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Cl/SfB

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September 2011

Agricultural and Industrial


Roofing and Cladding
CEMSIX
Corrugated sheets and accessories

www.cembrit.co.uk
Cembrit companies have been manufacturing Quality Assurance
corrugated sheets since 1910. With nearly a Cemsix corrugated sheets are manufactured
in accordance with a quality assurance system
century of production in fibre cement roofing to BS EN ISO 9001:2008 (Certificate Numbers
11000071 - PL11000074/P) and to the
and cladding, we are able to draw on experience requirements of BS EN 494:2004 Class C1X.
of installation across the whole of Europe. Cemsix has been awarded the BBA Certificate
Number 03/4049.
Incorporating the latest technological advances, the fully accredited system of sheets
allows designers to clad agricultural or industrial buildings in a Class 0 fire rated, rust Environment
and rot-proof material that has been in our built environment for decades and is
Cemsix corrugated sheets are manufactured
available, ex-stock, in the UK. Manufactured using Portland cement, together with in accordance with the requirements of
a formulation of superior blended synthetic and cellulose fibres, reinforced with BS EN 14001:2004 (Certificate Numbers
strengthening strips and available with superior colouration systems, Cemsix is 11000072 - PL11000074P).
produced to the highest European standards.

www.cembrit.co.uk
Cemsix Corrugated
Sheets
Produced in the traditional 6" UK profile with 6 corrugations and overlaps/
underlaps on both sides of the sheet, Cemsix is available in three colouration
types, all with matching accessories; traditional grey fibre-cement corrugated
sheet, Cemscape/Sherwood ‘pre-weathered’ matt fibre-cement corrugated sheet
and coloured corrugated sheet incorporating our unique 3 stage coating process.

Natural Grey Cemscape/Sherwood

Coloured

Tile Red Spanish Red Laurel Green Olive Green Mocca

Van Dyke Brown Cloud Grey Blue Blue/Black Black


www.cembrit.co.uk
Cemsix Corrugated
Sheets

Coloured
top coat

Primer coat

Coated edges

Anti-block
on underside

Coloured
Polypropylene reinforcing strips edges and ends
Blue/Black

Technical Information Available sheet lengths


Cemsix Translucent Cemsix width trimmed
Width Sheet for spaced roofing

Overall width 1086mm 1375mm (4’6”) 1086mm 1000mm

Net covering width 1016mm 1525mm (5’) 1086mm 3 1000mm

Thickness (nominal) 6.0mm 1675mm (5’6”) 1086mm 3 1000mm

Density (nominal) 1700kg/m3 1825mm (6’) 1086mm 3 1000mm

Pitch of corrugations 146.5mm 1975mm (6’6”) 1086mm 3 1000mm

Overall depth 54mm 2125mm (7’) 1086mm 3 1000mm

Side lap 70mm 2275mm (7’6”) 1086mm


1000mm

Minimum end lap 150mm 2440mm (8’) 1086mm 3 1000mm

Maximum purlin centres 1375mm 2600mm (8’6”) 1086mm 3 1000mm

Maximum rail centres 1825mm 2750mm (9’) 1086mm 3 1000mm

Maximum unsupported overhang 350mm 2900mm (9’6”) 1086mm


3
1000mm

Approximate weight of roof as laid, with 3050mm (10’) 1086mm 3 1000mm


150mm end laps, single skin including fixings 17 kg/m 2
3660mm (12’) 1086mm 3 1000mm

Minimum pitch 5º Translucent GRP rooflights are available in most common sheet lengths. They are used to provide natural
illumination to the interior.These fragile sheets must be fixed correctly complying to British Standards and
Health and Safety recommendations to reduce the risks of falls from height. Sheets must be fixed through
each corrugation at every purlin. Side laps must be stitched to adjacent sheets at max 450mm centres.
www.cembrit.co.uk
Cemsix Corrugated
Accessories

Cemsix Barge Board Cemsix Roll Top Bargeboard One-piece Finial

Used to close verge at gable ends. Used to close verge at gable ends. Used as an alternative to cranked plain
Nominal 200mm wing for single skin Nominal 200mm wing for single skin wing bargeboard.
constructions and 300mm x 300mm constructions and 300mm x 300mm
200mm x 200mm
for double skin. for double skin.
Lengths: 2400 and 3000mm Lengths: 1800mm (300mm x 300mm only),
2500 mm and 3000mm

Cemsix Cranked Cemsix Cranked Two-piece Roll


Barge Board Roll Top Bargboard Top Finial

Closes verge apex when crown cranked ridge Closes verge apex when crown cranked ridge Used as an alternative to cranked Roll Top
sheets are used. sheets are used. Bargeboard.
Available in 200mm x 200mm wing at Available in 1300mm girth 200mm wing x 360mm deep
1300mm girth (10º, 12.5º, 15º, 17.5º, 22.5º) 300mm x 300mm wing (10º, 12.5º, 15º) 300mm wing x 500mm deep
and 2200mm girth (12.5º, 15º) 200mm x 200mm wing (10º, 12.5º, 15º, 17.5º)

* Please note the 1800m cranked crown sheets are fragile and further reinforcement will be required to conform with HSG 33
Cemsix Cranked Cemsix Two-piece Cemsix Two-piece
Crown Ridge Close Fitting Ridge Plain Wing Ridge

To suit a variety of roof pitches. 3 Girths Two piece ridge fitting adjustable to roof 350 x 350 wing
to provide smooth closure of roof apex. pitches not covered by standard cranked Length: 1160mm
crown ridges. Net cover: 1060mm
Available in 900mm (10º, 12.5º, 15º,
17.5º, 22.5º) 370mm wing
Available in 1200mm (12.5º, 15º) Net cover: 1016mm
Available in 1800mm* (12.5º, 15º)

Cemsix Cranked Crown Cemsix Two-piece Cemsix Open


Ventilation Ridge Ventilation Ridge Protected Ridge

Normally used in single-skin construction, Two piece ridge fitting adjustable to roof Prevents rain ingress through ridge where
particularly in agricultural buildings. pitches not covered by standard cranked sheets finish short to allow ventilation
This fitment may not be fully weatherproof crown ridges, to provide ventilation. through apex of roof.
in swirling snow or rain.
Net cover: 1016mm 1500mm long with spigot
Available in 900mm (12.5º, 15º, 17.5º, 22.5º) Net cover: 1350mm
Available in 1800mm (12.5º, 15º)

www.cembrit.co.uk
Cemsix Corrugated
Accessories (continued)

Plain Wing Angle Ridge Cemsix Movement Joint Cemsix Apron


Flashing Piece

300 x 300 wing Length: 3000mm Used where cladding changes from pitched
5º to 60º in 5º increments Net cover: 311mm to vertical or where sloping roof abuts a
Length: 1200mm brick wall.
Used in long stretches of roofing and
Net cover: 1080mm
cladding to allow for expansion or Lengths: 1060mm left and right hand
structural building movement. Net cover: 1016mm

Cemsix GRP Eaves Closer Cemsix GRP Eaves Filler

Used to prevent birds, vermin or wind Used to prevent birds, vermin or wind driven
driven particles entering at the eaves with particles entering at the eaves and provides a
a drip into the gutter. soffit to the underside of the sheets.
Net cover: 1016mm Net cover: 1016mm
Performance
Health and Safety Fire
The sheets incorporate polypropylene reinforcing strips for When tested in accordance with BS 476-3:1958 sheets achieve
enhanced safety. They have been tested for fragility in accordance an EXT.S.AA designation. When tested in accordance with
with ACR(M) 001:2000 test for fragile roof assemblies (to class BS 476-6:1989 and BS 476-7:1997 sheets had a fire propagation
C) Impact Resistance Test Method and BS EN 15057:2006 Fibre index of ≤3.5 sheets, a sub-index of ≤0.6 and a Class 1 surface.
Cement Profiled Sheets. The sheets have a Class 0 surface and are deemed low risk and
unrestricted by the requirements of National Building Regulations.
Any roof or wall clad in sheets should be treated as fragile.
Care must be taken when working on roofs and the precautions Durability
detailed in BS 5502-20:90 regarding permanent walkways must
be followed. Evidence indicates that sheets should have a life far in excess
of 30 years, with paint colour stability of 5 years. As with all
cementitious material, the sheets will cure and weather over time.
Strength A 30 year guarantee is available on application.
The sheets are denoted Class C1X, having a minimum
breaking load of 4250Na and conform with the requirements Installation
of BS EN 494:2004.
Cemsix corrugated sheets are installed in accordance with
BS 5502-21:1990, BS 5427-1:1976 and BS 8219:2001.

www.cembrit.co.uk
Design Specifications
Design
Cemsix corrugated sheet can be fixed to steel or timber purlins.
Fixing holes should be predrilled, or self drilling self tapping top fix fixings
can be used. Fixing should be undertaken according to BS 8219:2001.

PURLIN: the horizontal


bars on the roof to which
the sheets are fixed

RAILS: the horizontal


bars on the wall to which
the sheets are fixed

Prev
Win ailing
dD
Direction of lay left to right irec
tion
Purlin spacings should be a maximum of 1375mm
with two fixings per purlin per sheet.
Design Specifications
Mitring scheme
To avoid having 4 layers of overlapping roof sheets,
the corners of two sheets must be mitred.

Each mitre must be cut straight and cleanly either


by hand or by power saw. The angle and size of mitre
is governed by the end and side lap dimensions. It is
recommended that a good quality butyl mastic strip
is used to seal the overlapping sheets to provide a
weatherproof join. Two corners of opposing sheets
should be mitred the equivalent of the head and side
lap (i.e. maximum 70mm x 150mm) with a gap between

150mm
sheets of 3-6mm. 3 to 6mm

Sheets on the perimeter of the roof will have one mitre


70mm
(except the first and last sheets which remain complete),
all other sheets will therefore have two mitres.
150mm

Sheets are laid from eaves to ridge one column at a


time, with the side lap corresponding to the prevailing
wind direction. On duo pitched roofs opposing
columns of sheets should be installed sequentially
to assist in locating the cranked crown (see below).

Laying sequence

4 11

Ridge

5 12 Ridge
course
Mitre

6 13

150 mm to
Intermediate Mitre 300mm end lap
Cranked courses
7 14
Crown Ridge

3 10

Eaves
course

2 9

Wind Direction

1 8

www.cembrit.co.uk
Design Specifications
Overlap sealing – see tables on opposite page
The overlaps on low pitched roofs should be sealed with butyl
strips, creating a windproof joint and protecting the fixing holes
from wind driven precipitation.

Butyl Strip

Prevailing
Wind Direction

Example
In this example lay right to left so side lap is protected from prevailing wind.
Sheltered to moderate sites
Less than 56.5 l/m2 of wind-driven rain per spell

Minimum Minimum End laps Side laps


Roof pitch End lap treatment treatment

≥221/2° 150mm Unsealed Unsealed

≥15° 300mm Unsealed Unsealed

≥15° 150mm Sealed Unsealed

≥10° 150mm Sealed Sealed

≥5°* 300mm Double sealed Sealed

* The minimum pitch for Cemsix corrugated sheet is 5º. On roof


pitches between 5º and 10º the maximum slope length is 15m.
For longer spans please contact Cembrit for advice.

Moderate to severe sites


Less than 56.5 l/m2 of wind-driven rain per spell

Minimum Minimum End laps Side laps


Roof pitch End lap treatment treatment

≥25° 150mm Unsealed Unsealed

≥171/2° 150mm Sealed Unsealed

≥15° 150mm Sealed Sealed

≥10° 300mm Sealed Sealed

≥5°* 300mm Double sealed Sealed

* The minimum pitch for Cemsix corrugated sheet is 5º. On roof


pitches between 5º and 10º the maximum slope length is 15m.
For longer spans please contact Cembrit for advice.

www.cembrit.co.uk
Design Specifications
Site Dust
If cutting or drilling Standard Roofing
sheets is likely
to result in dust net cover 1016mm

generation, adequate Nominal pitch


146.5mm
Fixing Fixing
ventilation and/or Nominal

protection must
depth
54mm

be provided. Health
lap
70mm

and Safety Executive nominal width 1086mm

Guidance Note
EH 44 Dust in
the Workplace: Spaced Roofing
general principles net cover 1000mm

of protection should Nominal pitch


146.5mm
be followed. Nominal
Fixing Fixing

depth
54mm
Design Specifications
Sheet fixing
Pre-drilling
Every sheet should be twice fixed at each purlin.

It is extremely important that the Using a tungsten carbide tipped drill NEVER hammer fixing through To achieve a watertight and
correct roof purlins/rail system, at 90º angle to the sheet, drill a hole the sheet. This will invalidate the weathertight seal, it is important to
type of fixing and washers are 2mm larger than the selected fixing. guarantee. Fibre-cement sheets confirm that the sealing washer is
selected, to eliminate leakage/ The drill point should be no less than will shatter under impact and correctly tightened. Not over tight,
corrosion and the general 60º to the sheet. Always drill at the subsequently allow water to not too loose. After a period of time,
deterioration of the construction. ‘apex’ of the profile. Do not fix a penetrate the apparent fixing. when the material has settled, the
It is recommended that a self-drilling sheet in the ‘valley’ or on a ‘slope’ ALWAYS pre-drill. fixings may require re-tightening
Top-Fix screw is adopted. This of the profile. with hand tools. Be sure to use
simple method offers a fast, low- roof ladders to avoid walking on
cost fixing solution. Using a high- the roof sheets.
speed screw gun, drive in the fixing.
The fixing system is only suitable for
roofs up to and including 30º pitch.

Note: Where Cemsix is used as a vertical cladding, sheets should be fixed in the valley of the 1st corrugation in from the overlap.

The following screws and washers are available ex-stock:

120mm drive screws for timber purlins. 105mm screws for Zed purlins between 1.6mm
and 2.5mm thick steel.

110mm self drilling steel screws for hot rolled steel 130mm screws for timber purlins.
between 3mm and 6mm thick steel.

www.cembrit.co.uk
Storage
and handling
1. Coloured sheets and accessories should ideally be stored inside a 3. The sheets are supplied covered in shrink-wrapping.
building. Until the sheets are in position on the building they could It is strongly recommended that the wrapping is NOT
be subject to damage from site debris and accidental collision. removed until the sheets are required for fixing. Should
any sheets remain at the end of the working period the
Rainwater, condensation and extreme weather conditions can
edges MUST BE COVERED.
also adversely affect the sheets (particularly coloured sheets)
during storage. 4. If several stacks are to be laid one on top of the other,
timber cross bearers should be placed at 50mm intervals
2. Stacks without additional timber cross bearers should not
up to a maximum height of 300mm
exceed 1200mm. Cross bearers should be no more than one
metre apart. Different length sheets should ideally be stacked It is important that the ground is level and firm.
separately, but if stacked with longer sheets they must be laid
on the top and their cross bearers must line up vertically.

If it is not possible to store the Crane handling should be careful Whether the product is stored Never push, drag or slide a sheet
product inside a building, a suitable to avoid damage to the edges of inside or outside, the stacks should from a stack. Always consciously
site should be selected. The ground the sheets. Use rope slings (not be regularly inspected to ensure remove the sheet by lifting from
should be firm and level and as chains) and over-width spreaders to that moisture has not penetrated the stack. Similarly, lift the sheet into
close to the construction work as eliminate the possibility of damaging the coverings. Coloured sheets are position on a roof, do not push or
possible. The sheets must be stacked the edges of the sheets. particularly vulnerable at this stage. drag over the purlins or other
on cross bearers, thus raising them roof sheets.
The corners of the sheets are
off the ground. A simple protective
particularly vulnerable during
frame should be constructed and
transportation.
covered with a waterproof material.
Air must be allowed to circulate all
round the stack. The whole frame and
stack should be tilted to encourage
rainwater to drain freely.

Recycling centre
Sports Pavilion

www.cembrit.co.uk
The information contained in this publication and otherwise supplied Cembrit Ltd
to users of the company’s products is based on the company’s general 57 Kellner Road
experience, best knowledge and belief. However, because of factors
London
beyond the company’s knowledge and control, which can affect the
SE28 0AX
use of the products, no warranty is given or implied with respect to
such information.
Tel: +44 (0)20 8301 8900
The company’s policy is one of continuous improvement. Fax: +44 (0)20 8301 8901
Cembrit Limited therefore reserves the right to alter specifications sales@cembrit.co.uk
at any time and without notice.

As with all manufactured materials, colours and textures of corrugated


sheets and accessories may vary according to light and weather conditions.
It is advisable to ask for samples of sheets prior to specification and
purchase. Owing to this and limitations of the printing process, colours
of sheets in this brochure may only be taken as indicative.

Please ensure that you have the latest version of this datasheet by
checking that the publication date on the top right of the front cover
corresponds with the downloadable version on our website.

Branch listings 5

1 London* T +44 (0)20 8301 8900


2 Southampton T +44 (0)23 8061 5631
3 Bovey Tracey T +44 (0)1626 835722 4
4 Llandow* T +44 (0)1446 773777 1
2
5 Normanton* T +44 (0)1924 890890 3
* Main corrugated sheet branch

www.cembrit.co.uk

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