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536 World abstracts on microelectronics and reliability

Very Large Scale Integration (VLSI) Systems, 3 (3), that contributed to the thermal displacements on the
437 (September 1995). Merged Current Switch Logic MLC surface after the electrical loading could be
(MCSL) and Differential Cascode Voltage Switch uniquely identified using this improved DSCM. This
Logic (DCVSL) are two common structures for technique was found to be extremely sensitive to the
differential BiCMOS logic family, that have several presence of internal cracks in MLC's of different sizes
potential applications in high-speed VLSI circuits. (' 1202', '0805', '0603', and '0402') created by thermal
This paper studies the fault characterization of these shock and has been shown to be more reliable and
BiCMOS circuits. The impact of each possible single user-friendly than other conventional nondestructive
defect on the behavior of the circuits is analyzed by techniques. A resolution of better than 20 nanometers
simulation. A new class of faults which is unique to in surface deformation measurements is achieved
differential circuits is identified and its testability is within 0.01 pixel resolution. The location and the size
assessed. We propose a design-for testability method of defects, as obtained from the DSCM, correlate well
that facilitates testing of this class of faults. Two with destructive physical analyses and surface
different realizations for this method are introduced. temperature variation analyses performed on the
The impact of this circuit modification on the behavior respective samples.
of the circuit in normal mode is investigated.
Electrochemical processes resulting in migrated short
Bathtub failure rate and upside-down bathtub mean failures in microcircuits. GABOR HARSANYI. IEEE
residual life. JIE MI. I EEE Transactions on Reliability, Transactions on Components, Packaging, and Manu-
44 (3), 388 (September 1995). This paper shows that: facturing Technology, Part A, 18 (3), 602 (September
(l) the mean residual life (MRL) of a component has 1995). Metals can exhibit dendritic short-circuits
an upside-down bathtub-shape if the component has caused by electrochemical migration in conductor
a bathtub-shape failure-rate function, but the converse insulator structures, which may result in failures and
does not hold; (2) there is an optimal burn-in policy reliability problems in microcircuits. The classical
to maximize the MRL when the underlying lifetime model of electrochemical migration has been well
distribution has a bathtub-shape failure rate. known for several decades. This process is a transport
of metal ions between two metallization stripes under
Quick inspection of power plane short fault on bias through a continuous aqueous electrolyte. Due
multilayer substrate. FANG-LIN CHAO and RUEY-BEEI to the electrodeposition at the cathode, dendrites and
Wu. IEEE Transactions on Components, Packaging, dendrite-like deposits are formed. Ultimately, such a
and Manufacturing Technology, Part A, 18 (3), 466 deposit can lead to a short circuit in the device and
(September 1995). A quick inspection approach for can cause catastrophic failure. A few anomalous and
finding the power plane short fault on multichip newly discovered phenomena have initiated us to
modules is proposed in this paper. The current source perform some revisions and to add supplementary
is applied on two diagonal corners of the power plane. models to the conventional one. A theoretical review
The location of the short fault can be determined by based on practical results is given about the most
as few as four voltage measurements. Also, the sheet important possible processes. Material design aspects
conductivity of the power plane can be obtained as a are also discussed.
by-product. Experiments have been performed and Popcorning: a failure mechanism in plastic-encapsulated
the successful prediction of the exact short point microcircuits. ANTHONY A. GALLO and RAMESH
validates the present inspection approach. MUNAMARTY. IEEE Transactions on Reliability, 44
(3), 362 (September 1995). Popcorning is a failure
Nondestructive detection of defects in miniaturized mechanism in plastic-encapsulated microcircuits. It
multilayer ceramic capacitors using digital speckle occurs when the inherently hygroscopic encapsulant
correlation techniques. Y. C. CHAN et al. IEEE is rapidly exposed to high temperatures during reflow
Transactions on Components, Packaging, and Manu- solder assembly of the component to a printed circuit
facturing Technology, Part A, 18 (3), 677 (September card. At these temperatures the moisture absorbed by
1995). The novel application of a digital speckle the molding compound vaporizes and rapidly expands
correlation method (DSCM) was demonstrated for leading to the development of high stresses, When
the in situ and nondestructive detection of cracks in these stresses exceed both the interfacial adhesion
small objects such as multilayer ceramic capacitors strength and the fracture toughness of the molding
(MLC's) in surface mount printed circuit assemblies. compound, delamination and cracking result. Cracking
A combined CSCM and double lens optical arrange- is accompanied by a characteristic pop sound (and
ments was employed for the measurement of minute thus the name popcornin9).
surface deformations in MLC's. An improved cross
algorithm instead of the original full-field search Thermal fatigue behaviour of J-lead solder joints.
method was developed based on the unimodal CHARLESG. SCHMIDT,JEFFREYW. SIMONS,CHRISTINE
character of the DSCM and reduced the operation H. KANAZAWA and DAVID C. EP.LICH. IEEE
time by an order of magnitude without sacrificing Transactions on Components, Packaging, and Manu-
the measuring accuracy. The internal cracks in MLC's facturing Technology, Part A, 18 (3), 611 (September

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