SERV2052
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SERV2052 - 03/15 -2- Module 1 - Operator's Station and Monitoring System
TABLE OF CONTENTS
MODULE DESCRIPTION������������������������������������������������������������������������������������������������������������ 3
LEARNING OUTCOMES������������������������������������������������������������������������������������������������������������ 4
COMPETENCY STANDARD������������������������������������������������������������������������������������������������������� 5
RECOMMENDED DELIVERY����������������������������������������������������������������������������������������������������� 6
LABORATORY EXERCISES������������������������������������������������������������������������������������������������������� 7
• Lab 1: R1600H Underground Loader Operator’s Station
and Monitoring System Component Identification����������������������������������������������������������������� 8
• Lab 2: R1600H Underground Loader Monitoring System Component Identification������������11
• Lab 3: R1600H Underground Loader Monitoring System Menus���������������������������������������� 13
Lesson Plan�������������������������������������������������������������������������������������������������������������������������� 15
MODULE DESCRIPTION
• Module objective This module is designed to introduce the R1600H Underground Loader operator’s
station and monitoring system. The location and function of the machine operation
controls and monitoring system gauges, indicators, and menus will be detailed in
this module. A lab exercise will be used for skill development and a
post-assessment will test the participant’s knowledge.
• Competency statement At the completion of this course, participants will be required to successfully
complete a lab exercise and a post-assessment.
• Classroom/lab ratio This module includes 40% theory (classroom) and 60% practical (lab).
LEARNING OUTCOMES
• Module learning outcome This R1600H Underground Loader Operator’s Station and Monitoring System
module is designed to prepare the participant to locate, identify, and describe the
functionality of the machine operation controls and monitoring system components.
• Visual presentation Participants take notes on the location and function of the machine operation
controls and monitoring system components during a visual presentation.
• Lab 1 Given the appropriate reference material and the Lab 1 Worksheets, participants
will be able to locate, identify, and explain the functionality of the operator’s station
and monitoring system components during a lab exercise.
• Lab 2 Given the appropriate reference material and the Lab 2 Worksheet, participants will
be able to locate and identify all information displayed by the monitoring system
gauges and indicators during a lab exercise.
• Lab 3 Given the appropriate reference material and the Lab 3 Worksheet, participants will
be able to access the monitoring system operational menus and identify the service
information displayed.
Instructions: During the lab exercise, use this sheet as a checklist when identifying components and fill in the component
function in the space provided.
Function:
2. Instrument Cluster
Function:
3. Keypads 1 and 2
Function:
4. Monitor Display
Function:
Function:
Function:
Function:
8. HVAC Controls
Function:
Function:
Function:
Function:
Function:
Function:
• Safety Participants will adhere to all site specific safety regulations. There should not be
more participants in the cab or on the machine platforms than what is allowed by
site safety guidelines. It is unreasonable to assume that all participants can access
the cab at the same time.
Participants will display the monitoring system menus and list the information
shown on the monitor display on the Lab 3 Worksheet.
• Materials needed R1600H Underground Loader
Lab 3 Worksheet
R1600H Load Haul Dump Instrument Cluster/Monitor Display (UENR1459)
R1600H Loud Haul Dump Operation and Maintenance Manual (SEBU8317)
• Lab preparation Prior to conducting a lab exercise, perform the following steps:
Prepare a safety briefing for the lab to be conducted.
Select the machine to be used in the lab exercise.
Review the lab exercise to ensure participants can demonstrate their ability to
accomplish the objectives.
• Participant instructions Assign each participant to a machine. Use the service manuals and the Lab 3
Worksheet to complete the activity.
Instructions: List the parameters when the default performance page is displayed:
Engine speed
Fuel level
Instructions: List the options that are available from the monitor display Main Menu screen:
Settings Menu
Service Menu
Machine Status
Instructions: Using the display and controls, list the value for the following parameters:
1. Engine speed __________________________
2. Engine oil pressure __________________________
3. Desired engine speed __________________________
4. Coolant level __________________________
5. Fuel consumption rate __________________________
6. Inlet air temperature __________________________
7. Boost pressure __________________________
8. Transmission oil pressure __________________________