV
electrostatic discharges AD: 0.5 kV to 30 kV
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Surge immunity Clause 7.5.6 4 kV
Climatic IEC 62052-11 Clause 6.3
environments
Dry heat Clause 6.3.1 70 °C, 72 hrs
Cold Clause 6.3.2 (-)25 °C, (-)40 °C,
72 hrs.
Damp heat cyclic Clause 6.3.3 40 °C, 55 °C
95 %,
6 cycles
Mechanical tests Clause 5
Vibration Clause 5.2.2.3 10Hz to 150 to 10 Hz
0.075 mm
1.0 g
Shock Clause 5.2.2.2 Accl.: 30 g
Pulse: ½ Sine
Pulse duration: 18 ms
Spring hammer Clause 5.2.2.1 0.22 Nm
Protection against Clause 5.9 IP 51, IP 54
penetration of dust and
water
Test of resistance to Clause 5.8 650 °C, 960 °C
heat and fire
General & CBIP (Publication No. 325)
Constructional CBIP (Publication No. 304)
requirements Clause 4.2
Meter case Clause 4.2.2.1 Qualitative
Window Clause 4.2.2.2 Qualitative
Terminals, terminal Heat deflection as per ISO
block(s) and protective Clause 4.2.2.3 75-1,2
earth terminal
Terminal cover(s) Clause 4.2.2.4 Qualitative
Clearances and Clause 4.2.2.5 0.5 mm and above
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Creepage Distances
Insulating Encased Clause 4.2.2.5.5/ 4.2.2.5.7 Probe B IS 1401
Meter
Resistance to heat and Clause 4.2.2.6 650 °C, 960 °C
fire
Protection against Clause 4.2.2.7 IP 51
penetration of dust and
water
Display of Measured Clause 4.2.2.8 Qualitative
Values
Output Device Clause 4.2.2.9 Qualitative
Marking of Meters Clause 4.2.2.11
Marking and Name Clause 4.2.2.11.1 Qualitative
Plates
Connection Diagrams Clause 4.2.2.11.3 Qualitative
and Terminal Marking
Insulation properties Clause 5.4.6
Impulse voltage Clause 5.4.6.2 Upto 8 kV
AC high voltage Clause 5.4.6.3 Upto 5 kV
Insulation resistance Clause 5.4.6.4 5000 MΩ, 500 V DC
Accuracy requirement Clause 5.6
Limits of error Clause 5.6.8 40V to 300 V
1 mA to 120 A, 0-1-0 PF
Meter constant Clause 5.6.6 40V to 300 V
1 mA to 120 A, 0-1-0 PF
Starting condition Clause 5.6.5 40V to 300 V
1 mA to 120 A, 0-1-0 PF
No load condition Clause 5.6.4 40V to 300 V
1 mA to 120 A, 0-1-0 PF
Ambient temperature Clause 5.6.3 40V to 300 V
influence 1 mA to 120 A, 0-1-0 PF
Ambient ± 15 °C
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Repeatability of error Clause 5.6.9 40V to 300 V
1 mA to 120 A, 0-1-0 PF
Influential quantities Clause 4.6.3, 5.6.2
Voltage variation 40V to 300 V
1 mA to 120 A, 0-1-0 PF
Frequency variation 40V to 300 V
1 mA to 120 A, 0-1-0 PF
Reverse phase 40V to 300 V
sequence 1 mA to 120 A, 0-1-0 PF
Voltage unbalance 40V to 300 V
1 mA to 120 A, 0-1-0 PF
‘Stray’ DC magnetic 40V to 300 V
induction of external 1 mA to 120 A, 0-1-0 PF
origin (67 mT)
‘Abnormal’ DC 40V to 300 V
magnetic induction of 1 mA to 120 A, 0-1-0 PF
external origin (0.2 T)
‘Stray’ AC magnetic 40V to 300 V
induction of external 1 mA to 120 A, 0-1-0 PF
origin (0.5 mT)
‘Abnormal (10 mT)’ AC 40V to 300 V
magnetic induction of 1 mA to 120 A, 0-1-0 PF
external origin
10% of 3rd harmonic in 40V to 300 V
the current 1 mA to 120 A, 0-1-0 PF
D.C. and even 40V to 300 V
harmonics in a.c. 1 mA to 120 A, 0-1-0 PF
current circuit
Electrical Clause 5.4
requirements
Power consumption Clause 5.4.1 40V to 300 V
1 mA to 120 A, 0-1-0 PF
Influence of supply Clause 5.4.2 40V to 300 V
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
voltage 1 mA to 120 A, 0-1-0 PF
Influence of short time Clause 5.4.3 5000 A
over current
Influence of self heating Clause 5.4.4 40V to 300 V
1 mA to 120 A, 0-1-0 PF
Influence of heating Clause 5.4.5 Upto 100 °C
Abnormal voltage Clause 4.4.7 40V to 300 V
condition 1 mA to 120 A, 0-1-0 PF
Electromagnetic Clause 4.5, 5.5
compatibility
Immunity of Clause 5.5.2 CD: 0.5kV to 30 kV
electrostatic discharge AD: 0.5kV to 30 kV
Fast transient burst Clause 5.5.3 0.2 kV to 4.4 kV
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Pulse duration: 18 ms
Spring hammer Clause 5.2.1 0.22 Nm
Protection against Clause 5.2.5 IP 51
penetration of dust and
water
Special Requirements IS 14697+ A1+ A2+ A3
CBIP (Publication No. 325)
Clause 6
CBIP (Publication No. 304)
Clause 6
Quantities to be Clause G-2/ 6.1 Qualitative
measured and
displayed
MD Reset Clause G-4/ 6.2 Qualitative
Maximum Demand Clause G-5/6.3 Qualitative
Integration Period (DIP)
Communication Clause G-9/6.4 Qualitative
Capability
Time of Day (TOD) Clause G-8/6.5 Qualitative
Metering
Measurement of Clause G-20/ 6.6 Qualitative
Harmonic Energy/
Phase Current
Tamper and Fraud Clause G-10/ 6.7
Monitoring
Missing Potential Qualitative
CT Polarity reversal Qualitative
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
load above 10 %
Abnormal magnetic Qualitative
field
Invalid phase Qualitative
configuration of the
voltage
Current bypass and/ or Qualitative
open condition.
Monitoring of system Clause 6.8 Qualitative
Abnormalities
Load Profiling Clause 6.9 Qualitative
Capability
Self Diagnostic Feature Clause G-19/6.10 Qualitative
Facility for High Clause 6.11 Qualitative
Resolution Display
Facility for display Clause 6.12 Qualitative
and/or meter reading in
the absence of power
supply
Auto Display Scrolling Clause 6.13 Qualitative
facility
Facility for checking Clause 6.14 Qualitative
correctness of CT, VT
connections
Registration of reactive Clause 6.15 Qualitative
and apparent energy at
leading power factor
Time Accuracy Clause G-18/6.16 365 days
Registers updation Clause 6.17
Application of current Clause G-3/6.18 Qualitative
and voltage transformer
Ratios
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Historical Data Clause 6.19 Qualitative
Recording
Meter “Power OFF” Clause 6.20 Qualitative
data
Phasor diagram Clause 6.21 Qualitative
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
humidity Clause 5.3)
Variation due to (Part 1 Table 2, Part 9 5°
position Clause 5.4)
Variation due to (Part 1 Table 2, Part 9 0.4 kA/m
magnetic field of Clause 5.5)
external origin
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Variation due to (Part 6 Clause 6.2.4, Part 9 PF meter: 0-1-0
conductive support Clause 5.13) Frequency meter:10-100Hz
Ohmmeter: Upto 2 kΩ
Variation due to (Part 9 Clause 5.15) Wattmeter: 600 V, 30 A 0-
simultaneous influence 1-0 PF
of voltage and power Varmeter:
factor PF meter: 0-1-0
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Self heating (Part 1, 8 Clause 7.3, Part 9 -
Clause 6.14)
Ohmmeter maximum (Part 6 Clause 8.1.1, Part 9 0 -1A
current Clause 6.15)
Voltage circuits only (Part 3 Clause 7.6.2, Part 9 Wattmeter: 600 V, 30 A 0-
energized for watt & Clause 6.16) 1-0 PF
Var meter Varmeter:
Tracking error (Part 9 Clause 6.17) Qualitative
Range of mechanical (Part 1 Clause 8.5, Part 9 Qualitative
zero adjustment Clause 6.18)
Zero adjustment (Part 9 Clause 3.6 & 3.7) Qualitative
mechanical and
electrical
Performance of (Part 1 Clause 10.1, Part 9 Qualitative
marking Clause 6.19)
2. Digital Measuring Voltage IS 13875
Instrument
Insulation resistance IS 9249 Clause 5.6 Upto 5000 MΩ
High voltage IS 9249 Clause 5.5 5 kV AC
Intrinsic error IS 13875 (Part 1 Clause Voltmeter: 1000 V AC/DC,
4.2, Part 2 Clause 3.2) Ammeter: 30 A AC/DC,
Wattmeter: 600 V, 30 A 0-
1-0 PF
Varmeter:
PF meter: 0to1-0
Frequency meter:10–100
Ohmmeter: Upto 2 kΩ
Variation due to Clause 4.3/3.3
influential quantities
Ambient temperature Clause 4.4/3.4 10 to 55 °C
Air humidity Clause 4.5/3.5 20 to 98 %
Changes in position Clause 4.6/3.6 5°
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Auxiliary supply Clause 4.8/3.8 Upto 300 V AC,
Upto 24 V DC
Mechanical load Clause 4.9/3.9 Shock test: ½ sine, 18
shocks, 11 ms, 15 g
Vibration test: 0.15 mm,
10Hz to 55 to 10 Hz, 1
octave/min.
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Abnormal condition Clause 15 Qualitative
Fault condition Clause 16 Qualitative
Current carrying parts Clause 17 Qualitative
and connections
Resistance to heat and Clause 18 Ball pressure test: 75 to
fire 125 °C,
Glow wire test: Ambient to
650 °C
2. Ballast for IS 1534
Fluorescent Visual examination Clause 9.4 Qualitative
Lamps Insulation resistance Clause 9.7.1 Upto 5000 MΩ, 500 V DC
test (dry)
H.V test Clause 9.7.4 0.1kV to 5 kV
Terminals for external Clause 4 Qualitative
wiring
Screws, current Clause 5 Qualitative
carrying parts and
connectors
Provision of earthing Clause 6 Qualitative
Creepage distance and Clause 7 0.5 mm to 150 mm
clearances
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Self Ballasted IEC 60968
Lamps
Marking Clause 6/5 Qualitative
Interchangeability Clause 7/6 Qualitative
Protection against Clause 8/7 10 N
electric shock
Insulation resistance Clause 9/8 20°C to 30 °C, 91% to 95 %
and electric strength Upto 5000 MΩ, 500 V dc
after humidity treatment 0.1 kVac to 5 kVac
Mechanical strength Clause 10/9 0.2 Nm to 1 Nm
Cap temperature rise Clause 11/10 Upto 200 ºC
Resistance to heat Clause 12/11 75 ºC to 125 ºC
Resistance to flame Clause 13/12 Ambient to 960 ºC
and ignition
Fault conditions Clause 14/13 Qualitative
IS 15111 (Part 2) + A1+ A2+
A3+ A4+ A5+ A6+ A7:
IEC 60969+ A1+ A2
Dimensions Clause 6/3 Upto 200 mm
Starting and run-up Clause 8/5 Qualitative
Lamp wattage Clause 9/6 Upto 300 W
Harmonics Clause 14 Upto 39th harmonic
Power factor Clause 16 0–1–0
Emission (radiated and Clause 5.7 CE: 9 kHz to 30 MHz
conducted) of radio RE: 9 kHz to 30 MHz
frequency disturbances
4. Luminaires IS 10322 (Part 4) + A1
IEC 60598-1
Resistance to dust and Clause 2/9 IP 5X, IP 6X
moisture IP X1, IP X3, IP X4, IP X5,
IP X6, IP X7, IP X8
20 ºC to 30 ºC, 91% to 95%
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Insulation resistance Clause 3.2/10.2 Upto 5000 MΩ, 500 Vdc
test
Electric Strength test Clause 3.3/10.2 0.1 kV to 5 kV
Leakage current Clause 3.4/10.3 0.001 mA to 10 mA
Creepage distances Clause 4/11 0.5 mm to 150 mm
and clearances
Mechanical strength Clause 5/14.4 0.2 Nm – 1 Nm
test
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
1 mA to 20 A
100 W
Ambient to 200 ºC
Creepage distances Clause 4 0.5 mm to 150 mm
and clearances
IS 16102 (Part 2)
IEC 62612+ A1
Marking Clause 5 Qualitative
Dimensions Clause 6 Upto3000 mm
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
1 mA to 20 A
100 W
Ambient to 200 ᴼC
Conformity testing Clause 14 1 V to 300 V,
during manufacturing 0.1 A to 19.99 A,
1 W to 2000 W,
0.001 lm to 1.9999×106 lm
Construction Clause 15 Qualitative
Creepage distances Clause 16 0.5 mm to 150 mm
and clearances
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Emission (Radiated and Clause 13 CE: 9 kHz to 30 MHz
Conducted) of radio RE: 9 kHz to 30 MHz
frequency disturbances
7. DC or AC IS 15885 (Part 2/
Supplied Section13)
Electronic Control IEC 61347-2-13 + A1
Gear for LED Marking Clause 7 Qualitative
Modules Protection against Clause 8 Test finger 10 N
accidental contact with
live parts
Terminals Clause 9 Visual test
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Resistance to corrosion Clause 20 Qualitative
IS 16104
IEC 62384+ A1
Marking Clause 6 Qualitative
Output voltage and Clause 7 300 V DC
current
Total circuit power Clause 8 3000 W
Circuit power factor Clause 9 0-1-0 PF
Supply current Clause 10 300 V AC/DC,
1 mA to 20 A
3000 W
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Resistance to dust and Clause 14 IP 1X-6X, IP X1-X8
moisture
Insulation resistance Clause 15 Upto 5000 MΩ, 500 V dc
and electric strength 0.1- 5 kV
Resistance to heat, fire Clause 16 125 ᴼC,
and tracking Ambient to 960 ᴼC
1V – 600V, 1 A
IV. POWER SYSTEM PROTECTION RELAYS
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Clause 5.1, 14.2.1
IEC 60255-13 Clause 4.2.1
IEC 60255-149
Clause 5.1, 6.2
Accuracy related to IEC 60255-1 Clause 6.5.2.3 500 s
operating/ resetting IEC 60255-127 Clause 5.2,
time test 5.3, IEC 60255-151
General accuracy test Clause5.2, 5.3, IS 3231
(Part 2/Section2) Clause
Disengaging time test 3.4, IEC 60255-12 Clause 20 sec.
5.2, 5.3, 14.2.2
IEC 60255-13 Clause 4.2.2
IEC 60255-149
Clause 5.2, 6.3
Overshoot time test IEC 60255-127 20 sec.
Clause 5.4.2
IEC 60255-151
Clause 5.4.2
IS 3231 (Part 2/Section2)
Clause 7.0
Variation due to IEC 60255-1 Clause 6.5.3
influential quantities IS 3231 (Part 2/Section2)
Clause 3.6
IEC 60255-12 Clause 3.5.1
IEC 60255-13 Clause 3.2.2
IEC 60255-149 Clause 5.3,
6.5, 6.6
Ambient temperature IEC 60255-149 Clause 6.7 -40V to 180 °C
Humidity 30 % to 98 %
Auxiliary supply voltage ± 20 %
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Harmonic current IEC 60255-149 Clause 6.5 5th harmonic
Interruption of auxiliary IEC 60255-26 260 V AC/DC
supply
Contact performance IEC 60255-1 Clause 6.11 Qualitative
test IS 3231 (Part 2/ Section1)
Clause 7.1
IEC 60255-12
Clause 6, 9, 16
IEC 60255-13 Clause 7, 10
Thermal requirement IEC 60255-1 Clause 6.9.1 Qualitative
IS 3231 (Part 2/Section2)
Clause 5.2, 5.3
IEC 60255-12 Clause 6, 15
IEC 60255-13 Clause 6
Temperature rise test IEC 60255-27 Clause 7.3.1 Ambient to 200 °C
IS 3231 (Part 2/Section2)
Clause 5.1
Rated burden test IEC 60255-1 Clause 6.10
IS 3231 (Part 2/Section2)
Clause 8.0
IEC 60255-12 Clause 10
IEC 60255-13 Clause 11
Auxiliary burden test IEC 60255-1 Clause 6.10.4, 15 VA
6.10.5
Current transformer IEC 60255-1 Clause 6.10.2 15VA
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Control, and Power Input Clause 5.1.3 ( c) Upto 300 V, 12 A
Laboratory Use 3600 W AC/ DC
Testing in Single Fault Clause 4.4 Upto 10 mA
Condition 0 – 200 ºC
Marking and Clause 5 Qualitative
documentation
Protection against Clause 6 Upto 20 N
electric shock
Protection against Clause 7 Upto 200 N
mechanical hazard
Resistance to Clause 8 5 J,
mechanical stresses 30 N
Protection against Clause 9 0 – 200 ºC
spread of fire
Equipment temperature Clause 10 0 – 200 ºC
limits and resistance to
heat
Protection against Clause 11 Qualitative
hazard from fluid
Protection against Clause 12 160 dB
radiation, including 0.1W to 1 mW
laser sources, and
against sonic and
ultrasonic pressure
Protection against Clause 13 Qualitative
liberated gases and
substances, explosion
and implosion
Components and Clause 14 Impulse: upto 10 kV
subassemblies
Protection by interlock Clause 15 Qualitative
Hazards resulting from Clause 16 Qualitative
application
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
2. Measuring Relays IEC 60255-27
and Protective EN 60255-27
Devices Protection against Clause 5 IP 1X-6X
electric shock Test finger 10N
Test pin 100 mm long 4
mm dia, Test pin 3 mm
LC: 10 mA
General Clause 5.1
Protection from contact Clause 5.1.2 IP 2X
with live parts Test finger
Discharge of capacitor Clause 5.1.3 Upto 500 C/ Upto 100 V,
Upto 5 s
Protective impedance Clause 5.1.4 Upto 5 kV
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
creepage distances HV: Upto 5 kV
Impulse: Upto 5 kV
Functional testing Clause 5.1.11 Qualitative
Single fault condition Clause 5.2 Upto 5 kV
Upto 100 V AC/DC
Upto 10 mA
Upto 200 ºC
Mechanical aspects Clause 6
Protection against Clause 6.1 Upto 15 °
mechanical hazards
Mechanical Clause 6.2 Vibration: 10-150-10 Hz,
requirements 0.035-0.075 mm, 1 g
Shock: 5-10 g, 11 ms, 3
shocks, Bump: 10-20 g, 16
ms, 1000 bumps
Mechanical security of Clause 6.3 Qualitative
termination Test Cable: 0.5 mm2 to
6 mm2
0.1mm to 4 mm
Flammability and Clause 7 Qualitative
resistance to fire
General hazards from Clause 7.3 0 to 200 °C
overheating and fire
Minimization of fire risk Clause 7.4 Upto 300 V AC/DC
Cabling and fusing Clause 7.5 Qualitative
Fire ignition sources Clause 7.6 Qualitative
Assessment of the fire Clause 7.11 Upto 200 °C
risk due to a single-fault
condition
Limited energy circuits Clause 7.12 Upto 300 V, Upto 10 A
AC/DC
General and Clause 8 Qualitative
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
fundamental design
requirements for safety
Marking, documentation Clause 9 Qualitative
and packaging
3. Household and IS 302 (Part 1) + A1+ A2
Similar Electrical IS 302 (Part 2/ Section80)
Appliances IEC 60335-1+ A1
EN 60335-1
IEC 60335-2-75+ A1
EN 60335-2-75+ A2
IEC 60335-2-80
EN 60335-2-80 + A2
Classification Clause 6 IP X1-IP X6
Marking and Clause 7 Hexane
Instructions
Protection against Clause 8 Test probe B, 13, 41
access to live parts 20 N
0 to 300 V
0 to 10 mA
Starting of motor Clause 9 Qualitative
operated Appliances
Power Input and Clause 10 Upto 300 V, 20 A AC
Current 0 – 30 V, 5 A DC
Heating Clause 11 0 to 200 ºC
Leakage current and Clause 13 0 – 10 mA
Electric strength at 0 to 5 kV
operating temperature
Transient overvolatges Clause 14 0 – 10 kV
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Moisture resistance Clause 15 IP X1 – IP X7
15 ºC – 35 ºC, Above 90
%, 48 Hrs
0 to 10 mA
0 to 5 kV
Leakage current and Clause 16 0 to 10 mA
Electric strength 0 to 5 kV
Overload protection of Clause 17 0 to 300 ºC
transformers and
associated circuits
Endurance Clause 18 Qualitative
Abnormal operation Clause 19 0 to 300 ºC
Stability and Clause 20 10º - 15º
Mechanical Hazards 0 to 300 ºC
Test probe B, 5 N
Mechanical Strength Clause 21 0.5 J
0.1 – 5 kV
30 N
Construction Clause 22 IP 1X – IP 6X
70 ºC
10 - 50 N
0.5 Nm
0 – 100 V
Test probe 11
Internal wiring Clause 23 2 kV
Terminals for external Clause 26 0 – 30 mm2
conductors 5N
Provision for earthing Clause 27 25 A, Upto 510 mΩ
Screws and connections Clause 28 0.1 – 2.5 Nm
Clearances, creepage Clause 29 0.5 mm to 150 mm
distances and solid 0 – 4 kV
insulation 1 – 30 N
CTI: 0 – 600 V, 1.5 A
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Resistance to heat and Clause 30 Ball pressure test: 75 ºC,
fire 125 ºC
Glow wire test: 550 ºC,
650 ºC, 675 ºC, 750 ºC,
775 ºC, 850 ºC
Needle flame test:
V-0, V-1
Resistance to rusting Clause 31 Qualitative
Radiation, Toxicity and Clause 32 Qualitative
similar Hazards
4. Battery Charger IEC 60146-1-1
IS 16539 (Part 1/ Sec 1)
Verification of Markings Cl. 6.6
Efficiency Cl. 6.2.2 10% - 99 %
Insulation Cl. 7.2 0.1kVac to 5 kVac, 50Hz
0.1kVdc to 5 kVdc
10 to 50 G, 500 V
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
properties of control
equipment
Verification of protective Cl. 7.5.3 Qualitative
devices
Audible noise Cl. 7.7 50 dB to 130 dB
VI. ENVIRONMENTAL TEST FACILITY
1. Electrical and Degree of protection IEC 60529+ A1+ A2 IP 1X, 2X, 3X, 4X, 5X, 6X.
Electronic Related (Ingress protection) test EN 60529+ A2 IPX1, IPX2, IPX3, IPX4,
Items IS/IEC 60529 IPX5, IPX6, IPX7, IPX8
IEC 60947-1+ A1
EN 60947-1+ A2
IEC 61439-1
EN 61439-1
IS/IEC 60947-1
IS 8623 (Part 1)
Dry heat test/ IS 9000 (Part 3/Section 1 to Ambient to 180 °C
5)
IEC/ EN 60068-2-2
High temperature test JSS 55555 Test no. 17
Dry cold test IS 9000 (Part 2/Section1 to -60 °C to ambient
4)
IEC/EN 60068-2-1
Low temperature test JSS 55555 Test no. 20
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
IEC/EN 60068-2-30
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
IEC/EN 61010-1
IEC 60601-1+ A1
EN 60601-1 + A12
IEC 60950-1+A1
EN 60950-1+ A2
IEC 60335-1+ A1
EN 60335-1+ A11
IEC 60204-1+ A1
EN 60204-1+ A1
IEC/EN 60065
IS 302
IS 10322
IS 13252 (Part 1)
IS 616
Resistance to fire IEC/EN 60695-2-10 Ambient to 1000 °C
(Glow wire Test) IS 11000 (Part 2/ Section1)
IEC 60320-1+A1
IEC 60884-1 + A1
IEC/EN 60598-1
IEC/EN 61010-1
IEC 60601-1+ A1
EN 60601-1 + A12
IEC 60950-1+A1
EN 60950-1+ A2
IEC 60335-1+ A1
EN 60335-1+ A11
IEC 60204-1+ A1
EN 60204-1+ A1
IEC/EN 60065
IEC 61058-1+ A1+ A2
IEC 60669-1+ A1+ A2
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
EN 60669-1+ A2
IEC 60898-1+ A1+ A2
EN 60898-1+ A13
IEC/EN 60400+ A1+ A2
IEC/EN 60512-1
IS 302
IS 10322
IS 13252 (Part 1)
IS 616
IS 3854
IS 1293
IS 371
2. Thermoplastic Vicat Softening ISO 306 Ambient to 300°C
Material Temperature (VST) IS 13360 (Part 6/Section1)
VIII. ROTATING ELECTRICAL MACHINES
1. Monoblock IS 9079
Pumpset Marking plate Clause 16 Qualitative
Direction of Rotation Clause 7.1 and 7.2 Qualitative
Design Features Clause 9.1 Qualitative
General Requirements Clause 12.1 0.75 to 15kW
Pump Performance Clause 10 1 m to 200 m
Test 1 lps to 50 lps
0.01 A to 50 A
0.75 to 15kW
Stator resistance per Clause 11.2 10 m to 100
phase at 34 °C
No load test Clause 11.1 (c) 1 to 415 V
0.01 to 50 A
0.75 to 15 kW
45 Hz to 66 Hz
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
1450 to 3000 rpm
Reduced voltage Clause 11.1 (e) 1 to 415 V
running up test
1450 to 3000 rpm
Locked rotor test Clause 11.1 (d) 1 to 440 V
0.01 to 50 A
0.75 to 75 kW
Temperature rise test at Clause 11.2.3 0.01 to 50 A
rated voltage 1 to 100 °C
Temperature rise test at Clause 11.2.3 0.01 to 50 A
reduced voltage 1 to 100 °C
Insulation resistance Clause 11.1 (b) Up to 50 MΩ
test
High voltage test Clause 11.1 (a) 0.1 to 5 kV AC
AT SITE
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Efficiency Cl. 6.2.2 10% to 99 %
Insulation Cl. 7.2 0.1kVac to 5 kVac, 50Hz
0.1kVdc to 5 kVdc
10 to 50 G, 500 V
Light load and Cl. 7.3.1 Qualitative
functional
Rated current Cl. 7.3.2 0.1 A to 500 A
Over-current capability Cl. 7.3.3 1A to 700 A
Inherent voltage Cl. 7.3.4 1V to 300 V
regulation
Ripple voltage and Cl. 7.3.5 0.01 V to 100 V
current Upto 1 A
Harmonic currents Cl. 7.3.6 Upto 40th harmonic
Temperature rise Cl. 7.4.2 25°C to 300 ºC
Power factor Cl. 7.4.3 0 to 1 to 0 PF Lag / Lead
Verification of auxiliary Cl. 7.5.1 Qualitative
devices
Verification of Cl. 7.5.2 Qualitative
properties of control
equipment
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
ELECTRONICS TESTING
I. SAFETY TESTS
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Double or Reinforced Clause 1.5.7.3, 2.4.2 Voltage DC : 0 to 5V
Insulation Bridged by Resistance: 0 to 20kΩ
components
Power Input Test Clause 1.6.2 Voltage AC: 0 to 300V
Current AC: 0 to 10 A
Frequency: 50/60 Hz
Wattage: 0 to 3000 W
Voltage DC:0 to 300 V
Current DC: 0 to 10 A
Durability of making Clause 1.7.13, 1.7.11 Qualitative
test
Access to Energized Clause 2.1.1.1, 2.8.2, 2.8.3 Qualitative
parts test Force: up to 30 N
Energy hazard Clause 2.1.1.5, 2.1.2, Voltage AC: 0 to 300V
measurements 1.2.8.9 Current AC: 0 to 10 A
Wattage: 0 to 3000 W
Voltage DC:0 to 300 V
Current DC: 0 to 10 A
Capacitance discharge Clause 2.1.1.7 Capacitance: 0-500μC
Test Voltage: 0.1 V to 500 V
Time: 1µs to 10 s
SELV reliability test Clause 2.2.2, 2.2.3, 2.2.4 Voltage: 0 to 500 V
Current: 0 to 10 A
TNV Circuits Clause 2.3 Voltage: 0 to 500 V
Current: 0 to 10 A
Limited Current Circuit Clause 2.4.1, 2.4.2 0.005 mA to 10 mA
measurements
Limited power source Clause 2.5 Voltage: 0 to 500 V
measurements Current: 0 to 10 A
Earthing test Clause 2.6.3.4, 2.6.1 Current AC: 1A to 40A
Resistance:
0.01mΩ to 510mΩ
Humidity Test Clause 2.9.1, 2.9.2, 5.2.2 Temperature:
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
20°C to 30 °C
RH: 90% to 95%
Switches & Relays Clause 2.8.7 Current : 0 to 10 A
100000 operations
Determination of Clause 2.10.2, 2.10.3, RMS Voltage:
working voltage/ 2.10.4 0.5V to 500V
Clearance & Creepage Length: 1mm to 300mm
measurement High Voltage: 0 to 5 kV
Impulse Test: 0 to 10 kV
Tracking : 0 to 300 V
Current: 1 A CTI
Internal Spacing Push Clause 2.10.3, 4.2.2, 4.2.3 Force Gauge: 0 to 200N
Test (Steady Force Test)
Transformer/Insulation Clause 2.10.5.2 High voltage:
Electric Strength test 0.1 kV AC to 5 kV AC
AC/DC Tripping current:
0 to 100 mA
Time: 60 s
Enclosed or Clause 2.10.7, 2.10.8 Temperature:
hermitically sealed unit 20°C to 30°C
test RH: 90% to 95%
Strain relief test Clause 3.2.6, 4.2.1, 4.2.7 Pull gauge:1 N to 200N
Cord guard test Clause 3.2.8 Pull gauge: 1 to 100 N
Field wiring test Clause 3.3.8, 3.2.9 Qualitative
(Stranded Wire)
Stability tests Clause 4.1 Angle: 0 to 45°
Steady force tests Clause 4.2.1, 4.2.4 Force gauge: 0 to 200N
Weight: 1 to 5 kg.
Impact test Clause 2.5, 4.2.1 Scale: 0 to 3m
Mass: 500g
Ball Diameter: (50+1) mm
Vernier: 0 to 300 mm
Drop test Clause 4.2.6, 4.2.1 Scale: 0 to 3m
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Drop: 750 to 1000m
Stress relief test Clause 4.2.7, 4.2.1 Temperature:
25 °C to 180 °C
Wall or ceiling mounted Clause 4.2.10 Weight: 1mg to 100kg
equipment
Sharp edge test Clause 4.3.1 Qualitative
Knobs / Handles pull Clause 4.3.2 Force gauge: 0 to 200N
Loading test
Connector current Clause 4.3.5 Qualitative
interruption test
Spillage test Clause 4.3.10, 5.2 High voltage:
0.1 kV to 5 kV
Tripping current:
0 to 250 mA
Time: 60 s
Protection against Clause 4.4 Qualitative (Visual)
hazardous moving Force: 0 to 200 N
parts test Mass: 0 to 300kg
Test Finger: 2A,2B.2C,2D
Heating test Clause 4.5, 4.5.1, 1.4.12, Temp. ambient to 200°C
(Thermal Requirement) 1.4.13 Resistance:
0.02 Ω to 2 M Ω
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Abnormal operation Clause 5.3.1, 5.3.8 Current AC: 5mA to 20A
tests & Single Fault Wattage:0.0001W to 3600W
Conditions Temperature: Ambient to
200°C
Transformer abnormal Clause 5.3.3 Current AC: 5mA to 20A
operation test Wattage:0.0001W to
3600W
Temperature: Ambient to
200°C
Transformer abnormal Current AC: 5mA to 20A
overload operation test Wattage: 0.1 W to 4 kW
Annexure C.1 Temperature: Ambient to
200°C
Protection of Clause 6.2 High voltage:
equipment users from 0.1 kV AC to 5 kV AC /DC
over voltages on Tripping current:
telecom network 0 to 100 Ma, Time: 60 s
2. (Additional Ingress Protection Clause 1.1.2 IP 10 to IP 68
Requirement) (Qualitative)
Vibration Test Clause 1.1.2 Frequency: 10 Hz -55 Hz
-10 Hz
Amplitude: 0.35mm
Sweep rate: 1 octave/min
3. Audio, Video and IS:616+ A2
Similar Electronic IEC 60065
Apparatus EN60065 +A1 +A11 +A2
+A12
UL 60065
CSA C22.2 No 60065+A2
Normal operating Clause 4.2 Voltage:0.01V to 300V
conditions Current:0.01A to 10A
Time: 10ms to 9000 s
Fault condition Clause 4.3 Voltage:0.01V to 300V
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Current:0.01A to 10A
Time: 10ms to 9000 s
Marking & Instructions Clause 5 Qualitative
Heating under normal Clause 7.1, 7.2 Temp: Ambient to 200°C
operating conditions Resistance: 0.02Ω to 2MΩ
Construction Clause No. 8 Force: 0 to 200N
requirement for the Length:0 to 300 mm
protection against Temp: 40°C
electric shock RH:90% to 95%
Determination of Clause 9.1.1 to 9.1.3 Voltage:0.01V to 1000V
hazardous live parts Current:0.01A to 10A
0.005mA to 10mA
Force: 1 to 200N
Terminals Clause 9.1.4 Force: 1 to 200N
Length: 0 to 300mm
Pre-set controls Clause 9.1.5 Force: 1 to 200N
Length: 0.1 to 300mm
Withdrawal of mains Clause 9.1.6 0.1V to 500V AC
plug Time: 1µs to 10s
Resistance to external Clause 9.1.7 Force: 1 to 200N
forces
Humidity test Clause 10.2, 8.3 Temp: 20°C to 30°C
RH: 90% to 95%
Insulation resistance Clause 10.3.2 Resistance: 1Ω to 50GΩ
Dielectric strength Clause 10.3.2 High voltage: 0.1kV to 5kV
Tripping current:
Upto 100 mA
Time: 60 s
Insulation resistance & Clause 10.4 Resistance:
dielectric strength 1Ω to 50GΩ
High voltage:
0.1kV to 5kV
Current: 0 to 10 mA
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Tripping current:
0 to 250mA
Time: 60 s
Leakage current under Clause 11.1 0.005mA to 10mA
fault condition
Heating test under fault Clause 11.2 Temp: 1°C to 200°C
condition Resistance: 0.02Ω to 2MΩ
Vibration test Clause No: 12.1.2 Frequency: 10Hz to 55 to
10 Hz
Amplitude: 0.35mm
Sweep rate: 1 octave/min
Impact test Clause 12.1.3 Impact Energy: 0.5J
Spring hammer mass:500g
Ball Diameter: (50±1)mm
Length: 0 to 300mm
Drop Test Clause 12.1.4 Scale:0.001m to 1m
Height: 0 to 300mm
3 drops
Stress relief test Clause 12.1.5 Temp: Ambient to 180°C
Fixing of actuating Clause 12.2 Force: 1 to 200N
elements Torque: Up to 6Nm
Mass: 0.1kg to 50kg
Drawer Clause 12.4 Force gauge:1 to 200N
Antenna coaxial socket Clause 12.4 Length:0 to 300mm (Ant.
mounted on the Plug)
apparatus Force: 10 to 200N
Apparatus containing Clause 12.7.1 / 12.7.2 Qualitative requirement
coin / button cell Length:0 mm to 300mm
batteries
Clearance & Creepage Clause 13 Voltage: 0.5V to 500V
distances Force: 0 to 200N
Length: 0mm to 300mm
Impulse upto 10kV
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
1.2/50µs
Tracking Test Clause 13 Voltage:600≤CTI
Earth bond test Clause 15.2 Resistance:0.01Ω to
510mΩ
Device forming parts a Clause 15.4 Force gauge: 1 to 200N
part of mains plug Torque: up to 6 Nm
Cord anchorage test Clause 16 Pully diameter:
0 to 200mm
Force: 1 to 200N
Electric connection & Clause 17 Torque: Up to 6Nm
mechanical fixing Length: 0 to 300mm
Stability Clause 19.1 to 19.6 Angle: 0 to 45°
Wall or ceiling Clause 19.6 Force: 1 to 200N
mounting means Weight: 1 to 50kg
4. Medical IEC 60601-1 -
Equipment EN 60601-1
UL 60601-1 (3rd Edition)
CAN/CSA C 22.2 No.
60601-1
Durability of marking Clause 7.1.3 Qualitative
(External Labels)
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
Creepage distances & Clause 8.9 Length : 0.01 mm to 300
Clearances mm
Enclosure test Clause 9.2 & 9.8 Qualitative
Protective earthing test Clause 8.6 Current AC: 1 to 40A
Resistance: 0.1 Ω to
0.510 Ω
Leakage current test Clause 8.7 Leakage current:
0.005 mA to 10 mA
Dielectric strength test Clause 8.8.3 High voltage:
0.1kV to 5kV AC/DC
Tripping current:
0 to 100 mA
Time: 60 s
Push test Clause 15.3.2 Force gauge: 1 to 200N
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
RH: 45% to 95%
Single fault condition Clause 13.2 Current AC: 5mA to 20A
Wattage: 0.1W to 4kW
Temp: 25°C to 200°C
Cord Anchorage & cord Clause 8.11.3.5 & 8.11.3.6 Force: 0 to 500N
guard Scale: 1mm to 1m
Transformer short Clause 15.5.1.2 Current AC: 5mA to 20A
circuit test Wattage: 0.1W to 4kW
Temp: 25°C to 200°C
Transformer overload Clause 15.5.1.3 Current AC: 5mA to 20A
test Wattage: 0.1W to 4kW
Temp: 25°C to 200°C
Dielectric strength test Clause 15.5.2 High voltage:
for transformer 0.1kV to 5kV AC/DC
Tripping current:
0 to 100 mA
Time: 0 to 60 s
II. EMC TEST FACILITY
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
EN 60601-1-2
Measuring relays IEC 60255-26
and protection EN 60255-26
equipments
UPS IEC 62040V to 2
EN 62040V to 2
IS 16242 (Part 2)
Lighting IEC 61547
EN 61547
Information CISPR 24+ A1
technology EN 55024+ A1
equipment IS 15039
Audio, video EN 55103-2
equipments
Household CISPR 14-2
appliances EN 55014-2
Tele- ETSI EN 300386 Version
communication 2.1.1
network Radiated immunity IEC 61000-4-20 1 V/m to 10 V/m
equipments (EUT: 0.4 X 0.4 X 0.4 m) 80 MHz to 1000 MHz
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
IEC 61326-1
EN 61326
IEC 60601-1-2
EN 60601-1-2
IEC 60255-26
EN 60255-26
IEC 62040V to 2
EN 62040V to 2
IS 16242 (Part 2)
Electrical / Harmonics & inter IEC/EN 61000-4-13+ A1+ 1st to 40th harmonics
Electronic harmonics test A2 1V to 300 V
Equipment 0.01 A to 16 A
50 /60 Hz
EUT: 1Ø & 3Ø
Voltage fluctuation IEC/EN 61000-4-14+ A1: ΔU = ± 8 %
immunity test 2001 + A2 ΔU = ± 12 %
1V to 300 V
0.01 A to 16 A
EUT: 1Ø & 3Ø
Ripple on dc input IEC/EN 61000-4-17+ A1+ 1 VDC to 424 VDC
power A2 0.01 A to 16 A
IEC/EN 60255-26 % of Nominal DC voltage:
Ripple Range =2 % to 30 %
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
(max)
Freq. Variation: ± 20 %
EUT: 1Ø & 3Ø
Gradual shut down/ IEC/EN 60255-26 Shut down ramp: 60 s
start up test (max)
Power off: 5 min (max)
Startup ramp: 60 s (max)
Voltage = 1 V to 424 V DC
Current: 0.01 A to 16 A
(max)
Surge test IEC 61547 0.25 kV to 7 kV
EN 61547
CISPR 24+ A1
EN 55024+ A1
IS 15039
EN 55103-2
CISPR 14-2
EN 55014-2
ETSI EN 300386 Version
2.1.1
IEC 61000-4-5
EN 61000-4-5
IS 14700 (Part 4/ Section 5)
IEC 61000-6-1
EN 61000-6-1
IS 14700(Part 6/Section 1)
IEC 61000-6-2
EN 61000-6-2
IS 14700(Part 6/Section 2)
Conducted RF IEC 61326-1 1 V to 10 V
susceptibility EN 61326 150 kHz to 80 MHz
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
IEC 60601-1-2
EN 60601-1-2
IEC 60255-26
EN 60255-26
IEC 62040V to 2
EN 62040V to 2
IS 16242 (Part 2)
IEC 61547
EN 61547
CISPR 24+ A1
EN 55024+ A1
IS 15039
EN 55103-2
CISPR 14-2
EN 55014-2
ETSI EN 300386
Version 2.1.1
IEC 61000-4-6
EN 61000-4-6
IEC 61000-6-1
EN 61000-6-1
IS 14700(Part 6/Section 1)
IEC 61000-6-2
EN 61000-6-2
IS 14700(Part 6/Section 2)
IEC 61326-1
EN 61326
IEC 60601-1-2
EN 60601-1-2
IEC 60255-26
EN 60255-26
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
IEC 62040V to 2
EN 62040V to 2
IS 16242 (Part 2)
IEC 61547
EN 61547
CISPR 24 + A1
EN 55024 + A1
IS 15039
EN 55103-2
CISPR 14-2
EN 55014-2
ETSI EN 300386
Version 2.1.1
Power frequency IEC 61000-4-8 Upto 30 A/m
magnetic field immunity EN 61000-4-8
test IS 14700 (Part 4/ Section 8)
IEC 61000-6-1
EN 61000-6-1
IS 14700(Part 6/Section 1)
IEC 61000-6-2
EN 61000-6-2
IS 14700(Part 6/Section 2)
IEC 61326-1
EN 61326
IEC 60601-1-2
EN 60601-1-2
IEC 60255-26
EN 60255-26
IEC 61547
EN 61547
CISPR 24+ A1
EN 55024+ A1
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
IS 15039
Pulse magnetic field IEC 61000-4-9 Upto 1000 A/m
immunity test EN 61000-4-9
IS 14700 (Part 4/ Section 9)
AC Voltage dips, short IEC 61000-4-11 Upto 100 %
interruption and voltage EN 61000-4-11
variation test IS 14700 (Part 4/ Section 11)
IEC 61000-6-1
EN 61000-6-1
IS 14700(Part 6/Section 1)
IEC 61000-6-2
EN 61000-6-2
IS 14700(Part 6/Section 2)
DC voltage dips, short IEC 61326-1 Upto 100 %
interruption and voltage EN 61326
variation test IEC 60601-1-2
EN 60601-1-2
IEC 60255-26
EN 60255-26
IEC 61547
CISPR 24+ A1
EN 55024+ A1
IS 15039
CISPR 14-2
EN 55014-2
ETSI EN 300386
Version 2.1.1
IEC 61000-4-29
EN 61000-4-29
CISPR 24+ A1
EN 55024+ A1
IS 15039
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
EN 55103-2+ A1
CISPR 14-2
EN 55014-2
Damped Oscillatory IEC 61000-4-10 100 A/m
magnetic field test EN 61000-4-10
Ring Wave test IEC/EN 61000-4-12 0.25 kV to 6 kV
Damped Oscillatory IEC 61000-4-18+ A1 Slow Damped:
Wave immunity test EN 61000-4-18+ A1 0.25 kV to 3 kV
IEC/EN 60255-26 Fast Damped:
0.45 kV to 4.4 kV
2. Emission Tests Conducted emission CISPR 11+ A1 150 kHz to 30 MHz
EN 55011
CISPR 13+ A1
EN 600 13+ A1
CISPR 22
EN 55022
IEC 60601-1-2
EN 60601-1-2
CISPR 15+ A1
EN 55015+ A1
IEC 62040V to 2
EN 62040V to 2
IEC 61326-1
EN 61326
CISPR 14-1
Disturbance power EN 55014-1+ A2 30 MHz to 1000 MHz
IEC 61000-6-3+ A1
EN 61000-6-3+ A1
IEC 61000-6-4+ A1
EN 61000-6-4+ A1
IEC 60255-26
EN 60255-26
Sl. Product / Material Specific Test Test Method Specification Range of Testing /
of Test Performed against which tests are Limits of Detection
performed
IS 15111 (Part 2)
CISPR 32, EN 55032
IS 6873(Part 4)
IS 6873(Part 7)
IS 6873(Part 5)
ETSI EN 300386
Version 2.1.1
CISPR 16-2-2
EN 55016
EN 55016-2-2
CISPR 13+ A1
EN 60013+ A1
CISPR 14-1
EN 55014-1+ A2
Harmonic current IEC 61000-3-2 Upto 39th harmonic
emission EN 61000-3-2
IS 14700 (Part 3/Section 2)
IS 15111 (Part 2)
IEC 60601-1-2
EN 60601-1-2
CISPR 32
EN 55032
Voltage changes, IEC/EN 61000-3-3: + A1 40 Vpk to 504 Vpk
voltage fluctuation & 45 Hz to 65 Hz
flicker 1 minute to 3 hours
EUT: 1Ø & 3Ø