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Reaction Kinetic Study of Biodiesel Production from Fatty Acids


Esterification with Ethanol
L. D. T. C^amara*,† and D. A. G. Aranda‡

Departamento de Engenharia Mec^anica e Energia (DEMEC), Instituto Politecnico da Universidade do Estado do Rio de Janeiro (IPRJ-
UERJ), Nova Friburgo-RJ, Brazil

Departamento de Engenharia Química, Laboratorio de Tecnologias Verdes (GreenTec), Escola de Química da Universidade Federal do
Rio de Janeiro (EQ-UFRJ), Rio de Janeiro-RJ, Brazil

ABSTRACT: The kinetic of fatty acids esterification with ethanol utilizing niobium oxide catalyst (79.8% of NbO5 and 19.6% of
water) for the production of biodiesel was analyzed through a reversible kinetic modeling for the determination of the kinetic and
thermodynamic data of the reactions. The reactions were carried out with three kinds of fatty acids (stearic, palmitic, and lauric) with
anhydrous and hydrated ethanol. From the kinetic study it was possible to calculate the theoretical equilibrium data which were
compared to experimental data of each reaction. From the comparison between the experimental and calculated conversions it was
possible to analyze the accuracy of the estimations, providing a good way to apply statistical treatments in the improvement of the
kinetic and thermodynamic properties calculated.

1. INTRODUCTION reverse direction. They studied the esterification of free fatty


The production of biodiesel from raw materials that can be acids in sunflower oil with methanol and sulfuric acid. They
used for food is not the best way to generate and develop determined the activation energies by the Arrhenius equation,
renewable energy.1 Therefore, the alternative sources, such as observing a decrease in the activation energy with an increase in
the catalyst concentration. Tesser et al.10 applied a detailed kinet-
the fatty acids (byproduct), are a good option as these materials
ic/equilibrium model that takes into account different aspects of
lead to low cost biodiesel production without interfering in food
the esterification of oleic acid with soybean oil with methanol and
production.2
acid exchange resins. The developed kinetic model was able to
In the literature there are many works related to research and
correctly represent the experimental data both as a function of
development of technologies for the conversion of fatty acids
temperature and of catalyst concentration. In the work of Aranda
into biodiesel.3-20 There are researches where the main objective
et al.19 the authors applied two different kinetic models to study
is the conversion of pure fatty acids,3-11 and others in which the esterification of fatty acids with polynaphthalene sulfonic
the fatty acids are part of the oil phase medium.12-20 In the latter acid, niobium oxide, and zeolite catalyst utilizing ethanol and
case sometimes it is necessary to convert the fatty acids to reduce methanol. They studied an empiric heterogeneous model and a
the problems of saponification which reduce the yield of the homogeneous model. The parameters for both models were
reaction of transesterification by alkali. obtained utilizing the Statistical software and applying nonlinear
In the reactions of esterification for the production of biodiesel regression. The authors observed that the homogeneous model is
a great variety of catalyst are found, such as sulfuric acid,4,5,12,13 more adequate to represent the esterification with methanol,
acid resins,3,7,9-11 acid polymers17,18 and others (tungstophos- whereas the heterogeneous model better represents the ester-
phoric acid,14,16 tungstosilicic acid,16 niobium oxide (Nb2O5),19 ification with ethanol.
zinc hydroxide nitrate (Zn5(OH)8(NO3)2 3 2H2O)8 and Fe2- This work presents the study of the kinetics of fatty acid
(SO4)3/C).6 The most common is sulfuric acid and acid resins esterification with ethanol and niobium oxide catalyst (NbO5) for
used in the catalysis of such reactions. The use of niobium oxide is the production of biodiesel. A reversible kinetic model was
a promising possibility observed in a previous work.19 In the assumed in the determination of the kinetic parameters of three
work of Aranda et al.19 different catalysts were tested and com- different kinds of pure fatty acids (stearic, palmitic, and lauric)
pared in the esterification of a mixture of fatty acids residue. They with anhydrous and hydrated ethanol. From the experimental
observed a better performance of the polynaphthalene sulfonic equilibrium data, it was possible to analyze the accuracy of the
acid and the niobium oxide (Nb2O5) if compared to that of a
zeolite catalyst. The authors also observed higher conversion
when utilizing the methanol if compared to using the ethanol.
Special Issue: IMCCRE 2010
From the literature can be seen works related to the kinetic
modeling studies of the esterification reactions of fatty acids for Received: March 10, 2010
the production of biodiesel.4,6,10,11,19,20 In the work of Berrios Accepted: June 24, 2010
et al.4 the authors applied a reversible reaction kinetic model that Revised: June 23, 2010
is first order in the forward direction and second order in the Published: July 12, 2010

r 2010 American Chemical Society 2544 dx.doi.org/10.1021/ie1005806 | Ind. Eng. Chem. Res. 2011, 50, 2544–2547
Industrial & Engineering Chemistry Research ARTICLE

Table 1. Experimental and Calculated Data for Esterification of Stearic Acid


temp (oC) k1 (L/(mols 3 min)) k2 (L/(mols 3 min)) keq = k1/k2 expt convn (%) calcd convn (%) ΔH (kJ/mol), ΔS (J/(mol 3 K))

stearic HE 150 0.0021 0.0999 0.021 22 21 193.2, 428.6


200 0.0116 0.0016 7.25 77 94

stearic AE 150 0.0063 0.2958 0.021 21 22 145.5, 311.3


200 0.0171 0.0108 1.58 78 81

Table 2. Experimental and Calculated Data for Esterification of Palmític Acid


temp (oC) k1 (L/(mols 3 min)) k2 (L/(mols 3 min)) keq = k1/k2 expt convn (%) calcd convn (%) ΔH (kJ/mol), ΔS (J/(mol 3 K))

palmitic HE 150 0.0106 1.1673 0.01 17 15 151.3, 319.3


200 0.0104 0.0111 0.94 73 74

palmitic AE 150 0.0108 0.0587 0.18 52 49 111.7, 249.8


200 0.0174 0.0034 5.11 84 92

Table 3. Experimental and Calculated Data for Esterification of Lauric Acid


temp (oC) k1 (L/(mols 3 min)) k2 (L/(mols 3 min)) keq = k1/k2 expt convn (%) calcd convn (%) ΔH (kJ/mol), ΔS (J/(mol 3 K))

lauric HE 150 0.0081 0.0485 0.17 50 47 55.9, 117.2


200 0.0100 0.0110 0.91 75 74

lauric AE 150 0.0029 0.0708 0.04 31 28 189.2, 420.4


200 0.0155 0.0013 11.9 84 96

estimations and determine the thermodynamic properties of the


reactions studied.

2. EXPERIMENTAL SECTION
Three types of fatty acids (acid stearic, palmitic, and lauric)
were studied in terms of esterification with ethanol (anhydrous
ethanol AE and hydrated ethanol HE) for the production of
biodiesel.21 The HE utilized comprised 4% w/w water. The
reactions were carried out in autoclave batch reactor with
temperature control (Parr Instruments 4560). The solid catalyst
utilized was the niobium oxide (79.8% NbO5 and 19.6% water;
superficial area of 180 m2/g) at 20% w/w in relation to the
quantity of fatty acid. The excess molar ratio of alcohol was set to
3 to provide a more favorable reaction kinetic for the formation of
products. The reaction products were analyzed through gas
Figure 1. Correlation between the kinetic model and the experimental
chromatography with samples taken periodically from the re- data for the palmitic acid esterification at 200 °C (HE, hydrated ethanol;
actor. The analytical method was based on the EN 14103 method AE, anhydrous ethanol).
using a capillary column (Carbowax 20M) 30 m  0.32 mm 
0.25 μm and methyl heptadecanoate and heptadecanoic acid as The R2W is a simple method of search by random estimations in
internal standards. the domain of the parameters. In this inverse routine initially
there is a random estimation of the parameters, and after the
determination of the best solution there is a new restricted search
3. KINETIC AND THERMODYNAMICAL MODELING near the best solution encountered in the previous step. The best
The reaction of esterification was modeled through a rever- solution is obtained by the square residue function (Q) which is
sible kinetic model (eq 1) with the kinetic constants k1 and k2 obtained through the comparison between the experimental
related, respectively, to the direct and inverse reaction. The (Cexpt) and calculated (Ccalcd) concentrations (eq 2).
correlation with the experimental data, to calculate the kinetic X
n
constants k1 and k2, was done utilizing the stochastic routine Q ¼ ðCexpti - Ccalcdi Þ2 ð2Þ
R2W (Random Restricted Window).22 i¼1

dCbio From the calculations of the equilibrium constant utilizing the


¼ k1 Cf at acid Cethanol - k2 Cbiodiesel Cwater ð1Þ
dt kinetic constants k1 and k2 (eqs 2) it was possible to determine
2545 dx.doi.org/10.1021/ie1005806 |Ind. Eng. Chem. Res. 2011, 50, 2544–2547
Industrial & Engineering Chemistry Research ARTICLE

Table 4. Statistical Treatment for the Esterification of Stearic Acid at 200 °C


case k1 (L/(mols 3 min)) k2 (L/(mols 3 min)) keq = k1/k2 expt convn (%) calcd convn (%) residue Q (mol/L)

stearic HE 1 0.0116 0.0016 7.25 77 94 101.7


2 0.0133 0.0034 3.97 77 90 7.0

on the reaction condition any fatty acid can achieve a higher


conversion with hydrated ethanol. Probably the molecular size
has a significant effect as the higher molecular fatty acid led to a
higher number of conversions with hydrated ethanol (stearic
fatty acid).
The Table 1 presents the kinetic constants (k1 and k2), the
equilibrium constant, the experimental conversion at the equi-
librium (considered 60 min of reaction), the calculated conver-
sion at the equilibrium (from eq 5) and the enthalpy and entropy
(from eq 4), respectively, for the esterification reaction of stearic
acid with HE and AE. In a comparison of the experimental and
theoretical values of conversion, it can be observed that the
results are very close to each other, which validates the kinetic
model applied to the reaction of esterification and the values of
kinetic constants estimated for each condition of temperature.
Some discrepancies can be attributed to the error associated to
Figure 2. Statistical analysis in the correlation between the kinetic the experimental measurement; therefore, a statistical analysis
model and the experimental data for the stearic acid esterification at can be used to improve the correlation leading to an estimation of
200 °C. the parameters with higher accuracy.
The same properties were obtained for the esterification of
the free Gibbs energy and the enthalpy and entropy variation palmitic acid (Table 2) and lauric acid (Table 3) also showing the
(eqs 4 and 5). results of experimental and theoretical conversion being very
k1 close to each other. The results of enthalpy and entropy variation
keq ¼ =k 2 ð3Þ
for the esterification of the three types of fatty acids showed
reactions with endothermic behavior and positive increase in the
ΔG ¼ - RT lnðkeq Þ ð4Þ entropy. Marchetti et al.7 also observed endothermic behavior
studying the esterification of fatty acids with acid resins and
anhydrous ethanol. For the stearic and palmitic acid the enthalpy
ΔG ¼ ΔH - TΔS ð5Þ and entropy variation was lower for the esterification with anhy-
drous ethanol (AE) if compared to the hydrated ethanol (HE). The
From the equilibrium constant calculated before, the theoretical inverse behavior was observed for the esterification of lauric acid.
conversion of the reaction utilizing the following expression The influence of hydrated ethanol in the thermodynamic
(eq 6) can be determined. In eq 6 the equilibrium constant is properties can be probably attributed to different dissociation
related to the concentration of the species considering the constants of the carboxylic acids associated with stabilization of
stoichiometry of the reaction. The concentration of the com- the carboxylic anion by water. The dissociation constants of
pounds in eq 6 can be converted in a conversion that is carboxylic acids (pka) increase with the decrease in the molecular
determined with the value of the equilibrium constant chain size (pka of stearic acid > palmitic > myristic > lauric).23
(calculated conversion can be found in Tables 1, 2, and 3). In The presence of water in the reaction medium stabilizes the
the case of alcohol excess, eq 6 must take into account such an conjugate base (A:(-)) of the fatty acid which shifts the
effect in the calculation of the equilibrium constant. equilibrium to the right. The fatty acid with the lower dissocia-
Cbiodiesel Cwater tion constant is the stearic acid, so the aqueous medium can
keq ¼ ð6Þ probably influence the reaction more significantly. In this case
Cf at acid Cethanol
the water probably has a more significant effect in the dissociation
of the stearic acid, which manifests into a higher number of
4. RESULTS AND DISCUSSION conversions with HE.
The first step in this work was the calculation of the kinetic Table 4 presents a statistical treatment for the condition of
constants (eq 1) utilizing the experimental data of fatty acid high deviation between the experimental and calculated conver-
esterification with ethanol. Figure 1 shows the good fit between sion for the esterification of stearic acid (T = 200 °C and HE).
the kinetic model and the experiments of palmitic fatty acid The residue Q represents the deviation between the experimental
utilizing hydrated ethanol (HE) and anhydrous ethanol (AE). data and the simulation results. A higher residue Q represents a
Figure 1 shows the more favorable reaction (in general) for the higher deviation. The original correlation, with all experimental
use of anhydrous ethanol (AE). In general it can be observed that points (black and white points), can be seen in Figure 2 in which
there is a higher conversion when utilizing the anhydrous ethanol the black line corresponds to simulations from the kinetic model.
(HE), but higher results of conversion also can be obtained with The statistical treatment of the experimental data was performed
hydrated ethanol. Experimentally it was observed that depending omitting the experimental points with more deviation from the
2546 dx.doi.org/10.1021/ie1005806 |Ind. Eng. Chem. Res. 2011, 50, 2544–2547
Industrial & Engineering Chemistry Research ARTICLE

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HE = hydrated ethanol (14) Srilatha, K.; Lingaiah, N.; Devi, B. L. A. P.; Prasad, R. B. N.;
AE = anhydrous ethanol Venkateswar, S.; Prasad, P. S. S. Esterification of free fatty acids for
C = concentrations biodiesel production over heteropoly tungstate supported on niobia
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keq = equilibrium constant (15) Yujaroen, D.; Goto, M.; Sasaki, M.; Shotipruk, A. Esterification
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ΔS = variation in the entropy, J/(mol 3 K) (16) Caetano, C. S.; Fonseca, I. M.; Ramos, A. M.; Vital, J.;
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’ AUTHOR INFORMATION (18) Grossi, C. V.; Jardim, E. O.; Araujo, M. H.; Lago, R. M.
Sulfonated polystyrene: A catalyst with acid and superabsorbent proper-
Corresponding Author ties for the esterification of fatty acids. Fuel 2010, 89, 257.
*E-mail: dcamara@iprj.uerj.br. (19) Aranda, D. A. G.; Gonc-alves, J. A.; Taft, C. A. The use of acids,
niobium oxide and zeolite catalyst for esterification reactions. J. Phys.
Org. Chem. 2009, 22, 709.
’ ACKNOWLEDGMENT (20) Alenezi, R.; Leeke, G. A.; Winterbottom, J. M.; Santos, R. C. D.;
The authors acknowledge the financial support provided by Khan, A. R. Esterification kinetics of free fatty acids with supercritical
CNPq, FAPERJ, CAPES, UFRJ, UERJ (Instituto Politecnico- methanol for biodiesel production. Energy Convers. Manage. 2010, 51,
IPRJ) and CBMM. 1055.
(21) Le~ao, L. S.; Empirical and kinetic study of esterification of fatty
acids on niobium acid. Master Thesis, Federal University of Rio de
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2547 dx.doi.org/10.1021/ie1005806 |Ind. Eng. Chem. Res. 2011, 50, 2544–2547

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