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AP-800D

Rubber Tire
Asphalt Paver

Cat® 3054C ATAAC Turbocharged Diesel Engine


Gross power 97 kw (130 hp)
Hopper capacity 5.5 m3 (195 ft3)
Maximum paving width w/8-16B 6.15 m (20' 2")
Maximum paving width w/AS2251 6.22 m (20' 4")
Productivity and Reliability in a Durable Package
The AP-800D Asphalt Paver offers high performance, speed, maneuverability,
transportability and job versatility to maximize productivity.

Engine Feeder / Auger Control System Transportability


✔ Cat 3054C ATAAC turbocharged, four The AP-800D provides precise mix The AP-800D’s eight foot width and
cylinder diesel engine delivers 97 kW delivery with minimal operator adjustable auger height make it
(130 hp) and is built for performance monitoring. The left and right feeders possible to move the machine from job
and reliability. The turbocharged are controlled independently of each to job in a single day. Easy on, easy off
engine provides efficient operation other and the auger height can be loading, without the need for extra
even at high altitude. hydraulically adjusted. Two adjustable width transport permitting.
Page 4 feeder gates with height indicators are
controlled from the operator’s station. Page 5

Page 5

✔ Generator System (Optional)


The integrated generator system
includes a tractor mounted generator
that provides power for the optional
electric screed heat and the optional
auxiliary power panel.
Page 6

✔ New feature

Performance and reliability you can


depend on.
Based upon the industry-proven reputation of Caterpillar®
Asphalt Pavers, the new AP-800D establishes new standards
for productivity and reliability in the asphalt paver industry.

A durable Cat powertrain, a field-proven propel system, an


independent material handling system and the world’s largest
and most dedicated dealer support system ensure the AP-800D
will provide maximum return on investment.

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Operator’s Station Hydrostatic Drive System ✔ Auxiliary Power Panel (Optional)
A single, sliding operator’s station can Efficient hydraulic drive system The auxiliary power panel includes
be positioned on either side of the eliminates chains and other mechanical four, 120-volt receptacles and two,
machine. The operator’s platform can linkages between the diesel engine and 240-volt receptacles that are able to
extend 305 mm (12'') beyond the side final drive components. Closed loop supply power for night-time lighting
of the machine to provide good hydrostatic propel system incorporates and other job-site work tools.
visibility. pave and travel modes to provide
versatility. Speed control system Page 7
Page 6 maintains preset paving speeds
throughout a job.
Page 4

Serviceability
Simplified service means more paving
time and less maintenance time. Large
swing open doors and panels provide
access to all service areas. Transverse
engine mounting provides ground-level
access to hydraulic pumps and the
engine cooling system. Color coded
and numbered wiring simplifies
troubleshooting of the electrical
✔ systems. The standard 500-hour oil
change interval reduces machine
downtime and increases production
time.
Page 7

Comfort and serviceability you deserve.


The operator’s station provides a comfortable and
easy-to-use environment that promotes productive
operation. Simplified service access minimizes
maintenance time and increases your overall
productive work time.

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Caterpillar® 3054C ATAAC Turbocharged Diesel Engine
Reliable and durable diesel engine for years of low maintenance operation.

Turbocharged air to air after-cooling


provides 97 kW (130 hp) at 2200 rpm
for top performance and efficiency.

Transverse-mounted engine provides


good cooling performance and
accessibility for easy service.

Meets U.S EPA Tier 2 engine emissions


regulations.

Adjustment-free direct injection fuel


system keeps fuel consumption low.

Hydrostatic Drive System


Efficient hydraulic drive system eliminates chains and other mechanical linkages between
diesel engine and final drive components.

Fully hydrostatic transmission provides


efficient, low-maintenance operation.

Anti-slip/balance propel system


assures either wheel will continue to
drive even if the other wheel is
slipping.

Separate propel circuit for each drive


wheel provides positive traction.

Infinite speed selection within four


speed ranges, two in pave mode and
two in travel mode.

Brake pedal provides foot control of


propel speed freeing operator to
control other paving functions.

Optional front wheel assist enhances


rim pull on soft bases.

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Material Handling System
Precise mix delivery through the most advanced material handling system.

Automatic fully-proportional
feeder/auger system provides superior
material control.

Left and right feeder/auger units are


controlled independently of each other.

Feeder gates with height indicators are


powered and operated from the
operator’s station.

Wear items are alloy steel for long


wear life.

Cast Ni-hard auger flights are 406 mm


(16”) in diameter and provide long
service life.

Auger and feeder control system is


fully proportional using paddle or sonic
material feed sensors.

Adjustable Height Auger Assembly


Promotes mat consistency and minimizes segregation.

Auger assembly can be hydraulically


adjusted to 171 mm (6.75").

When working with larger stone mixes,


segregation can often be eliminated or
minimized by raising the augers to
allow mix to flow unrestricted under
the auger assembly.

Ability to raise the auger assembly


simplifies loading and unloading from a
transport vehicle.

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Operator’s Station
Single operator's station designed for comfort and optimum efficiency.

Single operator’s station includes fully


equipped instrument console and
steering wheel with lockable cover.

Operator’s platform can be positioned


305 mm (12") beyond each side of
paver for greater operator visibility.

Operator’s seat also pivots 152 mm (6")


to left or right to provide operator
visibility.

Low-mounted engine provides


unobstructed forward visibility.

Electrical wiring protected by an


articulated vinyl enclosure.

Optional generator system allows good


forward visibility.

Optional Generator System


Continuous-duty integrated design ensures peak performance and high reliability.

Industrial, single-phase generator


operates at 1800 rpm, includes GFCI
protection and provides low sound
levels.

Single control switch on the tractors


operating console activates the
generator.

Full power is provided to the electric


screed and the optional auxiliary power
panel while the engine is operating at
idle speed.

Dual bearings with seals extend service


life and internal electronic voltage
regulation provides consistent power.

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Optional Auxiliary Power Panel
The auxiliary power panel provides efficient power for night-time lighting and other
job-site power needs.
Optional auxiliary power panel
provides 8 kW of power and includes
four 120-volt and two 240-volt
receptacles.

The 20-amp receptacles are circuit


breaker protected with ground fault
circuit interruption (GFCI).

Auxiliary power panel door can remain


closed while power cords are attached
to the receptacles providing good
protection.

Full power is supplied to the


receptacles while the engine is
operating at idle speed.

Serviceability
Simplified service means more paving and less maintenance time.

Large swing-open doors and panels


provide access to all service areas.

Transverse engine mounting provides


ground-level access to hydraulic pumps
and engine cooling system.

Low-mounted engine provides easy,


ground-level access for servicing.

Easy-identification wire coding system


simplifies troubleshooting of electrical
systems.

Standard 500 hour oil change interval


reduces downtime and maintenance
costs.

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Engine Service Refill Capacities Drive System
Four-stroke cycle, four cylinder The drive utilizes a totally hydrostatic
Caterpillar 3054C ATAAC Liters Gallons propel system. Engine mounted
turbocharged, diesel engine. The engine Fuel Tank 189 50 variable displacement pumps drive two-
meets U.S. EPA Tier 2 engine Engine Oil w/filter 9 2.4 speed variable displacement wheel
emissions regulations. motors mounted directly to high torque,
Hydraulic Oil Tank 170 45
two-speed final drive. Planetary drive
Ratings at 2200 RPM kW hp Cooling System 18 5 boxes have multi-disc secondary brake.
Gross Power 97 130

Forward speed ranges


Ratings of Caterpillar machine engines
are based on standard air conditions of Pave Low 0-46 mpm 0-150 fpm
25 degrees C (77 degrees F) and 99 kPa
Hydraulic Oil Filtration Pave High 0-76 mpm 0-250 fpm
The propel pumps and motors have
(29.32") Hg dry barometer. Power is Travel Low 0-11,3 km/h 0-7 mph
10-micron filters and the feeder pumps
based on using 35 degree API gravity Travel High 0-19 km/h 0-12 mph
and motors have 10-micron filtration,
fuel having an LHV of 42,780 kJ,kg
both have remote filter condition
(18,390 Btu/lb) when used at 30
gauges. The vibrator pump has a Speeds may vary slightly due to the
degrees C (86 degrees F) [ref. a fuel
125-micron suction strainer at the inlet. type of tires used.
density of 838.9 g/L (7.001 lb/U.S.
The auxiliary pump has 125-micron
gal)]. Net power advertised is the
strainers on both inlet and outlet. The
power available at the flywheel when
return oil has a 10-micron filter with
the engine is equipped with fan, air
indicator.
cleaner, muffler and alternator. No
derating required up to 2134 m (7,000
ft) altitude.
The following ratings apply at 2200
RPM when tested under the specified
Steering Hopper
Steering is full power via an automotive- Power hopper dumping, controlled
standard conditions for the specified from control console. Heavy-duty
type steering wheel at the operator’s
standard: flashing prevents material spillage.
station. Heavy duty tandem articulated
dual bogies on each side are
Net Power kW hp mechanically connected and guided by a Capacity
ISO 9249 93 125 single modulated hydraulic cylinder. 5.5 m3 (195 ft3)
Bogies are 350 mm (13") wide by Truck Entry Width
SAE J1349 92 124
559 mm (22") diameter solid rubber 3.18 m (10' 5")
EEC 80/1269 93 125 tires. Truck Dump Height
DIN 6271/6272 96 128
Inside Turning Radius: 584 mm (23")
Dimensions
2.90 m (9' 6")
Bore 105 mm 4.12"
Stroke 127 mm 5.0"
Displacement 4.4 L 269 in3

Brakes Suspension
Primary braking system: Hydrostatic Four front wheels, two per side, are
transmission dynamic braking. mounted in tandem on bogie axles,
Secondary brake system: Spring equalizing ground pressure.
applied, hydraulically released
secondary brake, which is actuated by a Drive Tires (sand rib, hydroflated)
switch on the console. 16:00 x 25
Steering Tires (solid rubber)
330 mm x 559 mm (13" x 22")

8 AP-800D specifications
Operator’s Station Instrumentation Feeders and Augers
A single sliding operator’s station can Operator’s console includes: filter Variable proportional hydrostatically
be positioned on either side of machine. condition indicator light; system driven dual feeders and augers operate
The operator’s platform can extend 305 warning light for high hydraulic oil independently of forward speed. Right
mm (12") beyond machine side to temperature, low hydraulic oil level, and left side feeders operate
provide excellent visibility fore and aft low engine oil pressure, and high water independently of each other. Feeder
and to either side of the paver. temperature; battery charging light; drive and drive chains are located
Operator’s seat can also swivel beyond engine temperature gauge; fuel level outside the mainframe for easy
the side of the paver frame for better gauge; oil pressure gauge; and accessibility.
visibility. Operator’s console contains hydraulic oil temperature gauge.
full instrumentation for operation of the Feeder flights are constructed of heavy-
machine. The deluxe seat with armrests duty bushed roller chain with forged
has a heat-reflective cover. steel flight bars sliding over
replaceable, abrasion resistant drag
pans with 360-440 Brinell hardness.
Long life auger system consists of
segmented, 406 mm (16") diameter,
Operator’s Console Ventilation System cast Ni-Hard steel hemi-screw augers.
Control console with lockable vandal The ventilation system helps remove Auger and hanger bearings have built-
cover includes: steering wheel, hopper asphalt vapors from the auger chamber in steel shields for greater protection.
raise/lower switch; left and right feeder area. The system consists of a Augers are driven independently by
auto/off/man switch; horn button; hydraulically driven exhaust fan, ducts two motors. Each auger is controlled by
propel forward/reverse control lever; and exhaust stack to vent asphalt an adjustable material flow switch.
pave/travel high/low speed range vapors away from the operator and Manual override is provided. Auger
selection switches; maximum speed screed areas. The design provides good height is hydraulically adjustable
control; engine ignition switch; visibility to the augers. 171 mm (6.75").
secondary brake switch; feeder gate
control switches; screed vibrator switch
on/off; screed lift switch up/down; and
extender switches in/out.
Operator’s console and station also
Electrical System Frame
The 24-volt electrical system utilizes The H-section mainframe is constructed
includes: foot brake pedal; engine
two 12-volt batteries and a 24-volt, with a tunnel cover. The frame is
throttle high/low; auger raise/lower
55-amp alternator. The wiring is color- fabricated from heavy gauge steel plate.
switch; and hydraulic limited slip lock
coded and number impregnated for The feeder base and tunnel cover are
on/off switch. The following are
easy servicing. Electrical wiring is 12.8 mm (0.5") thick, and the side
options: generator on/off, truck hitch
protected by vinyl coated nylon plates are 15.8 mm (0.625") thick.
control in/out; front wheel assist on/off
braiding for greater durability.
switch; work lights on/off; hazard light
on/off switch; and screed
counterbalance system.

Generator System Auxiliary Power Panel


The industrial, single-phase generator is The auxiliary power panel supplies
hydraulically driven through a 8 kW of power that can be used to
load-sensing, pressure-compensating supply night-time lighting or to operate
pump. The hydraulically-driven pump other job-site work tools. The power
provides quiet operation and a control panel includes four 120-volt receptacles
manifold maintains constant electrical and two 240-volt receptacles.
voltage frequency at both high and low
idle.

AP-800D specifications 9
Weights (approximate)
AP-800D
Tractor: with generator and auxiliary power panel 13 307 kg (29,310 lb)
with Extend-A-Mat 8-16B (diesel heat)
®
16 030 kg (35,310 lb)
with Extend-A-Mat 8-16B (electric heat system) 16 530 kg (36,410 lb)
with AS2251 (diesel heat) 16 153 kg (35,580 lb)
with AS2251 (electric heat system) 16 485 kg (36,310 lb)
*The weights of the diesel heat screeds do not include the generator and auxiliary power panel options.

Dimensions
w/8-16B Extend-A-Mat w/AS2251
A Length with push roller 6.51 m (21' 3") 6.43 m (21' 1")
with truck hitch 6.97 m (22' 10") 6.91 m (22' 8")
B Maximum operating width (tractor) 3.3 m (10' 10") 3.3 m (10' 10")
C Overall height 3.34 m (11') 3.34 m (11')
D Transport width (hopper raised) with end gates 2.72 m (8' 11") 2.72 m (8' 11")
Transport width (hopper raised) without end gates 2.44 m (8') 2.44 m (8')
E Transport height (muffler, fumes stack and seat lowered) 2.63 m (8' 8") 2.63 m (8' 8")
F Wheelbase 2.34 m (7' 8") 2.34 m (7' 8")

C
B0-80
AP 0010D
-PA
E

F
A

D B

10 AP-800D specifications
Optional Equipment

Generator is an industrial, single-phase generator system Controls and References


providing power for the electric screed heat and the auxiliary
Automatic Grade and Slope Controls is a proportional grade
power panel. The generator operates at 1800 rpm. Full power
and slope control package that consists of grade and slope
is supplied to the generator and the power panel while the
controls, mounting hardware, tractor hydraulic and electrical
tractor engine is operating at idle speed. Circuit breaker
systems.
protection, internal electronic voltage regulation and a dual
bearing design with seals provide reliability. Non-Contacting Sonic Grade and Slope Controls consists of
two sonic sensors for grade control, one slope controller, two
Auxiliary Power Panel supplies 8 kW of power that can be
screed-mounted control units, mounting hardware, control
used to supply night-time lighting or to operate other job-site
cables, tractor electrical and hydraulic systems.
work tools. The power panel includes four 120-volt receptacles
and two 240-volt receptacles. Contacting Grade/Slope Controls consists of two contact
sensors for grade control, one slope controller, two screed
Umbrella shields the paver operator from the sun to improve
mounted control boxes, mounting hardware, and electrical
operating conditions.
control cables.
Uptime Kit consists of a survival kit of backup parts to
Proportional Feeder Control maintains the desired level of
minimize machine downtime.
material ahead of the screed as the paver moves forward. This
Front Wheel Assist adds hydrostatic propel power to two of system shall fit either paddle or sonic sensors.
the four front steering wheels. The system increases rim pull
Rigid Ski is a triangular truss rigid ski that rides directly on the
power 20 percent for better traction.
pavement. The grade sensor can reference directly off the ski
Aggressive Tread Drive Tires are available for applications or a stringline mounted to the ski. The ski is available in
requiring greater tractive effort. The AP-800D can be equipped 9.1 m (30') and 12.2 m (40') lengths.
with XGC radial tires that have a more aggressive tread than
Outboard Leveler is a traveling multi-foot, outboard-mounted
the standard sand rib tires.
grade reference that provides a mean average on the surface on
Oscillating Push Rollers provide a contact point between the which it is operating. The leveler is available in
paver and the truck to center load and assist steering. 9.1 m (30') and 12.2 m (40') lengths.
Truck Hitch provides positive locking between paver and truck Inboard Leveler is a traveling stringline with many of the
when unloading trucks. Hydraulically actuated from the features of the outboard leveler. The leveler mounts ahead of
operator’s console. the screed extensions and inboard of the screed end plate. The
Lighting Package consists of four variable position sealed inboard leveler is used when outboard referencing is not
beam flood lights, two mounted forward and two mounted to practical.
the rear to illuminate the work area. Mobile Stringline consists of a two-section arrangement of
Hazard Light consists of rotating amber beacon and mount, beams and sleds that mount outboard of the screed. The
providing visibility during paving or roading of paver. package includes beams, sleds, stringline, pivot pins, brackets
and attaching hardware.
Transverse Beam is required when grade and slope controls
are ordered and is available in 2.4 m (8') or 3 m (10') lengths. Fore ‘N Aft Leveler is a traveling stringline that mounts inboard
of the screed end plate and bridges the screed extensions to
Sonic Feeder Sensor replaces the paddle feeder control sensor.
reference both ahead and behind the screed.
It uses high-frequency sound waves to detect material levels in
front of the screed without the need to contact the material.
Washdown System consists of a 9 m (30') hose and spray
wand or a self-storing pressure washdown system with a 9 m
(30') hose and spray wand.

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All Rights Reserved.
www.CAT.com

Featured machines in photography may include optional equipment.


QEHQ1085 (7/04)
Materials and specifications are subject to change without notice.

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