Both abrasion blasting and buffing have the potential to be performed unevenly.
To achieve a more consistent mechanical finish, run sheet or coil
material through a set of textured rollers, thereby producing an embossed finish. The most common embossed pattern is called stucco, but leather-grain and diamond patterns are also available. These textured patterns tend to hide smudges, scratches, and other minor surface blemishes. Embossing is readily available on material up to 48 in. [1,220 mm] wide, but finding a facility that can handle anything wider is difficult. 3.2.5 Cladding Some wrought aluminum products (sheet and plate, tube, and wire) may receive a metallurgically bonded coating of high-purity aluminum (such as 1230), or corrosion-resistant aluminum alloy, (such as 7008 and 7072), to provide improved corrosion resistance or certain finish characteristics (like reflectivity), or to facilitate brazing. When such a coating is applied for this purpose, the product is referred to as alclad (sometimes abbreviated ��alc��). The thickness of the coating is expressed as a percentage of the total thickness on a side for sheet and plate, the total wall thickness for tube, and the total cross-sectional area for wire. Tube is clad on either the inside or the outside, while plate and sheet may be clad on one side or both, but alclad sheet and plate, unless designated otherwise, is clad on both sides. The only tube commonly clad is of alloy 3003, and the only wire commonly clad is 5056. Among sheet and plate, 2014, 2024, 2219, 3003, 3004, 6061, 7050, 7075, 7178, and 7475 are clad. Nominal cladding thicknesses range from 1.5% to 10%. More details are given in Aluminum Standards and Data, Table 6.1 (11). Alloying elements are often added to the base metal to increase its strength, and the cladding typically has lower strength than the base alloy being clad. This is enough to affect the overall minimum mechanical properties, so alclad material has slightly lower design strengths than non-alclad material of the same alloy and temper. This is accounted for in the minimum mechanical properties for alclad sheet; some examples are given in Table 3.13. For all tempers of the 3003 and 3004 alloys, the alclad tensile ultimate strength is 1 ksi [5 MPa] less than the non-alclad strength. TABLE 3.13 Alclad vs. Non-Alclad Minimum Strengths Alloy Temper Non-Alclad Ftu (ksi) Alclad Ftu (ksi) Non-Alclad Ftu (MPa) Alclad Ftu (MPa) 3003-H12 17 16 120 115 3003-H14 20 19 140 135 3003-H16 24 23 165 160 3003-H18 27 26 185 180 3004-H32 28 27 190 185 3004-H34 32 31 220 215 3004-H36 35 34 240 235 3004-H38 38 37 260 255 The cost premium for alclad products is a function of the cladding thickness and the product. Alclad 3004 sheet for roofing and siding costs about 6% more than the non-clad 3004 sheet.