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Reference Design Cookbook


Power Management Products
3Q 2005
2 Reference Design Cookbook
➔ Welcome
Welcome to TI’s first Power Management Cookbook. Many thanks to Robert Kollman and his Design Services Team
and TI Applications Engineering for supplying this collection of complete power solutions and design documentation
from TI’s extensive library of reference designs and evaluation modules (EVMs) available to our customers.

TI also has many other reference designs that can be found at: www.ti.com/powerreferencedesigns. If you do not
find what you are looking for in this booklet, please check this website. It is frequently updated with new circuits.

TI hopes that this Cookbook will help to simplify and streamline your power supply designs.

Enjoy!

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Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
Reference Design Cookbook 3


Table of Contents

Inside
Converter Design Topology VIN VOUT IOUT (A) Part Number Page
Synchronous Buck 2.5 - 6.0 1.5 0.4 TPS62220 4
Synchronous Buck 2.5 - 6.0 1.8 1.2 TPS62040 6
Non-Synchronous Buck 12 - 18 9.6 1 TPS54350 8
Inverting Buck Boost 5 –5 1.5 TPS54350 10
6-A Monolithic Buck 4.0 - 6.0 3.3 6 TPS54610 12
5-V, 1-A Boost Converter 1.8 - 5.0 5 1 TPS61030 14
5-V, Non-Synchronous Buck in SOT-23 4.5 - 5.5 3.3 2.75 TPS64201 16
Sepic Controller 3.0 - 4.2 3.3 3 TPS43000 18
Low Input Voltage Synchronous Buck 3.0 - 5.5 2.5 15 TPS40007 20
12-V, Input Synchronous Buck 12 1.8 15 TPS40055 22
Negative Output Flyback 12 –12 0.5 UC3572 24
Synchronous Buck 5 - 14 1.8 10 TPS40071 26
Dual Output Synchronous Buck 9.0 - 18.0 5.0 and 3.3 14 and 10 TPS51020 28
Wide Input Synchronous Buck 10 - 55 3.3 4 TPS40060 30
2-Phase Buck with Integrated Drivers 10 - 14 1.5 40 TPS40130 32
UCC38C4x Boost 12 24 3.5 UCC38C4x 34
Isolated Synchronous Flyback 36 - 75 3.3 V 5 UCC3809 36
Triple Output Flyback 5 - 24 12/5/–5 1.0.5/0.3 UCC3813 38
Active Clamp Forward Converter –36 - 72 3.3 30 UCC2580 40
Synchronous Switch-Mode Lithium-Ion Charger 4.35 - 16 2 bq24103 42

TI also has many other reference designs that can be found at:
www.ti.com/powerreferencedesigns

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
4 TPS62220: 400-mA Synchronous Buck Converter in ThinSOT-23

Description Web Links


The TPS6222x family of synchronous buck converters with integrated FETs in Reference Designs:
ThinSOT-23 can provide up to 400 mA of output current from inputs as low as http://www.ti.com/powerreferencedesigns
2.5 V. The circuit below was configured to provide 1.8 V at 400 mA with a
4.7-µH inductor and 10-µF output capacitor. The TPS6222x achieves high Datasheets, User’s Guides, Samples:
efficiency over the entire load current range by switching from traditional www.ti.com
pulse width modulation (PWM) at high load to pulsed frequency modulation Part Number Search: TPS62220
(PFM or Power Save Mode) at light load.

Specifications
Parameter Test Conditions Min Typ Max Unit
Input Voltage 2.5 3.6 6.0 V
Output Voltage 1.455 1.5 1.545 V
Load Current 0 400 mA
Output Ripple Voltage VIN = 3.6 V; IO = 10 mA 25 40 mVPP
VIN = 3.6 V; IO = 400 mA 5 10 mVPP
Efficiency VIN = 2.7 V; IO = 100 mA 90 %
VIN = 3.7 V; IO =100 mA 87 %

Evaluation Module - TPS62220EVM-014

TPS62220 L1
1 5 4.7 µH VO
VI VI SW
2.5 V to 6 V 1.5 V/400 mA
C3 2 R1 C1 C4
GND
4.7 µF 360 kΩ 22 pF 10 µF
3 4
EN FB

R2 C2
180 kΩ 100 pF

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
TPS62220: 400-mA Synchronous Buck Converter in ThinSOT-23 5

Test Results

Efficiency vs. Load Current Load Transient Response

PWM Mode Operation Power Save Mode Operation

Startup

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
6 TPS62040: 1.2-A Synchronous Buck Converter in MSOP-10 / 3x3 QFN

Description Web Links


The TPS6204x family of synchronous buck converters with integrated FETs in Reference Designs:
10-pin MSOP PowerPad™ or 3x3 QFN can provide up to 1.2 A of output current http://www.ti.com/powerreferencedesigns
from inputs as low as 2.5 V. The circuit below was configured to provide 1.8 V
with a 4.7-µH inductor and 22-µF output capacitor. The TPS6204x achieves high Datasheets, User’s Guides, Samples:
efficiency over the entire load current range by switching from traditional pulse www.ti.com
width modulation (PWM) at high load to pulsed frequency modulation (PFM or Part Number Search: TPS62040
Power Save Mode) at light load. Power save mode can be disabled by tying the
MODE pin to VIN.

Specifications
Parameter Test Conditions Min Typ Max Unit
Input Voltage 2.5 3-6 6.0 V
Output Voltage 1.75 1.8 1.85 V
Load Current 0 1200 mA
Output Ripple Voltage VIN = 3.6 V; IO = 10 mA 30 40 mVPP
VIN = 3.6 V; IO = 1000 mA 10 15 mVPP
Efficiency VIN = 2.7 V; IO = 1000 mA 90 %
VIN = 3.6 V; IO =1000 mA 87 %

Evaluation Module - TPS62040


TPS62040 L1
2 8 4.7 µH VOUT
VIN VIN SW
2.5 V to 6 V 3 7 1.8 V/1.2 A
VIN SW R1
C3 1 C1 C4
22 µF EN FB 5 470 kΩ 33 µF 22 µF
6 10
MODE PGND
4 9
GND PGND

R2 C2
180 kΩ 100 pF

Components:
C1: Taiyo Yuden JMK316BJ226ML
C2: Taiyo Yuden JMK316BJ226ML
L1: Sumida CDRH4D28C-4R7

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
TPS62040: 1.2-A Synchronous Buck Converter in MSOP-10 / 3x3 QFN 7

Test Results

Efficiency vs. Load Current Load Transient Response

PWM Mode Operation Power Save Mode Operation

Startup

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
8 TPS54350 : 12-V Non-Synchronous Buck Converter

Description Web Links


The TPS54350 is a medium output current synchronous buck PWM converter Reference Designs:
with an integrated high-side MOSFET and a gate driver for an optional low-side http://www.ti.com/powerreferencedesigns
external MOSFET. Features include a wide input voltage range (4.5 to 20 VDC)
with an adjustable output voltage down to 0.9 V, an adjustable switching Datasheets, User’s Guides, Samples:
frequency up to 700 kHz, as well as current limit, adjustable under-voltage www.ti.com
lockout circuit, an internal slow-start circuit to limit in-rush currents, and a Part Number Search: TPS54350
power good output to indicate valid output conditions. The synchronization
feature is configurable as either an input or an output for easy 180° out-of-
phase synchronization. This device is also available in a thermally enhanced
PowerPAD™ package.

Specifications
Parameter Test Conditions Min Typ Max Unit
Input Voltage 12 18 V
Output Voltage 9.67 9.68 9.69 V
Load Current 0.02 1 A
Switching Frequency 500 kHz
Output Ripple Voltage VIN = 18 V; VOUT = 9.68 V; IO = 1A 8 mVPP
Efficiency VIN = 12 V; VOUT= 9.68 V; IO = 1A 95 %
VIN = 18 V; VOUT = 9.68 V; IO = 1A 94 %

Reference Design Number - PMP 718

6 V Max Pull-up Voltage


TP1

R1
10 kΩ
Sync Enable TP2
TP3 TP4 Power Good
12-18 V Input U1
TP5 TP554350PWP C1
TP6 L2 TP7
1 16 0.1 F
J1 VIN BOOT 100 H
1 2 VIN PH 15
VIN C3
2 3 UVLO PH 14
GND 10 F
4 PWRGD LSG 13
25 V VOUT
5 RT VBIAS 12 J2
D1 C5
6 SYNC PGND 11 9.6 V @ 1 A
TP8 MBRS340 1 F 2
7 ENA AGND 10 C6 GND
SMC 25 V 1
8 COMP VSENSE 9 1 F
PwrPd
17
TP10
C9 R7 R8 R9 TP9

5600 pF 2.5 kΩ 10 kΩ 49.9 Ω


R10 C10
C11
200 Ω 1000 pF
100 pF
R11
TP11 1.82 kΩ

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
TPS54350 : 12-V Non-Synchronous Buck Converter 9

Test Results

Startup Waveform
Turn On VIN = 18 V, VOUT = 9.68 V at 1 A Efficiency

100%
95%
90%

Efficiency
85%
80%
75%
70%
65%
0 200 400 600 800 1000
Load (mA)

eff 12 V eff 18 V

Output Ripple (across C5) Control Loop Gain/ Phase


VIN = 18 V at 1 A VIN = 15 V at 1 A

Phase

Gain

Phase Node Waveform (TP6 to GND from schematic pg. 8)


VIN = 18 V; VOUT = 9.68 VOUT at 1 A

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
10 TPS54350: 5-V Inverting Synchronous Buck Boost Converter

Description Web Links


PMP 546 uses the TPS54350 in a buck-boost mode to generate negative voltage Reference Designs:
from a positive one. This configuration can be used when the input plus the http://www.ti.com/powerreferencedesigns
output voltage do not exceed the device’s voltage limitations of 20 V and when
the sum of the input and output current do not exceed the device’s rated current Datasheets, User’s Guides, Samples:
of 3 A. The circuit functions by turning the hide-side switch on to increase the www.ti.com
inductor current. Then the low switch or diode charges the output capacitor. Part Number Search: TPS54350
Note, the output current is discontinuous so significant filtering is required.

Specifications
Parameter Test Conditions Min Typ Max Unit
Input Voltage 5 V
Output Voltage –5.06 –5.05 –5.05 V
Load Current 0.03 1.5 A
Switching Frequency 250 500 700 kHz
Output Ripple Voltage VIN = 5 V; VOUT = –5.05 V; IO = 1.2 A 100 mVPP
Efficiency VIN = 5 V; VOUT = –5.05 V; IO = 0.56 A 75 88 %

Reference Design Number - PMP 546


6 V Max Pull-up Voltage
TP1

R1
1.0 kΩ
0603
Sync Enable TP2 Power Good
TP3 TP4

U1
TP5 TPS54350PWP C1 TP6 TP14
1 16
J1 VIN BOOT 0.1 µF L2
1 2 15
VIN R2 VIN PH
5 VIN 2
+
3 14 22 µH
GND C2 C3 100 kΩ UVLO PH
220 µF 10 µF 4 13
PWRGD LSG VOUT
5 12 + J2
RT VBIAS 8 7 6 5
C4 C13 C14
6 11 GND
SYNC DGND C12 220 µF 10 µF 10 µF 2
TP8 7 10 Q1
SS/ENA AGND 4 -5 V @ 1.0 A
8 9 C6 IRF7402 10 µF 1
COMP VSENSE 1 µF
R4 R5 R6 C8 PwrPd 3 2 1

43.2 kΩ 0Ω OPEN 4700 pF 17


TP10 TP13
C9 R7 R8 R9 TP7

4700 pF 40 kΩ 100 kΩ 49.9 Ω


R10 C15
C11
10 kΩ 1000 pF
470 pF
R11
TP11
21.5 kΩ
1

1 Do not connect to system ground

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
TPS54350: 5-V Inverting Synchronous Buck Boost Converter 11

Test Results

Startup Waveform Efficiency 5 VIN


Turn On VIN = 5 V, VOUT = –5.05 V at 1.0 A

Efficiency
90%
80%
70%
60%

Eff (%)
50%
40%
30%
20%
10%
0 200 400 600 800 1000 1200 1400 1600
Load (mA)

Eff 5 V

Output Ripple (across C14) Control Loop


VIN = 5 VOUT at 1.0 A VIN = 5 VOUT at 1.0 A

Phase

Gain

Phase Node Waveform Phase Node Waveform


(TP6 to GND from schematic on page 10) (LSG Pin 13 of TPS54350)
VIN = 5 V; VOUT = –5.05 V at 1.0 A VIN = 5 V; VOUT = –5.05 V at 1.0 A

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
12 TPS54610: 5-V, 6-A Monolithic Buck Converter

Description Web Links


The TPS54610 is a member of the SWIFT™ family of synchronous buck PWM Reference Designs:
converters. The TPS54610 DC/DC regulator is ideal for low input voltage, http://www.ti.com/powerreferencedesigns
high output current applications. The TPS54610 integrates all required active
components including a true, high-performance, voltage-error amplifier that Datasheets, User’s Guides, Samples:
enables maximum performance and flexibility in choosing the output filter www.ti.com
L and C components; an under-voltage-lockout circuit to prevent Startup until Part Number Search: TPS54610
the input voltage reaches 3 V; an internally or externally set slow-start circuit to
limit inrush currents; and a power good output useful for processor/logic reset,
fault signaling, and supply sequencing. The TPS54610 is available in a thermally
enhanced 28-pin TSSOP (PWP) PowerPAD™ package, which eliminates bulky
heatsinks. TI provides evaluation modules and the SWIFT designer software
tool to aid in quickly achieving high-performance power supply designs to
meet aggressive equipment development cycles.

Specifications
Parameter Test Conditions Min Typ Max Unit
Input Voltage 4.0 5.0 6.0 V
Output Voltage 3.27 3.3 3.3 V
Load Current 0 5 6 A
Switching Frequency 550 kHz
Output Ripple Voltage VIN = 5 V; IO = 5 A 50 mVPP
Efficiency VIN = 5 V; IO = 1 A 95.7 %
VIN = 5 V; IO = 5 A 91.4 %

Reference Design Number - PMP 771

TP6
VIN
VIN 2
GND 1
+ +
U1
C1 C3
1 220 µF TPS54610PWP
R3
JP1 28
RT
24 C9
TP7 VIN 23
VIN 10 µF
1 27 22
J2 SYNCH VIN
1 21 TP2 L1 TP4
SYNCH 26
VIN 20
2 4.7 µH
SS/ENA SS/ENA VIN J3
3 14
GND 25 PH 13 VOUT
4 C2 VBIAS PH + C10 + C11 + GND
PWRGD 12 R8 C12 C13
0.047 µF 4 PH 11 470 µF 470 µF
C4 PWRGD PH 1
1
1000 pF
10 4V 4V
0.1 µF 3
PH 9
COMP/NC PH C14 TP8
8
PH 7 1
PH 6
PH C8 TP5
R7 2 5
VSENSE BOOT 19
10 kΩ PGND
TP1 18 0.047
VIN PGND 17
C6 PGND
1 16
ANAGND PGND
C5 6800 pF PGND
15
68 pF PwrPd
R1
9.76 kΩ TP3
C7 R5 R6

1 Optional 0.012 µF 1.18 kΩ 49.9 Ω


R2 R4
3.74 kΩ
10 kΩ

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
TPS54610: 5-V, 6-A Monolithic Buck Converter 13

Test Results

Startup: The input voltage was set at 5.5 V with no load on the Output Ripple Voltage: The image was taken with a 5-A load and
output. 5-V input.

VIN

VOUT

Load Transients: The input voltage was set to 5 V. The 4-A load
Efficiency step shown below results in 60 mVPP of output ripple.

Efficiency vs. Load Current Using Electronic Load

97%
96%
95%
94%
93%
92%
91%
90%
89%
0 1 2 3 4 5 6
Load Current (A)

4 Vin 5 Vin 6 Vin

Load Regulation

Load Regulation

3.3

3.29

3.28

3.27

3.26
0 1 2 3 4 5 6
Load Current (A)

4 Vin 5 Vin 6 Vin

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
14 TPS61030: Synchronous Boost Converter with Integrated 4.5-A Switch

Description Web Links


The TPS6103x family of synchronous boost converters provides a power solution Reference Designs:
for one-cell lithium or two to three-cell alkaline, NiCd, or NiMH based systems. http://www.ti.com/powerreferencedesigns
The TPS6103x is also the ideal solution for circuits that require a 3.3-V to 5.0-V
conversion. The circuit below was configured to provide 5.0 V at 1000 mA with Datasheets, User’s Guides, Samples:
a 6.8-µH inductor and 220-µF output capacitor. The TPS6103x achieves high www.ti.com
efficiency over the entire load current range by switching from a fixed frequency Part Number Search: TPS61030
mode of operation at high loads to a power save mode at light loads. The power
save mode can be disabled by connecting the SYNC pin to VDD. The design also
features a low battery detection circuit configured to pull LBO low when the
input voltage reaches approximately 1.8 V.

Specifications
Parameter Test Conditions Min Typ Max Unit
Input Voltage 1.8 5.5 V
Output Voltage VIN 5.5 V
Output Current 1000 mA
Output Ripple Voltage VIN = 3.3 V; IO = 1 A; Sync = VDD 25 40 mVPP
VIN = 3.3 V; IO = 50 mA; Sync = GND 5 10 mVPP
Efficiency VIN = 3.3 V; IO = 300 mA 96 %
VIN = 2.4 V; IO = 300 mA 93 %

Evaluation Module - TPS61030

TPS6103x
L1
SW VOUT 5 V Up to
6.8 µH 1000 mA
KFF
C2 C3
R3
VBAT 2.2 µF 220 µF

1.8 V to 5 V C1 R1 EN FB
Input 10 µF R6
LBI
R4
R2

SYNC LBO Low Battery


Comparator
Output
GND PGND

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
TPS61030: Synchronous Boost Converter with Integrated 4.5-A Switch 15

Test Results

Efficiency vs. Output Current Load Transient Response

Output Voltage in Continuous Mode Output Voltage in Power Save Mode

Maximum Output Current vs. Input Voltage

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
16 TPS64201: 5-V Buck Converter - Non-Synchronous Controller

Description Web Links


The TPS64201 is a member of the TPS6420x family of non-synchronous step- Reference Designs:
down controllers. The TPS6420x controllers are ideal for systems powered from http://www.ti.com/powerreferencedesigns
a 5-V or 3.3-V bus or for applications powered from a 1-cell Li-Ion battery or
from a 2- to 4-cell NiCd, NiMH, or alkaline battery. These step-down controllers Datasheets, User’s Guides, Samples:
drive an external P-channel MOSFET allowing design flexibility. To achieve www.ti.com
highest efficiency over a wide load current range, this controller uses a Part Number Search: TPS64201
minimum on time, minimum off time control scheme and consumes only 20-µA
quiescent current. The minimum on time of typically 600 ns (TPS64203) allows
the use of small inductors and capacitors. When disabled, the current consump-
tion is reduced to less than 1 µA. The TPS6420x is available in the 6-pin
SOT23 (DBV) package and operates over a free air temperature range of
–40 °C to 85 °C.

Specifications
Parameter Test Conditions Min Typ Max Unit
Input Voltage 4.5 5.0 5.5 V
Output Voltage 3.23 3.3 3.33 V
Load Current 0 2.25 3 A
Switching Frequency 0 450 600 kHz
Output Ripple Voltage VIN = 5 V; IO = 1 A 10 20 mVPP
Efficiency VIN = 5 V; IO = 1 A 93.1 %
VIN = 5 V; IO = 2.5 A 90.3 %

Reference Design Number - PMP 756


J1
1
4.5 to 5.5 VIN 2
R3
C4 C5 R4 0.02 Ω
10 µF 1 100 kΩ
U1 R7
J2 TPS64201 R6 Q1
1
GND JP1 1
EN SW
6 0Ω 0Ω Si2323
2
2 5
GND VIN R5 L1
3 4 1
FB ISENSE 3.3 VOUT @ 2.75 A
10 µH 2
2 R8 R1 C1 C2 C3
D1 1 MΩ 165 kΩ 82 pF 22 µF 1 J4
1
B320A GND
2
R2
82.5 kΩ
1 User defined
2 Short R5 and R3 and open R6 to allow current sense using Q1’s Rds On

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
TPS64201: 5-V Buck Converter - Non-Synchronous Controller 17

Test Results

Startup: The input voltage was set at 5 V with no load on Output Ripple Voltage: The image was taken with a 1-A load
the output. and a 5-V input.

Efficiency Load Transients: The input voltage was set to 5 V. The 1-A
load step shown below results in 200 mV of output ripple.
Channel 1: VOUT (AC coupled)
Efficiency vs. Load Current Using R-Box Channel 2: Load Current (1 A –> 2 A)
95%
94%
93%
92%
91%
90%
89%
88%
0 0.5 1 1.5 2 2.5 3
Load Current (A)

5 Vin 4.5 Vin 5.5 Vin

Load Regulation

Load Regulation

3.33
3.32
3.31
3.3
3.29
3.28
3.27
3.26
3.25
3.24
3.23
0 0.5 1 1.5 2 2.5 3
Load Current (A)

5 Vin 4.5 Vin 5.5 Vin

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
18 TPS43000: SEPIC Converter - High Frequency Synchronous Controller

Description Web Links


This reference design uses the TPS43000 in SEPIC topology to convert from Reference Designs:
3.0 to 4.2 V input to 3.3 V at 3-A output. The TPS43000 in SEPIC topology is http://www.ti.com/powerreferencedesigns
ideal for nickel, alkaline or lithium-ion battery applications. The TPS43000
operates either in a fixed-frequency mode, where the user programs the Datasheets, User’s Guides, Samples:
frequency, or in an automatic PFM mode. In the automatic mode, the controller www.ti.com
goes to sleep when the inductor current goes discontinuous, and wakes up Part Number Search: TPS43000
when the output voltage has fallen by 2%. The TPS43000 also has a user
programmable discontinuous or continuous conduction mode.

Specifications
Parameter Test Conditions Min Typ Max Unit
Input Voltage 3.0 3.7 4.2 V
Output Voltage 3.267 3.3 3.33 V
Load Current 0 2 3 A
Switching Frequency 300 kHz
Output Ripple Voltage VIN = 3.7 V; IO = 3 A 12 mVPP
Efficiency VIN = 4.2 V; IO = 1 A 87 %
VIN = 4.2 V; IO = 3 A 85 %
VIN = 3.0 V; IO = 1 A 88.5 %
VIN = 3.0 V; IO = 3 A 80.5 %

Reference Design Number - PMP 169

J1
1
3.0 - 4.2 VIN 2 C2
3 C1 L1
C10 220 µF
GND 4 6.8 µH
470 µF 10 µF 6.3 V
6.3 V 6.3 V C3 Q1
10 µF Si4403DY L3 3.3 VOUT
7 8

1.5 µH
1 2 3

6.3 V J2
5 6

C4 1
10 µF 2
U1 R1 6.3 V 3
TPS43000 C5 4
J4 1 kΩ D1
1 1 R2 Open
SYNC/SD SWN 16 MBRS340T3
2 2 1 kΩ
3 CSS SWP 15 GND
R3 3 14
RT VP C6 D2
127 kΩ 4 + + +
CCM HDRV 13 1 µF
C7 C6 C9 C10 C17
J3 5 12 BAT54 D2
1 BUCK GND 11 10 µF 10 µF 220 µF 220 µF 10 µF
6
2 PCM HDRV 1RFR3706 L2 6.3 V 6.3 V 6.3 V 6.3 V 6.3 V
7
3 COMP VOUT 10 6.8 µH
FG8 VIN 9
C13 Fsw = 300 KHz C11 C12
4700 pF 1 µF 1 µF
C14
470 pF R4
C15 R5
30.1 kΩ
Open Open

R7
R6
169 kΩ
53.6 kΩ

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
TPS43000: SEPIC Converter - High Frequency Synchronous Controller 19

Test Results

Turn On VIN = 3.7 VOUT; No Load


Channel 1: VIN; Channel 2: VOUT Efficiency
PMP169 EFFICIENCY
3.3 VOUT
90.0
89.0
88.0
87.0
86.0
85.0
84.0
83.0
82.0
81.0
80.0
79.0
78.0
77.0
76.0
75.0
74.0
73.0
72.0
71.0
70.0
0.2 0.6 1.0 1.4 1.8 2.2 2.6 3.0
Output Current
3.0 VIN 3.7 VIN 4.2 VIN

Output Ripple Control Loop


3.7 VIN; IO = 3 A 3.7 VIN; IO = 3 A

Phase

Gain

Transient Response FET Drain Voltage


Top Trace: VO at 200 mV/div; Bottom Trace: IO at 1 A/div 4.2 VIN at 3 A

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
20 TPS40007: Highly Efficient, Low Input Voltage, Synchronous Buck Controller

Description Web Links


The TPS40007 synchronous buck controller generates a 2.5-V output at up to Reference Designs:
15 A from either a 3.3-V or 5-V input. The TPS40007 is a voltage-mode, http://www.ti.com/powerreferencedesigns
synchronous buck PWM controller that utilizes TI’s proprietary Predictive Gate
Drive™ technology to wring maximum efficiency from step-down converters. Datasheets, User’s Guides, Samples:
Predictive Gate Drive technology controls the delay from main switch turn-off www.ti.com
to synchronous rectifier turn-on and also the delay from rectifier turn-off to Part Number Search: TPS40007
main switch turn-on. This allows minimization of both reverse recovery and
conduction losses in the MOSFET body diodes. The TPS40007 allows this
design to achieve a peak efficiency greater than 94%.

Specifications
Parameter Test Conditions Min Typ Max Unit
Input Voltage 3.0 5.5 V
Output Voltage 2.425 2.500 2.575 V
Load Current 0 15 A
Switching Frequency 250 300 350 kHz
Output Ripple Voltage VIN = 5 V; IO = 15 A 20 25 mVPP
Efficiency VIN = 5 V; IO = 6 A 94.5 %
VIN = 3.3 V; IO = 9 A 93 %

Evaluation Module - TPS40007EVM-001

TP1
J1 VIN
1
2
3 + C1 + C2 C3 C4 C5
4
TP8 330 µF 330 µF 22 µF 22 µF 22 µF

TP2 U1 Si4866DY
TPS40007DGQ R1 1.8 Ω Q1
R2 16.2 kΩ C6 1 µF
1 10
ILIM BOOT TP4 L1 TP5
2 9
FB HDRV 1 uH VOUT - 2.5 V
3 8
C7 R4 COMP SW
4 7
SS/SD VDD
5 6 R2 J2
1.5 nF 5.90 kΩ GND LDRV 1
PwrPd Si4866DY 16.2 kΩ + + TP6 2
11 C8 C9 C10
Q2 3
470 µF 470 µF 1 µF
C11 C12 4
180 pF R5 1.8 Ω 10 nF

C13 C14
TP7
4.7 nF 1 µF

C15
R6 6.8 nF
10 kΩ
R7
698 Ω

R8
3.92 kΩ

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
TPS40007: Highly Efficient, Low Input Voltage, Synchronous Buck Controller 21

Test Results

Gain and Phase Margin vs. Frequency Output Voltage Ripple

Efficiency vs. Output Current Transient Response

Typical Switch Node Waveform

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
22 TPS40055 : 15-A Buck Converter, Wide Input Range Synchronous Controller

Description Web Links


The TPS40055 is a family of high-voltage, wide-input, synchronous, step-down Reference Designs:
converters. This family of controllers offers design flexibility with a variety of http://www.ti.com/powerreferencedesigns
user programmable functions including soft start, UVLO, voltage feedforward,
high-side current limit, and loop compensation. This design consists of two Datasheets, User’s Guides, Samples:
tracking, synchronized buck converters using the TPS40055 and TPS40052. www.ti.com
The TPS40055 generates a 3.3-V/0.3-A output and the TPS40052 generates a Part Number Search: TPS40055
1.2-V/5.9-A output. The input to both converters is 12VDC. The output voltage
of each converter tracks both at power up and power down. The TPS40052
converter is synchronized to run at the same frequency (phase shifted 180°)
as the TPS40055 converter.

Specifications
Parameter Test Conditions Min Typ Max Unit
Input Voltage 10.8 12 13.2 V
VOUT 1.75 1.80 1.85 V
IOUT 0 10 15 A
Switching Frequency 300 kHz
Output Ripple 35 mVPP
Efficiency IOUT = 6 A 92 %

Evaluation Module - TPS40055EVM-001

TP1
J1
1
(+)
2
(+)
3
(–)
4
(–)

TP2

R6
R4 71.5 kΩ
243 kΩ C7 R9
100 pF 16.2 k TP4
D1 Ω C14
C1 470 pF R11 HAT2168H
BAS16 R2 165 kΩ U1 22 µF
TPS40055PWP 0Ω Q1 TP7
1 16 C12 TP9
C2 0.1 µF KFF ILIM 22 µF
2 15 L1 VOUT = 1.8 V
RT VIN C10
R1 1 kΩ
3
BP5 BOOST 14 1.7 µH
4 13 0.1 µF
SYNC HDRV J1
5 12 4 (+)
SGND SW
C3 2.2 nF 6 11 3
7
SS BP10 10 0Ω C13 (+)
VFB LDRV HAT2167H + + 2 (–)
R5 C5 8 COMP PGND 9 4.7 nF C16 C17 1
Q2 (–)
C9 D2 470 µF 470 µF
PwrPd C15
10 kΩ 5.6 nF 17 C8 1 µF 30BQ040 C18
0.1 µF 47 µF TP8
0.1 µF
C4 470 pF TP5

R7 TP10

8.66 kΩ R12
20 Ω C11
R3 C6 R8 TP3 TP6
0.1 µF
5.49 kΩ 4.7 nF 226 Ω

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
TPS40055 : 15-A Buck Converter, Wide Input Range Synchronous Controller 23

Test Results

Efficiency vs. Load Output Voltage Ripple

94.00
I OUT = 15 A
92.00

90.00

88.00

86.00
Eff (%)

84.00
V RIPPLE

82.00 (10 mV/div)

80.00

78.00
0 2 4 6 8 10 12 14 16

IOUT - Output Current - A


t − Time − 1 µs/div

Power Dissipation vs. Load Transient Response

7
V OUT = 50 mV/div
6

5
PDISS - Power Dissipation - W

0 I OUT 5 A/div
0 2 4 6 8 10 12 14 16

IOUT - Output Current - A

t − Time − 200 µs/div

Overall Gain and Phase vs. Frequency

50 160
Phase
40 140

30 120
Gain
20 100
Gain - dB

Phase - °

10 80

0 60

−10 40

−20 20

−30 0
100 1k 10 k 100 k

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
24 UC3572 PWM: Negative Output Flyback Converter

Description Web Links


The UC3572 is a negative output flyback pulse width modulator used to convert Reference Designs:
a positive 12-V input voltage to a regulated –12-V output voltage at a current http://www.ti.com/powerreferencedesigns
up to 0.5 A. The chip is optimized for use in a single inductor negative flyback
switching converter employing an external PMOS switch. The controller consists Datasheets, User’s Guides, Samples:
of a precision reference, an error amplifier configured for voltage mode opera- www.ti.com
tion, an oscillator, a PWM comparator with latching logic, and a 0.5-A peak gate Part Number Search: UC3572
driver. The UC3572 includes an undervoltage lockout circuit to insure sufficient
input supply voltage is present before any switching activity can occur, and a
pulse-by-pulse current limit. Output current is sensed and limited to a defined
maximum value. The UVLO circuit turns the chip off when the input voltage is
below the UVLO threshold. The UC3572 allows this design to achieve a peak
efficiency of 83%.

Specifications
Parameter Test Conditions Min Typ Max Unit
Input Voltage 10.8 12 13.2 V
Output Voltage –12.36 –12 –11.64 V
Load Current 0 0.5 A
Switching Frequency 170 200 230 kHz
Output Ripple Voltage VIN = 12 V; IO = 0.5 A 120 150 mVPP
Efficiency VIN = 12 V; IO = 0.5 A 83 %
VIN = 12 V; IO = 0.25 A 82 %

Reference Design Number - PMP 703


J1
1 TP1
10.8 V - 13.2 VIN 2

3
TP2
GND 4 C1
C2 22 µF
1 µF 16 V
16 V

R100
U1
R1 1.74 kΩ UC3572D
23.2 kΩ 1 EAINV 3VREF 8

2
C4 EAOUT RAMP 7
3
1µF CS GND 6 C3
4 5 330 pF
VCC OUT Q1
freq = 200 KHz Si2343DS
TP4 TP5
J2
1
-12 V @ 0.5 A
L1
8.2 µH D1 2
GND
R2 B340LA
C5
0.01 µF 0.05 Ω C7
22 µF
16 V

R3 C8
49.9 kΩ 47 pF R4
100 kΩ

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
UC3572 PWM: Negative Output Flyback Converter 25

Test Results

Turn On VIN = 12 V; 0.5-A Load Efficiency


Channel 1: VOUT; Channel 2: VIN

85%

80%

Efficiency
75%

70%

65%
0 0.1 0.2 0.3 0.4 0.5 0.6
Output Current (A)

Output Ripple Control loop


VIN = 12 V; IO = 0.5 A, 0.1 V/div VIN = 12 V; IO = 0.1 A/0.5 A

Phase @ 0.1 A

Phase @ 0.5 A

Gain @ 0.1 A
Gain @ 0.5 A

Transient Response
Top Trace: VO at 200 mV/div Switch Mode Waveform
Bottom Trace: IO at 200 mA/div Voltage at TP4 (5 V/div)

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
26 TPS40071: Buck Converter with Predictive Gate Drive™ Technology

Description Web Links


The TPS40071EVM-001 evaluation module (EVM) is a synchronous buck Reference Designs:
converter which utilizes Predictive Gate Drive (PGD) to maximize conversion http://www.ti.com/powerreferencedesigns
efficiency by minimizing the body diode conduction loss. The use of the
TPS40071 midrange input synchronous buck controller allows the EVM to Datasheets, User’s Guides, Samples:
deliver 10 A from a bus voltage ranging from 5 to 14 V. The output voltage www.ti.com
is originally set to 1.8 V, but can also be configured to provide 1.2 V to 3.3 V Part Number Search: TPS40071
at a load current up to 10 A by changing one surface mount resistor.

Specifications
Parameter Test Conditions Min Typ Max Unit
Input Voltage 4.75 5/12 14 V
VOUT 1.76 1.8 1.84 V
IOUT 0 6 10 A
Switching Frequency 300 kHz
Output Ripple VIN = 5 V 16 mVPP
Efficiency VIN = 5 V 94 %

Evaluation Module - TPS40071EVM-001


TP1 VIN = 5 - 12 V

J1
1 (+)
C1 +
2 (–)
470 µF

R6
TP2
75 kΩ C7 R9 TP4
10 pF 1.4 k
Ω 2 C12
R2 165 kΩ
U1 R11 0 Ω 22 µF TP7 TP9
Q1 C14
C2 0.1µF TPS40071PWP 22 µF
Power Good 1
KFF ILIM
16 D1 VOUT = 1.8 V
TP11 2 15 BAT54 L1
R1 10 kΩ RT VDD
3 14 C10 1.6 µH
BPS BOOST
4 13 0.1 µF
SYNC HDRV
5 12
SGND SW
C3 10nF 6
SS DSP
11 C16 C17 (+)
2 R4 2
7 10 47 µF 47 µF (–)
8
VFB LDRV
9 0Ω C15 1
R10 330 kΩ COMP PGND Q2 J1
PwrPd 47 µF
17 C9 C18
R5 C5 C13
C8 1 µF 0.1 µF TP8
2.2 nF
1.87 kΩ 8.2 nF 1 0.1 µF
TP5
C4 470 pF

R7 25.5 kΩ R12 TP10

20 Ω
TP3 TP6 C11
R3 C8 R8 0.1 µF
16.2 kΩ 8.2 nF 100 Ω

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
TPS40071: Buck Converter with Predictive Gate Drive™ Technology 27

Test Results

Efficiency with VOUT = 1.2 V Transient Response


Efficiency with Vout = 1.2 V
94

92

90

88
Eff (%)

86

84

82

80

78
0 5 10 15
Iout (A)
Vout = 1.2 V Vout = 1.8 V Vout = 3.3 V

Loop Gain
Efficiency with VOUT = 1.8 V VOUT = 5 V
Efficiency with Vout = 1.8 V Vin = 5 V
96 50 210

94 40 180

92 30 150

90 20 120
Gain (dB)

88
10 90

86
0 60

84
-10 30

82
0 5 10 15 -20 0
Iout (A) 10 100 1000 10000 100000
Vin = 12 V Vin = 8 V Vin = 5 V Frequency (Hz)
Gain (dB) Phase (deg)

Phase Frequency Response


Efficiency with VOUT = 3.3 V VOUT = 12 V
Vin = 12 V
Efficiency with Vout = 3.3 V 50 210
98
40 180
97

96 30 150

95
Gain (dB)

20 120
Eff (%)

94
10 90
93
0 60
92
-10 30
91
-20 0
90 10 100 1000 10000 100000
0 5 10 15
Iout (A) Frequency (Hz)

Vin = 12 V Vin = 8 V Vin = 5 V Gain Phase

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
28 TPS51020: Dual Output Buck Converter - Synchronous Dual, DDR Selectable Controller

Description Web Links


This reference design uses the TPS51020 in a dual synchronous buck application that Reference Designs:
http://www.ti.com/powerreferencedesigns
provides output voltages of 5 V/14 A and 3.3 V/10 A from a wide 9-V to 18-V input. The
TPS51020 utilizes feed-forward voltage mode control to attain high efficiency without
sacrificing line response. Each converter runs 180 degrees out of phase with respect to Datasheets, User’s Guides, Samples:
the other, effectively reducing the input capacitor requirement. Other features of the www.ti.com
TPS51020 are adjustable short circuit protection, selectable Autoskip operation for Part Number Search: TPS51020
improved light load efficiency, selectable DDR tracking option, and a built-in 5-V bias
regulator.

Specifications
Parameter Test Conditions Min Typ Max Unit
Input Voltage 9 12 18 V
Output Voltage 1 4.85 5.00 5.15 V
Output Voltage 2 3.25 3.35 3.45 V
Load Current 1 0 14 A
Load Current 2 0 10 A
Switching Frequency 229 270 311 kHz
Output Ripple Voltage 1 VIN = 12 V; IO = 14 A 25 50 mVPP
Output Ripple Voltage 2 VIN = 12 V; IO = 10 A 20 33 mVPP
Efficiency 1 VIN = 12 V; IO = 6 A 95 %
Efficiency 2 VIN = 12 V; IO = 6 A 93 %

Reference Design Number - PMP 839


C1 R1
TP1 1000 pF 2 kΩ

C3 C4 C5
R23 10 µF 10 µF 10 µF
R2 C2 0Ω
R5 25 V 25 V 25 V
100 kΩ R3 0.01 µF
51.1 Ω D1 Q2 3 TP3
20.5 kΩ C6 3
2 2 VOUT1
VOUT1 100 pF MBR0530 Si7388DP 1 J1
R4 1
1 5 V @ 14 A
10 kΩ L1 2
J2 U1 R6 GND
VREG5
1
VREG5 R8 TPS51020DBT 3.3 Ω TP2 2.2 µH C13 C14 C15 TP4
+ +
2 1 MΩ 1 30 330 µF 330 µF 47 µF
SKIP INV1 VBST1 Q4 Q3
3 2 29 C17 3 3 6.3 V 6.3 V 6.3 V
GND COMP1 OUT1_L 2
Si7856DP 2
4 VIN C18 3 28 1 µF Si7856DP
VIN SSTRT1 LL1 1 1
DDR 5 0.01 µF 4 27 C19
SKIP OUT1_D
GND 6 R27 5 26 22 pF R26 TP5
R9 VOUT1 0Ω 6 VO1 OUTGND1 R12 VIN J3
25 R11 0Ω
100 k R10 DDR TRIP1 J7 10 Ω 1 9 V - 18 VIN
7 24 12.7 kΩ 2
J4 Ω GND VIN 1 C20 GND
1 100 kΩ C22 8 23 R13 VIN +
ENBL1 REF_X TRIP2_SNS 2 C21 150 µF
2 0.01 µF 9 22 18.2 TRIP2
GND ENBL1 VREG5 C23 3 0.1 µF 20 V TP6
3 10 21 GND
GND ENBL2 REG5_IN 22 pF kΩ 16 V
4 11 20
ENBL2 12 VO2 OUTGND2 19 1
TP8 PGOOD OUT2_D 2
C28 13 18 C26 C27 C28
J5 SSTRT2 LL2 3 + +
VOUT2
1 0.01 µF 14
COMP2 OUT2_L
17
L2 330 µF 330 µF 47 µF TP7
2 15 16 R17 Q5 TP9 J3
V02 INV2 VBST2 2.2 µH 6.3 V 6.3 V 6.3 V
3 R16 C35 3.3 Ω Si7856DP 2
3.3 V @ 10 A
GND 1 MΩ freq. = 270 KHz 1 µF GND
1
2
1
VOUT2 R24 3 TP18
R18 VOUT1 VREG5
TP11 R19 C37 10 kΩ VOUT2
51.1 Ω R20 100 pF 0Ω C40 C39
C41 J8 C36 D2 Q7 R25
1 10 µF 10 µF
100 kΩ 0.01 µF VOUT1 10 µF MBP0530 Si388DP Open
2 25 V 25 V
REG5_IN VOUT1
3 6.3 V
GND
R21
C42 R22 34 kΩ
1000 pF 2 kΩ Note:
1. For fixed frequency operation, connect SKIP to VREG5.
2. For Sync Buck operation, connect DDR to VIN.
3. To discharge outputs at turnoff, connect VOx to VOUTx,
GND V0x if discharge is not required.
4. Connect REG5_IN to 5 V output voltage.
5. Connect TRIP2 to VIN for sync buck output.

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
TPS51020: Dual Output Buck Converter - Synchronous Dual, DDR Selectable Controller 29

Test Results

Turn on: VIN = 12 V; 0-A Loads Efficiency

95.0%

94.5%
94.0%

93.5%

93.0%

Efficiency
92.5%
92.0%

91.5%
91.0%
90.5%

90.0%
0 2 4 6 8 10 12 14 16
Output Current (A)
5V 3.3 V

5-V Output Ripple 3.3-V Output Ripple


VIN = 12 V; IO = 14 A, 20 mV/div VIN = 12 V; IO = 10 A, 20 mV/div

5-V Control Loop 5-V Transient Response


VIN = 12 V; IO = 14 A Top Trace: 5 VOUT at 100 mV/div
Bottom Trace: IO at 5 A/div

Phase

Gain

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
30 TPS40060: Buck Converter - Wide Input Range, Synchronous Controller

Description Web Links


The TPS40060EVM evaluation module (EVM) is a high-efficiency, wide input Reference Designs:
range synchronous buck converter providing a fixed 3.3-V output at 4 A from a http://www.ti.com/powerreferencedesigns
10-V to 55-V input. The EVM is designed to start up from a supply, so no addi-
tional bias voltage is required for start-up directly from the supply. The module Datasheets, User’s Guides, Samples:
uses the TPS40060 with P-channel, high-side MOSFET. www.ti.com
Part Number Search: TPS40060
TPS40060EVM works over the full input range of the TPS40060 to produce a
regulated 3.3-V output at up to 4 A of load current. Using lossless RDS(ON)
current sense and a high-side, P-channel MOSFET simplifies the circuit design
without sacrificing performance.

The evaluation module provides test points for input voltage, output voltage, key
waveforms and a 50-Ω connection point in the feedback loop for non-invasive
measurements of the feedback loop along with an oscilloscope jack for easy
measurements of output ripple.

Specifications
Parameter Test Conditions Min Typ Max Unit
Input Voltage 10 55 V
Output Voltage 3.0 3.3 3.6 V
Load Current 0 4 A
Switching Frequency 225 250 275 kHz
Output Ripple Voltage VIN = 55 V; IO = 4 A 30 mVPP
Efficiency VIN = 12 V; IO = 3 A 90 %

Evaluation Module - TPS40060EVM


TP1

J1
+ C1 C12 C13
470 µF 1.0 µF 1.0 µF

R8 C9
TP2
53.8 kΩ 0.1 µF
R4
C11 39 µF
806 kΩ R18
DI C2 U1 2.0 Ω
BAS16 680 µF TPS4006xPWP R12
1 16
KFF ILIM
2 15
C3 0.1 µF RT VIN TYP5 73.2 kΩ
3 14 TYP7 L1
BP5 BOOST
4 13 7.8 µH
SYNC HDRV R11
5 12
SGND SW
C4 3.3 nF 6 11
10 Ω
SS/SD BP10 J2
7 10
VFB LDRV +
R1 8 9
TYP6 C1 C15 C16 C17
COMP PGND
C6 39 pF C8 C10 470 µF 47 µF 10 µF 0.1 µF
1.52 kΩ R5 0.1 µF 0.1 µF
C7 3900 pF
15.4 kΩ R7 402 Ω
C5 10 nF R9

6.04 kΩ 49.9 Ω
TP8
TYP3 TYP4

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
TPS40060: Buck Converter - Wide Input Range, Synchronous Controller 31

Test Results

Efficiency VIN = 10 to 55 V; IOUT = 0-4 A

TPS40060EVM-002 Efficiency
95.0%

90.0%
Efficiency

85.0%

80.0%

75.0%

70.0%
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
Load Current (Amperes)
55 V 42 V 36 V 24 V 16 V 10 V

Loop Response Gain and Phase Plot

Loop Response of TPS40060EVM-002

60 120

40
70
Gain (dB)

20
20
0

-30
-20

-40 -80
1.00E+01 1.00E+02 1.00E+03 1.00E+04 1.00E+05 1.00E+06
Frequency (Hz)
10 V 4 A Gain 55 V 4 A Gain 10 V 4 A Phase 55 V 4 A Phase

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
32 TPS40130: 2-Phase Buck Converter - Synchronous Controller with Integrated Drivers

Description Web Links


The TPS40130EVM-001 evaluation module (EVM) is a high-efficiency, two-phase Reference Designs:
synchronous buck converter providing a fixed 1.5 V output at up to 40 A from a http://www.ti.com/powerreferencedesigns
12-V input bus. The EVM is designed to start up from a single supply, so no
additional bias voltage is required for start-up. The module uses the TPS40130 Datasheets, User’s Guides, Samples:
high-frequency two-phase controller. www.ti.com
Part Number Search: TPS40130

Specifications
Parameter Test Conditions Min Typ Max Unit
Input Voltage 10 - 14 V
Output Voltage R14 = 8.88 kΩ 0.7 - 3.3 V
Load Current VIN = 14 V; IO = 0 A 40 A
Ripple Frequency 660 kHz
Output Ripple Voltage VIN = 14 V; IO = 40 A 30 mVPP
Efficiency VIN = 12 V; IO = 20 A 91 %

Evaluation Module - TPS40130EVM-001

12 V_IN1 1 V5_OUT_RTN 1 V5_OUT 1 V5_OUT_RTN 12 V_IN2


1 V5_OUT_SNS
TP2 J1 TP6 TP8 J2 J3 J4 TP9 J5 TP16 J6 TP18
12 V_IN1+ 12 V_IN1– 1 V5_OUT– 1 V5_OUT+ 12 V_IN2+ 12 V_IN2–
TP15
VN1 HI_DRV2
TP7 VN2
R15 R17
HI_DRV1
ISENSE 1 5.11 Ω 5.11 Ω C24 ISENSE 2
C1 C2 C8 0.1 µ C29 C30
22 µ 22 µ Q3 Q4
0.1µ 22µ 22µ
R9 L1 L2 R26
4.32 kΩ 0.68 µH SS 0.68 µH 4.32 kΩ

+ + + + + +
C6 C12 C14 C16 C7 C20 C23 C27
1.0 n 220 µ 220 µ 220 µ 220 µ 220 µ 220 µ 1.0 n
C7
R5 0.1 µ C26
Q1 Q2 0.1 µ R28 Q5 Q6
2.2 Ω 2.2 Ω
TP10
VNS SOFT START GND

TP1 R10 R11 R12 R16 C18 R20 R22 R26


R3 U1 1.0 µ TP17
LO_DRV1 2.7 Ω 2.7 Ω 5.11 5.11 Ω 10 Ω 2.7 Ω 2.7 Ω
0Ω Ω TPS40130DBT R29 LO_DRV2
1 30
2
LDRV1 PGND
29
SS 0Ω
VN5 LDRV2
C3 3 28
SW1 SW2 VN2
0.1 µ 4 27
HDRV1 HDRV2 R30
D1 5 26
VNS BOOT1 BOOT2 VNS 11.5 kΩ
6 25
OVSET SS
C13 100 n 7 24 C21 3.3 n
R1 2.94 kΩ R4 VOUT UVLO
8 23
10 kΩ GSNS BP5 R27
TP3 9 22 C22 1.0 µ R31 C28
DIFF AGND
LOOP INJECTION R2 DIFFOUT
10
CS1 CS2
21 0Ω 1.62 kΩ 1.0 n
C9 1.0 n 11 20 C25 1.0 µ 1 1
49.9 Ω CRST1 CSRT2
TP4 R8 10 kΩ C10 1.0 n 12 19
COMP RT R23 10 kΩ
A C5 13 18
R8 39.2 kΩ C11 REF VREF PGOOD VNS
R13 14 17
TP5 +EA ILIM ENABLE R24
1 R7 1 1 5.11 Ω 15
FB EN/SYNC
16
A_GND C4
47 p FB 10 kΩ
R18 2.21 kΩ R21 TP11 TP13
1 1
1 Not used on PCB R14 R19 8.25 ENABLE PW_GD
C15 C19
8.66 kΩ 0.1 µ 1.0 kΩ 10 n kΩ TP12 TP14
2 All capacitor values given in farads unles otherwise specified A_GND A_GND
1 1 1 1
3 All resistor values given in ohms unless otherwise specified
GND2
1

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
TPS40130: 2-Phase Buck Converter - Synchronous Controller with Integrated Drivers 33

Test Results

Efficiency Transient Response: 5-55 A at 3A/ms, I1V5_OUT (10 A/div),


V1V5_OUT(rip) (20 mV/div), Time 10 ms/div
HPA087A Efficiency
92

90

88
Efficiency

86

84

82

80
4 14 24 34
Output Current

Vin 10 V Vin 12 V Vin 14 V

Line Regulation Negative Transient: 5-55 A at 3A/ms, I1V5_OUT (10 A/div),


VIV5_OUT = 20 A V1V5_OUT(rip) (20 mV/div), Time 10 ms/div
Line Regulation @ 20 A Load

1.515

1.513
Output Voltage

1.511

1.509

1.507

1.505
10 11 12 13 14
Input Voltage

Line Reg

Load Regulation

Load Regulation
1.515

1.513
OUtput Voltage

1.511

1.509

1.507

1.505
0 10 20 30 40
Output Current
10 V In 12 V In 14 V In

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
34 UCC38C4X: Boost Converter - Low-Power PWM Controller

Description Web Links


This reference design uses the UCC38C43 in boost topology to convert from Reference Designs:
+12 V to +24 V at 3.5 A. The boost topology with Schottky output diodes http://www.ti.com/powerreferencedesigns
enables PMP781 to achieve efficiencies greater than 95%. One note of caution
with this topology is that it does have short-circuit protection. A short on the Datasheets, User’s Guides, Samples:
output shorts through the inductor and output diode. Even if current mode con- www.ti.com
trol were added, this path still exists. If short circuit protection is needed, using Part Number Search: UCC38C4X
a different topology such as flyback, SEPIC or a current limit circuit such as a
fuse, polyfuse or hot swap should be considered.

Specifications
Parameter Test Conditions Min Typ Max Unit
Input Voltage 11 12 13 V
Output Voltage 23.25 24 24.73 V
Load Current 0 2 3.5 A
Switching Frequency 100 kHz
Output Ripple Voltage VIN = 12 V; IO = 3.5 A 200 mVPP
Efficiency VIN = 12 V; IO = 1 A 91 %
VIN = 12 V; IO = 3 A 94 %

Reference Design Number - PMP 781

J1
VIN 12 V ±5% 1
2

MMBT2907 VREF L1 D1
Q100 R100 22 µH MBRB2535CTL
100 kΩ J2
C3 1 24 V @ 3.5 A
R2 C9 (max)
OPEN .1 µF R5 2
C12 C100 10 µF GND
.1 µF 10 Ω 16 V
+
C4
+
C5
+
C6
+
C7
+
C8 C2
OPEN
R6 330 µF 330 µF 330 µF 330 µF 330 µF 2.2 µF
C10 R8 C13 U1 C11 35 V
22.6 35 V 35 V 35 V 35 V 35 V
OPEN 0Ω 1 µF UCC38C43 1 µF
kΩ 1 8
2
COMP VREF 7
FB VDD Q2
3 6
CS OUT IRL1104S
R9 4 RT/CT GND 5
2.61 kΩ R10
VREF 10 Ω
R12
1.5 kΩ R13 C17 C18 R14
150 kΩ 18000 pF 27000 pF 100 kΩ

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
UCC38C4X: Boost Converter - Low-Power PWM Controller 35

Test Results

Turn On VIN = 12 V; No Load


Channel 1: VIN; Channel 2: VOUT Efficiency
PMP781 EFFICIENCY
24 VOUT
95.0
94.0
93.0
92.0
91.0
90.0
89.0
88.0
87.0
86.0
85.0
84.0
83.0
82.0
0.3 0.5 0.8 1.0 1.3 1.5 1.8 2.0 2.3 2.5 2.8 3.0 3.3 3.5
Output Current (Amps)

12 VIN

Output Ripple Control Loop


VIN = 48 V; IO = 3 A VIN = 12 V; IO = 3 A

Phase

Gain

Transient Response
Top Trace: VO at 1 V/div;
Bottom Trace: IO at 1 A/div FET Drain Voltage

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
36 UCC3809: Isolated Flyback Converter - Primary Side Controller

Description Web Links


This reference design uses the UCC3809, a current mode controlled synchronous Reference Designs:
flyback converter that can deliver 5 A of continuous output current at http://www.ti.com/powerreferencedesigns
3.3 V from an input range of 36 to 75 VDC. The UCC3809 provides all necessary
functions for the control of isolated off line and DC/DC power converters. This Datasheets, User’s Guides, Samples:
design results in a highly efficient, small, cost-effective solution for low-power www.ti.com
isolated applications. Peak efficiency using the UCC3809 and synchronous Part Number Search: UCC3809
rectification are greater than 88%.

Specifications
Parameter Test Conditions Min Typ Max Unit
Input Voltage 36 48 75 V
Output Voltage 3.0 3.3 3.6 V
Load Current 0 5 A
Switching Frequency 100 kHz
Output Ripple Voltage VIN = 48 V; IO = 5 A 50 mVPP
Efficiency VIN = 48 V; IO = 5 A 85 %

Reference Design Number - PMP 665

C1
2200 pF
2 kV L1
1.17 mH
J1 1 T1
-48 VIN _RTN C3 C3 C4
-48 VIN 2 3 4 0.47 µF +
33 µF R1 G027270
0.47 µF C5 D1
3 1 2 100 V 100 V 100 kΩ 1
EARTH_GND 100 V 0.1 µF BAS16
0.25 W 3
100 V
10 8
C7 R2 C6
R3 D2 4
2200 pF 1 kΩ 0.1 µF
44.2 kΩ MURS120T3 2
2 kV 5 R4
0.25 W Q1
0Ω
D6 R5 9 D4 D5 D3 MMBT3904
BAS 16 20 Ω 6 18 V 18 V 6.8 V VSB
7 C8 R23
C9 0.1 µF 10 kΩ
10 µF R4 8 7 6 5
U1 16 V 10
Q3 J2
5 6 7 8

UCC3809D-2
1 2 3

4
J4 1 8 Si4848DY 1
3.3 V/5 A
ON/OFF 1 2 FB REF 7
C11 C12 C13 + C14 C15 C16 2
2
SS VDD 6 C10 3 2 1
Q2 + GND
RTN 3 22 µF 22 µF 22 µF 330 µF 330 µF 1 µF
RT1 OUT 1 uF Si4848DY
4
RT2 GND 5 6.3 V 6.3 V 6.3 V 6.3 V 6.3 V
R7 C17
R22 0.68 Ω 2200 pF
Q4 C18 R8 R8 1W
4.12 kΩ 2 kV
MMBT3904 0.01 µF 11.3 11.3 R13
kΩ kΩ 475 Ω VSB
U2 R10
R11 C21
H11A817A 3.01 R15
1 kΩ R14 OPEN
C25 R21 4 1 kΩ 3.01 kΩ 10 kΩ
C20
220 pF 1 kΩ Q5 R16 C22
560 pF R17
MMBT3804
475 Ω 3 2
30.1 kΩ 0.018 µF

C23 D7
R12 C18 BAS 18
R18 7.50 kΩ 0.1 µF C26 0.047 µF U3
3.01 kΩ 220 pF R20 C24 TL431AID R18
0Ω 1 uF 2 3 6 7 30.1 kΩ

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
UCC3809: Isolated Flyback Converter - Primary Side Controller 37

Test Results

Turn On VIN = 48 V; No Load Efficiency

PMP665 Efficiency

100.0%

90.0%

80.0%

70.0%
0.05 1.00 2.00 3.00 4.00 5.00 6.00
Iout, A

36 VIN 48 VIN 60 VIN

Output Ripple Control Loop


VIN = 48 V; IO = 5 A VIN = 5 V; IO = 15 A

Phase

Gain

Transient Response
Top Trace: VO at 100 mV/div;
Bottom Trace: IO at 2 A/div

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
38 UCC3813: Triple-Output Flyback, Low-Power Economy PWM Controller

Description Web Links


The UCC3813-5 controller is used in a continuous flyback converter to generate Reference Designs:
three output voltages. The outputs are +12 V/1 A, +5 V/0.5 A and –5 V/0.3 A. http://www.ti.com/powerreferencedesigns
The input voltage ranges from 5 V to 24 V. The UCC3813 family of high-speed,
low-power integrated circuits contain all of the control and drive components Datasheets, User’s Guides, Samples:
required for off line and DC/DC fixed-frequency current mode switching power www.ti.com
supplies with minimal parts count. Part Number Search: UCC3813

Specifications
Parameter Min Typ Max Units
Input Voltage +5 +24 V
VOUT1 +11.40 +12 +12.6 V
IOUT1 0.25 1.00 A
VOUT2 +4.75 +5.00 +5.25 V
IOUT2 0 0.50 A
VOUT3 –4.75 –5.00 –5.25 V
IOUT3 0 0.30 A
Switching Frequency 130 kHz

Reference Design Number - PMP 469

U3
D2 UA78M05CKTP
1
J4
IN OUT +5 V @ 0.5 A
T1 8 MURS120 GND 2
+
GND
VIN 8T C14 + C15 + C16 + R11 C13
J1 5 V to 24 V 1 150 µF 150 µF 150 µF 5.1 kΩ 150 µF
9
VIN
GND 8T
R12 3T + + C25 +
C17 + C18 C19 C20 C21 C22 4 10 C23 C24
10 µF 100 kΩ 0.1 µF 150 µF
47 µF 10 µF 10 µF 10 µF 7 D4 150 µF 150 µF J5
R13 3T 2 13T COMP 1 -5 V @ 0.3 A
D2
6.49 5 6 IN OUT 2
MURS120 GND
kΩ 3.15 µH U4
MURS120
UA79MB50KTP
R14 D5 L2 J6
Q4 1 +12 V @ 1 A
R18 SUD30N04-10 2 µH 2
4.7 Ω MURD320 +
GND
10 kΩ + + + C26
C27 C28 C29 100 µF
C30 R17 R15 100 µF 100 µF 100 µF
5600 pF 11.8 k 0.0112 Ω

R18 C31 U5
5.62 kΩ .068 µF UCC3813-5
1 COMP REF 8 R19 D6
2 FB VCC 7
3 CS OUT 6
4 RC 5 10 Ω BAS16
R20 GND C34 C32
+
C33
2 kΩ R21 138 kHz .22 µF .1 µF 22 µF
C34
TP5 2 kΩ C36
220 pF
330 pF

TP6 TP7
R22 R23

10 kΩ 0Ω

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
UCC3813: Triple-Output Flyback, Low-Power Economy PWM Controller 39

Test Results

Regulation and Efficiency


VIN IIN VOUT1 IOUT1 VOUT2 IOUT2 VOUT3 IOUT3 Efficiency
(V) (A) (V) (A) (V) (A) (V) (A) (%)
5.00 4.46 +11.93 1.008 +4.94 0.400 –5.03 0.400 71.8
12.01 1.761 +11.94 1.008 +4.94 0.400 –5.03 0.400 75.7
24.03 0.899 +11.94 1.008 +4.94 0.400 –5.03 0.400 74.1
4.97 2.133 +11.94 0.500 +4.97 0.200 –5.03 0.200 75.2
12.00 0.876 +11.95 0.500 +4.97 0.200 –5.03 0.200 75.9
24.04 0.449 +11.95 0.500 +4.97 0.200 –5.03 0.200 73.9
5.00 1.069 +11.94 0.250 +4.98 0.100 –5.03 0.100 74.4
12.04 0.446 +11.95 0.250 +4.98 0.100 –5.03 0.100 74.1
24.02 0.232 +11.95 0.250 +4.98 0.100 –5.03 0.100 71.4

Calculated Loop Gain

Loop Gain (T), Vin = 4.75V


100

50

20 ⋅ log ( T (f i ) )

50
3 4 5
10 100 1 . 10 1 . 10 1 . 10
fi

Loop Gain Phase Margin, Vin = 4.75V


100

0
360
⋅ arg (T (f i ))
2⋅π

100

200
3 4 5
10 100 1 . 10 1 . 10 1 . 10
fi

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
40 UCC2580 PWM: Active-Clamp Forward Converter

Description Web Links


This reference design uses the UCC2580 in an active-clamp forward converter that can Reference Designs:
http://www.ti.com/powerreferencedesigns
deliver up to 30 A of continuous current at 3.3 V from an input range of –36 V to –72 V.
The active-clamp topology with self-driven secondary synchronous MOSFETs allows
PMP 206 to achieve efficiencies greater than 90%. The design includes remote sense Datasheets, User’s Guides, Samples:
connections for point-of-load regulation. www.ti.com
Part Number Search: UCC2580

Specifications
Parameter Test Conditions Min Typ Max Unit
Input Voltage –36 –48 –72 V
Output Voltage 3.2 3.3 3.4 V
Load Current 0 30 A
Switching Frequency 300 kHz
Output Ripple Voltage VIN = –48 V; IO = 30 A 25 mVpp
Efficiency VIN = –48 V; IO = 10 A 93 %
VIN = –48 V; IO = 30 A 89 %

Reference Design Number - PMP 206


D100

R12 BIAS BAT54 R101


Q3 1 kΩ Q100
FZT655 C100
49.9 kΩ D2 1 µF
MMBT3904
D3 L1 D101 BIAS2
12-V 5.1-V C101 VOUT = 3.3 V @ 30 A
PA0373 SENSE-
MMSD914 1 11 10 µF
C8 VOUT+
10 µF
6 7
T1 C11 + C12 + C1 C102
–36 V to –72 V Input +
10 µF
PA0369 180 µF 180 µF 180 µF
VIN+
2 9 5 5
6.3 V 6.3 V 6.3 V 6.3 V
Q5 Q6
C2 0.1 µF 4
HAT2099H
4

4 8
HAT2099H
200 V 3 2 1 3 2 1
VOUT-
3 2 1 3 2 1
C22 C23 C24
1 µF 1 µF 1 µF 8 7 6 5
Q8 Q9
4 4
100 V 100 V 100 V HAT2099H HAT2099H
C7 1 µF Q2 Q1
IRF6216 Si7846DP 5 5

16 V 3 2 1

D9 R100 R103 R2 R3 REF


BAT54 10 0.1 Ω 0.1 Ω 1
kΩ 1W 1W kΩ
VIN- R102
R16
R8 34.8 kΩ 10 Ω
R4 BIAS2
VOUT+
150 kΩ
R9 200 kΩ C6 0.1 µF
U1 C16 C104 R28
26.7 kΩ U7
UCC2580D-1 C5 1 µF 100 pF 1 µF 499 Ω R20
1 16 H11A817A 10 Ω
DELAY SHDN 4 1
2 LINE SS 15
3 14 TP4
BIAS VDD REF REF 3 2
4 OUT1 EAIN 13 R26 TP5
5 12 R25 10 kΩ SENSE+
C9 PGND EAOUT
6 11 R24 R23
0.1 µF OUT2 OSC1 10 kΩ
7 10 23.7 kΩ 750 Ω
CLK OSC2 C15
8 9 R22
GND RAMP C103 100 pF 33 pF
C19 R27 49.9 kΩ
R5 R6
1000 pF 1 kΩ C14 C13
R7
4.02 kΩ 45.3 kΩ 3300 pF 1000 pF
TP7
100 kΩ U2
BIAS
R32 C17 TLV431ACDBV5 R37
150 kΩ 0.1 µF 5
U4 C4 C3 BIAS2
30.1 kΩ
1 TL331DBV 330 pF 100 pF
3
4
U5 SENSE–
REF
R41 H11A817B C105 R19
2 4 1 R38 VOUT+
R31 4.99 kΩ R21 10 kΩ
1 µF 10 Ω
BAS16 R35
9.53 kΩ 3 2 R33
100 kΩ D4 499 Ω 10 kΩ
R30 10 kΩ Q4 C106
ON/OFF MMBT3904 U6 C18 R34
R29
4700 pF TLV431ACDBV5 100 pF 4.53 kΩ
3.48 kΩ 2 kV SENSE–

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
UCC2580 PWM: Active-Clamp Forward Converter 41

Test Results

Turn On VIN = –48 V; No Load Efficiency


Top Trace: Enable at 5 V/div;
Bottom Trace: Vout at 2 V/div
100
95
90
85
80

Efficiency - %
75
70
65
60
55
50
45
40
0 5 10 15 20 25 30
IOUT - Amps

36.0 V 48.0 V 72.0 V

Output Ripple Control Loop


VIN = –48 V; IO = 30 A VIN = –48 V; IO = 30 A

Phase

Gain

Transient Response SOA for –48-V Input


Top Trace: VO at 50 mV/div;
Bottom Trace: IO at 10 A/div
PMP206 Safe Operating Area
90.0

80.0

70.0

60.0

50.0

40.0

30.0

20.0
0.0 5.0 10.0 15.0 20.0 25.0 30.0

Nat conv 100LFM 200LFM 300LFM

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
42 bq24103: Synchronous, Switch-Mode Lithium-Ion Charger

Description Web Links


The bq241xx is a synchronous, switch-mode battery charger with internal power Reference Designs:
FETs capable of supplying up to 2 A of charge current. It enables higher charge http://www.ti.com/powerreferencedesigns
current while reducing the amount of heat generated, making it ideal for use
in systems that incorporate one-, two- and three-series cell lithium-ion or Datasheets, User’s Guides, Samples:
lithium-polymer battery packs. Applications include portable DVD and media www.ti.com
players, smart handhelds, medical, industrial and other portable equipment. Part Number Search: bq24103
The integrated PWM controller operates at a fixed frequency of 1.1 MHz,
allowing the use of a small inductor and output capacitor. The IC delivers
high-accuracy current and voltage regulation for precise battery charging, over-
voltage protection, multiple charge status outputs for charge progress indication
and charge termination. Charge termination is based on a minimum current
level. A programmable charge timer provides a safety backup for termination.
Other versions of the IC also allow the portable system’s microcontroller to
control the battery charging profile and termination with digital inputs to the IC.

Specifications
Parameter Min Typ Max Unit
Input Voltage 4.35 16 V
Charge Current 2 A
Sync PWM 1.1 MHz

Evaluation Module - bq24103EVM

bq24103 L1 R1
10 µH 0.1 Ω/0.5 W
VIN IN OUT
Pack+
C1 IN OUT C2
0.1 µF 10 µF
Pack–
VCC PGND

CE PGND C3
0.1 µF
PG SNS

STAT1 BAT Temp


VIN
R9
STAT2 CELLS
10 kΩ VTSB
TTC TS
R4
C4 5.1 kΩ
VTSB ISET1
0.1 µF
R2
VSS ISET2 7.5 kΩ
C5 R3 R5
0.1 µF 7.5 kΩ 0Ω

VIN VIN VIN

R6 R7 R8 • VIN = 12 V
1.5 kΩ 1.5 kΩ 1.5 kΩ • Icharge = 1.33 A,
Iprecharge = 0.13 A
Done Charge Adapter
Present • Typical Effciency: 91%
• Surface Temp (Assume Amb ient Temp 25 °C):
50~55 °C at 91% Efficiency

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
bq24103: Synchronous, Switch-Mode Lithium-Ion Charger 43

Test Results

Efficiency vs. Output Charge Current Efficiency vs. Output Charge Current

IO(CHARGE) = Output Charge Current - A IO(CHARGE) = Output Charge Current - A

QFN Package

Texas Instruments 3Q 2005 Reference Design Cookbook for Power Management Products
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