Proudly Co-Organized By Supported By

2018

GAS TURBINE: Advanced

COURSE

RELIABILITY IMPROVEMENT &

MAINTENANCE COST
OPTIMIZATION (OPERATIONAL
& MAINTENANCE ISSUES)
27 - 30 NOVEMBER 2018
BANDUNG, INDONESIA

The course aims for the participants to achieve :

· Improved job performance and decision making capabilities
EXCLUSIVE !!
· Understanding the design concepts of Gas Turbines Each participants will be given
a Digital Camera for
· Equipment Performance evaluation throughout the lifecycle registration / confirmation
before 12 October 2018 !
· Understanding life extension evaluation and recommendations
· Understanding GT equipment key performance indicators GUARANTEED!

· Reliability Program development and implementation for Gas Turbines

· Operational cost monitoring , KPIs
· Understanding operation and maintenance requirements
· Equipment Repair vs. Replacement decision
· Technology transfer between participants

www.inbi.com.sg/events
Course Description
A comprehensive four 04 day interactive course on effective operational management of Gas Turbine in Process , Power Plants
& Oil and Gas examining the performance, operational issues and life assessments for gas turbines aimed at improving gas
turbine operational and maintenance practices, minimizing the likelihood of failures, ensuring higher reliability thus prolonging
asset life and reducing maintenance costs per hour of operation.

Learning Objectives:
After completing this course, participants will be able to understand / conduct:

· Gas Turbines Basics and Applications

· Material Systems employed in Gas Turbines
· Degradation Mechanisms and how to predict them
· Trend / Condition Monitoring of Gas Turbines
· Failure Analysis for Gas Turbine
· Operational and Maintenance issues of Gas Turbine
· Development in improving Gas Turbine Performances
· Bad Actors Management Program
· Management of Gas Turbine components
· Maintenance Planning & Reliability Programs for Gas Turbines
· Work-scoping in Gas Turbine with emphasis on Cost Reduction
· Customer Specific GT Machine Case Studies – Model XXXXX

Who should attend:

·   Maintenance Management
- Managers
- Engineers
- Chief Engineers
- Vice Presidents
·   Operational Staff
·   Maintenance Staff
·   Maintenance Planning Managers Cost effective Inhouse courses, tailored specifically to your
·   Maintenance Program Engineers
organisation’s needs, can be arranged at your preferred
location and time. If you would like to discuss further, please
·   Reliability Engineers and Managers contact our In-house division at sales@inbimarketing.info
·   Finance and Procurement Managers

TO REGISTER, PLEASE FILL REGISTRATION

FORM ON LAST PAGE AND EMAIL TO
SALES@INBIMARKETING.INFO
Course Outline (I)
DAY 1
Gas Turbine Basics

·   Layout of Systems DAY 2
- Pneumatic, Hydraulic, Fuel
Reliability Program for Gas turbine / Process and Power
- Lubrication, Electrical
- Control Plant Equipment
- Videos ·   Reliability Programs
·   Modular Concepts for Maintenance / Design Philosophy ·   The RCM Process and Method
·   Gas Turbine Manuals ·   GT Failure Modes , Forecasting and Predicting the Failures
·   Specific Operating Instructions Manual ·   RCM Programs and Gains
- Maintenance / Troubleshooting Manual ·   Reliability Program elements, Implementation and Control
- Overhaul Manual ·   RCM Exercises, Reliability Analysis ( Statistical )
- Standard Practices Manual ·   Understanding a Reliability Program Implementation
- NDT (Non Destructive Testing) ·   Cost vs. ROI on Reliability Program
·   Performance Measurement and Parameters
Gas Turbine System Integration ( Model specific ) ·   Monthly Gas Turbine Reliability Report

·   Control Systems (Typical Aero / Aero Derivatives / Frame - Systems, Components, Structures, Critical Systems

Machines) - Critical Systems

·   GE  Frame  9E  ,  H  ,  7  ,  5  ­  Bearing  Seals  and  Drives, ·   Reliability Based Inspections.

Concepts of Bearing Sumps Philosophy ·   MRB, RCB and RRB functioning ( Baselines )

·   Turbine Mechanical Design, Aero Overview ·   Implementing RCB Recommendations for Gas Turbine

·   Combustor Aero Design
·   Compressor Mechanical and Aero Design
·   Static Structures
·   Typical Failure Modes / Troubleshooting / Diagnostics
·   Trips Logics / Cause and Effect .
·   GT Documents  IPC , O/H , Trouble Shooting Manuals
Operational Issues / Discussions (Customer specific)
Maintenance Program Implementation for GTs
·   OEM, MPD, OSMP, Modification
·   Maintenance Program General Requirements
·   TILs Review as per customer requirement
·   Scheduled / Unscheduled Maintenance of Gas Turbines
·   Task / Function Codes
·   Logistics and Man­hour Planning aspects

·   Model specific to Customer ( Installation detail required ) ·   Maintenance Task Packaging

·   Gas Turbine Operation issues ·   Turn around Checks , Equalized Programs , Phased Programs

·   Understanding Gas Turbine Axial Compressors ·   MaintenanceTask Cards, CMMS

·   Integrated Gas Train Operational Issues ·   Maintenance Program Implementation and Development

·   Integrated Trip Logics §   Staggered Implementation Plan

·   P&IDs . Process and Instrumentation §   Service Experience, Periodic Review

·   GT  integration  with  other  Process  and  Power  Plant §   Inspection Interval Escalations for GTs

Equipment. §   Successive reviews and amendments

·   Upgrades  ,  TILs  Technical  Information  Letters  ,  SBs ·   Efficiency & Effectiveness of Maintenance Program

Service Bulletins ·   Inventory Support for Maintenance Program

TO REGISTER, PLEASE FILL REGISTRATION FORM ON LAST PAGE AND EMAIL TO

roger@inbimarketing.info or sales@inbimarketing.info
Course Outline (II)
DAY 3 DAY 4
Special Applications Reliability Consideration Equipment Maintenance Work-scopes

·   LNG Trains ·   Work­scope planning guides (OEMs)
·   Power Generation Plants ·   Work­scope  Examples  Gas  Turbines  with  Axial  and
·   Oil Platforms centrifugal compressors
·   Petrochemical Plants,Refineries ·   Understanding work­scope cost
·   Process Plants viz cement , Fertilizer ·   HARD / SOFT time threshold for  Equipment
·   Rotating Equipment Reliability Programs in Applications

Economic life of Capital equipment

Performance Monitoring Gas Turbine & Compressors
·   EPC issues
·   Gas Turbine and Compressors Performance Maps
·   Operation and Maintenance economics
·   Operating Ranges for best performance
·   Direct and Indirect Cost Associated with GTs
·   Effect of Equipment Degradation on performance limits
·   Maintenance Cost Baselines
·   Performance Parameters
·   Maintenance Contracts – Cost Aspects
·   Condition Monitoring Parameters for GT and Compressors
·   Maintenance Cost Reporting
·   Trend Monitoring
·   Life cycle cost analysis
·   Assessing and Analyzing Parameters, Interpretation
·   Life extension and evaluation for GTs
·   Repair vs. Replace,Lease vs. Buy
Condition and Life Assessment

·   Condition and Life Assessment for LLPs, Impellers, Blades
·   Gas Seals, Air Oil Seals, CDP seals
·   Life  Assessment  Procedure  of  Gas  Turbine  Component  Life
and Repair cycles
·   Life assessment analysis (Using Six Sigma Techniques)
·   Condition Assessment of Gas Turbine Blades, NGVs
·   Actual A, B, C­ Inspections Review
·   Rotor Assessments
·   Condition Monitoring ( data )
LTSAs (Long Term Service Agreements)
·   Understanding the common pitfalls in LTSAs
·   LTSA from a Technical perspective
·   Insurance view on GT technology, Risk and LTSAs
·   Warranty related issues on Gas Turbine Parts
·   Discussions on  LTSA experience
Selection of Gas Turbine

Repair Techniques for Gas TurbineComponents / Parts ·   Power Plant Considerations

·   Maintenance and Cost Considerations
·   Repair of hot gas path components.
·   ASME, ANSI, API Codes
·   What components can be repaired or reclaimed successfully
·   Long and Short term Agreements
·   Understand the main processes used for repair
·   Maintenance Service Offerings
·   The various Recoating options available
·   Best Mix of Qualities
·   Examining which repairs extend life and which don’t.
·   Auditing the repair process
Conclusion

Auditing Gas Turbine Overhauls Workshop Schedule (Day 1 - 4)

08:50 Registration
·   Components of effective audits.
09:05 Morning Session Begins
·   Benefits for the operator in auditing and managing major gas
10:45 - 11:00 Refreshments & Networking Break
turbine overhauls
12:30 Luncheon
·   Determining key outcomes for overhauls
14:00 Afternoon Session begins
·   Advantages of assessing overhauls – before, during and after.
15:30 - 15:45 Refreshments & Networking Break
·   Major aims of the audit process
17:00 - 17:30 Personal 1 on 1 Session (Optional)
 TRAINER’S PROFILE
Mr. S. NADEEM AHMED (MSC. ENGG TH.PE | SIX SIGMA MBB)
Over 27+ years of experience in Mechanical Power Engineering , Consulting , Training & Development
includes. A highly experienced Professional Engineer with Six Sigma qualification & demonstrated
ability to lead diverse teams of professionals to new levels of success in a variety of highly competitive
industries, cutting-edge markets, and fast-paced environments. Over 27 years of experience in
Engineering industry in the field of Maintenance and reliability engineering, Risk based analysis and
studies, performance evaluation of Power Plants , Plant maintenance repair & overhaul of Turbo
Machinery in Oil & Gas, Petrochemical, Power Generation and Aviation Industry. Strong technical qualifications with an impressive
track record comprising of Plant and Equipment Maintenance Strategies.

Proven ability to successfully analyze an organization's critical engineering requirements, identify deficiencies and potential
opportunities, and develop innovative and cost-effective solutions for enhancing efficiency, increasing reliability, Maintenance cost
reduction and improving engineering processes. Highly sought after Technical Trainer in Process, Power Generation and Aviation
in RCM Based Maintenance & Reliability Program Development / Implementation Strategies, Turbo Machinery, Risk Based
Maintenance Study, Plant Asset Management & Reliability Analysis.

Key Competencies:

• Plant Life Cycle Asset Management Strategies

• Plant Asset Management Standards Implementations, Reliability Analysis & Risk Based Studies.
• Generation -3 RCM based Maintenance & Reliability Program Development and implementation.
• Work-scope Optimization on Plant Equipment Maintenance. Repair & Overhaul
• Equipment Failure Analysis RCAs, RBD Modeling, FMECA, RCM III Program etc.
• Advanced RAM / RCM III Study for Plant, Systems, etc. PM Program optimization
• Focused Lean Six Sigma Trainings (Black Belt Level) for Plant Maintenance and Reliability Professionals.

About the organizer:

INBI (International Business Intelligence) deliver the services in two methods: public training – attended by Government & Private
organizations, well-known regional corporations and Multi-National Companies (MNCs) powered by experienced and skilled
prominent trainer, in-house training – tailored to your specific requirements so that the effects of the training are maximized.

INBI’s desire to create partnership and empower our clients with in-depth analysis, critical and practical knowledge covering
current trends and ideas supported by real-life experience learning environment and world-class skilled trainer.

Our clients: Pertamina, Pertamina EP, Total E&P, Saipem, Petrovietnam, Petrovietnam Gas, Petrovietnam Engineering,
Petrovietnam Shipyard, Pertamina Shipping, Mubadala Petroleum, SME Bank, Technip, Premier Oil, Salamander Energy, Binh
son Refining Vietnam, PTT PLC, General Electric (GE), Perusahaan Gas Negara (PGN), Star Energy, PT. Tripatra Engineering,
Star Petroleum, Thai oil, Jurong Shipyard, Carigali Hess, Petronas Carigali, PT. Synergy Engineering, JGC Indonesia, Brocade,
Murphy Oil Corporation, Vietsov Petro, OCBC NISP, Maybank, Petrochina and more.

TO REGISTER, PLEASE FILL REGISTRATION

FORM ON LAST PAGE AND EMAIL TO
SALES@INBIMARKETING.INFO