D 1605 3700R2 299&300 Rev.0

Metscco Heavy Steel Industries Co. Ltd.
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Client : SINMAR COMPANY LTD Rev. :0
Project : DIESEL FUEL STORAGE TANKS
Cal. No. : D-1605-3700R2-299&300
2. INDEX
SL. NO. DESCRIPTION PAGE NO.
1 METSCCO COVER PAGE 01
2 INDEX 02
3 REVISION HISTORY 03
4 DESIGN DATA SHEET 04 - 05
5 EVALUATION OF MATERIALS 06
6 EVALUATION OF SHELL THICKNESSES 07
7 EVALUATION OF BOTTOM PLATE THICKNESSES 08 - 09
8 EVALUATION OF ROOF THICKNESSES 10
9 STABILITY CHECK AGAINST WIND LOAD 11 - 14
10 STABILITY CHECK AGAINST SEISMIC LOAD 15
11 LOADING DATA FOR FOUNDATION DESIGN 16 - 17
12 FIXED ROOF STRUCTURE DESIGN 18 - 22
13 VENT SIZE CALCULATION 23 - 24
Page 2
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Client : SINMAR COMPANY LTD Rev. : 0
Cal. No. : D-1605-3700R2-299&300
3. REVISION HISTORY
SL. No. Page No. Rev. 0 Remarks
1 01 24 Mar '16
2 02 24 Mar '16
3 03 24 Mar '16
4 04 - 05 24 Mar '16
5 06 24 Mar '16
6 07 24 Mar '16
7 08 - 09 24 Mar '16
8 10 24 Mar '16
9 11 - 14 24 Mar '16
10 15 24 Mar '16
11 16 - 17 24 Mar '16
12 18 - 22 24 Mar '16
13 23 - 24 24 Mar '16
Page 3
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Cal. No. : D-1605-3700R2-299&300
4. DESIGN DATA SHEET
Design Code
API 650, 12th Edition
API STD 2000 5th Edition
Design Data
Type Cylindrical Flat Bottom, Supported Fixed Cone Roof
Field Assembled Vertical Cylindrical Diesel Storage Tanks
Tank Size
Inside Diameter, Di = 13360 mm (43.821) ft
Nominal Diameter, D = 13360 mm (43.821) ft (Clause 5.6.1.1 note 1)
Total Shell Height, Hs = 8000 mm (26.24) ft
Maximum liquid level Hmax = 7700 mm (25.256) ft

Hydrotest liquid level Ht = 7700 mm (25.256) ft
Design liquid level H = 7700 mm (25.256) ft
Operating Pressure = Atmospheric
Design Pressure = Atmospheric
Hydrotest Pressure = Full of Water up to Design liquid level
Design temperature = 55 °C
Min. Design metal temp. = 5 °C (MDMT)
Operating Temperature = 40 °C (assumed)
Product/Service = Diesel
Product Specific gravity = 0.86
Design Specific gravity = 0.86
Corrosion Allowance
Shell 0.0 mm (0) in
Roof Fixed Cone 0.0 mm (0) in
Annular 0.0 mm (0) in (assumed)
Bottom
Sketch 0.0 mm (0) in
Structurals (roof supports) 0.0 mm (0) in
Page 4
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Cal. No. : D-1605-3700R2-299&300
Fixed roof live load = 102 kg/m² (API 650 clause 5.2.1.f)
1 kPa
Design Wind Velocity = 45.8333 m/s
(3-sec gust) 165 km/hr
Seismic Data (Zone 0)

Short Period, SS = 0.7 %g
1-Sec Period Acc.,S1 = 0.2 %g
Peak ground acc., Sp= 0.17 %g
Site class D
Max. Flow Rates

Max. Filling Rate 150 m³/hr (660.45) GPM (assumed)
Max. Emptying Rate 150 m³/hr (660.45) GPM (assumed)
Capacity
3
Operating Cap. 1000 m
m³ (35287.55) ft
3
Maximum Cap. 1079 m³ (38075.27) ft (up to max. liquid level)
Foundation Type: Reinforced Concrete Ring Beam
Page 5
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Cal. No. : D-1605-3700R2-299&300
5. EVALUATION OF MATERIALS
As per Table 5-2a - Permissible Plate Materials and Allowable Stresses and Table 4-4 for Material Group
Description Course Material Yield(Mpa) Tensile(Mpa) Sd (MPa) St (MPa) Group

Shell 1 A36 250 400 160 171 I
2 A36 250 400 160 171 I
3 A36 250 400 160 171 I
4 A36 250 400 160 171 I
Bottom Annular A36 250 400 160 171 I
Sketch A36 250 400 160 171 I
Roof Fixed A36 250 400 160 171 I
Temperature factor at max. design temperature as per Table M-1a = 1
Structurals A36/S275/A53 Gr.A or B or equal (for rafters, stair, railings, etc.)

Fixed Roof Pipe Column N/A
Nozzle Neck A106 Gr. B
Manholes A36
Clean-out door A36
Fittings A234 Gr. WPB
Flanges A105
Couplings A105, Class 3000
Gaskets
For Nozzles 3mm thk. Asbestos Free
For Manholes 3mm thk. Asbestos Free
Bolts/Nuts
For Nozzles A193 Gr.B7 / A194 Gr.2H (HDG.)
For Manholes A193 Gr.B7 / A194 Gr.2H (HDG.)
For Structurals A325M/A563M (HDG)
Name Plate Stainless Steel, SS304 or equal
Page 6
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Cal. No. : D-1605-3700R2-299&300
6. EVALUATION OF SHELL THICKNESSES
As per Clause 5.6.3.2

The required minimum thickness of shell plates shall be the greater of the values computed by the
following formulas:
One-foot Method (SI Units)
4.9 D (H - 0.3)G
td = +C.A (OR)
Sd
4.9 D (H - 0.3)
tt =
St
Where:
td = Design shell thickness, in mm
tt = Hydrostatic test shell thickness, in mm
D= Nominal tank diameter = 13.360 m
H= design liquid level = 7.7 m
G= Design specific gravity of the liquid to be stored = 0.86
C.A= Corrosion allowance of shell courses = 0.0 mm
Sd = Allowable stress for the design condition = 160 Mpa
St = Allowable stress for the hydrostatic test condition = 171 Mpa
MDMT = Minimum design metal temperature = 5 °C
Course Material Width (m) Height (m) td (mm) tt (mm) treq (mm) tprov'd (mm)
1 A36 2 7.7 2.60 2.83 5.00 10 Pass
2 A36 2 5.7 1.90 2.07 5.00 10 Pass
3 A36 2 3.7 1.20 1.30 5.00 10 Pass
4 A36 2 1.7 0.49 0.54 5.00 10 Pass
Total Height = 8
As per clause 5.6.1.1 minimum shell thickness including any corrosion allowance is 5 mm.
Notes:
* Shell joints are double welded butt joint construction.
Hence provided shell thicknesses are safe
Check for Impact Testing requirement

As per Figure 4-1a - Minimum permissible design metal temperature for material used in tank
tpro'd MDMT req. MDMT prov'd
Course Material Group
mm °C °C
1 A36 I 10 5 -9.146
2 A36 I 10 5 -9.146
3 A36 I 10 5 -9.146
Impact test is not required
4 A36 I 10 5 -9.146
Hence provided thicknesses of each shell course are exempted from impact testing
Page 7
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Cal. No. : D-1605-3700R2-299&300
7. EVALUATION OF BOTTOM PLATE THICKNESSES
Annular Plate thickness

As per clause 5.5.3 & Table 5-1a
Nominal plate thickness of the first shell course(t) mm = 10 mm

Nominal tank diameter in m(D) = 13.36 m
Design / Max. liquid level in m(H) = 7.7 m
Design specific gravity (G) = 0.86
Table 5-1a is applicable when effective product height of H x G < 23 m

= 6.622 < 23 Ok
t = Nominal plate thickness of the first shell course = 10 mm

td= Required design shell thickness of bottom shell course = 2.60 mm
tt= Required hydrostatic shell thickness of bottom shell course = 2.83 mm
Sd= Allowable stress for the design condition = 160 Mpa
St= Allowable stress for the hydrostatic condition = 171 Mpa
ca= corrosion allowance of shell = 0 mm
Product stress of the 1st shell course = [td- ca / (t-ca) ] * Sd

= 41.661 Mpa
y
Hydrostatic test stress in 1st shell course = [[tt / (nominal
( t)) ] * St
= 48.443 Mpa
Therefore the governing stress in the 1st shell course is:

= 48.443 Mpa < 190 Mpa
Minimum thickness of the annular plate excluding
corrosion allowance (API650 Table 5-1a) = 6 mm
Corrosion allowance of bottom annular plate = 0 mm

Min. thickness required including corrosion allowance = 6 mm
Thickness of the annular plate provided = 10 mm Safe

Check for Impact Testing requirement of annular plate
MDMT = Minimum design metal temperature = 5 °C
Miminum permissible design metal temperature = -9.146 °C Exempted from impact
Annular Plate width test requirement
As per clause 5.5.2
The minimum radial width of the annular plate at any point around the circumference of
the tank shall be either Aw1 or Aw2, Whichever is greater
Aw1 = W r + tbot + Aproj + Alap

Where
t bot = Thickness of the bottom shell course = 10 mm
A Proj = Projection outside the shell = 65 mm
A lap = Annular to Sketch lap = 40 mm
Wr= Minimum radial width between the inside of the shell and any lap-welded
joint in the bottom = 600 mm API 650 Cl 5.5.2
Aw1 = 715 mm
Page 8
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Cal. No. : D-1605-3700R2-299&300
215 tb
Aw2 =
(HG)0.5
Where
t b= Thickness of the annular plate in mm = 10 mm
H= Design Liquid level in m = 7.7 m
G= Design specific gravity of product = 0.86
Aw2 = 835.5 mm
Therefore minimum radial width of the annular plate at any point around the tank shell is 835.5 mm
Provided annular width = 840 mm Hence Safe
Bottom sketch plate thickness

As per clause 5.4.1
Minimum thickness of the bottom sketch plate excluding corrosion allowance

= 6 mm
Corrosion allowance of bottom sketch plate = 0 mm

Min. thickness required including corrosion allowance = 6 mm
Thickness of the bottom sketch plate provided = 10 mm Safe
Hence provided thicknesses of bottom annular & sketch plate are safe.
Page 9
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Cal. No. : D-1605-3700R2-299&300
8. EVALUATION OF ROOF THICKNESSES
Fixed cone roof thickness

slope of the roof 1 : 6
or 9.462 deg.
As per clause 5.10.2.2
Minimum nominal thickness excluding any corrosion allowance
for supported cone roof is = 3/16 inch
= 5 mm
Corrosion allowance of the fixed cone roof plate = 0.0 mm
Min. thickness required including corrosion allowance = 5.0 mm
Provided thickness of the fixed roof = 6.0 mm Safe
Hence provided thickness of cone roof is safe
page 10
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Cal. No. : D-1605-3700R2-299&300
9. STABILITY CHECK AGAINST WIND LOAD
Design wind speed
design wind speed specified by purchaser (V), 3-sec gust = 165 km/hr
Checking the requirement of wind girder

As per clause 5.9.7.1, Maximum height of unstiffened shell shall be calculated as follows:
H1 = 9.47 t √ (t/D)³ (190/V)²
Where
H1 = Vertical distance, in m between the intermediate wind girder and the top angle of the shell
t = corroded thickness of the thinnest shell course in mm = 10 mm
D = nominal tank diameter in m = 13.360 m
V = design wind speed (3-sec gust) = 165 km/hr
Maximum height of unstiffened shell H1 = 81.317 m
Calculation of height of the transformed shell

As per clause 5.9.7.2.a, after the maximum height of the unstiffened shell, H1, has been determined,
the height of the transformed shell shall be calculated as follows:
W tr = W * √ (tuniform/tactual)5
where
W tr = transposed width of each shell course, in mm
W = actual width of each shell course, in mm
tuniform = nominal thickness of the thinnest shell course in mm = 10 mm
tactual = nominal thickness of the shell course for which the transposed width
is being calculated, in mm
tactual tuniform
Course (mm) (mm) W (mm) W tr (mm)
1 10 10 2000 2000.00
2 10 10 2000 2000.00
3 10 10 2000 2000.00
4 10 10 2000 2000.00
Height of the transformed shell H = 8000 mm

= 8.000 m
Notes:
As per clause 5.9.7.3, if the height of the transformed shell is greater than the maximum height H1,
an intermediate wind girder is required.
Since H < H1, Intermediate wind girder is not required
Page 11
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Cal. No. : D-1605-3700R2-299&300
Check for overturning moment against wind load
D = nominal diameter of the tank, in m = 13.360 m

Hs = total height of the tank shell, in m = 8 m
V = design wind velocity, in km/hr = 165 km/hr
As per clause 5.11.1 & clause 5.2.1 (k)

Design wind pressure on vertical projected area of
cylindrical surfaces (Pw1) = 0.86 (V/190)² kPa
Uplift pressure on horizontal projected areas of conical
surfaces (Pw2) = 1.44 (V/190)² kPa
Therefore:
Wind pressure on the projected area of the cylindrical
surface based on design wind velocity (Pw1) = 0.6486 kPa
Wind pressure on the projected area of the conical
surface based on design wind velocity (Pw2) = 1.0860 kPa
Wind force on cylindrical surface F1 = Pw1 * D * Hs = 69319.5258 N
Wind uplift on conical surface F2 = Pw2 * π/4*D² = 152239 N
Overturning moment at the base of the tank = [F1* (Hs/2)] + [F2 * (D/2)]
due to wind pressure, Mw = 1,294,234.75 N-m
Figure 5-27 of API 650 - Overturning check for Unanchored Tanks
wind uplift load
Internal pressure load
D/2
Wind load on shell
Hs
Hs/2 for uniform Moments about

pressure on shell shell to bottom joint
Dead load (DLS)
Liquid holding down weight (W a)
Page 12
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Cal. No. : D-1605-3700R2-299&300
As per clause 5.11.2

For unanchored tank shall satisfy three of the following uplift criteria:
1) 0.6Mw + Mpi < MDL / 1.5 + MDLR

2) Mw + Fp (Mpi) < (MDL + MF) / 2 + MDLR
3) Mws + Fp (Mpi) < MDL / 1.5 + MDLR
where
Fp = pressure combination factor as per clause 5.2.2 which is equal 0.4
Mpi = moment about the shell to bottom joint from design internal
pressure
Mw = overturning moment about the shell to bottom joint from
horizontal plus vertical wind pressure
MDL = moment about the shell to bottom joint from nominal weight of
the shell
MDLR = moment about the shell to bottom joint from the nominal weight of
roof plate plus any attached structurals
MF = moment about the shell to bottom joint from liquid weight
MWS = is the overturning moment about the shell to bottom joint from horizontal wind pressure
Therefore
Mpi = Pi *1000* π/4*D²* D/2 = 0 N-m
where
Pi = design internal pressure = 0 kPa (since atmospheric pressure)
Mw = [F1* (H/2)] + [F2 * (D/2)] = 1,294,234.75 N-m
MDL = Ws * D/2 = 1727274.83 N-m

Where
Ws is nominal weight of the shell
Shell Thk.
Width (m) Nominal weight (N) of shell
courses (mm)
1 10 2 64,643.5
2 10 2 64,643.5
3 10 2 64,643.5
4 10 2 64,643.5
Total 8.00 258,574.08
Nominal shell weight (Ws) = 258574.08 N
MDLR = DRL * D/2 = 381728.9 N-m

Where
Nominal roof weight (DRL) plus any attached structurals = 57,145 N
MWS = F1 * Hs / 2 = 277278.103 N-m
Page 13
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Cal. No. : D-1605-3700R2-299&300
MF = lesser of ωL * πD * D/2 = 4060996.65 N-m

where
ωL = 59 tb √ Fby*H = 25886.14 N/m
whichever is
ωL = 140.8 HD = 14484.38 N/m lesser
tb = required thickness excluding corrosion = 10 mm

allowance of the bottom plate under the
shell that is used to resist overturning
moment
Fby = minimum specified yield stress of the = 250 Mpa
bottom plate under the shell
H = design liquid level = 7.70 m
Satisfying three equations below

1) 0.6Mw + Mpi < MDL / 1.5 + MDLR = 776,541 < 1,533,245 N-m → Pass
2) Mw + Fp (Mpi) < (MDL + MF) / 2 + MDLR = 1,294,235 < 3,275,865 N-m → Pass
3) Mws + Fp (Mpi) < MDL / 1.5 + MDLR = 277,278 < 1,533,245 N-m → Pass
Ratio
1) = 0.506
2) = 0.395
3) = 0.181
Since equation 1,2 & 3 are all satisfied, tank is stable against wind load
hence anchor bolt is not required.
Check for Resistance to Sliding

As per clause 5.11.4, unless otherwise required, tanks that may be subject to sliding due to wind
shall use a maximum allowable sliding friction of 0.40 multiplied by the force agaisnt the tank bottom
F_wind = 69319.53 N
F_friction = 40% of (wt. of shell + wt. of bottom + wt. of roof + misc.)

= 0.4 x 524,717.00 N
= 209886.80 N
F_friction > F_wind
Since friction against sliding is greater than wind force hence anchor bolt is
not required
Page 14
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Cal. No. : D-1605-3700R2-299&300
10. STABILITY CHECK AGAINST SEISMIC LOAD
Seismic Data's (Zone 0)
Ss = short period accelation 0.7 %g = 0.007 g

S1 = 1 sec. period accelaration 0.2 %g = 0.002 g
Sp = peak ground accelaration 0.17 %g = 0.0017 g
Seismic Use Group = II
I = importance factor = 1.25
Site Class = D
As per API 650 E.1
Therefore
S1 = 0.002 < 0.04
design for seismic is not required
Ss = 0.007 < 0.15
or
Sp = 0.0017 < 0.05 design for seismic is not required
Design of Seismic forces is not necessary, hence Anchor Bolt is not required.
Page 15
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Cal. No. : D-1605-3700R2-299&300
11. LOADING DATA FOR FOUNDATION DESIGN
Wind conditions
shear (F1) = 69,319.53 N
Moment (Mw) = 1,294,234.75 N-m
Seismic conditions
shear = 0.00 N
Moment = 0.00 N-m
Fabrication/Empty weight = 524,717.00 N

(53487.97) kg
Operating weight (empty + product) = 9,627,808.40 N

(981427.97) kg
Hydrotest weight (empty + hydrotest water) = 11,109,707.00 N

(1132487.97) kg
Load under center column

At Center Column = 0.0 N/column
seismic load = 0.00 N/m 

wind load = 9,232.31 N/m 
weight of shell = 7,019.84 N/m 
roof load (D+L) = 5,570.00 N/m 
weight of the product = 64,962 N/m²

weight of the hydrotest water = 75,537 N/m²
weight of the bottom plate = 770.09 N/m²
          
Base shear
Wind = 69,320 N
Seismic = 0 N
Note: Centerline of R.C. ring beam shall be the centerline of tank shell courses
Foundation Type: Reinforced Concrete Ring Beam (by Client)
Page 16
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Cal. No. : D-1605-3700R2-299&300
Fabrication Wt.
Bottom Plate
Wt. of 840 mm wide annular plate (area = 33.49 m² ) = 25790.15 N
Wt. of sketch plate (area = 112.16 m² ) = 86372.73 N
Shell Plate
Wt. of shell plate = 258574.08 N
Misc. items attached to the shell such as stair, nozzles, etc. = 36060.27 N
Roof Plate (Fixed) + Structurals Supports
Wt. of the fixed roof plate (area = 145.81 m² ) = 67371.66 N
Wt. of roof rafters = 29430.00 N
Wt. of roof center drum = 3629.70 N
Misc. items attached to the fixed roof such as railing, nozzles, etc. = 17488.42 N
Total fabrication weight = 524717.00 N
Operating Wt.
Fabrication wt. = 524717.00 N
Total wt. of product content = 9103091.4 N
density of product = 860 kg/m³
Max. liquid level = 7.7 m
Max. volume of product inside tank= 1079.00 m³
Total operating weight = 9627808.4 N
Hydrotest Wt.
Fabrication wt. = 524717.00 N
Total wt. of water = 10584990 N
density of water = 1000 kg/m³
Hydrotest liquid level 7.7 m
Max. volume of water inside tank = 1079.00 m³
Total hydrotest weight = 11109707 N
Load under Center column (See figure)

At Center Column = 0.00 N
Load at the shell

Seismic load = 1.273M/D² = 0.00 N/m
wind load = 1.273M/D² = 9,232.31 N/m
weight of shell + misc./πD = 7,019.84 N/m
Roof load (D) /πD = 5,570.00 N/m
Load at the bottom

density of product x maximum design liquid level = 64961.82 N/m²
density of water x maximum design liquid level = 75537.00 N/m²
density of steel x thickness of bottom sketch plate = 770.09 N/m²
Page 17
DESIGN CALCULATIONS
Job No. : 16-05 Date : 23 Mar '16
Client : SINMAR COMPANY LTD Rev : 0
Cal. No. : D-1605-3700R2-299&300
9. ROOF STRUCTURE DESIGN
Loads acting on roof

Minimum live load acting on the roof, (L) = 1 kPa
= 102 kg/m²
Thickness of the roof plate = 6.00 mm
Dead load acting on the roof, (D) = 47.10 kg/m²
Actual total load acting on the roof, = 149 kg/m²
Consider total load acting on the roof, (D+L) = 170 kg/m²
Quantity of Rafters
Rafters shall be spaced so that in the outer ring, their centers are not more than 2.1 m apart
measuring along the circumference
Diameter of tank, in m (D) = 13.360 m

No. of rafters required on the circumference of the tank = p D / 2.1
= 20 Nos.
Provided no of rafters on the circumference of the tank, (N) = 24 Nos.
Diameter of center drum provided = 1.2 m
Sizing of Rafters
In order to get maximum bending stress consider beam at horizontal plane
Ro = 6.7 m
Ri = 0.6 m
dead + live load
w2
w3
w1
A x B
l
Va Vb
Load at w3 = [(2 * π * Ro * (D+L)) / N] + Wr

= 316.099 kg/m
Load at w1 = [(2 * π * Ri * (D+L)) / N] + Wr

= 45.5035 kg/m
Load at w2 = w3 - w1
= 270.596 kg/m
Max. length of rafter, (l) = 6.1639 m
Page 18
DESIGN CALCULATIONS
Job No. : 16-05 Date : 23 Mar '16
Cal. No. : D-1605-3700R2-299&300
Profile of the rafters provided = UPN 160

rafter self weight in kg/m, (Wr) = 18.8 kg/m
section modulus in uncorroded condition = 116 cm³
section modulus in corroded condition = 116 cm³
Shear at Va = [w1 * l / 2] + [1/2 * w2 * L / 3] = 418.22 kg

Shear at Vb = [w1 * l / 2] + [1/2 * w2 * L * 2/3] = 696.21 kg
Total Load (VT) = = 1114.4 kg
Considering shear become zero at distance x from point Va
Va = (w1 * x ) + [(x² * w2) / (2 * l)]

418.225 = 45.5035 x + 21.95 x²
By Quadratic formula
x = -b + √ b² - 4ac
2a
x = 3.45 m
Maximum bending moment, Mmax. = (Va * x) - (w1 * x²/2) - (w2 * x³ / 6L)

= 871.62 k
871 62 kg-m
As per AISC
Allowable stress in bending, Fb = 0.66 Fy
Yield Strength of material provided, Fy = 250 MPa
Fb = 0.66 Fy = 165 MPa
= 1682.2 kg/cm²
Required section modulus, Z = Mmax *100 / Fb in cm3 = 51.816 cm³
< 116 cm³ Safe
Figure 1.a
Solving for horizontal reaction, Ha & Hb
dead+live load
Ha
'a'
'b'
θ Hb
VT
Design of Center Drum
By force triangle at 'a'
Angle of roof with horizontal, θ = 9.4623 deg.
Considering shear force at 'a', Ha = Va / tanθ = 2509.4 kg
Radius of the center drum,Ri = 0.6 m
Provided No. of rafters, N = 24 pcs.
Page 19
DESIGN CALCULATIONS
Job No. : 16-05 Date : 23 Mar '16
Cal. No. : D-1605-3700R2-299&300
Solve for moment M, thrust T and shear V at load point
M = (Ha*Ri / 2) [(cot 180º / N) - (N / π)]

= -32.88 kg-m negative moment means compression at the inside face of the ring
T = (Ha / 2) ( cot 180º / N)

= 9530.22 kg
V = Ha / 2
= 1254.68 kg
Solve for moment M, thrust T and shear V at mid point between load
M = (Ha*Ri / 2) [(csc 180º / N) - (N / π)]

= 16.4566 kg-m
T = (Ha / 2) ( csc 180º / N)

= 9612.46 kg
V = 0
Properties of built up center drum
O/D
I/D
12 mm thk. (t) less 300 mm = h

corrosion allowance
1176
1200
Solve for area, A = hxt = 36 cm²

Solve for section modulus, Z = π (O/D4 - I/D4) / (32 O/D) = 13170 cm³
Under combined stress

As per AISC
Fy = yield strength of material = 250 MPa
= 2548.7 kg/cm²
Fa = allowable compressive stress 0.6Fy = 1529.2 kg/cm²
Fb = allowable bending stress 0.66 Fy = 1682.2 kg/cm²
fa = actual axial stress, Ta / A = 264.73 kg/cm²
fb = actual bending stress, Ma*100 / Z = 0.2497 kg/cm²
Page 20
DESIGN CALCULATIONS
Job No. : 16-05 Date : 23 Mar '16
Cal. No. : D-1605-3700R2-299&300
therefore:
fa fb
+ < 1.0
Fa Fb
264.728 0.25
+ < 1.0
1529.24 1682.16
0.1733 < 1.0 Safe
hence, Center Drum 1200mm O/D x 300 mm high rolled from plate 12 mm thk. is Safe
Note: For factor of safety, it will be provided with stiffeners & cover plates.
Design of Top Angle

By Summation of forces along horizontal
Angle of roof with horizontal, θ = 9.4623 deg.
Horizontal reaction at 'b', Hb = Ha = 2509.4 kg
Radius of the top angle,Ro = 6.68 m
Provided No. of rafters, N = 24 pcs.
Solve for moment M, thrust T and shear V at load point
M = (Hb*Ro / 2) [(cot 180º / N) - (N / π)]

= -366.12 kg-m negative moment means compression at the inside face of the ring
T = (Hb / 2) ( cot 180º / N)

= 9530.22 kg
V = Hb / 2
= 1254.68 kg
Solve for moment M, thrust T and shear V at mid point between load
M = (Hb*Ro / 2) [(csc 180º / N) - (N / π)]

= 183.217 kg-m
T = (Hb / 2) ( csc 180º / N)

= 9612.46 kg
V = 0
Provided size of top angle = L150x150x10

W = weight of top angle = 23 kg/m
A = Sectional area = 29.14 cm²
Zx=Zy = section modulus = 56.9 cm³
Page 21
DESIGN CALCULATIONS
Job No. : 16-05 Date : 23 Mar '16
Cal. No. : D-1605-3700R2-299&300
Under combined stress

As per AISC
Fy = yield strength of material = 250 MPa
= 2548.7 kg/cm²
Fa = allowable compressive stress 0.6 Fy = 1529.2 kg/cm²
Fb = allowable bending stress 0.66 Fy = 1682.2 kg/cm²
fa = actual axial stress, Ta / A = 327.05 kg/cm²
fb = actual bending stress, Ma*100 / Z = 643.44 kg/cm²
therefore:
fa fb
+ < 1.0
Fa Fb
327.05 643.4
+ < 1.0
1529.24 1682.16
0.5964 < 1.0 Safe
hence, L150x150x10 is Safe as Top Angle
page 22
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Cal. No. : D-1605-3700R2-299&300
13. VENT SIZE CALCULATION
Sizing of Free vent
Capacity of the tank, C 1079.00 m³ = 6786.6 barrels

Max. emptying rate 150 m³/hr = 943.47 barrels / hour
Max. filling rate 150 m³/hr = 943.47 barrels / hour
130% of max. emptying rate, Re 195 m³/hr = 1226.5 barrels / hour
200% of max. filling rate, Rf 300 m³/hr = 1886.9 barrels / hour
Fluid/Service = Diesel
Flash point = above 126 °F (52 °C)
In breathing (Vacuum Relief)

As per clause 4.3.2.1.1 of API 2000 5th Ed.
Due to maximum movement out of tank, Q1IN = 6868.5 SCFH
As per clause 4.3.2.1.2 of API 2000 5th Ed. & Table 2A, column 2
Due to thermal inbreathing, Q2IN (interpolated) = 20581 SCFH
Total vacuum relief required Q1IN + Q2IN = 27449 SCFH
Considering 1 inches of water vacuum, hence as per attached free = 6 in. NB

vents chart, the min. size is:
Out breathing (Pressure Relief)

As per clause 4.3.2.1.1 of API 2000 5th Ed.
Due to maximum movement into tank Q1OUT = 11322 SCFH
As per clause 4.3.2.2.2 of API 2000 5th Ed. & Table 2A, column 3
Due to thermal out breathing Q2OUT (interpolated) = 20581 SCFH
Total pressure relief required Q1OUT + Q2OUT = 31902 SCFH
Considering 1.54 inches of water pressure, hence as per attached = 6 in

free vents chart, the min. size is")
Therefore:
Governing Free vent size required 1 No. = 6 in. NB
Provided Free vent size 1 No. = 12 in. NB is Safe
Since Provided Free vent size is greater than required hence Safe
Use 1 No. of Free vent nozzle size of 12 in. NB
Page 23
DESIGN CALCULATIONS
Job No. : 16-05 Date : 24 Mar '16
Cal. No. : D-1605-3700R2-299&300
Free Vent Chart
Page 24

D 1605 3700R2 299&300 Rev.0

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Metscco Heavy Steel Industries Co. Ltd.

SL. NO. DESCRIPTION PAGE NO.

1 METSCCO COVER PAGE 01

4 DESIGN DATA SHEET 04 - 05

6 EVALUATION OF SHELL THICKNESSES 07

7 EVALUATION OF BOTTOM PLATE THICKNESSES 08 - 09

8 EVALUATION OF ROOF THICKNESSES 10

9 STABILITY CHECK AGAINST WIND LOAD 11 - 14

10 STABILITY CHECK AGAINST SEISMIC LOAD 15

11 LOADING DATA FOR FOUNDATION DESIGN 16 - 17

12 FIXED ROOF STRUCTURE DESIGN 18 - 22

13 VENT SIZE CALCULATION 23 - 24

SL. No. Page No. Rev. 0 Remarks

4. DESIGN DATA SHEET

Type Cylindrical Flat Bottom, Supported Fixed Cone Roof

Field Assembled Vertical Cylindrical Diesel Storage Tanks

Maximum liquid level Hmax = 7700 mm (25.256) ft

Operating Pressure = Atmospheric

Design Pressure = Atmospheric

Hydrotest Pressure = Full of Water up to Design liquid level

Min. Design metal temp. = 5 °C (MDMT)

Operating Temperature = 40 °C (assumed)

Product Specific gravity = 0.86

Design Specific gravity = 0.86

Seismic Data (Zone 0)

Max. Flow Rates

Foundation Type: Reinforced Concrete Ring Beam

Description Course Material Yield(Mpa) Tensile(Mpa) Sd (MPa) St (MPa) Group

Structurals A36/S275/A53 Gr.A or B or equal (for rafters, stair, railings, etc.)

Nozzle Neck A106 Gr. B

Name Plate Stainless Steel, SS304 or equal

6. EVALUATION OF SHELL THICKNESSES

As per Clause 5.6.3.2

Hence provided shell thicknesses are safe

Check for Impact Testing requirement

7. EVALUATION OF BOTTOM PLATE THICKNESSES

Annular Plate thickness

Nominal plate thickness of the first shell course(t) mm = 10 mm

Table 5-1a is applicable when effective product height of H x G < 23 m

t = Nominal plate thickness of the first shell course = 10 mm

Product stress of the 1st shell course = [td- ca / (t-ca) ] * Sd

Therefore the governing stress in the 1st shell course is:

Corrosion allowance of bottom annular plate = 0 mm

Thickness of the annular plate provided = 10 mm Safe

Aw1 = W r + tbot + Aproj + Alap

Provided annular width = 840 mm Hence Safe

Bottom sketch plate thickness

Minimum thickness of the bottom sketch plate excluding corrosion allowance

Corrosion allowance of bottom sketch plate = 0 mm

Thickness of the bottom sketch plate provided = 10 mm Safe

8. EVALUATION OF ROOF THICKNESSES

Fixed cone roof thickness

Corrosion allowance of the fixed cone roof plate = 0.0 mm

Min. thickness required including corrosion allowance = 5.0 mm

Provided thickness of the fixed roof = 6.0 mm Safe

Hence provided thickness of cone roof is safe

9. STABILITY CHECK AGAINST WIND LOAD

Design wind speed

Checking the requirement of wind girder

H1 = 9.47 t √ (t/D)³ (190/V)²

Maximum height of unstiffened shell H1 = 81.317 m

Calculation of height of the transformed shell

Height of the transformed shell H = 8000 mm