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guidance. The user is strongly advised to contact the Technology Manual Sponsor to
determine the appropriate subject matter expert for consultation on applicability to the
user’s specific case.
Abstract
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This section provides guidelines for the selection of intrinsically safe equipment that
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can be used to design intrinsically safe instrumentation systems. A number of appli-
cations are presented as well as sample calculations for specifying intrinsic safety
barriers.
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Contents Page
1410 Introduction 1400-2
1420
1421
1430
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Intrinsic Safety
Reasons To Use Intrinsically Safe Designs
Cost Considerations
1400-2
1400-4
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1440 Intrinsic Safety Standards 1400-4
1441 General
1442 Types of Equipment Certification
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July 1999 1999 Chevron USA Inc. All rights reserved. 1400-1
1400 Intrinsic Safety Instrumentation and Control Manual
1410 Introduction
Intrinsic Safety is a design and construction method that can be applied to electrical
instruments and their interconnecting wiring for safe use in a hazardous (classified)
location. The intrinsically safe method is preferred in some Company facilities.
This section includes:
• The advantages and disadvantages of intrinsically safe, explosionproof, nonin-
cendive, and purging methods of design and construction
• Selected applications for intrinsically safe designs
• Industry standards and requirements
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• Sample calculations for specifying intrinsic safety barriers
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1420 Intrinsic Safety
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Intrinsic safety is the result of the design, manufacture, installation, and mainte-
nance of electrical equipment that limits the energy in an instrument circuit. A
hazardous or classified area or location, as defined by the National Electrical Code
(NEC), is an area where fire or explosion hazards may exist due to flammable gases
or vapors, flammable liquids, combustible dust, or ignitible fibers or flyings.
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Intrinsically safe wiring and equipment is incapable of releasing enough thermal or
electrical energy to cause ignition of a specific hazardous mixture in its most easily
ignited concentration. This definition applies to service in both normal operation
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and in abnormal fault conditions. The term specific hazardous mixture is the most
hazardous material composition possible at a specific temperature and pressure.
Barrier intrinsic safety uses electrical barriers as the primary means of limiting
energy. The barrier is also an isolation device which electrically separates equip-
ment in the nonhazardous location from the equipment in the hazardous area.
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Current and voltage-limiting power supplies also provide this energy limiting/isola-
tion function. This section explains the technique of using electrical barriers.
The requirements for equipment located on the nonhazardous side of the barrier are:
1. Equipment must not use or generate a voltage exceeding 250 volts.
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1400-2 1999 Chevron USA Inc. All rights reserved. July 1999
Instrumentation and Control Manual 1400 Intrinsic Safety
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Intrinsically safe designs improve the maintainability and testability of circuits and
systems. Intrinsically safe equipment in a hazardous area may be worked on live
(i.e., circuits may be tested with all equipment energized and operating). This saves
time, labor, and the extra equipment needed to insure that the environment in which
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the circuit is installed is free from flammable mixtures. Accessibility is also
increased since intrinsically safe construction may not require explosionproof
construction, which is necessary for other design methods.
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Thus, cost savings may be realized by reducing both the amount of explosionproof
equipment required and installation and labor costs. However, some operating loca-
tions prefer to install intrinsically safe equipment and wiring in explosionproof or
purged housings and conduit for physical and environmental protection. The cost of
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such explosionproof construction is substantial. The cost of intrinsically safe instru-
mentation is usually higher than that of equivalent non-intrinsically safe products. It
is unlikely, however, that this premium by itself would be of sufficient magnitude to
be a determining factor. The same conclusion is true for incremental design costs.
Costs are likely to be less when completely new electronic instrumentation systems
are being installed than when small additions are made to existing older, non-
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July 1999 1999 Chevron USA Inc. All rights reserved. 1400-3
1400 Intrinsic Safety Instrumentation and Control Manual
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safe systems are significantly lower.
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A $150 to $500 per loop hardware cost differential between general purpose and
intrinsically safe construction and equipment can be expected. This cost difference
includes barriers mounted in I/O cabinets and changes in enclosures to accommo-
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date the spacing and partitioning requirements.
The greatest potential for cost reduction is in the installed cost of explosionproof
enclosures and rigid conduit compared to the cost of general purpose enclosures and
armored cable in cable tray. Company experience shows that installed cost reduc-
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tions of 25 to 33% are realistic. There are many variables to be considered,
including the size and number of enclosures needed, the number of multi-conductor
cables required, and the complexity of the tray or conduit runs.
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1440 Intrinsic Safety Standards
1441 General
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The following is a brief overview of the certification authorities for the United
States, Canada, and Europe. The publications referenced in this section are cited
fully in Section 1460.
United States
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1400-4 1999 Chevron USA Inc. All rights reserved. July 1999
Instrumentation and Control Manual 1400 Intrinsic Safety
Canada
The Canadian Standards Association (CSA) maintains standards and certified elec-
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trical apparatus for hazardous locations in Canada. CSA approval is acceptable to
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local approval authorities at some Company locations in the United States.
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The International Electrotechnical Commission (IEC) is the international body for
electronic standardization. It is affiliated with the International Organization for
Standardization (ISO), but has technical and financial autonomy. The IEC’s stan-
dards form the basis for the standards adopted by the European nations (including
the United Kingdom) who are members of the electrotechnical committee called the
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European Committee for Electrotechnical Standardization (CENELEC).
Under the CENELEC system, each member nation has its own certifying authority.
In the United Kingdom, for example, the certifying and testing agency is the British
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Approvals Service for the Electrical Equipment in Flammable Atmospheres
(BASEEFA).
The United States is not a CENELEC member nation, but the IEC does recognize
ANSI standards.
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Figure 1400-1 shows the current intrinsic safety standards and the corresponding
appropriate testing or certifying authorities.
There are two methods that manufacturers use to evaluate their equipment in the
United States: (1) The system approval method, which involves testing a specific
barrier for use in combination with specific field apparatus, and (2) the entity
concept approval, a more recent approach.
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July 1999 1999 Chevron USA Inc. All rights reserved. 1400-5
1400 Intrinsic Safety Instrumentation and Control Manual
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EUROPE CENELEC EN 50014 and PTB (D)
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EN 50020 BASEEFA (GB)
CESI (I)
INEX (B)
LCIE (F)
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Entity Concept Approval
The entity concept allows the interconnection of approved intrinsically safe equip-
ment to approved barriers and other associated apparatus that have not been specifi-
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cally tested together under system approval. This interconnection is allowed
providing certain conditions are met relative to voltage, current, capacitance, and
inductance. Note that Figure 1400-2 shows the parameters and values required for
entity approval.
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The exact requirements and calculations can be found in FM 3610 and UL 913.
These are discussed below.
Intrinsically safe design limits energy transmitted to a hazardous area. The storage
of energy inside a classified area must also be considered. This means accounting
for the presence of inductive or capacitive elements. Apparatus that do not store
energy, that is, that have no capacitance or inductance, or do not contain batteries,
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are classed as simple apparatus. Apparatus which do not meet these requirements
are called non-simple. Thermocouples, resistance temperature devices (RTDs), and
switch contacts are examples of simple apparatus. The circuits they are part of are
classed as simple circuits. Only capacitance and inductance of the cable need to be
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1400-6 1999 Chevron USA Inc. All rights reserved. July 1999
Instrumentation and Control Manual 1400 Intrinsic Safety
Fig. 1400-2 Example of Intrinsic Safety Certifications for Rosemount Model 1151 Electronic Transmitter (Courtesy of
Rosemount, Inc.) (1 of 2)
FM Intrinsic Safety Certifications for Rosemount Transmitter Model 1151
Intrinsic Safety, FM
• Factory Mutual (FM) Intrinsic Safety approval available when used with approved barriers shown below.
• Stainless steel certification tag provided.
• Not available with Output Codes B and G, or Option Codes V2 and V3.
Systems Approvals
Barrier Manufac-
turer Barrier Model A B C D E&G
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Foxboro 2AI-I2V-FGB • • • • •
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2AI-I3V-FGB • • • • •
2AS-I3I-FGB • • • • •
3A2-I2D-CS-E/FGB-A • • • • •
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3A2-I3D-CS-E/FGB-A • • • • •
Taylor 1130FF21000 NA NA • • •
1130FF22000 NA NA • • •
1135FF21000 NA NA • • •
1135FF22000
5850FL81100
5851FL81100
5850FL81200
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•
•
NA
NA
•
•
NA
•
•
•
•
•
•
•
•
•
•
•
•
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5851FL81200 NA NA • • •
Westinghouse 75SB02 • • • • •
Honeywell 38545-0000-0110-113-F5B5 • • • • •
38545-0000-0110-111/112- NA NA • • •
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F5B5
Measurement 115,122,128+,128-,129
Technology 188,188R,322,2441 • • • • •
Stahl 8901/30-280/070/70 • • • • •
8901/30-199/130/70 • • • • •
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8901/30-199/100/70 • • • • •
8901/31-280/100/70 • • • • •
8901/31-280/070/70 • • • • •
8901/31-199/130/70 • • • • •
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8901/31-199/100/70 • • • • •
8901/30-280/165/80 NA NA • • •
8901/31-280/165/80 NA NA • • •
8903/51-200/050/7 Supply}
8901/31-086/150/7 Return} • • • • •
8903/31-315/050/7 Supply}
8901/31-086/150/7 Return} • • • • •
July 1999 1999 Chevron USA Inc. All rights reserved. 1400-7
1400 Intrinsic Safety Instrumentation and Control Manual
Fig. 1400-2 Example of Intrinsic Safety Certifications for Rosemount Model 1151 Electronic Transmitter (Courtesy of
Rosemount, Inc.) (2 of 2)
FM Intrinsic Safety Certifications for Rosemount Transmitter Model 1151
Intrinsic Safety, FM
• Factory Mutual (FM) Intrinsic Safety approval available when used with approved barriers shown below.
• Stainless steel certification tag provided.
• Not available with Output Codes B and G, or Option Codes V2 and V3.
Entity Approvals
Associated Equipment
1151 Parameters Parameters A B C D
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VMAX = 40V Voc 40V
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IMAX = 165mA Isc 165mA • • • •
C1 = 0 CA > 0
L1 = 0 LA > 0
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VMAX = 40V Voc 40V
IMAX = 225mA Isc 165mA NA NA • •
C1 = 0 CA > 0
L1 = 0 LA > 0
1400-8 1999 Chevron USA Inc. All rights reserved. July 1999
Instrumentation and Control Manual 1400 Intrinsic Safety
To ensure intrinsic safety when the barrier and non-simple field apparatus have
entity approvals, the following four conditions must all be met. (To apply condi-
tions 1 through 4, refer to Examples 1 and 2 in Section 1458).
1. The barrier open-circuit voltage must be less than or equal to the maximum
voltage the field apparatus can receive:
Voc Vmax
(Eq. 1400-1)
2. The barrier short-circuit current must be less than or equal to the maximum
current that the field apparatus can be subjected to:
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Isc Imax
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(Eq. 1400-2)
3. The capacitance allowed to be connected to the barrier must be greater than or
equal to the sum of the maximum unprotected capacitance of the field appa-
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ratus plus the cable capacitance:
Ca Ci + Cc
(Eq. 1400-3)
4.
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The inductance allowed to be connected to the barrier must be greater than or
equal to the sum of the maximum unprotected inductance of the field apparatus
plus the cable inductance:
L a L i + Lc
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(Eq. 1400-4)
An accepted alternate condition to Equation 1400-4 is that the inductance-to-resis-
tance ratio (L/R) of the cable be less than the L/R ratio of the barrier:
L/R cable < L/R barrier
ed
(Eq. 1400-5)
ples of sample calculations for cable and barriers are also included (Section 1458).
All intrinsically safe apparatus and circuits are tested and certified by approval
agencies to meet two basic requirements:
1. The energy available at the hazardous location must not be great enough to
cause ignition by arcing or high temperature during normal operation. Normal
operation includes use at the maximum supply voltage and with any adjust-
ments made at the most unfavorable settings. The field wiring may be opened,
shorted, or grounded. In addition, a safety factor of 1.5 is applied to energy.
July 1999 1999 Chevron USA Inc. All rights reserved. 1400-9
1400 Intrinsic Safety Instrumentation and Control Manual
2. The energy available under fault conditions must not be great enough to cause
ignition by arcing or high temperature after a single fault, with a multiplier of
1.5 applied to arc energy; and after two faults with no additional safety factor
applied to the energy released. A fault is any defect or electrical breakdown
which can adversely affect the electrical or thermal characteristics of the intrin-
sically safe circuit.
The safe release of stored energy for resistive, capacitive, and inductive circuits has
been determined experimentally. From these data, curves have been published
showing the relationship between voltage and current at ignition levels. These igni-
tion curves are given in UL 913. Equipment manufacturers have tested their equip-
ment in these specific atmospheres during the certification of their equipment.
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The protective device ensures that the two basic requirements above are satisfied
even if specific faults occur. Wiring practices minimize the occurrence of wiring
faults.
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If a fault does occur, the circuit is protected. Assume Figure 1400-3(a) represents a
4 to 20 milliamp signal operating at 24 VDC. If a high AC voltage enters the circuit
as shown in Figure 1400-3(b) and the circuit is not designed to limit such a fault,
that voltage will be present in the hazardous area. A protective interface must be
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included in the circuit to prevent such conditions. Various protective devices are
discussed in Section 1452. The most common of these is the Zener safety barrier. Its
location in the circuit is shown in Figure 1400-3(c).
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1451 Design and Installation Considerations
This section discusses the wiring design and installation considerations recom-
mended by FM 3610, UL 913, NEC Article 500, and ANSI/ISA RP 12.6.
contact signals.
Install intrinsically safe wiring in conduit or raceway separate from non-intrinsi-
cally safe wiring. See ANSI/ISA RP 12.6 for certain exceptions. Intrinsically safe
circuits must be visually identifiable as specified in ANSI/ISA RP12.6.
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Cables must be electrically compatible with the intrinsically safe components being
used. The minimum specifications for cables allowed in intrinsically safe circuits
are given in UL 913. Figure 1400-4 shows the tabulation for two cables commonly
used in many Company facilities.
1400-10 1999 Chevron USA Inc. All rights reserved. July 1999
Instrumentation and Control Manual 1400 Intrinsic Safety
Fig. 1400-3 Nonhazardous (Safe) and Hazardous Areas With and Without Circuit Fault Protection
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1400 Intrinsic Safety Instrumentation and Control Manual
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Maximum Capacitance 58 pF/foot 31 pF/foot
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60 pF/foot (picofarads/foot)
Maximum Inductance 0.016 mH/foot 0.18 mH/foot
0.020 mH/foot (microhenries/foot)
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Sample calculations for cable capacitance and inductance are presented in Section 1458.
1400-12 1999 Chevron USA Inc. All rights reserved. July 1999
Instrumentation and Control Manual 1400 Intrinsic Safety
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More detailed information on these items is provided in UL 913 and FM 3610.
Zener Barriers
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Zener barriers are the most common type of component in intrinsically safe instru-
mentation and are sized by the design engineer. Zener barriers are capable of
limiting voltage and current to a hazardous area by means of the protected circuit. A
circuit schematic of a typical barrier is shown in Figure 1400-5. The resistors must
meet the requirements described in UL 913. The zener diodes must be able to with-
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stand 1.5 times the maximum available voltage and current without failure. In order
for smaller diodes to be used, most barriers incorporate non-replaceable fuses to
limit the maximum fault current through the zener diodes. These fuses must be
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capable of interrupting large fault currents in one-tenth of the diode’s rated
maximum conduction time for the current. This current, typically, is many times
larger than anticipated fault currents in the instrument loop.
Apparatus connected to the hazardous side of the barrier must be approved for use
with the barrier by either system or entity procedures. In three-wire, bridge circuit,
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or specially grounded loops, more than one barrier may be required to isolate all
legs of the loop.
July 1999 1999 Chevron USA Inc. All rights reserved. 1400-13
1400 Intrinsic Safety Instrumentation and Control Manual
Active Isolators
The devices described above are called passive isolators. Active isolators are also
available. They too are sized by the design engineer. Active isolators are usually in
the form of solid state isolating relays and thermocouple or strain-gage amplifiers.
Active isolators should be tested and approved for their intended application.
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Grounding requirements are found in ANSI/ISA RP 12.6. The major requirements
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are:
• Barriers and cable shields must be grounded together
• Dedicated, redundant intrinsic safety ground cables that terminate at the instru-
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ment system grounding electrode are recommended
• The maximum allowable resistance from the ground cables to the instrument
system grounding electrode is 1 ohm
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1454 Maintenance of Intrinsically Safe Systems
Intrinsically safe systems are not capable of releasing enough electrical or thermal
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energy to ignite a specific flammable mixture despite open circuits, shorts, grounds,
and two faults in the system. Therefore, the system will almost always fail to
perform its function long before a safety hazard develops. However, environmental
conditions, such as corrosion, moisture, shock and vibration, may slowly degrade
the integrity of a system. Periodic inspections are needed, especially to confirm the
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safe installation is to add a device to panel wiring that violates the separation
requirements between intrinsically safe and non-intrinsically safe circuits.
Periodic inspections are recommended to ensure that intrinsically safe systems have
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not been violated. All changes to intrinsically safe wiring should be documented,
reviewed, and approved by a qualified engineer.
1400-14 1999 Chevron USA Inc. All rights reserved. July 1999
Instrumentation and Control Manual 1400 Intrinsic Safety
work with intrinsically safe systems. The operating management of the installation
is responsible for ensuring periodic inspections.
Items to be Inspected
The items listed below require inspection or testing during commissioning and peri-
odically thereafter. This list should be carefully reviewed by the design engineer.
Intrinsically safe instrumentation systems should be tested or inspected to verify
that:
1. All components are labelled with instrument and certification tags.
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2. All junction boxes, cable trays, conduits, cables, cabinets, and instrument hous-
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ings are labelled as containing intrinsically safe circuits or equipment.
3. Terminations are neat and made in a workmanlike manner with proper parti-
tions, cable ties, and insulation.
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4. All conductors are of the proper type, insulation, gage, and color, and are prop-
erly routed.
5. All barriers are installed and operational.
6.
7.
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All power supplies are of the proper rating and usage.
All grounds are properly installed and tested.
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8. All fuses are of the proper type and rating.
9. No jumpers or modifications violate the integrity of the system’s intrinsic
safety.
10. All documentation is accurate, complete, and available at the site. See
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Section 1456.
11. All inspections and testing are completed without fault or omission prior to
energizing the intrinsically safe circuits.
12. A procedure and a schedule for periodic maintenance and inspection are
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provided to operations.
1456 Documentation
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1400 Intrinsic Safety Instrumentation and Control Manual
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6. Power supply interconnection and wiring diagrams.
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7. Design specifications.
8. Procedure and schedule for periodic maintenance and inspections.
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9. Instructions for future modifications and additions.
maintenance errors.
Barriers or active isolators may be used for individually grounded or ungrounded
thermocouples. Individually field-mounted thermocouple transmitters may be used
where individual thermocouples need to be grounded; these could be certified intrin-
sically safe or mounted in explosionproof housings with field barriers.
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For large thermocouple scanning systems, the alternatives are intrinsically safe
multi-plexers, barriers with floating (ungrounded) thermocouples, or explosion-
proof construction.
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Alarms
Hermetically sealed alarm contacts are recommended for reliability in all alarm
systems, whether or not they are intrinsically safe. They are not acceptable in Divi-
sion 1 areas without explosionproof enclosures unless the system is intrinsically
safe. Intrinsically safe alarm systems are readily available and are recommended.
The major design effort is to assure the integrity of the intrinsically safe alarm
wiring.
1400-16 1999 Chevron USA Inc. All rights reserved. July 1999
Instrumentation and Control Manual 1400 Intrinsic Safety
Isolation from non-intrinsically safe wiring and circuits is important. This may be
achieved using safety barriers, approved solid state relays, and approved wiring
techniques.
Alarm contacts in switchgear and motor starters usually are not approved for
connection directly to intrinsically safe systems since a hazardous foreign voltage
could be placed on the hazardous or field side of the barrier. Approved interposing
relays installed between the field contacts and barriers provide the required
protection. In addition, the signal wiring for these contacts should be installed in
cables/conduits separate from other intrinsically safe circuits.
Electrical Equipment
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Associated electrical equipment (motor starters, circuit breakers, transformers, and
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power system instrumentation) are either located in an unclassified area or are
mounted in explosionproof housing. The greatest risk with associated apparatus is
the possibility of imposing unsafe voltages or currents on intrinsically safe wiring
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through faults or incorrect wiring. Electrical equipment associated with intrinsically
safe instrumentation should be purchased with the necessary terminal spacings,
ground isolation, and grounded wireway dividers or separate wire routing. It is best
to have all associated circuits brought out to a separate cubicle, junction box, or
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terminal strip, as appropriate.
Intrinsically safe alarm circuits may be wired to contacts on relays containing non-
intrinsically safe circuits, provided that the non-intrinsically safe circuits comply
with standard creepage and clearance distances and do not exceed the current and
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voltage limitations specified in UL 913. Certification of acceptable usage should be
obtained for each relay. Approved barriers, solid state relays, and current repeaters
may be used to provide isolation. These are preferred over electro-mechanical
devices and should be conspicuously located in a separate cubicle or junction box.
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The design engineer should review and approve pertinent drawings and shop-
inspect intrinsically safe wiring in electrical apparatus.
explosionproof enclosures. Approved barriers and solid state relays may be used to
ensure intrinsic safety. Relays shared with non-intrinsically safe circuits are
permitted as stated above. Sensors with multiple hermetically sealed or indepen-
dently switched contacts may also be used to separate intrinsically safe circuits from
non-intrinsically safe circuits.
To minimize the number of interconnections between intrinsically safe and non-
intrinsically safe portions of a shutdown or interlock system, the designer should
consider partitioning the system logic into intrinsically safe and non-intrinsically
safe parts. Apparatus located in hazardous areas should be wired in an intrinsically
safe manner to compatible logic circuits. A minimum number of contacts should
July 1999 1999 Chevron USA Inc. All rights reserved. 1400-17
1400 Intrinsic Safety Instrumentation and Control Manual
then be connected from the non-intrinsically safe part of the system through appro-
priate barriers or isolators.
Special attention should be given to the design of interconnection diagrams for
interlock and shutdown systems because of the large amount of non-intrinsically
safe apparatus that could be involved.
Milliamp Loops
Intrinsically safe milliamp control loops should be designed for a 4 to 20 milliamp
range. Interconnections between multiple power supplies should be analyzed to
eliminate the possibility of unsafe overvoltages, overcurrents, and overpowered
circuits. Approved barriers are available for these circuits. Proper grounding is crit-
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ical, and includes proper termination of cable shields.
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Field-powered Milliamp Loops
Analyzers and other self-contained and self-powered instrument systems are often
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associated with centrally located controls. These systems are most often located in
nonhazardous areas or are mounted in explosionproof enclosures. Approved barriers
and isolating current repeaters can be used to connect these self-powered milliamp
loops to intrinsically safe controls. These protective devices must be located at the
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field device. Multiple barriers in series may result in such loops limiting the
maximum allowable cable resistance. The field device must be referenced to the
intrinsic safety ground. The field power supply should be included in the multiple
power supply analysis recommended above.
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Fiber Optics
Not all fiber optic equipment is intrinsically safe. Some fiber-powered transmitters
and high-speed communications equipment transmit and receive enough energy to
ignite hazardous mixtures. All fiber optic equipment in hazardous areas must be
ed
Intelligent Transmitters
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1400-18 1999 Chevron USA Inc. All rights reserved. July 1999
Instrumentation and Control Manual 1400 Intrinsic Safety
Voc Vmax
(Eq. 1400-1)
Isc Imax
(Eq. 1400-2)
Ca Ci + Cc
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(Eq. 1400-3)
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La Li + Lc
(Eq. 1400-4)
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Example 1—Entity Concept Calculations for a Non-simple Device
The basic steps are:
1. Choose the non-simple device and barrier. (The requirements of Equations
1400-1 and 1400-2 must be satisfied.)
2.
3.
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Choose the cable, determine the required length, and calculate Cc, Lc.
The requirements of Equations 1400-3 and 1400-4 must be satisfied. The L/R
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ratios may be checked as an alternate to Equation 1400-4.
4. Calculate the loop resistance. It must be less than or equal to the maximum
allowable resistance of the barrier.
5. Ensure that the rated current of the barrier fuse is equal to or greater than the
ed
approved, with transient protection (option code T1) and 4-20 mA output with
digital signal based on HART protocol (output code A) in a Class I, Division 1,
Group B classified area. The cable is a single twisted and shielded pair (16 AWG).
Vendor data are:
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Barrier
• Voc = 28 V
• Isc = 88.2 mA
• Ca = 140,000 pF
• La = 4500 H
• Maximum Resistance = 317 ohms
• Fuse Rating = 160 mA
• L/R = 14.2 H/ohm
July 1999 1999 Chevron USA Inc. All rights reserved. 1400-19
1400 Intrinsic Safety Instrumentation and Control Manual
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Transmitter
• Vmax = 40 V
• Imax = 160 mA
•
•
Cable
Ci = 10,000 pF
Li = 1050 H at
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• Capacitance = 58 pF/foot
• Inductance = 0.16 H/foot
• Resistance = 0.009 ohms/foot per conductor
• Length = 1,500 feet
ed
1400-20 1999 Chevron USA Inc. All rights reserved. July 1999
Instrumentation and Control Manual 1400 Intrinsic Safety
0.16 H/ft
L/R cable = ------------------------------- = 8.9H/ohm
0.018 ohm/ft
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Next, check the end-to-end resistance of the barrier with respect to the loop. The
loop has a 24 volt power supply and a 4 to 20 mA signal (as shown in
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Figure 1400-7). Resistance is 24 volts / 0.02 amps = 1200 ohms at 20 mA.
Fig. 1400-7 Basic Loop Diagram with Intrinsic Safety Barrier (Courtesy of R. Stahl, Inc.)
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ed
The minimum voltage at which the transmitter will operate is 12 volts. At 20 mA,
the interior resistance of the transmitter is 600 ohms. The input impedance of the
receiving equipment is 250 ohms. The total resistance so far is 850 ohms. Last,
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determine the signal wire resistance. Since the twisted pair has a combined resis-
tance of 0.018 ohm/foot, the cable will have a total resistance of 1500
0.018 ohm/foot = 27 ohms for the loop.
Thus, the total of these resistances is 877 ohms, leaving 323 ohms for the barrier.
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Thus, the end-to-end resistance of the specified barrier cannot exceed 323 ohms.
A check of vendor data shows that the maximum allowable barrier is 317 ohms.
Finally, ensure that the rated current of the barrier fuse (in this case 160 mA) is
equal to, or greater than, the maximum operating current of the loop (20 mA).
July 1999 1999 Chevron USA Inc. All rights reserved. 1400-21
1400 Intrinsic Safety Instrumentation and Control Manual
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capacitance and inductance permitted for the device can be allocated to the
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connecting cabling.
An MTL Model 187 barrier is chosen for the switch contact in the field as shown in
Figure 1400-8. From published vendor data:
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• Maximum cable capacitance allowed = 130,000 pF
• Maximum cable inductance allowed = 80 H
• Maximum resistance allowed = 340 ohms
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If a 16 AWG twisted pair cable has parameters of 58 pF/ft capacitance and 0.16
H/ft inductance, then the allowable length cannot exceed the lesser of:
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130 000 80
--------------------- = 2 241 feet or ---------- = 500feet
58 0.16
(Eq. 1400-7)
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Fig. 1400-8 Example 2: Model 187 Simple Device Sketch (Courtesy of MTL)
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1400-22 1999 Chevron USA Inc. All rights reserved. July 1999
Instrumentation and Control Manual 1400 Intrinsic Safety
If the cable parameters are not known, UL 913 allows the following maximum
values to be used:
• Capacitance = 60 pF/ft
• Inductance = 0.2 H/ft
A check of the total cable resistance shows that:
500 ft x 0.018 ohms/ft = 9 ohms < 340 ohms
1460 References
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Chevron Electrical Manual, Section 300, “Area Classification”
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Specification ICM-MS-3651 “Installation Requirements for Digital Instrumentation
and Process Computers”
API Recommended Practice RP 500 Classification of Locations for Electrical
er
Installations at Petroleum Facilities Classified as Class I, Division 1 and Division 2
API RP 505 Classification of Locations for Electrical Installations at Petroleum
Facilities Classified as Class I, Zone 0, Zone 1, and Zone 2
at
API Recommended Practice RP 14F, Design and Installation of Electrical Systems
for Offshore Production Platforms
FM 3610 Intrinsically Safe Apparatus and Associated Apparatus for Use in Class I,
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II, and III, Division 1 Hazardous Locations, October 1988
ISA dS12.1 (1988) Definitions and Information Pertaining to Electrical Instruments
in Hazardous (Classified) Locations (Draft)
ANSI/ISA RP 12.6 (1987) Installation of Intrinsically Safe Systems for Hazardous
ed
(Classified) Locations
NFPA 70 National Electrical Code, 1987
Underwriter’s Laboratories (UL) 913 Intrinsically Safe Apparatus and Associated
Apparatus for Use in Class I, II, and III, Division 1, Hazardous (Classified) Loca-
at
July 1999 1999 Chevron USA Inc. All rights reserved. 1400-23
1400 Intrinsic Safety Instrumentation and Control Manual
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1400-24 1999 Chevron USA Inc. All rights reserved. July 1999