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Service

Workshop Manual
Arteon 2018 ➤ , Passat 2015 ➤ ,
Passat Variant 2015 ➤ , Tiguan 2016 ➤ ,
Tiguan RUS 2017 ➤
7-speed dual clutch gearbox 0DL
Edition 07.2018

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Service Department. Technical Information


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00 - Technical data

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30 - Clutch
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34 - Controls, housing
35 - Gears, shafts

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39 - Final drive - differential
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Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.

All rights reserved.


No reproduction without prior agreement from publisher.

Copyright © 2018 Volkswagen AG, Wolfsburg D4B804A300A


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

Contents

00 - Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 General safety provisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Safety measures when working on vehicles with a start/stop system . . . . . . . . . . . . . . . . 2
1.3 Notes on tow-starting/towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 Safety precautions when using testers and measuring instruments during a road test . . . . 2
2 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Gearbox identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Repair notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2 Rules for cleanliness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.3 General repair instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.4 Gaskets and seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.5 Nuts and bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.1 Allocation gearbox - engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.2 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5 Electrical components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.1 Overview of fitting locations - electrical components ..............................
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30 - Clutch . . . . . . . . . . . . . . . . . . . .e.d b.y . . . . . . . . . . . . .
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1 Clutch . . . . . . . . . . . . . . . . u.th.o.r . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . e.e .or. . . . . . . . . . . 11
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1.1 Assembly overview - dual sclutch ................. .. . . . . . . . . . . . . . . . .c . . . . . . . . . 11

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1.2 Removing and installing clutch end cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12


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1.3 Removing dual clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
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1.4 Installing dual clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

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34 - Controls, housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
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1 Mechatronic unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

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1.1 Removing and installing mechatronic unit for dual clutch gearbox J743 (gearbox installed)
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1.2 Removing and installing gearbox input speed sender G182 and oil temperature sender in
multi-plate clutch G509 up to gearbox date 05/15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
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2 Bevel box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
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2.1 Distinguishing between different types of bevel boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34


2.2 Removing and installing bevel box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
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2.3 Detaching bevel box from gearbox - gearbox removed . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57


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3 Selector mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
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3.1 Assembly overview - selector mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61


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3.2 Emergency release from position P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64


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3.3 Removing and installing selector lever handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65


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3.4 Moving push-button in the handle to installation position . . . . . . . . . . . . . . . . . . . . . . . . . . 70


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3.5 Removing and installing selector mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
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3.6 Removing and installing gear selector cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
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3.7 Checking selector mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
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3.8 Checking and adjusting selector lever cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
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3.9 Renewing selector shaft seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85


4 Removing and installing gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
4.1 Specified torques for gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
4.2 Removing gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
4.3 Installing gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
5 Assembly mountings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Contents i
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

5.1 Assembly overview - assembly mountings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149


6 Transporting gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
7 Dismantling and assembling gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
7.1 Assembly overview - gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
8 Securing to engine and gearbox support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
9 Gear oil circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
9.1 Removing and installing gear oil cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
9.2 Removing and installing gear oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
10 Gear oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
10.1 Checking gear oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
10.2 Draining and filling gear oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

35 - Gears, shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170


1 Currently, no repairs can be made to gears and shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

39 - Final drive - differential


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1 Gear oiled by. . . . . . . . . . . . . . . . . . . . . . . . . . g.u.ar.a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
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1.1 Checking
tho gear oil level . . . . . . . . . . . . . . . . . . te. e.o . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
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1.2 Draining
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2 Oil seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180


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2.1 Overview of fitting locations - seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180


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2.2 Renewing left seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180


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2.3 Renewing right oil seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183


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3 Components of bevel box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187


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3.1 Assembly overview - components of bevel box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187


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3.2 Renewing bevel box seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191


3.3 Renewing needle bearing (polygon bearing) for stub shaft . . . . . . . . . . . . . . . . . . . . . . . . 208
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ii Contents
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

00 – Technical data
1 Safety information
(VRL011986; Edition 07.2018)
⇒ “1.1 General safety provisions”, page 1
⇒ “1.2 Safety measures when working on vehicles with a start/
stop system”, page 2
⇒ “1.3 Notes on tow-starting/towing”, page 2
⇒ “1.4 Safety precautions when using testers and measuring in‐
struments during a road test”, page 2

1.1 General safety provisions


To prevent personal injury and material damage to the vehicle,
observe the following:

WARNING

Risk of injury and accident by accidental engagement of gear


while engine is running. agen
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To prevent personal injury and damage to or destruction of elec‐


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♦ Connect and disconnect measuring and testing devices only


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with the ignition switched off.


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Disconnecting and reconnecting battery .


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1. Safety information 1
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

1.2 Safety measures when working on ve‐


hicles with a start/stop system
Observe the following when working on vehicles with a start/stop
system:

WARNING

Injury hazard as a result of automatic engine start in vehicles


with start/stop system.
♦ In vehicles with the start/stop system activated (identifia‐
ble by an indication in the dash panel insert) the engine
can start automatically if required.
♦ When working on the vehicle, always make sure that the
start-stop system is deactivated (switch off the ignition;
switch the ignition on again if necessary).

1.3 Notes on tow-starting/towing

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• Operating test instruments and measuring equipment
while driving can cause distraction.
• Greater injury hazard as a result of unsecured test and
measuring equipment.
♦ Always strap in place test and measuring equipment on
rear seat and have a 2nd person sitting on the rear seat
to operate them.

2 Rep. gr.00 - Technical data


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

Please note the following to avoid personal injury and damage to,
or destruction of, electrical and electronic components:
♦ Connect and disconnect measuring and testing devices only
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Disconnecting and reconnecting battery .

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1. Safety information 3
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

2 Identification

2.1 Gearbox identification


The gearbox code can be found on top of the gearbox, near the
starter.

1 - Gearbox code
2 - Day of production
3 - Month of production
4 - Year of production
5 - Serial number
6 - Minute of production
7 - Hour of production
8 - Factory

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4 Rep. gr.00 - Technical data


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3 Repair notes

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⇒ “3.1 General information”, page 5

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⇒ “3.2 Rules for cleanliness”, page 5

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⇒ “3.3 General repair instructions”, page 6

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⇒ “3.4 Gaskets and seals”, page 7
⇒ “3.5 Nuts and bolts”, page 7

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♦ The torque of the engine is transmitted via the flywheel to the
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joined together by a toothed connection. Together they take

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on the function of the dual-mass flywheel.
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♦ The gearbox is structured like a manual gearbox. Through op‐
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posed hydraulic actuation of the dual clutch, it is operated like

um
fo

en
g

an automatic gearbox. In other words, the gears are engaged


n

t.
yi Co
automatically or manually via the Tiptronic system. There is no Cop py
t. rig
clutch pedal. opyri
gh by
Vo
ht
by c lksw
Selector mechanism Prote
cted AG.
agen

The feedback for the gearbox concerning the selector lever po‐
sition is not transferred by mechanical means via the selector
lever cable and the multifunction switch (gear sensor) any more,
as is the case for the automatic gearbox. The information con‐
cerning selector lever positions or shifting operations are trans‐
ferred to the gearbox control unit via a separate control unit in the
selector mechanism and the CAN data bus. That is, gears are
shifted without any mechanical cables being involved. Only for
selector lever position “P” the parking lock is engaged mechani‐
cally via the selector lever cable.
Gear change point variations for gradients
An additional gear change map automatically selects gear
changes for gradients dependent upon accelerator pedal position
and driving speed.
• Gear change map for extreme uphill stretches is matched to
engine output.
• Gear change map for extreme downhill gradients is matched
to the braking efficiency of the engine.
• If a gear is selected directly via the Tiptronic system, it is also
possible to use the braking effect of the engine in a specific
gear, e.g. when driving down a slope with a trailer attached.

3.2 Rules for cleanliness


♦ First thoroughly clean connecting points and surrounding
areas and then loosen bolts.
♦ Seal open lines and connections immediately using clean
plugs or sealing caps from engine bung set - VAS 6122- .
♦ Place removed parts on a clean surface and cover them to
prevent them from getting dirty. Use sheeting and paper for
this purpose. Use lint-free cloths only.
♦ Make sure that no dirt can enter an »open« gearbox.
♦ Install only clean parts; do not remove Genuine parts from
packaging until immediately before installing.

3. Repair notes 5
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

♦ If repair work cannot be performed immediately, cover opened


parts carefully.
♦ Protect disconnected electrical connectors from dirt and water,
and only reconnect them in dry condition.

3.3 General repair instructions


To ensure flawless and successful gearbox repairs, the greatest
care and cleanliness as well as the use of good and proper tools
are essential. Also note the basic rules on safety when performing
repair procedures. en AG. V
olkswagen AG
ag does
ol ksw not
A number of general notes on the individualyV repair procedures, gu
db ara
which can otherwise be found in the ris relevant sections of the man‐
e nte
ual, are summarised here. They au
thapply
o
for this particular workshop eo
ra
manual. ss c

ce
le
un

Guided Fault Finding, vehicle self-diagnosis and test instruments

pt
an
d
itte

y li
♦ Before performing repairs to the gearbox, determine the cause
rm

ab
pe

of the fault as accurately as possible ⇒ Vehicle diagnostic

ility
ot

tester, Guided Fault Finding , Vehicle Self-Diagnosis

wit
, is n

h re
or Test Instruments .
hole

spec
Special tool
es, in part or in w

t to the co
For a complete list of special tools used in this workshop manual,
see ⇒ "Workshop equipment and special tools" .

rrectness of i
Gearbox
l purpos

Always make sure that no dirt can enter an »open« gearbox. In


particular, dirt entering an »exposed« mechatronic unit for dual
clutch gearbox - J743- and/or oil pump can lead to gearbox failure.

nform
ercia

♦ If gearbox covers have been unbolted or gearbox has no fluid,


m

a
com

do not run engine or tow vehicle. tion in


r
te o

♦ First thoroughly clean connecting points and surrounding


thi
s
iva

areas and then loosen bolts.


do
r
rp

cum
fo

♦ When installing the gearbox, ensure that dowel sleeves be‐


en
ng

t.
yi
tween the engine and gearbox are correctly located.
Co
Cop py
t. rig
Locking devices
gh ht
pyri by
Vo
o
by c lksw
♦ Do not overstretch retaining rings. cted agen
Prote AG.

♦ Always renew retaining rings which have been damaged or


overstretched.
♦ Retaining rings must locate properly in grooves.
Dual clutch gearbox oil
The oil quality is of critical importance for the function of the gear‐
box.
Shake oil bottle before opening.
Do not mix additives in oil. Do not fill any other oil.
Oil which has been drained out cannot be filled again.

6 Rep. gr.00 - Technical data


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

Oil drain and inspection plug


A plastic overflow pipe (with 8 mm hexagon socket head) is lo‐
cated behind this plug -arrow-. Its length determines the oil level
in the gearbox.

3.4 Gaskets and seals


♦ Renew O-rings, seals and gaskets.
♦ After removing gaskets and seals, always inspect contact sur‐
face of housing or shaft for burrs resulting from removal or for
other signs of damage.
♦ Before installing seals, lightly oil outer diameter and half-fill
space between sealing lips -arrow- with sealing grease -
G 052 128 A1- .
♦ The open side of the oil seals faces toward the side with fluid
filling.
♦ Only use dual clutch gearbox oil. Other lubricants will cause
problems in function.
♦ Coat O-rings with dual clutch gearbox oil to prevent pinching
of rings during assembly.
♦ After renewing gaskets, O-rings and seals, check oil level in
gearbox and top upagifennecessary
AG. Volkswag⇒enpage
AG do 163 .
ksw es n
Vol ot g
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3.5 Nuts and bolts
se ran
ri tee
ho
aut or
ac
♦ Loosen
ss and tighten securing bolts and securing nut for covers
ce
le

and housings diagonally.


un

pt
an
d
itte

♦ Specified torques given are for unoiled nuts, bolts and screws.
y li
erm

ab
ility

♦ Clean threads of bolts which are to be installed with locking


ot p

wit

fluid using a wire brush. Then insert bolts with locking fluid -
is n

h re

AMV 185 101 A1- .


ole,

spec
urposes, in part or in wh

♦ Use a thread chaser to clear residual locking fluid from all


t to the co

threaded holes into which self-locking bolts are to be screwed.


Otherwise there is a danger of bolts shearing when subse‐
quently being removed.
rrectne

♦ Check pitch of thread, to ensure correct thread chaser is used


to clean threads and to ensure the threads are not damaged.
ss o

♦ Always renew self-locking bolts and nuts.


cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

3. Repair notes 7
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

4 Technical data n AG . Volkswagen AG


wage does
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4.1 Allocation gearbox - engine
au ra
ss c

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un

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itte

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4.1.1 Passat 2015 ►, Passat Estate 2015 ►
erm

ab
ility
ot p

wit
Take account of the gearbox code if spare parts are required for
is n

h re
a repair.
ole,

spec
urposes, in part or in wh

Dual clutch gearbox 0DL, all-wheel drive

t to the co
Identification code QAX, RCG, SDR, QBB, SDM
TJG, TJM

rrectne
Engine 2.0 l - 176 kW TDI 2.0 l - 162 kW TSI

4.1.2 Tiguan 2016 ►

ss o
cial p

f in
Take account of the gearbox code if spare parts are required for

form
mer

a repair.

atio
om

Dual clutch gearbox 0DL, all-wheel drive

n
c

i
or

n thi
e

Identifica‐ QAY, QBB, QAY,TAH, QBA,


t

sd
va

tion code RPN, RPL, SDK,TFQ, RPM,


i

o
pr

cum
r

SDK, RPP, RPN,TNZ, SDL,


fo

en
ng

TFR SDN, TFR,TUS TFS,


t.
yi Co
op
TAH, TNY TJL
C py
ht. rig
TFQ, rig ht
py by
TUR
co Vo
by lksw
cted agen
Prote
Engine 2.0 l - 2.0 l - 2.0 l - 2.0 l -
AG.
2.0 l -
105, 110 130, 132, 169 kW 176 kW
kW TDI 140 162 kW TSI TDI
kW TDI TSI

Dual clutch gearbox 0DL, front-wheel drive


Identification code QAZ, RPK, SDS,
TFU
Engine 2.0 l - 110 kW TDI

4.1.3 Arteon 2018 ►


Take account of the gearbox code if spare parts are required for
a repair.
Dual clutch gearbox 0DL, all-wheel drive
Identification code RWU, TFT, TJM
Engine 2.0 l - 176 kW TDI

4.2 Capacities
Capacity Dual clutch gearbox 0DL
Initial filling 7.0 l ± 0.1 l
Changing approx. 5.5 litres
♦ Change interval: ⇒ Maintenance manual and/
or ⇒ service tables “ELSA”

Lubricant Dual clutch gearbox oil


The oil is available as a replacement part; part no. ⇒ Electronic
parts catalogue (ETKA) .

8 Rep. gr.00 - Technical data


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

Further information in the part number designates the container


size.

Capacity Front bevel box


Capacity of bevel box 0A6 0.9 l
⇒ page 34
Capacity of bevel box 0CP 0.75 l
⇒ page 34
Changing Filled for life, no change
Lubricant Gear oil
The oil is available as a replacement part; part no. ⇒ Electronic
parts catalogue (ETKA) .
Further information in the part number designates the container
size.

n AG. Volkswagen AG do
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nl

pt
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ab
ility
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wit
, is n

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hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

4. Technical data 9
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

5 Electrical components

5.1 Overview of fitting locations - electrical components

AG . Volkswagen AG
1 - Mechatronic unit for dual ksw
agen does
not
l
clutch gearbox - J743- yV
o gu
db ara
rise
❑ Removing and installing nte
ho eo
⇒ page 26 s aut ra
c
s
2 - Gearbox input speed send‐

ce
le
un

pt
er - G182- and oil temperature

an
d
itte

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sender in multi-plate clutch -
erm

ab
G509-

ility
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wit
❑ Both senders are com‐
is n

h re
bined in one component
ole,

and can be renewed to‐

spec
urposes, in part or in wh

gether only.

t to the co
❑ Removing and installing
⇒ page 32

rrectne
❑ Before removal of the
sender, the mechatronic
unit for dual clutch gear‐

ss
box - J743- must be re‐

o
cial p

f
moved ⇒ page 26 .

inform
mer

❑ Discontinued as of gear‐
box date 06/15 atio
om

n
c

i
or

3 - Selector lever - E313-


thi
te

sd
a

❑ With selector lever sen‐


iv

o
pr

sors control unit - J587- ,


um
r
fo

selector lever lock sole‐


en
ng

t.
yi Co
noid - N110- and selec‐ Cop py
tor lever locked in posi‐
t. rig
gh ht
yri
tion P switch - F319-
p by
co Vo
by lksw
cted
❑ The components are in‐
agen
Prote AG.
tegrated into the printed
circuit of the selector
mechanism and cannot
be renewed separately
❑ Checking ⇒ vehicle di‐
agnostic tester
❑ Removing and installing
selector mechanism ⇒ page 71

10 Rep. gr.00 - Technical data


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

30 – Clutch
1 Clutch
⇒ “1.1 Assembly overview - dual clutch”, page 11
⇒ “1.2 Removing and installing clutch end cover”, page 12
⇒ “1.3 Removing dual clutch”, page 15
⇒ “1.4 Installing dual clutch”, page 18

1.1 Assembly overview - dual clutch


Replacement parts

1 - Retaining ring for dual


clutch end cover
❑ Renew after removal
2 - Retaining ring for dual
clutch
❑ Renew after removal
3 - Retaining ring for drive plate
4 - Dual clutch

Caution
The
♦ drive plate has to re‐
main engaged betweenAG. Volkswagen A
the teeth of theolkouter
swa
gen G do
es n
plate carrier.
d by V ot g
ua
r
e an
ris tee
If♦theutdrive
ho plate de‐ or
taches,
ss
a the plates in the ac
dual clutch can shift. It
ce
e
nl

pt

may then not be possible


du

an
itte

to adjust the clutch cor‐


y li
erm

ab

rectly when it is installed.


ility
ot p

wit
, is n

h re

5 - Shims
hole

spec

❑ 10 spacer rings which


es, in part or in w

have different »thick‐


t to the co

nesses«. They are sized


in 0.05 mm increments.
rrectness of i

❑ Thickness of spacer ring


must be determined
l purpos

when installing dual


clutch.
nform
ercia

6 - Dual clutch end cover


m

❑ Renew after removal


at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

1. Clutch 11
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

Caution

♦ This figure is intended only to provide an overview of the


components. The dual clutch must not be dismantled be‐
cause all the plates have been balanced relative to each
other.
♦ If the drive plate is detached, the plates in the dual clutch
can shift, and consequently it may not be possible to adjust
the clutch correctly when it is installed.

1.2 Removing and installing clutch end cov‐ agen


AG. Volkswagen AG d
oes
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er ol not
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ed nte
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Special tools and workshop equipment required ho eo
aut ra
ss c
♦ Clean assembly sleeve - T10459- before using. Do not use a

ce
e
nl

pt
scratched sleeve.
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

Brief description

nf
ercia

orm
The cover is held in its seat by a retaining ring. After the retaining
m

atio
m

ring has been removed, the cover can be levered out of its seat.
o

n in
c

Cover and retaining ring must always be renewed. Never install


or

thi
a new cover with a hammer and never oil the centre seal or touch
te

sd
a

it with a hand! However, if this should happen, the cover is certain


iv

o
r
rp

cu
to leak!
o

m
f

en
ng

t.
yi
Removing
Co
Cop py
ht. rig
The gearbox must be removed for work on cover.
rig ht
py by
co Vo
by lksw
– Drain gear oil ⇒ page 165 .
cted agen
Prote AG.

– Remove gearbox ⇒ page 89 .


– Secure gearbox to assembly stand ⇒ page 158 .
Often, doubts arise as to whether the filter must be renewed or
not.

Note

It is not always necessary to change the oil filter ⇒ page 160 .

12 Rep. gr.30 - Clutch


AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nt
ut
ho Arteon 2018 ➤ , Passat 2015 e➤ e o , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
ra
a
ss 7-speed c dual clutch gearbox 0DL - Edition 07.2018

ce
e
nl

pt
du

– Remove filter if necessary ⇒ page 160 .

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
– Lever out retaining ring -2- of clutch end cover using screw‐
. Cop py
driver -1- -arrow- and remove.
ht rig
rig ht
py by
co Vo
Cover can be levered out with a screwdriver.
by lksw
cted agen
Prote AG.

Note

The removed cover and retaining may not be installed again.

Install only a »new« cover.

Installing

Caution

Cover and retaining ring must always be renewed.


Never grasp a new cover in centre seal. The centre hole of the
cover must not be touched, oiled or brought into contact with
other materials. Leaks will result.
Never install new covers with a hammer!

1. Clutch 13
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

– Only handle cover as shown -in this picture-.

Note

There must be no stickers on the inside of the cover. If, however,


stickers are present, remove them carefully.

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
– The running surface on the end of the shaft
aut of the clutch ra
c
-arrow- must be free of oil and dry. ss

ce
e
nl

pt
du

– If necessary, thoroughly clean running surface.

an
itte

y li
erm

ab
ility
WARNING
ot p

wit
, is n

h re
The centre seal of the new cover must be »preformed« before
hole

spec
installing:
es, in part or in w

t to the co
rrectness of i
l purpos

– Clean assembly sleeve - T10459- “before using”. Do not use


a scratched sleeve.

nform
ercia

– Set sleeve on a flat surface.


m

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
– Guide cover horizontally and evenly over entire sleeve
-as shown in this figure-. This will bring the sealing lip into in‐
stallation position.
– Remove sleeve upwards out of cover and set sleeve on end
of clutch shaft.
– Moisten outer seal of cover with oil.

Caution

Moisten only the outer seal of the cover with oil. Oiling the inner
seal will always cause leaks.

14 Rep. gr.30 - Clutch


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

– Guide cover horizontally over sleeve and press evenly onto its
seat.

Caution
n AG. Volkswagen AG do
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Work carefully. Any sort of blow to the ycover
Vol
ks is certain to cause ot g
ua
leaks. ris
ed b ran
tee
tho or
s au ac
s

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

It is possible to lever cover carefully into its seat with a

h re
-screwdriver- until »new« retaining ring can be installed.
hole

spec
– Install new retaining ring.
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

– Do not remove bush until retaining ring is installed.

his
ate

do
riv

– Installing gearbox ⇒ page 147


p

cum
for

en
g

– Top up gear oil ⇒ page 165 .


n

t.
yi Co
Cop py
t. rig
gh ht
yri
WARNING
p by
co Vo
by lksw
cted agen
Prote AG.
Do not start engine if there is no oil in gearbox.

1.3 Removing dual clutch


Special tools and workshop equipment required
♦ 2 x hooks - 3438-

1. Clutch 15
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

♦ Puller - T10055-

♦ Puller - T10525-

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c

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e
nl

pt
Brief description
du

an
itte

y li
erm

• The axial play of the clutch is readjusted during installation

ab
ility
procedure.
ot p

wit
, is n

• To remove or install clutch, gearbox must be securely attached

h re
hole

to an assembly stand in vertical position ⇒ page 158 . Only


spec
this way is it possible later to adjust axial play of the clutch
es, in part or in w

without error. t to the co


Removing
rrectness of i

– Remove clutch end cover ⇒ page 12 .


l purpos

Important! Installation location of drive plate


– Check that marking on drive plate -arrow- aligns with the mark‐
nform
ercia

ing on the outer plate carrier.


m

at

If there is no marking:
om

ion
c

in t
r

– Mark installation position of drive plate relative to periphery of


o

his
te

outer plate carrier with permanent marker, as shown in illus‐


a

do
riv

tration.
p

cum
for

en
g

• During installation, drive plate must always be repositioned at


n

t.
yi Co
op
marked position. C py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Note Prote AG.

The retaining ring is renewed together with the clutch. If the clutch
which is removed is reinstalled, the securing ring is to be used
again as well.

16 Rep. gr.30 - Clutch


AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
o eo
Arteon 2018 ➤ ,auPassat
th 2015 ➤ , Passat Variant 2015 ➤ , Tiguan r a 2016 ➤ , ...
s c
s 7-speed dual clutch gearbox 0DL - Edition 07.2018

ce
e
nl

pt
du

an
– Lever out retaining ring -2- of drive plate using screwdriver

itte

y li
erm
-1- -arrow-.

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
op
– Apply puller - T10525- together with puller - T10055- on
C py
ht. rig
splines and carefully pull drive plate off its seat -arrows-. rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

– Remove retaining ring -arrow- and save it for now.

Note

Do not dispose of the retaining ring yet because it will be needed


to measure axial clearance.

1. Clutch 17
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

– Remove shim -arrow-.

Caution

Carefully remove the dual clutch. Take care that no parts fall
out. Therefore, do not turn the clutch over!

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
ho eo
– Engage 2 hooks - 3438- ons a opposite sides of clutch -arrow-.
u t ra
c
s

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectne
– Remove dual clutch using hooks - 3438- .

ss o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

1.4 Installing dual clutch


Special tools and workshop equipment required
♦ Universal dial gauge holder - VW 387-

18 Rep. gr.30 - Clutch


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

♦ Dial gauge - VAS 6079-


n AG. Volkswagen AG do
lkswage es n
o ot g
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d ran
ir se tee
tho
u or
a ac
ss

ce
le
un

pt
an
d
itte

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erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
♦ Retaining pins - T10524-

rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

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pr

cum
r
fo

en
ng

t.
yi Co
Cop py
♦ Drift sleeve - 40-21-
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Caution

♦ The drive plate has to remain engaged between the teeth


of the outer plate carrier.
♦ If the drive plate detaches, the plates in the dual clutch can
shift. It may then not be possible to adjust the clutch cor‐
rectly when it is installed.
♦ Do not lift (not even slightly) or remove plate carrier! The
plates could turn.

Brief description
• To remove or install the clutch, the gearbox must be securely
attached to an assembly stand in vertical position.
• The large plate carrier goes through all plates inside the clutch.
It must not slip out of the lowest plate.

1. Clutch 19
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

Installing
– Take great care when removing the dual clutch from its pack‐
age.
– Turn piston rings by hand. They must move freely and must
not bind.

– Ensure that piston rings -1-, -2-, -3- and -4- are seated cor‐
rectly. The ring butts -arrows- of piston rings -1- and -3- should
align.
– The ring butts -arrows- of piston rings -2- and -4- should align
and be offset 180° to the ring butts of piston rings -1- and -3-.

Important! Position of drive plate


– Before installing, check if there is a marking -arrow- on dual
clutch.
– If there is no marking, use a permanent marker to make a col‐
our marking on the drive plate and one the gouter
en AG.plate
Volkswcarrier.
agen AG
d a oes
ksw not
y Vol gu
b ara
ed nte
oris eo
th
au ra
c
ss
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility

– Insert retaining pin - T10524- .


ot

wit
, is n

h re

The retaining pin - T10524- should be held by a second mechanic


hole

spec

while the dual clutch is being inserted.


es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

20 Rep. gr.30 - Clutch


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

– Carefully insert -dual clutch-, ensuring it does not fall.


– If necessary, insert clutch by turning slightly.

AG. Volkswagen AG d
agen oes
olksw not
The dual clutch is properly ed bfitted if there is almost no play in the
y V gu
ara
retaining pin - T10524-hor.is nte
eo
ut ra
s a c
s

ce
le

Note
un

pt
an
d
itte

y li
rm

ab
♦ The retaining pin remains inserted until the clutch end cover
pe

ility
is installed.
ot

wit
, is n

h re
♦ The dual clutch must now not be rotated any more, as this can
hole

shift the position of the retaining pin - T10524- .

spec
es, in part or in w

t to the co
rrectness of i
– Lever out retaining ring -2- of drive plate using screwdriver
-1- -arrow-.
l purpos

Note
nform
mercia

This retaining ring will be used again. Do not dispose of it.


com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

1. Clutch 21
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

– Apply puller - T10525- together with puller - T10055- on


splines and carefully pull drive plate off its seat -arrows-.

Note

The retaining pin - T10524- must be held by a second mechanic


while pulling off.

– Carefully remove drive plate from dual clutch -arrows- and


place it on one side.

Caution

Do not lift (not even slightly) or remove plate carrier! The plates
could turn.

Determining shim for dual clutch:


• The retaining pin - T10524- remains installed!

– Temporarily install “old” retaining ring -arrow-.


Before this ring is finally disposed of, 3 measurements must be
made.
First measurement (axial play of shaft)
– Screw universal dial gauge - VW 387- to gearbox flange.

AG. Volkswagen AG d
agen oes
olksw not
V gu
by
– Set -tip of dial gauge- on input shaft.
ised ara
nte
or eo
h
– Set ut
-dial gauge- to 0 with preload.
a ra
ss c
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

22 Rep. gr.30 - Clutch


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

– Lift dual clutch with force -in direction of arrow- to stop using
hooks - 3438- and note measurement.
– Call this value “A”.

Note

This value will be needed later for the check measurement so G. Volkswagen
save value “A” until the last measurement has been performed.
lksw
agen
A AG do
es n
o ot g
yV ua
db ran
Second measurement ir se tee
ho
aut or
ac
• The retaining pin - T10524- remains installed!
ss

ce
le
un

pt
an
– Set tip of dial gauge -on hub of large plate carrier-. d
itte

y li
rm

ab
pe

ility
ot

wit
Note
, is n

h re
hole

spec
Tip must not sit on retaining ring.
es, in part or in w

t to the co
– Set -dial gauge- to 0 with preload again.
– Lift dual clutch with force to stop and note measurement.

rrectness of i
– Call this value “B”.
l purpos

Now calculate which shim must be fitted:

nform
ercia

– Use this formula:


m

a
Value “B” minus value “A” minus 0.11 = thickness of shim to
com

tion in
be fitted.
r
te o

thi
– Note result.

s
iva

do
r
rp

cum
The shims are sized in 0.05 mm increments.
fo

en
ng

t.
yi Co
– Measure the shims and determine which one is closest to the . Cop py
result.
t rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote
WARNING
AG.

Always use the next-largest shim, never the next-smallest.

Example:
Calculated dimension for shim New shim
1.28 mm 1.3 mm
1.26 mm 1.3 mm

– Remove old retaining ring -arrow-.

Note

Do not dispose of ring yet; it will be needed once more.

1. Clutch 23
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

– Fit calculated shim.


Third measurement (check measurement)
To make sure that the shim is correct, a test measurement must
still be carried out. Proceed as follows:
• The retaining pin - T10524- remains installed!

– Install old retaining ring -arrow- once more.

– Set tip of dial gauge -on hub of large plate carrier-.

Note

Set the tip of the dial gauge on the shim -1-.


n AG. Volkswagen AG do
– Set -dial gauge- to 0 with preload again. olkswage es n
ot g
V
by ua
– Lift dual clutch with force to stop and
ris note
ed measurement. ran
tee
ho
ut or
– Call this value “C”. ss
a ac
ce
le

Now calculate which shim must finally be fitted:


un

pt
an
d
itte

y li

– Use this formula:


rm

ab
pe

ility

Value “C” minus value “A” = specification


ot

wit
, is n

h re

This specification must lie between 0.05 and 0.12 mm.


hole

spec

If the specification is not attained, then achieve the specification


es, in part or in w

by fitting a thicker or thinner shim.


t to the co

– Install new retaining ring -arrow-.


rrectness of i
l purpos

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

24 Rep. gr.30 - Clutch


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

– Fit drive plate into dual clutch.


• When installing, check if marking on drive plate is aligned with
marking on outer plate carrier -arrows-. If the markings were
subsequently make, align these. en AG. V
olkswagen AG
ag does
ol pin - T10524- in its ksw not
– A second mechanic must hold retaining
yV gu
db ara
place and press outwards slightly.
rise nte
ho eo
ut
– Carefully drive the drive plate
ss
a onto its seat using press tool - ra
c
40-21- and a plastic hammer.

ce
e
nl

pt
du

an
– Install drive plate retaining ring.
itte

y li
erm

ab
– Starting at the opening, press retaining ring in clockwise di‐

ility
ot p

rection into its fitting position.

wit
, is n

h re
• The retaining ring must be fully engaged.
hole

spec
es, in part or in w

– Use screwdriver to check that retaining ring is correctly seated

t to the co
and engaged.
– Now remove retaining pin - T10524- from between dual clutch
and housing.

rrectness of i
– Install clutch end cover ⇒ page 12 .
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

1. Clutch 25
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

34 – Controls, housing
1 Mechatronic unit
n AG. Volkswagen AG do
⇒ “1.1 Removing and installing mechatronic unit for dual clutch lkswage es n
gearbox J743 (gearbox installed)”, page 26 d byV
o ot g
ua
ran
ir se tee
⇒ “1.2 Removing and installing gearbox input speed sender G182
utho
or
and oil temperature sender in multi-plate clutch G509 up to
ss gear‐
a ac
box date 05/15”, page 32

ce
le
un

pt
an
d
1.1 Removing and installing mechatronic

itte

y li
erm

ab
unit for dual clutch gearbox - J743-

ility
ot p

wit
(gearbox installed) is n

h re
ole,

spec
Special tools and workshop equipment required
urposes, in part or in wh

t to the co
♦ Up to gearbox date 05/15 release tool - T10465-

rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
♦ Torque wrench - V.A.G 1331- t. Cop py
rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Always make sure that no dirt can enter an »open« gearbox.


In particular, dirt entering an »exposed« mechatronic unit for dual
clutch gearbox - J743- can lead to gearbox failure.
Please also refer to the notes on the oil filter change regarding
»dirty oil« ⇒ page 160 .
Remove mechatronic unit.
– Move selector lever to position “P”.
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. gr. 66 ; Noise insulation; Assembly overview - noise in‐
sulation .

26 Rep. gr.34 - Controls, housing


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

Note

It is possible that parts having nothing to do with the mechatronic


unit must be removed. This depends on the vehicle's equipment.
This will create enough space to remove the mechatronic unit.

Vehicles with petrol engine


Volkswa
– Remove connecting hose between agen charge air cooler
AG. gen AG
doesand
ksw
charge air pipe ⇒ Rep.bygr.
Vol 21 ; Charge air system; Assembly
not
gu
ara
overview - charge rair
ise system .
d
nte
tho eo
Continued for all svehicles
sa
u ra
c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
– Remove electrical wiring and retainer from front of sump
-arrows- (2 x M6 nuts).

rrectness of i
– Raise wiring in area of sump and secure it.
l purpos

– Place used oil collection and extraction unit - V.A.G 1782- be‐
low gearbox.

nform
ercia

– Drain oil ⇒ page 165 .


m

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
. rig
– Remove securing clip -3-.
t
gh ht
pyri by
Vo
co
– Unscrew bolts -1- diagonally and remove.
by lksw
cted agen
Prote AG.
– Remove cover -2- with seal.

Note

Always renew bolts, securing clips and the cover with seal.

1. Mechatronic unit 27
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

Before touching mechatronic unit, touch an earthed object again.

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

To gearbox date 05/15

wit
is n

h re
– Release connector -1- of gearbox input speed sender - G182-
ole,

spec
and oil temperature sender in multi-plate clutch - G509- using
urposes, in part or in wh

release tool - T10465- .

t to the co
Continuation for all:

rrectness o
cial p

f inform
mer

atio
om

n
c

– Remove bolts -arrows- diagonally.

i
or

n thi
te

sd
a

All 9 bolts have same length and are not allowed to be reused.
iv

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

28 Rep. gr.34 - Controls, housing


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

– Remove mechatronic unit -1- carefully.

Caution

• Lift or put down mechatronic unit only on housing and on


solenoid valves.

Lay mechatronic unit to side properly.


– Put down mechatronic unit so that sensors -arrows- are point‐
ing upwards.
Install mechatronic unit. n AG. Volkswagen AG do
swage es n
Install in reverse order of removal. During this procedure,
byV
olk
observe ot g
ua
the following: ir se
d ran
tee
tho
u or
a ac
ss
WARNING

ce
le
un

pt
an
d
itte

Before installing the mechatronic unit, clean the sealing sur‐

y li
erm

ab
face on the gearbox housing thoroughly without using cleaning

ility
ot p

agents. Always make sure that no dirt can get into the inside.

wit
is n

h re
ole,

spec
urposes, in part or in wh

To gearbox date 05/15

t to the co
– Before installation, check that »sender« -1- is installed
⇒ page 32 . rrectne
Continuation for all:
ss o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

1. Mechatronic unit 29
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

Before touching mechatronic unit, touch an earthed object again.

Caution

• Lift or put down mechatronic unit only on housing and on


solenoid valves.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
– Carefully insert mechatronic unit -1- into gearbox.

rrectness of i
– Screw in new bolts -arrows- diagonally until finger-tight.
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

– Tighten bolts in specified sequence to 8 Nm + 45°.

30 Rep. gr.34 - Controls, housing


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

To gearbox date 05/15


– Push on connector -1- and engage.
– After this, check that fastener -2- is notAGdamaged.
agen
. Volkswagen AG
do w es n
olks ot g
byV ua
ed ran
Caution ho
ris tee
t or
s au ac
• Work with great scare. The fastener of the connector -2-

ce
e
nl

can break. If this has happened, the connector will no

pt
du

an
longer hold and the damaged part, e.g. mechatronic unit
itte

y li
for dual clutch gearbox - J743- must be renewed.
erm

ab
ility
ot p

wit
, is n

h re
Continuation for all:
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

– Renew seal -arrow-.

nform
A new mechatronic unit already has a new oil seal.
mercia

– Moisten seal with oil.

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

– Set new cover with seal -2- in place and tighten with new bolts
-1- diagonally in several stages to 10 Nm + 45°.
– Install new securing clip -3-.
– Attach wire retainer to cover and tighten nuts to 10 Nm.
– Push on connector for mechatronic unit for dual clutch gearbox
- J743- and engage lock by turning.

1. Mechatronic unit 31
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

– Do not start engine!


– Fill with oil ⇒ page 165 . agen
AG. Volkswagen AG d
oes
olksw not
V
– Install noise insulation ⇒ General body repairs, exterior;d b Rep.
y gu
ara
gr. 66 ; Noise insulation; Assembly overview – noise rise insula‐ nte
ho eo
tion . s aut ra
c
s
– Conduct basic adjustment of mechatronic unit for dual clutch

ce
e
nl

pt
du
gearbox - J743- .

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

1.2 Removing and installing gearbox input

orm
speed sender - G182- and oil tempera‐
m

atio
om

n in
ture sender in multi-plate clutch - G509-
or c

thi
e

up to gearbox date 05/15


t

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Note t. Cop py
rig
gh ht
yri by
♦ As of gearbox date 06/15, the gearbox input speed sender -
cop Vo
by lksw
G182- and the oil temperature sender in multi-plate clutch -
cted agen
Prote AG.
G509- have been discontinued.
♦ If a sender is fitted, a sender must be reinstalled after it has
been removed.
♦ The following procedure applies only to gearboxes in which a
sender is fitted.

Brief description
Both senders are combined in one component and can be re‐
newed together only. They are in the gearbox near the multi-
clutch. Before removal, the mechatronic unit for dual clutch
gearbox - J743- must be removed.
Removing
– Remove mechatronic unit for dual clutch gearbox - J743-
⇒ page 26 .
Do not pull on line!
– Unscrew and remove bolt -2- and pull out sender -1-.
Installing
Install in reverse order of removal. During this procedure, observe
the following:
Reinstall »old« sender only if:
• The sender has no defect
• The cable was not pulled on when it was removed
– Moisten sender with dual clutch gearbox oil and install.

32 Rep. gr.34 - Controls, housing


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

– Tighten bolt -2- to 10 Nm.


– Install mechatronic unit for dual clutch gearbox - J743-
⇒ page 26 .

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

1. Mechatronic unit 33
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
gen AG
. Volkswagen AG
d wa oes
olks not
byV gu
ara
ed
2 Bevel box ris nte
tho eo
au ra
c
ss
⇒ “2.1 Distinguishing between different types of bevel boxes”,

ce
le
un
page 34

pt
an
d
itte

y li
⇒ “2.2 Removing and installing bevel box”, page 35

erm

ab
ility
ot p
⇒ “2.3 Detaching bevel box from gearbox - gearbox removed”,

wit
is n
page 57

h re
ole,

spec
2.1 Distinguishing between different types
urposes, in part or in wh

t to the co
of bevel boxes
The bevel box installed in the vehicle could be “0A6” or “0CP”.

rrectne
Bevel boxes can be identified by means of the following:

s
Distinguishing feature with bevel box installed:

s o
cial p

f i
Determine version of bevel box by recess -arrow- in right area of

nform
subframe.
mer

atio
m

Remove following components if necessary:


o

n
c

i
or

n thi
– Noise insulation ⇒ General body repairs, exterior; Rep. gr.
te

sd
va

66 ; Noise insulation .
i

o
pr

cum
r
fo

– Centre underbody cladding ⇒ General body repairs, exterior;

en
ng

t.
yi
Rep. gr. 66 ; Underbody cladding; Removing and installing
Co
Cop py
underbody cladding .
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Area denoted by -arrow- is marked with “0A6” or “0CP”.

Additional distinguishing feature with bevel box removed:


Output flange on bevel box “0A6” is secured with a nut -A- ⇒ As‐
sembly overview - bevel box, “0A6” ⇒ page 187 .
Disregard -B- and -arrows-.

34 Rep. gr.34 - Controls, housing


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

Output flange on bevel box “0CP” is secured with a retaining ring


-A- ⇒ Assembly overview - bevel box, “0CP” ⇒ page 189 .
Located behind retaining ring -A- is a washer -B-.

2.2 Removing and installing bevel box


⇒ “2.2.1 Removing and installing bevel box, Passat 2015 ►, Pas‐
sat Estate 2015 ►, Tiguan 2016 ►, Arteon 2018 ► vehicles with
2.0 l - 176 kW TDI and bi-turbocharger”, page 35
⇒ “2.2.2 Removing and installing bevel box, Passat 2015 ►, Pas‐
sat Estate 2015 ►, vehicles with petrol engine”, page 40
⇒ “2.2.3 Removing and installing bevel box, Tiguan 2016 ►”, page
48

2.2.1 Removing and ksw installing bevel box, not Passat 2015 ►, Passat Estate 2015 ►,
AG n AG d . Volkswage
agen oes
ol
Tiguanris2016
ed byV
►, Arteon 2018 ► vehicles gu
ara with 2.0 l - 176 kW TDI and bi-
nte
turbocharger
au
tho eo
ra
c
ss
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

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hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

2. Bevel box 35
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
. Volkswagen AG
a gen AG does
Special tools and workshop
Vol
ksw not
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equipment requireded by ara
nte
ris
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an
d
itte

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ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

♦ Multi-purpose tool - VW 771-


♦ Hexagon key extension, 8 mm - 3247-
♦ Supplementary set for engine and gearbox support - VW 540/1
B-
♦ Puller - T 10472-
Removing
– Raise vehicle. All 4 supports of lifting platform must be at same
height.

Note

After loosening centre bolt, do not lower vehicle to ground again.

36 Rep. gr.34 - Controls, housing


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

The right drive shaft will be removed in a later step.


– Do not loosen the front flange bolt -arrow- more than 90° while
the vehicle is still standing on its wheels, or the wheel bearing
will be damaged. ⇒ Running gear, axles, steering; Rep. gr.
40 ; Drive shaft; Removing and installing drive shaft .

Note

So that the propshaft can be turned later in order to loosen it:

– Move selector lever to »N« position.


– Remove exhaust gas recirculation cooler ⇒ Rep. gr. 26 ; Ex‐
haust gas recirculation; Removing and installing exhaust gas
recirculation cooler .

The engine support - T10533- -A- remains in the forward position


after the cooler has been removed. This makes it easier to remove
the bevel box later.
– Remove right drive shaft ⇒ Running gear, axles, steering;
Rep. gr. 40 ; Drive shaft; Removing and installing drive shaft .

– Unscrew bolts -A and B-, and remove gearbox carrier -1- for
bevel box. AG. Volkswagen A n G do
wage es n
Volks ot g
by ua
ed ran
oris tee
th or
au ac
ss
ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co

– Remove upper securing bolts -arrows- securing bevel box to


gearbox.
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

2. Bevel box 37
. Volkswagen AG
gen AG does
swa
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤y V, Tiguan 2016 ➤ , ...
olk not
gu
b ara
7-speed dual clutch gearbox 0DL - Edition 07.2018 ris ed
nte
ho eo
aut ra
– Loosen lower securing bolts securing bevel box to gearbox
ss c

ce
e
and unscrew only as far as dimension -a-.

nl

pt
du

an
itte
Dimension -a- = 15 mm.

y li
erm

ab
ility
This prevents the bevel box from falling down immediately when

ot p

wit
loosened using multi-purpose tool - VW 771- .

, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
– Fit puller - T 10472- to bevel box. l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

– Prepare multi-purpose tool - VW 771- with a washer -a- and 2


sleeves from the supplementary set for engine and gearbox
support - VW 540/1 B- as shown in the illustration.

– Bolt multi-purpose tool - VW 771- onto puller - T10472- and


loosen bevel box from gearbox.
– Remove multi-purpose tool - VW 771- and puller - T10472-
from bevel box.

38 Rep. gr.34 - Controls, housing


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

– Unscrew lower securing bolts -arrows- and remove bevel box.


Installing
When installing, note the following:

– Grease splines of differential with grease for clutch plate


splines - G 000 100- .
– Install new retaining ring -arrow A- and new O-ring -arrow B-
on right stub shaft.
– Insert bevel box and press against gearbox as far as it will go.

AG. Volkswagen AG d
agen oes
Note Volksw not
gu
d by ara
ise nte
r
Turn stub shaft if spline position is unfavourableut (bevel box cannot
ho eo
ra
be pressed to stop against gearbox). ss a c

ce
e
nl

pt
du

– If splines are correctly positioned and shafts are centred, then

an
itte

y li
bevel box will slide to stop against gearbox.
erm

ab
ility
ot p

wit
, is n

Caution

h re
hole

spec
To ensure that the retaining ring of the stub shaft engages
es, in part or in w

t to the co
properly in the differential bevel gear, strike the face of the
spline stub with a plastic hammer. Do not pull bevel box force‐
fully against gearbox by turning securing bolts. Damage to
gearbox or bevel box could result.

rrectness of i
l purpos

– Screw on bevel box with new bolts -arrows- until finger-tight,


nf
ercia

then tighten. Specified torque: ⇒ page 88 . orm


m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

2. Bevel box 39
Arteon 2018 ➤ , Passat 2015 ➤ , Passat gVariant
n AG. Vo2015
lkswag➤
en A, G
Tiguan 2016 ➤ , ...
wa e does
7-speed dual clutch gearbox 0DL -y VEdition
olks 07.2018 not
g
b ua
ed ran
ris tee
– Unbolt gearbox carrier for bevel box.
ut
ho Observe installation lo‐ or
cation and tightening sequencess aof bolts ⇒ page 88 . ac

ce
e
nl
– Install exhaust gas recirculation cooler ⇒ Rep. gr. 26 ; Ex‐

pt
du

an
haust gas recirculation system; Removing and installing ex‐

itte

y li
erm
haust gas recirculation cooler .

ab
ility
– Install right drive shaft ⇒ Running gear, axles, steering; Rep. ot p

wit
, is n
gr. 40 ; Drive shaft; Removing and installing drive shaft .

h re
hole

spec
– Check gear oil in bevel box ⇒ page 171 .
es, in part or in w

t to the co
– Following installation, check oil level in gearbox
⇒ page 163 .

rrectness of i
– Install noise insulation ⇒ General body repairs, exterior; Rep.
gr. 66 ; Noise insulation .
l purpos

Specified torques: ⇒ page 88

nf
ercia

o
2.2.2 Removing and installing bevel box, Passat 2015 ►, Passat Estate 2015 ►,

rm
m

atio
m

vehicles with petrol engine


o

n in
or c

thi
te

sd
iva

o
Special tools and workshop
r
rp

cu
o

m
equipment required
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

♦ Multi-purpose tool - VW 771-


♦ Hexagon key extension, 8 mm - 3247-

40 Rep. gr.34 - Controls, housing


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

♦ Supplementary set for engine and gearbox support - VW 540/1


B-
♦ Puller - T 10472-

♦ Counter-hold tool - T10172A-

♦ Engine support - T10533-

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
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Removing ss a c
ce
le
un

– Raise vehicle. All 4 supports of lifting platform must be at same


pt
an
d

height.
itte

y li
erm

ab
ility
ot p

wit
is n

Note
h re
ole,

spec

After loosening centre bolt, do not lower vehicle to ground again.


urposes, in part or in wh

t to the co

The right drive shaft will be removed in a later step.


– Do not loosen the front flange bolt -arrow- more than 90° while
rrectne

the vehicle is still standing on its wheels, or the wheel bearing


will be damaged. ⇒ Running gear, axles, steering; Rep. gr.
ss

40 ; Drive shaft; Removing and installing drive shaft .


o
cial p

f inform
mer

Note
atio
om

n
c

i
or

So that the propshaft can be turned later in order to loosen it:


thi
te

sd
iva

o
pr

– Move selector lever to »N« position.


um
r
fo

en
ng

t.
yi
– Remove noise insulation below engine and gearbox. ⇒ Gen‐
Co
op py
eral body repairs, exterior; Rep. gr. 66 ; Noise insulation
t. C rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

2. Bevel box 41
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

– Disconnect connector -1- from oil level and oil temperature


sender - G266- .
olkswagen AG
en AG. V
– Remove right drive shaft ⇒ Running gear, axles,osteering;
ksw
ag does
not
V l
Rep. gr. 40 ; Drive shaft; Removing and installing
ed
by drive shaft . gu
ara
ris nte
utho eo
ra
a c
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

– Remove drive shaft heat shield -1-, if present, from bevel box

t to the co
(-arrows-) ⇒ Running gear, axles, steering; Rep. gr. 40 ; Drive
shaft .

rrectness of i
Caution
l purpos

Risk of damage to decoupling element.

nform
ercia

♦ Observe ⇒ Rep. gr. 26 ; Emission control; Assembly


overview - emission control .
m

at
om

ion
c

in t
or

his
te

– Remove front exhaust system from engine, raise it and tie it in


a

do
riv

place ⇒ Rep. gr. 26 ; Exhaust pipes/silencers; Assembly


p

cum
or

overview - silencer .
f

en
ng

t.
yi Co
op
If fitted, remove heat shield for propshaft. C py
t. rig
gh ht
pyri by
Vo
co
– Unscrew bolts -A- and -B- from bevel box, and remove heat
by lksw
cted agen
Prote
shield -1-.
AG.

– Mark position of propshaft with flexible coupling relative to


output shaft of bevel box -arrows-.

42 Rep. gr.34 - Controls, housing


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed
wage
n AG. Vdual
olkswclutch
agen AGgearbox 0DL - Edition 07.2018
doe
ks s no
Vol t gu
by ara
– Unbolt front propshaft from bevel box ris -arrows-.
e d
nte
tho eo
au ra
c
ss

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectne
– If necessary, counterhold at rear final drive when loosening or
tightening propshaft.

ss o
cial p

f in
Note

form
mer

atio
m

To loosen »next« bolt, turn propshaft further by turning rear


o

n
c

i
wheels at same time.
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
– Unscrew pendulum support bolts -1- from gearbox. cted agen
Prote AG.

– Place a cloth on subframe to avoid damaging paint of prop‐


shaft when it is placed on subframe.

– Push font propshaft back to stop. Make sure not to damage


seal -arrow- in centring bush.

2. Bevel box 43
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

– Guide propshaft upwards into tunnel, and


nA use
G. Volkswa
agsuitable
en AG piece
lkswage
of wood to support it on subframe. does
no
o t gu
yV
db ara
ir se nte
ho eo
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
– Set up engine support - T10533- as shown in figure and tighten
bolts hand-tight.

rrectness of i
• -A- thin end
l purpos

• -B- thick end


Bolt -3- = original pendulum support bolt

nform
ercia

– Screw an M 8 x 30 mm bolt -1- with a washer -2- into threaded


m

a
com

t
hole for noise insulation.

ion in
r
te o

It may be necessary to push the gearbox forwards slightly in order

thi
s
iva

to attach the engine support - T10533- .

do
r
rp

cum
fo

– Force engine/gearbox as far forwards as possible by turning en


ng

t.
spindle of engine support - T10533- . Avoid collisions between
yi Co
op py
components and radiator cowl. t. C rig
gh ht
pyri by
– Unbolt gearbox carrier.
co Vo
by lksw
cted agen
Prote AG.

– Unscrew bolts -1- and -2-, and remove carrier from bevel box.

– Remove upper securing bolts -arrows- securing bevel box to


gearbox.

44 Rep. gr.34 - Controls, housing


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018
olksw
AG. V agen AG
agen does
lksw not
– Loosen lower securing bolts securing bevel box db
yto
V gearbox
o gu
ara
and unscrew only as far as dimension -a-. orise nte
th eo
Dimension -a- = 15 mm. s au ra
c
s

ce
e
nl
This prevents the bevel box from falling down immediately when

pt
du

an
loosened using multi-purpose tool - VW 771- .

itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
– Fit puller - T 10472- to bevel box.

rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
yri by
– Prepare multi-purpose tool - VW 771- with a washer -a- and 2
op Vo
by c lksw
sleeves from the supplementary set for engine and gearbox
cted agen
Prote AG.
support - VW 540/1 B- as shown in the illustration.

– Bolt multi-purpose tool - VW 771- onto puller - T10472- and


loosen bevel box from gearbox.
– Remove multi-purpose tool - VW 771- and puller - T10472-
from bevel box.

2. Bevel box 45
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

– Unscrew lower securing bolts -arrows- and remove bevel box.


Installing
When installing, note the following:

AG. Volkswagen AG d
agen oes
– Grease splines of differential with
Vol grease for clutch plate
ksw not
gu
splines - G 000 100- . se
d by ara
nte
i
th or eo
– Install new retaining ring
au -arrow A- and new O-ring -arrow B- ra
c
on right stub shaft. ss

ce
e
nl

pt
du

– Insert bevel box and press against gearbox as far as it will go.

an
itte

y li
erm

ab
ility
ot p

Note

wit
, is n

h re
hole

Turn stub shaft if spline position is unfavourable (bevel box cannot

spec
be pressed to stop against gearbox).
es, in part or in w

t to the co
– If splines are correctly positioned and shafts are centred, then
bevel box will slide to stop against gearbox.

rrectness of i
l purpos

Caution nform
ercia

To ensure that the retaining ring of the stub shaft engages


properly in the differential bevel gear, strike the face of the
m

at

spline stub with a plastic hammer. Do not pull bevel box force‐
om

io

fully against gearbox by turning securing bolts. Damage to


n
c

in t
or

gearbox or bevel box could result.


his
ate

do
priv

cum
for

en
ng

t.
yi
– Screw on bevel box with new bolts -arrows- until finger-tight,
Co
op py
then tighten. Specified torque: ⇒ page 88 .
t. C rig
gh ht
pyri by
Vo
o
– Install gearbox carrier. Observe installation location and tight‐
c by lksw
cted agen
ening sequence of bolts ⇒ page 88 . Prote AG.

46 Rep. gr.34 - Controls, housing


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

– Mount drive shaft heat shield -1-, if present, on bevel box


(-arrows-) ⇒ Running gear, axles, steering; Rep. gr. 40 ; Drive
shaft .
– Fit propshaft on bevel box.

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
e
nl

pt
du
Note

an
itte

y li
erm

ab
When removing and installing the bevel box, do not damage the

ility
ot p

seal in the propshaft flange -arrow-. Renew propshaft if damaged.

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

– Join bevel box and propshaft by turning spindle of engine sup‐


port - T10533- .

nform
ercia

– Remove engine support - T10533- .


m

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

– Bolt propshaft to bevel box -arrows- ⇒ Rep. gr. 39 ; Propshaft;


Removing and installing propshaft .
– If present, install heat shield for propshaft.

2. Bevel box 47
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

Version 1:

Version 2:

– Secure pendulum support to gearbox using new bolts -1-.


Specified torque: ⇒ Rep. gr. 10 ; Assembly mountings; As‐
sembly overview - assembly mountings . . Volkswagen AG
gen AG does
swa
– Install right drive shaft ⇒ Running gear, axles, steering; Rep. by
Vol
k not
gu
gr. 40 ; Drive shaft; Removing and installing drive shaftris.ed ara
nte
tho eo
– Install parts of exhaust system ⇒ Rep. gr. 26 ; Exhaust
au pipes/ ra
c
ss
silencers .

ce
le
un

pt
– Check gear oil in bevel box ⇒ page 171 .

an
d
itte

y li
erm

ab
– Following installation, check oil level in gearbox

ility
ot p

⇒ page 163 .

wit
is n

h re
– Install noise insulation ⇒ General body repairs, exterior; Rep.
ole,

spec
gr. 66 ; Noise insulation .
urposes, in part or in wh

Specified torques: ⇒ page 88 t to the co

2.2.3 Removing and installing bevel box, Ti‐


rrectne

guan 2016 ►
ss o
cial p

f in

Note
form
mer

atio
m

The following procedure does not apply to vehicles with bi- tur‐
o

n
c

bocharger.
i
or

n thi
te

sd
iva

o
r

Removing and installing bevel box - vehicles with 2.0 l - 176 kW


p

cum
r
fo

TDI engine and bi-turbocharger ⇒ page 35


en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

48 Rep. gr.34 - Controls, housing


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

Special tools and workshop


equipment required

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nform
mercia

at
om

ion
c

in t
or

his
ate

♦ Multi-purpose tool - VW 771-


do
priv

cum
or

♦ Hexagon key extension, 8 mm - 3247-


f

en
ng

t.
yi Co
op
♦ Supplementary set for engine and gearbox support - VW 540/1 C py
t. rig
B-
gh ht
pyri by
Vo
o
by c lksw
♦ Puller - T 10472- cted agen
Prote AG.

♦ Counter-hold tool - T10172A-

2. Bevel box 49
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

♦ Engine support - T10533-

Removing
– Raise vehicle. All 4 supports of lifting platform must be at same
height.

Note

After loosening centre bolt, do not lower vehicle to ground again.

The right drive shaft will be removed in a later step.


– Do not loosen the front flange bolt -arrow- more than 90° while
the vehicle is still standing on its wheels, or the wheel bearing
will be damaged. ⇒ Running gear, axles, steering; Rep. gr.
40 ; Drive shaft; Removing and installing drive shaft .

Note
n AG. Volkswagen AG do
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So that the propshaft can be y Vturned later in order to loosen it:
olk ot g
d b ua
ran
ir se tee
ho
– Move selector leverau to »N« position.
t or
ac
ss
– Remove noise insulation below engine and gearbox. ⇒ Gen‐
ce
le
un

pt

eral body repairs, exterior; Rep. gr. 66 ; Noise insulation


an
d
itte

y li
erm

ab

Vehicles with petrol engine:


ility
ot p

wit
is n

– Remove connecting hose between charge air cooler and


h re
ole,

charge air pipe ⇒ Rep. gr. 21 ; Charge air system; Assembly


spec
urposes, in part or in wh

overview - charge air system .


t to the co

Vehicles with diesel engine:


rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

50 Rep. gr.34 - Controls, housing


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

– Disconnect connector -1-.


– Unscrew bolt -2- and push auxiliary pump for heating - V488-
to right side. Do not disconnect any lines ⇒ Rep. gr. 19 ;
Coolant pump, regulation of cooling system; Assembly over‐
view - electric coolant pump .
Continued for all vehicles:

– Disconnect connector -1- from oil level and oil temperature


sender - G266- .
– Remove right drive shaft ⇒ Running gear, axles, steering;
Rep. gr. 40 ; Drive shaft; Removing and installing drive shaft .

n AG. Volkswagen AG do
lkswage es n
o ot g
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ir se tee
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or
– Remove drive shaft heat shield -1-, au
ifsspresent, from bevel box ac
(-arrows-) ⇒ Running gear, axles, steering; Rep. gr. 40 ; Drive

ce
e
nl

pt
shaft .
du

an
itte

y li
erm

ab
ility
Caution
ot p

wit
, is n

h re
Risk of damage to decoupling element.
hole

spec
♦ Observe ⇒ Rep. gr. 26 ; Emission control; Assembly
es, in part or in w

t to the co
overview - emission control .

rrectness of i
– Remove front exhaust system from engine, raise it and tie it in
place ⇒ Rep. gr. 26 ; Exhaust pipes/silencers; Assembly
l purpos

overview - silencer .
If fitted, remove heat shield for propshaft.
nf
ercia

orm
m

atio

– Unscrew bolts -A- and -B- from bevel box, and remove heat
om

n in

shield -1-.
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

2. Bevel box 51
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

– Mark position of propshaft with flexible coupling relative to


output shaft of bevel box -arrows-.
AG. Volkswagen AG d
agen oes
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rise nte
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ce
le
un

pt
an
d
itte

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erm

ab
ility
ot p

wit
is n

h re
ole,

spec
– Unbolt front propshaft from bevel box -arrows-.
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

– If necessary, counterhold at rear final drive when loosening or


um
r
fo

tightening propshaft.
en
ng

t.
yi Co
Cop py
t. rig
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yri by
Note cop Vo
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cted agen
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To loosen »next« bolt, turn propshaft further by turning rear
wheels at same time.

– Unscrew pendulum support bolts -1- from gearbox.


– Place a cloth on subframe to avoid damaging paint of prop‐
shaft when it is placed on subframe.

52 Rep. gr.34 - Controls, housing


AG. Volkswagen AG d
agen oes
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VArteon 2018 ➤ , Passat 2015 o➤ gu, Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
ol n t
d by ara
orise 7-speed ndual
tee clutch gearbox 0DL - Edition 07.2018
h
aut or
a
– Push ss propshaft back to stop. Make sure not to damagec
font

ce
le
seal -arrow- in centring bush.
un

pt
an
d
itte

y li
– Place front propshaft on heat shield or on subframe as appro‐
rm

ab
priate.
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

– Set up engine support - T10533- as shown in figure and tighten


bolts hand-tight.

nform
ercia

• -A- thin end


m

a
com

tio
• -B- thick end

n in
r
te o

thi
Bolt -3- = original pendulum support bolt

s
iva

do
r
rp

c
– Screw an M 8 x 30 mm bolt -1- with a washer -2- into threaded

um
fo

en
g

hole for noise insulation.


n

t.
yi Co
op py
It may be necessary to push the gearbox forwards slightly in order
t. C rig
gh ht
yri
to attach the engine support - T10533- . p by
o Vo
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cted agen
– Force engine/gearbox as far forwards as possible by turning
Prote AG.
spindle of engine support - T10533- . Avoid collisions between
components and radiator cowl.
– Unbolt gearbox carrier for bevel box.

Diesel engine:
– Unscrew bolts -A and B-, and remove gearbox carrier -1- for
bevel box.

Petrol engine:
– Unscrew bolts -1- and -2-, and remove carrier from bevel box.
Continuation for all:

2. Bevel box 53
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant
olkswage2015 ➤ , Tiguan 2016 ➤ , ...
en AG. V n AG d
7-speed dual clutch gearbox 0DL
olksw-agEdition 07.2018 oes
no
V t gu
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ed nte
– Remove upper securing boltsho -arrows-
ris
securing bevel box to eo
gearbox. aut ra
ss c

ce
le
un

pt
an
d
itte

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rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
– Loosen lower securing bolts securing bevel box to gearbox
l purpos

and unscrew only as far as dimension -a-.


Dimension -a- = 15 mm.

nform
ercia

This prevents the bevel box from falling down immediately when
m

a
loosened using multi-purpose tool - VW 771- .
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
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Cop py
t. rig
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pyri by
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cted agen
– Fit puller - T 10472- to bevel box.
Prote AG.

– Prepare multi-purpose tool - VW 771- with a washer -a- and 2


sleeves from the supplementary set for engine and gearbox
support - VW 540/1 B- as shown in the illustration.

54 Rep. gr.34 - Controls, housing


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

– Bolt multi-purpose tool - VW 771- onto puller - T10472- and


loosen bevel box from gearbox.
– Remove multi-purpose tool - VW 771- and puller - T10472-
from bevel box.

– Unscrew lower securing bolts -arrows- and remove bevel box.


Installing
When installing, note the following:

AG. Volkswagen AG d
agen oes
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byV gu
ara
ed
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aut ra
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ce
le
un

pt
an
d
itte

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– Grease splines of differential with grease for clutch plate
rm

ab
pe

splines - G 000 100- .

ility
ot

wit
, is n

– Install new retaining ring -arrow A- and new O-ring -arrow B-

h re
on right stub shaft.
hole

spec
es, in part or in w

– Insert bevel box and press against gearbox as far as it will go.

t to the co
Note

rrectness of i
l purpos

Turn stub shaft if spline position is unfavourable (bevel box cannot


be pressed to stop against gearbox).
nform
ercia

– If splines are correctly positioned and shafts are centred, then


m

bevel box will slide to stop against gearbox.


com

tion in
r
te o

thi

Caution
s
iva

do
r
rp

cum
fo

To ensure that the retaining ring of the stub shaft engages


en
ng

t.
properly in the differential bevel gear, strike the face of the
yi Co
op py
spline stub with a plastic hammer. Do not pull bevel box force‐
. C rig
ht ht
fully against gearbox by turning securing bolts. Damage to
rig by
opy Vo
gearbox or bevel box could result.
by c lksw
cted agen
Prote AG.

2. Bevel box 55
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

– Screw on bevel box with new bolts -arrows- until finger-tight,


then tighten. Specified torque: ⇒ page 88 .
– Unbolt gearbox carrier for bevel box. Observe installation lo‐
cation and tightening sequence of bolts ⇒ page 88 .

– Mount drive shaft heat shield -1-, if present, on bevel box


(-arrows-) ⇒ Running gear, axles, steering; Rep. gr. 40 ; Drive
shaft .
– Fit propshaft on bevel box.

n AG. Volkswagen AG do
lkswage es n
o ot g
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d ran
ir se tee
tho
u or
a ac
ss

ce
e

Note
nl

pt
du

an
itte

y li
erm

When removing and installing the bevel box, do not damage the

ab
ility
seal in the propshaft flange -arrow-. Renew propshaft if damaged.
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

– Join bevel box and propshaft by turning spindle of engine sup‐


port - T10533- . Take note of seal in propshaft flange when
nform
ercia

doing this.
m

– Remove engine support - T10533- .


at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

56 Rep. gr.34 - Controls, housing


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

– Bolt propshaft to bevel box -arrows- ⇒ Rep. gr. 39 ; Propshaft;


Removing and installing propshaft .

– If present, install heat shield for propshaft.

AG. Volkswagen AG d
agen oes
olksw not
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ara
ed
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ut ra
– Secure pendulum support to gearbox
ss a using new bolts -1-. c
Specified torque: ⇒ Rep. gr. 10 ; Assembly mountings; As‐

ce
e
nl

pt
sembly overview - assembly mountings .
du

an
itte

y li
– Install right drive shaft ⇒ Running gear, axles, steering; Rep.
erm

ab
ility
gr. 40 ; Drive shaft; Removing and installing drive shaft .
ot p

wit
, is n

– Install parts of exhaust system ⇒ Rep. gr. 26 ; Exhaust pipes/

h re
hole

silencers .

spec
es, in part or in w

Continue installation in reverse order of removal.


t to the co
– Check gear oil in bevel box ⇒ page 171 .
– Following installation, check oil level in gearbox
rrectness of i

⇒ page 163 .
l purpos

– Install noise insulation ⇒ General body repairs, exterior; Rep.


gr. 66 ; Noise insulation .
nf
ercia

Specified torques: ⇒ page 88


rm
m

atio
om

n in
c

2.3 Detaching bevel box from gearbox -


or

thi
te

sd

gearbox removed
iva

o
r
rp

cu
o

m
f

Special tools and workshop equipment required


en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

2. Bevel box 57
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

♦ Multi-purpose tool - VW 771-

n AG. Volkswagen AG do
lkswage es n
o ot g
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u or
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pt
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d

♦ Hexagon key extension, 8 mm - 3247-


itte

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erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

♦ Puller - T 10472-
atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Removing
– Remove gearbox with bevel box ⇒ page 89 .
– Secure gearbox with bevel box to assembly stand
⇒ page 158 .
In the following illustrations the bevel box is shown in installed
condition.
– Remove upper securing bolts -arrows- securing bevel box to
gearbox.

58 Rep. gr.34 - Controls, housing


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

– Loosen lower securing bolts securing bevel box to gearbox


and unscrew only as far as dimension -a-.
Dimension -a- = 15 mm.
This prevents the bevel box from falling down immediately. Vwhen
olkswagen AG
loosened using multi-purpose tool - VW 771- . kswagen AG does
n ol ot g
yV ua
edb ran
ris tee
tho or
au ac
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
– Fit puller - T 10472- to bevel box.
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

nf
ercia

orm
m

atio
om

n in
or c

– Bolt multi-purpose tool - VW 771- onto puller T10472 and

thi
te

loosen bevel box from gearbox.

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

– Unscrew lower securing bolts -arrows- and remove bevel box.


Installing
When installing, note the following:

2. Bevel box 59
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

– Grease splines of differential with grease for clutch plate


splines - G 000 100- .
– Install new retaining ring -arrow A- and new O-ring -arrow B-
on right stub shaft.
– Insert bevel box and press against gearbox.

Note

Turn stub shaft if spline position is unfavourable (bevel box cannot


be pressed to stop against gearbox).

– If splines are correctly positioned and shafts are centred, then


bevel box will slide against contact surface on gearbox.

Caution AG. Volkswagen AG d


agen oes
olksw not
yV gu
Retaining ring on stub shaft must engage correctly in differen‐sed b ara
nte
tial bevel gear. If retaining ring is not engaged, there is a risk
thori
eo
that stub shaft might move outwards. ss au ra
c

ce
e

Also, bevel box is not allowed to be bolted onto gearbox force‐


nl

pt
du

fully. Damage to gearbox or bevel box could result in both

an
itte

y li
cases.
erm

ab
ility
ot p

wit
, is n

h re
– To ensure that the retaining ring engages properly in the dif‐
hole

ferential bevel gear, strike the face of the spline stub several

spec
es, in part or in w

times with a plastic hammer (weight 1000 - 2000 g).

t to the co
– Screw on bevel box with new bolts -arrows- until finger-tight,
then tighten. Specified torque: ⇒ page 88 .

rrectness of i
– Installing gearbox ⇒ page 147
l purpos

– After installing gearbox, check oil level and top up


⇒ page 163 .

nform
mercia

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

60 Rep. gr.34 - Controls, housing


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

3 Selector mechanism
⇒ “3.1 Assembly overview - selector mechanism”, page 61
⇒ “3.2 Emergency release from position P”, page 64
⇒ “3.3 Removing and installing selector lever handle”,
page 65
⇒ “3.4 Moving push-button in the handle to installation position”,
page 70
⇒ “3.5 Removing and installing selector mechanism”, page 71
⇒ “3.6 Removing and installing gear selector cable”, page 78
⇒ “3.7 Checking selector mechanism”, page 83
⇒ “3.8 Checking and adjusting selector lever cable”, page 83
⇒ “3.9 Renewing selector shaft seal”, page 85

3.1 Assembly overview - selector mecha‐


nism
⇒ “3.1.1 Assembly overview- selector mechanism, Passat 2015
►, Passat Estate 2015 ►, Arteon 2018 ►”, page 61
⇒ “3.1.2 Assembly overview- selector mechanism, Tiguan 2016
►”, page 63

3.1.1 Assembly overview- selector mechanism, Passat 2015 ►, Passat Estate


2015 ►, Arteon 2018 ►

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
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au ra
ss c
ce
le
un

pt
an
d
itte

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erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
cial p

f inform
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

3. Selector mechanism 61
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

1 - Handle with selector cover


❑ Do not remove handle AG. Volkswagen AG d
without reason. For agen oes
olksw not
V
emergency release, on‐ d by gu
ara
ly the cover needs to be rise nte
ho eo
unclipped ⇒ page 64 . s aut ra
c
s
❑ Removing and installing

ce
le
un

pt
⇒ page 65

an
d
itte

y li
2 - Bolt

erm

ab
ility
ot p
❑ Qty. 4

wit
is n
❑ 8 Nm

h re
ole,

spec
3 - Selector mechanism
urposes, in part or in wh

t to the co
❑ With integrated selector
lever sensor control unit
- J587- with selector lev‐

rrectne
er - E313- , Tiptronic
switch - F189- , switch
for selector lever locked

ss
in P - F319- and selector

o
cial p

f
lever lock solenoid -

inform
N110-
mer

atio
❑ Removing and installing
om

n
⇒ page 71
c

i
or

n thi
te

4 - Selector lever cable

sd
iva

o
pr

c
❑ Selector lever cable is

um
r
fo

en
ng

not greased yi
t.
Co
op
❑ Removing and installing
C py
t. rig
gh
⇒ page 78
ht
pyri by
Vo
co lksw
❑ Checking ⇒ page 83
by
cted agen
Prote AG.
❑ Adjusting ⇒ page 83
5 - Securing clip
❑ Renew after removal
6 - Hexagon flange nut
❑ Qty. 4
❑ 8 Nm
7 - Selector housing
8 - Cover
❑ Renew after removal
9 - Bolt
❑ Renew after removal
❑ For selector cable support bracket to gearbox
❑ Qty. 2
❑ 20 Nm + 90°
10 - Gearbox
11 - Bolt
❑ Adjuster screw for selector lever cable
❑ 13 Nm

62 Rep. gr.34 - Controls, housing


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

3.1.2 Assembly overview- selector mechanism, Tiguan 2016 ►

1 - Handle with selector cover


❑ Removing and installing
⇒ page 65
2 - Selector mechanism
❑ With integrated selector
lever sensor control unit
- J587- with selector lev‐
er - E313- , Tiptronic
switch - F189- , switch
for selector lever locked
in P - F319- and selector
lever lock solenoid -
N110-
❑ Removing and installing
⇒ page 71
3 - Bolt
❑ Qty. 4
❑ 8 Nm n AG. Volkswagen AG do
lkswage es n
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4 - Plug d byV ua
ran
ir se tee
5 - Hexagon flange nut utho
or
a ac
❑ Qty. 4 ss

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un

❑ 8 Nm

pt
an
d
itte

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6 - Selector housing
rm

ab
pe

ility
7 - Gearbox
ot

wit
, is n

h re
8 - Bolt
hole

spec
❑ Always renew after re‐
es, in part or in w

t to the co
moving.
❑ For selector cable sup‐
port bracket to gearbox

rrectness of i
❑ Qty. 2
l purpos

❑ 20 Nm + 90°
9 - Bolt
nform
ercia

❑ Adjuster screw for selector lever cable


m

❑ 13 Nm
com

tion in
r
te o

10 - Securing clip
thi
s
iva

do

❑ Always renew after removing.


r
rp

cum
fo

❑ Installation position: offset side points forwards towards front end.


en
ng

t.
yi Co
op
11 - Selector lever cable C py
t. rig
gh ht
❑ Selector lever cable is not greased yri
p by
co Vo
by lksw
❑ Removing and installing ⇒ page 80 cted agen
Prote AG.
❑ Checking and adjusting ⇒ page 83

3. Selector mechanism 63
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

3.2 Emergency release from position P


⇒ “3.2.1 Emergency release from position P, Passat 2015 ►, Pas‐
sat Variant 2015 ►, Arteon 2018 ►”, page 64
⇒ “3.2.2 Emergency release from position P, Tiguan 2016 ►”,
page 64

3.2.1 Emergency release from position P,


Passat 2015 ►, Passat Variant 2015 ►,
Arteon 2018 ►
Do not remove handle agen
AG. Volkswagen AG d
oes
olksw not
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– Depress brake pedal or set handbrake.
ed by ara
nte
ris
o eo
– Open lid of storage compartment.
aut
h
ra
ss c
– Grasp under selector lever cover with one hand, and unclip

ce
le
un

pt
cover by pulling it upwards.

an
d
itte

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erm

– Push selector cover to one side.

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
rrectness o
– Using a screw driver, from right side, press yellow plastic part
cial p

f in
and hold in this position.
form
mer

atio
Selector lever can now be moved from position »P«.
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
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by lksw
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3.2.2 Emergency release from position P, Ti‐


guan 2016 ►
Special tools and workshop equipment required
♦ -T10383/2-

64 Rep. gr.34 - Controls, housing


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

Do not remove handle


– Depress brake pedal or set handbrake.
– Fit wedge - T10383/2- at front between centre console and
selector cover, and lever selector cover off centre console by
carefully pushing wedge downwards.
– Push selector cover to one side.

– Push yellow plastic lever backwards in direction of arrow and


hold in this position.
Selector lever can now be moved from position »P«.

3.3 Removing and installing selector lever


handle swa
gen AG
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⇒ “3.3.1 Removing and installing
ed
by selector lever handle, Passat ara
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2015 ►, Passat Estate 2015
oris ►, Arteon 2018 ►”, page 65 eo
th
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⇒ “3.3.2 Removing and
ss installing selector lever handle, Tiguan c
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le

2016 ►”, page 67


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3.3.1 Removing and installing selector lever


erm

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ility

handle, Passat 2015 ►, Passat Estate


ot p

wit
is n

2015 ►, Arteon 2018 ►


h re
ole,

spec
urposes, in part or in wh

Special tools and workshop equipment required


t to the co

♦ Hose clip pliers - V.A.G 1275-


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Brief description C py
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Handle is removed together with selector cover. cop Vo
by lksw
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Prote AG.

3. Selector mechanism 65
Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

Removing
– Shift selector lever to position “D”.
The push button -arrow- does not need to be pulled out by hand.
Push button engages automatically in installation position when
handle is pulled off.
– Open lid of storage compartment.

– Grasp under selector lever cover with one hand, and unclip
cover by pulling it upwards.
– Disconnect electrical connector.

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– Cut open clamp -arrow- under boot using side cutters.
, is n

h re
hole

– Pull handle upwards off selector lever without pressing push


spec
button.
es, in part or in w

t to the co

Note
rrectness of i

Do not press button again after removal as it will no longer be


l purpos

possible to install the handle.


nform
ercia

Installing
m

Install in reverse order of removal, observing the following:


com

tion in
r

• Selector lever is in position “D”.


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Cop py
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rig ht
py by
co Vo
by lksw
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Prote AG.

66 Rep. gr.34 - Controls, housing


Arteon 2018 ➤ , Passat 2015 ➤ , Passat Variant 2015 ➤ , Tiguan 2016 ➤ , ...
7-speed dual clutch gearbox 0DL - Edition 07.2018

n AG. Volkswagen AG do
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Note
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♦ It might be possible for the button to be pressed into the han‐
, is n

h re
dle. Never install a handle with the button pressed in.
hole

spec
♦ Move push-button to installation position ⇒ page 70 .
es, in part or in w

t to the co
♦ New handle is supplied with installation guard. Do not remove
guard until just before installing. To remove, pull out
-in direction of arrow-.
rrectness of i
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nf
ercia

– Push on handle with new clamp -arrow- to stop. Do not tighten


orm

clamp yet.
m

atio
om

– Push button after installation.


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If not installed correctly, the button remains inserted in the handle Cop py
t. rig
after being pressed. If this happens, pull handle off again and gh ht
yri by
move push button to installation position again ⇒ page 70 . cop Vo
by lksw
Then, fit the handle again.
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Prote