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Surge-and-Swab Pressure Predictions for

Yield-Power-Law Drilling Fluids


Freddy Crespo, Ramadan Ahmed, Majed Enfis, SPE, University of Oklahoma; Arild Saasen, SPE, Det norske
oljeselskap and University of Stavanger; and Mahmood Amani, SPE, Texas A&M University at Qatar

Summary of drilling fluids well over a wide range of shear rates. As a result,
Surge and swab pressures have been known to cause formation the YPL model is often preferable when accurate hydraulic pre-
fracture, lost circulation, and well-control problems. Accurate dictions are required. Failure to accurately predict surge and swab
prediction of these pressures is crucially important in estimating pressures may result in fracturing the formation, lost circulation,
the maximum tripping speeds to keep the wellbore pressure within excessive loss of drilling fluid, well-control problems, and in-
specified limits of the pore and fracture pressures. It also plays a creased drilling cost.
major role in running casings, particularly with narrow annular Pressure variations in the wellbore are caused by tripping in or
clearances. Existing surge/swab models are based on Bingham tripping out drillstring, or reciprocation of casing in the borehole.
plastic (BP) and power-law (PL) fluid rheology models. However, The pressure change can increase (surge) or decrease (swab) the
in most cases, these models cannot adequately describe the flow bottomhole pressure. High surge pressure can lead to lost circula-
behavior of drilling fluids. tion, either by sudden fracturing of the formation or by continuous
This paper presents a new steady-state model that can account fluid loss into the permeable formation. The drilling fluid that has
for fluid and formation compressibility and pipe elasticity. For the entered into the fractured formation produces a drop in the fluid
closed-ended pipe, the model is cast into a simplified model to level, causing a reduction in the wellbore hydrostatic pressure.
predict pressure surge in a more convenient way. The steady-state This reduction in mud hydrostatic pressure allows formation flu-
laminar-flow equation is solved for narrow slot geometry to ap- ids to enter the wellbore which may lead to a kick and eventually
proximate the flow in a concentric annulus with inner-pipe axial a blowout. Pressure reduction resulting from swabbing can lead to
movement considering yield-PL (YPL) fluid. The YPL rheology the flow of formation fluid into the wellbore, and generate a kick.
model is usually preferred because it provides a better description Excessive swab pressures are a major source of blowouts. Also,
of the flow behavior of most drilling fluids. The analytical solu- pressure changes caused by alternating between surge and swab
tion yields accurate predictions, though not in convenient forms. pressures resulting from reciprocation, such as those made on
Thus, a numerical scheme has been developed to obtain the solu- connections, may cause hole sloughing or other unstable hole con-
tions. After conducting an extensive parametric study, regression ditions, including solids fill on bottom. Therefore, prediction of
techniques were applied primarily to develop a simplified model accurate surge and swab pressure is a prerequisite for efficient
(i.e., dimensionless correlation). drilling operations (Moore 1974).
The performance of the correlation has been tested by use of Generally, pressure surge strongly depends on drillpipe trip-
field and laboratory measurements. Comparisons of the model ping speed, wellbore geometry, flow regime, fluid rheology,
predictions with the measurements showed a satisfactory agree- and whether the pipe is open or closed. Numerous studies (Clark
ment. In most cases, the model makes better predictions in terms 1956; Moore 1965; Clark and Fontenot 1974; Lal 1983) were
of closeness to the measurements because of the application of a undertaken to investigate the effects of fluid properties and dril-
more realistic rheology model. The correlation and model are ling parameters. The increase in surge or swab pressure is also
useful for slimhole, deepwater, and extended-reach drilling attributed to different flow phenomena including pipe eccentric-
applications. ity, geometric irregularities, acceleration, and dynamic effects.
The present study analyzes the bottomhole pressure variation
resulting from the reciprocation of the drillstring with the narrow-
Introduction slot model. YPL fluid is considered to flow in the slot, which is
Wellbore hydraulics has received increased attention in the past formed by a stationary wall and moving plate. By use of the con-
few years as new technologies such as slimhole- and casing-dril- servation equations and the application of the flow boundary
ling techniques have emerged in the industry. Moreover, deep- conditions, an analytical solution that constitutes a system of non-
water drilling presents several drilling challenges associated with linear equations (Appendix A) was obtained.
downhole-pressure management caused by the narrow margin
between pore and fracture pressures. Quantitative characterization
of the wellbore pressures within the narrow limits is critically im- Literature Review
portant in many phases of well construction such as tripping, run- In the past, numerous studies (Cannon 1934, Horn 1950, Goins
ning casing, and cementing operations. Operating outside this et al. 1951) were carried out to investigate drilling problems asso-
safe-pressure window for even a short duration has historically ciated with surge and swab pressures. All of these studies demon-
led to costly well problems. Therefore, significant efforts have strate that wellbore problems (e.g., lost circulation, formation
been directed toward accurately predicting the pressure losses fracture, fluid influx, kicks, and blowouts) are connected to exces-
during drilling operations. Hydraulic models to predict pressure sive pressure variations in the wellbore because of high tripping
losses while drilling and circulating drilling fluid have been well speeds. Early studies (Cardwell 1953, Ormsby 1954) attempted to
documented (e.g., Ahmed et al. 2010). However, models used to explain the physical causes, nature, and magnitude of surge and
predict downhole surge/swab pressure during tripping in or trip- swab pressures. Both of these studies presented quantitative pre-
ping out of the well have been limited to PL and BP fluids. The diction techniques to determine these pressures for Newtonian flu-
YPL (Herschel-Bulkley) rheology model describes flow behavior ids in laminar- and turbulent-flow regimes. Only the pressure
losses arising from the viscous drag of the moving fluid with sta-
tionary pipe wall were considered. Another study (Clark 1955)
Copyright V
C 2012 Society of Petroleum Engineers
introduced the case of a moving inner pipe through a concentric
This paper (SPE 138938) was accepted for presentation at the SPE Latin American and annulus with BP fluid. Pressure variations caused by inertial
Caribbean Petroleum Engineering Conference, Lima, Peru, 1–3 December 2010, and
revised for publication. Original manuscript received for review 19 February 2011. Revised effects, in addition to those arising from viscous drag, were
manuscript received for review 20 January 2012. Paper peer approved 6 August 2012. included in the analysis. Idealized graphs and equations for

574 December 2012 SPE Drilling & Completion


predicting surge and swab pressures in laminar- and turbulent- 2007). Newtonian slot flow between two parallel plates, one mov-
flow regimes were presented. ing at a constant velocity while the other is fixed, was carried out
Burkhardt (1961) presented a semiempirical method describ- by Schlichting (1955). A complete solution for the case of Ellis
ing quantitatively and theoretically pressure surges for a BP fluid. fluid flow was presented by Wadhwa (1966). Another study (Flu-
Results showed that pressure surges are usually high when run- merfelt et al. 1969) presented both tabular and graphical solutions
ning closed-end casing or drillpipe in the hole. Predictions agreed for the steady-state laminar flow of PL fluid and developed
with actual field measurements. Later, an approximate numerical dimensionless correlations for general use. After obtaining an an-
model (Schuh 1964) for a PL fluid was developed. Both alytical solution for PL fluid, Chukwu and Blick (1989) presented
approaches (Burkhardt 1961, Schuh 1964) considered steady-state a family of curves to calculate pressure variations in the wellbore.
flow condition in concentric annular geometry. Another study The YPL model, which is a nonlinear three-parameters consti-
(Fontenot and Clark 1974) presented a comprehensive technique tutive equation, best fits the rheological properties of most of the
for determining surge/swab pressure for both BP and PL fluids. drilling fluids and aqueous clay slurries (Fordham et al. 1991;
Models presented in previous studies (Melrose et al. 1958; Dodge Hemphill et al. 1993; Merlo et al. 1995; Maglione and Ferrario
and Metzner 1959; Burkhardt 1961; Schuh 1964) were imple- 1996; Kelessidis et al. 2005; Kelessidis et al. 2007). A semiempir-
mented in a computer program to investigate the effects of differ- ical surge pressure model for a specific YPL fluid in concentric
ent parameters including mud properties, closed and open-ended annulus was presented by Osorio and Steffe (1991). However, to
pipe, well geometries, tool joints, drillpipe rubbers, and bit noz- the best of our knowledge, no general analytical solution has been
zles. As reported by Clark and Fontenot (1974), results agreed reported for YPL fluids.
with field measurements.
During the last couple of decades, unsteady-state (transient) Theoretical Formulation
models have been developed (Lal 1983; Bing et al. 1995; Yuan and The theoretical formulation is aimed to develop a surge/swab pres-
Chukwu 1996) to determine bottomhole pressure fluctuations sure model that makes prediction under different flow conditions
while tripping. These models account for pipe acceleration, which in the wellbore including both open and closed pipe cases and lam-
is a real-life situation in drilling operations. In addition to the tran- inar and turbulent flow regimes. To simplify the mathematical
sient flow behavior, a number of studies (Lubinski et al. 1977; Lal modeling and numerical computation, a two-step calculation pro-
1983; Mitchell 1988) included previously neglected dynamic cedure is established. In the first step, the procedure neglects pipe
effects such as fluid inertia, fluid and wellbore compressibility, and elasticity and fluid compressibility in the surgepressure calcula-
axial elasticity of moving pipe. The model developed by Mitchell tion. However, the effects of pipe elasticity and fluid compressibil-
(1988) has been enhanced to include the effects of temperature- ity are included the second step. For the case with open pipe, an
dependent fluid rheology for water- and oil-based muds with and additional iterative numerical scheme is required to determine the
without fluid circulation, well deviation, and eccentricity (Samuel flow rate in the pipe qp from the net displacement flow rate. The
et al. 2003). The model has been extensively validated against field net displacement flow rate qnet is equal to the rate at which the fluid
data (Wagner et al. 1993; Samuel et al. 2003; Rommetveit et al. is being displaced by running the drillpipe into the wellbore minus
2005). A recent numerical study (Hussain and Sharif 1997) indi- the equivalent flow rates resulting from pipe elasticity, and fluid
cated the reduction of surge pressure with the increase in eccentric- and formation compressibility. Hence, the net flow is expressed as:
ity. For a partially blocked eccentric annulus with cuttings bed, the
2 2
surge pressure decreases with the increase in the bed thickness. qnet ¼ ðp=4Þðdpo  dpi ÞVp  qe  qw ; . . . . . . . . . . . . . ð1aÞ
Furthermore, borehole pressure-surge studies are often classi-
fied into two categories: approximate and exact methods. Exact where qe is equivalent flow rates resulting from pipe elasticity and
hydraulic analysis of annular flow with axial motion of the inner qw is equivalent flow rate due to wellbore expansion and fluid
pipe has been carried out (Lin and Hsu 1980; Malik and Shenoy compressibility. Then, the flow in the pipe is expressed in terms
1991; Chukwu and Blick 1989; Haige and Xisheng 1996; Filip of displacement rate:
and David 2003) for different pipe/borehole configurations and
fluid rheology models. Lin and Hsu (1980) presented a numerical qp ¼ qnet  qa . . . . . . . . . . . . . . . . . . . . . . . . . . . . ð1bÞ
procedure for the case of PL fluid in concentric annulus. However,
the procedure is too complex for ready use in drilling applications. The flow rate in the annulus qa is obtained from the hydraulic
Some minor shortcomings to this approach were indentified (Mac- model presented in Appendix A. Positive flow-rate values in pipe
sporran 1982) and subsequently corrected (Lin and Hsu 1982). and annulus indicate fluid velocity that has the same direction as
Another study (Malik and Shenoy 1991) presented an analytical the tripping velocity. Combining these equations can relate the
solution of the steady-state laminar flow of PL fluid in annulus flow rate in the pipe to the flow in the annulus:
resulting from the fluid displacement and axial motion of the inner 2 2
pipe. The solution was limited to the calculation of the volumetric qp ¼ ðp=4Þðdpo  dpi ÞVp  qe  qw  qa : . . . . . . . . . . ð1cÞ
flow rate, and no discussion was presented on its application to
obtain surge or swab pressures. Another study (Chukwu and Blick
1989) applied the Couette flow with pressure gradient to establish Analysis of Annular Flow
a relationship between inner-pipe speed and pressure variation in To simplify the mathematical model, the concentric annulus is
the wellbore resulting from the pipe movement. The solution was represented by an equivalent narrow slot (Fig. 1). The top plate is
presented as a family of curves. Later, Haige and Xisheng (1996) moving with an average velocity Vp, and the lower plate is sta-
presented a model that predicts pressure surge in directional wells. tionary. The flow is induced by the axial motion of the drillpipe as
The model considered the axial flow of Robertson-Stiff fluid in it displaces the fluid trapped in the wellbore and deforms it simul-
concentric annuli. The equations were solved numerically, and taneously. The flow is assumed to be purely axial and under
solutions were presented as a family of curves. More recently, this steady-state conditions.
approach has been adopted (Filip and David 2003) to include the As shown in Fig. 1, the velocity profile in the slot, for YPL
effect of the inner cylinder movement on the pressure gradient. fluid, is expected to have three distinct regions (two sheared
The predictions of the model have shown a satisfactory agreement regions and a plug zone). When the pipe moves upward, the fluid
with field data (Malik and Shenoy 1991) for PL fluids. in the plug zone (Region II) and outer sheared regions (Region I
Representation of the annulus as a slot is commonly used to and Region III) flows downward. Some part of the fluid in the
simplify the mathematical analysis of the annular flow. The slot inner sheared region (i.e., Region III, which is close to the moving
model (i.e., approximate model) is valid for diameter ratios wall or the pipe) moves upward with the pipe. The velocity profile
greater than 0.3 (Guillot and Dennis 1988; Chukwu and Blick of each region is obtained from the equation of motion. Then, the
1989; Guillot 1990; Bourgoyne et al. 1986; Kelessidis et al. flow rate is determined by integrating the velocity profile.

December 2012 SPE Drilling & Completion 575


Vp
Region III

H
y2
Region II y2 – y1
y1 Region I

Fig. 1—Slot-model representation of a concentric annulus.

Detailed mathematical derivations of the slot model are presented existing model and published field data. Although numerous
in Appendix A. articles presented field measurements in the past, only a few of
them show full viscometer data, which are required for accurate
determination of the YPL model parameters. Recently, White
Pipe-Flow Analysis
et al. (1997) measured surge pressures in a 12,400-ft-deep Gulf of
For an open-ended pipe case, surge-induced flow will be in the Mexico well. Annular temperatures and pressures were measured
pipe. Even though the pressure gradients in the pipe and annulus at three different locations (measuring stations) in the well. More-
are identical, the flow rate can be significantly different. The over, they presented complete rheology measurements (Fig. 2)
fluid-velocity profile inside the drillpipe caused by axial move- obtained from a high-temperature/high-pressure viscometer. The
ment of the drillstring is similar to the velocity profile caused by YPL rheology parameters (n ¼ 0.78, k ¼ 0.50 lbf-sec0.78/100 ft2,
pumping fluid down the inner pipe at the same flow rate (Bour- and s0 ¼ 8.9 lbf/100 ft2) were determined from these measure-
goyne et al. 1986). However, because of the pipe movement, the ments and used to predict surge pressure. The results (Fig. 3)
flow boundary conditions are different. Hence, the hydraulic anal- show significant discrepancies between the measurements and the
ysis will be slightly different from that presented in Appendix A. predictions of existing models. The new-model predictions are
The pipe-flow calculation provides the wall shear stress needed to comparable to the measurements. One possible explanation for
estimate the elasticity effects on the surge pressure. the inaccuracy of the existing models is that the BP and PL rheol-
ogy models fail to accurately represent the rheological property of
Numerical Procedure the fluid for a wide range of shear rate. Especially, discrepancies
To develop a surge/swab pressure model that accounts for fluid are high at low shear rate (Fig. 4). Because the displacement flow
and wellbore compressibility and pipe elasticity, the governing induced by tripping is often low-velocity flow, the shear rate gen-
flow equations (pipe- and annular-flow model equations) need to erated by the flow could possibly be in the low-shear-rate zone in
be coupled with compressibility and elasticity models. In addition, which BP and PL fluids poorly predicted the surge pressure. For
linearly varying surge pressure makes the numerical procedure dif- this particular case, the annular fluid velocity was 0.42 ft/sec that
ficult. To simplify the numerical computation, a robust calculation can generate a Newtonian equivalent wall shear rate (i.e., 12 ua/
algorithm has been established. The algorithm starts by assuming (dh–dpo) of 10 sec1. This indicates the occurrence of low-shear-
the fluid velocity in the pipe and determining the surge pressure by rate level in the annulus.
use of the pipe-flow model equations, Eq. A-41 or Eq. A-44. To In addition to the swab pressure predictions, the model results
initialize the iterative calculation procedure, the effects of com- show that fluid in the pipe moves approximately with the same
pressibility and elasticity must be neglected at the beginning. speed as the drillpipe. To further explore this observation, a pa-
Afterward, these effects can be included in the calculation as pre- rameter study was carried out by varying yield stress, pipe speed,
sented in Eq. 1a. The surge pressure obtained from the pipe is used and inner pipe diameter while maintaining other field-test parame-
to determine the flow rate in the annulus and subsequently the new ters. Fig. 4 shows mean fluid velocity in the pipe (i.e., relative to
value of the flow rate in the pipe with Eq. 1c. The calculation con- the stationary formation) as a function of yield stress during trip-
tinues until the flow rate in pipe converges to a fixed value. ping out of the hole. At low yield stresses, the fluid begins to slip
but still moves upward together with the pipe. The slippage (i.e.,
the relative velocity between the pipe and the fluid in the pipe) is
Model Validation higher at greater speeds. In addition to fluid rheological proper-
A computer code was developed to implement the numerical ties, the annular geometry and pipe inner diameter could play a
algorithm. The performance of the model is compared with the

7,400
1,000
Shear Stress (lbf/100 sq. ft)

Bottomhole Pressure (psi)

7,200

100
7,000

6,800
10
Data
BP 6,600 New Model
PL
YPL Schuh Model
Data Burkhardt Model
1 6,400
1 10 100 1,000 10,000 30.60 30.65 30.70 30.75 30.80 30.85 30.90 30.95 31.00
Shear Rate (1/s) Time (hr)

Fig. 2—Rheological measurements and predictions of different Fig. 3—Comparison of field swab measurements (White et al.
rheology models. 1997) with predictions of different models.

576 December 2012 SPE Drilling & Completion


3.0 3.0
Vp = 1 ft/s
Vp = 2 ft/s

Mean Fluid Velocity (ft/s)


2.5 2.5

Mean Fluid Velocity (ft/s)


Vp = 3 ft/s

2.0 2.0

1.5 1.5

1.0 1.0

0.5 Vp = 1 ft/s 0.5


Vp = 2 ft/s
Vp = 3 ft/s
0.0 0.0
0 2 4 6 8 10 2.0 2.5 3.0 3.5 4.0

Yield Stress (lbf/100 sq. ft) Inner Pipe Diameter (inch)

Fig. 4—The effect of yield stress on the mean fluid velocity in Fig. 5—The effect of inner pipe diameter on the mean fluid ve-
the pipe. locity in the pipe.

great role in determining the flow behavior of the fluid in the pipe. where q and L are fluid density and length of the pipe, respectively.
To investigate the effect of geometry, the inner diameter of the Vp and H are trip speed and annular clearance, respectively. The rela-
pipe was varied, and the fluid velocity was determined. As the tionship between the friction factor and Reynolds number (Re) is
pipe’s inner diameter increases, the slip velocity between the pipe established methodically to resemble the pipe-flow equation. Hence,
and the fluid increases. However, for pipes with small inner diam- the friction factor f ¼ 16/Re. The expression for Re is given as
eters, such as collars and heavy pipes, the slippage is minimal. In
this case, the surge pressure can be estimated by assuming the 16Re
Re ¼ ; . . . . . . . . . . . . . . . . ð3Þ
pipe as closed-ended pipe. For the case shown in Fig. 5, the swab 2:83 þ 3:88ð1  e2:62ø Þ
pressure variation is minimal despite a substantial increase the
pipe diameter (Fig. 6). Therefore, a simple closed-ended-pipe where Re* is the modified Re. The yield stress factor ø is a dimen-
model can provide a reasonably accurate prediction of the surge/ sionless parameter, which is >1 for any fluid with yield stress.
swab pressure when a float or collar with small inner diameter is This parameter is defined as
used. "    #
H H TL s0
Simple Correlation for Closed-Ended-Pipe Case ø¼ þ 1 . . . . . . . . . . . . . . . . . . . . ð4Þ
dh Vp k
A computer code developed in the previous section is utilized to
generate numerous numerical results to formulate a simple corre- The modified Re is expressed as
lation for the closed-ended-pipe case. The correlation relates the
surge and swab pressures directly to the tripping velocity. qVp2
The correlation also neglects the compressibility and elasticity Re ¼ ; . . . . . . . . . . . . . . ð5Þ
effects because their contributions were found to be minimal dur- gc ½s0 þ kðA þ B=nÞn ðVp =HÞn 
ing the numerical study. Numerical results showed that the com-
pressibility and elasticity effects become considerable if excessive where A and B are geometric parameters that are functions of di-
acceleration (i.e., Kt values <0.01) is used during tripping opera- ameter ratio (K ¼ dp/dn). The consistency index of the fluid is k.
tion. Kt is defined in Appendix A. The yield stress and fluid behavior index are s0 and n, respec-
The new correlation predicts surge or swab pressure conven- tively. All variables with units should be in SI metric units or con-
iently for YPL fluids without requiring an iterative procedure. The sistent field units (i.e., combinations of field units, which make
surge pressure is determined by use of the friction factor as the Reynolds number dimensionless). The unit conversion con-
stant gc ¼ 32.2 lbm  ft/lbf  sec2 is for consistent field units; and it
2q Vp2 f is unity when SI metric units are used. The geometric parameters
DPs ¼ L; . . . . . . . . . . . . . . . . . . . . . . . . . . . . ð2Þ are determined as
gc H
A ¼ 0:42  e2:92K þ 0:0024  e9:29K . . . . . . . . . . . . . ð6Þ
16.0
B ¼ 2:12  e1:7K þ 1:85  105  e14:5K : . . . . . . . . . . ð7Þ
Swab Pressure (psi/1000 ft)

12.0

Correlation Validation
To evaluate the performance of the correlation, first model predic-
8.0
tions for BP and PL fluids were compared with the predictions of
the existing models (Fig. 7). Different annular geometries and
various non-Newtonian fluids with a wide range of rheological
4.0 properties (Table 1) were considered. For the case of PL fluids
Vp = 1 ft/s
Vp = 2 ft/s (Fig. 7a), predictions of the correlation were compared with those
Vp = 3 ft/s of the existing model (Schuh 1964), which has been validated by
0.0 direct comparison with field measurements (Fontenot and Clark
0.0 1.0 2.0 3.0 4.0 1974). The correlation predictions show excellent agreement with
Inner Pipe Diameter (inch) the model. Most of the predictions fall within 610% of the numer-
ical values. Also, the performance of the correlation was compared
Fig. 6—The effect of inner pipe diameter on the swab pressure with the semiempirical model developed by Burkhardt (1961),
at different trip speeds. which was validated with field measurements. As presented in

December 2012 SPE Drilling & Completion 577


1,000 1,000

Surge Presure New Model (psi)

Swab Presure New Model (psi)


K = (0.5 to 0.75) +10%
K = (0.5 to 0.79)
800 800
–10%

600 600

400 400 Fluid E1 Fluid E2


Fluid A1 Fluid A2 Fluid E3 Fluid E4
Fluid A3 Fluid A4 Fluid E5 Fluid E6
200 Fluid B1 Fluid B2 200 Fluid F1 Fluid F2
Fluid B3 Fluid B4
Fluid F3 Perfect Fit
Fluid P1 Fluid P2
Fluid P3 Fluid P4 -10% +10%
0 0
0 200 400 600 800 1,000 0 200 400 600 800 1,000
Surge Pressure Schuh's Model (psi) Swab Pressure Burkhardt Model (psi)
(a) (b)

Fig. 7—Comparison of the new model with the existing models: (a) PL fluids and (b) BP fluids.

Fig. 7b, predictions of the correlation are predominantly between not taken into account in the present study. Pipe eccentricity and
610% error bars, demonstrating excellent agreement with Bur- tool joints can have substantial influence on the surge and swab
khardt’s method for BP fluids. pressures. Eccentricity is expected to reduce these pressures,
To further assess the performance of the correlation, compari- while tool joints enhance the piston effect of the drillstring and
sons were made between predictions and field measurements ob- tend to increase downhole pressure variations resulting from the
tained from a Mississippi well (Clark and Fontenot 1974). Results axial movement of the string. In addition, accurate prediction
(Fig. 8) show good agreement between predicted and measured from the YPL model can be obtained when the model parameters
data. Discrepancies between compared values could be resulting (sy, K, and n) are determined from full six-speed rotational vis-
from other dynamic effects and geometric irregularities that are cometer measurements. The correlation predictions presented in
Fig. 8 are based on two-speed measurements taken at 300 and 600
rev/min. Therefore, the source of the discrepancies could be the
TABLE 1—RHEOLOGICAL PARAMETERS OF FLUIDS USED
error in the calculation of the model parameters.
IN THE EVALUATION OF THE NEW MODEL
The new correlation shows (Fig. 9) a satisfactory agreement
with surge pressure measurements reported by White et al.
Fluid Type s0, k, lbf-secn/
(1997). During the measurements, a bit sub with a float was in-
and Test Fluid lbf/100 ft2 100 ft2 n
stalled to protect reverse flow in the pipe; hence, the closed-
Power Law ended-pipe correlation predicts well. The figure also shows simi-
A1 0 4.38 0.38 lar predictions of the existing models, comparing their surge pres-
sure measurements with the predictions of the new correlation
A2 0 1.74 0.53
and existing models. The Burkhardt model overpredicts the surge
A3 0 1.74 0.56
pressure, while the Schuh model underpredicts the surge pressure.
A4 0 1.93 0.52 To validate the correlation, controlled laboratory experiments
B1 0 1.37 0.36 were carried out by using a 2  1.32-in. concentric annular test
B2 0 0.52 0.61 section that has a length of 10 ft. The setup has the capability to
B3 0 0.73 0.59 vary the trip speed and accurately measure the surge or swab pres-
B4 0 0.78 0.59 sures. The test section is clamped to a supporting structure as
P1 0 4.72 0.57 shown in Fig. 10. It is vertically aligned to keep the inner pipe in
P2 0 1.44 0.67 concentric configuration by using a 0.25-in. guiding rod, which is
P3 0 0.35 0.80 bolted to a blind flange at the bottom of the test section. The guide
protects the lateral movement of the pipe during the test.
P4 0 1.62 0.50
A variable-speed motor with a controller lifts the inner pipe
Bingham Plastic
at the desired speed (0.0–0.7 ft/sec), with an accuracy of 6 0.01
E1 34 0.20 1.00
E2 10 0.13 1.00
E3 6 0.10 1.00 600
Measured Surge Pressure (psi)

E4 22 0.16 1.00 Fontenot and Clark, 1974 +15%


E5 4 0.09 1.00 500

E6 20 0.05 1.00
400 –15%
F1 62 0.04 1.00
F2 35 0.02 1.00 300
F3 19 0.02 1.00
Yield Power Law 200
C1 19 8.00 0.35
C2 22 2.03 0.53 100
C3 23 2.18 0.52
0
C4 15 3.56 0.44
0 100 200 300 400 500 600
D1 13 2.84 0.43
D2 10 0.71 0.58 Predicted Surge Pressure (psi)
D3 10 0.82 0.52
Fig. 8—Field measurements (Fontenot and Clark 1974) vs. pre-
D4 6 1.54 0.48 dictions of the correlation.

578 December 2012 SPE Drilling & Completion


7,600
Motor

Bottomhole Pressure (psi)


7,400
Hoisting
Cable
7,200

7,000

6,800 Test Unit


Field Data
New Correlation
6,600
Burkhardt Model
Schuh Model
6,400
9.20 9.25 9.30 9.35 9.40 9.45 9.50
Time (hr)

Fig. 9—Comparison of field measurements (White et al. 1997)


with predictions of different models. Pressure
Transducer

ft/sec. The motor has a pulley with a thin hoisting cable (1.6-mm
steel) to move the pipe upward or downward by switching
the direction of the motor rotation. The experiment begins by fill-
ing the annulus with the test fluid and moving the inner pipe down-
ward at the desired speed while measuring and recording the surge
Drainage
pressure. Measurements were obtained under steady-state condi-
tions when the surge pressure increases and reaches its maximum
value and then stabilizes (Fig. 11). Every test was repeated three
times. Fig. 12 shows measured surge pressure along with model
predictions. The predicted surge pressures when using the correla-
tion are more accurate than those of the existing models. The test Fig. 10—Experimental setup.
fluid was highly shear-thinning with rheology (n ¼ 0.52, k ¼ 0.70
lbf-sec0.52/100 ft2, and s0 ¼ 6.74 lbf/100 ft2) that does not fit well The diameter ratio is expected to have a stronger influence on
to either the BP or the PL model. As a result, the models show pressure surges. Predictions shown in Fig. 14 indicate that surge
greater discrepancies, especially in low tripping speeds in which and swab pressures become higher when the annular clearance
the low-shear rheology becomes critical. The correlation predicts gets smaller. Moreover, at high diameter ratios, these pressures
the surge pressure accurately regardless of the tripping speed. become more sensitive to the increase in trip velocity and diame-
ter ratio which indicates the severity of the reciprocation of a fully
Parametric Study With New Correlation closed drillstring in wellbores with small annular clearance such
The relationship between pressure surges and pipe velocities as in the case of casing drilling.
depends on a number of drilling parameters including fluid rheol-
ogy and borehole geometry. After validating the new correlation, Discussions
sensitive analysis was carried out to examine the influence of Surge and swab pressures are strongly affected by the flow behav-
yield stress and diameter ratio on these pressures under different ior of the drilling fluid. The YPL rheology model describes the
conditions. The analysis was performed by considering a set of flow properties of most drilling fluids better than other commonly
field data (White et al. 1997) as the base-case input. Fig. 13 used models such as PL and BP constitutive equations. Especially,
presents predictions of the correlation that concern the effect of at low-shear rates (i.e., low trip speeds), the discrepancies between
yield stress on pressure surges. As anticipated, at high yield-stress the predictions of these models would become substantial, and the
values, the pressures become high and the influence of pipe veloc- use of the YPL model results in relatively accurate calculations. In
ity diminishes. addition to fluid flow properties, bottomhole pressure variations
during tripping strongly depend on the borehole geometry,

2.0 0.15
Readings
Average
Unsteady-State 0.12
Surge Pressure (kpa)

1.5 Condition
Surge Pressure (psi/ft)

Steady-State
Condition 0.09

1.0
0.06

Correlation
0.5 0.03 Schuh Model
Burkhardt Model
Data
0.00
0.0 0.10 0.20 0.30 0.40 0.50 0.60 0.70
0 20 40 60 80 100
Trip Velocity (ft/s)
Time (s)
Fig. 12—Comparison of laboratory measurements with predic-
Fig. 11—Surge pressure development during the experiments. tions of different models.

December 2012 SPE Drilling & Completion 579


1,000 n = 0.73 10,000
Vp = 1.0 ft/sec
k = 0.0057 lbf.secn/ft2
K = 0.42 Vp = 2.0 ft/sec
Surge Pressure (psi) Vp = 3.0 ft/sec

Surge Pressure (psi)


Depth = 12,440 ft
Vp = 4.0 ft/sec
1,000 Vp = 5.0 ft/sec

100

τ0 = 0 lfb/100 ft2
τ0 = 5 lfb/100 ft2 100 n = 0.73
τ0 = 10 lfb/100 ft2 τ0 = 0.0664 lbf/ft2
τ0 = 20 lfb/100 ft2 k = 0.0057 lbf.secn/ft2
K = 0.42
τ0 = 30 lfb/100 ft2
Depth = 12,440 ft
10
1 2 3 4 5 10
0.4 0.5 0.6 0.7 0.8
Pipe Velocity (ft/sec)
Diameter Ratio (dp/dh)
Fig. 13—Surge pressures vs. tripping speed for fluid with differ-
ent yield stresses. Fig. 14—Surge pressure vs. diameter ratio for different tripping
speeds.

particularly the diameter ratio or annular clearance. High diameter k ¼ consistency index
ratios (i.e., low annular clearances) make the pressure variations å ¼ wellbore diameter ratio
sensitive to the change in tripping speed. Besides this, for horizon- L ¼ length of the pipe
tal and inclined wells, the eccentricity of the drillpipe and the Lc ¼ length of cased section of the wellbore
thickness of the cuttings bed need to be considered in the analysis Lst ¼ length of a pipe stand
to optimize the trip speed. Unnecessarily low tripping speeds result n ¼ fluid-behavior index
in excessive nonproductive time and increased drilling cost. N ¼ generalized flow-behavior index
The model presented in this article is based on steady-state qa ¼ flow rate in the annulus
flow assumption; hence, the predictions are valid only when the qe ¼ equivalent flow rate caused by pipe elasticity
tripping speed remains constant. During the unsteady period, tran- qf ¼ equivalent flow rate caused by fluid compressibility
sient models should be used to estimate pressure spikes resulting qnet ¼ net displacement flow rate
from drillstring acceleration. qp ¼ flow rate in the pipe
qw ¼ equivalent flow rate caused by wellbore expansion
Conclusions q~a ¼ dimensionless annular flow rate
Re ¼ Reynolds number for closed-end-pipe case
This article presents a numerical model to calculate steady-state
Re* ¼ modified Reynolds number
surge/swab pressure in the wellbore with YPL fluid. For the closed-
end case, the numerical solutions of the model are presented in the Rea ¼ annular-flow Reynolds number
Rec ¼ critical Reynolds number
form of a dimensionless correlation. The predictions of the correla-
Rep ¼ pipe flow Reynolds number
tion have been analyzed and validated by means of previously
up ¼ mean fluid velocity in the pipe
published theoretical models along with field and laboratory meas-
ua ¼ mean fluid velocity in the annulus
urements. On the basis of our analysis, the following conclusions
v ¼ local fluid velocity
can be made:
v1 ¼ local fluid velocity in Region I
• A new model predicts the surge/swab pressure more accurately
v3 ¼ local fluid velocity in Region III
than the existing models that are developed for PL and BP rhe-
Vp ¼ average-trip velocity of the drillstring
ology models.
Vp;max ¼ maximum trip velocity observed at the surface
• Yield stress, diameter ratio, and pipe velocity have substantial
Vp;min ¼ minimum trip velocity at the bottomhole
effects on surge and swab pressures.
VW ¼ wellbore fluid volume
• For fluids with high-yield stress, the influence of trip speed
diminishes considerably. V~1 ¼ dimensionless velocity profile in Region I
• The model is based on the narrow-slot approximation; there- V~2 ¼ dimensionless velocity profile in Region II
fore, it is expected to give reasonable predictions when the di- V~3 ¼ dimensionless velocity profile in Region III
ameter ratio is >0.4. W ¼ slot width
WW ¼ wellbore fluid volume
x ¼ x-coordinate
Nomenclature x~ ¼ dimensionless x-coordinate
A ¼ geometric parameter y ¼ y-coordinate
Ap ¼ cross-sectional area of the pipe y~ ¼ dimensionless y-coordinate
Api ¼ flow cross-sectional area of the pipe y1 ¼ lower limit of Region II
b ¼ constant y2 ¼ upper limit of Region II
B ¼ geometric parameter y~1 ¼ dimensionless lower boundary limit of Region II
cf ¼ fluid compressibility y~2 ¼ dimensionless upper boundary limit of Region II
dc;i ¼ inner diameter of the casing a ¼ dimensional parameter
dc;o ¼ outer diameter of the casing b ¼ dimensional parameter
dh ¼ hole diameter Drs ¼ change in axial stress in the drillstring
dp;i ¼ inner diameter of the pipe Drt ¼ change in tangential stress in the casing
dp;o ¼ outer diameter of the pipe DLe ¼ change in length of the pipe caused by elasticity
E ¼ modulus of elasticity DPs ¼ surge/swab pressure in the pipe and annulus
f ¼ friction factor DRwc ¼ increase in casing radius caused by expansion
fa ¼ fractional flow in the annulus DRww ¼ increase in wellbore radius caused by expansion
h ¼ arbitrary pipe length measured from the bottom of the DVwc ¼ increase in casing volume caused by expansion
hole DVww ¼ increase in wellbore volume caused by expansion
H ¼ slot thickness DVp ¼ reduction in trip velocity caused by elasticity

580 December 2012 SPE Drilling & Completion


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December 2012 SPE Drilling & Completion 581


Osorio, F.A. and Steffe, J.F. 1991. Evaluating Herschel-Bulkley Fluids dv
with Back Extrusion (Annular Pumping) Technique. Rheol Acta 30 Region I : ¼ 0 at y ¼ y1 ; and v1 ¼ 0 at y ¼ 0; and
dy
(6): 549–558. http://dx.doi.org/10.1007/BF00444373. ð
Rommetveit, R., Bjorkevoll, K.S., Gravdal, J.E. et al. 2005. Ultradeep- dv
Region III : ¼ 0 at y ¼ y2 ; and v3 ¼ Vp at y ¼ H
water Hydraulics and Well-Control Tests with Extensive Instrumenta- dy
tion: Field Tests and Data Analysis. SPE Drill & Compl 20 (4):
251–257. http://dx.doi.org/10.2118/84316-PA. The dimensionless velocity profile in Region I is expressed as
Samuel, G.R., Sunthankar, A., McColpin, G. et al. 2003. Field Validation a function of the dimensionless distance from the borehole wall y~.
of Transient Swab-Surge Response with Real-Time Downhole Pres-
sure Data. SPE Drill & Compl 18 (4): 280–283. http://dx.doi.org/ V~1 ð~ y 1  y~Þb  ð~
y Þ ¼ p1 ½ð~ y 1 Þb ; 0  y~  y~1 : . . . . . . . ðA–5Þ
10.2118/85109-PA.
Schlichting, H. and Gersten, K. 1955. Boundary Layer Theory, New York: Similarly, for Region III, the dimensionless velocity profile is
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y Þ ¼ 1  p1 ½ð1  y~2 Þb  ð~
V3 ð~ y  y~2 Þb ; y~2  y~  1;
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   1
SPE/IADC Drilling Conference, Amsterdam, Netherlands, 23–25 Feb- n H DPs H n
ruary. http://dx.doi.org/10.2118/25771-MS. p1 ¼ . . . . . . . . . . . . . . . ðA–7Þ
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are defined as
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231–239.
V~1 ¼ and V~3 ¼ : . . . . . . . . . . . . . . . . . . . . . ðA–9Þ
vp vp

The dimensionless boundary limits of Region II are given by


Appendix A—Model Formulation
y1 y2
Modeling Annular Flow y~1 ¼ and y~2 ¼ : . . . . . . . . . . . . . . . . . . . . . . ðA–10Þ
H H
The annular velocity profile (Fig. 1) in the wellbore during trip-
ping operations has three distinct regions: (1) outer sheared region Similarly, dimensionless coordinates x~ and y~ of any point are
(Region I) within the boundary limits 0  y  y1; (2) plug zone expressed as
(Region II) within the boundary limits y1  y  y2; and (3) inner x y
x~ ¼ and y~ ¼ ; . . . . . . . . . . . . . . . . . . . . . . ðA–11Þ
sheared region (Region III) within the boundary limits y2  y  w H
H. For the sheared Regions I and III, the momentum balance is
expressed as where H and w are the slot clearance and width, respectively. By
Region I: applying momentum balance in Region II, one can obtain the
dimensionless plug thickness:
DPs
s1 ðyÞ ¼  y þ sw . . . . . . . . . . . . . . . . . . . . . . ðA–1Þ 2s0 =H
L p2 ¼ : . . . . . . . . . . . . . . . . . . . . . . . . . . ðA–12aÞ
DPs =L
Region III: Geometric analysis shows that the dimensionless plug thick-
ness is simply the difference between the dimensionless boundary
DPs DPs
s3 ðyÞ ¼ y y2 þ s0 ; . . . . . . . . . . . . . . . . . ðA–2Þ limits. Hence,
L L
p2 ¼ y~2  y~1 : . . . . . . . . . . . . . . . . . . . . . . . . . . ðA–12bÞ
where s1 and s3 are shear-stress profiles in Regions I and III,
respectively and sw is wall shear stress at the borehole wall. For In the plug zone (Region II), the velocity distribution is uni-
laminar flow of YPL (Herschel–Bulkley) fluids, the local shear- form (i.e., plug velocity is constant) and expressed in a dimen-
stress profiles in Regions I and III are related to the local shear sionless form as
rates with the constitutive equations as
  y Þ ¼ 1  p1 ð1  y~2 Þb ; y~1  y~  y~2 : . . . . . . . . . ðA–13Þ
V~2 ð~
dv1 n
s1 ðyÞ ¼ s0 þ k  . . . . . . . . . . . . . . . . . . . . ðA–3Þ
dy The shear rate is negative in Region I and positive in Region III.
At the edges of the plug zone ( y~ ¼ y~1 and y~ ¼ y~20 ), the local-veloc-
and ity equations (Eqs. A-5 and A-6) should give the same value. Thus,
  1
dv3 n ð1  y~1  p2 Þb  ð~
y 1 Þb  ¼ 0: . . . . . . . . . . . . . ðA–14Þ
s3 ðyÞ ¼ s0 þ k  ; . . . . . . . . . . . . . . . . . . . ðA–4Þ p1
dy
The total annular dimensionless flow rate is the sum of the
respectively. The stress distribution is the function of fluid consis- flow rate in each region; hence,
tency index k, behavior index n, and yield stress s0. By combining !
Eqs. A-1 through Eq. A-4 and applying the following boundary ð 1 ð y~1 ð y~2 ð1
conditions, one can obtain dimensionless velocity distributions q~a ¼ V~1 d~
y þ V~2 d~
y þ V~3 d~ ~ . . . . ðA–15Þ
y dX:
0 0 y~1 y~2
shown in Eq. A-5 and Eq. A-6:

582 December 2012 SPE Drilling & Completion


The wall shear acting on the outer pipe wall sso can be deter-
DPs
mined from Eq. A-2 as sso ¼ s3 ðHÞ ¼ Hð1  y~2 Þ þ s0 . The
L
inner shear stress is obtained from the pipe flow equation. Hence,
displacement volume reduction caused by the elastic nature of the
pipe is DLe Ap . To account for the elasticity effect, the length and
volume changes must be converted to equivalent velocity and
Vp flow rate, respectively. If one assumes a constant tripping velocity
and steady-state condition at the end of the trip (i.e., when the
tripping pipe stand begins to decelerate), the total time required to
complete the trip (tt) can be estimated as tt ¼ Lst/Vp, where Lst is
the length of a pipe stand. The time needed to reach steady-state
τso τsi dh conditions or the acceleration time (ta) can be difficult to predict,
but field and laboratory results suggest that it is a small fraction of
the total-trip time. Therefore, the total-trip time needs to be cor-
ΔPs rected by a given factor to estimate the acceleration time as
ta ¼ Kttt ¼ KtLst/VP. Published field measurements indicated Kt
Fig. A1—Shear and pressure forces acting on the drillstring. values in the range of 0.05 to 0.1. Then, the equivalent flow rate
caused by elasticity can be estimated as
After substituting Eqs. A-5, A-6, and A-13 into Eq. A-15, the DLe Ap
dimensionless fluid flow rate is expressed as qe ¼ Vp : . . . . . . . . . . . . . . . . . . . . . . . . . .ðA–23Þ
Kt Lst
  
b Similarly, the reduction in trip velocity at the bottom of the pipe
q~a ¼ p1 y~bþ1  ½p1 ð1  y~1  p2 Þb  1
bþ1 1 is determined from the length reduction and acceleration time
  ;
1 DLc
ð1  y~1  p2 Þ þ p1 ð1  p2  y~1 Þbþ1  p1 ð~
y 1 Þb p2 DVp ¼ Vp : . . . . . . . . . . . . . . . . . . . . . . . . . ðA–24Þ
bþ1 Kt Lst
                   ðA-16Þ
Since the change in trip speed varies linearly with wellbore
where the dimensionless annular flow rate is length, the average speed is the arithmetic average of the trip
qa velocities observed at the surface and bottomhole; thus,
q~a ¼ : . . . . . . . . . . . . . . . . . . . . . . . . . . . ðA–17Þ
WHVp Vp;max þ Vp;min DVp
Vp ¼ ¼ Vp;max  ; . . . . . . . . . . . ðA–25Þ
The annular geometry is represented by the slot geometry to 2 2
analyze the flow problem. Slot-geometric parameters W and H are where Vp,max is the trip speed measured at the surface.
converted to annular dimensions dh and dpo as follows:
ðdh  dpo Þ Modeling Fluid and Formation Compressibility Effects. In
H¼ . . . . . . . . . . . . . . . . . . . . . . . . . .ðA–18Þ addition to the pipe elasticity, the displacement flow rate can be
2
affected by fluid and wellbore compressibility. Typical values of
pðdh þ dpo Þ water, oil, and formation compressibility are 3.0  10–6 1/psi,
W¼ ; . . . . . . . . . . . . . . . . . . . . . . . .ðA–19Þ
2 5.0  10–6 1/psi, and 0.2  10–6 1/psi, respectively. The volume
reduction caused by fluid compression is estimated from the com-
pressibility equation with average surge pressure:
Modeling Pipe Elasticity Effects. Fig. A-1 shows additional
shear and pressure forces acting on the drillstring that result from cf Vw DPs
the displacement flow. Because of the pipe elasticity, the axial ve- DVf ¼ ; . . . . . . . . . . . . . . . . . . . . . . . . ðA–26Þ
2
locity of the pipe varies with depth. The maximum velocity is the
trip speed (Vp,max) measured at the surface, and the minimum where Vw and cf are wellbore fluid volume and compressibility,
(Vp,min) is pipe velocity at the bottom of the hole. During the trip- respectively.
ping operation, the surge pressure developed at the bottom of the Furthermore, the wellbore expands as the surge pressure devel-
pipe, and the shear stress acting on the inner and outer pipe walls ops. The level of expansion varies between the cased and uncased
generates additional axial forces that compress the drillstring. For sections of the wellbore. For the cased section, modeling is more
a drillstring with a cross-sectional area, the stress change resulting complicated because the expansion is affected by the properties of
from these forces is the casing, rock formation, and well cement. Neglecting the effects
of cement and formation, for the cased section, one can estimate
DPs Ap þ pðdpo sso þ dpi ssi Þdh the increase in wellbore radius DRwc as
Drs ¼ . . . . . . . . . . . ðA–20Þ
Ap
ðdco þ dci Þ DPs dci ðdco þ dci Þ
DRwc ¼ Drt ¼ ;
where Ap is the cross-sectional area of the pipe. The change in 2E ðdco  dci Þ 2E
drillstring length at any point, resulting from the surge pressure,                    ðA-27Þ
can be obtained by applying Hook’s law:
where Drt is the increase in tangential stress in the casing because
Drs
dL ¼ dh . . . . . . . . . . . . . . . . . . . . . . . . . . . ðA–21Þ of pressure surge. By considering the expansion ring as a narrow
E slot, one can determine the expansion volume from the perimeter
Combining Eqs. A-20 and A-21 and integrating yields the fol- of the wellbore and length of the cased section (Lc):
lowing expression for the total change in the length of the drill-
DPs ðdco þ dci Þ 2
string that results from the developed surge pressure: DVwc ¼ pd Lc : . . . . . . . . . . . . . . . ðA–28Þ
  2Eðdco  dci Þ ci
L2 DPs pðdpo sso þ dpi ssi Þ
DLe ¼ þ : . . . . . . . . . . ðA–22Þ The expansion of the uncased section is caused by both elastic
E L 2Ap and plastic wellbore deformations. A recent study (Zhou and

December 2012 SPE Drilling & Completion 583


Wojtanowicz 2002) indicated that the effect of plastic deforma- qðua þ Vp =2Þ2
tion on wellbore expansion is insignificant. On the basis of the DPs ¼ 2f L: . . . . . . . . . . . . . . . . . ðA–37Þ
gc ðdh  dp0 Þ
results of theoretical studies and numerical analysis, the following
equation was developed by Zhou and Wojtanowicz (2002) to pre-
dict the wellbore-radius change from a wellbore-pressure increase:
Pipe Flow Analysis
3DPs dh The fluid velocity profile inside the drillpipe caused by axial
DRww ¼ ; . . . . . . . . . . . . . . . . . . . . . . . ðA–29Þ movement of the drillstring is similar to the velocity profile
4Ef
caused by pumping fluid down the inner pipe at the same flow
rate (Bourgoyne et al. 1986). However, because of the pipe move-
where Ef is Young’s modulus of the formation. The uncased well- ment, the flow boundary conditions are different. To calculate the
bore-volume increase is then determined from the radius change: surge pressure in the pipe, the ordinary pipe flow equation for
YPL fluids (Ahmed and Miska 2009) needs to be modified by
3DPs 2
DLww ¼ pdh ðMd  Lc Þ: . . . . . . . . . . . . . . . . ðA–30Þ expressing the mean fluid velocity relative to the pipe wall. There-
4E fore, for YPL fluid, the relationship between the wall shear stress
and trip velocity under laminar- flow conditions is expressed as
Adding the volumes calculated from Eqs. A-26, A-28, and
A-30 can determine the total wellbore expansion volume. Then,  
8ðup þ Vp Þ ðssi  s0 Þð1þ1=nÞ 4n
the expansion volume is converted to an equivalent flow rate by ¼
the use of the acceleration time: D k1=n s3si 3n þ 1
 2

 2 2n 2n 2
DPs ðdco þ dci Þ 2 3DPs 2 ssi þ s0 ssi þ s :         ðA-38Þ
qw ¼ pd Lc þ pdh ðMd  Lc Þ 2n þ 1 ðnþ1Þð2nþ1Þ 0
2Eðdco  dci Þ ci 4Ef
 The mean fluid velocity in the pipe up is determined from the
cf Vw DPs Vp
þ :                  ðA-31Þ fraction flow and net flow rate as
2 Kt Lst
qp
up ¼ : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ðA–39Þ
Api
Flow Regime in the Annulus. The annular surge pressure model Eq. A-38 requires an iterative calculation procedure to obtain
developed in the preceding is based on laminar-flow condition in the wall shear stress. This can be avoided by use of the following
the annulus; therefore, it is essential to verify this assumption. approximate solution:
The generalized Re for YPL fluid in annular geometry (Ahmed    
and Miska 2009) can be adopted for surge-induced flow by the 0:302 n 8ðup þ Vp Þ n
ssi ¼ s0 þ k 0:693 þ : . . . . . ðA–40Þ
use of the effective annular velocity (Bourgoyne et al. 1986): n dpi

8qðua þ Vp =2Þ2 By applying the momentum balance, one can relate the surge
Rea ¼ : . . . . . . . . . . . . . . . . . . . . ðA–32Þ pressure under laminar- flow condition to the wall shear stress:
gc sa
4ssi
The mean annular fluid velocity relative to the formation is DPs ¼ L: . . . . . . . . . . . . . . . . . . . . . . . . . . . . ðA–41Þ
dpi
calculated as ua ¼ qa/Aa. The average annular wall shear stress sa
is calculated by adopting the annular flow equation with the effec-
tive mean annular velocity:
Flow Regime in the Pipe. The generalized Re for the flow of
nþ1    YPL fluid in a pipe (Ahmed and Miska 2009) can be adopted for
12ðua þ Vp =2Þ ðsa  so Þ n 3n n surge-induced flow with the relative velocity of the fluid:
¼ sa þ s0 :
dh  dpo k1=n s2a 1 þ 2n nþ1
8qðup þ Vp Þ2
                   ðA-33Þ Rep ¼ : . . . . . . . . . . . . . . . . . . . . . ðA–42Þ
gc ssi
Eq. A-33 requires iterative procedure to obtain the wall shear
stress. The following approximate equation can be used to deter- The critical Re for pipe flow is estimated by use of Eq. A-35.
mine wall shear stress from the mean annular velocity: The value of N should be calculated from the wall shear stress
with the constitutive equation:
 n  
9:326  5:325å 2ðua þ Vp =2Þ n 1 ssi  s0 1=n dp;i
sa ¼ s0 þ k ; ¼  3: . . . . . . . . . . . . ðA–43Þ
n0:8 dh  dpo N k 2ðup þ vp Þ
                   ðA-34Þ
For turbulent flow (Rep > Rec), the surge pressure is obtained
where å is the wellbore diameter ratio, å ¼ dpo/dh. The critical from the Fanning friction factor:
Re for pipe and annular flows can be estimated from the general-
ized flow behavior index N as qðup þ Vp Þ2
DPs ¼ 2f L: . . . . . . . . . . . . . . . . . . . .ðA–44Þ
gc dp;i
Rec ¼ 3; 470  1; 370N: . . . . . . . . . . . . . . . . . . . ðA–35Þ

The value of N in the annulus can be obtained from the wall Freddy Crespo is an applications engineer for the Research
shear stress by use of the constitutive equation: and Development Group at the Halliburton Technology Cen-
ter in Houston. His main areas of interest include laboratory
1 sa  s0 1=n dh  dpo characterization and field implementation of conformance
¼  2: . . . . . . . . . . . ðA–36Þ gel systems and hydraulic fracturing fluids. Crespo holds a BS
N k 4ðua þ Vp =2Þ
degree in petroleum engineering from Universidad Industrial
For turbulent flow (Rep > Rec), the surge pressure should be de Santander and an MS degree in petroleum engineering
estimated from the Fanning friction factor (Dodge and Metzner from the University of Oklahoma.
1959) with the use of Rea and N, which are determined from Eqs. Ramadan Ahmed is an assistant professor of petroleum engi-
A-32 and A-36: neering at the University of Oklahoma, where he teaches

584 December 2012 SPE Drilling & Completion


drilling engineering and related courses. Previously, Ahmed of Oslo, Norway, and a PhD degree in rheology from the Tech-
worked for 5 years as a senior research associate and adjunct nical University of Denmark, Lyngby.
professor at the University of Tulsa. He holds a BSc degree in
chemical engineering; and he earned MSc and PhD degrees Mahmood Amani is an associate professor in the Petroleum
in petroleum engineering from the Norwegian University of Sci- Engineering Program of Texas A&M University at Qatar. He
ence and Technology. Ahmed worked for more than 7 years holds a BS degree in mechanical engineering from Wichita
in the industry. He conducts research in the areas of drilling flu- State University, an MS degree in natural gas engineering from
ids, wellbore hydraulics, hole cleaning, downhole measure- Texas A&M University-Kingsville, and a PhD degree in petro-
ments, and corrosion of cement and tubulars. Ahmed’s leum engineering from Texas A&M University. Amani has broad
experiences with wellbore-hydraulics- and cuttings-transport- experience in both academia and the industry. After com-
related research projects include studies on underbalanced pleting his PhD degree, he worked for a few years in the Explo-
and managed-pressure drilling. He has authored or coau- ration and Production Technology Department of Texaco in
thored more than 50 research and technical articles and has Houston, before moving back into academia. Amani joined
given presentations at national and international conferences. the faculty of the Petroleum Engineering Department of Texas
Majed Enfis is a graduate student at the University of Okla- A&M University in 2003. He was sent to Qatar in 2005 to start
homa. He is working toward his PhD degree in petroleum engi- the new Petroleum Engineering Program of Texas A&M Univer-
sity in the Middle East. Amani was the founding faculty mem-
neering. Currently, he is investigating degradation behavior of
ber and the first Coordinator of the Petroleum Engineering
well cement exposed to harsh wellbore conditions containing
sour gases. Majed earned an MS degree in petroleum engi- Program of Texas A&M University in Qatar. He considers this as
neering at the University of Oklahoma. His research interests one of his most important achievements: He had the honor of
starting a new petroleum engineering program from scratch,
include wellbore hydraulics and well cementing.
and now it has become a fully functional department that, up
Arild Saasen works as an advisor in Det norske oljeselskap and to now, has graduated five classes of petroleum engineers.
holds a position as adjunct professor at the department of pe- Amani is active in teaching, research, and teaching industry
troleum engineering at the University of Stavanger. He has pre- short courses. He has published numerous articles in various
viously worked as specialist in fluid technology with Statoil. journals and conference proceedings, and he holds two US
Saasen holds a degree in fluid mechanics from the University patents.

December 2012 SPE Drilling & Completion 585

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