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SOP NO:
CUSTOMER: Danieli PROCESS DESCRIPTION: FLANGE TO SHELL WELDING DATE: 22.07.2018
PREPARED BY: ANAND KESARKAR
AIM ENGINEERS REVIEWED BY:
SUPPLIER: INDIA PVT LTD. PART NUMBER: FLANGE THICKNESS 20MM, 25MM, 28MM & 36MM CYCLE TIME: NA
APPROVED BY: NAVED SHAIKH
SEQ. NO. ACTIVITY MACHINES/ TOOLS PIC. NO PROCEDURE CHECK POINT PROCESS STEPS / SKETCH / PHOTOGRAPH
1 2
Ultrasonoc Examination to be Discontinuty in Plate,
done on plates as per ASME Sec V, Physical, Chemical and
1
Raw Material UT Machine with TR 1 by the competant personnel by
Inspection Probe, Coolant Mechanical properties
ASNT NDT Level II. Lab Test to be
of material.
carried out if necessary.
3 Plasma Cutting Overhead crane, _ Plate to be cut in three segments Profile Size (ID, OD etc.)
Plasma Cutting M/c as per drawing requirment.
3
4 Edge Preparation Grinder _ All sharp edges & burr to be Edges of profile.
after cutting removed.
Do's A) Always wear the personal protective equipments and follow quality stds. SAFETY POINT= WHEN YOU HAVE ANY ABNORMALITY CALL YOUR SAFETY: QUALITY: EASE:
Don'ts A) Don't leave your work station before completing the operation cycle. SUPERVISOR AND WAIT.
STANDARD OPERATION PROCEDURE
SOP NO:
CUSTOMER: Danieli PROCESS DESCRIPTION: FLANGE TO SHELL WELDING DATE: 22.07.2018
PREPARED BY: ANAND KESARKAR
AIM ENGINEERS INDIA REVIEWED BY: CYCLE
SUPPLIER: PVT LTD. PART NUMBER: FLANGE THICKNESS 20MM, 25MM, 28MM & 36MM TIME: NA
APPROVED BY: NAVED SHAIKH
SEQ. NO. ACTIVITY MACHINES/ TOOLS PIC. NO PROCEDURE CHECK POINT PROCESS STEPS / SKETCH / PHOTOGRAPH
4 5
Weld Joint Backchip Backchip DP test after root run Discontinuty in
7
DP
_ 4 to be carried out. Plate.
Do's A) Always wear the personal protective equipments and follow quality stds. SAFETY POINT= WHEN YOU HAVE ANY ABNORMALITY CALL YOUR SAFETY: QUALITY: EASE:
Don'ts A) Don't leave your work station before completing the operation cycle. SUPERVISOR AND WAIT.
STANDARD OPERATION PROCEDURE
PREPARED BY: ANAND KESARKAR
CUSTOMER: Danieli PROCESS DESCRIPTION: FLANGE TO SHELL WELDING DATE: 22.07.2018
REVIEWED BY:
AIM ENGINEERS INDIA PART NUMBER: FLANGE THICKNESS 20MM, 25MM, 28MM & 36MM APPROVED BY: NAVED SHAIKH CYCLE
SUPPLIER: PVT LTD. TIME: NA
SEQ. NO. ACTIVITY MACHINES/ TOOLS PIC. NO PROCEDURE CHECK POINT PROCESS STEPS / SKETCH / PHOTOGRAPH
13
Insert the pins and all bolts
into the drilled holes. Follow
Tightening
the tightening sequence (ref. sequence, Torque,
13 Bolting Torque Wrench _ 6.331145.X ) to tight the bolts.
Bolts must be remained Gap between
flanges.
tightened during assembly and
further welding phases.
Flatness
16
13
Weld the flanges to shells Flange in bolted
16 Welding of above. Welding Machine _ maintaining the flanges bolted condition, Full
together. penetration weld
Do's A) Always wear the personal protective equipments and follow quality stds. SAFETY POINT= WHEN YOU HAVE ANY ABNORMALITY CALL YOUR SAFETY: QUALITY: EASE:
Don'ts A) Don't leave your work station before completing the operation cycle. SUPERVISOR AND WAIT.