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DRS Electric Power Technologies, Inc

MD500 Power Module Assembly


Torque Specifications
009-106256
Revision 0

DRS Electric Power Technologies, Inc.


2 Fox Road
Hudson, MA 01749
978-562-2933
Fax: 978-562-6830
DRS Electric Power Technologies, Inc.
Operating Procedure

Title: Procedure No. Rev.


MD500 Power Module Assy Torque Specs 009-106256 0

Record of Revision and History

Sec/
Date Rev Revision Page(s) CM
Paragraph
A Formal Release

MD500 Power Module Assy Torque Specs Page ii of ii DRS EPT Procedure 009-106256
9/26/2003 Revision 0
MD500 Power Module Assembly
Torque Specifications
85-90 in-lb
60 in-lb Cap/Bus Assy to 50 in-lb
50 in-lb Chassis to Panel Chassis Coldplate to
Rectifier Coldplate (12X) (16X) Chassis
Assy to Chassis (8X)
(4X)

18 in-lb
Bridge Rectifier to
Transformer/Resistor
Mounting Plate

35 in-lb 100 in-lb 100 in-lb


Diode Module to the Crossover Busbar Buck/Inverter Busbar
IPM Mounting Plate to Inverter Module (4X)
(2X) (4X)

MD500 Power Module Assy Torque Specs Page 1 of 5 DRS EPT Procedure 009-106256
9/26/2003 Revision 0
MD500 Power Module Assembly
Torque Specifications
26 in-lb initial
53 in-lb final 106 in-lb
Diode Module to Rectifier Busbars to
Coldplate Diode Module
50 in-lb
(12X) (6X)
Transformer/Resistor
Mounting Plate to
Coldplate
13 in-lb
(4X)
R1-1 to +VINDC
R1-2 to U4+
(Resistor connections
13 in-lb under Busbar)
Resistor to
Transformer/Resistor 13 in-lb
Mounting Plate R2-1 to U4-
(4X) R2-2 to –VINDC
(Resistor connections
under Busbar)

U5 torque specifications
21 in-lb 21 in-lb
U5-1/U5-2 T1-X2 to U5-2
4 in-lbs
U5-3/U5-4
13 in-lb
AC Relay to
95 in-lb Transformer/Resistor
W11E1 end to Mounting Plate
E terminal of the (2x)
Intellimod

95 in-lb
Collector/Diode Busbar to
C terminal of the 30 in-lb
Intellimod IPM Brake Assembly
to Coldplate
(4X)
35 in-lb
W10E1 end to 35 in-lb
AK terminal of the Collector/Diode Busbar to
Diode Module Diode Module

MD500 Power Module Assy Torque Specs Page 2 of 5 DRS EPT Procedure 009-106256
9/26/2003 Revision 0
MD500 Power Module Assembly
Torque Specifications

15 in-lb initial
26 in-lb final
IGBTs & Diodes to
Coldplate
(48X)

40 in-lb initial
40 in-lb final
Output Busbar to IGBT
(12X) Inverter
(6X) Buck

40 in-lb initial
40 in-lb final
Laminated Bus to IGBT
(12X) Inverter
(6X) Buck

100 in-lb
Phase 1, 2, 3 Choke/ Buck Module Cable to 100 in-lb
WT1, WT2, WT3 I/O Terminal Busbar to
(3X) Current Sensor Mounting Block
(6X) Inverter Module
(3X) Buck Module

MD500 Power Module Assy Torque Specs Page 3 of 5 DRS EPT Procedure 009-106256
9/26/2003 Revision 0
MD500 Power Module Assembly
Torque Specifications

CAPACITOR ASSEMBLY

60 in-lb
Capacitor to
Laminated Bus
(32X) 90 in-lb
Capacitor to
Capacitor Bank Tray
(16X)

MD500 Power Module Assy Torque Specs Page 4 of 5 DRS EPT Procedure 009-106256
9/26/2003 Revision 0
MD500 Power Module Assembly
Torque Specifications

CHOKE MODULE

50 in-lb
Choke to Coldplate
(12X)

100 in-lb
Choke Cable to
Terminal Block
(6X)

60 in-lb
Choke Module to
Panel
(4X)

MD500 Power Module Assy Torque Specs Page 5 of 5 DRS EPT Procedure 009-106256
9/26/2003 Revision 0

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