GENERAL PIPING DESIGN

GENERL PIPING DESIGN

Feasibility study
Plans of route:
Environmental considerations.
Safety considerations.

Service conditions:
Substance to be transported.
Pressure, temperature, flow.
Surge conditions (liquid, two phase or dry gas).
Pressure drop, selection of pipe diameter.

Quality plan.
GENERL PIPING DESIGN

Feasibility study

Because it the
Why dose is the procedure
feasibility to is
study
determine the preliminary design
required?
factor.
GENERL PIPING DESIGN

Feasibility study
GENERL PIPING DESIGN

Feasibility study
GENERL PIPING DESIGN

Feasibility study
GENERL PIPING DESIGN

Feasibility study
GENERL PIPING DESIGN

Feasibility study
GENERL PIPING DESIGN

Preliminary Engineering
Design factor :
Refinement factor.
Service conditions.
Detailed classification of locations..
Design criteria :

Pressure\temperature design.

Stress criteria.

Expansion and flexibility.

GENERL PIPING DESIGN

Preliminary Engineering
Materials :
Selection of pipe wall thickness.
Selection of materials.
GENERL PIPING DESIGN

Preliminary Engineering
Design factor:
It is the ratio of the Hoop stress in the pipe at the design pressure
to the yield stress of the pipe material.

•It is a function of:

•Design pressure.
•Pipe diameter.
•Pipe wall thickness.
The design factor determines the probability of a pipeline rupturing
if it has been damaged or is corroded.
GENERL PIPING DESIGN

Why dose the preliminary engineering is

required?

Because it is the procedure to determine the

submission for construction authorization.
GENERL PIPING DESIGN
Detailed Design
Crossings :
Environmental factors.
Crossing design.
Review of design factor.

Pipeline installations :
Pipeline design.
Pressure design.
Equipment selection.
Review of design factor.
Safety systems.
Stress criteria.
Expansion & flexibility.
Hazardous studies.
GENERL PIPING DESIGN

Corrosion :
External corrosion.
Corrosion survey.
Cathodic protection.

Testing and commissioning :

environmental factors.
Testing plan.
Commissioning plan.
GENERL PIPING DESIGN

Why dose the detailed design is required?

Because it is the procedure to make the

project documents.
GENERL PIPING DESIGN

DESIGN FLOWCHART

Route Quality Assurance Service Conditions

Design Factor

Design Criteria Internal Corrosion

Materials

Crossing Terminals & Stations

Chosen Testing &

External
Corrosion Design Commissioning
GENERL PIPING DESIGN SMYS

UTS

YS
Elastic Failure
Plastic
Stress

SMYS

0.5% Strain 100%

GENERL PIPING DESIGN
Design factor ( f )
The pipe wall thickness is a function of:

Design pressure ( P ) tα P

Pipe diameter ( d ) tα d
Yield strength of the pipe
fs α 1
/SY
material ( SY)

t α ( P x d ) / SY
t = Constant x ( P x d / SY )
t = 1/f x (P x d / SY)
f = ( P x d / SY x t )
GENERL PIPING DESIGN

Hoop stress
t
Sh= P d / 2t

d
GENERL PIPING DESIGN

Longitudinal stress

Sh= P d / 4t
d
GENERL PIPING DESIGN
PIPE MATERIALS
Yield strength
API 5L: 1991 SPECIFIED MINIMUM YIELD STRENGTH
SPECIFIED MINIMUM YIELD STRENGTH
GRADE OF MATERIAL
lbf/ in2 N/mm2
B 35000 240
X42 42000 289
X46 46000 317
X52 52000 358
X56 56000 386
X60 60000 413
X65 65000 448
X70 70000 482
X80 80000 55