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Global Service Training

R1600H Underground Loader


Operator's Station and Monitoring System
Module 1 - PARTICIPANT MATERIALS (COMPETENCY STANDARD)

SERV2052

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TABLE OF CONTENTS
MODULE DESCRIPTION������������������������������������������������������������������������������������������������������������ 3
LEARNING OUTCOMES������������������������������������������������������������������������������������������������������������ 4
COMPETENCY STANDARD������������������������������������������������������������������������������������������������������� 5
RECOMMENDED DELIVERY����������������������������������������������������������������������������������������������������� 6
LABORATORY EXERCISES������������������������������������������������������������������������������������������������������� 7
• Lab 1: R1600H Underground Loader Operator’s Station
and Monitoring System Component Identification����������������������������������������������������������������� 8
• Lab 2: R1600H Underground Loader Monitoring System Component Identification������������11
• Lab 3: R1600H Underground Loader Monitoring System Menus���������������������������������������� 13
Lesson Plan�������������������������������������������������������������������������������������������������������������������������� 15

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MODULE DESCRIPTION

• Module objective This module is designed to introduce the R1600H Underground Loader operator’s
station and monitoring system. The location and function of the machine operation
controls and monitoring system gauges, indicators, and menus will be detailed in
this module. A lab exercise will be used for skill development and a
post-assessment will test the participant’s knowledge.

• Competency statement At the completion of this course, participants will be required to successfully
complete a lab exercise and a post-assessment.

• Classroom/lab ratio This module includes 40% theory (classroom) and 60% practical (lab).

• Audience Level II--field service personnel, resident mechanics, technical communicators,


shop technicians and customers. All participants should have at least three years of
field or shop experience with hydraulic systems.

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LEARNING OUTCOMES

• Module learning outcome This R1600H Underground Loader Operator’s Station and Monitoring System
module is designed to prepare the participant to locate, identify, and describe the
functionality of the machine operation controls and monitoring system components.

• Visual presentation Participants take notes on the location and function of the machine operation
controls and monitoring system components during a visual presentation.

• Lab 1 Given the appropriate reference material and the Lab 1 Worksheets, participants
will be able to locate, identify, and explain the functionality of the operator’s station
and monitoring system components during a lab exercise.

• Lab 2 Given the appropriate reference material and the Lab 2 Worksheet, participants will
be able to locate and identify all information displayed by the monitoring system
gauges and indicators during a lab exercise.

• Lab 3 Given the appropriate reference material and the Lab 3 Worksheet, participants will
be able to access the monitoring system operational menus and identify the service
information displayed.

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LAB 1: R1600H Underground loader OPERATOR’S STATION


AND MONITORING SYSTEM Component Identification Name: Date:

Instructions: During the lab exercise, use this sheet as a checklist when identifying components and fill in the component
function in the space provided.

1. Joystick Control Lever

Function:

2. Instrument Cluster

Function:

3. Keypads 1 and 2

Function:

4. Monitor Display

Function:

5. Key Start Switch

Function:

6. Parking Brake Control Switch

Function:

7. Autoshift Control Switch

Function:

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LAB 1: R1600H Underground loader OPERATOR’S STATION AND MONITORING


SYSTEM Component Identification (cont.) Name: Date:

8. HVAC Controls

Function:

9. Steering Control Lever

Function:

10. Steering and Transmission Lock Lever

Function:

11. Transmission Direction Control Switch

Function:

12. Transmission Neutralizer and Service Brake Pedal

Function:

13. Throttle Pedal

Function:

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Lab 3: R1600H Underground Loader


Monitoring System Menus

• Safety Participants will adhere to all site specific safety regulations. There should not be
more participants in the cab or on the machine platforms than what is allowed by
site safety guidelines. It is unreasonable to assume that all participants can access
the cab at the same time.

• Instructor note Lab Exercise or Classroom Exercise

Participants will display the monitoring system menus and list the information
shown on the monitor display on the Lab 3 Worksheet.
• Materials needed ‰‰R1600H Underground Loader
‰‰Lab 3 Worksheet
‰‰R1600H Load Haul Dump Instrument Cluster/Monitor Display (UENR1459)
‰‰R1600H Loud Haul Dump Operation and Maintenance Manual (SEBU8317)

• Lab preparation Prior to conducting a lab exercise, perform the following steps:
‰‰Prepare a safety briefing for the lab to be conducted.
‰‰Select the machine to be used in the lab exercise.
‰‰Review the lab exercise to ensure participants can demonstrate their ability to
accomplish the objectives.

• Participant instructions Assign each participant to a machine. Use the service manuals and the Lab 3
Worksheet to complete the activity.

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Lab 3: R1600H Underground Loader


Monitoring System Menus Name: Date

Machine Model ______________________________ Date ______________________________

Serial Number ______________________________ S.M.H. ______________________________

Instructions: List the parameters when the default performance page is displayed:

Front brake oil pressure

Rear brake oil pressure

Engine speed

Fuel level

Instructions: List the options that are available from the monitor display Main Menu screen:

Settings Menu

Service Menu

Machine Status

Instructions: Using the display and controls, list the value for the following parameters:
1. Engine speed __________________________
2. Engine oil pressure __________________________
3. Desired engine speed __________________________
4. Coolant level __________________________
5. Fuel consumption rate __________________________
6. Inlet air temperature __________________________
7. Boost pressure __________________________
8. Transmission oil pressure __________________________

Instructions: List the value for the following parameter:

Software part number of the Engine ECM __________________________

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