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19/9/2016
RVWD. HR-F172S-D0101-01
INDONESIA MUARA JAWA CFSPP
CHKD. DATE REV.
2X27.5MW PROJECT
DSCD. 2016.08.26 1
CONTENTS
1.General Description .................................................................................................... 1
1.1 Project Introduction ...................................................................................... 1
1.2 General climate condition ............................................................................ 1
1.3 Scope of electrical systems........................................................................... 1
1.4 Design basis .................................................................................................. 1
1.5 Codes and standards ..................................................................................... 2
2.Electrical Single Line Diagram ................................................................................... 3
2.1 General ......................................................................................................... 3
2.2 Generator & transformer system .................................................................. 4
2.3 System voltage level will be selected to the following nominal values: ...... 5
3.Ratings and Parameters of Main Equipment .............................................................. 5
4.Calculation of Short Circuit Current ........................................................................... 9
4.1 Basis Data ..................................................................................................... 9
4.2 Conclusion of Calculation ............................................................................ 9
5.Auxiliary Power Supply ............................................................................................ 10
5.1 General ....................................................................................................... 10
5.2 6.3kV Auxiliary Power Supply system ...................................................... 10
5.3 380/220V Auxiliary System ....................................................................... 10
6.Neutral Earthing Arrangement .................................................................................. 11
7.Philosophy of Electrical Equipment Layout ............................................................. 11
7.1 Layout of Oil Immersed Transformer ........................................................ 11
7.2 Layout of Auxiliary Switchgears ................................................................ 12
8.Black Start Diesel Generator and Emergency Power Supply ................................... 12
9.Lighting System ........................................................................................................ 13
9.1 General ....................................................................................................... 13
9.2 Technical Requirements ............................................................................. 14
9.3 Small power ................................................................................................ 14
9.4 Maintenance power supply system............................................................. 14
10.Earthing and Lightning Protection System ............................................................. 14
10.1 Earthing ...................................................................................................... 14
10.2 Lightning Protection ................................................................................... 15
11.Cable and Cabling System ...................................................................................... 15
11.1 General ....................................................................................................... 15
11.2 Selection of Cable Type .............................................................................. 15
11.3 Cable Tray and Conduit .............................................................................. 16
12.Cathodic Protection System .................................................................................... 16
1. General Description
1.1 Project Introduction
Indonesia Muara Jawa 2x27.5MW CFSPP project is the first phase of the power
plant and consists of 3 boilers and 2 steam turbine generators. The plant is located at
Teluk Dalam Village, Muara Jawa, East Kalimantan, Indonesia.
The power plant will be high pressure, high temperature, once through cooling
type, using the local coal as the main fuel and have the capacity of black startup.
Two of the three boilers will be supplied for operating in the normal condition
and the other one standby.
1.2 General climate condition
(1) Annual Air Temperature
Average : 27.450C
Minimum : 22.400C
Maximum : 33.500C
(2) Annual Relative Humidity
Average : 80.25%
Minimum : 69.0%
Maximum : 85.0%
(3) Wind Speed
At +0. m above mean river level
Average : 2.83 knot
Maximum : 20 knot
(4) Seismicity
Indonesian Seismic Code: Zone 2
Approximate Equivalent UBC Seismic Code : Zone 2B (0.15g Horizontal
Acceleration).
1.3 Scope of electrical systems
Description on electrical system is divided into the followings: generator and
transformer system, auxiliary power system, black start diesel generator and
emergency power supply system, 150kV substation system, cable and cable laying,
earthing/grounding system, lightning system, lighting system and others.
1.4 Design basis
1) The EPC contract between the Owner and SECPCO 3.
2) The engineering contract between SEPCO 3 and Hongrui.
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3) The Minutes of the design kickoff meeting between SEPCO 3 and Hongrui
4) The river water analysis report.
5) The Indonesian laws and regulations.
6) The related codes and standards.
1.5 Codes and standards
Technical Codes ,Rules and Standards issued as follows:
IEC 60034 Rotating electrical machines
IEC 60044 Instrument transformers
IEC 60050 International electrotechnical vocabulary
IEC 60072 Dimensions and output series for rotating electrical machines
IEC 60076 Power transformers
IEC 60085 Thermal evaluation and classification of electrical installation
IEC 60099 Surge arresters
IEC 60137 Insulating bushings for alternating voltages above 1000V
IEC 60146 Semiconductor converters
IEC 60214 On-load tap-changers
IEC 60255 Coal handling control system
IEC 60265 High-voltage switches
IEC 60269 Low-voltage fuses
IEC 60282 High-voltage fuses
IEC 60296 Fluids for electrotechnical applications – Unused mineral insulating oils
for transformers and switchgears
IEC 60439 Low voltage switchgear and controlgear assemblies
IEC 60478 Stabilized power supplies, DC output
IEC 60470 High-voltage alternating current contactors and contactor-based
motor-starters
IEC 60686 Stabilized power supplies, AC output
IEC60687
Alternating current static watt-hour meters for active energy(classes 0.2 S and 0.5 S)
IEC 60694 Common specifications for high voltage switchgear and controlgear
standards
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IEC 60715 Dimensions of low voltage switchgear and controlgear
IEC 60870 Telecontrol equipment and system
IEC 60896 Stationary lead-acid batteries
IEC 60947 Low-voltage switchgear and controlgear
IEC 61641 Enclosed low-voltage switchgear and controlgear assemblies
IEC 61850 Communication networks and system in substation
IEC 61869 Instrument transformers
IEC 62040 Unin
terruptible power systems
IEC 62271 High voltage switchgear and controlgear
IEC 62305 Protection against lightning
IEEE 80 Guide for Safety in AC Substation Grounding
IEEE 665 Guide for Generating Station Grounding
2. Electrical Single Line Diagram
2.1 General
Rated voltage levels and grounding mode:
2×33MW coal fired turbine generator units will be installed in this phase, the project
including two generators, three boilers, one of the three boilers will be standby for the
others. The two units will be evacuated to 150kV power system.
Generator transformer of each unit will deliver power to the plant 150 kV switchyard,
by means of overhead conductors at the incoming 150kV gantry of respective
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generator bay.
Three phase two-winding transformer of 41.25MVA rating with OLTC will be used
to step up the generated voltage to 150 kV.
One unit auxiliary transformer (UAT) will be adopted for each unit , the unit auxiliary
transformer will be off-circuit tap changing (OCTC) two winding type.
One generator circuit breaker (GCB) will be applied for each unit and will be located
between generator and generator transformer. Start-up/standby transformer will not be
used in this project, start-up/standby power will be delivered from 150kV power grid
system through generator transformer with GCB in open condition. Unit auxiliary
transformers will be directly fed from generator busduct. The secondary voltage of the
UATs will be 6.6kV.
Overhead ACSR conductors of suitable rating will be used to connect the generator
transformers with the 150kV switchyard. All the equipments in the 150kV switchyard
will be selected as per 40kA short-circuit current level as given in the contract.
The proposed 150kV switchyard will be in front of the transformer yard. It will have
five bays with double bus scheme. Two outgoing line bays, two transformer incoming
bays and one bus coupler bay will consist 150kV switchyard.
The Switchyard Control building will be located within the switchyard boundary and
will have control&relay room, HV test room, battery room, DC distribution board
room, low voltage switchgear room, etc.
2.2 Generator & transformer system
The generators proposed for the plant are of three phase, horizontal mounted,
two-pole cylindrical rotor type, with the rated power of 33MW, power factor of 0.8
lagging to 0.95 leading, terminal voltage of 10.5kV and speed of 3000rpm. The
turbine generator will have the typical air cooling system.
Generator excitation system is static excitation system, including excitation
transformer, static Rectifier, redundancy AVR with power system stabilizer function.
Each turbo generator unit would be connected to generator transformer by segregated
phase busduct for feeding power into the 150kV HV grid.
The generator transformer will be three-phase, mineral oil filled, ONAN/ONAF
cooled, on-load tap changer, 41.25MVA, 157.5±8x1.25/10.5kV voltage ratio and YN
d11 vector group.
The unit auxiliary transformer will be tapped off from the generator busduct between
generator and generator transformer to supply the 6.3 kV unit switchgear boards. The
unit auxiliary transformer will be three phase, ONAN/ONAF cooling with OCTC,
15MVA, voltage ratio is 10.5 ±2 x2.5%/6.6kV and vector group is D-yn1.Each unit
auxiliary transformer will be sized capacity to supply 100% plant auxiliary load and
will act as standby to each other in case of any fault on either of the unit auxiliary
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transformer. MV cables will be used for connecting unit auxiliary transformers with
6.3kV switchgears.
2.3 System voltage level will be selected to the following nominal values:
Power grid :150 kV
Generation voltage :10.5kV
Voltage for AC auxiliaries :6.3kV, 380/220V
3. Ratings and Parameters of Main Equipment
Ratings and Main Parameters of Generator:
WX16Z-044LL
1 Model No.
T
2 Rated Output MW 33
5 Rated Frequency Hz 50
9 Connection Type Y
5
X′du
13 Direct axis transient % 24.5
reactance (unsaturated)
X″d
14 Direct axis sub-transient % 15.0
reactance (saturated)
X″du
15 Direct axis sub-transient % 19.1
reactance (unsaturated)
Three phase
1 Type
oil-immersed
157.5±8x1.25%/10.5k
3 Ratio
V
4 Tap OLTC
Three phase
1 Type
oil-immersed
3 Ratio 10.5±2x2.5%/6.6kV
4 Tap OCTC
6
5 Vector Group Dyn1
3 Type SF6
Rated short-duration
6 power-frequency withstand kV 325
voltage(Common)
Rated short-duration
power-frequency withstand
7 kV 375
voltage(Access the isolating
distance)
7
Rated short circuit making
4 kA 100
current
Rated short-duration
5 power-frequency withstand kV 325
voltage(Common)
Rated short-duration
power-frequency withstand
6 kV 375
voltage(Access the isolating
distance)
300-600/5A
2 Ratio
500-1000/5A
Outdoors headstand
3 Type
type
(150/√3)/(0.1/√3)/(0.1/
2 Ratio √3)/(0.1/√3)/(0.1)kV
(150/√3)/(0.1/√3)kV
8
Outdoors fold mounted
3 Type type capacitor voltage
transformer
3 Type ZnO
1 150kV 40
4 6.3kV 19.4
5 380V 43.7(maximum)
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emergency.
The supply will be from normal PCC/MCC for normal lighting and emergency
lighting in main power house will be from EMCC, emergency lights supplied by
battery will be installed at the entrance of central control room, battery room, other
entrances of important places and auxiliary workshop far away from main power
house.
9.2 Technical Requirements
(i) There will be fluorescent fixtures are adopted in the control rooms and other
important areas, The fixtures will have high luminescent efficiency and are
convenient for maintenance.
(ii)HID industrial grade flood lights will be used to illuminate switchyards,
transformer yard and similar areas. HID roadway luminaries will be used to illuminate
all plant roads and approaches. The operation of roadway luminaries will be
controlled by integral photocells or astronomic time clock. All other area lighting
level will be maintained as per contract document.
The voltage drop from the lighting panel to the farthest lighting fixture will be
considered using the following criteria:
(i)Normal lighting circuits: 5%
(ii)Other lighting circuits (outside lighting, roadway lighting, lighting voltage 24V
etc.): 10%
9.3 Small power
All Socket circuit will be provided with earth leakage circuit breaker(ELCB).
220 V switched, flush mounted, sockets will be provided in plant areas to supply
power for equipment used for maintenance and in offices and similar areas where
standard 220V equipment is normally used.
9.4 Maintenance power supply system
380/220V working electric power outlet boxes will be supplied in the powerhouse and
other workshops.
The outlet boxes wiIl be supplied in each floor and/or room of various plant buildings
and turbine building from 380/220 V MCCs.
10. Earthing and Lightning Protection System
10.1 Earthing
The station grounding system will be so designed that the actual step and touch
voltages are well within the maximum safe values for the site. The design will be
done in compliance with IEEE guide.
In the grounding system, outdoor grounding grid usesφ22GAL. round steel
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conductor and 50X8 mm flat steel will be used as indoor grounding grid.
Sizes of underground conductor will be selected based on unrestricted ground fault
current and maximum duration of fault clearing time will be 1 sec. Connections to
individual equipment will be sized based on the fault clearing time. More information
please refer to HR-F172S-D0103-02 GROUNDING CALCULATION.
Main Plant Grounding grid and switchyard grounding grid will be inter-connected at
least two locations.
All exposed conductive parts of electrical equipment, valve actuators, cable glands &
armour etc. will be effectively earthed.
10.2 Lightning Protection
The lightning protection of the power station, chimney will be done as per IEC
guidelines and codes of practice for lightning protection. A separate earthing system
will be set for chimney.
Lightning rods will be installed on 150kV switchyard gantry. Lightning rods will also
be installed at fuel oil tank area.
Zno lightning arresters will be installed on 150kV switchyard outgoing feeders and
Zno lightning arresters will also be set on the HV side of GT.
11. Cable and Cabling System
11.1 General
Power cable conductor sizes will be determined based on the following conditions:
maximum conductor temperatures under sustained condition; three phase short
circuit/earth fault conditions; voltage regulation under steady state; motor starting
conditions and automatic disconnection time for protection.
When a fault is cleared by backup protection in a non-fuse protected circuit, the cable
insulation should remain intact, safe and well functional.
11.2 Selection of Cable Type
Following types of cables will be used for different services of the plant :
a) 6.3 kV System Power Cable
All 6.3kV cables must be of stranded copper/aluminum conductor, XLPE insulated,
PVC sheathed, flame-retardant type. The cables will be suitable for 6.3kV resistance
earthed system.
b) LV Power Cable
All LV power cables must be of 0.6/1kV grade aluminum conductor, XLPE insulated,
PVC sheathed, flame-retardant type. The cables will be suitable for directly earthed
system.
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A.C & D.C circuit will not use the same cable. Separate cables will be used for power,
control & interlock, metering and measurements, C.T., V.T.
Flame-retardant cables will be used in the safely trip, shut down the plant, fire
detection , fire-fighting system, emergency communication, DC system, UPS system,
audible alarm and other important circuits and they should be tested to satisfy the
flame retardant property requirement at the highest test temperature condition in IEC
60331.
Armoured cable will be used for direct buried application and unarmoured cables used
for the following applications:
a) Power circuits installed in protective conduit or trench.
b) Short lengths of control and instrumentation cable.
c) Special signal cables for data communication etc.
All cables will be subjected to tests as per relevant standards of IEC.
11.3 Cable Tray and Conduit
Cable tray and conduits will be hot dip galvanized steel.
12. Cathodic Protection System
Cathodic protection will comply with the requirements of BS CP 1021(Code of
Protection for Cathodic Protection) and NEMA MR-20 (Semi Conducting Rectifiers
Cathodic protection Units). Impressed current method will be provided as cathodic
protection.
The cathodic protection system will be provided in conjunction with the appropriate
plant material selection, for the plant listed below:
- Intake screen and trash racks
- Pump casings
- Condenser Water Boxes
- All other corrodible portions of water system, pipework and valves.
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