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NORTH EASTERN ELECTRICITY SUPPLY COMPANY OF ORISSA LIMITED

SECTION - III

TECHNICAL SPECIFICATION
OF
ELECTRICAL
MATERIALS

“ GROUP – B ”

Specification: TN/3722/14.3.11/ Gr.B


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NORTH EASTERN ELECTRICITY SUPPLY COMPANY OF ORISSA LIMITED

1. Single Pole Transformer Mounting Quantity


Bracket. 195 Nos.

TECHNICAL SPECIFICATION

Single Pole Transformer mounting Bracket suitable for installation of single Phase 11/.23 KV
10KVA and 16 KVA and 25KVA 11/0.4KV Transformers made out of 75x40x6 mm MS
channel,65x65x6 mm & 50x50x6mm MS Angle as per drawing REC Standard is to be
followed. The mounting bracket will be painted with two coats of red-oxide paints.
Bill of materials :
1. 75x40x6 mm M.S channel – 2 nos.(transformer mounting channel) with 50x8 mm -2 nos. M.S
flat flange welded for fixing of transformer base channel.
2. 65x65x6 mm M.S angle – 2 nos.(cantilever)
3. 50x50x60 mm M.S angle – 2nos. ( fixing with pole)
Approved drawing enclosed.

Specification: TN/3722/14.3.11/ Gr.B


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NORTH EASTERN ELECTRICITY SUPPLY COMPANY OF ORISSA LIMITED

2.i) 33 KV ‘V’ Cross arm (MS) Quantity


33 KV ‘V’ cross arm made out of 100x50x6 mm M.S Channel 300 Nos.
as per REC Standard M-1. The cross arm shall be fabricated out
of 100x50x6 mm size channel having 9.2 Kg/mtr. . After
fabrication the cross arm shall be painted with two coats of Red
Oxide primer, conforming to REC construction standard &
drawing.

Guaranteed Technical Particulars of 33 KV 'V' Cross Arm

Sl.
No. Description Specified Bidders Offer

1 Type of Cross Arm ISMC 100x50

2 Channel Weight 9.2 Kg/mtr

3 Grade of Steel FY 250

4 Steel Standard IS:2062-1992

5 Fabrication Standard IS:802 (part - 2) - 1978

6 Dimension (100x50x6)mm
Size of M S Flat welded at both
7 ends 50x8mm

8 Steel Tensile Strength 1500kgf/cm²

9 Working Load 400/ 450/ 550/600Kg

10 Total Weight 19.7 Kg (approx.)

Specification: TN/3722/14.3.11/ Gr.B


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NORTH EASTERN ELECTRICITY SUPPLY COMPANY OF ORISSA LIMITED

2.ii) 11 KV ‘V’ Cross arm (MS) Quantity

11 KV ‘V’ cross arm made out of 75x40x5 mm M.S Channel as 500 Nos.
per REC Standard A6. The cross arm shall be fabricated out of
75x40x5 mm size channel having 6.8 Kg/mtr. with 50mmx6mm
flat as per drawing on top & bottom flange of the channel where
the insulator pin is to be mounted. After fabrication the cross
arm shall be painted with two coats of Red Oxide primer,
conforming to REC construction standard & drawing.

Guaranteed Technical Particulars of 11KV 'V' Cross Arm

Sl.
No. Description Specified Bidders Offer

1 Type of Cross Arm ISMC 75x40

2 Channel Weight 6.8Kg/mtr

3 Grade of Steel FY 250

4 Steel Standard IS:2062-1992

5 Fabrication Standard IS:802 (part - 2) - 1978

6 Dimension (75x40x5)mm
Size of M S Flat welded at both
7 ends 50x8mm

8 Steel Tensile Strength 1500kgf/cm²

9 Working Load 200/300/350/400Kg

10 Total Weight 10.88 Kg (approx.)

Specification: TN/3722/14.3.11/ Gr.B


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NORTH EASTERN ELECTRICITY SUPPLY COMPANY OF ORISSA LIMITED

2.iii) 3 Ph. 4 W LT Cross arm Quantity


LT cross arm (3 –phase ,4 wire) made out of 75mm x40 mm 300 Nos.
Channel . The cross arm shall be fabricated out of (75x40) mm
channel with 50mmx6mm cleats as per drawing on top & bottom
flange of the channel where the insulator pin to be mounted,
conforming to REC Construction Standard & drawing..

2.iv) 3 Ph. 5 W LT Cross arm Quantity


LT cross arm (3 –phase ,5 wire) made out of 75mm x40 mm 200 Nos.
Channel . The cross arm shall be fabricated out of (75x40) mm
channel with 50mmx6mm cleats as per drawing on top & bottom
flange of the channel where the insulator pin to be mounted,
conforming to REC Construction Standard & drawing.

Specification: TN/3722/14.3.11/ Gr.B


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NORTH EASTERN ELECTRICITY SUPPLY COMPANY OF ORISSA LIMITED

3.i) Back Clamp for 33 KV ‘V’ Cross arm Quantity


Back clamp for 33 KV’V’ cross arm made out of 50x8 mm MS 1000 Nos.
Flat with two coat of red-oxide primer suitable for HT poles
confirming to REC Construction Standard & drawing.

3.ii) Back Clamp for 11 KV ‘V’ Cross arm Quantity


Back clamp for 33 KV’V’ cross arm made out of 50x8 mm MS Flat 800 Nos.
with two coat of red-oxide primer suitable for HT PSC poles
confirming to REC Construction Standard & drawing.

3.iii) Back Clamp for LT Cross arm Quantity


Back clamp for LT cross arm made out of 50x8 mm MS Flat 500 Nos.
with two coat of red-oxide primer suitable for PSC poles
confirming to REC Construction Standard & drawing.

3.iv) HT Stay Side Clamp Quantity


HT stay clamp suitable for PSC poles made out of 50x8 mm MS 300 Pairs
Flat with two coat of red-oxide primer , confirming to REC
Construction Standard & drawing.

Specification: TN/3722/14.3.11/ Gr.B


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NORTH EASTERN ELECTRICITY SUPPLY COMPANY OF ORISSA LIMITED

4. 11KV Pole Top Bracket Quantity


11 KV line pole top bracket made out of 50x8 mm M.S Flat with 500 Nos.
two coat of red-oxide primer , confirming to REC Construction
Standard.A-7 & drawing .

GUARANTEED TECHNICAL PARTICULARS FOR 11KV POLE TOP BRACKET

Sl.No. Constructional Features Specified Bidders


Offer
1. Material used 50x8 mm MS Flat
2. Overall height 385 mm
3. Flange Width (one welded & 60 mm
one bent)
4. Spacing between two flanges 75mm
5. Spacing of 2 nos of 18mm holes 100mm
for fixing on pole top
6. C/L Distance of 2nos of 22mm 25mm from edge
holes on top flanges of the of the flange
bracket
7. ISS 2062
8. Drawing enclosed

Specification: TN/3722/14.3.11/ Gr.B


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NORTH EASTERN ELECTRICITY SUPPLY COMPANY OF ORISSA LIMITED

5.i) 1-Ph. 2W LT spacer (Composite Type) Quantity


LT Spacer suitable for 1-phase, 2 wire LT line made of 1500 Nos.
polypropylene single mould , confirming to REC Construction
Standard.B-18 & drawing.

5.ii) 3-Ph. 3W LT spacer (Composite Type) Quantity


LT Spacer suitable for 3-phase, 3 wire LT line made of 2000 Nos.
polypropylene single mould , confirming to REC Construction
Standard.B-18 & drawing.

5.iii) 3-Ph. 4W LT spacer (Composite Type) Quantity


LT Spacer suitable for 3-phase, 4 wire LT line made of 2000 Nos.
polypropylene single mould , confirming to REC Construction
Standard.B-18 & drawing.

5.iv) 3-Ph. 5W LT spacer (Composite Type) Quantity


LT Spacer suitable for 3-phase, 5 wire LT line made of 3000 Nos.
polypropylene single mould , confirming to REC Construction
Standard.B-18 & drawing..

Specification: TN/3722/14.3.11/ Gr.B


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NORTH EASTERN ELECTRICITY SUPPLY COMPANY OF ORISSA LIMITED

6.i) 11 KV G.I Pin Quantity


11 KV hot-dipped galvanizing Pin suitable for 11 KV pin 1300 Nos.
insulator , confirming to REC Construction Standard. C- 1.

GUARANTEED TECHNICAL PARTICULARS FOR 11KV G.I PIN

Sl.No. Description Specified Bidders Offer


1 Manufacturer Name & Address To be specified by
Bidder
2 Type of Pin 11KV
3 Applicable International Standard IS:2486 (part-II)
4 Grade Steel HDG Steel
5 Steel Specification HDG Steel
6 Specification of Bolt & Nut As per ISS
7 Specification of Bolt Threads As per ISS
8 Mechanical falling load (MFL) 10 KN
9 Elongation at MFL As per ISS
10 Maximum deflection of Pin Top at 1.5 mm
MFL
11 Galvanising Specification IS- 2633
12 Minimum weight of Steel deposited 610 g/m²
on steel surface
13 Pin Length 315 mm
14 Shank Length 150 mm
15 Stalk Length 165 mm
16 Type of Thread As per ISS
17 Thread Length As per ISS
18 Drawing enclosed

Specification: TN/3722/14.3.11/ Gr.B


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NORTH EASTERN ELECTRICITY SUPPLY COMPANY OF ORISSA LIMITED

6.ii) LT G.I Pin Quantity


LT hot-dipped galvanizing Pin suitable for LT pin insulator , 800 Nos.
confirming to REC Construction Standard. D-2.

GUARANTEED TECHNICAL PARTICULARS FOR LT G.I PIN

Sl. Description Specified Bidders Offer


No.
1 Manufacturer Name & Address To be specified by
Bidder
2 Type of Pin LT
3 Applicable International Standard IS:2486 ( Part-II)
4 Grade Steel HDG Steel
5 Steel Specification HDG Steel
6 Specification of Bolt & Nut As per ISS
7 Specification of Bolt Threads As per ISS
8 Mechanical falling load (MFL) 10 KN
9 Elongation at MFL As per ISS
10 Maximum deflection of Pin Top at 1.5 mm
MFL
11 Galvanising Specification IS- 2633
12 Minimum weight of Steel deposited 610 g/m²
on steel surface
13 Pin Length 260 mm
14 Shank Length 125 mm
15 Stalk Length 135 mm
16 Type of Thread As per ISS
17 Thread Length As per ISS
18 Drawing enclosed

Specification: TN/3722/14.3.11/ Gr.B


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NORTH EASTERN ELECTRICITY SUPPLY COMPANY OF ORISSA LIMITED

7.i) 33 KV H/W Fittings (B&S) Quantity


33 KV Hard Ware fittings Ball and socket type ,confirming to 500 Sets
IS: 2486 (Part-II) latest amendment and as per drawing.

ii) 11 KV H/W Fittings (T&C) Quantity

11 KV Hard Ware fittings Tongue & Clevis type ,confirming 500 Sets
to REC Construction Standard C-2 and as per drawing.

TECHNICAL SPECIFICATION

T & C and B & S Hardware Fittings


The hardware fittings for B & S and T & C Strain Disc Insulator. For use in 33 KV and
11 KV Overhead power lines shall comply IS:2486 (Part-I) 1971 and 2486 (Part-II) /
1974 and IS:2486 (Part-III) 1974 IS:12048 /1987 and REC Specification 24/84 or the
latest revision thereof. All Forging and Casting shall be good finish and free from flows
and other defects. The edges on the outside of fittings such as at the Eye, Cleaves and
Holes shall be rounded.
All parts of different fittings, which provide for Inter-connection shall be made such that
sufficient clearance is provided at the Connection Point to ensure free movement &
suspension of the Insulator string Assembly.All eye and cleaves shall be free in this
manner but care shall be taken that too much clearance between Eye & Tongs of the
cleaves is avoided.
All ferrous fittings and parts other than those of Stainless steel shall be hot dip
galvanized as per ISS: 2633 / 1964.Small fittings like Spring washer , Nuts etc. may be
Electro-galvanized as per
IS-6745 / 72.The threads of nuts and topped holes when cut after
Galvanizing shall be well cited & grassed.

(A) Ball & Socket type Hardware fittings(Conversional


/ Performed ) for B & S type Strain Insulators
The hardware fittings (Ball and Socket type) shall be suitable for fixing on 100 mmx50
mm channel cross arms and for accommodation of 55 mm² / 100 mm² Conductor.
The set shall complete with following components
(i) Cross-arms straps with Bolts & Nuts, Brass split and Spring Washer.
(ii) Two numbers forged cotter pins,Brass split pins,Plain washer.

Specification: TN/3722/14.3.11/ Gr.B


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NORTH EASTERN ELECTRICITY SUPPLY COMPANY OF ORISSA LIMITED

(iii) One number Ball Eye of malleable cast iron


(iv) One number of socket eye complete with security clips made of Phosphor bronze
made cut of alluminium alloys-A/6.
(v) Halically formed Dead and Conductor grip having a Pre-fabricate loop to fit into the
proved contour of the thimbles on one end and for application over the conductor at the
other end for 55 mm²/100mm² conductors.
(vi) Strain clamps shall be suitable for above ACSR / AAAC.The ultimate strength
of clamp should not be less than 4500 Kg and Slipping strength shall not be less
than 90% of these figures.

(B) Tongue & Clevics type Hardware Fittings (Conventional / ¼ Performed ) for T
& C type Strain Insulators
The Hardware fittings ( Tongue & Clevis type) shall be suitable for fixing on 75 mmx40
mm Channel Cross Arm an accommodation 34mm²/55mm²/100mm² Conductors.
The set shall comply of the following components :-
(i) Cross arms straps (Dead & Straps) with Bolt (16mm) Nut and Spring Washer.
(ii) Two Nos. forged cotter pints and spring washer to suit the tongue and the clevics.
(iii) Formed helical fittings should be of suitable materials i.e all alloy aluminum steel
suitable for 34mm²/55mm²/100mm² ACSR/AAAC.
(iv) Strain clamps shall be suitable for the above ACSR
conductor or AAAC.The ultimate strength of the clamp
should not be less than 3000 Kg and slipping strength
shall not be less than 90% of this figure.The clamp
should be malleable cast iron/All alloy A-6.
Tests :
String insulator fittings shall comply with the following tests as per IS: 2486 (Part.I)

Type Tests:
a) Visual examination test
ii) Verification of dimensions
iii) Slip strength test
iv) Mechanical test
v) Electrical resistance test
vi) Heating cycle test
vii) Galvanising test.
Acceptance/ Routine Test :
i)Verification of dimensions
ii) Mechanical test
iii) Galvanising test
iv) Vidual examination test
v) Routine mechanical test.
Marking :
The caps and clamps shall have marked on them as trade mark & year of
manufacturing.

Specification: TN/3722/14.3.11/ Gr.B


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NORTH EASTERN ELECTRICITY SUPPLY COMPANY OF ORISSA LIMITED

Packing :

All hardware fittings shall be packed in bags or boxes suitable for rough
handling. Packing shall be marked with the strength and KV rating.

Guaranteed Technical Particulars :

The bidders are required to furnish the guaranteed technical particulars duly filed
in the proforma along with the bid.

GUARANTEED TECHNICAL PARTICULARS FOR 11 KV H/W


FITTINGS ( T&C )

Sl.No. Description Specified Bidders Offer


1. Manufacturer Name & To be specified by Bidder
Address
2. Standard Specification to IS: 2486 (Part-I,II &II)
which Hard ware Fittings
shall confirm.
3 Ultimate strength 3000 Kg (min)
4. Dimensions in accordance IS: 2486(Part-II)
with
5 Type of washer thickness
a) Spring 2.5 mm
b)Flat 2.5 mm
6. Type of Clamp size Tension Clamp suitable for
Squiral/Weasel/ Rabbit
7. Galvanised conform to IS 2633 , IS: 4759-1996 &
IS: 6747
8. Weight of Fittings ..
9. Tolerance in dimension if + 5%
any
10. Manufacturer trade mark to be Specified by the Bidder
embossed on the sets
11. Specific drawing to be Enclosed
enclosed.
NB. All ferrous fittings and the parts other than those of stainless steel , shall be
galvanized.

Specification: TN/3722/14.3.11/ Gr.B


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NORTH EASTERN ELECTRICITY SUPPLY COMPANY OF ORISSA LIMITED

GUARANTEED TECHNICAL PARTICULARS FOR 33 KV H/W


FITTINGS ( B&S )

Sl.No. Description Specified Bidders Offer


1. Manufacturer Name & To be specified by Bidder
Address
2. Standard Specification to IS: 2486 (Part-I,II &II)
which Hard ware Fittings
shall confirm.
3 Ultimate strength 4500 Kg (min.)
4. Dimensions in accordance IS: 2486(Part-II)
with
5 Material used and reference to
Standard:
i) Cross arm Strap G.I as per IS:1570
ii) Ball Eye Forged Steel IS:2004
iii) Socket Eye Malleable Cast Iron IS:
2108/1962
iv) Bolted type tension clamp & Aluminium Alloy LM-6,
its keeper
IS: 617
6. Galvanised conform to IS 2633 , IS: 4759-1996 &
IS: 6747
7. Weight of Fittings not less than 2.5 Kg.
8. Tolerance in dimension if + 5%
any
9. Manufacturer trade mark to be Specified by the Bidder
embossed on the sets
10. Specific drawing to be Enclosed
enclosed.
NB. All ferrous fittings and the parts other than those of stainless steel , shall be
galvanized.

Specification: TN/3722/14.3.11/ Gr.B


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NORTH EASTERN ELECTRICITY SUPPLY COMPANY OF ORISSA LIMITED

8. M16 M.S Nuts & Bolts Quantity


16 mm diameter M.S Nuts and Bolts black hexagonal As
per IS: 1387 (Part-II) Gr.-4/4.6 of following size
i) 16x40 mm ( Fully threaded) 400 Kg

ii) 16x125 mm ( Treaded length – 70 mm) 1140 Kg

iii) 16x150 mm ( Treaded length – 70 mm) 1070 Kg

iv) 16x175 mm ( Treaded length – 70 mm) 1210 Kg

v) 16x200 mm ( Treaded length – 70 mm) 930 Kg

vi) 16x225 mm ( Treaded length – 70 mm) 3000 Kg

vii) 16x250 mm ( Treaded length – 80 mm) 840 Kg

viii) 16x275 mm ( Treaded length – 80 mm) 850 Kg

ix) 16x 300 mm ( Treaded length – 80 mm) 1000 Kg

x) 16x350 mm ( Treaded length – 80 mm) 920 Kg

SPECIFICATION OF FINISHED PRODUCTS :

1. The bolts & Nuts shall be ISI Marked Mild Steel of Black Grade “B” and shall be
round with hexagonal head.

(i) The Bolts and Nuts shall be manufactured by Hot/Cold forging process neatly and
cleanly finished and shall have metric threads as per IS : 4218/1967 with its latest
amendments.

(ii) The dimensions of the bolts & nuts and tolerances should conform to IS: 1363 with
their latest amendments in all respect. The eccentricity and angular errors of various
elements shall be within specified limits as per IS: 1367/1967 with its latest
amendments the bolts & nuts shall be free from forging and threading defects such as
cuts, spats. burns, bulging taper eccentricity, loose fill etc. which may affect their
serviceability.
(iii) The colt heads and nuts shall be chamfered on one face only and other face shall be
machined made.

(iv) Mechanical property requirement of tester shall conform to IS: 1367 (Part-III)

Specification: TN/3722/14.3.11/ Gr.B


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NORTH EASTERN ELECTRICITY SUPPLY COMPANY OF ORISSA LIMITED

1979 property class 4.6 for bolts & property class-5 for nuts as per
IS: 1367 (Part VI) —1980.

(v) The bolts & nuts shall be supplied in well-cleaned conditions and suitably protected
against corrosion in individual bags of 50 kgs.

2. ACCEPTANCE TESTS:

The bidder should furnish test certificate from his awn/recognized Govt. Laboratory giving
the results of tests as per IS: 1367 (Part-Ill) —1979 & IS: 1367 (Part-VI) 1980 The test
certificate shall be in respect of the following for all sizes of both bolts & nuts as applicable
given below:-

i) Dimensional particulars (Sampling Ifl accordance with IS: 2614 for both bolts & nuts
(tolerance as per drawing).

ii) Tensile strength test on full size (for bolts minimum 400 NI Sq.mm and for Nuts Proof
Stress test Mm 610 N/Sq. mm).

iii) Power load test on full size bolts and M-12-51400 N for 15 Sec.

iv) Head soundness tests for bolts (no fracture).

v) Brinell hardness tests or Rockwell Hardness or Vickers’s Hardness tests for bolts min-
114 &max. 209 or mm. 67 & max. 95 or mm. 120 & max. 220 respectively. For nuts
Vickers’s Hardness mm. 130 & max. 302.

3. PRE-DESPATCH INSPECTION AND TEST

The bidder shall arrange to carryout acceptance tests in presence of owners inspecting
officer in his own laboratory. In case testing facilities are not available at works he will
make necessary arrangements for carrying out these tests at a Govt. recognized lab at his
own expense(s) and will provide all testing arrangement for Board’s representative to
witness the tests.
4. Markings:

On the bolt head, there shall be identification marking of the manufacturer as well as
property class ‘4.6”. If possible property class “5” shall be marked on Nuts also. Further
‘ISI’ mark shall be marked on
Sunny Bags for proper identification.

Specification: TN/3722/14.3.11/ Gr.B


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NORTH EASTERN ELECTRICITY SUPPLY COMPANY OF ORISSA LIMITED

9. 16 mm LT Stay Set ( Galvanized) Quantity


200 Sets

TECHNICAL SPECIFICATION OF
LT STAY SET

1. SCOPE
This specification covers design, manufacture, testing of 1 6 m m GI Stay Sets .

2. GENERAL REQUIREMENTS

i) 16 MM Dia Stay sets (Galvanized) – LT Stay Set

This stay sets (Line Guy set) will consist of the following components:-
ii) Anchor Rod with one washer and Nut
Overall length of rod should be 1800 mm to be made out of 16 mm dia GS Rod,
one end threaded up to 40 mm length with a pitch of 5 threads per cm and
provided with one square GS washer of size 40X40x1.6mm and one GS
hexagonal nut conforming to IS:1367:1967 & IS:1363:1967. Both waster and nut
to suit threded rod of 16 mm dia. The other end of the rod to be made into a round
eye having an inner dia of 40mm with best quality welding.

iii) . Anchor Plate Size 200 x 200 x6 mm

To be made out of GS plate of 6 mm thickness. The anchor plate should have at


its centre 18 mm dia hole.

iv) Turn Buckle & Eye Bolt with 2 Nuts


To be made of 16 mm dia GS Rod having an overall length of 450mm, one end of
the rod to be threaded up to 300 mm length with a pitch of 5 threads per cm and
provided with two GS Hexagonal nuts of suitable size conforming toIS:1363:1967
& IS:1367:1967. The other end of rod shall be rounded into a circular eye of
40mm inner dia with proper and good quality welding.
v) Bow with Welded Angle
To be made out of 16mm dia GS rod. The finished bow shall have an over all
length of 995 mm and eight of 450 mm, the apex or top of the bow shall be bent at
an angle of 10 R. The other end shall be welded with proper and good quality
welding to a GS angle 180 mm long having a dimension of 50x50x6mm. The
angle shall have 3 holes of 18 mm dia each.
vi) Thimble

Specification: TN/3722/14.3.11/ Gr.B


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NORTH EASTERN ELECTRICITY SUPPLY COMPANY OF ORISSA LIMITED

To be made on 1.5 mm thick GS sheet into a size of 75x22x40mm and shape as


per standard shall be supplied.

Average Weight of Finished 16mm Stay Sets shall be at least 7.702 KG


(Minimum) (Excluding Nuts Thimbles and Washer) 8.445 Kg. (Maximum)
3. Galvanizing
The complete assembly shall be hot dip galvanized as per ISS.

4. Welding
The minimum strength of welding provided on various components of 16mm
shall be 3100 kg . Minimum 6mm filet weld or its equivalent weld area should be
deposited in all positions of the job i.e. at any point of the weld length. The
welding shall be conforming to relevant IS:823/1964 or its latest amendment.

5. Threading
The threads on the Anchor Rods, Eye Bolts and Nuts shall be as per specification
IS; 4218:1967 (ISO Metric Screw Threads). The Nuts shall be conforming to the
requirements of IS: 1367:1967 and have dimension as per IS 1363:1967. The
mechanical property requirement of fasteners shall confirm to the properly clause
4.6 each for anchor rods and Eye bolt and property clause 4 for nuts as per IS:
1367:1967.

6. TESTS
The contractor shall be required to conduct testing of materials at
Govt./Recognized testing laboratory during pre-dispatch inspection for Tensile
Load of 3100 Kg applied for one minute on the welding and maintained for one
minute for 16 mm dia stay sets .

7. IDENTIFICATION MARK
All stay sets should carry the identification mark of the Purchaser
NESCO as applicable. This should be engraved on the body of stay rods to
ensure proper identification of the materials.
The nuts should be of a size compatible with threaded portion of rods and there
should be not play or slippage of nuts.

Welding wherever required should be perfect and should not give way after
erection.
8. TOLERANCES

The tolerances for various components of the stay sets are indicated below
subject to the condition that the average weight of finished stay sets of 16mm dia
excluding nuts, thimbles and washers shall not be less than the weight specified
above:-

Specification: TN/3722/14.3.11/ Gr.B


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NORTH EASTERN ELECTRICITY SUPPLY COMPANY OF ORISSA LIMITED

GURANTEED TECHNICAL PARTICULARS OF LT STAY SETS

Item Specified Parameters


Sl Descript
No. ion Section Material Bidder’s
Tolerances Fabrication offer
Tolerances
1. Anchor 6mm thick 200x200mm+1% GS Plate 6
Plate +2.5%-5% mm thick

2. Anchor 16mmdia Length1800mm+0.5% GS Round


Rod +5%- 3% 16mm dia
Rounded Eye 40 mm inside GS Round
dia +3% Threading 16mm dia
40mm+11%-5%
3. Turn Buckle 16mm dia 995mm+1% 16mm dia GS Round
Bow +5%-3% 16mm dia.
Length180mm +1% GS Angle
50x50x6mm
4. Eye Bolt 16mm dia Length 450mm + 1% GS Round
Rod +5%-3% 16 mm dia
Threading 300mm
+1% Round Eye 40mm
inside dia+3%

5 Galvanisatio
n thickness
a Anchor
All galvanization shall be carried out in accordance with IS: 2629 . The weight of Zinc
Plate
deposited shall be in accordance with IS: 2629 and shall not less than 0.61 kg/m² with a
b Anchor
minimum thickness of 86 microns for items of thickness more than 5 mm, 0.46kg/m²(64
Rod microns) for items of thickness between 2 mm & 5 mm& 0.33kg/m²(47 microns) for
c TurnBuckle items less than 2 mm thickness.
Bow
d Eye Bolt
Rod
6 Thimble 2 nos. to be made of 1.5 mm thick G.S Sheet into a size 75x22x40 mm & shape as per standard.
One G.S Hexagonal Nut confirming to IS:1363 & 1367 with one square washer of size 50x50x6
mm (G.S) along with Anchor Rod.

Two G.S Hexagonal Nuts of suitable size along with Eye Bolt Rod.

Specification: TN/3722/14.3.11/ Gr.B


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NORTH EASTERN ELECTRICITY SUPPLY COMPANY OF ORISSA LIMITED

10. 7/12 SWG G.I Stay Wire Quantity


1300 Kg

TECHNICAL SPECIFICATIONS
STAY WIRE (7/12 SWG)

1. Application Standards

Except when they conflict with the specific requirements of this specification, the
G.I Stay Stranded Wires shall comply with the specific requirements of IS: 2141-
1979. IS: 4826-1979 & IS: 6594-1974 or the latest versions thereof.

2. Application and Sizes

a) The G.I. stranded wires covered in this Specification are intended for use on
the overhead power line poles, distribution transformer structures etc.

b) The G.I stranded wires shall be of 7/12 SWG 7/2.5 mm for LT lines standard
sizes.

3. Materials

The wires shall be drawn from steel made by the open hearth basic oxygen or
electric furnace process and of such quality that when drawn to the size of wire
specified and coated with zinc, the finished strand and the individual wires shall
be of uniform quality and have the properties and characteristics as specified in
this specification. The wires shall not contain sulphur and phosphorus exceeding
0.060% each.

3.1 Tensile Grade

The wires shall be of tensile grade 4, having minimum tensile strength of 700
N/mm² conforming to 1S:2141.

3.2 General Requirements


a) The outer wire of strands shall have a right-hand lay.
b) The lay length of wire strands shall be 12 to 19 times the strand diameter.

Specification: TN/3722/14.3.11/ Gr.B


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NORTH EASTERN ELECTRICITY SUPPLY COMPANY OF ORISSA LIMITED

3.3 Minimum Breaking Load & Galvanising

The minimum breaking load of the wires before and after stranding shall be as
follows:

Min. breaking
load of the
Single wire Min. breaking load
No. of Wires Wire Dia before of the standard
& Const. (mm) stranding (KN) wire (KN)
7 (6/1) 2.5 3.44 21.40

Minimum
weight of
zinc coating 490 gm/mm2 490 gm/mm2 490 gm/mm2
before
stranding
Minimum
weight of
zinc coating 475 gm/mm2 475 gm/mm2 475 gm/mm2
before
stranding

4. Construction

a) The galvanized stay wire shall be of 7-wire construction. The wires shall be so
stranded together that when an evenly distributed pull is applied at the ends of
completed strand, each wire shall take an equal share of the pull.

b) Joints are permitted in the individual wires during stranding but such joints
shall not be less than 15 metres apart in the finished strands.

c) The wire shall be circular and free from scale, irregularities, imperfection,
flaws, splits and other defects.

5. Tolerances
A tolerance of (+) 2.5% on the diameter of wires before stranding shall be
permitted.

6. Sampling Criteria
The sampling criteria shall be in accordance with IS :2141.

Specification: TN/3722/14.3.11/ Gr.B


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NORTH EASTERN ELECTRICITY SUPPLY COMPANY OF ORISSA LIMITED

7. Tests on Wires before Manufacture

i) The wires shall be subjected to the following tests in accordance with IS :2141.

a) Ductility Test
b) Tolerance on Wire Diameter

ii) Tests on Completed Strand


The completed strand shall be tested for the following tests in accordance with
IS:2141.

a) Tensile and Elongation Test: The percentage elongation of the


stranded wire shall not be less than 6%.
b) Chemical analysis
c) Galvanizing Test

The Zinc Coating shall conform to "Heavy Coating" as laid down in 1S:4826
8. Marking
Each coil shall carry a metallic tag, securely attached to the inner part of the coil
bearing the following information:

a) Manufacturers name or trade mark


b) Lot number and coil number
c) Size
d) Construction
e) Tensile Designation
f) Lay
g) Coating
h) Length
i) Mass
j) ISI certification mark, if any

9. Packing
The wires shall be supplied in 75-100 Kg. coils. The packing should be done in
accordance with the provisions of IS:6594

Specification: TN/3722/14.3.11/ Gr.B


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NORTH EASTERN ELECTRICITY SUPPLY COMPANY OF ORISSA LIMITED

GURANTEED TECHNICAL PARTICULARS STAY


WIRE (7/12 SWG)

Sl. GENERAL TECHNICAL Specified Bidder’s


No. PARTICULARS offer
1 Nominal diameter of wire in mm 2.5
2 Tolerance in diameter in mm 2.5%
3 Minimum breaking load in Kg 2331.07
4 Tensile strength Kgf/mm² 71.40
5 Overall diameter of stranded wire in mm 7.50
6 Sectional Area (in mm².) 44.19
7 Coating Test
a Type of zinc coating whether heavy or light Heavy
b Weight of coating in g/m² 476
8a Length of wire in each coil in mtr. 298
b Tolerance + 5%

9 No. of dips the coating is able to withstand 3 dip in min.


as 18 ± 20ºC
10 Adhesion Test (Wrap Test at 1 turn per
second coiling while stress not exceeding
% nominal tensile strength)
a Min. complete turn of wrap To be
specified by
bidder
b Dia of mandrel on which wrapped - do -
11 Bend Test
a Angle - do -
b Dia round a format to be bent - do -
12 Freedom from defect - do -
13 Chemical composition the MS Wire used
shall not exceed
a Sulphur 0.060% - do -
b Phosphorous 0.065% - do -
14a Weight of wire in Kg/Km 310

b Tolerance + 5%

Specification: TN/3722/14.3.11/ Gr.B


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NORTH EASTERN ELECTRICITY SUPPLY COMPANY OF ORISSA LIMITED

11. Aluminium cable Socket Quantity


Cable Lugs of Aluminium tubular terminal end of any
reputed make with ISI mark for crimping to all
conductors of following sizes.

i) 120 Sq. mm 500 nos.

ii) 185 Sq. mm 700 nos.

iii) 240 Sq. mm 500 nos.

iv) 300 Sq. mm 1000 nos.

12. Aluminium Binding Wire Quantity


EC grade hard drawn Aluminium rods of 3.53mm diameter 500 Kg.
complying with IEC : 1089/IS-398

TECHNICAL SPECIFICATION ALUMINIUM BINDING WIRE


Sl. Particulars Specified Bidders Offer
No.
1. Binding Wire IEC : 1089/IS-398

2. Chemical composition of Aluminium 99.5% minimum.


Binding Wire Copper, silicon and iron
0.5% maximum.
3. The surface of the wire shall be
smooth and free from all
irregularities and imperfections.
Its cross section shall closely
approximate that of a true circle.

4. Diameter of Wire (mm)


Minimum 3.51
Nominal 3.53
Maximum 3.55
5. Weight of 26.45
wire kg/km
6. Breaking load (KN) 1.57

Specification: TN/3722/14.3.11/ Gr.B


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NORTH EASTERN ELECTRICITY SUPPLY COMPANY OF ORISSA LIMITED

13. Tinned Copper Fuse Quantity Size of T.C Fusing


in Kg. wire (dia. in current
Wire SWG /mm) (Approx.) in
Amp.
Annealed Tinned Copper Fuse Wire Specified by Specified by
conforming to IS: 9926/1981 of Capacity, Bidder Bidder
diameter in SWG & mm ,approximate
fusing current in Amp. mentioned
against tabulation of the following rating
:
i) 5 Amp. 100 Kg.
ii) 10 Amp. 200 Kg.
iii) 63 Amp 250 Kg.
iv 102 Amp. 250 Kg
v) 200 Amp. 200 Kg.

14. Kit-Kat Fuse Quantity


Kit Kat Fuse unit with porcelain base & carrier of
reputed brand complete with extended terminals as per
relevant ISS : 2086/1993, Amendment-I of following
ratings:
i) 300 Amp. 500 nos.
ii) 400 Amp. 700 nos.

15.i) 33 KV Danger Board Quantity


500nos.
ii) 11 KV Danger Board Quantity
1310 nos.

Specification: TN/3722/14.3.11/ Gr.B


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NORTH EASTERN ELECTRICITY SUPPLY COMPANY OF ORISSA LIMITED

ECHNICAL SPECIFICATION 33KV/ 11KV DANGER BOARD

Sl.No. Particulars Specified Bidders Offer


1. Design of Danger plate IS: 2551/1982
shall be as per
2. Letters and Bone skulls Red Vitreous
marks Enameled
3. Back Ground White Vitreous
Enameled
4. Back Side Black Vitreous
Enameled
5. Material 1.6mm Thick Mild
Steel Plate
6. Letter Language Oriya / English / Hindi
7. 2 nos of 2mm Thick
lead washer and 2 nos of
6mm dia. Bolts and Nuts
to be supplied with each
number plate
8. Drawing Enclosed

Name & Signature of tenderer with seal

NOTE: -
1. On asking, after opening of tenders , the qualified bidders should be submitted specific
samples to the SDO, Stores for finalization of the Tender.
2. The Manufacturer and Authorized Dealer of reputed company shall be given
priority on production of Documentary Evidence.
3. The material when ordered should be dispatched to the Stores Balasore by Road
Transport.
4. Tenderer should put their signature with seal in all the above pages.
5. The undersigned reserves the right to reduce or increase the quantity at time of
placing orders and right to reject any or all quotations without assigning any
reason thereof.
6. Price variation clause is not allowed.

General Manager (Works)


NESCO, Balasore.

Specification: TN/3722/14.3.11/ Gr.B


26
NORTH EASTERN ELECTRICITY SUPPLY COMPANY OF ORISSA LIMITED

Price Schedule
GROUP - B

Excise Duty Rs. (@

Sale Tax/ VAT Rs.

Total Landed Price

Total Amount in
Entry Tax Rs. (@

Offered quantity
Description of

Unit Ex-works
materials
Sl. No.

(@ …..%)
Freight &
Insurance
…..%)

…. %)
Total
price

(Rs.)
Unit

Rs.
1. Single phase transformer No
mounting bracket.
2. i) 33 KV ‘V’ cross arm (MS)

ii) 11 KV ‘V’ cross arm(MS)


iii) LT 3ph 4 wire cross arm

iv) LT 3ph 5 wire cross arm


3 i) Back clamp for 33 KV ‘V’
cross arm.
ii) Back clamp for 11 KV ’V’
cross arm.
iii) Back clamp for LT cross
arm.
iv)
HT stay set side clamp
4. 11 KV Pole Top bracket
5. LT spacers
i) Suitable for 1-ph,2w
ii) Suitable for 3-ph,3w
iii) Suitable for 3-Ph, 4w
iv) Suitable for 3-ph, 5w
6 i) 11 KV GI pin
ii) LT GI pin
7 i) 33 KV H/W fittings(B&S)
ii) 11KV H/W fittings (T&C)
8 MS Nuts & Bolts
i) 16x40 mm
ii) 16x125mm
Specification: TN/3722/14.3.11/ Gr.B
27
NORTH EASTERN ELECTRICITY SUPPLY COMPANY OF ORISSA LIMITED

iii) 16x150mm
iv) 16x175mm
v) 16x200mm
vi) 16x225mm
vii) 16x250mm
viii) 16x275mm
ix) 16x300mm
x) 16x350mm
9. 16 mm LT Stay Set
10. 7/12 SWG G.I Stay wire
11. Aluminium cable socket
i) 120 mm²
ii) 185 mm²
iii) 240 mm²
iv) 300 mm²
12. Aluminium binding wire
13. Tinned Copper Fuse Wire
i) 5 Amp.
ii) 10 Amp.
iii) 63 Amp.
iv) 102 Amp.
v) 200 Amp.
14. Kit-Kat Fuse
i) 300 Amp
ii) 400 Amp.
15. i) 33 KV Danger Board
ii) 11 KV Danger Board

Name and Signature


of the Tenderer with Seal

Specification: TN/3722/14.3.11/ Gr.B


28