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Special tools

Crankshaft pulley holding tool - No.09917-68221.Telephone: Fax: VAT Registration No.: Special tools Crankshaft pulley puller - No.09944-36011. Crankshaft pulley puller

Crankshaft pulley puller - No.09944-36011.tools Crankshaft pulley holding tool - No.09917-68221. Crankshaft pulley puller adapter - No.09926-58010. General

Crankshaft pulley puller adapter - No.09926-58010.- No.09917-68221. Crankshaft pulley puller - No.09944-36011. General precautions Disconnect battery earth lead. Remove

General precautions

Disconnect battery earth lead.pulley puller adapter - No.09926-58010. General precautions Remove spark plugs to ease turning engine. Turn engine

Remove spark plugs to ease turning engine.General precautions Disconnect battery earth lead. Turn engine in normal direction of rotation (unless

Turn engine in normal direction of rotation (unless otherwise stated).earth lead. Remove spark plugs to ease turning engine. Observe tightening torques. If fitted: Mark position

Observe tightening torques.in normal direction of rotation (unless otherwise stated). If fitted: Mark position of crankshaft position (CKP)

If fitted: Mark position of crankshaft position (CKP) sensor before removal.(unless otherwise stated). Observe tightening torques. Do NOT turn crankshaft via camshaft or other sprockets. Do

Do NOT turn crankshaft via camshaft or other sprockets.position of crankshaft position (CKP) sensor before removal. Do NOT turn crankshaft or camshaft with timing

Do NOT turn crankshaft or camshaft with timing chain removed.Do NOT turn crankshaft via camshaft or other sprockets. Valve timing procedures Removal Removal/installation of

Valve timing procedures

Removal

Removal/installation of timing chain requires:with timing chain removed. Valve timing procedures Removal Engine removal. Sump removal. Engine at TDC on

Engine removal.

Engine removal.

Sump removal.

Sump removal.

Engine at TDC on No.1 cylinder [1] .of timing chain requires: Engine removal. Sump removal. Ensure inlet camshaft adjuster timing mark aligned [2]

Ensure inlet camshaft adjuster timing mark aligned [2] .Sump removal. Engine at TDC on No.1 cylinder [1] . Ensure exhaust camshaft sprocket timing mark

Ensure exhaust camshaft sprocket timing mark aligned [3] .. Ensure inlet camshaft adjuster timing mark aligned [2] . Remove timing chain tensioner [4] .

Remove timing chain tensioner [4] .. Ensure exhaust camshaft sprocket timing mark aligned [3] . Remove tensioner rail, chain guide and

Remove tensioner rail, chain guide and timing chain.mark aligned [3] . Remove timing chain tensioner [4] . Installation Ensure engine at TDC on

Installation

Ensure engine at TDC on No.1 cylinder [1] .tensioner rail, chain guide and timing chain. Installation Ensure inlet camshaft adjuster timing mark aligned [2]

Ensure inlet camshaft adjuster timing mark aligned [2] .Installation Ensure engine at TDC on No.1 cylinder [1] . Ensure exhaust camshaft sprocket timing mark

Ensure exhaust camshaft sprocket timing mark aligned [3] .. Ensure inlet camshaft adjuster timing mark aligned [2] . Fit timing chain. Align blue coloured

Fit timing chain.. Ensure exhaust camshaft sprocket timing mark aligned [3] . Align blue coloured chain link with

Align blue coloured chain link with inlet camshaft adjuster timing mark [5] .sprocket timing mark aligned [3] . Fit timing chain. Align blue coloured chain link with exhaust

Align blue coloured chain link with exhaust camshaft sprocket timing mark [6] .chain link with inlet camshaft adjuster timing mark [5] . Align blue coloured chain link with

Align blue coloured chain link with crankshaft sprocket timing mark [1] .chain link with exhaust camshaft sprocket timing mark [6] . Install tensioner rail and chain guide.

Install tensioner rail and chain guide.chain link with crankshaft sprocket timing mark [1] . Reset timing chain tensioner [4] : Turn

Reset timing chain tensioner [4] :timing mark [1] . Install tensioner rail and chain guide. Turn tensioner plunger clockwise while pushing

Turn tensioner plunger clockwise while pushing inward and hold [7] .

Turn tensioner plunger clockwise while pushing inward and hold [7] .

Insert a suitable pin into tensioner body to lock tensioner plunger in position [8] .

Insert a suitable pin into tensioner body to lock tensioner plunger in position [8] .

Install timing chain tensioner [4] .tensioner body to lock tensioner plunger in position [8] . Manufacturer: Suzuki Engine code: J24B Tuned

Manufacturer: Suzuki Engine code: J24B Tuned for: R-Cat 3dr

Model: Grand Vitara (05-) 2,4 Output: 122 (166) 6000 Year: 2008-14

(c) Autodata Limited 2013 . 22/10/18

V9.200-

3dr Model: Grand Vitara (05-) 2,4 Output: 122 (166) 6000 Year: 2008-14 (c) Autodata Limited 2013

Remove pin to release timing chain tensioner plunger [8] .Turn crankshaft 2 turns clockwise to TDC on No.1 cylinder [1] . Ensure inlet camshaft

Turn crankshaft 2 turns clockwise to TDC on No.1 cylinder [1] .Remove pin to release timing chain tensioner plunger [8] . Ensure inlet camshaft adjuster timing mark

Ensure inlet camshaft adjuster timing mark aligned [2] .crankshaft 2 turns clockwise to TDC on No.1 cylinder [1] . Ensure exhaust camshaft sprocket timing

Ensure exhaust camshaft sprocket timing mark aligned [3] .. Ensure inlet camshaft adjuster timing mark aligned [2] . NOTE: Coloured links may not be

NOTE: Coloured links may not be aligned.

Manufacturer: Suzuki Engine code: J24B Tuned for: R-Cat 3dr

Model: Grand Vitara (05-) 2,4 Output: 122 (166) 6000 Year: 2008-14

(c) Autodata Limited 2013 . 22/10/18

V9.200-

3dr Model: Grand Vitara (05-) 2,4 Output: 122 (166) 6000 Year: 2008-14 (c) Autodata Limited 2013
Manufacturer: Suzuki Engine code: J24B Tuned for: R-Cat 3dr Model: Grand Vitara (05-) 2,4 Output:

Manufacturer: Suzuki Engine code: J24B Tuned for: R-Cat 3dr

Model: Grand Vitara (05-) 2,4 Output: 122 (166) 6000 Year: 2008-14

(c) Autodata Limited 2013 . 22/10/18

V9.200-

3dr Model: Grand Vitara (05-) 2,4 Output: 122 (166) 6000 Year: 2008-14 (c) Autodata Limited 2013