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1
Earlier Lecture
• We studied the effect of the heat exchanger
effectiveness ε on the performance of a Linde –
Hampson system.
Qact
• Mathematically, ε =
Qmax
2
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Earlier Lecture
• The liquid yield y for a Linde – Hampson system
is given by
( h1 − h2 ) − (1 − ε ) ( h1 − hg )
y=
( h1 − h f ) − (1 − ε ) ( h1 − hg )
• The effectiveness should be more than 85% in
order to have a liquid yield in the Linde –
Hampson cycle.
3
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Outline of the Lecture
Topic : Gas Liquefaction and Refrigeration
Systems (contd)
4
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Introduction
• We have seen earlier that, as the compression
temperature decreases, the yield y increases for
a Linde – Hampson system.
5
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Introduction
• The Linde – Hampson cycle with a precooling
arrangement is called as Precooled Linde –
Hampson cycle.
6
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Precooled L – H Cycle
• The Simple Linde – Hampson
r
m system is as shown in the
figure.
Wc 2
f
• A 3 fluid heat exchanger is
m QR
m used to thermally couple the
precooling and the Linde –
Wc1 Hampson systems.
• It is a closed cycle
refrigerator with the cold
heat exchanger thermally
LHS coupled to the simple Linde –
Hampson system.
f
• The system consists of a
m QR
m compressor, heat exchangers
(2 and 3 – fluid) and a J – T
Wc1 expansion device.
( m − m ) f • Compression process is
isothermal (adiabatic in
precooling system) while the J
g
f
f
m – T expansion is isenthalpic.
10
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Precooled L – H Cycle
• All the processes are assumed
r
m to be ideal in nature and there
are no pressure drops in the
Wc 2 system.
f
m QR
m • The heat exchangers are
assumed to be 100% effective
Wc1 and the processes are isobaric
in nature.
( m − m ) f
g
f
f
m
11
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Precooled L – H Cycle
• The gas to be liquefied by
r
m the liquefaction system is
called as Primary Fluid.
Wc 2
f
• Whereas, the refrigerant in
m QR
m the precooling system is
called as Secondary Fluid.
Wc1
( m − m ) f
g
f
f
m
12
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Precooled L – H Cycle
a b 2 1
r
m c
3 Precooling 6
Wc 2 Temp.
f
m QR d
m 2 3
1
Wc1
6
h=const
( m − m )
f 4 4
g 5 f g
f 5
f
m s
13
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Precooled L – H Cycle
• The precooling limit of
2 1
the precooling cycle is
3 Ref. BP 6 governed by the boiling
Td
point of refrigerant at its
suction pressure.
f
• It encloses the 3 fluid heat
m QR
m 2
d
3
exchanger, J – T device and
1 the liquid container.
Wc1
6
• The 1st Law is applied to
( m − m )
f 4 analyse the system. The
changes in the velocities
and datum levels are
g 5
f
f
m assumed to be negligible.
15
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Precooled L – H Cycle
• The quantities entering and
a b
r
m leaving the control volume
c
are as follows.
Wc 2
IN OUT
mr @ d mr @ a
f
m QR
m 2
d
3
m@2 m – mf @ 1
1 mf @ f
Wc1
6 • Applying the 1st law, we
have
( m − m )
f 4
m r hd ,r + mh
2
= m r ha ,r + ( m − m f ) h1 + m f h f
g 5
f
f
m
16
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Precooled L – H Cycle
a b m r hd ,r + mh
2
r
= m r ha ,r + ( m − m f ) h1 + m f h f
m c
Wc 2
• Rearranging the terms, we
f
m QR have
d
m 2 3
1 m f h1 − h2 m r ha ,r − hd ,r
= +
Wc1
m h − h m h − h
6 1 f 1 f
( m − m )
f 4 m r
• Denoting the ratio =r
g 5 m
f
f
m
17
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Precooled L – H Cycle
• We have,
a b
r
m c m f h1 − h2 ha ,r − hd ,r
=
y = +r
m h1 − h f
h1 − h f
Wc 2
f
m QR d • The first term in the above
m 2 3 expression is the yield for a
1
simple Linde – Hampson
Wc1
6
system.
( m − m )
f 4
• The second term is the
g 5 additional yield occurring
f due to the precooling of
f
m
the Simple system.
18
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Precooled L – H Cycle
a b m f h1 − h2 ha ,r − hd ,r
r =
y = +r
m
m h1 − h f
h1 − h f
c
Wc 2
• This increment in the yield
f
m QR is dependent on the
d
m 2 3
1
• The change in enthalpy
Wc1
6 values from (hd ha)
of the refrigerant.
( m − m )
f 4
f
m QR
m 2
d
3
• Mathematically,
1 • y = ymax for T=
3 T=
6 Td
Wc1
6
• Consider a control volume
( m − m )
f 4 enclosing the heat
g
exchanger, J – T device
5
f and the liquid container as
f
m shown in the figure.
21
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Precooled L – H Cycle
• The quantities entering and
a b
r
m leaving the control volume
c
are as follows.
Wc 2
IN OUT
m@3 mf @ f
f
m QR
m 2
d
3
m – mf @ 6
1
Wc1
6 • Applying the 1st law, we
have
( m − m )
f 4
g 5 3= m f h f + ( m − m f ) h6
mh
f
f
m
22
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Precooled L – H Cycle
• Rearranging the terms, we
a b
r
m have
c
Wc 2 m f ( h6 − h f )= m ( h6 − h3 )
f
m QR
m
d m f h6 − h3
2 3
= =
ymax
1 m h6 − h f
Wc1
6 • The quantities h3 and h6 are
evaluated at the boiling
( m − m )
f 4
point of the refrigerant (Td).
g 5
f
f
m
23
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Precooled L – H Cycle
• Consider a control volume
a b
r
m for the compressor in the
c
liquefaction cycle as shown
Wc 2 in the figure.
f
m QR
m 2
d
3
• The quantities entering and
1 leaving this control volume
Wc1 are as given below.
6
IN OUT
( m − m )
f 4 m@1 m@2
-Wc1 -QR
g 5
f
f
m
24
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Precooled L – H Cycle
• Using 1st Law for the
a b
r
m following table, we get
c
IN OUT
Wc 2
m@1 m@2
-Wc1 -QR
f
m QR d
m 2 3 Ein = Eout
1
Wc1
6 1 − Wc1 = mh
mh 2 − QR
f
g 5 QR − Wc1 = m ( h2 − h1 )
f
m
25
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Precooled L – H Cycle
a b QR − Wc1 = m ( h2 − h1 )
r
m c • The heat of compression QR
can be obtained by using 2nd
Wc 2
Law for an isothermal
f
m QR
compression. It is given by,
d
m
1
2 3
= 1 ( s2 − s1 )
QR mT
Wc1
6 • Combining the above
equations, we have
( m − m )
f 4
g
−W=
c1
1 ( s1 − s2 ) − m ( h1 − h2 )
mT
5
f
f
m
26
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Precooled L – H Cycle
• Similarly, a control volume
a b
r
m is taken enclosing the
c
refrigerating compressor.
Wc 2
f
• The quantities entering and
m QR
m 2
d
3
leaving this control volume
1 are as given below.
Wc1
6 IN OUT
mr @ a mr @ b
( m − m )
f 4 -Wc2 0
g 5 • The heat of compression is
f zero because the process is
f
m
adiabatic.
27
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Precooled L – H Cycle
• Using 1st Law for the
a b
r
m following table, we get
c
IN OUT
Wc 2
mr @ a mr @ b
-Wc2 0
f
m QR d
m 2 3 Ein = Eout
1
Wc1
6 m r ha ,r − Wc 2 =
m r hb ,r
f
g 5 −W=
c2 m r ( hb ,r − ha ,r )
f
m
28
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Precooled L – H Cycle
• The total work requirement
a b
r
m for this system is
c
=
Wc Wc1 + Wc 2
Wc 2
f
m QR • Substituting the following
d
m 2 3 values, we have
1
Wc1
−W=
c1
1 ( s1 − s2 ) − m ( h1 − h2 )
mT
6
−W= m r ( hb ,r − ha ,r )
( m − m )
f 4
c2
−W
=c
1 ( s1 − s2 ) − m ( h1 − h2 )
mT
g 5
f
+ m r ( hb ,r − ha ,r )
f
m
29
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Precooled L – H Cycle
a b −W
=c
1 ( s1 − s2 ) − m ( h1 − h2 )
mT
r
+ m r ( hb ,r − ha ,r )
m c
Wc 2
• The work required for a unit
mass of primary gas
f
m QR
m 2
d
3
compressed is given as
1
Wc
Wc1 − = T1 ( s1 − s2 ) − ( h1 − h2 )
6 m
m r
( m − m )
f 4
+
m
( hb ,r − ha ,r )
g 5
f
f
m
30
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Precooled L – H Cycle
m r
a b • Denoting the ratio =r
r
m c m
Wc
− = T1 ( s1 − s2 ) − ( h1 − h2 )
Wc 2
m
f
m m r
( hb ,r − ha ,r )
QR d
m 2 3 +
1 m
Wc1
6 Wc
− = T1 ( s1 − s2 ) − ( h1 − h2 )
( m − m ) 4
m
+ r ( hb ,r − ha ,r )
f
g 5
f
f
m
31
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Precooled L – H Cycle
a b Wc
r
m − = T1 ( s1 − s2 ) − ( h1 − h2 )
c
m
Wc 2 + r ( hb ,r − ha ,r )
f
m QR d
• The first and second terms
m 2 3 are the work requirement in
1
a Simple Linde – Hampson
Wc1
6
system.
( m − m )
f 4
• The third term is the
g 5 additional work required to
f precool the system.
f
m
32
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Tutorial – 1
• Determine the y, ymax, the work/unit mass
compressed, work/unit mass liquefied and FOM
for the Simple and Precooled Linde – Hampson
systems with Nitrogen as working fluid. The
R134A is the refrigerant for the precooling
system with ratio r as 0.08. The liquefaction
system is operated between 1.013 bar (1 atm)
and 101.3 bar (100 atm) at 300 K. The following
is the data for R134a. Comment on the results.
a b c
p (bar) 1.013 10.13 10.13
T (K) 300 373 300
h (J/g) 390 482 260
33
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Tutorial – 1
Given
Cycle : Simple and Precooled L – H System
Working Fluid : Nitrogen
Pressure : 1 atm 100 atm
Temperature : 300 K
Refrigerant : R134a, 1 atm 10 atm
Mass ratio(r) : 0.08
For above cycles, Calculate and comment
1 Liquid Yield y, ymax
2 Work/unit mass of gas compressed
3 Work/unit mass of gas liquefied
4 FOM
34
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Tutorial – 1
a b
1 2 f
r
m c
p (bar) 1.013 101.3 1.013
T (K) 300 300 77
Wc 2 h (J/g) 462 445 29
s (J/gK) 4.42 3.1 0.42
f
m QR d
m 2 3 a b c
1 p (bar) 1.013 10.13 10.13
Wc1 T (K) 300 373 300
6
h (J/g) 390 482 260
( m − m )
f 4 s (J/gK) R134a
g
• hd = hc, since the
5
f expansion is isenthalpic.
f
m
35
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Tutorial – 1
• Ideal Work Requirement
1
Wi
− = T1 ( s1 − s f ) − ( h1 − h f )
m
T
1 2 f
p (bar) 1.013 101.3 1.013
T (K) 300 300 77 f g
h (J/g) 462 445 29 s
s (J/gK) 4.42 3.1 0.42
Wc
−= 300 ( 4.42 − 0.42 ) − ( 462 − 29 ) = 767 J / g
m
36
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Tutorial – 1
100 1
• Liquid yield T=const
2 1
300
h1 − h2
y=
h −h
1 f
1 2 f 3 h=const
p (bar) 1.013 101.3 1.013
T (K) 300 300 77 f g
4
h (J/g) 462 445 29 s
s (J/gK) 4.42 3.1 0.42
h1 − h2 462 − 445 17
y=
h −h = = 433 = 0.04
1 f 462 − 29
37
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Tutorial – 1
100 1
• Work/unit mass of gas T=const
2
compressed 300 1
Wc
− = T1 ( s1 − s2 ) − ( h1 − h2 )
m
1 2 f 3 h=const
p (bar) 1.013 101.3 1.013
T (K) 300 300 77 f g
4
h (J/g) 462 445 29 s
s (J/gK) 4.42 3.1 0.42
Wc
−= 300 ( 4.42 − 3.1) − ( 462 − 445 ) = 379 J / g
m
38
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Tutorial – 1
100 1
• Work/unit mass of gas T=const
2
liquefied 300 1
Wc y = 0.04
− =
379
m 3 h=const
f g
4
s
Wc Wc 379
− =
− = = 9475 J / g
m f ym 0.04
39
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Tutorial – 1
100 1
• Figure of Merit (FOM) T=const
2 1
300
Wc Wi
− =
9475 − =
767
m f m f
3 h=const
f g
4
s
Wi
m f =
767
FOM = = 0.081
Wc 9475
m f
40
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Tutorial – 1
• The T – s diagram for a 100
2 1 1
Precooled Linde – 3
Prec. 6
Hampson system is as Temp
shown.
41
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Tutorial – 1
• Liquid yield
m f h1 − h2 ha ,r − hd ,r
=
y = +r r = 0.08
m h1 − h f
h1 − h f
1 2 f a b c
p (bar) 1.013 101.3 1.013 1.013 10.13 10.13
T (K) 300 300 77 300 373 300
h (J/g) 462 445 29 390 482 260
s (J/gK) 4.42 3.1 0.42 R134a
( 462 − 445) + 0.08 ( 390 −=260 ) (17 ) (130 )
y + 0.08 = 0.063
( 462 − 29 ) ( 462 − 29 ) ( 433) ( 433)
42
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Tutorial – 1
• Work/unit mass of N2
compressed
Wc r = 0.08
− = T1 ( s1 − s2 ) − ( h1 − h2 )
m
+ r ( hb ,r − ha ,r )
1 2 f a b c
p (bar) 1.013 101.3 1.013 1.013 10.13 10.13
T (K) 300 300 77 300 373 300
h (J/g) 462 445 29 390 482 260
s (J/gK) 4.42 3.1 0.42 R134a
Wc
−= 300 ( 4.42 − 3.1) − ( 462 − 445 ) + 0.08 ( 482 − 390 ) = 386.3 J / g
m
43
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Tutorial – 1
• Work/unit mass of N2 100
2 1 1
liquefied 3
Prec. 6
Temp
Wc y = 0.063
− =
386.3
m
4 h=const
f g
5
Wc Wc s
− =
− 386.3
= = 6131.7 J / g
m f ym 0.063
44
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Tutorial – 1
• Figure of Merit (FOM) 100
2 1 1
3
Prec. 6
Temp
Wc Wi
− =
6131.7 − =
767
m f m f
4 h=const
f g
5
s
Wi
m f =
767
FOM = = 0.1251
Wc 6131.7
m f
45
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Tutorial – 1
• Maximum Liquid yield 100
2 1 1
y = ymax T= T= T= 247 K 247 3 Ref BP 6
3 6 d
h6 − h3
ymax = r = 0.08
h6 − h f
3 6 f 4 h=const
p (bar) 101.3 1.013 1.013 f g
T (K) 247 247 77 5
( 408 − 380 )
=
( 28 )
= 0.074
ymax =
( 408 − 29 ) ( 379 )
46
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Tutorial – 1
Simple Precooled Max.
y 0.04 0.063 0.074
47
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Assignment
1. Compare and comment on the following for both
Simple and Precooled Linde – Hampson systems
with Air as working fluid when the system is
operated between 1.013 bar (1 atm) and 202.6
bar (200 atm) at 300 K. The effectiveness of HX
is 100% and r=0.1.
49
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay
Summary
• Compression process is isothermal in Liquefaction
cycle but it is adiabatic in precooling system of a
Precooled Linde – Hampson system.
52
Prof. M D Atrey, Department of Mechanical Engineering, IIT Bombay