Fig.

011 CYLINDER HEAD

DL420-3
 Fig. 011 CYLINDER HEAD
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 150113-00262 HEAD,CYLINDER 6

2 110949-00315 SLEEVE 1

3 430221-00581 PLUG,CORE 2

4 120407-00033 RIVET 2

5 110922-00468 GUIDE,VALVE 4

6 401107-01143 SEAL,VALVE 2

6 401107-01144 SEAL,VALVE 2 OS

7 401107-01145 SEAL,VALVE 2

7 401107-01146 SEAL,VALVE 2 OS

8 120501-02048 PIN 12

9 120501-02043 PIN 12

10 400602-00473 GASKET 6

11 401107-01142 SEAL,VALVE;STEM 24

12 410112-00047 VALVE,INTAKE 12

13 111601-00429 SPRING,VALVE;INTAKE 12

14 110917-00291 COLLAR,SPRING;VALVE 12

15 410112-00046 VALVE,EXHAUST 12

16 111601-00431 SPRING,VALVE;EX(OUTER) 12

17 111601-00430 SPRING,VALVE;EX(INNER) 12

18 110917-00292 COLLAR,SPRING;VALVE 12

19 410201-00032 COTTER,VALVE;COLLET 48

20 160606-00005 BRIDGE;VALVE 12

21 120705-00708 SCREW 36

22 110411-00137 BRACKET ASSY 6

23 430221-00592 PLUG;RIVET 6

24 120705-00710 SCREW 6

25 150101-00040 ARM,ROCKER;INTAKE 6

26 120702-00031 SCREW,ADJUSTING 1

27 120307-00114 NUT,HEX 1

28 - BUSH 1 D

29 430221-00593 PLUG;RIVET 2

30 401003-00354 RING;RETAINING 6

31 150101-00039 ARM,ROCKER;EXHAUST 6

32 120702-00031 SCREW,ADJUSTING 1

33 120307-00114 NUT,HEX 1

34 - BUSH 1 D

DL420-3 1
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

35 430221-00593 PLUG;RIVET 2

36 401003-00355 RING;RETAINING 6

DL420-3 2
 Fig. 012 ROCKER COVER

DL420-3
 Fig. 012 ROCKER COVER
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 110508-08926 COVER;ROCKER 6

2 110508-08927 COVER;ROCKER 3

3 110508-08929 COVER;ROCKER 2

4 110508-08928 COVER;ROCKER 1

5 110508-08922 COVER 1

6 400602-00476 GASKET;ROCKER COVER 6

7 120705-00748 SCREW;FLANGE 18

8 400602-00477 GASKET;ROCKER COVER 6 L1

9 120705-00732 SCREW;FLANGE 24

DL420-3 1
 Fig. 013 CYLINDER BLOCK

DL420-3
 Fig. 013 CYLINDER BLOCK
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 150102-00398 BLOCK,CYLINDER 1

2 - CAP 6 D

3 - CAP 1 D

4 110949-00316 SLEEVE,GUIDE 14

5 120705-00713 SCREW 14

6 131002-00381 BUSHING,BEARING 7

7 430221-00582 PLUG,CORE 2

8 430221-00583 PLUG,CORE 5

9 150117-00026 LINER,CYLINDER 6

10 401003-00356 RING 6

11 401002-00701 RING,O 6

12 401002-00699 RING,O 6

13 140111-00016 METAL,MAIN;CRANK 7

13 140111-00017 METAL,MAIN;CRANK(0.25) 7 US

13 140111-00018 METAL,MAIN;CRANK(0.5) 7 US

15 120816-00097 WASHER,THRUST;CRANK 4

15 120816-00099 WASHER,THRUST(0.16) 4 OS

15 120816-00100 WASHER,THRUST(0.26) 4 OS

16 430218-00157 NOZZLE;PISTON COOLING 6

17 120705-00685 SCREW,BANJO CONNECTOR 1

18 110508-08924 COVER;CHAMBER 3

19 400602-00455 GASKET 3

20 120705-00747 SCREW;FLANGE 18

21 - FLANGE 1 D

22 400602-00467 GASKET 1

23 120705-00735 SCREW;FLANGE 4

24 110508-08917 COVER 1

25 400602-00475 GASKET 1

26 120705-00731 SCREW;FLANGE 9

27 120705-00754 SCREW;FLANGE 2

28 110949-00319 SLEEVE,SPACER 2

29 110411-00138 BRACKET;LIFTING 1

30 120705-00703 SCREW 3

31 110949-00324 SLEEVE,SPACER 3

32 430221-00586 PLUG,SCREW 1

33 120808-00541 WASHER,SEAL 1

DL420-3 1
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

34 430208-00232 CONNECTER;HOSE 1

35 430221-00586 PLUG,SCREW 1

36 120808-00541 WASHER,SEAL 1

DL420-3 2
 Fig. 014 TIMING GEAR COVER

DL420-3
 Fig. 014 TIMING GEAR COVER
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 110508-08925 COVER;FRONT 1

2 401107-01135 SEAL 1

3 120501-02046 PIN 2

4 910101-00014 SILICONE 1

5 120705-00732 SCREW;FLANGE 8

DL420-3 1
 Fig. 015 FLYWHEEL HOUSING

DL420-3
 Fig. 015 FLYWHEEL HOUSING
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 150114-00145 HOUSING,FLYWHEEL 1

2 110508-08909 COVER 2

3 401107-01137 SEAL 1

4 120705-00756 SCREW,HEX 9

5 120808-00533 WASHER 9

6 120705-00742 SCREW;FLANGE 11

7 120705-00743 SCREW;FLANGE 1

8 120705-00739 SCREW;FLANGE 5

9 120705-00740 SCREW;FLANGE 1

10 110508-08918 COVER 1

11 401002-00696 RING,O 1

12 120705-00739 SCREW;FLANGE 2

13 110508-08906 COVER 1

14 110508-08913 COVER 1

15 120705-00730 SCREW;FLANGE 4

16 250201-01691 PLATE;TIMING GEAR 1

17 120501-02046 PIN 2

18 120705-00746 SCREW;FLANGE 6

19 430221-00573 PLUG 1

20 120705-00730 SCREW;FLANGE 1

21 120808-00537 WASHER 1

22 110411-00115 BRACKET;LIFTING 2

23 120408-00079 STUD 12

24 120305-00030 NUT,FLANGE 12

DL420-3 1
 Fig. 016 BREATHER SYSTEM

DL420-3
 Fig. 016 BREATHER SYSTEM
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 420108-00572 HOSE 1

2 120202-00144 CLAMP,HOSE 3

3 420210-00858 PIPE 1

4 110411-00119 BRACKET 1

5 120705-00730 SCREW;FLANGE 3

6 401002-00697 RING,O 1

7 240302-00003 SEPARATOR,MIST 1

7A 101529-00226 KIT,REPAIR;SEPARATOR 1

8 120705-00749 SCREW;FLANGE 4

9 400602-00463 GASKET 1

10 420210-00862 PIPE 1

10A 420108-00573 HOSE 1

11 120705-00729 SCREW;FLANGE 2

12 120202-00145 CLAMP,HOSE 1

17 420210-00861 PIPE 1

18 420210-00865 PIPE,DRAIN 1

19 401002-00698 RING,O 1

20 120203-00288 CLAMP 2

21 120705-00730 SCREW;FLANGE 2

22 110411-00131 BRACKET 1

23 120705-00738 SCREW;FLANGE 3

24 110411-00130 BRACKET 1

25 120705-00745 SCREW;FLANGE 1

26 120705-00686 SCREW;FLANGE 1

27 120808-00535 WASHER 2

28 500203-00047 CLEANER;OIL 1

DL420-3 1
 Fig. 017 OIL PAN

DL420-3
 Fig. 017 OIL PAN
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 150119-00269 SUMP,OIL 1

2 430221-00594 PLUG;INSERT 1

3 400604-00014 GASKET,OIL PAN 1

4 120705-00754 SCREW;FLANGE 18

5 430221-00576 PLUG 1

6 401002-00686 RING,O 1

7 120705-00725 SCREW;FLANGE 2

8 430221-00585 PLUG,MAGNETIC 1

9 120808-00545 WASHER,SEAL 1 L1

10 160633-00031 FRAME,LADDER 1

11 400602-00472 GASKET 1

12 120705-00750 SCREW;FLANGE 36

13 120705-00753 SCREW;FLANGE 6

DL420-3 1
 Fig. 018 CRANK MECHANISM

DL420-3
 Fig. 018 CRANK MECHANISM
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 150121-00172 ROD ASSY,CONNECTING 6

2 120705-00704 SCREW 2

4 140111-00013 METAL,CONNECTING ROD 12

4 140111-00014 METAL,CONNECTING ROD(0.25) 12 US

4 140111-00015 METAL,CONNECTING ROD(0.5) 12 US

5 150107-00394 CRANKSHAFT 1

6 180313-00157 DAMPER;TORTION 1

7 130418-00362 GEAR;CRANK SHAFT 1

8 120501-02045 PIN 1

9 150111-00139 FLYWHEEL 1

10 130422-00050 GEAR,RING 1

11 120705-00712 SCREW 10

12 120408-00082 STUD 8

13 120311-00110 NUT,LOCK 8

14 120808-00536 WASHER 8

DL420-3 1
 Fig. 019 PISTON

DL420-3
 Fig. 019 PISTON
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

- 130602-00781 PISTON ASSY 6

2 401003-00357 RING,COMPRESSOR 1

3 401003-00358 RING,COMPRESSOR 1

4 401003-00360 RING,SCRAPER;OIL 1

5 111104-00236 RING,RETAINING 2

6 120501-02051 PIN;GUDGEON 1

DL420-3 1
 Fig. 020 CAM SHAFT DRIVE

DL420-3
 Fig. 020 CAM SHAFT DRIVE
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 150103-00060 CAMSHAFT 1

2 120501-02044 PIN 10x25 1

3 130712-00770 SHAFT ASSY 3

4 130112-00052 TAPPET;ROLLER 4

5 110949-00323 SLEEVE,SPACER 2

6 111104-00239 RING,RETAINING 4

7 110949-00317 SLEEVE,GUIDE 2

8 120705-00747 SCREW;FLANGE 6

9 120705-00707 SCREW 3

10 150123-00083 PUSHROD 12

12 130408-00013 GEAR,CAMSHAFT 1

13 120705-00755 SCREW,HEX 5

14 430215-00521 FLANGE,GUIDE 1

15 120816-00098 WASHER,THRUST;CAM SHAFT 1

16 120705-00746 SCREW;FLANGE 2

17 130418-00362 GEAR;CRANK SHAFT 1

18 130418-00365 GEAR ASSY;INTERMEDIATE 1

19 130418-00360 GEAR 1

20 130712-00768 SHAFT 1

21 140105-00303 BEARING 1

22 111104-00240 RING,SNAP 1

23 110949-00325 SLEEVE,SPACER 1

24 120705-00700 SCREW 1

26 130418-00364 GEAR;INTERMEDIATE 1

27 130712-00768 SHAFT 1

28 140105-00303 BEARING 1

29 111104-00240 RING,SNAP 1

30 110949-00325 SLEEVE,SPACER 1

31 120705-00700 SCREW 1

DL420-3 1
 Fig. 021 OIL FILLER

DL420-3
 Fig. 021 OIL FILLER
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 430215-00519 FLANGE 1

2 400602-00456 GASKET 2

3 120705-00731 SCREW;FLANGE 4

4 120202-00144 CLAMP,HOSE 2

5 420108-00577 HOSE 1

6 420210-00855 PIPE 1

7 110910-00451 CAP 1

7A 400602-00460 GASKET 1

8 110928-00174 HOLDER 1

9 110411-00136 BRACKET 1

10 120705-00724 SCREW;FLANGE 2

11 800108-00089 GAUGE,LEVEL 1

12 420210-00863 PIPE 1

13 430208-00219 CONNECTER 1

14 120808-00540 WASHER,SEAL 1

15 120305-00028 NUT,FLANGE 1

16 120705-00695 SCREW 1

DL420-3 1
 Fig. 022 TURBO CHARGER PLUMBING

DL420-3
 Fig. 022 TURBO CHARGER PLUMBING
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 420210-00852 PIPE;LUBRICATION 1

6 430208-00227 CONNECTER 1

7 400602-00452 GASKET 1

8 420210-00867 PIPE;RETURN 1

9 400602-00470 GASKET 1

10 120705-00730 SCREW;FLANGE 1

11 420108-00571 HOSE 1

12 120202-00147 CLAMP,HOSE 2

13 120203-00291 CLAMP 1

14 120705-00687 SCREW 2

DL420-3 1
 Fig. 023 OIL FILTER

DL420-3
 Fig. 023 OIL FILTER
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 400405-00088 FILTER ASSY,OIL 1

2 430208-00227 CONNECTER 1

3 120808-00540 WASHER,SEAL 1

4 401002-00700 RING,O 1

5 401002-00693 RING,O 1

6 401002-00692 RING,O 1

7 400504-00058 ELEMENT,OIL FILTER 1

8 101529-00223 KIT,REPAIR 1

9 101529-00225 KIT,REPAIR;BY-PASS V/V 1

11 400602-00469 GASKET 1

12 120705-00732 SCREW;FLANGE 7

13 120705-00736 SCREW;FLANGE 2

14 120705-00737 SCREW;FLANGE 1

15 500203-00047 CLEANER;OIL 1

16 130712-00769 SHAFT 1

17 120808-00538 WASHER 1

18 120705-00719 SCREW,PLUG 1

19 430221-00579 PLUG 1

20 130602-00780 PISTON 1

21 111601-00428 SPRING 1

22 400602-00450 GASKET 1

23 210206-00090 ROTOR ASSY 1

24 - BEARING 1 D

25 - BEARING 1 D

26 - NOZZLE 2 D

27 110508-08910 COVER 1

28 401002-00703 RING,O 1

29 120312-00345 NUT 1

30 400411-00039 STRAINER 1

31 110508-08908 COVER 1

32 120311-00108 NUT,LOCK 1

33 120808-00534 WASHER 1

34 401002-00690 RING,O 1 L1

35 111104-00241 RING,SNAP 1

36 401002-00702 RING,O 1 L1

37 400602-00471 GASKET 1

DL420-3 1
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

38 120705-00737 SCREW;FLANGE 4

DL420-3 2
 Fig. 024 OIL COOLER

DL420-3
 Fig. 024 OIL COOLER
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 110508-08923 COVER ASSY 1

2 110508-08907 COVER 1

3 400602-00451 GASKET 1

4 120705-00724 SCREW;FLANGE 5

5 430208-00227 CONNECTER 1

6 120808-00540 WASHER,SEAL 1

7 430201-00587 ADAPTER 1

8 120808-00542 WASHER,SEAL 1

9 110949-00318 SLEEVE;PROTECTION 1

10 430221-00572 PLUG 2

11 120501-02047 PIN 1

12 130602-00780 PISTON 1

13 111601-00427 SPRING 1

14 400602-00450 GASKET 1

15 430221-00587 PLUG,SCREW 1

16 400206-00344 COOLER,OIL 1 ~6521913

16 400206-00361 COOLER,OIL 1 6521914~

17 400602-00453 GASKET 2

18 400602-00454 GASKET 2

19 120705-00732 SCREW;FLANGE 4 ~6521913

19 120705-00894 SCREW;FLANGE 4 6521914~

20 120501-02050 PIN,DOWEL 2

21 400602-00474 GASKET 1

22 120705-00753 SCREW;FLANGE 11

23 120705-00750 SCREW;FLANGE 1

24 110949-00319 SLEEVE,SPACER 1

25 430221-00580 PLUG 1

26 401002-00695 RING,O 1

27 120705-00730 SCREW;FLANGE 1

28 430221-00578 PLUG 2

29 401002-00691 RING,O 2

DL420-3 1
 Fig. 025 OIL PUMP

DL420-3
 Fig. 025 OIL PUMP
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 400915-00150 PUMP,OIL 1

2 120705-00733 SCREW;FLANGE 6

3 110949-00317 SLEEVE,GUIDE 4

4 120705-00750 SCREW;FLANGE 4

5 420210-00868 PIPE;SUCTION 1

6 120705-00731 SCREW;FLANGE 3

7 420210-00864 PIPE 1

8 401002-00686 RING,O 2

DL420-3 1
 Fig. 026 EXHAUST MANIFOLD

DL420-3
 Fig. 026 EXHAUST MANIFOLD
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 240102-00167 MANIFOLD,EXHAUST 1

2 240102-00166 MANIFOLD,EXHAUST 1

3 401109-00077 SEALRING 2

4 240102-00165 MANIFOLD,EXHAUST 1

3 401109-00077 SEALRING 2

5 400602-00458 GASKET 6

6 120705-00751 SCREW;FLANGE 12

7 110949-00320 SLEEVE,SPACER 1

8 400602-00468 GASKET 1

9 120705-00752 SCREW;FLANGE 2

10 110949-00322 SLEEVE,SPACER 2

11 120408-00081 STUD 2

12 120305-00032 NUT,FLANGE 2

13 150105-00320 CHARGER,TURBO 1 L1

DL420-3 1
 Fig. 027 TURBO CHARGER PLUMBING

DL420-3
 Fig. 027 TURBO CHARGER PLUMBING
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 410135-00286 VALVE,SOLENOID 1

2 120705-00702 SCREW 2

3 110411-00126 BRACKET 1

4 420108-00575 HOSE 1

5 120202-00143 CLAMP,HOSE 4

6 430201-00586 ADAPTER ASS'Y 1

7 120705-00727 SCREW;FLANGE 2

8 110411-00125 BRACKET 1

9 120705-00730 SCREW;FLANGE 7

10 120203-00288 CLAMP 5

11 420108-00575 HOSE 1

12 110411-00120 BRACKET 1

13 120705-00730 SCREW;FLANGE 2

DL420-3 1
 Fig. 028 INTAKE MANIFOLD

DL420-3
 Fig. 028 INTAKE MANIFOLD
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 240203-00105 MANIFOLD,INTAKE 1

2 400602-00457 GASKET 6

3 120705-00737 SCREW;FLANGE 24

4 401109-00076 SEALRING 1

DL420-3 1
 Fig. 029 POWER TAKE OFF(1)

DL420-3
 Fig. 029 POWER TAKE OFF(1)
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 401002-00696 RING,O 1

2 130418-00361 GEAR 1

3 111104-00238 RING,RETAINING 1

4 140107-00300 BEARING,ROLLER 1

5 111104-00237 RING,RETAINING 1

6 110931-00712 HOUSING 1

7 120705-00739 SCREW;FLANGE 5

8 401002-00688 RING,O 1

9 110508-08919 COVER 1

10 401002-00689 RING,O 1

11 120705-00744 SCREW;FLANGE 2

DL420-3 1
 Fig. 030 POWER TAKE OFF(2)

DL420-3
 Fig. 030 POWER TAKE OFF(2)
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 110508-08912 COVER 1

2 120408-00083 STUD 3

3 120305-00030 NUT,FLANGE 3

4 110949-00321 SLEEVE,SPACER 3

5 401002-00708 RING,O 1

6 401002-00707 RING,O 1

DL420-3 1
 Fig. 031 CHARGE AIR PIPE

DL420-3
 Fig. 031 CHARGE AIR PIPE
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 420202-00228 PIPE,AIR;CHARGE 1

2 120203-00294 CLAMP 1

3 401002-00694 RING,O 1

4 420202-00229 PIPE,AIR;CHARGE 1

7 401109-00076 SEALRING 1

8 120705-00689 SCREW 2

9 120705-00687 SCREW 2

DL420-3 1
 Fig. 032 BELT TRANSMISSION

DL420-3
 Fig. 032 BELT TRANSMISSION
Key No Part No Description Qty S.C Serial No ICA Replacable Qty

1 130202-00042 BELT;POLY 1 L1

3 120705-00701 SCREW 8

5 130206-00015 TENSIONER,BELT 1 L1

6 120705-00743 SCREW;FLANGE 1

7 900131-00158 ROLLER;IDLER 1 L1

8 120705-00741 SCREW;FLANGE 3

9 900131-00159 ROLLER;IDLER 2 L1

10 130712-00771 SHAFT;JOURNAL 1

11 110508-08916 COVER 3

DL420-3 1
 Fig. 033 THERMOSTAT AND HOUSING

DL420-3
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