Ref.

node Parameter guideword

No Flow

Less flow

(1"-TH-4013-01502) to N1 Over flow

Low level

High Level

No flow

Less flow

Over flow
N1 to Steam in pipeline

Low temperature

High temperature
Cause Consequences
1. Valve blockage
2. Pipe or vessel rupture Pump shall be stopped at flow switch to protect P-
3. Large leak from P-4009 to N1 4009
4. PB was turned Of
1. Fouling of valve
2. valve not fully open Afect the production time needed
3. Defective P-4009
1. Increased P-4009 capacity
2. Control faults of LCP Leakage of the pipeline from P-4009 to N1
3. Control valve trim from p-4009 to N1 changed
1. Control failure from LCP
2. Leak from P-4009 to LS E-4001 Can cause damage to the equipment
3. inlet flow stop from P-4009 to N1
1. Faulty level measurement in LS
2. Water flooding from valve P-4009 to N1 The product will overflow outside of the
evaporator
3. Inflow from (1"-TH-4013-01502) to N1 greater than
outflow control failure
1. valve N1 and N2 blockage
The product needed cannot be achieved
2. large leak from N1 to steam in pipeline

1. Fouling of valve in DN50, DN25 and Steam in pipeline

Afect the production time needed
2. Valve not fully open

3. Viscosity or density at E-4001 changed in evaporating

1. Greater fluid density in E-4001
Leakage of the pipeline from N1 to steam in
2. Control valve trim from N1 to steam in pipeline pipeline
changed
3. Cross connection of system
1. Loss of heating when evaporating
2. failed exchanger tube in E-4001 Vacuum condition happened in E-4001
3. Faulty Instrumention and control at TIC E-4001
4. Heating medium leak into process in E-4001
1. Failed exchanger tube when evaporating in E-4001
2. Defective control valve in DN50 and DN25 pipeline
Temperature cannot be control easily
3. Internal fire from N1 to steam in pipeline
4. Faulty Instrumention and control at TIC E-4001
Safeguards Recommendation Action by Status

Flow can be monitor or observed from Suggest to installed

flow switch and monitor the PB to stay FIC at E-4001 pipeline
turned on

Mesurement of level can be monitor or Suggest to installed

observed from LS E-4001 LIC at E-4001

Flow can be monitor or observed from Suggest to installed

valve in DN50 and DN25 pipeline FIC at E-4001 pipeline

The maintenance on
TIC control can be
Temperature can be monitor or made frequently to
observed from TIC E-4001 detect the damage
that occurred
Ref. node Parameter guideword Cause
1. Valve in DN50 blockage
no flow 2. Greater leakage of pipeline from centrifuge to
(1"-TH-4022-01502)
1. Control valve trim In DN50 and DN25 pipeline
changed
over flow
2. Greater leakage of pipeline from centrifuge to
(1"-TH-4022-01502)
Valve in DN50 pipeline to (1"- 1. Fauling of valve in DN50 pipeline
TH-4022-01502) less flow 2. valve in DN50 pipeline not fully openned
3. Exchanger tube in T-4001 leaks
1. Blockage at outlet stream
high level 2. Water flooding from centrifuge to (1"-TH-4022-
01502)
1. Outflow greater than inflow
low level 2. Control failure
3. Corrosion in evaporator
Consequences Safeguards Recommendation

Jelly can not be seperated in centrifuge

Leakage of pipeline from T-4001 to (1"-TH- Flow can be monitor or Suggest to installed FIC at T-
4022-01502) and seperating process in observed from valve at 4001 pipeline
centrifuge become harder DN50 Pipeline to T-4001

Afect the production time needed

not achived desire product

Can cause damage to the equipment

Action by Status
Ref. node Parameter guideword
V-4005 to N1, N2 and N3 Over Flow

Less Flow

No Flow

High Speed

Low Speed

Faster Timer

Slow Timer

High Temperature

Low Temperature

High Pressure

Low Pressure

N2 to (1"-UT-7004-01502) Over Flow

N2 to (1"-UT-7004-01502) Over Flow

Less Flow

No Flow

N3 to (4"-V-5001-01501) Over Flow

Less Flow

No Flow

N1 to P-4010 Over Flow

Less Flow

No Flow

V-4004 Maintenance
Cause Consequences
1. Valve blockage Leakage of the pipeline from V-
4005 to N1, N2 and N3
2. Suction pressure valve higher
3. Control faults in V-4005 tank
4. Valve fully opened
5. Control valve trim changed
1. Malfunction of valve from V-4005 to V-4004 Afect the production time
needed
2. Fouling of valve
3. Leakage of pipeline from V-4005 to V4004
1. Valve blockage The product needed cannot be
achieved
2. Malfunction valve from V-4005 to V-4004
3. Greater leakage of pipeline from V-4005 to V-4004
4. Equipment failure
1. Lost control of agitator speed Change the structure of the
component
2. Damage on agitator
3. Viscosity of the solution
1. Cavitation at the agitator Not well mixed the solution in
the tank
2. Agitator not well control
3. Speed of the agitator not functioning
1. The process is too short The purity of the component
cannot achieved
2. Overflow process is happened
3. High speed of agitator
1. The process is too long The target product cannot be
achieved on time
2. Less flow or no flow process is happened
3. Low speed of agitator
1. Heating medium leak into process Temperature cannot be control
easily
2. Faulty instrumentation and control
3. Reaction control failures
4. Ambient condition
1. Loss of heating Vacuum condition happened in
V-4004
2. Faulty instrumentation and control
3. Ambient conditions
4. Reducing pressure in V-4004
1. Connection to high pressure Explosion happened in V-4004
due to high pressure
2. Gas release in V-4004
3. Weather conditions
4. Hammer because of overflow into V-4004
1. Gas dissolving in liquid in V-4004 Damage on the equipment
2. Undetected leakage happened in pipeline
3. Cavitation in V-4004
4. Changes in viscosity or density
1. Valve blockage Leakage of the NHO3 pipeline
2. Suction pressure valve higher
3. Control faults in HNO3 pipeline
 Leakage of the NHO3 pipeline

4. Valve fully opened

5. Control valve trim changed
1. Malfunction of valve in HNO3 pipeline Afect the production time
needed
2. Fouling of valve
3. Leakage of HNO3 pipeline
1. Valve blockage The production needed cannot
be achieved
2. Malfunction valve in HNO3 pipeline
3. Greater leakage of HNO3 pipeline
4. Equipment failure
1. Control faults in flexible connection No flexible connection between
N3 and 4"-V-5001-01501
2. Damage on flexible connection
3. Cross connection of system
1. Leakage on flexible connection Afect the production time
needed
2. Restriction
3. Control faults in flexible connection
1. Greater leakage on flexible connection The production needed cannot
be achieved
2. Greater damage on flexible connection
3. Flexible connection malfunction
1. Valve blockage Leakage of the DN50 pipeline
2. Suction pressure valve higher
3. Control faults in DN50 pipeline
4. Valve fully opened
5. Control valve trim changed
1. Malfunction of valve in DN50 pipeline Afect the production time
needed
2. Fouling of valve
3. Leakage of DN50 pipeline
1. Valve blockage The production needed cannot
be achieved
2. Malfunction valve in DN50 pipeline
3. Greater leakage of DN50 pipeline
4. Equipment failure
1. Repair tank leakage All the process and product can
be done smoothly
2. Valve and piping maintenance
3. Corrosion in the tank
4. Agitator maintenance
Safeguards Recommendation Action by
Flow can be monitor or observed Suggest to installed FIC at V-4005
from valve at V-4005 to V-4004 pipeline
pipeline

Speed can be monitor or The maintenance on speed

observed from speed control on control can be made frequently
SCADA to detect the damage that
occurred

Timer can be monitor or The maintenance on timer

observed from timer control on control can be made frequently
SCADA to detect the damage that
occurred

Temperature can be monitor or The maintenance on TW control

observed from TW can be made frequently to
detect the damage that occurred

Pressure can be monitor or The maintenance on pHIC can be

observed from pHIC on SCADA made frequently to detect the
damage that occurred

Flow can be monitor or observed Suggest to installed FIC at HNO3

from valve at HNO3 pipeline pipeline
Flow can be monitor or observed Suggest to installed FIC at HNO3
from valve at HNO3 pipeline pipeline

Flow can be monitor or observed Suggest to installed FIC at 4"-V-

from DN100 5001-01501

Flow can be monitor or observed Suggest to installed FIC at DN50

from valve at DN50 pipeline pipeline

- Maintenance schedule can be

done frequently
Status
Ref. node
V4005 to V4004 pipeline
Parameter guideword Cause
1. Valve blockage
No flow 2. Pipe or vessel rupture
3. Large leak from P-4009 to N1
1. Fouling of valve
2. Leakage of pipeline from V-4005
Less Flow to V-4004
3. Large leak from P-4009 to N1
4. Valve not fully open
1. Control valve trim changed
Over flow
2. Valve malfunction
1. Outflow greater than inflow
low level
2. Control failure
1. Blockage at outlet stream
High level 2. Water flooding from V-4005 to V-
4004
Consequences Safeguards Recommendation Action by Status
The production
needed cannot be
achieved by V-4004

Afect the production Flow can be monitor or

observed from valve from V- Suggest to installed FIC at V-
time needed 4005 yto V-4004 pipeline
4005 to V-4004 pipeline

leakage in V-4005 to
V-4004 pipeline

Can cause damage to

the equipment
Suggest to installed LIC at V-
not achived desire 4005
product
Ref. node Parameter guideword
N3 to V-4006 tank High Level

Low level

Over flow

Less Flow

No Flow

V-4006 Maintenance
Cause Consequences
1. Outlet isolated or blocked The product will overflow
outside of the tank
2. Inflow greater than outflow control failure
3. Fault level measurement
4. Flooding V-4006 tank
1. Inlet flow stop Can cause damage to the
equipment
2. Leaking of pipeline
3. Outflow greater than inflow
4. Control failure
5. Corrosion in V-4006 tank
1. Valve blockage Leakage of the pipeline from N3
to V-4006 tank
2. Suction pressure valve higher
3. Control faults in V-4006 tank
4. Valve fully opened
5. Control valve trim changed
1. Malfunction valve from N3 to V-4006 Afect the production time
needed
2. Leakage of pipeline from N3 to V-4006
3. Fouling of valve
1. Valve blockage The product needed cannot be
achieved
2. Malfunction valve from N3 to V-4006
3. Greater leakage of pipeline from N3 to V-4006
4. Equipment failure
1. Repair tank leakage Product can be store in amount
needed
2. Valve and piping maintenance
3. Corrosion in the tank
Safeguards Recommendation Action by
Mesurement of level can be Suggest to installed LIC at V-4006
monitor or observed from V-
4006

Flow can be monitor or observed Suggest to installed FIC at N3

from valve at N2 to V-4006 pipeline
pipeline

- Maintenance schedule can be

done frequently
Status
Ref. node Parameter guideword
P-4010 to N1 and N2 Over Flow

Less Flow

No Flow

N1 to (1"-TH-4014-01502) Over Flow

Less Flow

No Flow

F-4004 Maintenance
Cause Consequences
1. P-4010 blockage Leakage of pipeline from P-4010
to N1
2. Suction and discharge valves are closed
1. Malfunction of valve from P-4010 to N1 Product quality afected
2. Cavitation in P-4010
3. Leakage of pipeline from P-4010 to N1
1. P-4010 blockage Possible damage from wrong
sequence
2. Valves are closed
3. Malfunction valve from P-4010 to N1
4. Large leak in pipeline
1. P-4110 blockage Leakage of pipeline from N1 to
(1"-TH-4014-01502)
2. P-4110 capacity higher
3. Suction pressure valve higher
4. Control faults in P-4110
5. Control valve trim changed
1. Malfunction of valve from N1 to (1"-TH-4014-01502) It's need more time to achieved
the product that needed
2. Filter F-4004 blockage
3. Leakage of pipeline from N1 to (1"-TH-4014-01502)
4. Cavitation in P-4110
5. Fouling of valves
1. Malfunction valve from N1 to (1"-TH-4014-01502) LCP cannot detect the flow in
the pipeline
2. P-4110 blockage
3. Large leak in pipeline
4. FS 4110 closed
5. F-4004 failure
1. Repair filter leakage Filter can be function efficiently
2. Valve and piping maintenance
3. Filter damage maintenance
Safeguards Recommendation Action by
Flow can be monitor or Suggest to installed FIC at P-4010
observed from valve at P-4010
to F-4004 pipeline

Flow can be monitor or Maintenance on LCP, FS and P-

observed from LCP and FS 4110 can be made frequently to
detect the damage that occured

- Maintenance schedule can be

done frequently
Status