Вы находитесь на странице: 1из 14

USE OF STABILITY ANALYSIS

1) Obtain a reference standard of a known value (e.g., a gauge block/pin).


2) On a periodic basis (daily, weekly), measure the standard three to five times.
Subgroups should be taken at differing times to include variation due to warm-up, ambient conditions, etc.
3) Enter the data in the Stability worksheet.
4) Interpret the Stability of the gauge using standard control chart analysis.
5) Determine the significance of the Bias, by comparing the t-value of the Bias to the critical t-value.
If the t(Bias) is less than the t(critical), the Bias is not significant.
If the t(Bias) is greater than than the t(critical), the Bias is significant and should be corrected through calibration.

USE OF LINEARITY ANALYSIS

1) Select exactly 5 parts whose measurements cover the intended operating range of the gauge.
2) Measure each part by layout inspection to determine the reference value.
3) Have each part measured exactly 10 times on the subject gauge by one operator that will normally use the gauge.
4) Enter the data in the Linearity worksheet.
5) Determine whether the Bias=0 axis falls completely within the confidence limits of the regression line
for the range of intended use.
6) If the Bias=0 axis falls completely within the confidence limits of the regression line for the range of intended use,
the gage is acceptable.
7) If the Bias=0 axis does not fall completely within the confidence limits of the regression line for the range of intended use,
the gage is not acceptable unless the range of intended use is restricted to the range where it is within the confidence
limits.

USE OF GRR DATASHEET AND REPORT

1) Refer to AIAG MSA manual for detailed information on conducting Gauge R&R's.
2) Fields are data entry fields.
3) Enter Operator names on "Datasheet" sheet.
4) Enter test results on "Datasheet" sheet. If no test was made, leave field blank. Do not enter a 0 value.
5) Enter header fields on "Report" sheet. "Total Tolerance" field must be filled in order to calculate %'s.
6) Results consist of the sheets labeled "Report", "Graphs" & " Gage Performance Curve". I recommend
adding pertinent information to the header/footer as needed before printing.
7) The sheet labeled "Graph Worksheet" is used to format the results in order to generate the graphs.
Any changes to this sheet WILL result in incorrect graphs.

USE OF GAUGE PERFORMANCE CURVE


1) Tolerances must be entered on the GRR Report for USL & LSL.
2) If the curves are drawn in the negative Y direction, the USL and LSL entries may be reversed.

Assumptions:
The following assumptions have been made during the development of this worksheet. To ensure the
proper calculations have been made, it is important that a minimum of two operators are used in the
study and that the data for these operators are entered in sections A & B. Section C is checked for entries
when averages are calculated. If section C is used without completing sections A & B, the average
calculation will be incorrect. The same logic holds for the Trials. A minimum of two trials must be
completed and the columns for Trial 1 & 2 filled. If Trial 3 is filled without entries in Trial 1 & 2,
the average calculation will be incorrect.
The Total Tolerance cell in the Report sheet must be entered as the tolerance band width
(i.e., a tolerance of +/- 3, must be entered as 6)
Gauge Stability Analysis
Part No. & Name Gage Name Date

Characteristic Gage No. Performed By

Standard Value 27.91 Gage type

S U B G R O U P S
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1 27.8920 27.9020 27.8610 27.8980 27.8920 27.9810 27.9020 27.8920 27.8980 27.9810 27.9060 27.8590 27.9060 27.9810 27.8980 27.9120 27.9060 27.9810 27.9060 27.9060 27.8920 27.9060 27.8590 27.9210 27.7960
READINGS

2 27.9310 27.8990 27.8990 27.9070 27.9310 27.8780 27.8990 27.9310 27.9070 27.8780 27.8780 27.9010 27.8930 27.8780 27.9070 27.8990 27.8930 27.8780 27.8780 27.8780 27.9310 27.8930 27.9010 27.9010 27.8780
3 27.9210 27.8950 27.8910 27.8920 27.9210 27.9310 27.8950 27.9210 27.8920 27.9310 27.9310 27.8820 27.8990 27.9310 27.8920 27.8950 27.8990 27.9310 27.9310 27.9310 27.9210 27.8990 27.8820 27.8820 27.9310
4 27.8910 27.7990 27.7990 27.8990 27.8910 27.8910 27.7990 27.8910 27.8990 27.8910 27.8910 27.8800 27.9210 27.8910 27.8990 27.7990 27.9210 27.8910 27.8910 27.8910 27.8910 27.9210 27.8800 27.8800 27.8910
5 27.9810 27.9510 27.9080 27.9010 27.9810 27.9810 27.9510 27.9810 27.9010 27.9810 27.9060 27.9030 27.9010 27.9810 27.9010 27.9510 27.9010 27.9810 27.9060 27.9810 27.9810 27.9010 27.9030 27.9310 27.9310
X= 27.9232 27.8892 27.8716 27.8994 27.9232 27.9324 27.8892 27.9232 27.8994 27.9324 27.9024 27.8850 27.9040 27.9324 27.8994 27.8912 27.9040 27.9324 27.9024 27.9174 27.9232 27.9040 27.8850 27.9030 27.8854
R= 0.0900 0.1520 0.1090 0.0150 0.0900 0.1030 0.1520 0.0900 0.0150 0.1030 0.0530 0.0440 0.0280 0.1030 0.0150 0.1520 0.0280 0.1030 0.0530 0.1030 0.0900 0.0280 0.0440 0.0510 0.1350

X = AVE. X = 27.906176 UCL=X+A2R= 27.95 LCL=X-A2R= 27.86 AVERAGE (X BAR CHART)


27.96
27.94
27.92
27.9
27.88
27.86
27.84
27.82
27.8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
R=AVE. R= 0.07796 UCL=D4R= 0.165 LCL=D3R = 0 RANGE (R CHART)

0.18
0.16
0.14
0.12
0.1
0.08
0.06
0.04
0.02
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Gauge Bias Analysis


BIAS= -0.003824 σRepeatability = 0.03351677 tcritical α=.05 = 1.662
σBias = 0.00299783 tBias = 1.276
Gauge Linearity Analysis

Part No. & Name Gage Name Date

Characteristic Gage No. Performed By

Gage type

SUBGROUPS

1 2 3 4 5 Gauge Linearity
1 2.1000 4.0000 5.9000 8.1000 10.0000
0.6000
2 2.0000 3.9000 5.9000 8.0000 9.9000

3 1.9000 4.1000 5.9000 7.9000 9.9000 0.4000


Bias

4 2.0000 4.1000 5.9000 8.1000 10.0000


READINGS

5 2.1000 4.0000 6.0000 7.9000


0.2000
10.1000

6 1.9000 3.9000 6.1000 7.9000 10.0000 0.0000


7 2.0000 3.9000 6.0000 8.0000 10.0000
f(x) = - 0.0005x - 0.007
8 2.1000 3.9000 6.1000 8.1000 10.1000
-0.2000
9 2.0000 3.9000 6.1000 7.9000 9.9000 -0.4000
10 1.9000 4.0000 6.1000 8.1000 9.9000

X= 2.0000 3.9700 6.0000 8.0000 9.9800


-0.6000
0.0000 2.0000 4.0000 6.0000 8.0000 10.0000 12.0000
R= 0.2000 0.2000 0.2000 0.2000 0.2000
Ref. Reference Value
Value 2.0000 4.0000 6.0000 8.0000 10.0000
Interpretation: When the BLUE center line falls entirely within the YELLOW limits, Linearity is acceptable.
GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET (Long Method)

1 2 3 4 5 6 7 8 9 10 11 12
Operator A - B- C-
Sample # 1st Trial 2nd Trial 3rd Trial Range 1st Trial 2nd Trial 3rd Trial Range 1st Trial 2nd Trial 3rd Trial Range
1 3.63957 3.57531 3.61748 0.06426 3.58826 3.62865 3.63094 0.04268 3.57734 3.58268 3.62865 0.05131
2 3.93548 3.93015 3.89916 0.03632 3.91847 3.90653 3.94514 0.03861 3.88087 3.87173 3.87351 0.00914
3 3.84455 3.88189 3.79324 0.08865 3.85039 3.84887 3.8509 0.00203 3.85293 3.78054 3.7968 0.07239
4 4.1651 4.22454 4.18314 0.05944 4.16154 4.20828 4.23495 0.07341 4.17678 4.16129 4.1745 0.01549
5 4.28118 4.30886 4.25248 0.05638 4.22682 4.23444 4.27788 0.05106 4.26467 4.23876 4.19888 0.06579
6 3.43333 3.44552 3.36779 0.07773 3.40564 3.39446 3.39599 0.01118 3.43282 3.37973 3.3998 0.05309
7 3.80442 3.84481 3.78816 0.05665 3.80264 3.80366 3.8001 0.00356 3.81052 3.79959 3.78664 0.02388
8 3.93066 3.90602 3.89789 0.03277 3.86563 3.84912 3.87503 0.02591 3.85141 3.8857 3.85217 0.03429
9 4.28118 4.30886 4.25248 0.05638 4.22682 4.23444 4.27788 0.05106 4.26467 4.23876 4.19888 0.06579
10 3.43333 3.44552 3.36779 0.07773 3.40564 3.39446 3.39599 0.01118 3.43282 3.37973 3.3998 0.05309
11 3.80442 3.84481 3.78816 0.05665 3.80264 3.80366 3.8001 0.00356 3.81052 3.79959 3.78664 0.02388
12 3.93066 3.90602 3.89789 0.03277 3.86563 3.84912 3.87503 0.02591 3.85141 3.8857 3.85217 0.03429
13 4.14554 4.15316 4.19837 0.05283 4.14732 4.09804 4.1237 0.04928 4.14072 4.15189 4.12522 0.02667
14 4.22784 4.21844 4.24714 0.0287 4.22073 4.2187 4.21311 0.00762 4.22352 4.21133 4.22454 0.01321
Totals 54.85726 54.99391 54.55117 0.77726 54.48817 54.47243 54.69674 0.39705 54.571 54.36702 54.2982 0.54231
54.85726 0.0555186 54.48817 0.0283607 54.571 0.0387364
54.55117 RA 54.69674 RB 54.2982 RC

Sum 164.40234 Sum 163.65734 Sum 163.23622


XA 3.91434143 XB 3.8966033 XC 3.8865767

RA 0.05551857 # Trials D4 ( R ) x ( D4 ) = UCLR* Max X 3.9143414


RB 0.02836071 2 3.27 Min X 3.8865767
0.0408719048 2.58 0.10544951
RC 0.03873643 3 2.58 X Diff. 0.0277648
Sum 0.12261571
R 0.0408719 * Limit of individual R's. Circle those that are beyond this Limit. Identify the cause and correct. Repeat these readings using the same appraiser
and unit as originally used or discard and reaverage and recompute R and the limiting value UCL R from the remaining observations

Notes:

10/02/2018;07:23:33
AIAG Gauge R&R Study
Alpha value to remove interaction: 0.25
Alpha value to pool Between Operator: 0.1

ANOVA Table 1 (with interaction) Variance Components Table 1 (with interaction)


Term SS df MS F p Term VarComp % Contribution
Parts 9.84 13 0.76 1457.08 0.000 Parts 0.0840 99.11%
Operators 0.02 2 0.01 15.99 0.000 Operators 0.0002 0.22%
Op*Part 0.01 26 0.00 0.88 0.639 Not Significant. Use ANOVA Table 2. Op*Part 0.0000 -0.03%
Repeatability 0.05 84 0.00 Repeatability 0.0006 0.70%
Total 9.92 125 Total 0.0848 100.00%

ANOVA Table 2 (without interaction) Variance Components Table 2 (without interaction)


Term SS df MS F p Term VarComp % Contribution
Parts 9.84 13 0.76 1313.99 0.000 Parts 0.0840 99.10%
Operators 0.02 2 0.01 14.42 0.000 Operators 0.0002 0.22%
Op*Part Op*Part
Repeatability 0.06 110 0.00 Repeatability 0.0006 0.68%
Total 9.92 125 Total 0.0848 100.00%

ANOVA Table 3 (without Operator) Variance Components Table 3 (without Operator)


Term SS df MS F p Term VarComp % Contribution
Parts 9.84 13 0.76 1060.04 0.00 Parts 0.08 99.16%
Operators Operator to Operator differences are not significant. Operator Significant. Use ANOVA Table 1 or 2. Operators
Variation has been combined with Repeatability Repeatability 0.00 0.84% 1
Repeatability 0.08 112 0.00 Total 0.08 100.00% 2
Total 9.92 125 3

Select ANOVA Table for Report 2 Note: Table 1 or 2 are the standard AIAG ANOVA tables

Gauge Repeatability and Reproducibility Report

Part No. & Name Gage Name Date

Part Characteristic Gage Make Performed By

Total Tolerance 2 Gage Model

USL 5 LSL 3 Gage resolution: 0.00001

Measurement Units appear to be adequate to detect part variation


From Data Sheet: R = 0.040871905 X Diff.
= 0.02776

MEASUREMENT UNIT ANALYSIS % TOLERANCE ANALYSIS1 % STUDY VARIATION2 % CONTRIBUTION3


(for Product Control Decisions) (for Process Control Decisions) (for Improvement Decisions)

REPEATABILITY - EQUIPMENT VARIATION (EV) % EV = 100[(EV)/(TOLERANCE)] % EV = 100[(EV)/(TV)] % EV = 100[(s EV2)/(sTV2)]

StdDev 6 * StdDev
EV = 0.023998563 0.14399138 % EV = 7.20% % EV = 8.24% % EV = 0.68%

REPRODUCIBILITY - APPRAISER VARIATION (AV) % AV = 100[(AV)/(TOLERANCE)] % AV = 100[(AV)/(TV)] % AV = 100[(sAV2)/(sTV2)]

StdDev 6 * StdDev
AV= 0.01356331 0.08137986 % AV = 4.07% % AV = 4.66% % AV = 0.22%

REPEATABILITY AND REPRODUCIBILITY (R&R) P/T Ratio = 100[(R&R)/(TOLERANCE)] % GRR = 100[(R&R)/(TV)] % GRR = 100[(sR&R2)/(sTV2)]

StdDev 6 * StdDev
GRR = 0.027566182 0.16539709 P/T Ratio = 8.27% % GRR = 9.47% % GRR = 0.90%

PART VARIATION (PV) % PV = 100[(PV)/(TOLERANCE)] % PV = 100[(PV)/(TV)] % PV = 100[(s PV2)/(sTV2)]


StdDev 6 * StdDev
PV = 0.289864326 1.73918596 % PV = 86.96% % PV = 99.55% % PV = 99.10%

TOTAL VARIATION (TV) TOTAL VARIATION TOTAL VARIATION TOTAL VARIATION


StdDev 6 * StdDev
TV = 0.291172152 1.74703291 87.35% 100.00% 100.00%

NUMBER of DISTINCT CATEGORIES4


PROBABLE MEASUREMENT ERROR 14
(effective resolution of a single measurement)
DISCRIMINATION RATIO5
PME = ± 0.018469342 DR = 17.05

1
Product Control - Answers the question: Is this gauge good enough to inspect this part to this tolerance?
2
Process Control - Answers the question: Is this gauge good enough for SPC or statistical analysis?
3
Answers the question: What components of variation are candidates for improvement?
4
Based on GRR (Repeatability and Reproducibility)
5
Based on EV (Repeatability)
Border/Text Color Key: GREEN = Acceptable; ORANGE= Marginal; RED = Unacceptable

10/02/2018; 07:23:33
Gage R and R (Xbar/R method)
Six Sigma MSA Method

Xbar Chart by Operator Operator*Part No. Interaction


Sample Mean

4.4 A- B- C-

Average
4.4
4.2
4.2
4
4

3.8 3.8

3.6 3.6

3.4 3.4

3.2
3.2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
A-
A-
A-
A-
B-

B-
B-
B-
C-
C-

C-

C-
A-
A-
A-

B-
B-
B-

C-

C-
C-
Part No.

R Chart by Operator Response by Operator


Sample Range

0.12
4.4
Operator

0.1 4.2

0.08 4

0.06 3.8

0.04 3.6

3.4
0.02

3.2
0 1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3
Operator
B-

C-

C-
C-
C-
C-
A-
A-
A-
A-
A-
A-
A-

B-
B-
B-
B-
B-
B-
C-

C-

% Contribution
Components of Variation Response by Part No.
% Study Var
120.00% % Tolerance
4.4
Percent

100.00%
4.2

80.00% 4

60.00% 3.8

3.6
40.00%

3.4
20.00%
3.2
0 1 2 3 4 5 6 7 8 9 10
0.00%
Part No.
Gage R&R Repeat Reprod Part-to-Part

10/02/2018 07:23:34
Measurement System Evaluation
S a m p le R a n g e Six Sigma MSE Method

R Chart by Operator
0.12

0.1

0.08

0.06

0.04

0.02

0
A - A - A - A - A - A - A - A - A - A - A - A - A - A - B - B -B - B -B - B -B - B -B - B -B -B - B -B - C C C C C C C C C C C C C C
- - - - - - - - - - - - - -

Step 1 Measurement Stability


A stable measurement system shows no out of control points or "non-random" patterns or trends in the range chart

Step 2 Resolution / Discrimination


Adequate resolution or discrimination means that the measurement units (inches, tenths of inches, thousandths of inches,…)
are sufficiently small enough to be able to "see" variation.
- Stratification on a range chart is a good indication that there is a problem with inadequate resolution.
- The number of stratified levels on the Range Chart is an indicator of the degree of the problem.
- Fewer "levels" means less adequate resolution:
- A rule of thumb: There should be approximately 5 levels of resolution between the control limits on the Range Chart and
less than 25% of the ranges equal to zero to be considered adequate.
Sam ple M ean

Xbar Chart by Operator


4.4

4.2

3.8

3.6

3.4

3.2

Step 3 Bias
Bias in a measurement study is a "shift" in the pattern on the X-bar chart between operators (i.e., the same part pattern is evident,
but one operator reads consistently higher or lower than the others).

Step 4 Measurement Capability


Measurement capability is the comparison of Measurement Variation to Product Variation to determine whether the current
measurement process can see part to part differences.
More than 50% of the part measurements should be out-of-control to be considered marginally acceptable.
Measurement System Evaluation
Six Sigma MSE Method

Operator Bias
Averages

3.95

3.9

3.85

3.8

3.75
1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3
Operator

Step 5 Operator Bias


Operator Bias is the comparison of Between-Operator variation to Within-Operator variation. An out-of-control chart indicates that
a Bias does exist between operators, while a chart exhibiting control indicates that no Bias exists between operators.

Operator Inconsistency
Averages

0.12

0.1

0.08

0.06

0.04

0.02

0
1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3
Operator

Step 6 Operator Inconsistency


Operator Inconsistency is the comparison of Within-Operator variation for a specific operator to the overall Within-Operator variation.
An out-of-control chart indicates that a Inconsistency does exist between operators, while a chart exhibiting control indicates that
no Inconsistency exists between operators.
Measurement System Evaluation
Six Sigma MSE Method

Intraclass Correlation Plot


4.4

4.2

4
Y value

3.8

3.6

3.4

3.2
3.2 3.4 3.6 3.8 4 4.2 4.4
X value
Intraclass

Step 7 Interclass Correlation & Discrimination Ratio


The major axis reflects product variation, and the minor axis reflects measurement error.
The Discrimination Ratio is the ratio of the major axis to the minor axis.

DR = 17.05 Gage appears to have adequate discrimination


P a (P robability of Acceptance)

Gage Performance Curve


1.00

0.90
Specifications
0.80 Pa
Part Variation

0.70 Gage Error


Total Variation

0.60

0.50

0.40

0.30

0.20

0.10

0.00
2.8000

3.0000

3.2000

3.4000

3.8000

4.4000

4.6000

5.2000
3.6000

4.0000

4.2000

4.8000

5.0000
Dimension

10/02/201807:23:35
0.00

2.8000

3.0000

3.2000

3.4000

3.6000

3.8000

4.0000
Dimension

4.2000

4.4000

4.6000

4.8000

5.0000

5.2000
10/02/201807:23:35
x z Pz Pa Gage Error Total Variation Part Variation
Operator X Xbar R Rbar UCL_R UCL_X LCL_X Gage R&R Repeat Reprod Part-to-Part 2.3333 -60.460554834 0.000000000000 0.00000000000 0.00000000000 0.00000071929 0.00000063396
A- 3.6107867 3.8991738 0.06426 0.0408719048 0.1054495 3.94 3.86 % Contribution 0.90% 0.68% 0.22% 99.10% 2.3750 -58.949040963 0.000000000000 0.00000000000 0.00000000000 0.00000153698 0.00000136399
A- 3.9215967 3.8991738 0.03632 0.0408719048 0.1054495 3.94 3.86 % Study Var 9.47% 8.24% 4.66% 99.55% 2.4167 -57.437527092 0.000000000000 0.00000000000 0.00000000000 0.00000321766 0.00000287464
A- 3.8398933 3.8991738 0.08865 0.0408719048 0.1054495 3.94 3.86 % Tolerance 8.27% 7.20% 4.07% 86.96% 2.4583 -55.926013222 0.000000000000 0.00000000000 0.00000000000 0.00000659961 0.00000593449
A- 4.1909267 3.8991738 0.05944 0.0408719048 0.1054495 3.94 3.86 2.5000 -54.414499351 0.000000000000 0.00000000000 0.00000000000 0.00001326181 0.00001200078
A- 4.28084 3.8991738 0.05638 0.0408719048 0.1054495 3.94 3.86 2.5417 -52.90298548 0.000000000000 0.00000000000 0.00000000000 0.00002610923 0.00002377176
A- 3.4155467 3.8991738 0.07773 0.0408719048 0.1054495 3.94 3.86 Part-to-Part Xp Study Variation 0.281679813 2.5833 -51.391471609 0.000000000000 0.00000000000 0.00000000000 0.00005036074 0.00004612535
A- 3.8124633 3.8991738 0.05665 0.0408719048 0.1054495 3.94 3.86 1 3.60765333 6*Study Var 1.6900788778 2.6250 -49.879957738 0.000000000000 0.00000000000 0.00000000000 0.00009516930 0.00008766865
A- 3.9115233 3.8991738 0.03277 0.0408719048 0.1054495 3.94 3.86 2 3.90678222 2.6667 -48.368443867 0.000000000000 0.00000000000 0.00000000000 0.00017620100 0.00016322070
A- 4.28084 3.8991738 0.05638 0.0408719048 0.1054495 3.94 3.86 3 3.83334556 2.7083 -46.856929996 0.000000000000 0.00000000000 0.00000000000 0.00031961459 0.00029766817
A- 3.4155467 3.8991738 0.07773 0.0408719048 0.1054495 3.94 3.86 4 4.18779111 2.7500 -45.345416126 0.000000000000 0.00000000000 0.00000000000 0.00056800418 0.00053176025
A- 3.8124633 3.8991738 0.05665 0.0408719048 0.1054495 3.94 3.86 5 4.25377444 Variance STDEV 6*STDEV 2.7917 -43.833902255 0.000000000000 0.00000000000 0.00000000000 0.00098897014 0.00093051980
A- 3.9115233 3.8991738 0.03277 0.0408719048 0.1054495 3.94 3.86 6 3.40612 Gage R&R 0.0007598944 0.02756618 0.16539709 2.8333 -42.322388384 0.000000000000 0.00000000074 0.00000000000 0.00168702512 0.00159500355
A- 4.16569 3.8991738 0.05283 0.0408719048 0.1054495 3.94 3.86 7 3.80450444 Repeat (EV) 0.000575931 0.02399856 0.14399138 2.8750 -40.810874513 0.000000000000 0.00000288644 0.00000000000 0.00281946452 0.00267808262
A- 4.23114 3.8991738 0.0287 0.0408719048 0.1054495 3.94 3.86 8 3.87929222 Reprod (AV) 0.0001840 0.0135633 0.0813799 2.9167 -39.299360642 0.000000000000 0.00125129650 0.00000000000 0.00461655947 0.00440466187
B- 3.61595 3.8991738 0.04268 0.0408719048 0.1054495 3.94 3.86 9 4.14266222 Part-to-Part (PV) 0.0840213276 0.28986433 1.73918596 2.9583 -37.787846771 0.000000000000 0.06532878864 0.00000000000 0.00740588478 0.00709622641
B- 3.92338 3.8991738 0.03861 0.0408719048 0.1054495 3.94 3.86 10 4.22281667 Total Var (TV) 0.084781222 0.29117215 1.74703291 1.00 LSL 3.0000 -36.276332901 0.000000000000 0.50000000000 0.00000000000 0.01163971064 0.01119872645
B- 3.8500533 3.8991738 0.00203 0.0408719048 0.1054495 3.94 3.86 11 3.80450444 3.0417 -34.76481903 0.000000000000 0.93467121136 0.00000000000 0.01792314148 0.01731155555
B- 4.20159 3.8991738 0.07341 0.0408719048 0.1054495 3.94 3.86 12 3.87929222 3.0833 -33.253305159 0.000000000000 0.99874870350 0.00000000000 0.02703913525 0.02621379121
B- 4.24638 3.8991738 0.05106 0.0408719048 0.1054495 3.94 3.86 13 4.14266222 3.1250 -31.741791288 0.000000000000 0.99999711356 0.00000000000 0.03996484926 0.03888211342
B- 3.3986967 3.8991738 0.01118 0.0408719048 0.1054495 3.94 3.86 14 4.22281667 3.1667 -30.230277417 0.000000000000 0.99999999926 0.00000000000 0.05787223788 0.05649319984
B- 3.8021333 3.8991738 0.00356 0.0408719048 0.1054495 3.94 3.86 Rp 0.84765444 ( X ) + ( R ) x ( A2 ) = UCL X 3.2083 -28.718763546 0.000000000000 1.00000000000 0.00000000000 0.08210490254 0.08040235519
B- 3.86326 3.8991738 0.02591 0.0408719048 0.1054495 3.94 3.86 STDEV 0.28986433 UCLx = 3.2500 -27.207249675 0.000000000000 1.00000000000 0.00000000000 0.11412337834 0.11209020190
B- 4.24638 3.8991738 0.05106 0.0408719048 0.1054495 3.94 3.86 PV(6*STDE V) 1.73918596 3.90 0.04 1.023 3.94 3.2917 -25.695735805 0.000000000000 1.00000000000 0.00000000000 0.15541282863 0.15307096389
B- 3.3986967 3.8991738 0.01118 0.0408719048 0.1054495 3.94 3.86 Variance 0.08402133 ( X ) - ( R ) x ( A2 ) = LCL X 3.3333 -24.184221934 0.000000000000 1.00000000000 0.00000000000 0.20735085320 0.20475959750
B- 3.8021333 3.8991738 0.00356 0.0408719048 0.1054495 3.94 3.86 3.4167 -21.161194192 0.000000000000 1.00000000000 0.00000000000 0.34710742075 0.34437056380
3.90 0.04 1.023 3.86
B- 3.86326 3.8991738 0.02591 0.0408719048 0.1054495 3.94 3.86 N 9 LCLx = 3.4583 -19.649680321 0.000000000000 1.00000000000 0.00000000000 0.43551489065 0.43296852474
B- 4.12302 3.8991738 0.04928 0.0408719048 0.1054495 3.94 3.86 3.5000 -18.13816645 0.000000000000 1.00000000000 0.00000000000 0.53536359386 0.53322796124
B- 4.2175133 3.8991738 0.00762 0.0408719048 0.1054495 3.94 3.86 d2 d3 K1 3.5417 -16.626652579 0.000000000000 1.00000000000 0.00000000000 0.64476488489 0.64327368888
C- 3.5962233 3.8991738 0.05131 0.0408719048 0.1054495 3.94 3.86 1.128 0.853 0.8862 3.5833 -15.115138709 0.000000000000 1.00000000000 0.00000000000 0.76078271232 0.76015988351
C- 3.87537 3.8991738 0.00914 0.0408719048 0.1054495 3.94 3.86 1.693 0.888 0.5908 3.6250 -13.603624838 0.000000000000 1.00000000000 0.00000000000 0.87948130027 0.87991432773
C- 3.81009 3.8991738 0.07239 0.0408719048 0.1054495 3.94 3.86 3.6667 -12.092110967 0.000000000000 1.00000000000 0.00000000000 0.99609165207 0.99770492716
C- 4.1708567 3.8991738 0.01549 0.0408719048 0.1054495 3.94 3.86 # Trials A2 # Parts K3 3.7083 -10.580597096 0.000000000000 1.00000000000 0.00000000000 1.10529627691 1.10812851164
C- 4.2341033 3.8991738 0.06579 0.0408719048 0.1054495 3.94 3.86 2 1.88 2 0.7071 Parts Measured 3.7500 -9.0690832251 0.000000000000 1.00000000000 0.00000000000 1.20161358586 1.20560329460
C- 3.4041167 3.8991738 0.05309 0.0408719048 0.1054495 3.94 3.86 3 1.023 3 0.5231 14 3.7917 -7.5575693543 0.000000000000 1.00000000000 0.00000000001 1.27984586286 1.28482804485
C- 3.7989167 3.8991738 0.02388 0.0408719048 0.1054495 3.94 3.86 4 0.4467 3.8333 -6.0460554834 0.000000000742 1.00000000000 0.00000016702 1.33554099668 1.34125660585
C- 3.8630933 3.8991738 0.03429 0.0408719048 0.1054495 3.94 3.86 5 0.4030 3.8750 -4.5345416126 0.000002886436 1.00000000000 0.00049606340 1.36541130761 1.37152909461
C- 4.2341033 3.8991738 0.06579 0.0408719048 0.1054495 3.94 3.86 0.00019723 6 0.3742 3.9167 -3.0230277417 0.001251296502 1.00000000000 0.14999979458 1.36765476334 1.37380300000
C- 3.4041167 3.8991738 0.05309 0.0408719048 0.1054495 3.94 3.86 7 0.3534 3.9583 -1.5115138709 0.065328788642 1.00000000000 4.61766847365 1.34213494996 1.34793881906
C- 3.7989167 3.8991738 0.02388 0.0408719048 0.1054495 3.94 3.86 8 0.3375 1 4.0000 0 0.500000000000 1.00000000000 14.47216297193 1.29039480299 1.29551422379
C- 3.8630933 3.8991738 0.03429 0.0408719048 0.1054495 3.94 3.86 # Appraisers K2 9 0.3249 4.0417 1.5115138709 0.934671211358 1.00000000000 4.61766847365 1.21550217666 1.21966475808
C- 4.1392767 3.8991738 0.02667 0.0408719048 0.1054495 3.94 3.86 2 0.7071 10 0.3146 4.0833 3.0230277417 0.998748703498 1.00000000000 0.14999979458 1.12174874575 1.12477343196
C- 4.2197967 3.8991738 0.01321 0.0408719048 0.1054495 3.94 3.86 3 0.5231 4.1250 4.5345416126 0.999997113564 1.00000000000 0.00049606340 1.01424333028 1.01605193751
4.1667 6.0460554834 0.999999999258 1.00000000000 0.00000016702 0.89845316803 0.89906905906
4.2083 7.5575693543 1.000000000000 1.00000000000 0.00000000001 0.77975010954 0.77928529311
4.2500 9.0690832251 1.000000000000 1.00000000000 0.00000000000 0.66301317817 0.66164676451
17.05 4.2917 10.580597096 1.000000000000 1.00000000000 0.00000000000 0.55232613399 0.55027805139
XA 3.9143414 Rbar 0.0408719048 WARNING: Measurement Units do not appear to be adequate to detect part variation 4.3333 12.0921109668 1.000000000000 1.00000000000 0.00000000000 0.45079152362 0.44829559656
XB 3.8966033 σ e Bias 0.0239985631 Measurement Units appear to be adequate to detect part variation 4.3750 13.6036248377 1.000000000000 1.00000000000 0.00000000000 0.36046458772 0.35774456122
XC 3.8865767 σ e Inc onsiste ncy 0.0214378331 4.4167 15.1151387085 1.000000000000 1.00000000000 0.00000000000 0.28239446903 0.27964553630

Sum 11.697521 σ m2 0.0840213276 Discrimination Ratio 4.4583 16.6266525794 1.000000000000 1.00000000000 0.00000000000 0.21674869089 0.21412581441
Xbar 3.8991738 4.5000 18.1381664503 1.000000000000 1.00000000000 0.00000000000 0.16299095183 0.16060403370
4.5417 19.6496803211 1.000000000000 1.00000000000 0.00000000000 0.12008180985 0.11799677953
4.5833 21.161194192 1.000000000000 1.00000000000 0.00000000000 0.08667576231 0.08492003111
Operator1 Operator 2 Operator 3 4.6250 22.6727080628 1.000000000000 1.00000000000 0.00000000000 0.06129496920 0.05986547318
A- B- C- FALSE 4.6667 24.1842219337 1.000000000000 1.00000000000 0.00000000000 0.04246769684 0.04133985787
3.63957 3.58826 3.57734 4.7083 25.6957358045 1.000000000000 1.00000000000 0.00000000000 0.02882699029 0.02796326146
3.93548 3.91847 3.88087 4.7500 27.2072496754 1.000000000000 1.00000000000 0.00000000000 0.01917108140 0.01852818816
3.84455 3.85039 3.85293 4.7917 28.7187635462 1.000000000000 1.00000000000 0.00000000000 0.01249109861 0.01202553388
4.1651 4.16154 4.17678 4.8333 30.2302774171 1.000000000000 0.99999999926 0.00000000000 0.00797372730 0.00764543260
4.28118 4.22682 4.26467 4.8750 31.7417912879 1.000000000000 0.99999711356 0.00000000000 0.00498687907 0.00476130549
3.43333 3.40564 3.43282 4.9167 33.2533051588 1.000000000000 0.99874870350 0.00000000000 0.00305564580 0.00290453300
3.80442 3.80264 3.81052 4.9583 34.7648190296 1.000000000000 0.93467121136 0.00000000000 0.00183435717 0.00173561289
3.93066 3.86563 3.85141 1.00 USL 5.0000 36.2763329005 1.000000000000 0.50000000000 0.00000000000 0.00107887594 0.00101591110
4.28118 4.22682 4.26467 5.0417 37.7878467714 1.000000000000 0.06532878864 0.00000000000 0.00062167847 0.00058248511
3.43333 3.40564 3.43282 5.0833 39.2993606422 1.000000000000 0.00125129650 0.00000000000 0.00035096747 0.00032714496
3.80442 3.80264 3.81052 5.1250 40.8108745131 1.000000000000 0.00000288644 0.00000000000 0.00019412194 0.00017997904
3.93066 3.86563 3.85141 5.1667 42.3223883839 1.000000000000 0.00000000074 0.00000000000 0.00010519355 0.00009699066
4.14554 4.14732 4.14072 5.2083 43.8339022548 1.000000000000 0.00000000000 0.00000000000 0.00005584834 0.00005119932
4.22784 4.22073 4.22352 5.2500 45.3454161256 1.000000000000 0.00000000000 0.00000000000 0.00002904947 0.00002647431
3.57531 3.62865 3.58268 5.2917 46.8569299965 1.000000000000 0.00000000000 0.00000000000 0.00001480379 0.00001340947
3.93015 3.90653 3.87173 5.3333 48.3684438673 1.000000000000 0.00000000000 0.00000000000 0.00000739119 0.00000665311
3.88189 3.84887 3.78054 5.3750 49.8799577382 1.000000000000 0.00000000000 0.00000000000 0.00000361545 0.00000323343
4.22454 4.20828 4.16129 5.4167 51.391471609 1.000000000000 0.00000000000 0.00000000000 0.00000173267 0.00000153932
4.30886 4.23444 4.23876 5.4583 52.9029854799 1.000000000000 0.00000000000 0.00000000000 0.00000081354 0.00000071783
3.44552 3.39446 3.37973 5.5000 54.4144993508 1.000000000000 0.00000000000 0.00000000000 0.00000037424 0.00000032790
3.84481 3.80366 3.79959 5.5417 55.9260132216 1.000000000000 0.00000000000 0.00000000000 0.00000016866 0.00000014672
3.90602 3.84912 3.8857 5.5833 57.4375270925 1.000000000000 0.00000000000 0.00000000000 0.00000007447 0.00000006431
4.30886 4.23444 4.23876 5.6250 58.9490409633 1.000000000000 0.00000000000 0.00000000000 0.00000003222 0.00000002761
3.44552 3.39446 3.37973 5.6667 60.4605548342 1.000000000000 0.00000000000 0.00000000000 0.00000001365 0.00000001161
3.84481 3.80366 3.79959
3.90602 3.84912 3.8857
4.15316 4.09804 4.15189
4.21844 4.2187 4.21133
3.61748 3.63094 3.62865
3.89916 3.94514 3.87351
3.79324 3.8509 3.7968
4.18314 4.23495 4.1745
4.25248 4.27788 4.19888
3.36779 3.39599 3.3998
3.78816 3.8001 3.78664
3.89789 3.87503 3.85217
4.25248 4.27788 4.19888
3.36779 3.39599 3.3998
3.78816 3.8001 3.78664
3.89789 3.87503 3.85217
4.19837 4.1237 4.12522
4.24714 4.21311 4.22454
Average 3.9143414 3.8966033 3.8865767

U CL O p B ia s 3.9711695 3.9711695 3.9711695


LCL Op Bia s 3.8271781 3.8271781 3.8271781

Ranges 0.0555186 0.0283607 0.0387364

U CL O p Inc ons . 0.1051854 0.1051854 0.1051854


LCL Op Inc ons . 0 0 0

Intraclass Correlation Plot


Points Part Variation Measurement Error
x y Delta x x x y
3.63957 3.57531 0.06426 3.36779 3.36779 3.63336 4.04329
3.63957 3.61748 0.02209 4.30886 4.30886 3.838325 3.838325
3.57531 3.61748 -0.04217 4.04329 3.63336
3.93548 3.93015 0.00533 2.9687320215 2.968732
3.93548 3.89916 0.03632 3.838325 3.838325 3.80366 3.8001
3.93015 3.89916 0.03099 4.7079179785 4.707918 3.8001 3.80366
3.84455 3.88189 -0.03734
3.84455 3.79324 0.05131
3.88189 3.79324 0.08865
4.1651 4.22454 -0.05944
4.1651 4.18314 -0.01804
4.22454 4.18314 0.0414
4.28118 4.30886 -0.02768
4.28118 4.25248 0.0287
4.30886 4.25248 0.05638
3.43333 3.44552 -0.01219
3.43333 3.36779 0.06554
3.44552 3.36779 0.07773
3.80442 3.84481 -0.04039
3.80442 3.78816 0.01626
3.84481 3.78816 0.05665
3.93066 3.90602 0.02464
3.93066 3.89789 0.03277
3.90602 3.89789 0.00813
4.28118 4.30886 -0.02768
4.28118 4.25248 0.0287
4.30886 4.25248 0.05638
3.43333 3.44552 -0.01219
3.43333 3.36779 0.06554
3.44552 3.36779 0.07773
3.80442 3.84481 -0.04039
3.80442 3.78816 0.01626
3.84481 3.78816 0.05665
3.93066 3.90602 0.02464
3.93066 3.89789 0.03277
3.90602 3.89789 0.00813
4.14554 4.15316 -0.00762
4.14554 4.19837 -0.05283
4.15316 4.19837 -0.04521
4.22784 4.21844 0.0094
4.22784 4.24714 -0.0193
4.21844 4.24714 -0.0287
3.58826 3.62865 -0.04039
3.58826 3.63094 -0.04268
3.62865 3.63094 -0.00229
3.91847 3.90653 0.01194
3.91847 3.94514 -0.02667
3.90653 3.94514 -0.03861
3.85039 3.84887 0.00152
3.85039 3.8509 -0.00051
3.84887 3.8509 -0.00203
4.16154 4.20828 -0.04674
4.16154 4.23495 -0.07341
4.20828 4.23495 -0.02667
4.22682 4.23444 -0.00762
4.22682 4.27788 -0.05106
4.23444 4.27788 -0.04344
3.40564 3.39446 0.01118
3.40564 3.39599 0.00965
3.39446 3.39599 -0.00153
3.80264 3.80366 -0.00102
3.80264 3.8001 0.00254
3.80366 3.8001 0.00356
3.86563 3.84912 0.01651
3.86563 3.87503 -0.0094
3.84912 3.87503 -0.02591
4.22682 4.23444 -0.00762
4.22682 4.27788 -0.05106
4.23444 4.27788 -0.04344
3.40564 3.39446 0.01118
3.40564 3.39599 0.00965
3.39446 3.39599 -0.00153
3.80264 3.80366 -0.00102
3.80264 3.8001 0.00254
3.80366 3.8001 0.00356
3.86563 3.84912 0.01651
3.86563 3.87503 -0.0094
3.84912 3.87503 -0.02591
4.14732 4.09804 0.04928
4.14732 4.1237 0.02362
4.09804 4.1237 -0.02566
4.22073 4.2187 0.00203
4.22073 4.21311 0.00762
4.2187 4.21311 0.00559
3.57734 3.58268 -0.00534
3.57734 3.62865 -0.05131
3.58268 3.62865 -0.04597
3.88087 3.87173 0.00914
3.88087 3.87351 0.00736
3.87173 3.87351 -0.00178
3.85293 3.78054 0.07239
3.85293 3.7968 0.05613
3.78054 3.7968 -0.01626
4.17678 4.16129 0.01549
4.17678 4.1745 0.00228
4.16129 4.1745 -0.01321
4.26467 4.23876 0.02591
4.26467 4.19888 0.06579
4.23876 4.19888 0.03988
3.43282 3.37973 0.05309
3.43282 3.3998 0.03302
3.37973 3.3998 -0.02007
3.81052 3.79959 0.01093
3.81052 3.78664 0.02388
3.79959 3.78664 0.01295
3.85141 3.8857 -0.03429
3.85141 3.85217 -0.00076
3.8857 3.85217 0.03353
4.26467 4.23876 0.02591
4.26467 4.19888 0.06579
4.23876 4.19888 0.03988
3.43282 3.37973 0.05309
3.43282 3.3998 0.03302
3.37973 3.3998 -0.02007
3.81052 3.79959 0.01093
3.81052 3.78664 0.02388
3.79959 3.78664 0.01295
3.85141 3.8857 -0.03429
3.85141 3.85217 -0.00076
3.8857 3.85217 0.03353
4.14072 4.15189 -0.01117
4.14072 4.12522 0.0155
4.15189 4.12522 0.02667
4.22352 4.21133 0.01219
4.22352 4.22454 -0.00102
4.21133 4.22454 -0.01321
3.57531 3.63957 -0.06426
3.61748 3.63957 -0.02209
3.61748 3.57531 0.04217
3.93015 3.93548 -0.00533
3.89916 3.93548 -0.03632
3.89916 3.93015 -0.03099
3.88189 3.84455 0.03734
3.79324 3.84455 -0.05131
3.79324 3.88189 -0.08865
4.22454 4.1651 0.05944
4.18314 4.1651 0.01804
4.18314 4.22454 -0.0414
4.30886 4.28118 0.02768
4.25248 4.28118 -0.0287
4.25248 4.30886 -0.05638
3.44552 3.43333 0.01219
3.36779 3.43333 -0.06554
3.36779 3.44552 -0.07773
3.84481 3.80442 0.04039
3.78816 3.80442 -0.01626
3.78816 3.84481 -0.05665
3.90602 3.93066 -0.02464
3.89789 3.93066 -0.03277
3.89789 3.90602 -0.00813
4.30886 4.28118 0.02768
4.25248 4.28118 -0.0287
4.25248 4.30886 -0.05638
3.44552 3.43333 0.01219
3.36779 3.43333 -0.06554
3.36779 3.44552 -0.07773
3.84481 3.80442 0.04039
3.78816 3.80442 -0.01626
3.78816 3.84481 -0.05665
3.90602 3.93066 -0.02464
3.89789 3.93066 -0.03277
3.89789 3.90602 -0.00813
4.15316 4.14554 0.00762
4.19837 4.14554 0.05283
4.19837 4.15316 0.04521
4.21844 4.22784 -0.0094
4.24714 4.22784 0.0193
4.24714 4.21844 0.0287
3.62865 3.58826 0.04039
3.63094 3.58826 0.04268
3.63094 3.62865 0.00229
3.90653 3.91847 -0.01194
3.94514 3.91847 0.02667
3.94514 3.90653 0.03861
3.84887 3.85039 -0.00152
3.8509 3.85039 0.00051
3.8509 3.84887 0.00203
4.20828 4.16154 0.04674
4.23495 4.16154 0.07341
4.23495 4.20828 0.02667
4.23444 4.22682 0.00762
4.27788 4.22682 0.05106
4.27788 4.23444 0.04344
3.39446 3.40564 -0.01118
3.39599 3.40564 -0.00965
3.39599 3.39446 0.00153
3.80366 3.80264 0.00102
3.8001 3.80264 -0.00254
3.8001 3.80366 -0.00356
3.84912 3.86563 -0.01651
3.87503 3.86563 0.0094
3.87503 3.84912 0.02591
4.23444 4.22682 0.00762
4.27788 4.22682 0.05106
4.27788 4.23444 0.04344
3.39446 3.40564 -0.01118
3.39599 3.40564 -0.00965
3.39599 3.39446 0.00153
3.80366 3.80264 0.00102
3.8001 3.80264 -0.00254
3.8001 3.80366 -0.00356
3.84912 3.86563 -0.01651
3.87503 3.86563 0.0094
3.87503 3.84912 0.02591
4.09804 4.14732 -0.04928
4.1237 4.14732 -0.02362
4.1237 4.09804 0.02566
4.2187 4.22073 -0.00203
4.21311 4.22073 -0.00762
4.21311 4.2187 -0.00559
3.58268 3.57734 0.00534
3.62865 3.57734 0.05131
3.62865 3.58268 0.04597
3.87173 3.88087 -0.00914
3.87351 3.88087 -0.00736
3.87351 3.87173 0.00178
3.78054 3.85293 -0.07239
3.7968 3.85293 -0.05613
3.7968 3.78054 0.01626
4.16129 4.17678 -0.01549
4.1745 4.17678 -0.00228
4.1745 4.16129 0.01321
4.23876 4.26467 -0.02591
4.19888 4.26467 -0.06579
4.19888 4.23876 -0.03988
3.37973 3.43282 -0.05309
3.3998 3.43282 -0.03302
3.3998 3.37973 0.02007
3.79959 3.81052 -0.01093
3.78664 3.81052 -0.02388
3.78664 3.79959 -0.01295
3.8857 3.85141 0.03429
3.85217 3.85141 0.00076
3.85217 3.8857 -0.03353
4.15189 4.14072 0.01117
4.12522 4.14072 -0.0155
4.12522 4.15189 -0.02667
4.21133 4.22352 -0.01219
4.22454 4.22352 0.00102
4.22454 4.21133 0.01321

Max 0.08865
Min -0.08865

Correlation 0.9923944