Grouts and Anchors

Cebex FCC422 constructive solutions
Plasticised expanding grout additive

Uses
Cebex FCC422 is used as a cementitious grout additive

development of high compressive strengths in the order of
where a low water/cement raio and a medium expansion is
40N/mm2 @ 28 days when used with good OPC.
required.
Application instructions
Applications include bed grouting, non-shrink infilling and
jointing, joint filling between pre-cast concrete units, grouting Dosage
of voids in structural members, grouting of pipe joint and
5kg of Cebex FCC422 to be added for each bag of ordinary
normal repair work where shrinkage must be avoided.
portland cement (50kg) at water cement ratio of between 0.40
Advantages and 0.44. The additive is compatible to all types of Ordinary
 Non-shrink properly ensures retention of original volume. Portland Cement but not to high alumina cement.
Easy flow facilitates ease of placement. The following are typical values obtained with Cebex FCC422
 Reduced water/cement ratio ensures low permeability added as described and with the cubes cured under restraint.
and long term performance in service. Size of the cube moulds used was 70.6mm x70.6mm
x70.6mm.
 High compressive strength in the range of 40N/mm2 after
28 days, when using good OPC. Cement (OPC) : Sand ( Zone 3 ) = 50kg : 50 kg
 Facilitates the production of a cohesive grout. Water Cement ratio : 0.42
Description Cebex FCC422 : 5 kg or 10% by weight of cement.
Cebex FCC422 is supplied as a powder additive. 1D 3D 7D 28D
The material is a combination of a plasticising agent, and a Compressive Strength

gas producing expansive medium, with suitable fillers; which in N/mm2 10 20 32 40
generates gas during the hydration process before the initial
set takes place, counteracts the natural settlement and Mixing
shrinkage of the grout. Stability and cohesion of grout are Always mix cement and fine sand (zone 3) in the ratio of 1:1 by
greatly increased. The selected fillers used ensure uniform wt. Fresh OPC should be used for best results.
mixing.
For best results we recommend mechanical mixing. A free
Expansion is controlled to avoid excess pressure built up but fall concrete mixer can be used for large volume mixing (50kg
sufficient pressure is developed to provide complete contact cement and above). For smaller volume, a drilling machine
of the grout with the bearing surfaces, without voids. fitted with a paddle can be used.
Technical Support
If hand mixing becomes inevitable, a large fabricated tray can
Fosroc offers a comprehesive range of high performance, be used for mixing to prevent debris contaminating the grout
high quality concrete repair and construction products. In and to avoid loss of grout flowing out of control.
addition, Fosroc offers technical support service to specifiers,
To ensure uniform dispersion of the additive, cement, sand,
end-users and contractors, as well as on-site technical
Cebex FCC422 should be mixed thoroughly in dry condition
assistance in locations all over the country.
and then with precisely measured quantity of water. Water to
Specification clauses cement ratio can be 0.4 to 0.44, depending on the type of
cement, sand and workability required.
All bed grouting, joint filling, void grouting etc., carried out
using cement or cement sand grout shall be incorporated Free fall concrete mixer
with a plasticising grout additive. The additive shall not shrink
and shall provide a controlled expansion to ensure complete Place about 80% of the required water in the drum :
filling of voids. It shall facilitate production of more cohesive (a) While the mixer is running cement, sand and Cebex
grout at a reduced water cement ratio. It shall be compatible FCC422 dry mix should be added. After all the powder is
Cebex FCC422
to all types of ordinary portland cements. It shall aid in the added, the balance 20% water be added and mixed for atleast
5 minutes. OR (b)Cement, sand should be added to the mixer.
page 1 of 2
Cebex FCC422
Estimating
Then Cebex FCC422 should be added slowly and mixed for Packaging
5 minutes after all the additive is added.
Cebex FCC422 is supplied in 5 kg bags.
Drilling machine with paddle
Storage
Use a slow speed ( geared) drilling machine. Use a suitable
Shelf life
container for mixing. Mix the grout as described in the case
of Fall Mixer. 6 months if kept in a dry store in its original packing.
Hand Mixing Precautions
Thorough mixing of cement, sand and Cebex FCC422 in dry Health and Safety instructions
condition must be done prior to the addition of water.
Cebex FCC422 is alkaline in nature. Gloves should be used
Placing while handling the product. Splashes to the eye and body
should be washed off with clean water. If irritation persists,
Surfaces to come in contact with the grout should be cleaned medical advice should be sought.
free from dust, debris, oil and other foreign material.
Additional information
The concrete surfaces should also be prewetted with water
Fosroc manufactures a wide range of products specially
for atleast 24 hours. All surface water should be removed
designed for the repair and refurbishment of damaged
before grouting.
reinforced concrete. This includes repair mortars, fluid micro-
Curing concretes, chemical resistant epoxy mortars in addition to
comprehensive package of protective coatings. In addition, a
On completion of grouting operation, exposed areas which
wide range of complementary products are available. This
are not to be cut back should be thoroughly cured by means
includes joint sealants, waterproofing membranes, grouts
of water ponding or wet hessian for minimum of 15 days.
and anchors and specialised flooring materials.Separate
Our membrane curing compound, Concure W B ( see
datasheets are available on these products.
separate datasheet for details ) can also be used effectively.
Important note :
Fosroc products are guaranteed against defective materials and manufacture and are sold
subject to its standard terms and conditions of sale, copies of which may be obtained on
request. Whilst Fosroc endeavours to ensure that any advice, recommendation specification
or information it may give is accurate and correct, it cannot, because it has no direct or
continuous control over where or how its products are applied, accept any liability either
Fosroc Chemicals directly or indirectly arising from the use of its products whether or not in accordance with
any advice, specification, recommendation or information given by it.
(India) Pvt. Ltd.
Head Office telephone fax e-mail
“Sapthagiri Palace”, No.38,
II & III Floor, 12th Cross, ++91 80-23551500 ++91 80-23551510 enquiryindia@fosroc.com
CBI Road, Ganganagar North,
Bangalore 560 032
Regional Offices
Bangalore Mumbai Delhi Kolkata

“Sapthagiri Palace”, No. 38 1401/1402, 14floor, D-166 Sector 10 304, Jodhpur Park
II & III Floor, 12th Cross, A-Wing’The Great Eastern Summit’ Noida, Kolkata 700 068
CBI Road, Ganganagar North, Sector-15, CBD, Belapur UP 201 301 Ph:033-65343188
Bangalore 560 032. Navi Mumbai 400 614 Ph:0120-4270620
Ph:080-23551500 Ph: 022 -43406800-04 Fax: 033-2499-0280
Fax : 080-23551510
www.fosroc.com
page 2 of 2 INDIA/2010/0306/E
Cebex 100 constructive solutions
Plasticised expanding grout admixture
Uses Properties
Cebex 100 is an admixture for cementitious grouts where a Chloride content : Nil as per BS:5075
reduced water/cement ratio and positive expansions are
required. Applications include bed grouting, duct grouting, Compressive : The plasticising action of
non-shrink infilling and jointing. strength Cebex 100 allows
Advantages reduction of the water
cement ratios of
 Gaseous expansion system compensates for plastic
cementitious grouts whilst
shrinkage and settlement in properly designed
cementitious grout. maintaining flow properties.
This gives improvement in
 Reduced water/cement ratio mixes in the grout mix
strength and long term
ensures low permeability and long term durability in
service. durability when cured under
restraint.
 Gives grout high fluidity with low water/cement ratio, thus
making placement or injection of the grout easy. Setting Times : Cebex 100 does not
 No metallic iron content to corrode and cause staining or significantly alter the setting
deterioration due to rust expansion in the grout. times of cement based
grouts.
 Composition allows high early strength development in
grouts, without the use of chlorides.
Expansion : The controlled positive
Characteristics expansion in unset grouts
Standards compliance incorporating Cebex 100
overcomes plastic
Cebex 100 is a suitable pressure grouting admixture comply-
settlement when measured
ing with BS: 8110 Part 1-1985, Section 8.9.4.6.
in accordance with ASTM
Description C827. An unrestrained
expansion of up to 4% is
Cebex 100, a plasticised expanding grout admixture is sup-
typical.
plied as a powder. The material is a combination of a
plasticising agent and a gas producing expansion medium.
Time for expansion : 15 mintues - 2 hours.
The plastisicing agent allows the use of a reduced water/
cement ratio with consequent increased strengths and dura- Temperatures above 20 0C
bility. The expansive medium counteracts the natural settle- may slightly reduce these
ment and plastic shrinkage of the grout and aids stability and times.
cohesion.
Compatibility : Cebex 100 is
Technical support compatible with all types of
Fosroc offers a comprehensive range of high performance, portland cement. Cebex 100
high quality concrete repair and construction products. In ad- may be used in mixes
dition, Fosroc offers technical support service to specifiers, containing certain other
end-users and contractors, as well as on-site technical as- Fosroc admixtures. Fosroc
sistance in locations all over the country.
shall be contacted for further
information.
Cebex 100
page 1 of 4
Cebex 100
Specification clauses
Application
Performance specification
It shall be ensured that areas to be grouted are clean, sound,
All grouting (specify details and areas of application) must be and then pre-wetted. The unrestrained surface area of the
carried out with a cement based grout incorporating a grout must be kept to a minimum. The grout shall be placed
within 20 minutes of mixing to gain the full benefit of the ex-
plasticised, expanding powder admixture. The grout admix-
pansion process. Usual placing or pumping procedures shall
ture must be iron-free and chloride-free and shall be added to be adopted ensuring a continuous operation.
the cement grout in the proportion of 225g per 50kg of cement.
Curing
The grout admixture shall provide an expansion of up to 4% in
the plastic grout, by means of a gaseous system. The grout On completion of the grouting operation, any exposed areas
which are not to be cut back should be thoroughly cured by
admixture must be stored, handled and mixed strictly in ac-
means of water application, concure* curing membrane or
cordance with the manufacturer's instructions. wet hessian.
Supplier specification Cleaning
All grouting (specify details and areas of application) must be Grouts mixed with Cebex 100 should be removed from tools
and equipment with clean water immediately after use. Cured
carried out using a cement based grout, incorporating Cebex
material should be removed mechanically or with Reebaklens,
100 manufactured by Fosroc and applied strictly in accordance multi purpose cleaning agent.
with the manufacturer's technical datasheet.
Limitations
Application instructions Cebex 100 is incompatible with High Alumina Cement.
Mixing Estimating
Packaging
For best results a mechanically powered grout mixer must be
used. For quantities upto 50kg, a slow speed drill fitted with a Cebex 100 is supplied in 225 g packs.
hig shear paddle is suitable. Large quantities will require a Dosage
high volume drum mixer. It is essential that machine mixing
OPC Concreting Water Cebex Approx.
capacity and labour availability is adequate to enable the grout-
Sand 100 Yield
ing operation to be carried out continuously. This may require
the use of a holding tank with provision for gentle agitation to 50kg - 20-22 litres 225 g 36 litres
maintain fluidity. The selected water content should be accu-
rately measured into the mixer. The cement (and sand if re- 50kg 50 kg 22-24 litres 225 g 57 litres
quired) shall be slowly added to Cebex 100. Mixing shall be Note : For grout, mortar or concrete mixes with an aggregate/
continued for 5 minutes, making sure that a smooth even cement ratio more than 1, 4 x 225 g units of Cebex 100 per
consistency is obtained. 100 kg of cement, shall be used.
constructive solutions page 2 of 4

Cebex 100
Effects of overdosing Additional information
Drastic overdosing of Cebex 100 increases expansion and Fosroc manufactures a wide range of products specifically
may cause frothing. designed for the repair and refurbishment of damaged rein-
forced concrete. This includes repair mortars, fluid
Storage
microconcretes, chemical resistant epoxy mortars in addition
Shelf life to comprehensive package of protective coatings. In addition,
a wide range of complementary products are available. This
Cebex 100 has a shelf life of 6 months if kept in a dry store in
includes joint sealants, waterproofing membranes, grouts
its original packing. High temperature and humidity storage
and anchors and specialised flooring materials.
may reduce this period.
*Separate data sheets are available on these products.
Precautions
Health and Safety instructions
Cebex 100 is of low hazard.
Contact with the skin and eyes, or inhalation of dust should

be avoided. Suitable protective clothing, gloves eye/face pro-
tection and dust mask should be worn. In case of contact with
skin, it shall be washed with clean water. In case of contact
with eyes, it shall be rinsed immediately with plenty of water
and medical attention shall be sought immediately.

Cebex 100
Important note :
(India) Pvt. Ltd.
Bangalore 560 032
Regional Offices

Ph:080-23551500 Ph: 022 -43406800-04 Fax: 033-2499-0280
Fax : 080-23551510
www.fosroc.com
Mortar Plasticiser
Uses
To improve workability and trowelling properties of sand/ Plasticising action : Cebex 112 entrains a controlled amount
cement mortar mixes during application. To increase quality of microscopic air bubbles which increase cohesion and
of masonry and plastering. provide lubrication to the sane particles in the mix, thereby
imparting improved workability to the mortar. The air bubbles
Advantages
hold the cement/water matrix at the contact surfaces which
 Improved moisture retention and bond strength: Slows results in improved bond strengths.
down drying out of mortar which remains workable longer.
Frost resistance : W here this is a consideration, that air
Ensures better bond to all surfaces, including ceiling.
entrainment appreciably increases the frost resistance of the
 Makes mortar crack resistant : Minimises drying shrinkage fully cured mortar and also improves that of fresh mortar, as
cracks and increases frost resistance in cold climates. established by international practice.
 High workability : Even with harsh sands, makes creamy Increased yield : The special action of Cebex 112 causes the
easy-to-apply mortar. cement particles to disperse evenly throughout the mix, which
combined with its air entrainment property, expands the
 Cost saving : Increase yield of the same quantity of sand/
volume of the mortar. Increase in yield for the same quantities
cement. Extra coverage normally exceeds material costs.
of sand and cement is typically between 8% and 18%,
 Better & safer masonry : Mortar fills joints easily and depending upon the coarseness or fineness of the sand used.
efficiently and ensures stronger construction.
 Improved appearance : Mortar cuts cleanly from faces of With typical mixes of 1:3 and 1:4 cement : sand, the cost of
brick, block or stone work. Cebex 112 will normally be recovered and, in most cases, a
 Increased productivity : Speeds up work by easy application net cost saving will be obtained, as a result of the increased
of mortar. yield.
Description Application instructions
Cebex 112 is supplied as an off-white to pale yellow liquid Mixing

which mixes readily with water in any proportions. It is based
on internationally recognised chemicals and is free from Cebex 112 Mortar Plasticiser may be added either direct to
calcium chloride and similar salts. an individual mix or to the gauging water, depending upon
site convenience.
Technical support
Direct to the mix
Fosroc offers technical support service to specifiers, end
users and contractors, as well as on-site technical assistance 1. Use between 0.100 and 0.200 litres of Cebex 112 per
in locations all over the country. 100kgs of cement. Soft fine sand will require least and
harsh sands most. Site trials will best determine the
Properties practical rate of addition in each case and are
Specific gravity: 1.005 to 1.015 g/cc recommended.
Chloride content : Nil 2. Cebex 112 to be stirred thoroughly before use. Measure
the total required quantity of Cebex 112 and stir into the
Compatibility with cements : Can be used with any type of first bucket of the gauging water.
Portland, Super Sulphate, Blast furnace or Pozzolanic
cements. 3. After dry mixing the sand/cement in the normal way, add the
Cebex 112 and start wet mixing.
Setting time : There is no significant effect on the setting of
sand/cement mortars. 4. Continue adding plain water and mixing the mortar until
the required workability is obtained.
Note : Do not add Cebex 112 directly to dry sand/cement

Cebex 112
mortar.
page 1 of 2
Cebex 112
Limitations
1. Add between 0.100 and 0.2 litres of Cebex 112 to every Excess dosage of Cebex 112 will result in reduction of the
100 litres of water and stir well to ensure even dispersion. final strength of the mortar. An overdose of double the
recommended measure of Conplast P509 will result in
2. Use the Cebex 112 to make the mortar in the usual way
increased retardation of the initial set of the concrete. The if
and keep adding and mixing until the required workability
advantage is taken of the increased workability by reducing
is obtained.
water.
Lime Mixes : Estimating
Where a small quantity of hydrated lime is usually added to a
Packaging
sand/cement mix to fattiness and plasticity, the lime may
normally be omitted and Cebex 112 used to replace it with Cebex 112 is supplied in 100ml, 1, 5, 20 and 200 litre
economic benefits. containers.
Curing : Mortar containing Cebex 112 should be properly Storage

cured in accordance with accepted practice and protected
Shelf life
against sun and drying winds.
Cebex 112 has a minimum shelf life of 12 months under
Overdosing : Overdosing of Cebex 112 will result in increased
normal ambient temperatures. It should be protected from
workability and air entrainment.
temperatures above 400C and stored in shade.
Cleaning : Spillages of Cebex 112 should be removed with Precautions
water.
Health and safety instructions
Cebex 112 is mildly alkaline. Avoid contact with the skin.

Accidental splashes to eyes should be washed immediately
with plenty of water and medical treatment sought.
Important note :
(India) Pvt. Ltd.
Bangalore 560 032
Regional Offices

Ph:080-23551500 Ph: 022 -43406800-04 Fax: 033-2499-0280
Fax : 080-23551510
www.fosroc.com
page 2 of 2 INDIA/2010/0112/A
Plasticising and hydrogen free expansion

grout admixture
Uses
Setting Time :Cebex 200 may slightly retard the setting times
Cebex 200 is an admixture for cement grouts where a of cement based grouts depending on the cement and
reduced water / cement ratio and positive expansion are ambient temperature.
required. Applications include bed grouting, duct grouting,
non-shrink infilling and jointing. Expansion characteristics :The controlled positive expansion
in unset grouts incorporating Cebex 200 overcomes plastic
Advantages
settlement when measured in accordance with ASTM C827.
 Hydrogen free expansion system compensates for plastic An unrestrained expansion of upto 2% is typical.
shrinkage and settlement in properly designed
Time of expansion:15 minutes - 2 hours. Tempertures above
cementitious grout.
200C may slightly reduce these times.
 Reduced water / cement ratio in the grout mix ensures low
Compatibility : Cebex 200 is compatible with all types of
permeability and long term durability in service.
portland cement. Cebex 200 may be used in mixes containing
 Gives high grout fluidity with low water / cement ratio, thus certain other Fosroc admixtures. Consult Fosroc for further
making placement or injection of the grout easy. information.
 No metallic iron content to corrode and cause staining or Application instructions

deterioration due to rust expansion in the grout.
Mixing
 Composition allows high early strength development in
For best results a mechanically powered grout mixer must be
grouts, without the use of chlorides.
used. For quantities upto 50kg a slow speed drill fitted with a
Description high shear paddle is suitable. Larger quantities will require a
high shear vane mixer. It is essential that machine mixing
Cebex 200 a plasticising and hydrogen free expansion grout
capacity and labour availability is adequate to enable the
admixture is supplied as a powder admixture. Cebex 200
grouting operation to be carried out continuously. This may
allows the use of a reduced water / cement ratio with
require the use of a holding tank with provision for gentle
consequent increased strengths and durability. The expansive
agitation to maintain fluidity. The selected water content
medium counteracts the natural settlement and plastic
should be accurately measured into the mixer. Slowly add
shrinkage of the grout and aids stability and cohesion.
the cement and Cebex 200. Mix continuously for 5 minutes,
Technical Support making sure that a smooth even consistency is obtained.
Fosroc offers a comprehensive range of high performance, Application
high quality concrete repair and construction products. In
addition, Fosroc offers technical support service to specifiers, Areas to be grouted should be prepared to ensure substrates
end-users and contractors, as well as on-site technical are clean, sound, and then pre-wetted. The unrestrained
assistance in locations all over the country. surface area of the grout must be kept to a minimum. Place
the grout as early as possible after mixing to gain the full
Properties benefit of the expansion process. Adopt usual placing or
Chloride content : Nil to BS : 5075 pumping procedures ensuring a continuous operation.
Compressive strength :The plasticising action of Cebex 200 Curing

allows reduction of the water/cement ratio of cementitious
On completion of the grouting operation, any exposed areas
grouts whilst maintaining flow properties. This gives
which are not to be cut back should be thoroughly cured by
improvement in strength and long term durability when cured
means of water application, Concure curing membrane or
under restraint.
wet Hessian.
Cebex 200
page 1 of 2
Cebex 200
Clean Effects of overdosing

Grouts mixed with Cebex 200 should be removed from tools Drastic overdosing of Cebex 200 increases expansion and
and equipment with clean water immediately after use. Cured may cause frothing.
material should be removed mechanically or with Reebaklens.
Storage
Limitations
6 months if kept in a dry store in its original packing. High
Cebex 200 is incompatible with High Alumina Cement. temperature and humidity storage may reduce this period.
Required expansion may not be achieved, if grout is bleeding.
Precautions
Estimating
Health and Safety
Packing
Cebex 200 is of low hazard. Contact with the skin and eyes, or
Cebex 200 is supplied in 225 gm packs. inhalation of dust should be avoided. Suitable protective
clothing, gloves, eye/face protection and dust mask should
Dosage
be worn. Any contact with skin, should be washed with clean
OPC Concreting Water Cebex 200 Approx. water. Incase of contact with eyes, should be rinsed
sand Yield immediately with plenty of water and sought medical attention.
50kg - ** 225g 36 litres
50kg 50kg ** 225g 57 litres
** Best determined by site trials. As a guide suggested W/

P is 0.39 to 0.45.
Note : For grout, mortar or concrete mixes with an aggregate/

cement ratio more than 1, use 4 x 225g units of Cebex 200
per 100 kg of cement.
Important note :
(India) Pvt. Ltd.
Bangalore 560 032
Regional Offices

Ph:080-23551500 Ph: 022 -43406800-04 Fax: 033-2499-0280
Fax : 080-23551510
www.fosroc.com
page 2 of 2 INDIA/2010/0328/D
Conbextra AT
(Formerly Conbextra Spl.) constructive solutions
Non-shrink, free flow, extra high strength

grout
Uses
Conbextra AT is used for heavy duty support beneath load
end-users and contractors, as well as onsite technical
bearing units especially where high static and dynamic forces
assistance in locations all over the country.
occur. Also as an efficient medium for transferring all
operational loads to the foundation. And for effective grouting Properties
of base plates and bolt pockets of Turbo Generators, Diesel Compressive strength ( N/mm2)
Generating sets, Crane and Transporter Rails even with high
wheel loadings, Heavy Reciprocating Equipments, 1 day 3days 7days 28days
Compressors, Pump sets, Pulverising mills, Metal Shearing Flowable 40 60 70 80
and Processing Machines, Steel Rolling Mill Beds, Cement, (W/P 0.16)
Textile, Granite and Paper Plant machinery.
Note : Cubes cast are kept under restraint before testing, to
Advantages
simulate site conditions. Size of the cubes used 70.6mm x
 Nonshrink : Will continue to occupy the filled space without 70.6mm x 70.6mm tested at 270C.
shrinkage. Ensures high level of contact with load bearing
Tensile strength : At 28 days tensile strength achieved is
areas. Also helps complete filling without voids. No need
typically 3.5 N/mm2 .
for external aids like rodding, poking, chaining etc.
Young's modulus : 28 kN/mm2
 Increased strength: Can be used under heavy duty
machines and equipment with high operational and static Expansion characteristics : Controlled expansion occurs
loads in the unset material to ensure that the grout, when cured, will
continue to occupy its original volume within the confines of
 Prepacked and factory controlled: Consistency and
the voids in which it was placed (2% max.).
reliability ensured. Site batching and blending variations
eliminated. Unrestrained expansion : Upto 4%
 Iron free : No chance of deterioration by uncontrolled rust Time for expansion : Expansion starts 20 minutes after
expansion, corrosion and staining of grout. mixing and will be completed 150 minutes later.
 Chloride free : Does not cause corrosion of machine parts, Pressure to restrain plastic expansion: Appro. 0.004N/mm2
anchor bolts etc., in contact with grout
Coefficient of Thermal expansion : 11 x 10 -6 per 0C
Description
Thermal conductivity : 1W/m0C
Conbextra AT is supplied as a ready-to-use dry powder,
requiring only the addition of water to produce a free flowing Fresh wet density : At flowable consistency 2200kg/m3
non-shrink grout. The material is a blend of specially W/P ratio : Recommended water powder ratio for flowable
processed cement, pregraded fillers and additives which consistency is 0.16. Total quantity of water required for 25 kg
impart : bag is 4 litres.
 High early and final strengths due to very low water Flow characteristics : The maximum distance of flow is
requirement governed by the gap width and the head of the grout. Typical
data for flow design, assuming grout is poured immediately
 Controlled expansion to retain the original volume filled
even after setting after mixing, is given in the table below :
 Free flow characteristics without any segregation and Max. flow distance in mm
bleeding
Grout Gap 50mm 100mm 250mm
 Conbextra AT, on setting, will have a microcellular structure Consistency Width head head head
with high frost, fire and oil resistance. (mm)
Technical Support Flowable 30 200 1000 2000

40 500 1500 2500
Fosroc offers a comprehensive range of high performance,
Conbextra AT
50 1000 2000 3000

page 1 of 2
Conbextra AT
(Formerly Conbextra Spl.)
Estimating
Packaging
N.B : This table is based on the following factors. Temperature
: 270C; Water saturated substrate; Minimum unrestricted flow Conbextra AT is supplied in 25 kg bags.
width : 300mm.
Yield
Application guidelines
One bag of Conbextra AT will yield 12.5 litres at flowable
A few DOs and DON'Ts
consistency
DO's
 Measure water precisely Shelf life
 Mix mechanically
6 months when stored under cold dry conditions in unopened
 Use mixed grout within 30 minutes
 Clean concrete and steel surfaces thoroughly before bags.
grouting Precautions
 Build a strong, carefully designed leakproof shuttering Health & Safety instructions
 Start curing when grout reaches 'touch-hard' state - within
4 - 6 hrs. Conbextra AT is nontoxic, but alkaline in nature. Gloves
 Cure properly for at least 7 days. should be worn while handling this product. Splashes of
DONT’S grout on the skin or eyes should be washed off with clean
 Mix cement, sand, fibres, admixtures, etc., with running water. In the event of prolonged irritation, seek medical
Conbextra AT advice.
 Mix water more than specified
 Pour grout from two sides while grouting base plates.
 Pour grout from a height The Fosroc range of associated products includes Admixtures,
 Use vibrators in grout Floorings, Protective coatings, Repair and Protection systems,
 Use damaged bags of Conbextra AT sealants and waterproofing compounds Adhesives & Mining.
Separate datasheets are available on these products.
Detailed application procedure will be supplied by Fosroc
on request.
Important note :
(India) Pvt. Ltd.
Bangalore 560 032
Regional Offices

Ph:080-23551500 Ph: 022 -43406800-04 Fax: 033-2499-0280
Fax : 080-23551510
www.fosroc.com
page 2 of 2 INDIA/2010/0354/B
Conbextra Capsule constructive solutions
Non-shrink, cementitious anchor grout
Uses
Properties
For fixing of fully grouted steel rock bolts or wooden dowels
for strata control in tunnelling and mining to minimise fall of Effect of temperature : The hardened grout is nonflammable
roof and as support system. and will provide satisfactory anchorage up to 2000C
Advantages Toxicity : Product is non-toxic.
 Reliability - Laboratory controlled prepacked materials Setting time :

eliminate all problems of controlling grout mixing Initial Final
underground and thus minimise risk in achieving a full
column grouted bolt or dowel. Fast set 9-12 min. 11-15 min.
 Encapsulated - Grout pumping totally eliminated. Allows Medium set 40-45 min. 50 -60 min.
cost saving in labour and equipment. Slowset 6-7 hours 7 - 8 hours
 Non-shrink - Expansion agents counteract shrinkage and
ensure effective contact
 Chloride free - Early strength development without the
use of chlorides. Safe in use with embedded steel. Drill hole to specified depth using rotary / percussive drilling
machine; check hole is clean and free of obstruction.
 Thixotropic - Minimises grout loss from overhead holes
or under conditions of running water. Remove the required number of Conbextra Capsules from
their packing and place in a trough of water. Conbextra
 Choice - Fast, Medium and slow set capsules available Capsules should be soaked for 3 minutes to allow correct
to meet strength development requirements in each water uptake. The capsules may be soaked in water for a
situation. maximum of 4 minutes (Fast & medium set) or 10 minutes
Description (Slow set) without any adverse effects.
Conbextra Capsule is supplied as a ready to use dry powder When the Conbextra Capsule is thoroughly wetted out, remove
encapsulated in a perforated skin, available in three grades - from the water and insert into the drilled hole. With the aid of
Fast, Medium and slow set. When required for use the capsule a stemming rod or similar, push the capsule to the end of the
is submerged in water to allow sufficient water to be absorbed hole and tamp.
through the perforations to form a non-shrink, thixotropic Insert subsequent Conbextra Capsules in a manner until the
cementitious grout. required number are inserted.
Additives in the grout impart controlled expansion Insert the rock bolt or dowel into the hole and push it in as far
characteristics, stabilise the grout and control the water uptake as possible. If necessary, the rock bolt/dowel should then be
to ensure an optimum water powder ratio for high early pushed to the bottom of the hole with the aid of an air auger
strengths. The overall cohesiveness of the grout allows it to (150 - 400 rpm) or leg drill.
be used in wet conditions or even in moving water without
Estimating
excessive grout washout.
Packaging
Technical support
Conbextra Capsules are supplied in double lined polythene
The company provides a technical advisory services
sacks and corrugated cardboard boxes each containing 50
supported by a team of specialists in the field.
nos.
Conbextra Capsule
page 1 of 2
Conbextra Capsule
Standard Sizes available are : Shelf life
32mm dia x 500mm length Six months from date of manufacture when stored under
normal ware house conditions in original packagings. Shelf
32mm dia x 300mm length
life will be reduced when exposed to humid conditions.
Precautions
Health and Safety
Other lengths and/or diameter as per individual customer's
The capsule grout is based on hydraulic cements which are
requirements can be made depending on quantities.
alkaline. Splashes on skin should be washed off. Splashes
Storage in eyes should be washed out immediately and medical advice
should be taken.
In dry place. Unused Conbextra Capsules should always be
kept under double lined polythene cover to avoid exposure to Additional information
atmosphere.
Fosroc supplies a range of associated products for the
construction and anchoring industries. Details are available
on request.
Important note :
(India) Pvt. Ltd.
Bangalore 560 032
Regional Offices

Ph:080-23551500 Ph: 022 -43406800-04 Fax: 033-2499-0280
Fax : 080-23551510
www.fosroc.com
Conbextra EBG(M) constructive solutions
Epoxy resin bearing grout
Uses Properties
An epoxy grout for use in situations where heavy dynamic or Mixed density : 1.72 g/cc
cyclic loads are encountered. The gap between a base plate
and substrate will need to be filled in situations such as The following results are typical for the hardened grout at
reciprocating machinery, testing equipment, crane rail and 30 0C
transporter rails, high speed turbines, bridge bearings,
Colour of the mixed material Grey
centrifuges and drop forges.
Compressive strength (N/mm 2)
Conbextra EBG(M) is suitable for a wide gap range from 3mm
ASTM D 695 at
to 50mm.
1 day 40
Also for use in conditions where chemical spillage may be
encountered. Typical situations could be met in steel works, 7 days 60
refineries, electroplating works and chemical plants.
Tensile strength (N/mm 2)
Advantages ASTM D 638 at 7 days 35
 Low creep characteristics under sustained loading Chemical resistance

 Better dynamic load response
Conbextra EBG(M) is resistant to oil, grease, fuels, mild acids
 Non-shrink and hence ensures complete surface contact and alkalis, fresh and sea water. Consult Fosroc when
and bond exposure to solvent or concentrated chemicals is anticipated.
 High compressive, tensile and flexural strengths Pot life
 Fast, convenient installation with early strength gain Ambient temperature affects the time for which large quantity
of mixed bulk material will remain fluid.
 Withstands a wide range of chemicals
Typical value in minutes at 300C : 60
 Suitable for narrow gaps of 3 to 50mm.
Conbextra EBG(M) will develop a temperature
rise on mixing. Its extent will be a function of the volume to

Standards complaince surface ratio, the ambient temperature as well as the mass
and thermal conductivity of the surrounding materials. Contact
Conbextra EBG(M), complies with ASTM C 881-87 Type 1,
Fosroc for specific data.
Grade 2, Class C.
Description Surface Preparation
Conbextra EBG(M) is a two part, prepacked and prebatched Concrete Surfaces

thixotropic grout material which is particularly suitable for
All contact surface must be free from oil, grease, free standing
heavy load bearing situations.
water or any loosely adherent material. Concrete surfaces
Technical support should be cut back to a sound base, if needed
All dust must be removed and bolt holes or fixing pockets

Fosroc offers a technical support package to specifiers and
blown clean of any dirt or debris.
contractors as well as technical advice from staff with practical
experience in the industry
Conbextra EBG(M)
page 1 of 4
Conbextra EBG(M)
Limitations
Steel surfaces
Temperature
All steel surfaces should be shot blasted free of rust and flaky
mill scale. Cleaned surfaces may be protected by the During application
application of Nitoprime 28.
For Conbextra EBG(M), at temperatures below 20 deg.C the
Formwork cure rate may be slow, but will go to completion provided the
temperature remains above 5 0C.
The formwork should be constructed to be leakproof. Loss of
grout material placed, but not hardened, will result in In service
incomplete filling of the gap.
The cured grout, which is completely resistant to frost and
Mixing sub-zero temperatures, is suitable for use upto 600C.
Pour all the contents of the base and hardener packs into a Estimating
suitable container. Mix using a slow speed power mixer until
Supply
homogenous.
Conbextra EBG(M) is supplied in 3litre ( 5.4 kg) packs
Placing
containing base and hardener.
The mixed grout should be poured or pumped under pressure
Shelf life
steadily from one side only to eliminate the entrapment of air.
Conbextra EBG(M) has a shelf life of 12 months in unopened
Continuous grout flow is essential. Sufficient grout must be
container under normal warehouse condition.
available prior to starting grouting operation. Time gap
between the successive stages of grouting should be Precautions
monitored to avoid joints.
Health and Safety
Flow characteristics
Conbextra EBG(M) contains resins which may cause
The maximum distance of flow is governed by the gap sensitisation by skin contact. Avoid contact with skin and
thickness, the gravity head /pressure and ambient eyes and inhalation of vapour. Wear suitable protective
temperature. Conbextra EBG(M) is a thixotropic grout and clothing, gloves and eye/face protection. Barrier creams
requires to be pumped/poured under gravity, for filling the gaps. provide additional skin protection. Should accidental skin
contact occur, remove immediately with a resin removing
Cleaning cream, followed by soap and water. Do not use solvent.
All tools and equipment should be cleaned immediately after Incase of contact with eyes, rinse immediately with plenty of
use with Nitoflor Sol. Spillages should be absorbed with clean water and seek medical attention immediately - do not
sand or sawdust and disposed in accordance with local induce vomiting.
regulations.

Conbextra EBG(M)
Fire
Nitoflor Sol is flammable. In the event of fire extinguish with

Carbon dioxide or foam.
Nitoflor Sol : Flammable liquid
Flash Point : 330C
Keep away from sources of ignition - no smoking. W ear

suitable protective clothing, gloves and eye/face protection.
Use only in well ventilated area.
The Fosroc range of associated products include high

strength cementitious, epoxy grout, polyester resin based
mortar for rapid presetting of steel shims to level or for direct
bedding of small base plates; Resin Anchoring systems for
same day anchoring of bolts in drilled holes in concrete or
rock. Also available a range of products for use in
construction; viz., admixtures, curing compounds, release
agents, flooring systems and repair mortars.

Conbextra EBG(M)
Important note :
(India) Pvt. Ltd.
Bangalore 560 032
Regional Offices

Ph:080-23551500 Ph: 022 -43406800-04 Fax: 033-2499-0280
Fax : 080-23551510
www.fosroc.com
Conbextra EP10(M) constructive solutions
Moisture insensitive epoxy resin injection

material
Uses
Conbextra EP10(M) is a two part epoxy resin system for Typical values in minutes are :
grouting gaps ranging from 0.25mm to 9mm. It is an all liquid
system consisting of a base and hardener. 200C 300C
Advantages Conbextra EP10(M) 60 30
 Moisture insensitive Exotherm
 Low creep characteristics All epoxy systems will develop a temperature rise on mixing.
Its extent will be a function of the volume to surface ratio, the
 High compressive, tensile and flexural strengths ambient temperature as well as the mass and thermal
 Fast, convenient pumping with early strength gain conductivity of the surrounding materials. Contact Fosroc for
specific data on each product.
Technical support
Prepare the surface and seal the cracks with a sealing
compound which can also be used for bonding injection
nipples. Depending on the crack width and depth the distance
between nipples should be 200 to 500 mm.
assistance in locations all over the country. Mixing and placing
Properties Pour all the contents of the hardener pack into the base
container. Mix using a slow speed power mixer for 60 seconds.
The following results are typical for the hardener grout at 30
Use a suitable pressure pump for injecting the material into
deg.C.
cracks. After 24 hours remove the nipples and seal the holes
or voids with more sealing the compound and allow to cure.
Test method Typical result
For filling cracks of more than 10mm and using as
Density (Kg/m 3) 1060 an epoxy mortar
Compressive strength ( N/mm 2) Conbextra EP10(M) has to be mixed with clean graded quartz
ASTM D695 60 sand from 1:3 to 1:6 parts by weight depending on the
consistency required. Mixing can be done with a paddle fitted
to a drilling machine.
ASTM C307 - 94 20
Typical propertes are as follows :
Flexural strength (N/mm 2)
BS6319 Part 4 45 Compressive strength (N/mm2)
@ 7 days : 50
Chemical resistance Tensile strength ( N/mm2) : 3-4
Conbextra EP10(M) is resistant to oil, grease, fats, most Flexural strength ( N/mm2) : 10
chemicals, mild acids and alkalis, fresh and sea water.
Cleaning
Pot life
All tools and equipment should be cleaned immediately after
Ambient temperature affects the time for which bulk material use with Nitoflor Sol. Spillages should be absorbed with
will remain fluid. sand or sawdust and disposed in accordance with local
regulations.
Conbextra EP10(M)
page 1 of 2
Conbextra EP10(M)
Limitations
Temperature contact occur, remove immediately with a resin removing
During application cream, followed by soap and water. Do not use solvent. In
case of contact with eyes, rinse immediately with plenty of
Grouting may be carried out without special precautions at clean water and seek medical attention immediately - do not
ambient temperatures from 50 to 350C. induce vomiting.
In service Fire
The cured material is suitable for use from 00C. Nitoflor Sol is flammable. In the even of fire extinguish with
Estimating CO2 or foam.
Packaging Flash point : 330C
Conbextra EP10(M) : 1.5 litre packs Keep away from sources of ignition - no smoking. W ear
suitable protective clothing, gloves and eye/face protection.
Storage
Use only in well ventillated area.
All Conbextra EP10(M) products has a shelf life of 12 months Additional information
in unopened container under normal warehouse conditions.
Precautions The Fosroc range of associated products include high
strength cementitious, epoxy grout, polyester resin based
Health and Safety
mortar for rapid presetting of steel shims to level or for
Conbextra EP10(M) : Contains resins which may cause direct bedding of small base plates; Resin Anchoring
sensitisation by skin contact. Avoid contact with skin and systems for same day anchoring of bolts in drilled holes in
eyes and inhalation of vapour. W ear suitable protective concrete or rock. Also available a range of products for use
clothing, gloves and eye/face protection. Barrier creams in construction; viz., admixtures, curing compounds, release
provide additional skin protection. Should accidental skin agents, flooring systems and repair mortars.
Important note :
(India) Pvt. Ltd.
Bangalore 560 032
Regional Offices

Ph:080-23551500 Ph: 022 -43406800-04 Fax: 033-2499-0280
Fax : 080-23551510
www.fosroc.com
Conbextra EP10 constructive solutions
High strength, epoxy resin grout

Uses Properties
Provides a free flowing grout, for use where physical properties Pot life : 50 min. @ 27°C
and chemical resistance of the hardened grout are of utmost Density : approx. 1050 kg/m3
Tensile strength : 20 N/mm2 @ 7 days
importance. It is suitable for a wide range of heavy duty
Flexural strength : 40 N/mm2 @ 7 days
applications including :
Compressive strength : 45 N/mm2 @ 1 day
 Underplate grouting to substantial structural elements. 60 N/mm2 @ 3 days
80 N/mm2 @ 7 days
 Base plate grouting in dynamic load situations such as
Instructions for use
turbines and other reciprocating machinery.
Preparation
 Heavy industrial applications in steelworks, refineries
chemical plants and electroplating works. Underplate grouting
 Structural infill where very high strength is required. The unrestrained surface area of the grout must be kept to a
minimum. Generally, the gap between the perimeter formwork
 Rail track applications, to support heavy cranes, or on
and the plate edge should not exceed 75 mm on the pouring
transporter rails.
side and 25 mm on the opposite side. Formwork on the flank
Advantages sides should be kept tight to the plate edge. Air pressure
relief holes should be provided to allow venting of any isolated
 Excellent durability - high compressive, flexural and
high spots.
tensile strengths ensure a long working life.
Formwork
 Cost effective - high early strength gain promotes
minimum downtime and early commissioning of plant. The formwork should be constructed to be leak proof as
Conbextra EP10 is a free flow grout. This can be achieved by
 User friendly - simple, full pack mixing to ensure that the
using foam rubber strip or mastic sealant beneath the
performance characteristics are achieved.
constructed formwork and between joints.
 Versatile - suitable for a wide range of loading situations
For free flow grout conditions, it is essential to provide a
including repetitive dynamic loads.
hydrostatic head of grout. To achieve this a feeding hopper
 Excellent in service performance - non-shrink capability should be used - please consult your local Fosroc office for
ensures full surface to surface contact. more details.
Description Foundation surface
Conbextra EP10 is a solvent free epoxy resin grout designed This must be free from oil, grease, or any loosely adherent
for grouting of gap widths of 0.25 to 10mm. It is an all liquid material. If the concrete surface is defective or has laitence, it
system consisting of base and hardener. The components must be cut back to a sound base. Bolt holes or fixing pockets
are supplied in the correct mix proportions designed for whole must be blown clean of any dirt or debris.
pack mixing on site.
Base plate
Specification
If delay is likely before placing steel base plates, it is
W here shown on the contract documents, the epoxy grout recommended that the underside and edges are coated with
shall be Conbextra EP10 supplied by Fosroc. It shall provide Nitoprime 25* to prevent rust formation and ensure bonding
good general chemical resistance, and a 7 day compressive with the Conbextra EP10 grout. All metal surfaces should be
strength of at least 80 N/mm2. cleaned to a bright finish in accordance with Swedish Standard
SA 2½ or equal. Nitoprime 25 can be applied directly onto
newly cleaned steel surfaces even if they are damp.
Conbextra EP10
page 1 of 4
Conbextra EP10
Mixing Limitations
The entire contents of the hardener can should be poured into - Grouts should not be placed in any unrestrained situation,
the base container and mixed for 2-3 minutes or until uniform i.e. base plate plinths, etc. Failure to comply may lead to
colour is achieved. Once mixed, the material must be used crack development in the grout.
within the specified pot life (see under Properties). After this Estimating
time, unused material will have stiffened and should be Supply
discarded. Conbextra EP10 : 1 litre pack
Note: Immediately prior to placement, all surfaces must be Nitoprime 25 : 1 and 4 litre packs
dry. Nitoflor Sol : 5 & 10 litre tins
Placing Coverage
Nitoprime 25 : 5.0 to 6.5 m2/litre
Ensure that the grout can be placed within its pot life.
Continuous grout flow is essential. Sufficient grout must be Storage
available prior to starting and the time taken to pour a batch W hen stored in warehouse conditions below 35ºC,
must be regulated to the time taken to prepare the next one. Conbextra EP10 will have a shelf life of 12 months.
Pouring should be from one side of the void to eliminate air
entrapment. The hydrostatic head must be maintained at all Precautions
times so that a continuous grout front is achieved. Health and safety
Cleaning Some people are sensitive to epoxy resin so gloves and a
All tools and equipment should be cleaned immediately after barrier cream. Work or similar should be used when handling
use with Nitoflor Sol*. these products. If contact with the resin occurs, it must be
removed before it hardens with a resin removing cream.
Hot weather working Follow by washing with soap and water. Do not use solvent.
W hilst the performance of Conbextra EP10 at elevated The use of goggles is recommended but should accidental
temperatures is assured, application under such conditions eye contamination occur, wash thoroughly with plenty of clean
can sometimes be difficult. It is therefore suggested that, for water and seek medical treatment immediately.
temperatures above 35ºC, the following guidelines are used: Fire
(i) Store unmixed materials in a cool (preferably temperature Nitoprime 25 and Nitoflor Sol are flammable.
controlled) environment, avoiding exposure to direct
Flash points
sunlight.
Nitoprime 25 : 39°C
(ii) Keep mixing and placing equipment cool, arranging Nitoflor Sol : 33°CGrout consistency
shade protection if necessary. It is especially important
to keep cool those surfaces of the equipment which will
come into direct contact with the material itself.
(iii) Try to eliminate application in the middle of the day, and

certainly avoid application in direct sunlight.
(iv) Ensure that there are sufficient operatives available to

complete application within the material’s pot life.

Conbextra EP10
Additional Information
Fosroc manufactures a wide range of complementary

products which include :
 waterproofing membranes & waterstops
 joint sealants & filler boards
 cementitious & epoxy grouts
 specialised flooring materials
Fosroc additionally offers a comprehensive package of

products specifically designed for the repair and
refurbishment of damaged concrete. Fosroc’s ‘Systematic
Approach’ to concrete repair features the following :
 hand-placed repair mortars
 spray grade repair mortars
 fluid micro-concretes
 chemically resistant epoxy mortars
 anti-carbonation/anti-chloride protective coatings
 chemical and abrasion resistant coatings
For further information on any of the above, please consult

your local Fosroc office - as below.

Conbextra EP10
Important note :
(India) Pvt. Ltd.
Bangalore 560 032
Regional Offices

Ph:080-23551500 Ph: 022 -43406800-04 Fax: 033-2499-0280
Fax : 080-23551510
www.fosroc.com
INDIA/2010/0322/C
page 4 of 4
High strength, epoxy resin grout

Uses Properties
Provides a free flowing grout, for use where physical properties Pot life : 2 hours @ 23°C
and chemical resistance of the hardened grout are of utmost Tensile strength : 8 N/mm2 at 7 days
importance. It is suitable for a wide range of heavy duty Flexural strength : 20 N/mm2 at 7 days
applications including : Mixed Density : 1.9 to 2.0 g/cc
Compressive strength : 90 N/mm2 at 1 day
 Underplate grouting to substantial structural elements. 95 N/mm2 at 3 days
 Base plate grouting in dynamic load situations such as 100 N/mm2 at 7 days
Maximum flow distance for a head of 100 mm at 20°C :
turbines and other reciprocating machinery.
35 mm gap - 2000 mm
 Heavy industrial applications in steelworks, refineries 70 mm gap - 3500 mm
chemical plants and electroplating works. Coefficient of thermal expansion
ASTM C531 : 28.1 x 10-6
 Structural infill where very high strength is required.
Compressive creep
 Rail track applications, to support heavy cranes, or on (ASTM C1181- 2.85N/mm²
transporter rails. 1 year, 60°C) : 2.05 x 10-3 mm/mm
Advantages Application instructions
 Excellent durability - high compressive, flexural and tensile Preparation

strengths ensure a long working life. Underplate grouting
 Cost effective - high early strength gain promotes minimum The unrestrained surface area of the grout must be kept to a
downtime and early commissioning of plant. minimum. Generally, the gap between the perimeter formwork
and the plate edge should not exceed 75 mm on the pouring
 User friendly - simple, full pack mixing to ensure that the
side and 25 mm on the opposite side. Formwork on the flank
performance characteristics are achieved.
sides should be kept tight to the plate edge. Air pressure
 Versatile - suitable for a wide range of loading situations relief holes should be provided to allow venting of any isolated
including repetitive dynamic loads. high spots.
 Excellent in service performance - non-shrink capability Formwork

ensures full surface to surface contact.
The formwork should be constructed to be leak proof as
Description Conbextra EP75 is a free flow grout. This can be achieved by
Conbextra EP75 is a solvent free epoxy resin grout designed
constructed formwork and between joints.
for grouting of gap widths of 10 to 75 mm. It is supplied as a
three component system consisting of base, hardener and For free flow grout conditions, it is essential to provide a
specially graded aggregate. The components are supplied hydrostatic head of grout. To achieve this a feeding hopper
in the correct mix proportions designed for whole pack mixing should be used - please consult your local Fosroc office for
on site. more details.
Specification Foundation surface
W here shown on the contract documents, the epoxy grout This must be free from oil, grease, or any loosely adherent
shall be Conbextra EP75 supplied by Fosroc. It shall provide material. If the concrete surface is defective or has laitence, it
good general chemical resistance, 7 day compressive must be cut back to a sound base. Bolt holes or fixing pockets
strength of at least 100 N/mm2 and a compressive creep of must be blown clean of any dirt or debris.
2.85N/mm² in accordance with ASTM C1181
Conbextra EP75
page 1 of 4
Conbextra EP75
Base plate
If delay is likely before placing steel base plates, it is i Store unmixed materials in a cool (preferably temperature
recommended that the underside and edge are coated with controlled) environment, avoiding exposure to direct
Nitoprime 25* to prevent rust formation and ensure bonding sunlight.
with the Conbextra EP75 grout. All metal surfaces should be
cleaned to a bright finish in accordance with Swedish Standard ii Keep mixing and placing equipment cool, arranging shade
SA 2½ or equal. Nitoprime 25 can be applied directly onto protection if necessary. It is especially important to keep
newly cleaned steel surfaces even if they are damp. cool those surfaces of the equipment which will come
into direct contact with the material itself.
Mixing
iii Try to eliminate application in the middle of the day, and
The entire contents of the hardener can should be poured into certainly avoid application in direct sunlight.
the base container and mixed until homogeneous. Place the
mixed base and hardener into a suitable forced action mixer iv Ensure that there are sufficient operatives available to
making sure that the entire volume is poured in. Add the complete application within the material’s pot life.
aggregate and mix for 2-3 minutes or until uniform colour is Limitations
achieved. Once mixed, the material must be used within the
- Grouts should not be placed in any unrestrained situation,
specified pot life (see under Properties). After this time,
i.e. base plate plinths, etc. Failure to comply may lead to
unused material will have stiffened and should be discarded.
crack development in the grout.
Note: Immediately prior to placement, all surfaces must be dry. Estimating
Placing Supply
Conbextra EP75 : 14 litre packs
Ensure that the grout can be placed within its pot life.
Nitoprime 25 : 1 and 4 litre packs
Nitoflor Sol : 5 & 20 litre tins
available prior to starting and the time taken to pour a batch
must be regulated to the time taken to prepare the next one. Coverage
Pouring should be from one side of the void to eliminate air Nitoprime 25 : 5.5 - 6.5 m2/litre
entrapment. The hydrostatic head must be maintained at all Storage
times so that a continuous grout front is achieved.
When stored in warehouse conditions below 35°C, Conbextra
Cleaning
EP75 will have a shelf life of 12 months.
use with Nitoflor Sol*.
Hot weather working
W hilst the performance of Conbextra EP75 at elevated

temperatures is assured, application under such conditions
can sometimes be difficult. It is therefore suggested that, for
temperatures above 35°C, the following guidelines are used:

Conbextra EP75
Precautions
Health and safety
Some people are sensitive to epoxy resin so gloves and a

barrier cream or similar should be used when handling these
products. If contact with the resin occurs, it must be removed
before it hardens with a resin removing cream. Follow by
washing with soap and water. Do not use solvent. The use of
goggles is recommended but should accidental eye
contamination occur, wash thoroughly with plenty of clean water
and seek medical treatment immediately.
Fire
Nitoprime 25 and Nitoflor Sol are flammable.
Flash points
Nitoprime 25 : 39°C
Nitoflor Sol : 33°C

Conbextra EP75
Important note :
(India) Pvt. Ltd.
Bangalore 560 032
Regional Offices

Ph:080-23551500 Ph: 022 -43406800-04 Fax: 033-2499-0280
Fax : 080-23551510
www.fosroc.com
Low exotherm, epoxy resin free flow grout
Uses Properties
Suitable for use where heavy, dynamic or mobile loads are 23°C 40°C 50°C
encountered. Particularly well suited to applications where Compressive strength
long working time and/or low exotherm properties are required (N/mm 2)
BS6319 Part2:1983 :
 Grouting under reciprocating or rotating equipment
3 days 75
 Heavy crane/transporter rails 7 days 82 100 110
Tensile strength (N/mm 2 )
 High speed turbines and centrifuges
BS6319 Part 7: 1983 :
 Grouting over long distances or in thick sections 7 days - 11 12.5
 All applications under conditions of high ambient BS 6319 Part 3: 1983:
temperature 7 days - 30 30
Advantages Density : 1950 kg/m³
Pot life: 50 min at 40°C
 Low creep characteristics under sustained loading. 90 min at 30°C
 Resistant to repetitive dynamic loads. 240 min at 20°C
Chemical resistance : Oil, grease, fats, most chemicals,
 Non-shrink and hence ensures complete surface contact mild acids and alkalis, fresh and
and bond. sea water.
 High compressive, tensile and flexural strengths. Note: Consult the local Fosroc Office when exposure to
 Withstands a wide range of chemicals. solvents or concentrated chemicals is anticipated.
Description Specification
Conbextra EP300 is a low exotherm material which is Supplier specification

particularly suitable where long working time is needed; for All epoxy resin grouting where shown on the contract
large gaps (up to 300 mm) or for grouting at high ambient documents, shall be carried out using Conbextra EP300
temperatures (up to 55°C). manufactured by Fosroc and used in accordance with the
Conbextra EP300 is a three component system consisting of manufacturer's current data sheet.
base resin, liquid hardener and specially graded inert fillers. Performance specification
Technical support All epoxy resin grouting where shown on the contract
Fosroc offers a comprehensive range of high performance, documents must be carried out with a factory packed product.
high quality construction products all backed by BS 5750 The hardened grout must have strengths exceeding:
certification. Fosroc offers a technical support package to Compressive strength : 80 N/mm2 at 7 days
specifiers and contractors as well as technical advice from Tensile strength : 10 N/mm2 at 7 days
staff with unrivalled experience in the industry. Flexural strength : 27 N/mm2 at 7 days
The storage, handling and placement of the grout must be in

strict accordance with the manufacturer's instructions.
Conbextra EP300
page 1 of 4
Conbextra EP300
Application instructions Base plate
Preparation If delay is likely before placing steel base plates, it is

recommended that the underside and edges are coated with
Underplate grouting
Nitoprime 25* to prevent rust formation and ensure bonding
The unrestrained surface area of the grout must be kept to a with the Conbextra EP300 grout. All metal surfaces should be
minimum. Generally, the gap between the perimeter formwork cleaned to a bright finish in accordance with Swedish Standard
and the plate edge should not exceed 75 mm on the pouring SA 2½ or equal. Nitoprime 25 can be applied directly onto
side and 25 mm on the opposite side. Formwork on the flank newly cleaned steel surfaces even if they are damp.
sides should be kept tight to the plate edge. Air pressure relief
Mixing
holes should be provided to allow venting of any isolated high
spots. Pour all the contents of the hardener pack into the base
container. Mix using a slow speed power mixer until
Formwork
homogeneous.
The formwork should be constructed to be leak proof as
Pour all the resultant liquid into a container with a capacity of
Conbextra EP300 is a free flow grout. This can be achieved by
20 - 25 litres. Add all the filler provided and mix using a slow
speed power mixer for two minutes or until a uniform colour
constructed formwork and between joints. Loss of grout once
is achieved in the grout.
the material is placed, but not hardened, will result in
incomplete filling of the gap. Placing
For free flow grout conditions, it is essential to provide a The mixed grout should be poured steadily from one side
hydrostatic head of grout. To achieve this a feeding hopper only to eliminate the entrapment of air.
should be used - please consult your local Fosroc office for
Continuous grout flow is essential.
more details.
Sufficient grout must be available prior to starting.
Typical on-plate shutter system
The time taken to pour a batch should be regulated to the
Removable hopper: for larger pours the grout may be hand
time taken to prepare the next batch.
placed or pumped into a removable hopper (trough)
Foundation surface
The maximum distance of flow is governed by the gap
This must be free from oil, grease, or any loosely adherent
thickness, the head of grout applied and the ambient
material. If the concrete surface is defective or has laitence, it
temperature.
must be cut back to a sound base. Bolt holes or fixing pockets
must be blown clean of any dirt or debris. Cleaning

use with Nitoflor Sol*. Spillages should be absorbed with
sand or sawdust and disposed in accordance with local
regulations.

Conbextra EP300
Low temperature working Storage

W hilst the performance of Conbextra EP300 at low All Conbextra EP300 has a shelf life of 12 months if kept in dry
temperatures is assured, application under such conditions conditions at 20°C. If stored at high temperatures the shelf
can sometimes be difficult. It is therefore suggested that, for life will be reduced.
temperatures below 25ºC, the following guidelines are
adopted: Precautions
(i) Store unmixed materials in a warm(preferably Health and safety

temperature controlled) environment. Conbextra EP300 contains resins which may cause
(ii) Keep mixing and placing equipment warm, arranging sensitisation by skin contact. Avoid contact with skin and eyes
protection if necessary. It is especially important to keep and inhalation of vapour. Wear suitable protective clothing,
warm those surfaces of the equipment which will come gloves and eye/face protection. Barrier creams provide
into direct contact with the material itself. additional skin protection. Should accidental skin contact occur,
remove immediately with a resin removing cream, followed
(iii) Try to eliminate application in the coldest time of the day, by soap and water. Do not use solvent. In case of contact with
and certainly avoid application at night. eyes, rinse immediately with plenty of clean water and seek
(iv) Minimum temperature of the mixed material to be 25ºC, medical advice. If swallowed seek medical attention
and loading shall only be allowed 72 hours after pouring. immediately - do not induce vomiting.
Limitations Fire
- Grouts should not be placed in any unrestrained situation, Nitoflor Sol is flammable. Keep away from sources of Ignition.
i.e. base plate plinths, etc. Failure to comply may lead to No smoking. In the event of fire extinguish with CO2 or foam.
crack development in the grout. Do not use a water jet.
- At temperatures below 25°C the cure rate may be slow, Flash points
but will go to completion provided the temperature remains Nitoflor Sol : 33°C
above 5°C. For additional information see relevant Material Safety Data
- The cured grout, which is resistant to frost and sub-zero Sheet.
temperatures, is most suited for ambient temperatures
in the range of 25° to 55°C.
Estimating
Supply
Conbextra EP300 : 14 Litre packs
Nitoflor Sol : 5 & 20 Litre tins
Nitoprime 25 : 1 & 4 Litre packs
Coverage
Nitoprime 25 : 5.5 - 6.5 m2 per Litre

Conbextra EP300
Additional Information
Fosroc manufactures a wide range of complementary

products which include :
 waterproofing membranes & waterstops
 joint sealants & filler boards
 cementitious & epoxy grouts
 specialised flooring materials
Fosroc additionally offers a comprehensive package of

products specifically designed for the repair and
refurbishment of damaged concrete. Fosroc’s ‘Systematic
Approach’ to concrete repair features the following :
 hand-placed repair mortars
 spray grade repair mortars
 fluid micro-concretes
 chemically resistant epoxy mortars
 anti-carbonation/anti-chloride protective coatings
 chemical and abrasion resistant coatings
For further information on any of the above, please consult

your local Fosroc office - as below.
Important note :
(India) Pvt. Ltd.
Bangalore 560 032
Regional Offices

Ph:080-23551500 Ph: 022 -43406800-04 Fax: 033-2499-0280
Fax : 080-23551510
www.fosroc.com
INDIA/2010/0356/B
page 4 of 4
Conbextra® EUW constructive solutions
Water insensitive epoxy material
Uses Chemical resistance
For use in grouting gaps ranging from 0.25mm to 10mm as an Conbextra EUW is resistant to oil, grease, fats, most chemicals,
epoxy injection material. mild acids and alkalis, fresh and sea water.
As an underwater epoxy fillerised grout in conjunction with Exotherm

quartz filler.
All epoxy systems will develop a temperature rise on mixing.
As an underwater epoxy repair mortar in conjunction with Its extent will be a function of the volume to surface ratio, the
quartz filler. ambient temperature as well as the mass and thermal
conductivity of the surrounding materials. Contact Fosroc for
Advantages
specific data on each product.
 Water insensitive. Can be applied under water.
 Low creep characteristics
Prepare the surface and seal the cracks with a sealing
 High compressive, tensile and flexural strengths compound which can also be used for bonding injection
nipples. Depending on the crack width and depth the distance
 Fast, convenient pumping with early strength gain
between nipples should be 200 to 500 mm.
Mixing and placing
Description
Pour all the contents of the hardener pack into the base
Conbextra EUW is a two part , low viscous epoxy resin system container. Mix using a slow speed power mixer for 60 seconds.
consisting of a water insensitive base and hardener. Use a suitable grout pump for injecting the material into cracks.
After 24 hours remove the nipples and seal the holes or voids
Technical support
with suitable sealing the compound and allow to cure.
Fosroc offers technical support service to specifiers, end-
For filling cracks of more than 10mm :
users and contractors, as well as on-site technical assistance
in locations all over the country. Conbextra EUW has to be mixed with clean graded quartz sand
upto 1:3.5 parts by weight depending on the consistency
Properties
required. Mixing can be done with a paddle fitted to a drilling
The following results are typical for the mixed grout machine.
For using as an under water epoxy mortar :

Test Typical result
Conbextra EUW has to be thoroughly mixed with clean graded
Mixed density 1.135 - 1.145 g/cc quartz upto 1:7 parts by weight using a heavy duty mixer.
Pot life @ 300C 20 min. Cleaning
Compressive strength ( N/mm 2) 1D 7D All tools and equipment should be cleaned immediately after
(ASTM D695) 30 80 use with Nitoflor Sol. Spillages should be absorbed with sand
or sawdust and disposed in accordance with local HSE
regulations.
@ 7 days (ASTM C638) 21
Estimating
@ 7 days (BS6319 Part 3) 42 Packaging
Bond strength @ 7 days 28 Conbextra EUW : 1.5 litre packs

( ASTM C882 )
Conbextra® EUW
page 1 of 2
Conbextra® EUW
Storage Fire
All Conbextra EUW products has a shelf life of 12 months in Nitoflor Sol is flammable. In the event of fire extinguish with CO2
unopened container under normal warehouse conditions. or foam. DO NOT use waterjet.
Precautions Flash point : 330C
Health and Safety instructions Should be kept away from sources of ignition . Smoking is
prohibited during handling / application of the product. Suitable
Conbextra EUW contains resins which may cause
protective clothing, gloves and eye/face protection should be
sensitisation by skin contact. Contact with skin and eyes and
worn. Use in well ventilated areas is suggested.
inhalation of vapour shall be avoided. Suitable protective
clothing, gloves and eye/face protection shall be worn. Barrier Additional information
creams provide additional skin protection. Should accidental
The Fosroc range of associated products include high strength
skin contact occur, it shall be removed immediately with a resin
removing cream, followed by washing with soap and water. cementitious, epoxy grout, polyester resin based mortar for
Solvent should not be used. In case of contact with eyes, it shall rapid presetting of steel shims to level or for direct bedding
of small base plates; Resin Anchoring systems for same day
be rinsed immediately with plenty of clean water and immediate
anchoring of bolts in drilled holes in concrete or rock. Also
medical attention shall be sought.
available a range of products for use in construction; viz.,
admixtures, curing compounds, release agents, flooring
systems and repair mortars.
Important note :
(India) Pvt. Ltd.
Bangalore 560 032
Regional Offices

Ph:080-23551500 Ph: 022 -43406800-04 Fax: 033-2499-0280
Fax : 080-23551510
www.fosroc.com
Conbextra GP1 constructive solutions
Non-shrink, free flow, general purpose

cementitious grout
Uses
Technical support
Conbextra GPI is used for effective support beneath load
An experienced technical advisory team is available to give
bearing units especially where static and operational loads
technical service on request.
apply. Also as an efficient medium for transferring all
operational loads to the foundation.
Properties
For free flow grouting of machine base plates, crane and
Compressive strength : (BS1881 : Part 116, 1983)
transporter rails, standing equipment bed plates, stanchion
bases, steel rolling mill beds, pump sets etc. Compressive strength (N/mm2)
consistency (W/P - 0.19)
Advantages
Age(days) Flowable
 Non-shrink - Will continue to occupy the filled space
1 10
without shrinkage. Continues to provide support to the
3 27
bearing areas and dampens vibration.
7 35
 Free flow - Ensures high level of contact with load bearing 28 45
area. Also helps complete filling without voids. No need
Compressive strength with addition of aggregates
Age Compressive strength (N/mm2 )
 Pre-packed and factory controlled - Consistency and
(days) ( W/P 0.19)
eliminated. Aggregate by weight
50% 75% 100%
 Iron free - No chance of deterioration by uncontrolled rust
expansion, corrosion and staining of grout. 1 12 14 16
 Chloride free - Does not cause corrosion of machine parts, 3 29 32 34

anchor bolts etc., in contact with grout.
7 38 40 44
Description
28 48 50 53
Conbextra GPI is supplied as a ready to use dry powder,
requiring only the addition of water to produce a free-flowing, Note : Cubes cast were kept under resistant before
non-shrink grout. The material is blend of specially processed testing to simulate site condition. Size of the cubes used
cement, pregraded fillers and additives which impart : 70.6mm x 70.6mm x 70.6mm tested at 300C.
Young's modulus : 24 kN/mm2
Expansion characteristics : Controlled expansion occurs in

 Good early and final strengths due to very low water the unset material to ensure that the grout, when cured, will
requirement continue to occupy its original volume within the confines of
 Controlled expansion to retain the original volume filled the voids in which it has placed.
even after setting
 Free flow characteristics without any segregation and Unrestrained expansion : 1 to 4%

bleeding.
Time of expansion : Starts 20 minutes
Conbextra GPI, on setting will have a micro-cellular structure Finish 150 minutes
with high frost, fire and oil resistance.
Pressure to restrain : Approx. 0.004 N/mm2

plastic expansion
Conbextra GP1
page 1 of 4
Conbextra GP1
Note : It is necessary to restrain free flow grout edges over Supplier specification : All grouting ( specify details and areas
50mm wide. Otherwise unrestrained expansion may lead to of application) must be carried out using Conbextra GPI grout
some cracks. manufactured by Fosroc, applied strictly in accordance with
the manufacturer's application manual for Conbextra grouts.
Coefficient of thermal expansion : 11x10-6 per 0C
Thermal conductivity : 1.04 W/m0 C
Fresh wet density : At flowable consistency

Preparation
2170 kg/m3 Foundation surface
Water powder ratio : The substrate surface must be free from oil, grease or any
Consistency W/P Water required per loosely adherent material. If the concrete surface is defective
25 kg bag or has laitence, it must be cut back to a sound base. Bolt
holes and fixing pockets must be blown clean of any dirt or
Flowable 0.19 4.75 litres debris.
Flow characteristics : The maximum distance of flow is Pre-soaking

governed by the gap width and the head of the grout. Typical
Several hours prior to placing, the concrete substrates should
data for flow design, assuming grout is poured immediately
be saturated with clean water.
after mixing, is given in the table below.
Immediately before grouting takes place any free water should
Max flow distance in mm
be removed with particular care being taken to blow out all bolt
Grout Gap width 50mm 100mm 250mm holes and pockets.
Consistency (mm) head head head
Base plate
Flowable 30 500 1000 2000
It is essential that this is clean and free from oil, grease or
50 1000 2000 3000+
scale. Air pressure relief holes should be provided to allow
N.B : This table is based on the following factors: Temperature venting of any isolated high spots.
- 25 0C : W ater saturated substrate; Minimum unrestricted
Levelling shims
flow width : 300mm.
If these are to be removed after the grout has hardened, they
Specification Clauses
should be treated with a thin layer of grease.
Performance specification : All grouting ( specify details and
Formwork
areas of application) must be carried out with a prepackaged
cement based product which shall be mixed with water on The formwork should be constructed to be leakproof. This
site at water powder ratio of 0.19. The grout must not bleed or can be achieved by using foam rubber strip or mastic sealant
segregate, must be iron free and chloride free. Expansion of beneath the constructed formwork and between joints.
1 - 4% shall occur while the grout is plastic. The compressive
In some cases it is practical to use a sacrificial semi-dry
strength of the grout must exceed 30 N/mm2 at 7 days and 40
sand and cement formwork. The formwork should include
N/mm2 at 28 days. The grout must be stored, handled and
outlets for pre-soaking.
placed strictly in accordance with the manufacturer's
instructions.

Conbextra GP1
Unrestrained surface area
This must be kept to a minimum. Generally the gap width Any bolt pockets must be grouted prior to grouting between
between the perimeter formwork and the plate edge should the substrate and the base plate.
not exceed 150mm on the pouring side and 50mm on the
opposite side. It is advisable, where practical, to have no gap
at the flank sides. prepared before starting. The time taken to pour a batch must
be regulated to the time to prepare the next one.
Mixing and placing
Typical hopper system
Mixing
Removable hopper : For large pours the grout may be hand
For best results a mechanically powered grout mixer should placed or pumped into a removable hopper ( trough). Pouring
be used. When quantities up to 50kg are used, a slow speed should be from one side of the void to eliminate any air or
drill fitted with a high shear mixer is suitable. Larger quantities presoaked water becoming trapped under the base plate. It is
will require a high shear vane mixer. Do not use a colloidal advisable to pour the grout across the shortest distance of
impeller mixer. travel. The grout head must be maintained at all times so that
To enable the grouting operation to be carried out continuously, a continuous grout front is achieved.
it is essential that sufficient mixing capacity and labour are Where large volumes have to be placed Conbextra GPI grout
available. The use of a grout holding tank with provision to may be pumped. A heavy duty diaphragm pump is
gently agitate the grout may be required. recommended for this purpose. Screw feed and piston pumps
Consistency of grout mix may also be suitable.
The quantity of clean water required to be added to a 25kg Curing

bag to achieve the desired consistency is given below: On completion of the grouting operation, exposed areas
Flowable : 4.75 litres should be thoroughly cured. This should be done by the use
of Concure curing membrane, continuous application of water
The selected water content should be accurately measured and/or wet hessian.
into the mixer. The total content of the Conbextra GPI grout bag
should be slowly added and continuous mixing should take Cleaning
place for 5 minutes. This will ensure that the grout has a Conbextra GPI grout should be removed from tools and
smooth even consistency. equipment with clean water immediately after use. Cured
Placing material can be removed mechanically, or with Reebaklens.
At 30 0C place the grout within 20 minutes of mixing to gain Estimating

full benefit of the expansion process. Packaging
Conbextra GPI can be placed in thicknesses up to 100mm in Conbextra GPI grout is supplied in 25 kg single lined HDPE
a single pour when used as an underplate grout. bags.
For thicker sections it is necessary to fill out Conbextra GPI
grout with well graded silt free aggregate to minimise heat
build up. Typically a 10mm aggregate is suitable. 50 - 100%
aggregate by weight of Conbextra GPI can be added.

Conbextra GP1
Yield
One bag of Conbextra GPI will yield 13.7 litres at flowable

consistency.
Storage
Shelf life
6 months if stored in a dry and well enclosed place.
Precautions
Health and safety instructions
Conbextra GPI is non toxic, but alkaline in nature. Gloves

should be worn while handling this product. Splashes of
grout on the skin or eyes should be washed off with clean
running water. In the event of prolonged irritation, medical
attention shall be sought immediately.
For further details about the use and selection of grout refer to
the Fosroc Information module entitled 'Precision grouting in
the Construction industry'.
Important note :
(India) Pvt. Ltd.
Bangalore 560 032
Regional Offices

Ph:080-23551500 Ph: 022 -43406800-04 Fax: 033-2499-0280
Fax : 080-23551510
www.fosroc.com
Conbextra® GP2(T) constructive solutions
Free flow, high strength, non-shrink, cementitious

precision grout
Properties
Uses
Compressive strength : (BS 1881 - Part 116: 1983)
Conbextra GP2(T) is used for precision grouting where it is Compressive strength (Nmm 2 )
essential to withstand static and dynamic loads. Typical Age (days) Consistency
applications would be the grouting of base plates of turbines, Flowable (W/P 0.18) Pourable (W/P 0.165)
compressors, boiler feed pumps etc., It can also be used for
1 24 27
anchoring a wide range of fixings. These include masts,
3 45 54
anchor bolts and fence posts.
7 55 66
Advantages 28 65 78
Gaseous expansion system compensates for shrinkage Age Compressive strength (N/mm2) W/P 0.18
and settlement in the plastic state (days) % of aggregates ( IS 516 - 1959)
No metallic iron content to cause staining 50% 75% 100%
Pre-packed material overcomes onsite batching variations 1 28 30 32
Develops high early strength without the use of chlorides 3 50 52 55

7 60 63 68
High ultimate strength ensure the durability of the hardened
28 70 75 78
grout
Flexural strength ( BS 4551, 1998)
Free flow ensures high level of contact with load bearing
area Age Flexural strength (N/mm2)
(days) W/P 0.18
Description
1 2.5
Conbextra GP2(T) is supplied as a ready to use dry powder. 3 7.0
The addition of a controlled amount of clean water produces 7 9.0
a free flowing, non-shrink grout for gap thicknesses up to 28 10.0
100mm.
Tensile strength 3.5N/mm2 @ 28 days
Conbextra GP2(T) is a blend of Portland cement, graded fillers
(W/P - 0.18)
and chemical additives which impart controlled expansion in
the plastic state whilst minimising water demand. The low Pullout bond strength 17 N/mm2 @ 7 days
water demand ensures high early strength. The graded fillers (W/P - 0.18) 20 N/mm2 @ 28 days
are designed to assist uniform mixing and produce a consistent
grout. Time for expansion Start : 20 minutes
(after mixing ) Finish : 120 minutes
Technical support
Freshwet density Approximately 2220kg/m3
depending on actual
consistency used
Young's modulus 28 kN/mm2
(ASTM D469 - 94)
Conbextra® GP2(T)
Conbextra® GP2(T)
Dynamic load resistance Specimens of Conbextra GP2 The compressive strength of the grout must exceed 50 N/mm2
remained undamaged even at 7 days and 60 N/mm2 at 28 days.
after subjecting them to
The flexural strength of grout must exceed 9N/mm2 @ 28 days.
alternate loads of 5N/mm2 &
The fresh wet density of the mixed grout must exceed 2150 kg/
25N/mm2 at the rate of 500
m 3.
cycles / minute for two million
cycles. The storage, handling and placement of the grout must be in
Flow characteristics : The maximum distance of flow is
governed by the gap width and the head of the grout. Application instructions
Typical data for flow design assuming grout is poured
immediately after mixing is given in the table below : Preparation
Grout Max. flow distance in mm Foundation surface

consistency Gap width 50mm 100mm 250mm
(mm) head head head The substrate surface must be free from oil, grease or any
loosely adherent material. If the concrete surface is defective
Flowable 30 350 1000 1500 or has laitence, it must be cut back to a sound base. Bolt holes
40 500 1500 2000 and fixing pockets must be blown clean of any dirt or debris.
50 900 2000 3000+
Pre-soaking
Note : This table is based on the following factors temperature
Several hours prior to placing, the concrete substrates should
- 300C ; Water saturated substrate; Minimum unrestricted flow
be saturated with fresh water.
width is 300mm.
be removed with particular care being taken to blow out all bolt
Performance specification holes and pockets.
All grouting shown on the drawing must be carried out with a Base plate
pre packed cement based product which is chloride free. It is essential that this is clean and free from oil, grease or
It shall be mixed with clean water to the required consistency. scale. Air pressure relief holes should be provided to
The grout must not bleed or segregate.
allow venting of any isolated high spots.
Levelling shims
A positive volumetric expansion shall occur while the grout is
plastic by means of gaseous system. If these are to be removed after the grout has hardened, they
Typical detail of stanchion base plate should be treated with a thin layer of grease.
Formwork
The formwork should be constructed to be leakproof. This can

be achieved by using foam rubber strip or mastic sealant
beneath the constructed formwork and between joints.
In some cases it is practical to use a sacrificial semi-dry sand

and cement formwork. The formwork should include outlets
for pre-soaking.
Conbextra® GP2(T)

This must be kept to a minimum. Generally the gap width prepared before starting. The time taken to pour a
between the perimeter formwork and the plate edge should
not exceed 150mm on the pouring side and 50mm on the batch must be regulated to the time to prepare the next one.
opposite side. It is advisable, where practical, to have no gap Typical hopper system
at the flank sides.
Mixing and placing placed or pumped into a removable hopper ( trough)
Mixing
For best results a mechanically powered grout mixer should

be used. When quantities up to 50kg are used, a heavy duty
slow speed drill (400-500 rpm) fitted with a paddle is suitable..
Larger quantities will require a heavy duty mixer.
To enable the grouting operation to be carried out continuously,

it is essential that sufficient mixing capacity and labour are
available. The use of a grout holding tank with provision to
gently agitate the grout may be required.
Consistency of grout mix

Pouring should be from one side of the void to eliminate any air
The quantity of clean water required to be added to a 25kg bag or presoaked water becoming trapped under the base plate.
to achieve the desired consistency is given below : It is advisable to pour the grout across the shortest distance of
travel. The grout head must be maintained at all times so that
Pourable : 4.125 litres a continuous grout front is achieved.
Flowable : 4.500 litres Where large volumes have to be placed Conbextra GP2(T) may
The selected water content should be accurately measured be pumped. A heavy duty diaphragm pump is
into the mixer. The total content of the Conbextra GP2(T) bag recommended for this purpose. Screw feed and piston pumps
should be slowly added and continuous mixing should take may also be suitable.
place for 5 minutes. This will ensure that the grout has a
smooth even consistency. Curing
Placing On completion of the grouting operation, exposed areas should

be thoroughly cured. This should be done by the use of
At 300C place the grout within 20 minutes of mixing to gain full Concure WB curing membrane, continuous application of
benefit of the expansion process. water and/or wet hessian.
Conbextra GP2(T) can be placed in thicknesses up to 100mm Limitations

in a single pour when used as an underplate grout.
For thicker sections it is necessary to fill out Conbextra GP2(T) Low temperature working
with well graded silt free aggregate to minimise heat build up.
When the air or contact surface temperatures are 100C or below
Typically a 10mm aggregate is suitable. 50 - 100% aggregate
on a falling thermometer, warm water ( 30 - 400C) is
weight of Conbextra GP2(T) can be added.
recommended to accelerate strength development.
Any bolt pockets must be grouted prior to grouting between the
For ambient temperature below 100C the formwork should be
substrate and the base plate.
kept in place for at least 36 hours.
Normal precautions for winter working with cementitious

materials should then be adopted.
Conbextra® GP2(T)
High temperature working Precautions
At ambient temperatures above 400 C, cool water ( below 200C)

Health and Safety instructions
should be used for mixing the grout prior to placement.
Estimating Conbextra GP2(T) is alkaline and should not come into

contact with skin and eyes. Inhalation of dust during mixing
Packaging should be avoided.
Gloves, goggles and dust mask should be worn.

Conbextra GP2(T) is supplied in 25 kg moisture resistant
bags. If contact with skin occurs, it shall be washed with water.
Splashes to eyes should be washed immediately with plenty
Yield of clean water and medical advice sought.
Allowance should be made for wastage when estimating Fire
quantities required. The approximate yield per 25 kg bag for
different consistency is : Conbextra GP2(T) is non flammable.
Consistency Pourable Flowable Additional information

Yield ( litres) 12.5 13.3
For further details about the use and selection of grouts refer
Storage to the Fosroc Information module entitled 'Precision grouting
Shelf life
Conbextra GP2(T) has a shelf life of 6 months if kept in a dry

store in sealed bags. If stored in high temperature and high
humidity locations, the shelf life may be reduced.
Important note :
Fosroc products are guaranteed against defective materials and manufacture and are sold subject
to its standard terms and conditions of sale, copies of which may be obtained on request. Whilst
Fosroc endeavours to ensure that any advice, recommendation specification or information it may
give is accurate and correct, it cannot, because it has no direct or continuous control over where
or how its products are applied, accept any liability either directly or indirectly arising from the
use of its products whether or not in accordance with any advice, specification, recommendation
or information given by it.
telephone fax e-mail

Fosroc Chemicals (India) Pvt. Ltd.
Head Office ++91 80-23551500 ++91 80-23551510 india@fosroc.com
No.38, 12th Cross, III floor, PSR ID CBI Road,
Ganganagar North,Bangalore 560032
Regional Offices

No.38,12th cross,III floor, PSR ID 1401/1402, 14floor, D-166 Sector 10 304, Jodhpur Park
CBI Road, Ganganagar North, A-Wing’The Great Eastern Summit’ Noida, Kolkata 700 068
Bangalore 560 032. Sector-15, CBD, Belapur UP 201 301 Ph:033-65343188
Ph:080-23551500 Navi Mumbai 400 614 Ph:0120-4270620
Fax : 080-23551510 Ph: 022 -43406800-04 Fax: 033-2499-0280
email:Bangalore@fosroc.com email:Mumbai@fosroc.com email:Delhi@fosroc.com email:Kolkata@fosroc.com
INDIA/2010/0320/A
Free flow, high strength, non-shrink,

cementitious precision grout
Uses Properties
Conbextra GP2 is used for precision grouting where it is
Compressive strength (N/mm2)
essential to withstand static and dynamic loads. Typical
Age (days) Consistency
applications would be the grouting of base plates of turbines,
Flowable (W/P 0.18) Pourable (W/P 0.165)
1 24 27
anchoring a wide range of fixings. These include masts,
3 45 54
anchor bolts and fence posts.
7 55 66
28 65 78
Advantages
 Gaseous expansion system compensates for shrinkage Age Compressive strength (N/mm2) W/P 0.18
and settlement in the plastic state (days) % of aggregates ( IS 516 - 1959)
50% 75% 100%
 No metallic iron content to cause staining 1 28 30 32
 Pre-packed material overcomes onsite batching variations 3 50 52 55
7 60 63 68
 Develops high early strength without the use of chlorides 28 70 75 78
 High ultimate strength ensure the durability of the hardened Flexural strength ( BS 4551, 1998)
grout Age Flexural strength (N/mm2) (days)
 Free flow ensures high level of contact with load bearing W/P 0.18
area
1 2.5
3 7.0
Description
7 9.0
Conbextra GP2 is supplied as a ready to use dry powder. The 28 10.0
addition of a controlled amount of clean water produces a free Tensile strength 3.5N/mm2 @ 28 days
flowing, non-shrink grout for gap thicknesses up to 100mm. (W/P - 0.18)
Conbextra GP2 is a blend of Portland cement, graded fillers
Pullout bond strength 17 N/mm2 @ 7 days
(W/P - 0.18) 20 N/mm2 @ 28 days
the plastic state whilst minimising water demand. The low
water demand ensures high early strength. The graded fillers Time for expansion Start : 20 minutes
are designed to assist uniform mixing and produce a consistent (after mixing ) Finish : 120 minutes
grout.
Freshwet density Approximately 2220kg/m3
Technical support depending on actual
consistency used
Young's modulus 28 kN/mm2
(ASTM D469 - 94)
Dynamic load resistance Specimens of Conbextra GP2

remained undamaged even
after subjecting them to
alternate loads of 5N/mm2 &
25N/mm2 at the rate of 500
cycles / minute for two million
cycles.
Conbextra GP2
page 1 of 4
Conbextra GP2
Coefficient of thermal expansion 11 x 10 -6/ 0 C The compressive strength of the grout must exceed 50 N/mm2
Unrestrained expansion 2 - 4 % in the plastic at 7 days and 60 N/mm2 at 28 days.
state enables to
The flexural strength of grout must exceed 9N/mm2 @ 28 days.
overcome shrinkage.
The fresh wet density of the mixed grout must exceed 2150 kg/
Pressure to restrain 0.004 N/mm2 approx.
m3 .
governed by the gap width and the head of the grout. The storage, handling and placement of the grout must be in
Typical data for flow design assuming grout is poured strict accordance with the manufacturer's instructions.
immediately after mixing is given in the table below : Application instructions
Grout Max. flow distance in mm Preparation
consistency Gap width 50mm 100mm 250mm
Foundation surface
(mm) head head head
The substrate surface must be free from oil, grease or any
Flowable 30 350 1000 1500
40 500 1500 2000
or has laitence, it must be cut back to a sound base. Bolt holes
50 900 2000 3000+
and fixing pockets must be blown clean of any dirt or debris.
Note : This table is based on the following factors temperature
Pre-soaking
- 300C ; Water saturated substrate; Minimum unrestricted flow
width is 300mm. Several hours prior to placing, the concrete substrates should
Performance specification be removed with particular care being taken to blow out all
bolt holes and pockets.
All grouting shown on the drawing must be carried out with a
pre packed cement based product which is chloride free. Base plate
It shall be mixed with clean water to the required consistency. It is essential that this is clean and free from oil, grease or
The grout must not bleed or segregate. scale. Air pressure relief holes should be provided to
A positive volumetric expansion shall occur while the grout is allow venting of any isolated high spots.
plastic by means of gaseous system. Levelling shims
Typical detail of stanchion base plate If these are to be removed after the grout has hardened, they
Formwork
The formwork should be constructed to be leakproof. This

can be achieved by using foam rubber strip or mastic sealant

outlets for pre-soaking.

Conbextra GP2
This must be kept to a minimum. Generally the gap width Any bolt pockets must be grouted prior to grouting between
between the perimeter formwork and the plate edge should the substrate and the base plate.
opposite side. It is advisable, where practical, to have no
prepared before starting. The time taken to pour a
gap at the flank sides.
Mixing and placing batch must be regulated to the time to prepare the next one.
Mixing
be used. When quantities up to 50kg are used, a heavy duty Removable hopper : For large pours the grout may be hand
slow speed drill (400-500 rpm) fitted with a paddle is suitable.. placed or pumped into a removable hopper ( trough)
To enable the grouting operation to be carried out

continuously, it is essential that sufficient mixing capacity
and labour are available. The use of a grout holding tank
with provision to gently agitate the grout may be required.
The quantity of clean water required to be added to a 25kg

bag to achieve the desired consistency is given below :
Pourable : 4.125 litres
Flowable : 4.5 litres
The selected water content should be accurately measured

into the mixer. The total content of the Conbextra GP2 bag
should be slowly added and continuous mixing should take
Pouring should be from one side of the void to eliminate any
place for 5 minutes. This will ensure that the grout has a
air or presoaked water becoming trapped under the base
smooth even consistency. plate. It is advisable to pour the grout across the shortest
Placing distance of travel. The grout head must be maintained at all
At 300C place the grout within 20 minutes of mixing to gain
full benefit of the expansion process. Where large volumes have to be placed Conbextra GP2 may
be pumped. A heavy duty diaphragm pump is
Conbextra GP2 can be placed in thicknesses up to 100mm
in a single pour when used as an underplate grout. recommended for this purpose. Screw feed and piston
pumps may also be suitable.
For thicker sections it is necessary to fill out Conbextra GP2
with well graded silt free aggregate to minimise heat build Curing
up. Typically a 10mm aggregate is suitable. 50 - 100%
aggregate by weight of Conbextra GP2 can be added. On completion of the grouting operation, exposed areas
should be thoroughly cured. This should be done by the use
of Concure WB curing membrane, continuous application of
water and/or wet hessian.

Conbextra GP2
Limitations Storage
Low temperature working Shelf life
W hen the air or contact surface temperatures are 10 0C or Conbextra GP2 has a shelf life of 6 months if kept in a dry
below on a falling thermometer, warm water ( 30 - 400C) is store in sealed bags. If stored in high temperature and high
recommended to accelerate strength development. humidity locations, the shelf life may be reduced.
Precautions
For ambient temperature below 10 0C the formwork should Health and Safety instructions
be kept in place for at least 36 hours.
Conbextra GP2 is alkaline and should not come into contact
Normal precautions for winter working with cementitious with skin and eyes. Inhalation of dust during mixing should
materials should then be adopted. be avoided.
High temperature working
At ambient temperatures above 40 0 C, cool water ( below
200C) should be used for mixing the grout prior to placement. If contact with skin occurs, it shall be washed with water.
Estimating
of clean water and medical advice sought.
Packaging
Fire
Conbextra GP2 is supplied in 25 kg moisture resistant bags.
Conbextra GP2 is non flammable.
Yield
Allowance should be made for wastage when estimating
to the Fosroc Information module entitled 'Precision grouting
different consistency is :
in the Construction industry'.
Consistency Pourable Flowable
Important note :
(India) Pvt. Ltd.
Bangalore 560 032
Regional Offices

Ph:080-23551500 Ph: 022 -43406800-04 Fax: 033-2499-0280
Fax : 080-23551510
www.fosroc.com
High Performance Cementitious grout

Uses
Conbextra GP3 is used for precision grouting where it is

Age (days) Compressive strength (Nmm2)
essential to withstand static and dynamic loads. Typical
1 30
applications would be the grouting of base plates of turbines,
3 50
7 60
anchoring a wide range of fixings. These include masts, 28 75
anchor bolts and fence posts. Flexural strength ( BS 4551, 1998)
Advantages Age (days) Flexural Strength(N/mm 2)
 Dual Expansion systems compensate for shrinkage and 7 10
settlement both in the plastic & hardened states 28 13
 No metallic iron content to cause staining Pullout bond strength 18 N/mm2 @ 7 days
 Pre-packed material overcomes onsite batching variations 20 N/mm2 @ 28 days
 Develops high early strength without the use of chlorides Time for plastic expansion Start : 20 minutes
(after mixing ) Finish : 120 minutes
 High ultimate strength ensure the durability of the hardened
grout Freshwet density Approximately 2250-2300
kg/m3 depending on actual
 Free flow ensures high level of contact with load bearing
consistency used
area
Young's modulus >28 kN/mm2
Description
(ASTM D469 - 94)
Conbextra GP3 is supplied as a ready to use dry powder. The
Coefficient of thermal
addition of a controlled amount of clean water produces a free
expansion 11 x 10 -6/ 0 C
flowing, non-shrink grout for gap thicknesses up to 100mm.
Unrestrained expansion Upto 2% in the plastic
Conbextra GP3 is a blend of Portland cement, graded fillers state enables to
and chemical additives which impart controlled expansion in overcome shrinkage.
the plastic state whilst minimising water demand. The low Pressure to restrain : 0.004 N/mm2 approx.
water demand ensures high early strength. The graded fillers plastic expansion
are designed to assist uniform mixing and produce a consistent Hardened Shrinkage Conforms to ASTM C1107
grout. compensation
Technical support Effective Bearing Area > 95%
Time for expansion
Plastic state Start 15 minutes
Properties
Finish Initial set
Water powder ratio : 0.16 - 0.17
Flowability @ w/p = 0.17 Hardended state Start Initial set
Dia of spread on Bs cone @ 0’: 270 mm Finish Up to 28 days
Dia of spread on BS cone @15’ : 240mm
Fresh wet density Approximately 2200 kg/m3
depending on actual
consistency used.
Young's modulus ASTM C-469-83 25N/mm 2

Conbextra GP3
Expansion characteristics :An expansion of up to 2.5% when

measured according to ASTM C827 overcomes plastic
page 1 of 4
Conbextra GP3
settlement in the unset material. Longer term expansion in the The fresh wet density of the mixed grout must exceed 2150 kg/
hardened state is designed to comply with the requirements m3 .
of ASTM C1107-91 to compensate for drying shrinkage.
The storage, handling and placement of the grout must be in
Preparation
All grouting shown on the drawing must be carried out with a
pre packed cement based product which is chloride free. Foundation surface

It shall be mixed with clean water to the required consistency.
The grout must not bleed or segregate.
or has laitence, it must be cut back to a sound base. Bolt holes
A positive volumetric expansion shall occur while the grout is and fixing pockets must be blown clean of any dirt or debris.
plastic by means of gaseous hydrogen free system. The grout
Pre-soaking
must also be compensated for shrinkage in the hardened
state as per ASTM C 1107-91. Several hours prior to placing, the concrete substrates should
Typical detail of stanchion base plate
be removed with particular care being taken to blow out all
bolt holes and pockets.
Base plate

scale. Air pressure relief holes should be provided to allow
venting of any isolated high spots.
Levelling shims
If these are to be removed after the grout has hardened, they

Formwork

can be achieved by using foam rubber strip or mastic sealant

The compressive strength of the grout must exceed 50 N/mm2 sand and cement formwork. The formwork should include
at 7 days and 60 N/mm2 at 28 days. outlets for pre-soaking.
The flexural strength of grout must exceed 9N/mm2 @ 28 days. Unrestrained surface area
This must be kept to a minimum. Generally the gap width

between the perimeter formwork and the plate edge should
opposite side. It is advisable, where practical, to have no gap
at the flank sides.

Conbextra GP3
Mixing and placing

Mixing
be used. When quantities up to 50kg are used, a heavy duty
placed or pumped into a removable hopper ( trough)
slow speed drill (400-500 rpm) fitted with a paddle is suitable..
To enable the grouting operation to be carried out

continuously, it is essential that sufficient mixing capacity
and labour are available. The use of a grout holding tank
with provision to gently agitate the grout may be required.
The quantity of clean water required to be added to a 25kg

bag to achieve the desired consistency is given below :
Pourable (@ w/p=0.16) : 4 litres
Flowable (@ w/p=0.17) : 4.25 litres
The selected water content should be accurately measured

into the mixer. The total content of the Conbextra GP3 bag
should be slowly added and continuous mixing should take Pouring should be from one side of the void to eliminate any
place for 5 minutes. This will ensure that the grout has a air or presoaked water becoming trapped under the base
smooth even consistency. plate. It is advisable to pour the grout across the shortest
distance of travel. The grout head must be maintained at all
Placing
0
At 30 C place the grout within 20 minutes of mixing to gain
Where large volumes have to be placed Conbextra GP3 may
full benefit of the expansion process.
be pumped. A heavy duty diaphragm pump is
Conbextra GP3 can be placed in thicknesses up to 100mm
recommended for this purpose. Screw feed and piston
in a single pour when used as an underplate grout.
pumps may also be suitable.
For thicker sections it is necessary to fill out Conbextra GP3
Curing
with well graded silt free aggregate to minimise heat build
up. Typically a 10mm aggregate is suitable. 50 - 100% On completion of the grouting operation, exposed areas
aggregate weight of Conbextra GP3 can be added. should be thoroughly cured. This should be done by the use
of Concure WB curing membrane, continuous application of
Any bolt pockets must be grouted prior to grouting between
water and/or wet hessian.
the substrate and the base plate.
Limitations
prepared before starting. The time taken to pour a batch Low temperature working
must be regulated to the time to prepare the next one.
W hen the air or contact surface temperatures are 10 0C or
below on a falling thermometer, warm water ( 30 - 400C) is
For ambient temperature below 10 0C the formwork should

be kept in place for at least 36 hours.


Conbextra GP3
High temperature working Precautions

0
At ambient temperatures above 40 C, cool water ( below Health and Safety instructions
200C) should be used for mixing the grout prior to placement.
Conbextra GP3 is alkaline and should not come into contact
Estimating with skin and eyes. Inhalation of dust during mixing should
be avoided.
Packaging
Conbextra GP3 is supplied in 25 kg moisture resistant bags.
If contact with skin occurs, it shall be washed with water.
Yield (considering density @ 2.3 gm/cc)
Allowance should be made for wastage when estimating of clean water and medical advice sought.
Fire
different consistency is :
Conbextra GP3 is non flammable.
Consistency Pourable Flowable
Storage
to the Fosroc Information module entitled 'Precision grouting
Shelf life in the Construction industry'.
Conbextra GP3 has a shelf life of 6 months if kept in a dry

humidity locations, the shelf life may be reduced.
Important note :
(India) Pvt. Ltd.
Bangalore 560 032
Regional Offices

Ph:080-23551500 Ph: 022 -43406800-04 Fax: 033-2499-0280
Fax : 080-23551510
www.fosroc.com
Conbextra HES constructive solutions
Free flow, high strength, rapid setting,

cementitious grout
Uses Properties
Conbextra HES is used for special grouting where it is Setting time at 270C (IS 5513)
essential to have fast setting and high early strength. It can
Initial 11 - 14 minutes
also be used for grouting/fixing glass or metallic railings in
Final 15 - 17 minutes
concrete.
Advantages Compressive strength : (BS 1881:Part 116)
 Non-shrink Compressive strength (N/mm2)

Age (days) Pourable consistency( W/P 0.21)
 Quick setting
1 hr 15
 No metallic ion content to cause staining 3 hr 20
 Pre-packed material overcomes onsite batching 6 hr 25
variations 24 hr 30
3 days 40
 Develops high early strength without the use of chlorides 7 days 48
28 days 55
 High ultimate strength and low permeability ensure the
durability of the hardened grout Age Flexural strength Tensile
(days) ( BS 4551) strength
 Free flow ensures high level of contact with load bearing
(N/mm2) (N/mm2)
area
1 4.05 1.2
Description
3 4.20 1.8
Conbextra HES is supplied as a ready to use dry powder. The 7 4.60 3.0
addition of a controlled amount of clean water produces a 28 5.00 4.0
free flowing, non-shrink grout for gap thicknesses up to 50mm.
Pullout bond strength 17N/mm2 @ 7 days
Conbextra HES is a blend of Portland cement, graded fillers (W/P 0.21) 20N/mm2 @ 28 days
and chemical additives which impart non shrink property
Freshwet density 1.98 - 2.01 g/cc
whilst minimising water demand. The formulation ensures
high early strength. The graded filler is designed to assist
uniform mixing and produce a consistent grout.
Technical support Surface Preparation
An experienced technical advisory team is available to give Foundation surface

or has laitence, it must be cut back to a sound base. Bolt
holes and fixing pockets must be blown clean of any dirt or
debris.
Conbextra HES
page 1 of 4
Conbextra HES
Pre-soaking
Several hours prior to placing, the concrete substrates should The selected water content should be accurately measured
be saturated with fresh water. into the mixer. The total content of the Conbextra HES bag
Immediately before grouting takes place any free water should should be slowly added and continuous mixing should take
be removed with particular care being taken to blow out all place for 5 minutes. This will ensure that the grout has a
bolt holes and pockets. smooth even consistency.
Formwork Placing
The formwork should be constructed to be leakproof. This At 300C place the grout within 10 minutes of mixing.
can be achieved by using foam rubber strip or mastic sealant Conbextra HES can be placed in thicknesses up to 50mm in
beneath the constructed formwork and between joints. a single pour.
In some cases it is practical to use a sacrificial semi-dry sand For thicker sections it is necessary to fill out Conbextra HES
and cement formwork. The formwork should include outlets with well graded silt free aggregate to minimise heat build
for pre-soaking. up. Typically a 5 - 10mm aggregate is suitable. 50 - 100%
Unrestrained surface area aggregate weight of Conbextra HES can be added depending
on the thickness to be applied.
between the perimeter formwork and the plate edge should Continuous grout flow is essential. Sufficient grout must be
not exceed 150mm on the pouring side and 50mm on the prepared before starting. The time taken to pour a batch
opposite side. It is advisable, where practical, to have no gap must be regulated to the time to prepare the next one.
at the flank sides. The uniformly mixed grout should be placed using a suitable
Mixing and placing grout pump for faster application.
Mixing Curing
For best results a mechanically powered grout mixer should On completion of the grouting operation, the grout should be
be used. When quantities up to 30kg are used, a slow speed left for air drying. However membrane curing agent or
drill fitted with a high shear mixer is suitable. polythene sheet may be used to give an early surface
protection from precipitation. But never cure the grout with
To enable the grouting operation to be carried out continuously, water.
it is essential that sufficient mixing capacity and labour are
available. The use of a grout holding tank with provision to Cleaning
gently agitate the grout may be required. Conbextra HES should be removed from tools and equipment
Note : When required to grout at high ambient temperatures, with clean water immediately after use. Cured material can
Fosroc recommends usage of cold water maintained at 5 C. 0 be removed mechanically, or with Reebaklens.
The quantity of clean water required to be added to a 15kg bag

to achieve the desired consistency is given below

Conbextra HES
Limitations Storage
Low temperature working Shelf life
0
When the air or contact surface temperatures are 10 C or Conbextra HES has a shelf life of 6 months if kept in a dry
below on a falling thermometer, the strength development store in sealed bags. If stored in high temperature and high
may be slow. humidity locations, the shelf life may be reduced.
Normal precautions for winter working with cementitious Precautions
Health and Safety
Conbextra HES is alkaline and should not come into contact
At ambient temperatures above 35 0 C, cool water ( below with skin and eyes. Avoid inhalation of dust during mixing.
Otherwise the pot life of the mixed material will be reduced. Gloves, goggles and dust mask should be worn.
Estimating If contact with skin occurs, wash with water. Splashes to eyes
should be washed immediately with plenty of clean water
Packaging and medical advice sought.
Conbextra HES is supplied in 15 kg moisture resistant
bags.
Yield

quantities required. The approximate yield per 15 kg bag is
9 litres ( for pourable consistency).

Conbextra HES
Important note :
(India) Pvt. Ltd.
Bangalore 560 032
Regional Offices

Ph:080-23551500 Ph: 022 -43406800-04 Fax: 033-2499-0280
Fax : 080-23551510
www.fosroc.com
Conbextra HF constructive solutions
Shrinkage compensated cementitious

precision grout
Uses Properties
Conbextra HF is used for free flow precision grouting in a The following results were obtained at a water powder ratio of
wide range of applications. These critical uses include heavy 0.19 and a temperature of 30o C.
duty support beneath machine base plates, bridge bearings
Test Typical result
and crane rails.
Compressive strength
Advantages BS 1881:part 116 1983 : 20N/mm2 @ 1 day
44N/mm2 @ 7 days
 Unique non-metallic dual expansion system compensates
56N/mm2 @ 28 days
for shrinkages in both the plastic and hardened states.
Flexural strength : 8N/mm2 @ 28 days
 Excellent initial flow and flow retention
BS 4551 : 1980
 High early strength facilitates rapid installation and early
operation of plant
(Efflux time) CRD-C Cone : 20 - 30 seconds
 Hydrogen free gaseous expansion
Setting time
 Chloride free BS4550 part 3 1978 :
 Suitable for pumping or pouring over a large range of Initial set 5.5 hours
application consistencies and temperatures Final set 7.5 hours
Time for expansion

Standards compliance
Plastic state Start 15 minutes
Conbextra HF conforms fully to U S Corps of Engineers Finish Initial set
specification for non-shrink grout CRD-C621-89 and ASTM
C1107-91 (Type C ). Hardended state Start Initial set
Finish Up to 28 days
Description
Fresh wet density Approximately 2200 kg/m3
Conbextra HF is supplied as a ready to use dry powder. The depending on actual
addition of a controlled amount of clean water produces a consistency used.
free-flowing precision grout for gap thickness up to 125mm.
Young's modulus ASTM C-469-83 25N/mm 2
In addition the low water requirement ensures high early
strength and long term durability. Expansion characteristics : An expansion of up to 2.5%
when measured according to ASTM C827 overcomes plastic
Conbextra HF is a blend of portland cements, graded fillers
settlement in the unset material. Longer term expansion in
the hardened state is designed to comply with the
both the plastic and hardened states. The filler grading
requirements of ASTM C1107-91 to compensate for drying
minimises segregation and bleeding over a wide range of
shrinkage.
application consistencies.
Technical support
Fosroc offers a comprehensive range of high quality, high Performance specification
performance construction products. In addition, Fosroc offers
technical support and on-site service to specifiers, end-users All precision grouting (specify details and areas of application)
and contractors. must be carried out with a prepacked cement based product
which is non-metallic and chloride free.
It shall be mixed with clean water to the required consistency

and not exhibit bleed or segregation.
Conbextra HF
page 1 of 4
Conbextra HF
Levelling shims
A volumetric expansion of up to 2% shall occur while the grout If these are to be removed after the grout has hardened, they
is in a plastic state by means of a gaseous hydrogen free should be treated with a thin layer of grease.
system. The grout must also be compensated for shrinkage
Formwork
in the hardened state.
The formwork should be constructed to be leakproof as
The compressive strength of the grout must exceed 40 N/
Conbextra HF is a free flowing grout. This can be achieved
mm2 at 7 days and 55N/mm2 at 28 days.
by using foam rubber strip or mastic sealant beneath the
The grout shall fully conform to the requirements of US Army constructed formwork and between joints.
Corps of Engineers Specification for non-shrink grout CRD-
C621-89 or ASTM C 1107-91.
The storage, handling and placement of the grout must be in outlets for pre-soaking.
The unrestrained surface area of the grout must be kept to a
Supplier specification minimum. Generally the gap width between the perimeter
formwork and the plate edge should not exceed 150mm on
All precision grouting ( specify details and areas of application)
the pouring side and 50mm on the opposite side. There
must be carried out using Conbextra HF grout manufactured
should be no gap at the flank sides.
by Fosroc and used in accordance with the manufacturer's
datasheet. Mixing
Application instructions For best results a mechanically powered grout mixer should
Preparation be used. When quantities up to 50kg are used, a slow speed
drill fitted with a high shear mixer is suitable. Larger quantities
Foundation surface will require a high shear vane mixer. Do not use a colloidal
The substrate surface must be free from oil, grease or any impeller mixer.
loosely adherent material. If the concrete surface is defective It is essential that machine mixing capacity and labour
or has laitence, it must be cut back to a sound base. Bolt availability is adequate to enable the grouting operation to be
holes and fixing pockets must be blown clean of any dirt or carried out continuously. This may require the use of a holding
debris. tank with provision for gentle agitation to maintain fluidity.
Pre-soaking The selected water content should be accurately measured

into the mixer. Slowly add the total contents of the Conbextra
Several hours prior to placing, the area of cleaned foundation
HF bag, mix continuously for 5 minutes, ensuring a smooth,
should be flooded with fresh water. Immediately before
even consistency is obtained.
grouting takes place, any free water should be removed.
Particular care should be taken to blow out all bolt holes and Consistency of the mixed grout
pockets.
To achieve the consistencies which are defined in CRD-C621,
Base plate 1989, the amount of clean water that is added to a 25kg bag
at 300C is :
scale. Air pressure relief holes should be provided to allow Flowable 4.5 litres
venting of any isolated high spots. Fluid 4.8 litres
Maximum flow distance at 300C

Conbextra HF
Holding-down bolts
Non-removable : Re-bar bolt (with / without extended thread length
and sleeve)
Removable: Loksleeve bolt with stud - fully sleeved
Removable: Loksleeve bolt with hexagon head, bolt, fully sleeved.
Shuttering
Timber: All timber to be 50 x 75. Bolted to the substrate or fixed to
baseplate where appropriate.
Plywood: All plywood to be 20mm thick.
Levelling devices
Steel shims, elastic stools, double nuts. See note on alternative
levelling devices in this datasheet.
For pouring head and pouring distances see tables in this datasheet
Max. flow distance in mm

Sufficient grout must be available prior to starting and the
Grout consistency Gap depth 100mm 250mm time taken to pour a batch must be regulated to the time taken
mm head head to prepare the next one.
Flowable 10 360 1200

20 950 2600 The mixed grout should be poured only from one side of the
30 1500 3000 void to eliminate the entrapment of air or surplus presoaking
40 2200 3000+ water. This is best achieved by pouring the grout across the
50 3000 3000+ shortest distance of travel. The grout head must be
maintained at all times so that a continuous grout flow is
achieved.W here large volumes hve to be placed Conbextra
Fluid 10 900 2500 HF grout may be pumped. A heavy duty diaphragm pump is
20 1900 3000 recommended for this purpose. Screw feed and piston
30 3000 3000+ pumps may also be suitable.
40 3000+ 3000+
Pla ce the grout within 15 minutes of mixing to gain the full

benefit of the expansion process.
Conbextra HF grout can be placed in thickness up to 125mm

in a single pour.
Any bolt pockets must be grouted prior to grouting between

the substrate and the base plate.
Continuous grout flow is essential.

placed or pumped into a removable hopper ( trough). Figure 2 - Typical hopper system
Figure 2 - lypical hopper system

Conbextra HF
Curing Estimating
On completion of the grouting operation, exposed areas Packaging

Conbextra HF is supplied in 25 kg moisture resistant bags.
and/or wet hessian. Yield
Cleaning Allowance should be made for wastage when estimating

Conbextra HF should be removed from tools and equipment
different consistencies is
with clean water immediately after use. Cured material can
be removed mechanically, or with Reebaklen Consistency Flowable Fluid
Limitations Yield (litres) 13.25 13.5
Low temperature working Storage
W hen the air or contact surface temperatures are 10 0C or Shelf life

below on a falling thermometer warm water ( 30 - 40 0C) is
Conbextra HF grout has a shelf life of 6 months if kept in a dry
For ambient temperatures below 100C the grout consistency humidity locations the shelf life may be reduced.
should be flowable and the formwork should be maintained Precautions
in place for at least 36 hours.
Health and Safety
materials should then be adopted. Conbextra HF is alkaline and should not come into contact
with skin and eyes. Inhalation of dust during mixing should
be avoided. Gloves, goggles and dust mask should be worn.
At ambient temperatures above 350C the mixed grout should
If contact with skin occurs, it shall be washed with water.
be stored in the shade. Cool water ( below 200C) should be
used for mixing the grout.
of clean water and medical advice sought.
Important note :
(India) Pvt. Ltd.
Bangalore 560 032
Regional Offices

Ph:080-23551500 Ph: 022 -43406800-04 Fax: 033-2499-0280
Fax : 080-23551510
www.fosroc.com
Conbextra HR constructive solutions
Heat resistant, high strength, nonshrink, free flow,

cementitious Grout
Properties
Uses
Compressive strength (IS : 4031 Part 6) (W/P=0.14)
Conbextra HR is used for grouting of equipment like blast
furnace, chimneys, etc., and also for concrete floor Age (days) Compressive Strength ( N/mm2 )
refurbishments, where high temperature and thermal 1 35
gradients are envisaged. 3 60
7 70
Advantages 28 90
 Expansion system compensates for shrinkage in the Flexural strength - 9 N/mm2 @ 28 days
plastic state (BS 4551, 1980)
 No iron content to cause staining Tensile strength - 3 N/mm2 @ 28 days

 Prepacked material overcomes onsite batching Free Expansion - 1-2%
variations
Density - 2250-2350 Kg/m3
 Develops high strength
 Free flow ensures high level of contact with the load bearing * Normally 25 - 30% decrease in mechanical properties will
area be noticed after exposure to 5000C.
 Thermal resistance property ensures effective functioning Specification Clauses

even at high temperatures upto 5000C and thermal gradients
Description
All grouting must be carried out with a pre packed cement
Conbextra HR is supplied as a ready to use dry powder. The based product which is chloride free.
addition of a controlled amount of clean water produces a It shall be mixed with clean water to the required consistency.
free flowing, non shrink grout for applications in high The grout must not bleed or segregate.
temperature zones.
A positive volumetric expansion shall occur while the grout is
Conbextra HR is a blend of Portland cement, graded fillers plastic by means of gaseous system.
and chemical additives which impart controlled expansion,
while minimising water demand. The product is designed to The ultimate compressive strength of the grout must exceed
provide resistance to high temperatures upto 5000C without 50 N/mm2 at 28 days after 15 cycles of exposure to 5000C.
losing its performance characteristics. The storage handling and placement of the grout must be in
Technical Support
The grout shall be capable of resisting high temperatures
An experienced technical advisory team is available to give upto 5000C and thermal gradients.
Conbextra HR
page 1 of 4
Conbextra HR
Preparation Mixing and placing
Foundation surface Mixing
The substrate surface must be free from oil, grease or any For best results a mechanically powered grout mixer should
loosely adherent materials. If the concrete surface is defective be used. When quantities upto 50 kg are used, a slow speed
or has laitance, it must be cut back to a sound base. Bolt drill fitted with a high shear mixer is suitable. Larger quantities
holes and fixing pockets must be blown clean of any dirt or will require a high shear vane mixer. Do not use a colloidal
debri. Immediately before grouting takes place any free water impeller mixer.
should be removed with particular care being taken to blow
out all bolt holes and pockets. Consistency of grout mix
Base plate The quantity of clean water required to be added to a 25 kg

bag to achieve the desired consistency is 3.5 - 4.0 litres.
It is essential that this is clean and free from oil, grease, rust
or scale. Air pressure relief holes should be provided to allow The selected water content should be accurately measured
venting of any isolated high spots. into the mixer. The total content of the Conbextra HR bag should
be slowly added and consistency.To enable the grouting
Levelling shims operation to be carried out continuously, it is essential that
If these are to be removed after the grout has hardened, they sufficient mixing capacity and labour are available. The use
should be treated with a thin layer of grease. of a grout holding tank with provision to gently agitate the
grout may be required.
Form work
Placing
can be achieved by using foam rubber strip or mastic sealant At 300C place the grout within 20 minutes of mixing to gain full
beneath the constructed formwork and between joints. benefit of the expansion process.
In some cases, it is practical to use a sacrificial semi-dry Conbextra HR can be placed in thicknesses of upto 100mm
sand and cement formwork. The formwork should include in a single pour when used as an underplate grout.
outlets for pre-soaking. For grouting sections, exceeding 100mm thick Conbextra HR
Unrestricted surface area shall be added with special coarse aggregate. Please contact
local Fosroc office.
between the perimeter formwork and the plate edge should Any bolt pockets must be grouted prior to grouting between
not exceed 150 mm on the pouring side and 50 mm on the the substrate and the base plate.
opposite side. It is advisable, where practical, to have no gap Continuous grout flow is essential. Sufficient grout must be
at the flank sides. prepared before starting. The time taken to pour a batch
must be regulated to the time to prepare the next one.
Curing
On completion of the grouting operation, exposed areas

and/or wet hessian.

Conbextra HR
Cleaning Precautions
Conbextra HR should be removed from tools and equipment Health and Safety instructions
with clean water immediately after use. Cured material can
Conbextra HR is alkaline and should not come into contact
be removed mechanically, or with Reebaklens.
with skin and eyes. Avoid inhalation of dust during mixing.
Limitations Gloves, goggles and dust mask should be worn.If contact

with skin occurs, wash with water. Splashes on eyes should
Low temperature working
be washed immediately with plenty of clean water and medical
When the air or contact surface temperatures are 100C or advice sought
below on a falling thermometer, warm water (30-40 0C) is
Fire
recommended to accelerate strength development. For
ambient temperature below 10 0C the formwork should be Conbextra HR is non-flammable.
kept in place for at least 36 hours.
materials should then be adopted. Fosroc manufactures a wide range of products includes
admixtures, grouts & anchors, specialised flooring materials,
joint sealants, waterproofing membranes, and adhesives.
At ambient temperatures above 40 0C, cool water (below
Separate data sheets are available on these products.
Estimating
Packaging
Conbextra HR is supplied in 25 Kg moisture resistant bags.
Yield

quantities required. The yield per bag depends on the quantity
of water added. The approximate yield per 25 Kg bag @ W/
p = 0.14 is 12 Ltrs.
Storage
Shelf life
Conbextra HR has a shelf life of 6 months if kept in a dry

humidity, the shelf life may be reduced.

Conbextra HR
Important note :
(India) Pvt. Ltd.
Bangalore 560 032
Regional Offices

Ph:080-23551500 Ph: 022 -43406800-04 Fax: 033-2499-0280
Fax : 080-23551510
www.fosroc.com
Conbextra UHS constructive solutions
Non-shrink free flow ultra high strength

grout
Uses Properties
For heavy duty support beneath load bearing units especially Compressive strength ( N/mm2) As per IS 4031 Part 6.
where high static and dynamic forces occur. Also as an
12hrs 14hrs 16hrs 1day 3days 7days 28days
efficient medium for transferring all operational loads to the
foundation. For effective grouting of base plates and bolt Flowable 10 25 30 35 60 70 90
(W/P0.14)
pockets of Turbo Generators, Diesel Generating Sets, Crane
and Transporter Rails even with high wheel loadings, Heavy Note : Cubes cast are kept under restraint before testing, to
Reciprocating equipments, compressors, pump sets, simulate site condition. Size of the cubes used 70.6mm x
pulverising mills, metal shearing and processing machines, 70.6mm x 70.6mm tested at 300C.
steel rolling mill beds, cement, textile, granite and paper plant Tensile strength : At 28 days tensile strength achieved is
machinery. typically 45kg/cm2.
Advantages Flexural strength: 120 kg/cm2 ( BS 4551, 1980 )
 Non shrink - Will continue to occupy the filled spaced Young's modulus : 28 kN/mm2
without shrinkage. Expansion characteristics : Controlled expansion occurs in
the unset material to ensure that the grout, when cured, will
 High strength - Can be used under heavy duty machines
continue to occupy its original volume within the confines of
and equipment with high operational and static loads.
the voids in which it was placed.
 Free flow - Ensures high level of contact with load bearing Unrestrained expansion : 1- 4 %
areas. Also helps complete filling without voids. No need
Time for expansion : Expansion starts 20 mins. after mixing
and will be complete 150 mins. later.
 Prepacked and factory controlled : Consistency and
Pressure to restrain plastic expansion :Appr. 0.004 N/mm2.
eliminated. Note : It is necessary to restrain free grout edges over 50mm
wide. Otherwise unrestrained expansion may lead to some
 Chloride free : Does not cause corrosion of machine parts, cracks.
anchor bolts etc., in contact with grout.
Fresh wet density : At flowable consistency
 Hydrogen free : Non metallic expansion system. 2250-2350 kg /m3
Description W/P ratio : Recommended water powder ratio for flowable

consistency is 0.14. Total quantity of water required for 25 kg
Conbextra UHS is supplied as a ready-to-use dry powder, bag is 3.5 litres.
requiring only the addition of water to produce a free flowing
non-shrink grout. The material is a blend of specially governed by the gap width and the head of the grout.
processed cement, pre-graded fillers and additives which
impart. Typical data for flow design, assuming grout is poured immediately
after mixing, is given in the table below :
 High early and final strengths due to very low water
requirement. Max. flow distance in mm
Grout Gap width
 Controlled expansion to retain the original volume filled consistency (mm) 50mm 100mm 250mm
even after setting. head head head
 Free flow characteristics without any segregation and 30 200 1000 2000
bleeding. Flowable 40 500 1500 2500
50 1000 2000 3000
Conbextra UHS, on setting, will have a micro-cellular structure
with high frost, fire and oil resistance. N.B : This table is based on the following factors. Temperature
- 300C; Water saturated substrate; Minimum unrestricted flow
Conbextra UHS
width : 30mm.
page 1 of 2
Conbextra UHS
Application guidelines Estimating

A few DO's and DON'Ts Packaging
DO’s Conbextra UHS is supplied in double lined HDPE bags in 25
 Measure water precisely kg weight.
 Mix mechanically Yield
 Use mixed grout within 30 minutes
One bag of Conbextra UHS will yield 12 litres at flowable
 Clean concrete and steel surfaces thoroughly before consistency.
grouting
Shelf life
 Build a strong, carefully designed leakproof shuttering
6 months when stored under cool dry conditions.
 Start curing when grout reaches 'touch-hard' state
 Cure properly for atleast 7 days Precautions
DON'T Health & Safety
 Mix cement, sand, fibres, admixtures, etc., with Conbextra Conbextra UHS is non-toxic, but alkaline in nature. Gloves
UHS. should be worn while handling this product. Splashes on
 Mix water more than specified grout on the skin or eyes should be washed off with clean
running water. In the event of prolonged irritation, seek
 Pour grout from two sides while grouting base plates
medical advice.
 Pour grout from a height
 Use vibrators in grout
In addition, Fosroc manufactures a range of products which
 Use damaged bags of Conbextra UHS
includes admixtures, curing compounds, flooring products,
Detailed application procedure will be supplied separately
repair and protection systems, sealants and waterproofing
prior to usage.
Important note :
(India) Pvt. Ltd.
Bangalore 560 032
Regional Offices

Ph:080-23551500 Ph: 022 -43406800-04 Fax: 033-2499-0280
Fax : 080-23551510
www.fosroc.com
page 2 of 2 INDIA/2010/311/C
Conbextra UW constructive solutions
Antiwashout, Non-shrink, High strength

cementitious underwater grout
Uses Technical Support
As free flow or pumped material for underwater grouting The company provides a technical advisory service supported
without significant 'wash-out' of the cement phase. by a team of specialists in the field.
Advantages Properties
 Shrinkage compensation : Gaseous expansion system Compressive strength : To simulate site conditions,
compensates for shrinkage and settlement in the plastic compressive strength test cubes were cast under water and
state, associated with conventional cement repair under restraint. ( at 270C)
materials.
Compressive 1 day 3 days 7 days 28 days
 Anti wash out : No risk of significant wash-out of cement strength N/mm 2 15 30 44 53
phase when placed under water. Displaces water effectively.
Adhesion to submerged concrete : To simulate site
 Low porosity : Better steel protector than concrete. conditions, direct tensile specimens were prepared under
water and under restraint. The specimens were cured
 High bond strength : No primer required.
submerged for 14 days at 300C at time of test. The tensile
 High early strength : Facilitates rapid installation and early strength of the substrate concrete was 3.1 N/mm2.
operation of plant.
Density of hardened material : 2100 kg/m3.
 Durability : High early and ultimate strength combined with
Setting time : Dependent on temperature. Typical values (at
exceptional resistance to attack by freeze/thaw cycling.
300C) are as follows :
 Reliability : Factory controlled, prepacked components.
Initial Final
Only the addition of water is required on site.
Setting time 4 hrs 5 hrs
 Chloride free : Composition allows high early strength
development without the use of chlorides. Temperature limitation : Should not be applied below 50C.
Expansion characteristics : Controlled expansion occurs in

Standards Compliance
the unset material to ensure that the material when cured,
Conbextra UW is tested using the appropriate sections of the will continue to occupy its original volume within the confines
following specifications : BS 1881, BS 4550 & BS455. of the void in which it was placed.
Specification clauses
Description
Conbextra UW is supplied as a ready to use dry powder
All underwater grouting (specify details and areas of
requiring only the addition of water to produce a free flowing,
application) must be carried out with a prepackaged cement
non shrink, grout material which exhibits exceptional
based product, which shall be mixed with water on site at a
resistance to 'washing out' of the cement phase when placed
Water Powder ratio of 0.22. The grout must not bleed or
in stationary or moving water. The material is a mixture of
segregate, must be iron-free and chloride free. Expansion of
specially processed cement, with carefully graded fine
1 - 4% shall occur while the grout is plastic by means of a
aggregate. Additives impart controlled expansion, water
gaseous system. The grout shall contain special admixtures
reduction and non washout characteristics. The aggregate
to minimise washout in underwater applications. The
grading is designed to aid uniform mixing, minimise
compressive strength of the grout must exceed 30 N/mm2 at
segregation and bleeding whilst assisting the flow
7 days and 50N/mm2 at 28 days.
characteristics.
The grout must be stored, handled and placed strictly in
accordance with the manufacturer's instructions.
Conbextra UW
page 1 of 4
Conbextra UW
Supplier specification Placing
All underwater grouting (specify details and areas of Place the mixed material within 20 minutes of mixing to gain
application) must be carried out using Conbextra UW full benefit of the expansion process. Continuous material
manufactured by Fosroc Chemicals (I) Pvt. Ltd, applied strictly flow is required and the material should be poured or pumped
in accordance with the manufacturer's technical data sheet. through a flexible tube, minimum diameter 50mm, to the
lowest point in the form. At the start of the operation, the
Application instructions material flow should be restricted in order to avoid any water
entrapment. The bottom of the tube may be raised as
Preparation
necessary to reduce any back pressure but should not be
Substrate must be clean and sound. All loose material must raised above the level of the material.
be removed. Substrates which are permanently immersed
Application thickness
should be sand blasted or cleaned with a high pressure water
jet. Non-immersed or intermittently immersed substrates can Conbextra UW may be placed in thicknesses upto 80mm in
also be prepared using these techniques. Depending on the one pour when placed above water. When placed under water,
circumstances, scabbling or bush hammering may be the heat sink effect in this environment permits thicknesses
appropriate. upto 150mm to be placed. For thicker sections upto 200mm
above water and 400mm under water, it is necessary to fill
Inview of the fluid nature of Conbextra UW, all shuttering must
out Conbextra UW using a clean, rounded and well graded
be leakproof. This can be achieved using foam rubber sealing
aggregate in the size range 2mm upto 10mm. The quantity of
strips at the edges.
aggregate added should not exceed 1 part aggregate to 1
Mixing part Conbextra UW by weight. For such mixes a concrete
mixer must be used. Unrestrained surface area should be
The quantity of water required to achieve a fluid consistency
kept to a minimum.
must be accurately measured for each mix. Each 25 kg bag
requires 5.5 litres of water. Curing
A mechanically powered mixer must be used. Ensure that the Curing will not be required in intermittently or totally submerged
machine capacity and the number of operatives is adequate situations. However, when cast above water, all exposed
to enable grouting to be carried out as a continuous operation. surfaces should be thoroughly cured.
Place the specified amount of water in the mixer. Slowly add Cleaning
the contents of Conbextra UW pack, mixing continuously.
Because of its water resisting properties, equipment used
When all contents are added, mix continuously for a minimum
for Conbextra UW will be harder to wash than with a
of 5 minutes making sure that a smooth, even mix is obtained.
cementitious grout. Use of hot water greatly reduces the time
(Fluidity increases with increased mixing). Pass the mixed
required for cleaning. Do not use hot water for mixing with
material through a 5mm sieve to remove any lumps prior to
Conbextra UW.
placing.
Important : The need to observe the accurate gauging of

water addition and the stated mixing time should be stressed
to all operatives and, wherever possible, included in
specifications.

Conbextra UW
Estimating
Packaging and coverage
Pack Yield
Conbextra UW 25 kg 14.5 litres
Storage
Shelf life
6 months shelf life if kept in a dry store in sealed bags.
Precautions
Health & Safety
Conbextra UW is alkaline in nature. Gloves should be worn.

Splashes of grout to the skin or eyes should be washed off
with clean water. In the event of prolonged irritation, seek
medical advice.
Fire
Conbextra UW is non-flammable

Conbextra UW
Important note :
(India) Pvt. Ltd.
Bangalore 560 032
Regional Offices

Ph:080-23551500 Ph: 022 -43406800-04 Fax: 033-2499-0280
Fax : 080-23551510
www.fosroc.com
Lokfix® constructive solutions
Polyester resin grouts
Uses Properties
Lokfix are used for high strength corrosion resistant anchoring Specific gravity
of bolts and bars from 12 - 51mm diameter into concrete,
Lokfix ‘S’ : 1.9 g/cc
rock, masonry or brickwork where high speed of installation
and early application of load is required. Lokfix ‘P’ : 2.9 g/cc
Permanent installation of reinforcement starter bars, Technical support

foundation bolts, base plates, balustrading, barriers and safety
fences, railway tracks, tie-back anchors, reinforcement
dowelling abutments, ground anchors for towers, cranes,
dock sills.
Advantages assistance in locations all over the country.
 Rapid strength gain Design criteria
 Vibration resistant The version of Lokfix grout to be used will depend upon
ambient temperature and anchor conditions.
 Corrosion resistant
The high strength of the cured resin permits strong anchors
 Non expansive
to be created. The ultimate bond strength developed depends
 Can be placed under water upon:
Standards and specifications Strength of host material
Materials tested in accordance with Length of resin bond to bar
BS 4551 Hole preparation and formation
BS5080 Type and dimension of bar
BS2782 The following formula may be used to determine the minimum

depth of installation for Type 1 rebar bolts, to ensure the shear
Description
stress within the concrete is kept within the limits set out in
The three versions of Lokfix polyester resin grout are all pre- BS 8110.
measured, two part, filled polyster resin grouts. After
Minimum hole 0.6Y . Pd21 0.15Yd21
hardening the grout produces anchorages of consistent = =
depth (mm) SPd2 4 Sd 2
reproducible values.
where Y is characteristic yield strength of steel
The versions are :
(460 N/mm2 )
Lokfix L (Large aggregate)
S is permitted shear stress in concrete (N/mm2)
Lokfix S (Small aggregate)
d1 is bar diameter (mm)
Lokfix P (Pumpable grade)
d2 is hole diameter (mm)
Lokfix L is used where hole diameter exceeds bar diameter
This formula is used typically as shown in Table 1.
by 25 to 50mm.
Lokfix S is used where the difference between the hole

diameter and bar diameter is < 25mm.
Lokfix P is used in overhead or horizontal holes where bar /

hole relationship conforms to Lokfix polyester resin grout S.
The thixotropic nature of Lokfix polyester resin grout P reduces
flow of grout out of the hole.
Lokfix®
page 1 of 4
Lokfix®
Table 1
Minimum hole depth

 Strength of host material
Characteristic concrete  Length of resin bond to bar
strength (N/mm2): 20 25 30 > 40  Hole preparation and formation
Permitted concrete shear
 Type and dimension of bar
stress using Type One Bar
(N/mm2): 1.8 2.0 2.2 2.5 Fig.1 Typical loads attained
Bar Yield Hole
diameter (tonnes) diameter
(mm) Minimum hole depth (mm)
12 5.2 20 280 250 225 200
16 9.3 20 490 445 400 355
20 14.5 25 615 555 500 440
25 22.6 32 750 675 615 540
32 37.0 38 1035 930 845 745
40 57.8 45 1365 1225 1115 980
Properties
Gel time Gel time Minimum time

Temp(0C) (min) required before
Concrete : 20N/mm2 unreinforced
loading ( hours)
Bar : 25mm dia Deformed rebar to IS:1786
20 80 7
30 40 3 32mm dia hole: Air-flushed rotary percussive drilled
40 15 1
Note : The graph illustrates typical failure loads.
Minimum safety factors of 1.5 in non critical and of 2 in critical

Compressive strength : After the minimum time required cases should be considered for design purposes. Wherever
before loading the grout typically attains a compressive strength relevant, the local code of practice or standard must also be
in excess of 20N/mm2 and an ultimate compressive strength considered in relation to anchorage length.
2
of 70N/mm in 7 days ( 50mm x 50mm x 50mm) when tested
Hole preparation and formation
as per BS 6319 Part 2 : 1983.
Optimum performance of Lokfix requires rough sided, dust
Chemical resistance : The cured resin is resistant to fresh
free holes. Uses of rotary percussive drills with air or water
and salt water, petrol, oils, grease and most acids, alkalis and
flushing is recommended.
solvents.
Diamond drilled holes should be under-reamed unless
necessary safety factors are incorporated.
Selection of grout version
Cast holes should preferably be inverse dovetail configuration.
The version of Lokfix chosen will depend on anchor conditions If parallel sides holes are cast they should be rough to provide
( see description) adequate keying.
Parameters of anchor design Bar preparation
The high strength of the cured resin permits strong anchors All bars should preferably be degreased and all flaky rust
to be created. Ultimate strength is determined by : removed.

Lokfix®
Mixing If the anchor is in very old concrete, masonry or brickwork the

wastage factor should be increased.
A complete pack of resin and catalysed filler should be mixed
in one operation. Mixing may be carried out mechanically. No of bolts/200 mm deep hole which can be fixed using a
When a smooth, even consistency is achieved the grout is 2.5 litre pack of Lokfix
ready for use and should be placed well within the gel time of
the grout ( See properties). Hole diameter Bolt size mm
mm 12 16 20 25 32 40
Packs have been designed to produce practical and economic
volumes of grout. 20 50
25 25 31 50
Do not attempt to mix partial pack components.
32 15 17 21 31
Installation 38 12 12 16 27
Lokfix polyester resin grout S & L 45 8 9 12 27
50 6 8 9 13
Using the calculated volume of grout based on Table 1, the
grout should be poured steadily into the prepared holes. The 62 4 4 5 5
anchor bar is then pressed into the hole to the required depth. Estimating
Slight agitation of the bar will assist in achieving a complete
bond. The bar should then be left undisturbed in the required Packaging
position until the resin is set.
Lokfix S/P : 0.5 and 2.5 L Packs
Lokfix polyester resin grout P Lokfix L : 18 L
The grout should be injected to the rear of the hole to avoid air Nitoflor Sol : 5 litres and 20 litres.
entrapment. The thixotropic nature of Lokfix P will prevent
Storage
significant flow of resin out of the hole.
The product should be stored away from high temperature.6
Cleaning
months shelf life when stored below 250C in original unopened
Any mixing drums, pumps, etc. should be cleaned within the containers.
pot life of of the grout. Nitoflor Sol is available for this purpose.
Precautions
Table 1
Fire resistance and creep
Quantity estimating guide
At operating temperatures above 40 0C, the creep of Lokfix
Table indicates volume of Lokfix polyester resin grout grout in polyester resin grout resin under load may become significant.
cm3 /100mm bond Resin anchors should not be used where structural load
bearing performance has to be maintained in anchors
subjected to fire conditions.
Hole diameter Bolt diameter mm
mm 12 16 20 25 32 40 Health and safety instructions
20 25
Confined areas must be well ventilated and no naked flames
25 50 40 25
allowed. Contact with the skin should be avoided as certain
32 80 70 60 40 sensitive skins may be affected by contact with the polyester
38 100 100 75 45 resin. In such cases if contact with the resin occurs, the skin
45 150 130 100 45 should be washed immediately with soap and water - not
50 180 150 90 solvent. Gloves and barrier creams should be used when
62 280 225 handling these products. Eye contamination must be
immediately washed with plenty of water and medical
These figures allow for a 25% wastage factor.
treatment sought.

Lokfix®
Fire
Lokfix polyester resin grout resin is flammable. Confined

areas must be well ventilated and no naked flames allowed.
Do not smoke during use.
Flash point
Lokfix S,L, P 29 0C
Nitoflor Sol 33 0C
The Fosroc range of associated products includes high

strength cementitious grouts, epoxy grouts. Also available a
range of products for use in construction; viz., admixtures,
curing compounds, release agents, flooring systems and
repair mortars.
Important note :
(India) Pvt. Ltd.
Bangalore 560 032
Regional Offices

Ph:080-23551500 Ph: 022 -43406800-04 Fax: 033-2499-0280
Fax : 080-23551510
www.fosroc.com

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Cebex FCC422 constructive solutions

Plasticised expanding grout additive

Cebex FCC422 is used as a cementitious grout additive

 Facilitates the production of a cohesive grout. Water Cement ratio : 0.42

Description Cebex FCC422 : 5 kg or 10% by weight of cement.

Cebex FCC422 is supplied as a powder additive. 1D 3D 7D 28D

The material is a combination of a plasticising agent, and a Compressive Strength

Hand Mixing Precautions

Bangalore Mumbai Delhi Kolkata

Plasticised expanding grout admixture

constructive solutions page 2 of 4

Effects of overdosing Additional information

Cebex 100 is of low hazard.

Contact with the skin and eyes, or inhalation of dust should

constructive solutions page 3 of 4

Bangalore Mumbai Delhi Kolkata

Description Application instructions

Cebex 112 is supplied as an off-white to pale yellow liquid Mixing

Note : Do not add Cebex 112 directly to dry sand/cement

Curing : Mortar containing Cebex 112 should be properly Storage

Cebex 112 is mildly alkaline. Avoid contact with the skin.

Bangalore Mumbai Delhi Kolkata

Plasticising and hydrogen free expansion

 No metallic iron content to corrode and cause staining or Application instructions

Compressive strength :The plasticising action of Cebex 200 Curing

Clean Effects of overdosing

50kg - ** 225g 36 litres

50kg 50kg ** 225g 57 litres

** Best determined by site trials. As a guide suggested W/

Note : For grout, mortar or concrete mixes with an aggregate/

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Non-shrink, free flow, extra high strength

Technical Support Flowable 30 200 1000 2000

50 1000 2000 3000

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Non-shrink, cementitious anchor grout

Advantages Toxicity : Product is non-toxic.

 Reliability - Laboratory controlled prepacked materials Setting time :

Standard Sizes available are : Shelf life

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Epoxy resin bearing grout

 Low creep characteristics under sustained loading Chemical resistance

 High compressive, tensile and flexural strengths Pot life

rise on mixing. Its extent will be a function of the volume to

Conbextra EBG(M) is a two part, prepacked and prebatched Concrete Surfaces

All dust must be removed and bolt holes or fixing pockets

constructive solutions page 2 of 4

Nitoflor Sol is flammable. In the event of fire extinguish with

Nitoflor Sol : Flammable liquid

Flash Point : 330C

Keep away from sources of ignition - no smoking. W ear

The Fosroc range of associated products include high

Separate datasheets are available on these products.

constructive solutions page 3 of 4

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Moisture insensitive epoxy resin injection

Advantages Conbextra EP10(M) 60 30

 Moisture insensitive Exotherm

Chemical resistance Tensile strength ( N/mm2) : 3-4

Packaging Flash point : 330C

Separate datasheets are available on these products.

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High strength, epoxy resin grout

Description Foundation surface