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Article history: The use of recycled aggregates made from waste concrete and scrap rubber in structural concrete is a
Received 28 November 2017 sustainable solution to dealing with solid waste. This technology reduces the serious impact on
Received in revised form ecological environments caused by a shortage of natural mineral resources. The aim of the present study
20 May 2018
is to investigate the coupling effects of incorporating silica fume (SF) and rubber particles on the
Accepted 22 June 2018
compressive performance of rubberized steel-fibre recycled aggregate concrete (RSRAC). The SF and
Available online 26 June 2018
rubber contents were the main test parameters. The compressive strength, elasticity modulus, energy
dissipation capacity, and failure mechanism of RSRAC were analysed based on a series of axial
Keywords:
Recycled aggregate concrete (RAC)
compression tests, and the carbon emissions of RSRAC were estimated. The interfaces between the
Silica fume (SF) recycled coarse aggregate (RCA), rubber particles, steel fibre, and cement paste in RSRAC without SF are
Rubber particle generally weak; however, the addition of SF enhances these interfacial bonds, resulting in an improve-
Steel fibre ment in the compressive strength of RSRAC. Such strength increases with the amount of SF. Based on a
Compressive behaviour synthetical consideration of the compressive properties and carbon emissions, RSRAC with 100% recycled
Carbon emission coarse aggregate, 10% SF, and 5% rubber is a more environmentally friendly alternative to normal con-
crete for use in the compression member of concrete structures.
© 2018 Elsevier Ltd. All rights reserved.
1. Introduction fabrication using RA than that using NA (Henry et al., 2011; Shi
et al., 2016). In addition to the C&D waste, the “black pollution”
Due to the rapid urbanization in developing countries, consid- in China due to waste rubber is also increasing sharply. At present,
erable construction and demolition (C&D) waste has been gener- the scrap tyre production in China is over 10 million tons per year,
ated, and the amount of C&D waste is increasing annually. which is the highest rate worldwide (Tai et al., 2017). Determining
According to current statistics, 15 billion tons of construction waste how to address the increase in waste rubber has become a serious
were produced in China in 2015 (Tai et al., 2017). One of the pro- environmental problem. Since rubber does not decompose easily,
posed solutions is to use the C&D waste as concrete aggregate. The the traditional disposal methods may lead to secondary pollution
use of recycled aggregate (RA) in concrete would help to reduce the (Gheni et al., 2017). Currently, scrap rubber commonly is broken
negative environmental impacts of C&D waste. It should be noted into fine particles or powder and used as fine aggregate in concrete
that the ever-increasing construction demands may be met (Thomas and Chandra Gupta, 2016), and the rubber can improve
without depleting natural resources by replacing natural aggregate some of the mechanical properties of the concrete (Rashad, 2016).
(NA) with RA (Kurad et al., 2017). Furthermore, CO2 emissions and In general, the management of solid waste with respect to waste
raw material consumption are lower during structural member recycling can be improved in China. As mentioned above, trans-
forming (C&D) waste and scrap rubber into aggregates for use in
concrete production is a promising technology that promotes the
recycling of solid waste, consequently reducing not only environ-
* Corresponding author. mental pollution but also the consumption of raw materials (Xie
E-mail addresses: jhxie@gdut.edu.cn (J. Xie), fangchi1993@hotmail.com
(C. Fang), luzy@gdut.edu.cn (Z. Lu), 2111709010@mail2.gdut.edu.cn (Z. Li), lilj@
et al., 2015).
gdut.edu.cn (L. Li). However, because RA has many unfavourable properties, such as
1
Postal address: School of Civil and Transportation Engineering, Guangdong a high porosity, high water absorption, and low strength, concrete
University of Technology, No. 100 Waihuan Xi Road, Guangzhou Higher Education containing RA exhibits inferior mechanical properties compared to
Mega Center, Panyu District, Guangzhou 510006, China.
https://doi.org/10.1016/j.jclepro.2018.06.237
0959-6526/© 2018 Elsevier Ltd. All rights reserved.
J. Xie et al. / Journal of Cleaner Production 197 (2018) 656e667 657
3.1.3. Superplasticizer
A polycarboxylate-based high performance superplasticizer was
used to improve the initially low workability of the mixtures, which
was provided by the manufacturer Guangdong Jiangmen strong
building materials technology Co., Ltd, China. The water reduction
rate of a superplasticizer with a reddish-brown liquid is 20%e45%.
3.2. Mixtures
Table 1
The basic properties of coarse aggregates.
Type Particle size/mm Apparent density/(kg/m3) Bulk density/(kg/m3) Water absorption/% Crushing index/%
Table 2
The SF properties.
Dry mattercontent/% Loss on ignition/% Water-soluble sulphates/% Silica content/% Chlorides content/% FeCaO content/%
Table 3
The basic properties of steel fibres.
Table 4
Test mixture.
Water Cement Sand Natural coarse aggregate Recycled coarse aggregate Silica fume Additional water Steel fibre Rubber Superplasticizer
Note: NC denotes natural aggregate concrete; RC denotes recycled aggregate concrete; f denotes steel fibre; S0, S5, S10 denote the SF substitution ratios of 0%, 5%, and 10%,
respectivelyt; and R0, R5, R10, R15 and R20 denote the rubber volume substitution ratios of 0%, 5%, 10%, 15% and 20%, respectively.
4. Experimental results and discussions through experimental testing, Carneiro et al. (2014) found that the
addition of fine steel fibres can improve the compressive strength
4.1. Compressive strength of concrete. In general, the addition of steel fibre has little effect on
the compressive strength of concrete, which depends on the fibre
The compressive strength of tested specimens is listed in type, fibre content and the fibre aspect ratio (Afroughsabet et al.,
Table 5. The listed value is the average of the test results from the 2016).
three specimens in a group. Table 5 shows the compressive The compressive strength reduced by 9.3% when the NCA was
strength of the natural concrete had a slight reduction due to the 100% replaced with RCA, as shown in Table 5. It is well known that
addition of steel fibre. This change is because the compressive the concrete strength relies on the strength of the aggregates and
strength of the concrete is significantly affected by the interfacial cement matrix, and their ITZ (Dilbas et al., 2014). Apart from the
bonding of the steel fibre and cement matrix. Commonly, the bond inferior properties of the recycled aggregates themselves, the
properties between thick steel fibres and cement matrix are weak, decrease in the RAC strength is commonly attributed to the weak
leading to a decrease in the compressive strength of the concrete. bonding of ITZ between recycled aggregates and cement matrix
Similar results were reported by Chen and Pan (2013). However, (Cakir, 2014).
The influence of the rubber content on the RSRAC strength is
illuminated in Fig. 4. Moreover, some experimental results of pre-
Table 5 vious studies of rubberized NAC (Al-Tayeb et al., 2012; Khatib and
Compressive strength test results. Bayomy, 1999; Topçu, 1995; Valadares et al., 2012) and rubberized
Group Rubber content Compressive strength RAC (Xie et al., 2015), in which the rubber replaced the sand, are
also presented in Fig. 4. The ordinate of Fig. 4 refers to the ratio of
0% SF 5% SF 10% SF
the compressive strength of concerned specimen to that of the non-
NC 0% 45.65 e e
rubber specimen in same group. It can be seen from Fig. 4 that a
NC-f 0% 40.70 44.42 58.84
RC-R0 0% 36.12 40.41 47.86 gradual decrease in the compressive strength can be found with the
RC-R5 5% 33.89 34.19 42.83 increase of rubber content in the results of both this study and the
RC-R10 10% 28.44 29.70 33.59 previous studies. There are mainly two reasons for the decrease in
RC-R15 15% 24.73 26.96 31.68 the rubberized concrete strength. First, the low elastic modulus and
a
RC-R20 20% 25.95 30.96
strength of the rubber particles predominantly decrease the
a
Data not obtained.
660 J. Xie et al. / Journal of Cleaner Production 197 (2018) 656e667
120%
Xie et al. (2015) (Cube)
to non-rubber specimen
Khatib (1999) (Cylinder)
80% Present data (No SF)
Present data (5% SF)
Present data (10% SF)
60%
40%
20%
0%
0% 5% 10% 15% 20% 25% 30% 35% 40% 45% 50%
Rubber content
Fig. 4. Relative compressive strength vs a function of the rubber content.
strength of the concrete (Güneyisi et al., 2004). Second, the rubber 1.5
particles are highly hydrophobic, increasing the porosity of the
concrete matrix and consequently reducing its strength (Aslani,
Relative compressive strength
1.4
2016; Topcu and Bilir, 2009). However, there is disagreement NC-f
with the previously obtained results for investigations of rubber- RC-R0
ized NAC. As observed in Fig. 4, when the rubber content was less 1.3 RC-R5
than 10%, the RSRAC without SF underwent a smaller decrease in RC-R10
RC-R15
the compressive strength than that of the NAC, indicating that the
1.2
RSRAC is a more favourable concrete than traditional concrete.
Similar results were reported by Xie et al. (2015). A possible reason
for this phenomenon is that RAC is more porous than NAC, and a 1.1
small quantity of fine rubber could fill the pores in the RAC, sub-
sequently reducing the negative effect on the strength due to the
addition of rubber. Additionally, it can be found that the RSRAC 1.0
containing SF had a similar trend as that of the NAC, verifying that
the addition of SF could decrease the RAC porosity. However, Fig. 4 0.9
shows that the decrease rate in the compressive strength of the 0% SF 5% SF 10% SF
RSRAC without SF increases with the rubber amount, but the
rubberized NAC or RSRAC with SF exhibits the opposite behaviour
SF content
as the rubber amount increases. These observations indicate that Fig. 5. Influence of SF content on the RSRAC strength.
the addition of rubber can significantly decrease the compressive
strength of RAC; however, this negative effect can be reduced by
adding SF. compressive strength of the specimens in Groups RC-R5, RC-R10
To demonstrate the influence of SF content on the compressive and RC-R15, respectively. With an increase in SF content, the
strength of the RSRAC, Fig. 5 presents the relationship between the compressive strength of the RSRAC significantly increased.
SF content and the relative compressive strength, which is defined Compared with the results of incorporating 5% SF, the incorporation
as the ratio of the compressive strength of concerned specimen to of 10% SF caused an increase of 25.3%, 13.1%, 17.5% and 19.3% for the
that of the non-SF specimen in same group. As shown in Fig. 5, the specimens in Groups RC-R5, RC-R10, RC-R15 and RC-R20, respec-
addition of SF can increase the compressive strength of NAC and tively. Moreover, the compressive strength of Specimen RC-R5S10
RAC with steel fibre, and this improvement increases with (42.83 MPa) is greater than that of Specimen NC-S0f (40.7 MPa),
increasing SF content. The replacement of 5% of the cement with SF as shown in Table 5. This result indicates that if only the
increased the compressive strength of the NAC and RAC without compressive strength is considered, the RSRAC with 10% SF content,
rubber by 9.1% and 11.9%, respectively. When the SF content 100% RCA content and 5% rubber content is more suitable for use
increased to 10%, the compressive strength of the NAC and RAC than the steel-fibre NAC because both the filler effect and the
without rubber increased by 44.6% and 32.5%, respectively. pozzolanic effect of SF enhance the mechanical behaviour of the
For the RAC with rubber, the incorporation of 5% SF had little concrete, especially its compressive strength (Gonza lez-Fonteboa
effect on the concrete strength. As illustrated in Fig. 5, the incor- and Martínez-Abella, 2008). Although the RAC with rubber is
poration of 5% SF caused an increase of 1.0%, 4.4% and 9.0% for the more porous than the NAC, when the RSRAC is prepared with SF,
J. Xie et al. / Journal of Cleaner Production 197 (2018) 656e667 661
Table 6
Peak strain test results.
0% 5% 10%
NC 0% 0.00243 e e
NC-f 0% 0.00263 0.00231 0.00223
RC-R0 0% 0.00278 0.00234 0.00255
RC-R5 5% 0.00209 0.00206 0.00239
RC-R10 10% 0.00219 0.00185 0.00246
RC-R15 15% 0.00229 0.00187 0.00221
Fig. 6. Stresseaxial strain curves of the mixes with different rubber contents: (a) NAC a
RC-R20 20% 0.00167 0.00184
specimens, (b) Rubber content: 0%, (c) Rubber content: 5%, (d) Rubber content: 10%, (e)
a
Rubber content: 15%, (f) Rubber content: 20%. Data not obtained.
662 J. Xie et al. / Journal of Cleaner Production 197 (2018) 656e667
decrease in the peak strain, as demonstrated in Fig. 7 and Table 7. thereby making the concrete with rubber more deformable. As
With the increasing of the rubber content, the peak stress of the shown in Fig. 8, the increase of the rubber content from 5% to 20%
RSRAC clearly showed monotonic decrease, but the change in the resulted in a slight reduction in the elastic modulus from approx-
rubber content had little effect on the peak strain, which first imately 10%e25%. This reduction in the elastic modulus was less
decreased and subsequently increased slightly. Fig. 7(a) and (b) also than the decrease in the compressive strength.
show that the incorporation of rubber decreased the peak stress of Fig. 9 shows the relative elastic modulus as a function of the SF
the RSRAC but had a small effect on the slope of the descending addition into the concrete. The ordinate of Fig. 9 refers to the ratio
stage of the stressestrain curve for rubber contents up to 10%. With of the elastic modulus of concerned specimen to that of the spec-
the further increase of the rubber content, the post-peak branch of imen without SF in same group. The compressive strength of the
the stressestrain curve flattened. However, for the RSRAC with 10% NAC increased steadily as the SF content in the NAC increased from
SF, the incorporation of rubber content up to 20% caused the 0% to 10%. However, as shown in Fig. 9, the elastic modulus of the
opposite trend for the post-peak branch, i.e., it became steeper, as NAC slightly decreased when the SF content was 5% of the NAC and
shown in Fig. 7(c). Thus, the combination of a large amount of both then increased when the SF content exceeded 5%. These results
rubber and SF is not benefit for the compressive properties of the indicate that a large content of SF will increase the elastic modulus
RSRAC. of NAC, but a small content of SF has an insignificant effect on the
elastic modulus of NAC. Similar results were reported by Dilbas
4.3. Modulus of elasticity et al. (2014).
The elastic modulus of the RAC specimens, as shown in Table 7,
The test results of the elastic modulus of the specimens are were lower than that of the NAC specimens with equal SF contents.
presented in Table 7. The secant elastic modulus of the concrete was It is well known that the unfavourable properties of RCA, such as
obtained within one-third of the peak stress. cracks and higher porosity in the adhered low-rigidity mortar,
To present the effect of the addition of rubber, the relative decrease the elasticity modulus of RAC (Vadivel et al., 2014).
modulus of elasticity is illustrated in Fig. 8, which is defined as the However, the use of SF did not appear to have a significant impact
ratio of the elastic modulus of RSRAC to that of the non-rubber on the elastic modulus of RAC with or without rubber. As shown in
specimen in same group. Fig. 8 shows that the elastic modulus of Fig. 9, the change of elastic modulus of Groups RC-R0, RC-R5, and
all the RAC specimens decreased with the increasing of rubber RC-R10 are similar, with values between approximately 7% and
content. That is, the concrete with rubber was less rigid than the 13%, although their compressive strengths are significant different.
other concretes; these results are in accordance with the previous This result indicates that the stiffness of the RAC was not signifi-
studies (Naito et al., 2013). This effect is mainly because the elastic cantly influenced by the presence of mineral additions.
modulus of the rubber is considerably lower than that of the sand, A possible reason for the abovementioned difference in the SF
effect on the NAC and the RAC is because the presence and number
of voids in concrete substantially influences its stiffness. In high-
Table 7
porosity concrete, the stiffness is relatively low during compac-
Elastic modulus test results.
tion under compressive loading. After compaction, the deformation
Group Rubber content Elasticity modulus (GPa) of concrete generally depends on the high-stiffness phases,
0% SF 5% SF 10% SF including aggregates, ITZs and cement paste (Fonseca et al., 2011).
NC 0% 46.63 Thus, since RAC with 100% RA is more porous than NAC, the addi-
NC-f 0% 43.28 42.26 50.56 tion of SF cannot significantly reduce the negative effect of high
RC-R0 0% 37.23 42.05 39.23 porosity on the stiffness of the RAC, especially for the RAC with
RC-R5 5% 35.97 37.73 35.92 rubber, whereas the elastic modulus of the NAC with a lower
RC-R10 10% 35.17 36.82 33.70
porosity is influenced by the strengthening of the ITZs and cement
RC-R15 15% 31.44 35.46 31.29
RC-R20 20% a
31.35 30.17 paste caused by the presence of SF. In this context, the modulus of
a elasticity depends substantially on the kind of aggregate in the
Data not obtained.
Fig. 8. Influence of the rubber content on the elastic modulus of RSRAC. Fig. 9. Influence of the SF content on the elastic modulus.
J. Xie et al. / Journal of Cleaner Production 197 (2018) 656e667 663
concrete, as reported in Etxeberria et al. (2007) and Corinaldesi and seen from Table 8 and Fig. 10 that the incorporation of rubber
Moriconi (2009). generally decreased the toughness of the RAC. With the increasing
of rubber content, the RSRAC toughness varied, which first
4.4. Energy absorption capacity decreased and then increased (or flattened) and ultimately
decreased. When the RSRAC did not include SF or had 5% SF, the
Commonly, the energy absorption capacity of concrete is char- specific toughness of the RSRAC had a similar trend as that of the
acterized by its compressive toughness, which can be defined as the toughness with the increase in rubber content. However, for the
area under the compressive stressestrain curve (Nataraja et al., RSRAC with 10% SF, the specific toughness initially increased and
1999; Taerwe, 1993). Moreover, the specific toughness defined as then decreased. Thus, a proper rubber content can improve the
the ratio of the stressestrain curve area to the compressive strength specific toughness of the RSRAC with SF. This improvement is
was also discussed in this section. In this study, following Poon et al. mainly due to the role of rubber in absorbing energy. When crack
(2004), the toughness is calculated by the enveloped area of the tip touched the rubber in concrete, rubber can absorb the part of
stress-strain curve within 1.5% strain. The test results of compres- the energy causing crack further propagation, like a damper
sive toughness are listed in Table 8. (Turatsinze et al., 2006). However, rubberized concrete displays a
Table 8 shows that the incorporation of 1% steel fibre increased reduced overall density, which indicates the presence of internal air
the NAC toughness by 9% and the specific toughness by 22%. It is voids (Richardson et al., 2016). Therefore, excessive rubber content
well accepted that, during the compression process of concrete, the would negatively affect the energy dissipation capacity of the
steel fibre effectively decreases the stress concentration at the tip of concrete. This result is consistent with the findings of Khaloo et al.
the crack and helps to dissipate the energy (Guo et al., 2014). The (2008) and Turatsinze and Garros (2008). Moreover, either the
difference in toughness between Specimen NC-S0f and RC-R0S0 toughness or the specific toughness of the RSRAC underwent a
was 13.9%. However, the specific toughness of Specimen NC-S0f turning point with the increase in the rubber content. It can be
was close to that of Specimen RC-R0S0, attributable to the higher found from Table 8 and Fig. 10 that the RSRAC specimens with
compressive strength of Specimen NC-S0f. Therefore, RAC has a about 15% rubbers exhibited the excellent toughness and specific
high energy absorption capacity, which mainly is due to its porosity toughness, representing the appropriate rubber content for the
(Xiao et al., 2012). energy absorption capacity of the RSRAC.
The influences of the rubber content on the compressive To compare the influence of the SF content on the energy ab-
toughness of the RSRAC are shown in Fig. 10. In this figure, the sorption capacity, the relative toughness of the specimens with the
ordinate refers to the ratio of the toughness of concerned specimen increasing of SF is shown in Fig. 11, which is defined as the ratio of
to that of the non-rubber specimen with same SF content. It can be the toughness of concerned specimen to that of the specimen
without rubber in same group. For the NAC with steel fibre, as
shown in Table 8 and Fig. 11, the addition of SF only slightly
Table 8 decreased the toughness but significantly decreased the specific
Compressive toughness test results. toughness. Furthermore, with the increase in SF content, the spe-
Group Rubber content Toughness Specific toughness (%) cific toughness of NAC gradually decreased, verifying that the
(MPa 102) addition of SF increased the brittleness of the NAC. As demon-
0% SF 5% SF 10% SF 0% SF 5% SF 10% SF strated in Table 8, the RAC without rubber exhibited changes in
toughness with the increase in SF content similar to those of the
NC 0% 0.388 0.85
NC-f 0% 0.423 0.385 0.400 1.04 0.87 0.68 NAC.
RC-R0 0% 0.364 0.331 0.384 1.01 0.82 0.80 Interestingly, when the RAC included rubber, its toughness
RC-R5 5% 0.262 0.249 0.355 0.77 0.73 0.83 increased with the SF content except for the specimens with 20%
RC-R10 10% 0.196 0.199 0.286 0.69 0.67 0.85 rubber content, as shown in Fig. 11 and Table 8. When the rubber
RC-R15 15% 0.221 0.238 0.278 0.89 0.88 0.88
RC-R20 20% a
0.220 0.167 a
0.85 0.54
content was 5% and 10%, the addition of 10% SF significantly in-
a
creases the specific toughness. However, as the rubber content
Data not obtained.
Fig. 10. Influence of the rubber content on the concrete toughness. Fig. 11. Influence of the SF content on the RSRAC toughness.
664 J. Xie et al. / Journal of Cleaner Production 197 (2018) 656e667
Fig. 12. Failure modes: (a) Specimens without SF, (b) Specimens with 5% SF, (c) Specimens with 10% SF.
J. Xie et al. / Journal of Cleaner Production 197 (2018) 656e667 665
X
n X
Eu ¼ Mi mij GWPj (1)
i j
Table 9
Emissions factors of raw materials of RSRAC.
Materials Cement (Luo Sand (Luo et al., NCA (Luo et al., RCA (Luo et al., Water (Jiang Superplasticizer (Jiang Rubber (Gustavsson Steel fibre (Li and
et al., 2016) 2016) 2016) 2016) et al., 2014) et al., 2014) et al., 2010) Chen, 2017)
Emissions 685.74 kg/t 3.19 kg/m3 4.00 kg/m3 2.60 kg/m3 0.91 kg/m3 28.49 kg/t 133.34 kg/t 220.60 kg/t
factors
666 J. Xie et al. / Journal of Cleaner Production 197 (2018) 656e667
Table 10 the RCA and rubber particles due to the increase in the inter-
CO2 emissions of RSRAC. facial bond strength but still bypassed the steel fibre.
Group Rubber content CO2 emissions (kg/m3) 6. The incorporation of silica fume and RCA offset the rise of the
0% SF 5% SF 10% SF
CO2 emission caused by the addition of rubber and steel fibre.
Based on the synthetical consideration of compressive proper-
NC 0% 257.9
ties and carbon emissions, RSRAC with 10% SF content and 5%
NC-f 0% 275.1 262.5 250.5
RC-R0 0% 274.4 261.9 249.9 rubber content is a more environmentally friendly alternative to
RC-R5 5% 276.9 264.4 252.4 normal concrete for use in the compression member of concrete
RC-R10 10% 278.8 266.3 254.3 structures.
RC-R15 15% 280.7 268.1 256.2
RC-R20 20% 282.6 270.1 258.1
Acknowledgments
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