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SYSTIMAX®
LESSON 5
Copyright© 2011 CommScope, Inc & Cabling Science Ltd. All rights reserved ND3361 February 2011
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SYSTIMAX Fiber Optic ST2 Termination Procedure 5 - iii
Table of Contents
Copyright© 2011 CommScope, Inc & Cabling Science Ltd. All rights reserved ND3361 February 2011
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5 - iv SYSTIMAX Fiber Optic ST2 Termination Procedure
Copyright© 2011 CommScope, Inc & Cabling Science Ltd. All rights reserved ND3361 February 2011
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SYSTIMAX Fiber Optic ST2 Terminations Procedure 5-1
Connectors
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5-2 SYSTIMAX Fiber Optic ST2 Terminations Procedure
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SYSTIMAX Fiber Optic ST2 Terminations Procedure 5-3
Consumables
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5-4 SYSTIMAX Fiber Optic ST2 Terminations Procedure
Copyright© 2011 CommScope, Inc. & Cabling Science Ltd. All rights reserved ND3361 February 2011
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SYSTIMAX Fiber Optic ST2 Terminations Procedure 5-5
3. Slide the cap extender, small end first and the cable
support boot, onto the buffered fiber.
Copyright© 2011 CommScope, Inc. & Cabling Science Ltd. All rights reserved ND3361 February 2011
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5-6 SYSTIMAX Fiber Optic ST2 Terminations Procedure
Copyright© 2011 CommScope, Inc. & Cabling Science Ltd. All rights reserved ND3361 February 2011
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SYSTIMAX Fiber Optic ST2 Terminations Procedure 5-7
2. Slide the cap extender, small end first and the cable
support boot, onto the buffered fiber.
Copyright© 2011 CommScope, Inc. & Cabling Science Ltd. All rights reserved ND3361 February 2011
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5-8 SYSTIMAX Fiber Optic ST2 Terminations Procedure
4. Pull the fiber from the tool with one smooth motion,
cleaning it afterwards with a wipe dampened with
isopropyl alcohol to remove any residual coating.
Copyright© 2011 CommScope, Inc. & Cabling Science Ltd. All rights reserved ND3361 February 2011
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SYSTIMAX Fiber Optic ST2 Terminations Procedure 5-9
Tip: If the small bottles of primer are used with a syringe tip
(blunt), if the bottle gets accidentally knocked over, no primer
is lost.
Copyright© 2011 CommScope, Inc. & Cabling Science Ltd. All rights reserved ND3361 February 2011
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5 - 10 SYSTIMAX Fiber Optic ST2 Terminations Procedure
Copyright© 2011 CommScope, Inc. & Cabling Science Ltd. All rights reserved ND3361 February 2011
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SYSTIMAX Fiber Optic ST2 Terminations Procedure 5 - 11
Connector Installation
2. Make sure that the hole in the connector tip is clear of any
foreign matter by inspecting it visually against the light.
Use music wire to clear the hole if necessary. Place a
clean wipe on the worktable and place a drop of primer
onto it. Wipe the end of the connector through the primer
once then insert the connector into the 600b holder.
3. Insert the adhesive via a syringe tip into the tube at the
back of the connector body ensuring it bottoms. Inject the
adhesive until a small bead forms on the tip of the ferrule.
This bead should cover at least one-half of the ferrule end
face. Slowly withdraw the syringe tip from the connector.
Copyright© 2011 CommScope, Inc. & Cabling Science Ltd. All rights reserved ND3361 February 2011
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5 - 12 SYSTIMAX Fiber Optic ST2 Terminations Procedure
6. Place the assembly in the 971A holder block and allow the
adhesive to cure for at least 1 minute.
Copyright© 2011 CommScope, Inc. & Cabling Science Ltd. All rights reserved ND3361 February 2011
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SYSTIMAX Fiber Optic ST2 Terminations Procedure 5 - 13
3. Using one stroke with the cleaving tool, score the fiber
close to the crest of the epoxy bead. Safety: - Ensure that
safety glasses are being worn for this operation. Gently
pull the exposed fiber off the end of the connector. If it
does not pull first time, re-score on the opposite side of
the fiber.
Cleaving tool
Fiber
Adhesive
primer bead
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5 - 14 SYSTIMAX Fiber Optic ST2 Terminations Procedure
Isopropyl Alcohol
Lint free wipes
SC/ST 1510A puck
Type H polishing paper (Dark green)
Type E polishing paper (White) Singlemode only
Type F polishing paper (Light yellow) Repairs only
Glass or Perspex polishing plate.
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SYSTIMAX Fiber Optic ST2 Terminations Procedure 5 - 15
Connector
assembly
1510A
polishing
tool
If the sheet is
divided into four
equal divisions,
each area will Type H
polish one polishing
connector paper
Plate
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5 - 16 SYSTIMAX Fiber Optic ST2 Terminations Procedure
Type E
polishing
paper
Type H paper
beneath Type E
Plate
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SYSTIMAX Fiber Optic ST2 Terminations Procedure 5 - 17
Inspection
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5 - 18 SYSTIMAX Fiber Optic ST2 Terminations Procedure
Repairs
1. Place Type F paper over the paper polishing pad and the
rubber polishing pad. Type F polishing paper is available
by ordering Material ID 700006695. (5 pk) Add a small
amount of water to the portion of the paper that will be
the working area. Polish the connector for 20-40 strokes
or until the flaw has been removed. No further polishing
is required for multimode connectors.
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SYSTIMAX Fiber Optic ST2 Terminations Procedure 5 - 19
Table 1.
1st Polish 2nd Polish Repairs
Product P2020C-Z P3020A-Z P3020A-Z P2020C-Z P3020A-Z
Code
Ferrule
Type MM SM SM MM SM
(Zirconia)
End Face
Geometry Domed Domed Domed Domed Domed
Pad Type None None H Type H paper Type H paper
Paper H H E over H F over Type H F over Type H
Type
Polishing None None Distilled Distilled water Distilled water
Solution water
Polishing Remove Remove 8 strokes Until flaw is Until flaw is
Time or all all removed (40 removed (40
Number of adhesive adhesive strokes max) strokes max),
Strokes then E over Type
H pad, 8 strokes
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5 - 20 SYSTIMAX Fiber Optic ST2 Terminations Procedure
Copyright© 2011 CommScope, Inc. & Cabling Science Ltd. All rights reserved ND3361 February 2011