Unit No S.

No

1 1
1 2
1 3
1 4
1 5
1 6
1 7
1 8
1 9

2 1
2 2
2 3
2 4
2 5
2 6
2 7
2 8
2 9

3 1
3 2
3 3
3 4
3 5
3 6
3 7
3 8
3 9

4 1
4 2
4 3
4 4
4 5
4 6
4 7
4 8
4 9

5 1
5 2
5 3
5 4
5 5
5 6
5 7
5 8
5 9
Topics Hours

Objectives of maintenance 1
Types of maintenance – Breakdown, preventive and predictive maintenance 1
Repair cycle - Repair Complexity 1
Lubrication system –Lubricants-Inspection 1
Maintenance of Mechanical transmission systems 1
Align machinery-Static and dynamic balancing 2
Process plants 1
Air conditioning – Water purification 1
Environmental control 1

Predictive Maintenance 1
vibration analysis data and noise as maintenance tool 1
wear debris analysis 1
Condition monitoring concepts applied to industries – diagnose-faults – overhaul 1
Testing and measurement using approved procedures - 1
Total Productive Maintenance (TPM) 1
Economics of Maintenance 1
Computer aided maintenance 1
modern practice – modern manufacturing aspects 1

Reliability: Definition, concept of reliability based design, 1

Failure rate, MTTF, MTBF, Failure pattern, 1
System reliability: Series, Parallel and Mixed configurations 1
Availability and Maintainability concepts- Applications 1
Electro, proportional and servohydraulic components 1
Shutdown machinery – isolation – dismantle – inspect 1
NDT 1
Assembly – fans – pumps – valves 1
Bearings – static – dynamic seals. 1

Safety and productivity 1

Causes of accidents in industries 1
Accident reporting and investigation 1
Measuring safety performance 1
Safety organizations and functions 1
Factories act and rules 1
Manufacture, Storage and Import of Hazardous Chemical rules 1
Explosive act - Gas cylinder rules 1
Electricity act. 1

Safety Codes and Standards 1

Air Quality – indoor - outdoor – safe drinking water - 1
General Safety considerations in Material Handling equipments - 1
Machine Shop machineries 1
Pressure vessels and pressurized pipelines 1
IBR-Welding equipments 1
Operation and inspection of extinguishers – prevention and spread of fire 1
Emergency exit facilities 1
NFPA Standards – ISO 14000. 1