Maintenance

6HUYLFH5HSDLU
GC/GLC/GDC135VX, GC/GLC/GDC155V
D879

PART NO. 524288212 8000 YRM 1320

 SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the product.
Updated technical service information may be available from your local authorized Yale® dealer. Service Manuals
provide general guidelines for maintenance and service and are intended for use by trained and experienced techni-
cians. Failure to properly maintain equipment or to follow instructions contained in the Service Manual could result in
damage to the products, personal injury, property damage or death.

• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load being
lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. Discon-
nect the battery ground cable on internal combustion lift trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON BLOCKS
in the Operating Manual or the Periodic Maintenance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications
of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable. Be sure to
follow the necessary safety precautions when handling these fuels and when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area. Make sure
the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this manual:

WARNING
Indicates a hazardous situation which, if not avoided, could result in death or
serious injury.

CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.

On the lift truck, the WARNING symbol and word are on orange background.
The CAUTION symbol and word are on yellow background.
Capacities and Specifications Table of Contents

TABLE OF CONTENTS

Lift Truck Lifting Capacity..................................................................................................................................... 1

Counterweight Weights ....................................................................................................................................... 1
Tire Sizes............................................................................................................................................................. 1
Capacities............................................................................................................................................................ 2
Electrical System ................................................................................................................................................. 8
Transmission Oil Pressures ................................................................................................................................. 10
Hydraulic System Relief Pressures ..................................................................................................................... 14
Steering System .................................................................................................................................................. 14
Stall Speeds (in RPM ±100 rpm)......................................................................................................................... 15
GM 4.3L Gas GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879,
D879) .............................................................................................................................................................. 15
GM 4.3L LPG GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879,
D879) .............................................................................................................................................................. 15
GM 4.3L Gas GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878,
D878) .............................................................................................................................................................. 15
GM 4.3L LPG GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878,
D878) .............................................................................................................................................................. 15
Cummins 4.5L Diesel GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/GDC135VX, GC/GLC/GDC155VX)
(C879) ............................................................................................................................................................. 16
Cummins QSB 3.3L Diesel GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/GDC135VX,
GC/GLC/GDC155VX) (D879) ......................................................................................................................... 16
Cummins 4.5L Diesel GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX)
(C878) ............................................................................................................................................................. 16
Cummins QSB 3.3L Diesel GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX,
GP/GLP/GDP155VX) (D878) .......................................................................................................................... 16
Mast Speeds........................................................................................................................................................ 17
Tilt Angles............................................................................................................................................................ 19
Front End Equipment - Mast Creep ..................................................................................................................... 20
Mast Creep...................................................................................................................................................... 20
Engine Specifications .......................................................................................................................................... 21
Torque Specifications .......................................................................................................................................... 23
Frame .............................................................................................................................................................. 23
Mast, Lift Truck Models GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX,
GC/GLC/GDC155VX) (C879, D879)............................................................................................................... 23
Mast, Lift Truck Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX)
(C878, D878)................................................................................................................................................... 23
Hang On Sideshift Carriage With Fork Positioner, Lift Truck Models GLP/GDP60VX, GLP/GDP70VX
(GP/GLP/GDP135VX, GP/GLP/GDP155VX) (D878) Manufactured After August, 2012 ................................ 23
Steering System.............................................................................................................................................. 24
Transmission ................................................................................................................................................... 24
Engine - GM 4.3L ............................................................................................................................................ 24
Engine - Cummins 4.5L and QSB 3.3L Diesel ................................................................................................ 25

This section is for the following models:

GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/

GDC155VX) [C879, D879];
GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/
GDP155VX) [C878, D878]

©2012 Yale Materials Handling Corp. i

8000 YRM 1320 Tire Sizes

Lift Truck Lifting Capacity

Model Weight
GLC/GDC60VX (GC/GLC/GDC0135VX) 6123 kg (13,500 lb)
GLC/GDC70VX (GC/GLC/GDC155VX) 7030 kg (15,500 lb)
GLP/GDP60VX (GP/GLP/GDP135VX) 6123 kg (13,500 lb)
GLP/GDP70VX (GP/GLP/GDP155VX) 7030 kg (15,500 lb)
NOTE: Load center at 600 mm (24 in.).

Counterweight Weights
Model Weight
GLC/GDC60VX, GLC/GDC70VX
2779 kg (6127 lb)
(GC/GLC/GDC135VX, GC/GLC/GDC155VX)
GLP/GDP60VX (GP/GLP/GDP135VX) 2622 kg (5780 lb)
GLP/GDP70VX (GP/GLP/GDP155VX) 3135 kg (6911 lb)

Tire Sizes
Truck Drive Tires Steer Tires
GLC/GDC60VX, GLC/GDC70VX 28 × 12 × 22 22 × 8 × 16
(GC/GLC/GDC135VX
GC/GLC/GDC155VX)
GLP/GDP60VX 8.25 × 15 8.25 × 15
GLP/GDP70VX
GP/GLP/GDP135VX
GP/GLP/GDP155VX

1
Capacities 8000 YRM 1320

Capacities
Table 1. GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX)
(C879, D879) Lift Truck Models

Item Quantity Specifications

Fuel Capacity
Gas 65.8 liter (17.4 gal) 87 Octane
LPG 38.6 liter (10.2 gal) LPG-HD 5, HD 10
Empty
19.0 kg (41 lb)
Full
38.2 kg (84.51 lb)
Diesel 65.8 liter (17.4 gal) Diesel No. 2
Engine Oil
GM 4.3L 4.7 liter (5.0 qt) 7°C ( 20°F) and below
SAE 5W-20

16°C (60 °F) and below

SAE 5W-30

18°C (0°F) and above

SAE 10W-30
API SM
ILSAC GF4
SAE J2362
Cummins 4.5L Diesel 13.0 liter (13.7 qt) 0°C (32°F) and below
SAE 0W-30

25 to 20°C ( 13 to 68°F)
SAE 5W-30

20 to 20°C ( 4 to 68°F)
SAE 10W-30

15°C (5°F) and above

SAE 5W-40 or 15-40
API CH-4 or CI-4
Cummins QSB 3.3L Diesel 7.5 liter (8.0 qt) 0°C (32°F) and below
SAE 0W-30

25 to 20°C ( 13 to 68°F)
SAE 5W-30

20 to 20°C ( 4 to 68°F)
SAE 10W-30

15°C (5°F) and above

SAE 5W-40 or 15-40
API CH-4 or CI-4

2
8000 YRM 1320 Capacities

Table 1. GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX)

(C879, D879) Lift Truck Models (Continued)

Item Quantity Specifications

Cooling System
GM 4.3L 15.1 liter (15.9 qt)
CAUTION
Additives may damage the
cooling system. Before us-
ing additives, contact your
local Yale dealer.

Use Ethylene Glycol Boron-free

Antifreeze. Purchase a
pre-diluted 50/50 solution; or
mix 50% concentrate with 50%
distilled water or deionized
water.
Cummins 4.5L Diesel 13.5 liter (14.2 qt)
CAUTION
Additives may damage the
cooling system. Before us-
ing additives, contact your
local Yale dealer.

Use Ethylene Glycol Boron-free

Cummins QSB 3.3L Diesel
Antifreeze. Purchase a
pre-diluted 50/50 solution; or
mix 50% concentrate with 50%
distilled water or deionized
water.
10.4 liter (11.0 qt)
CAUTION
Additives may damage the
cooling system. Before us-
ing additives, contact your
local Yale dealer.

Use Ethylene Glycol Boron-free

Antifreeze. Purchase a
pre-diluted 50/50 solution; or
mix 50% concentrate with 50%
distilled water or deionized
water.

3
Capacities 8000 YRM 1320

Table 1. GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX)

(C879, D879) Lift Truck Models (Continued)

Item Quantity Specifications

Hydraulic Tank Oil Capacity
All Trucks 64 liter (68 qt)
Initial Fill CAUTION
60.5 liter (64 qt) Additives may damage the
Drain and Fill hydraulic system. Before us-
ing additives, contact your
local Yale dealer.

ISO VG-46 Hydraulic Oil

15°C (5°F) and above
Transmission Oil Capacity
Standard Powershift Transmission 24 liter (25.4 qt) John Deere
(2-Speed) JDM J20C
Techtronix 332 (3-Speed) 24 liter (25.2 qt) John Deere
JDM J20C
Wet Brake Drive Axle Oil Capacities
Drive Axle Housing Arm Oil 8.8 liter (9.3 qt) John Deere
Right Chamber JDM J20C
Drive Axle Housing Arm Oil 8.8 liter (9.3 qt) John Deere
Left Chamber JDM J20C
Right Wheel Hub Oil 1.6 liter (1.7 qt) John Deere
JDM J20C
Left Wheel Hub Oil 1.6 liter (1.7 qt) John Deere
JDM J20C
Brake Oil (Master Cylinder)
All Lift Truck Models 0.35 liter (0.74 pt)
WARNING
DO NOT use DOT fluid; only
use Dexron III oil from sealed
container to prevent possible
damage to the brake system.
Failure to observe the above
Warning could result in death
or serious injury.

Dexron III From Sealed

Container
Wet Brake Center Section Oil
All Lift Truck Models 4.2 liter (4.4 qt) SAE 80W-90

4
8000 YRM 1320 Capacities

Table 2. GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX)

(C878, D878) Lift Truck Models

Item Quantity Specifications

Fuel Capacity
Gas 74.8 liter (19.7 gal) 87 Octane
LPG 38.6 liter (10.2 gal) LPG-HD 5, HD 10
Empty
19.0 kg (41 lb)
Full
38.2 kg (84.51 lb)
Diesel 74.8 liter (19.7 gal) Diesel No. 2
Engine Oil
GM 4.3L 4.7 liter (5.0 qt) 7°C ( 20°F) and below
SAE 5W-20

16°C (60 °F) and below

SAE 5W-30

18°C (0°F) and above

SAE 10W-30
API SM
ILSAC GF4
SAE J2362
Cummins 4.5L Diesel 13.0 liter (13.7 qt) 0°C (32°F) and below
SAE 0W-30

25 to 20°C ( 13 to 68°F)
SAE 5W-30

20 to 20°C ( 4 to 68°F)
SAE 10W-30

15°C (5°F) and above

SAE 5W-40 or 15-40
API CH-4 or CI-4
Cummins QSB 3.3L Diesel 7.5 liter (8.0 qt) 0°C (32°F) and below
SAE 0W-30

25 to 20°C ( 13 to 68°F)
SAE 5W-30

20 to 20°C ( 4 to 68°F)
SAE 10W-30

15°C (5°F) and above

SAE 5W-40 or 15-40
API CH-4 or CI-4

5
Capacities 8000 YRM 1320

Table 2. GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX)

(C878, D878) Lift Truck Models (Continued)

Item Quantity Specifications

Cooling System
GM 4.3L 15.1 liter (15.9 qt)
CAUTION
Additives may damage the
cooling system. Before us-
ing additives, contact your
local Yale dealer.

Use Ethylene Glycol Boron-free

Antifreeze. Purchase a
pre-diluted 50/50 solution; or
mix 50% concentrate with 50%
distilled water or deionized
water.
Cummins 4.5L Diesel 13.5 liter (14.2 qt)
CAUTION
Additives may damage the
cooling system. Before us-
ing additives, contact your
local Yale dealer.

Use Ethylene Glycol Boron-free

Cummins QSB 3.3L Diesel
Antifreeze. Purchase a
pre-diluted 50/50 solution; or
mix 50% concentrate with 50%
distilled water or deionized
water.
10.4 liter (11.0 qt)
CAUTION
Additives may damage the
cooling system. Before us-
ing additives, contact your
local Yale dealer.

Use Ethylene Glycol Boron-free

Antifreeze. Purchase a
pre-diluted 50/50 solution; or
mix 50% concentrate with 50%
distilled water or deionized
water.

6
8000 YRM 1320 Capacities

Table 2. GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX)

(C878, D878) Lift Truck Models (Continued)

Item Quantity Specifications

Hydraulic Tank Oil Capacity
All Trucks 75 liter (79 qt)
Initial Fill CAUTION
71.7 liter (75.7 qt) Additives may damage the
Drain and Fill hydraulic system. Before us-
ing additives, contact your
local Yale dealer.

ISO VG-46 Hydraulic Oil

15°C (5°F) and above
Transmission Oil Level
Standard Powershift Transmission 24 liter (25.4 qt) John Deere
(2-Speed) JDM J20C
Techtronix 332 (3-Speed) 24 liter (25.4 qt) John Deere
JDM J20C
Wet Brake Drive Axle Oil Capacities
Drive Axle Housing Arm Oil 7.8 liter (8.25 qt) John Deere
JDM J20C
Right Chamber
Drive Axle Housing Arm Oil 7.8 liter (8.25 qt) John Deere
JDM J20C
Left Chamber
Right Wheel Hub Oil N/A N/A
Left Wheel Hub Oil N/A N/A
Brake Oil (Master Cylinder)
All Lift Truck Models 0.35 liter (0.74 pt)
WARNING
DO NOT use DOT fluid; only
use Dexron III oil from sealed
container to prevent possible
damage to the brake system.
Failure to observe the above
Warning could result in death
or serious injury.

Dexron III From Sealed

Container
Wet Brake Center Section Oil
All Lift Truck Models 4.6 liter (4.9 qt) SAE 80W-90

7
Electrical System 8000 YRM 1320

Electrical System
Table 3. GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX)
(C879, D879) Lift Truck Models

Item GM 4.3L Cummins 4.5L and

QSB 3.3L Diesel
Battery 12-volt, negative ground 12-volt, negative ground
Spark Plugs AC 41-993 N/A
Spark Plug Gap 1.5 mm (0.059 in.) N/A
Ignition Timing
Gas Not Adjustable N/A
LPG Not Adjustable N/A
Diesel N/A Not Adjustable

GM 4.3L
Alternator Output (14 Volts) G and LPG GS and LPS
Idle 50 amps @ 750 rpm 38 amps @ 750 rpm
Governed Speed 65 amps @ 2400 rpm 45 amps @ 2400 rpm
Cummins 4.5L (Diesel)
Alternator Output (13.5 Volts) D DS
Low Idle 54 amps @ 800 rpm 28 amps @ 800 rpm
Governed Speed 95 amps @ 2225 rpm 45 amps @ 2225 rpm
Cummins QSB 3.3L (Diesel)
Alternator Output (13.5 Volts) D DS
Low Idle 30 amps @ 800 rpm N/A
Governed Speed 95 amps @ 2230 rpm N/A

8
8000 YRM 1320 Electrical System

Table 4. GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX)

(C878, D878) Lift Truck Models

Item GM 4.3L Cummins 4.5L

Battery 12-volt, negative ground 12-volt, negative ground
Spark Plugs AC 41-993 N/A
Spark Plug Gap 1.5 mm N/A
(0.059 in.)
Ignition Timing:
Gas Not Adjustable N/A
LPG Not Adjustable N/A
Diesel N/A 0.90 mm (0.035 in.)

GM 4.3L
Alternator Output (14 Volts) G and LPG GS and LPS
Idle 50 amps @ 750 rpm 38 amps @ 750 rpm
Governed Speed 65 amps @ 2400 rpm 45 amps @ 2400 rpm
Cummins 4.5L (Diesel)
Alternator Output (13.5 Volts) D DS
Low Idle 54 amps @ 800 rpm 32 amps @ 800 rpm
High Idle 95 amps @ 2225 rpm 45 amps @ 2225 rpm
Cummins QSB 3.3L (Diesel)
Alternator Output (13.5 Volts) D DS
Low Idle 30 amps @ 800 rpm 20 amps @ 800 rpm
Governed Speed 95 amps @ 2230 rpm 45 amps @ 2230 rpm

9
Transmission Oil Pressures 8000 YRM 1320

Transmission Oil Pressures

Table 5. 3-Speed Transmission, Lift Trucks Manufactured BEFORE October 2009

All Pressures at 2000 rpm and Oil at 50 to 65°C (120 to 150°F)

Port 1
Port 2 Port 3 Port 4 Port 5 Port 6 Port 7 Port 8
Transmission Pump
Forward
Reverse Forward Second Test
Low Torque First Test
Low and High Clutch High Port
Clutch Con- Lubrication Port
Pressure (R1 and Clutch (F2, F3 and
(F1 and verter (F1 and R1)
R2) (F3) R2)
F2)
1793 to 2068* kPa 1793 to 1793 to 1793 to 758 kPa 69 to 276 kPa 1793 to 1793 to
(260 to 300 psi) 2068 kPa 2068 kPa 2068 kPa (110 psi) (10 to 40 psi) 2068 kPa 2068 kPa
(260 to (260 to (260 to (260 to (260 to
300 psi) 300 psi) 300 psi) 300 psi) 300 psi)

*Relief Pressure

10
8000 YRM 1320 Transmission Oil Pressures

Table 6. 2-Speed Transmission, Lift Trucks Manufactured BEFORE June 2009

All Pressures at 2000 rpm and Oil at 50 to 65°C (120 to 150°F)

Port 1
Port 2 Port 3 Port 4 Port 5 Port 6 Port 7 Port 8
Transmission Pump
Reverse Forward Forward
Torque First Test Second Test
Low and High Clutch Low High
Con- Lubrication Port Port
Pressure (R1 and Clutch Clutch
verter (F1 and R1) (F2, and R2)
R2) (F1) (F2)
1793 to 2068* kPa 1793 to 1793 to 1793 to 758 kPa 69 to 276 kPa 1793 to 1793 to
(260 to 300 psi) 2068 kPa 2068 kPa 2068 kPa (110 psi) (10 to 40 psi) 2068 kPa 2068 kPa
(260 to (260 to (260 to (260 to (260 to
300 psi) 300 psi) 300 psi) 300 psi) 300 psi)

*Relief Pressure

11
Transmission Oil Pressures 8000 YRM 1320

Table 7. 3-Speed Transmission, Lift Trucks Manufactured AFTER October 2009

All Pressures at 2000 rpm and Oil at 50 to 65°C (120 to 150°F)

Port 1
Port 2 Port 3 Port 4 Port 5 Port 6 Port 7 Port 8
Transmission Pump
Forward
Reverse Forward Second Test
Low Torque First Test
Low and High Clutch High Port
Clutch Con- Lubrication Port
Pressure (R1 and Clutch (F2, F3 and
(F1 and verter (F1 and R1)
R2) (F3) R2)
F2)
1793 to 2068* kPa 1793 to 1793 to 1793 to 758 kPa 69 to 276 kPa 1793 to 1793 to
(260 to 300 psi) 2068 kPa 2068 kPa 2068 kPa (110 psi) (10 to 40 psi) 2068 kPa 2068 kPa
(260 to (260 to (260 to (260 to (260 to
300 psi) 300 psi) 300 psi) 300 psi) 300 psi)

*Relief Pressure

12
8000 YRM 1320 Transmission Oil Pressures

Table 8. 2-Speed Transmission, Lift Trucks Manufactured AFTER June 2009

All Pressures at 2000 rpm and Oil at 50 to 65°C (120 to 150°F)

Port 1
Port 2 Port 3 Port 4 Port 5 Port 6 Port 7 Port 8
Transmission Pump
Forward
Reverse Forward Second Test
Low Torque First Test
Low and High Clutch High Port
Clutch Con- Lubrication Port
Pressure (R1 and Clutch (F2, F3 and
(F1 and verter (F1 and R1)
R2) (F3) R2)
F2)
1793 to 2068* kPa 1793 to 1793 to 1793 to 758 kPa 69 to 276 kPa 1793 to 1793 to
(260 to 300 psi) 2068 kPa 2068 kPa 2068 kPa (110 psi) (10 to 40 psi) 2068 kPa 2068 kPa
(260 to (260 to (260 to (260 to (260 to
300 psi) 300 psi) 300 psi) 300 psi) 300 psi)

*Relief Pressure

13
Steering System 8000 YRM 1320

Hydraulic System Relief Pressures

Item
Oil Temperature for Setting Relief Pressure
Primary Relief Valve Pressure (High Idle)
Secondary Relief Valve Pressure
(High Idle)
Specification
50 to 65°C (122 to 149°F)
22.1 ±0.48 MPa (3205 ± 70 psi)
15.51 ±0.48 MPa (2250 ±70 psi)

Steering System
Table 9. GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX)
(C879, D879) Lift Truck Models

Item Quantity
Oil Temperature for Setting Relief Pressure 50 to 65°C (122 to 149°F)
Steering Relief Pressure at 800 rpms 12.4 ±0.3 MPa (1798 ±43.5 psi)
Steering Cylinder Stroke (Each Side) 210.8 mm (8.3 in.)
Inside Steering Tire Angle 80.3°
Number of Turns to Lock 4.07
Turning Radius Outside Inside
(±50 mm NO LOAD)
All Trucks 2585 107

Table 10. GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX)

(C878, D878) Lift Truck Models

Item Quantity
Oil Temperature 55 to 65°C (131 to 149°F)
Steering Relief Pressure at 800 rpms 12.4 ±0.3 MPa (1798 ±43.5 psi)
Steering Cylinder Stroke (Each Side) 224.0 mm (8.3 in.)
Inside Steering Tire Angle 74.5°
Number of Turns to Lock 3.50
Turning Radius (±76 mm NO LOAD) Outside Inside
GLP/GDP60VX (GP/GLP/GDP135VX) 3319 293
GLP/GDP70VX (GP/GLP/GDP155VX) 3376 293

14
8000 YRM 1320 Stall Speeds (in RPM ±100 rpm)

Stall Speeds (in RPM ±100 rpm)

GM 4.3L GAS GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/GDC135VX, GC/GLC/GDC155VX)
(C879, D879)
Transmission New Engine Broken-In Engine
(30 hrs)
Standard Powershift 2160 2210
Techtronix 332 N/A* N/A*
*Techtronix 332 transmission has torque limiting feature.

GM 4.3L LPG GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/GDC135VX, GC/GLC/GDC155VX)

(C879, D879)
Transmission New Engine Broken-In Engine
(30 hrs)
Standard Powershift 2070 2170
Techtronix 332 N/A* N/A*
*Techtronix 332 transmission has torque limiting feature.

GM 4.3L GAS GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX)

(C878, D878)
Transmission New Engine Broken-In Engine
(30 hrs)
Standard Powershift 2160 2210
Techtronix 332 N/A* N/A*
*Techtronix 332 transmission has torque limiting feature.

GM 4.3L LPG GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX)

(C878, D878)
Transmission New Engine Broken-In Engine
(30 hrs)
Standard Powershift 2070 2170
Techtronix 332 N/A* N/A*
*Techtronix 332 transmission has torque limiting feature.

15
Stall Speeds (in RPM ±100 rpm) 8000 YRM 1320

CUMMINS 4.5L DIESEL GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/GDC135VX,

GC/GLC/GDC155VX) (C879)
Transmission New Engine Broken-In Engine
(30 hrs)
Standard Powershift 1900 2050
Techtronix 332 N/A* N/A*
*Techtronix 332 transmission has torque limiting feature.

CUMMINS QSB 3.3L DIESEL GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/GDC135VX,

GC/GLC/GDC155VX) (D879)
Transmission New Engine Broken-In Engine
(30 hrs)
Standard Powershift 1935 1950
Techtronix 332 N/A* N/A*
*Techtronix 332 transmission has torque limiting feature.

CUMMINS 4.5L DIESEL GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX,

GP/GLP/GDP155VX) (C878)
Transmission New Engine Broken-In Engine
(30 hrs)
Standard Powershift 1900 2050
Techtronix 332 N/A* N/A*
*Techtronix 332 transmission has torque limiting feature.

CUMMINS QSB 3.3L DIESEL GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX,

GP/GLP/GDP155VX) (D878)
Transmission New Engine Broken-In Engine
(30 hrs)
Standard Powershift 1935 1950
Techtronix 332 N/A* N/A*
*Techtronix 332 transmission has torque limiting feature.

16
8000 YRM 1320 Mast Speeds

Mast Speeds
NOTE: Lift speed is measured in meters/sec (inch/sec)
at governed engine RPM with full open valve and 65°C
(149°F) oil temperature.
Lowering speed is measured in meters/sec (inch/sec)
with full open valve and 65°C (149°F) oil temperature.
Plus or minus 10% acceptable lifting or lowering.

Table 11. Lift Truck Models GLC/GDC60VX (GC/GLC/GDC135VX) (C879, D879)

Lowering M/Sec Lifting M/Sec

Engine Mast (Inch/Sec) (Inch/Sec)
No Load Rated Load No Load Rated Load
2-Stage LFL 0.53 (21.0) 0.58 (23.0) 0.54 (21.0) 0.53 (21.0)
GM 4.3L
3-Stage FFL 0.41 (16.0) 0.53 (21.0) 0.52 (20.0) 0.51 (20.0)

Table 12. Lift Truck Models GLC/GDC70VX (GC/GLC/GDC155VX) (C879, D879)

Lowering M/Sec Lifting M/Sec

Engine Mast (Inch/Sec) (Inch/Sec)
No Load Rated Load No Load Rated Load
2-Stage LFL 0.53 (21.0) 0.58 (23.0) 0.54 (21.0) 0.53 (21.0)
GM 4.3L
3-Stage FFL 0.41 (16.0) 0.55 (22.0) 0.52 (20.0) 0.51 (20.0)

Table 13. Lift Truck Models GLC/GDC60VX (GC/GLC/GDC135VX) (C879, D879)

Lowering M/Sec Lifting M/Sec

Engine Mast (Inch/Sec) (Inch/Sec)
No Load Rated Load No Load Rated Load

Cummins 4.5L and 2-Stage LFL 0.53 (21.0) 0.58 (23.0) 0.50 (20.0) 0.49 (19.0)
QSB 3.3L 3-Stage FFL 0.41 (16.0) 0.53 (21.0) 0.48 (19.0) 0.47 (19.0)

Table 14. Lift Truck Models GLC/GDC70VX (GC/GLC/GDC155VX) (C879, D879)

Lowering M/Sec Lifting M/Sec

Engine Mast (Inch/Sec) (Inch/Sec)
No Load Rated Load No Load Rated Load

Cummins 4.5L and 2-Stage LFL 0.53 (21.0) 0.58 (23.0) 0.46 (18.0) 0.45 (18.0)
QSB 3.3L 3-Stage FFL 0.41 (16.0) 0.55 (22.0) 0.44 (17.0) 0.43 (17.0)

17
Mast Speeds 8000 YRM 1320

Table 15. Lift Truck Models GLP/GDP60VX (GP/GLP/GDP135VX) (C878, D878)

Lowering M/Sec Lifting M/Sec

Engine Mast (Inch/Sec) (Inch/Sec)
No Load Rated Load No Load Rated Load
2-Stage LFL 0.53 (21.0) 0.58 (23.0) 0.54 (21.0) 0.53 (21.0)
GM 4.3L
3-Stage FFL 0.41 (16.0) 0.53 (21.0) 0.52 (20.0) 0.51 (20.0)

Table 16. Lift Truck Models GLP/GDP70VX (GP/GLP/GDP155VX) (C878, D878)

Lowering M/Sec Lifting M/Sec

Engine Mast (Inch/Sec) (Inch/Sec)
No Load Rated Load No Load Rated Load
2-Stage LFL 0.53 (21.0) 0.58 (23.0) 0.54 (21.0) 0.53 (21.0)
GM 4.3L
3-Stage FFL 0.41 (16.0) 0.55 (22.0) 0.52 (20.0) 0.51 (20.0)

Table 17. Lift Truck Models GLP/GDP60VX (GP/GLP/GDP135VX) (C878, D878)

Lowering M/Sec Lifting M/Sec

Engine Mast (Inch/Sec) (Inch/Sec)
No Load Rated Load No Load Rated Load
2-Stage LFL 0.53 (21.0) 0.58 (23.0) 0.50 (20.0) 0.49 (19.0)
Cummins 4.5L
3-Stage FFL 0.41 (16.0) 0.53 (21.0) 0.48 (19.0) 0.47 (19.0)

Table 18. Lift Truck Models GLP/GDP70VX (GP/GLP/GDP155VX) (C878, D878)

Lowering M/Sec Lifting M/Sec

Engine Mast (Inch/Sec) (Inch/Sec)
No Load Rated Load No Load Rated Load
2-Stage LFL 0.53 (21.0) 0.58 (23.0) 0.46 (18.0) 0.45 (18.0)
Cummins 4.5L
3-Stage FFL 0.41 (16.0) 0.55 (22.0) 0.44 (17.0) 0.43 (17.0)

18
8000 YRM 1320 Tilt Angles

Tilt Angles
Lift truck should be on level ground and in unloaded
condition.

Table 19. GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX)

(C879, D879) Lift Truck Models

Mast Type Forward Tolerance Back Tolerance

2-Stage FFL, 6° +1°, 0.5° 6° +0°, 0.5°
3-Stage FFL,
3-Stage LFL
2-Stage LFL 6° +1°, 0.5° 10° +0°, 0.5°

Table 20. GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX)

(C878, D878) Lift Truck Models

Mast Type Forward Tolerance Back Tolerance

2-Stage FFL, 5° +1°, 0.5° 6° +0°, 0.5°
3-Stage FFL,
3-Stage LFL
2-Stage LFL 5° +1°, 0.5° 10° +0°, 0.5°

19
Front End Equipment - Mast Creep 8000 YRM 1320

Front End Equipment - Mast Creep

MAST CREEP NOTE: Mast should be 90° vertical prior to test.

Measure with rated load at 2.5 m (8.0 ft) high and with
the lift, tilt, and auxiliary control levers in neutral posi-
tion.

Table 21. GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, GC/GLC/GDC155VX)

(C879, D879) Lift Truck Models

Maximum Vertical Creep Maximum Tilt Creep

Hydraulic Oil Temperature
at Carriage Mast Angle Cylinder Stroke
°C °F mm/Min in./Min °/Min mm/Min in./Min
20 68 2.2 0.086 0.11 1.24 0.054
30 86 3.3 0.130 0.16 1.80 0.071
40 104 6.3 0.247 0.31 3.50 0.137
50 122 10.0 0.394 0.50 5.62 0.221
60 140 14.6 0.575 0.73 8.20 0.323

Table 22. GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX)

(C878, D878) Lift Truck Models

Maximum Vertical Creep Maximum Tilt Creep

Hydraulic Oil Temperature
at Carriage Mast Angle Cylinder Stroke
°C °F mm/Min in./Min °/Min mm/Min in./Min
20 68 2.2 0.086 0.11 1.30 0.051
30 86 3.3 0.130 0.16 1.90 0.075
40 104 6.3 0.247 0.31 3.67 0.145
50 122 10.0 0.394 0.50 5.92 0.233
60 140 14.6 0.575 0.73 8.65 0.341

20
8000 YRM 1320 Engine Specifications

Engine Specifications
Item GM 4.3L
No. of Cylinders 6
Firing Order 1-6-5-4-3-2
Bore 101.6 mm (3.9 in.)
Stroke 88.4 mm
(3.48 in.)
Displacement 4.3 liter (262.4 in. 3 )
Horsepower (Gasoline) 100 @ 2400 rpm
Horsepower (LPG) 93 @ 2400 rpm
Engine Timing Timing is controlled by the Electronic Con-
trol Module (ECM)
Compression Ratio
Gas 9.4:1
LPG 9.4:1
Oil Pressure With GFI Installed 207-380 ± 30 kPa (30-55 ± 4.4 psi)
@ 2000 rpm 80°C (176°F)
Oil Pressure With PSI Installed 124 kPa (18 psi)
@ 2000 80°C (176°F)
Valve Clearance
Intake Not Adjustable
Exhaust Not Adjustable
Idle Speed - Gas 750 ±25 rpm
Idle Speed - LPG 750 ±25 rpm
Governed Speed High Idle (No Load) 2400 ±25 rpm
Thermostat Range
STARTS TO OPEN 82 ±1.5°C (180 ±35°F)
FULL OPEN 128 ±1.5°C (260 ±35°F)
Cooling System Pressure 103 kPa (15 psi)

21
Engine Specifications 8000 YRM 1320

Item Cummins 4.5L Diesel

No. of Cylinders 4
Firing Order 1-3-4-2
Bore and Stroke 102 mm × 138 mm
(4.01 in. × 5.43 in.)
Displacement 4506 cc
Compression Ratio 17.6:1
Horsepower/rpm 78 @ 2050 rpm
Oil Pressure @ 80°C (176°F) at low idle 69 kPa (10 psi) @ 800 rpm
at high idle 207 kPa (30 psi) @ 2250 rpm
Valve Clearance
Intake 0.254 mm (0.010 in.)
(COLD)
Exhaust 0.508 mm (0.020 in.)
(COLD)
Idle Speed (Cold Engine) 770 ±50 rpm
Idle Speed (Hot Engine) 800 ±50 rpm
Governed Speed High Idle (No Load) 2250 ±50 rpm
Thermostat Range
STARTS TO OPEN 82°C (180°F)
FULL OPEN 95°C (203°F)
Cooling System Pressure 103 kPa (15 psi)

Item Cummins QSB 3.3L Diesel

No. of Cylinders 4
Firing Order 1-3-4-2
Bore and Stroke 95 mm × 115 mm
(3.74 in. × 4.53 in.)
Displacement 3261 cc
Compression Ratio 17.3:1
Horsepower/rpm (basic transmission) 80 @ 2200 rpm
Horsepower/rpm (Duramatch transmission) 99 @ 2200 rpm
Oil Pressure 49 kPa (7 psi)
Valve Clearance
Intake 0.35 mm (0.014 in.)
Exhaust 0.50 mm (0.02 in.)
Idle Speed 800 ±25 rpm

22
8000 YRM 1320 Torque Specifications

Item Cummins QSB 3.3L Diesel

Governed Speed High Idle (No Load) 2230 ±25 rpm
Thermostat Range
START TO OPEN 82°C (180°F)
FULL OPEN 95°C (203°F)
Cooling System Pressure 103 kPa (15 psi)

Torque Specifications
FRAME
Overhead Guard Mount Capscrews
66 N•m (49 lbf ft)
Cowl-to-Overhead Guard Legs
66 N•m (49 lbf ft)
Steering Column Nut
40 to 54 N•m (30 to 40 lbf ft)
Counterweight Capscrews
1020 N•m (750 lbf ft)
MAST, LIFT TRUCK MODELS
GLC/GDC60VX, GLC/GDC70VX
(GC/GLC/GDC135VX, GC/GLC/GDC155VX)
(C879, D879)
Mast Mounting Capscrews
Mast to Drive Axle 320 N•m (236 lbf ft)
Tilt/Cylinder Adjust 90 N•m (66 lbf ft)
Pivot Pin Retainer 68 N•m (50 lbf ft)
Chain Anchor Nut
370 N•m (273 lbf ft)
Retainer Plate (Pin Type Forks)
70 to 80 N•m (56 to 60 lbf ft)
Hang On Sideshift Assembly Lower
Hook Capscrews
155 to 170 N•m (115 to 125 lbf ft)
Fork Positioner Installation Capscrews
155 to 170 N•m (115 to 125 lbf ft)
Load Backrest to Carriage Assembly Nuts
(Without Fork Positioner)
70 to 80 N•m (56 to 60 lbf ft)
MAST, LIFT TRUCK MODELS
GLP/GDP60VX, GLP/GDP70VX
(GP/GLP/GDP135VX, GP/GLP/GDP155VX)
(C878, D878)
Mast Mounting Capscrews
Mast to Drive Axle 755 to 830 N•m (557 to 612 lbf ft)
Tilt/Cylinder Adjust 90 to 99 N•m (66 to 73 lbf ft)
Pivot Pin Retainer 68 N•m (50 lbf ft)
Chain Anchor Nut
370 N•m (273 lbf ft)
Hang On Sideshift Assembly Lower
Hook Capscrews
155 to 170 N•m (115 to 125 lbf ft)
Fork Positioner Installation Capscrews
155 to 170 N•m (115 to 125 lbf ft)
Load Backrest to Carriage Assembly Nuts
(Without Fork Positioner)
70 to 80 N•m (56 to 60 lbf ft)
HANG ON SIDESHIFT CARRIAGE
WITH FORK POSITIONER, LIFT TRUCK
MODELS GLP/GDP60VX, GLP/GDP70VX
(GP/GLP/GDP135VX, GP/GLP/GDP155VX)
(D878) MANUFACTURED AFTER AUGUST,
2012
Fork Carrier Block Capscrews
80 N•m (60 lbf ft)
Retainer Capscrew
100 N•m (75 lbf ft)
Cylinder Retainer
65 N•m (120 lbf ft)
Hang On Sideshift Assembly Lower
Hook Capscrews
320 N•m (236 lbf ft)

23
Torque Specifications 8000 YRM 1320

Fork Positioner Frame to Hang On Sideshift TRANSMISSION

Frame Capscrews
145 N•m (110 lbf ft) Transmission Mounting Bracket to Differential
Housing Capscrew
Fork Positioner to Sideshift Frame Capscrews 225 to 255 N•m (166 to 188 lbf ft)
225 N•m (166 lbf ft)
Torque Converter Housing to Transmission
Side Retainer to Fork Carrier Capscrews Case Capscrews
80 N•m (60 lbf ft) 38 N•m (28 lbf ft)

Lift Chain Anchor Nuts Torque Converter Access Bolts

210 N•m (155 lbf ft) 55 N•m (41 lbf ft)

Load Backrest to Carriage Assembly Capscrews Drive Shaft to Output Yoke Capscrews
225 N•m (166 lbf ft) 55 to 63 N•m (41 to 47 lbf ft)

STEERING SYSTEM Control Valve Mounting Capscrews

20 to 25 N•m (15 to 18 lbf ft)
Hub Nut (Slotted Nut), Lift Truck Models GLC/
GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX, Engine Mounting Bracket to Frame Bolts
GC/GLC/GDC155VX) (C879, D879) 320 N•m (236 lbf ft)
203 N•m (150 lbf ft) initial
35 N•m (26 lbf in) final ENGINE - GM 4.3L

Hub Nut (Slotted Nut), Lift Truck Models GLP/ Alternator Pulley
GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, 61 N•m (45 lbf ft)
GP/GLP/GDP155VX) (C878, D878)
Balance Shaft Gear Capscrew
203 N•m (150 lbf ft) initial
20 N•m (177 lbf in) Plus 35 Degrees
34 N•m (25 lbf in) final
Balance Shaft Retainer Capscrews
Steering Axle Mounting Bolts and Nuts, Lift Truck
12 N•m (106 lbf in)
Models GLC/GDC60VX, GLC/GDC70VX (GC/GLC/
GDC135VX, GC/GLC/GDC155VX) (C879, D879) Camshaft Retainer Screws
250 to 275 N•m (184 to 203 lbf ft) 12 N•m (106 lbf in)
Steering Axle Mounting Bolts and Nuts, Lift Truck Camshaft Sprocket Capscrews
Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/ 28 N•m (21 lbf ft)
GDP135VX, GP/GLP/GDP155VX) (C878, D878)
270 N•m (199 lbf ft) Camshaft Sprocket Nut
25 N•m (18 lbf ft)
Spindle Bearing Cap Capscrew, Lift Truck
Models GLC/GDC60VX, GLC/GDC70VX (GC/GLC/ Chain Control Block for Hydraulic Pump Drive
GDC135VX, GC/GLC/GDC155VX) (C879, D879) 19 N•m (168 lbf in) with Adhesive Sealant
52 N•m (38 lbf ft)
Connecting Rod Cap
Spindle Bearing Cap Capscrew, Lift Truck 27 N•m (240 lbf in)
Models GLP/GDP60VX, GLP/GDP70VX (GP/GLP/ After this step, tighten nuts an additional 70 degrees.
GDP135VX, GP/GLP/GDP155VX) (C878, D878)
47 N•m (35 lbf ft) Coolant Pump to Engine Block
41 N•m (30 lbf ft)
Steering Cylinder Mounting Bolts
225 N•m (166 lbf ft) Cooling Fan to Pulley
24 N•m (212 lbf in)

24
8000 YRM 1320 Torque Specifications

Cylinder Head Oil Pan to Crankcase

See the section GM Engines, 4.3 Liter V-6 600 YRM Capscrews 25 N•m (18 lbf ft)
1251 for torque value and tightening sequence to use. Nuts 25 N•m (18 lbf ft)

Distributor Mount Capscrew Rear Oil Seal Retainer Screws and Nut
25 N•m (18 lbf ft) 15 N•m (133 lbf in)

Exhaust Manifold Rocker Arm Cover

15 N•m (133 lbf in) - first step 12 N•m (106 lbf in)
30 N•m (22 lbf ft) - second step
Rocker Arm Nuts
Flywheel 25 N•m (18 lbf ft)
100 N•m (74 lbf ft)
Rocker Arm Studs
Flywheel Housing 47 N•m (35 lbf ft)
48 N•m (35 lbf ft)
Rocker Arm Bolts
Inlet Manifold to Cylinder Head 30 N•m (22 lbf ft)
3 N•m (27 lbf in) - first step
12 N•m (106 lbf ft) - second step Thermostat Housing
15 N•m (133 lbf in) - third step (final) 25 N•m (18 lbf ft)

Main Bearing Cap Timing Cover

105 N•m (77 lbf ft) 12 N•m (106 lbf in)

Motor Mount to Engine Valve Lifter Retainer Capscrews

31 N•m (23 lbf ft) 16 N•m (142 lbf in)

Oil Pump Cover Vibration Damper

12 N•m (106 lbf in) 95 N•m (70 lbf ft)

Oil Pump to Crankcase ENGINE - CUMMINS 4.5L AND QSB 3.3L

90 N•m (66 lbf ft) DIESEL
Oil Pressure Switch For torque instructions for the Cummins 4.5L and QSB
27 N•m (20 lbf ft) 3.3L diesel engine, contact your local Yale dealer or see
Yale Axcess Online.
Oil Screen Support to Crankcase
50 N•m (37 lbf ft)

25
700 YRM 1123
General
This section contains the repair and replacement in-
structions for the radiator, coolant level sensor, fan
Cooling System Checks
EXHAUST LEAKS INTO COOLING SYSTEM
WARNING
During engine operation, be careful not to touch the
fan, pulleys, or drive belts. Contact with these parts
can cause serious injury.
To check for exhaust leaks into the cooling system, use
a Combustion Leak Test Kit for this purpose. Follow the
manufacturer’s instructions when doing the test.
WATER FLOW RESTRICTIONS IN
RADIATOR
WARNING
During engine operation, be careful not to touch the
fan, pulleys, or drive belts. Contact with these parts
can cause serious injury.
To check for water flow restrictions in the radiator, run
engine until it is warm.
WARNING
The radiator or other parts of the cooling system
may be hot or under pressure and can cause seri-
ous injury. Wait 30 minutes for the radiator to cool.
Do a touch test by touching the radiator with your
hand. If the radiator is still hot to the touch, wait an-
other 30 minutes before attempting to check or fix
any part of the cooling system.
Shut engine OFF and feel the radiator. The tempera-
ture must be even across the radiator. (The radiator will
be hotter near the top radiator hose.) Cold spots on ra-
diator indicate restrictions.
If radiator has leaks, either replace the radiator or have
it repaired by trained personnel.
RADIATOR HOSES
WARNING
The radiator or other parts of the cooling system
may be hot or under pressure and can cause seri-
ous injury. Wait 30 minutes for the radiator to cool.
Cooling System Checks
assembly (pusher type), fan shroud, coolant hoses,
coolant recovery bottle, and optional debris screen.
Do a touch test by touching the radiator with your
hand. If the radiator is still hot to the touch, wait an-
other 30 minutes before attempting to check or fix
any part of the cooling system.
Inspect all radiator hoses. If they feel spongy or have
visible cracks, replace hoses.
WATER PUMP
WARNING
During engine operation, be careful not to touch the
fan, pulleys, or drive belts. Contact with these parts
can cause serious injury.
WARNING
The radiator or other parts of the cooling system
may be hot or under pressure and can cause seri-
ous injury.
Run engine until it is warm. Check the operation of wa-
ter pump by holding the top radiator hose. If the pump
is operating, there will be pressure surges in the hose.
Check for leaks around the timing belt cover near the
base of the oil pump.
Check the weep hole where coolant that leaks past the
water pump seal can be drained before reaching the
water pump bearings. If there is a drip, check the pump
shaft seal and water pump. Replacement of the pump
shaft seal or water pump may be necessary.
For repair procedures for the GM 2.4L water pump, refer
to the section GM Engine Repair, GM 2.4 Liter Engine
600 YRM 1121.
For repair procedures for the Mazda FE and F2 water
pump, refer to the section Mazda Engine, FE and F2
600 YRM 1122.
For replacement procedures for the Yanmar 2.6L and
3.3L water pump, refer to the section Yanmar Diesel
Engines, 2.6L, 3.0L and 3.3L 600 YRM 1205.
1
Flushing the Cooling System 700 YRM 1123

For replacement procedures for the GM 4.3L water
pump, refer to the section GM Engines, 4.3 Liter V-6
600 YRM 1251.
For replacement procedures for the GM 5.7L water
pump, refer to the section GM Engines, 5.7 Liter V-8
LPG 600 YRM 1432.
For replacement procedures for the Kubota water
pump, refer to the section
• Kubota Diesel 3.8L Engines 600 YRM 1557
• Kubota Diesel 3.6L Engine 600 YRM 1579
• Kubota Diesel 3.8L Engines, with Diesel Particu-
late Filter (DPF) 600 YRM 1590
For replacement procedures for the Cummins 4.5L and
QSB 3.3L water pump, contact your local Yale dealer or
see Yale Axcess Online.

Flushing the Cooling System

COOLING SYSTEM, CLEAN 2. Drain cooling system. Fill cooling system with clean
water. See sections below for more information:
• Radiator, Remove for Lift Trucks Mod-
WARNING
els GC/GLC030VX, GC/GLC035VX,
Compressed air can move particles so that they GC/GLC040SVX (C809); GLP/GDP16VX,
cause injury to the user or to other personnel. GLP/GDP18VX, GLP/GDP20SVX
Make sure the path of the compressed air is away (GP/GLP/GDP030VX, GP/GLP/GDP035VX,
from all personnel. Wear protective goggles or a GP/GLP/GDP040SVX) (C810); GLC20-35VX
face shield to prevent injury to the eyes. (GC/GLC040-070VX, GC/GLC055SVX) (A910);
GLC050LX (A967); GLP/GDP20-35VX
WARNING (GP/GLP/GDP040-070VX) (B875);
The radiator fins on the radiator are very sharp and GLP/GDP20-25LX (GLP/GDP050LX) (A974);
can cause serious injury. Wear gloves while check- GLC40, 45, 55VX, GLC55SVX, (GC/GLC080,
ing the radiator fins. 100, 120VX, GC/GLC080, 100VXBCS,
GC/GLC120SVX, GC/GLC120VXPRS)
1. Check radiator fins. Clean exterior of radiator with (E818, F818) and GLP/GDP40VX5/VX6,
compressed air or water as needed. GLP/GDP45SVX5, GLP/GDP45VX6,
GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100,
WARNING 110, 120VX) (F813, G813, H813, J813)
• Radiator, Remove for Lift Truck Models S6.0FT,
DO NOT remove the radiator cap from the radiator
S7.0FT (S135FT, S155FT) (D024, E024,
when the engine is hot. When the radiator cap is
F024, G024)GLC/GDC60VX, GLC/GDC60VX,
removed, the pressure is released from the system.
(GC/GLC/GDC135VX, GC/GLC/GDC135VX)
If the system is hot, the steam and boiling coolant
(C879, D879, E879, F879)
can cause burns.
• Radiator, Remove for Lift Truck Models
GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
WARNING GDP135VX, GP/GLP/GDP155VX) (C878,
The radiator or other parts of the cooling system D878, E878) and GLP/GDP80VX, GLP/
may be hot or under pressure and can cause seri- GDP80VX9, GLP/GDP90VX (GLP/GDP170VX,
ous injury. Wait 30 minutes for the radiator to cool. GLP/GDP175VX36, GLP/GDP190VX) (A909,
Do a touch test by touching the radiator with your B909)
hand. If the radiator is still hot to the touch, wait an-
other 30 minutes before attempting to check or fix 3. Install radiator cap. Run engine until top radiator
any part of the cooling system. hose is hot. Stop engine and let engine cool.

4. Drain water from radiator. If water is dirty, fill sys-

CAUTION tem with water and repeat procedure until water is
Disposal of lubricants and fluids must meet local clean.
environmental regulations.

2
700 YRM 1123 Radiator Replacement

method uses water pressure to force water through

CAUTION radiator in opposite direction of normal flow.
Follow the manufacturer’s instructions when using
a chemical radiator cleaner.
CAUTION
5. If water does not clean system, use a chemical ra- Additives may damage the cooling system. Before
diator cleaner. using additives, contact your local Yale dealer.

7. Fill cooling system with ethylene glycol boron-free

CAUTION
Follow the manufacturer’s instructions when using
special equipment to reverse clean the radiator.
6. If radiator or cooling system is very dirty or has
a restriction, use reverse cleaning method. This
antifreeze. Purchase a pre-diluted 50/50 solution;
or mix 50 percent concentrate with 50% distilled
or deionized water. The 50/50 mixture will pro-
tect cooling system to 37°C ( 35°F). Add coolant
as necessary to keep level between the ADD and
FULL marks on the reservoir.

Radiator Replacement
RADIATOR, REMOVE FOR LIFT See Frame 100 YRM 1120 for lift truck models
TRUCKS MODELS GC/GLC030VX, • GC/GLC030VX, GC/GLC035VX,
GC/GLC035VX, GC/GLC040SVX GC/GLC040SVX (C809)
• GLP/GDP16VX, GLP/GDP18VX,
(C809); GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX,
GLP/GDP20SVX (GP/GLP/GDP030VX, GP/GLP/GDP035VX, GP/GLP/GDP040SVX)
GP/GLP/GDP035VX, GP/GLP/GDP040SVX) (C810)
(C810); GLC20-35VX (GC/GLC040-070VX, • GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910); GLC050LX GC/GLC055SVX) (A910)
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(A967); GLP/GDP20-35VX (B875)
(GP/GLP/GDP040-070VX) (B875);
GLP/GDP20-25LX (GLP/GDP050LX) See Frame 100 YRM 1243 for lift truck models
• GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
(A974); GLC40, 45, 55VX, GLC55SVX,
100, 120VX; GC/GLC080, 100VXBCS;
(GC/GLC080, 100, 120VX, GC/GLC080, GC/GLC120SVX; GC/GLC120VXPRS) (E818,
100VXBCS, GC/GLC120SVX, F818)
GC/GLC120VXPRS) (E818, F818) AND • GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP40VX5/VX6, GLP/GDP45SVX5, GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX) (F813, G813,
GLP/GDP45VX6, GLP/GDP50-55VX
H813, J813)
(GP/GLP/GDP080, 090, 100, 110, 120VX)
(F813, G813, H813, J813) See Frame 100 YRM 1423 for lift truck models
• GLC050LX (A967)
• GLP/GDP20-25LX (GLP/GDP050LX) (A974)
WARNING
The radiator or other parts of the cooling system
may be hot or under pressure and can cause seri- WARNING
ous injury. Wait 30 minutes for the radiator to cool. Always disconnect the cable at the negative termi-
Do a touch test by touching the radiator with your nal first. Install a tag on the battery terminals so
hand. If the radiator is still hot to the touch, wait an- that no one connects the cables on the terminals.
other 30 minutes before attempting to check or fix
any part of the cooling system. 3. Disconnect the negative battery cable.

1. Turn OFF truck. 4. Disconnect the positive battery cable.

2. Remove the hood and seat combination.

3
Radiator Replacement 700 YRM 1123

GC/GLC120SVX; GC/GLC120VXPRS) (E818,

WARNING F818)
DO NOT remove the radiator cap from the radiator
when the engine is hot. When the radiator cap is See Figure 4 or Figure 5 for lift truck models
removed, the pressure is released from the system. • GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
If the system is hot, the steam and boiling coolant GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/
can cause burns. GDP080, 090, 100, 110, 120VX) (F813, G813)

5. Let coolant cool to ambient temperature. Place a
drain pan with a capacity greater than the capacity
of the cooling system under radiator. Remove radi-
ator cap.
CAUTION
Disposal of lubricants and fluids must meet local
environmental regulations.
6. Open the drain plug or loosen hose clamp and dis-
connect the lower hose.
7. Lift trucks equipped with a Cummins QSB 3.3L
diesel engine: Loosen clamps and disconnect the
charge air cooler hoses from charge air cooler.
See Figure 6.
8. Lift trucks equipped with a Kubota 3.8L diesel en-
gine: Loosen clamps and disconnect transmission
cooler hoses from transmission cooler. See Fig-
ure 8.
See Figure 6 for lift truck models below equipped
with a Cummins QSB 3.3L diesel engine
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX) (G813
• GLC/GDC60VX, GLC/GDC70VX (GC/GLC/
GDC135VX, GC/GLC/GDC155VX) (D879)
See Figure 7 for lift truck models below equipped
with Yanmar 2.6L diesel engine
• GDP20-25LX (GDP050LX) (A974)
See Figure 8 for lift truck models below equipped
with a Kubota 3.8L diesel engine
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX) (H813, J813)
11. Remove battery and battery tray.
12. If equipped, disconnect electrical connector to the
coolant level sensor.

9. Once coolant is drained from engine, loosen hose NOTE: For Mazda LPG engine, the LPG converter
clamps and disconnect coolant hoses from radiator. bracket needs to be moved for clearance of radiator.
Cap radiator hoses.
13. Remove screws and washers from the shroud and
10. Loosen hose clamp and disconnect hose from move shroud out of the way.
reservoir and remove reservoir.
14. Place radiator guard shield between radiator and
See Figure 1 for lift truck models fan so damage to radiator does not occur during
• GC/GLC030VX, GC/GLC035VX, fan removal.
GC/GLC040SVX (C809
• GLP/GDP16VX, GLP/GDP18VX, 15. Remove fan, fan spacer, and pulley.
GLP/GDP20SVX (GP/GLP/GDP030VX,
16. Remove radiator guard shield.
GP/GLP/GDP035VX, GP/GLP/GDP040SVX)
(C810) 17. Remove capscrews and upper radiator bracket.
• GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910) See Figure 1 for lift truck models
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX) • GC/GLC030VX, GC/GLC035VX,
(B875) GC/GLC040SVX (C809
• GLC050LX (A967) • GLP/GDP16VX, GLP/GDP18VX,
• GLP20-25LX (GLP050LX) (A974) GLP/GDP20SVX (GP/GLP/GDP030VX,
GP/GLP/GDP035VX, GP/GLP/GDP040SVX)
See Figure 2 or Figure 3 for lift truck models (C810)
• GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, • GLC20-35VX (GC/GLC040-070VX,
100, 120VX; GC/GLC080, 100VXBCS; GC/GLC055SVX) (A910)

4
700 YRM 1123 Radiator Replacement

• GLP/GDP20-35VX (GP/GLP/GDP040-070VX) • GLC/GDC60VX, GLC/GDC70VX (GC/GLC/

(B875) GDC135VX, GC/GLC/GDC155VX) (D879)
• GLC050LX (A967)
• GLP20-25LX (GLP050LX) (A974) See Figure 7 for lift truck models below equipped
with Yanmar 2.6L diesel engine
See Figure 2 or Figure 3 for lift truck models • GDP20-25LX (GDP050LX) (A974)
• GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
100, 120VX; GC/GLC080, 100VXBCS; See Figure 8 for lift truck models below equipped
GC/GLC120SVX; GC/GLC120VXPRS) (E818, with a Kubota 3.8L diesel engine
F818) • GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/
See Figure 4 or Figure 5 for lift truck models GDP080, 090, 100, 110, 120VX) (H813, J813)
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/ 18. Remove radiator from truck.
GDP080, 090, 100, 110, 120VX) (F813, G813)
19. If necessary, remove the coolant level sensor.
See Figure 6 for lift truck models below equipped
with a Cummins QSB 3.3L diesel engine
• GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6, GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX) (G813

5
Radiator Replacement 700 YRM 1123

Figure 1. Cooling System for Lift Truck Models GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX
(C809); GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX, GP/GLP/GDP035VX,
GP/GLP/GDP040SVX) (C810); GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) (A910) GLC050LX (A967);
GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875) and GLP20-25LX (GLP050LX) (A974)

6
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