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SERVICE MANUAL Field Service

1050/1050P/
1050e/1050eP

2006.11
Ver. 3.0
FIELD SERVICE TOTAL CONTENTS

SAFETY AND IMPORTANT WARNING ITEMS ..............................................................S-1


IMPORTANT NOTICE ................................................................................................S-1
DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION .........................S-1
SAFETY WARNINGS .................................................................................................S-2
SAFETY INFORMATION ...............................................................................................S-11
IMPORTANT NOTICE ..............................................................................................S-11
INDICATION OF WARNING ON THE MACHINE .....................................................S-12
MEASURES TO TAKE IN CASE OF AN ACCIDENT ....................................................S-16
Composition of the service manual ................................................................................. C-1
Notation of the service manual ....................................................................................... C-2

bizhub PRO 1050/1050P/1050e/1050eP


OUTLINE ........................................................................................................................ 1
MAINTENANCE.............................................................................................................. 7
ADJUSTMENT/SETTING ........................................................................................... 317
TROUBLESHOOTING................................................................................................ 533
APPENDIX.................................................................................................................. 651
* For particulars, see the contents of the main body.

DF-603
OUTLINE ........................................................................................................................ 1
MAINTENANCE.............................................................................................................. 5
ADJUSTMENT/SETTING ............................................................................................. 27
* For particulars, see the contents of DF-603.

PF-701/PP-701
OUTLINE ........................................................................................................................ 1
MAINTENANCE.............................................................................................................. 3
ADJUSTMENT/SETTING ............................................................................................. 51
* For particulars, see the contents of PF-701/PP-701.

FD-501
OUTLINE ........................................................................................................................ 1
MAINTENANCE.............................................................................................................. 5
ADJUSTMENT/SETTING ............................................................................................. 49
* For particulars, see the contents of FD-501.

LS-501/502
OUTLINE ........................................................................................................................ 1
MAINTENANCE.............................................................................................................. 5
ADJUSTMENT/SETTING ............................................................................................. 23
* For particulars, see the contents of LS-501/502.

i
FS-503
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 5
ADJUSTMENT/SETTING ............................................................................................. 39
* For particulars, see the contents of FS-503.

SD-501
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 9
ADJUSTMENT/SETTING ............................................................................................. 63
* For particulars, see the contents of SD-501.

PB-501
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 3
ADJUSTMENT/SETTING ............................................................................................. 55
* For particulars, see the contents of RC-501.

RC-501
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 3
* For particulars, see the contents of PB-501.

IC Unit
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 3
ADJUSTMENT / SETTING ........................................................................................... 23
TROUBLESHOOTING ................................................................................................. 25
* For particulars, see the contents of IC Unit.

ii
SAFETY AND IMPORTANT WARNING ITEMS

SAFETY AND IMPORTANT WARNING ITEMS


Read carefully the Safety and Important Warning Items described below to understand them before doing ser-
vice work.

IMPORTANT NOTICE
Because of possible hazards to an inexperienced person servicing this product as well as the risk of damage to
the product, Konica Minolta Business Technologies, INC. (hereafter called the KMBT) strongly recommends that
all servicing be performed only by KMBT-trained service technicians.
Changes may have been made to this product to improve its performance after this Service Manual was printed.
Accordingly, KMBT does not warrant, either explicitly or implicitly, that the information contained in this Service
Manual is complete and accurate.
The user of this Service Manual must assume all risks of personal injury and/or damage to the product while ser-
vicing the product for which this Service Manual is intended.
Therefore, this Service Manual must be carefully read before doing service work both in the course of technical
training and even after that, for performing maintenance and control of the product properly.
Keep this Service Manual also for future service.

DESCRIPTION ITEMS FOR DANGER,


WARNING AND CAUTION
In this Service Manual, each of three expressions " DANGER", " WARNING", and " CAUTION" is defined
as follows together with a symbol mark to be used in a limited meaning.
When servicing the product, the relevant works (disassembling, reassembling, adjustment, repair, maintenance,
etc.) need to be conducted with utmost care.

DANGER: Action having a high possibility of suffering death or serious injury


WARNING: Action having a possibility of suffering death or serious injury
CAUTION: Action having a possibility of suffering a slight wound, medium trouble and
property damage

Symbols used for safety and important warning items are defined as follows:

:Precaution when using the copier.


General precaution Electric hazard High temperature

:Prohibition when using the copier.


General prohibition Do not touch with wet hand Do not disassemble

:Direction when using the copier.


General instruction Unplug Ground/Earth

S-1
SAFETY AND IMPORTANT WARNING ITEMS

SAFETY WARNINGS

1. MODIFICATIONS NOT AUTHORIZED BY


KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.
Konica Minolta brand products are renowned for their high reliability. This reliability is achieved through high-
quality design and a solid service network.
Product design is a highly complicated and delicate process where numerous mechanical, physical, and electri-
cal aspects have to be taken into consideration, with the aim of arriving at proper tolerances and safety factors.
For this reason, unauthorized modifications involve a high risk of degradation in performance and safety. Such
modifications are therefore strictly prohibited. the points listed below are not exhaustive, but they illustrate the
reasoning behind this policy.

Prohibited Actions

DANGER

• Using any cables or power cord not specified by KMBT.

• Using any fuse or thermostat not specified by KMBT. Safety will not be
assured, leading to a risk of fire and injury.

• Disabling fuse functions or bridging fuse terminals with wire, metal clips, sol-
der or similar object.

• Disabling relay functions (such as wedging paper between relay contacts)

• Disabling safety functions (interlocks, safety circuits, etc.) Safety will not be
assured, leading to a risk of fire and injury.

• Making any modification to the product unless instructed by KMBT

• Using parts not specified by KMBT

S-2
SAFETY AND IMPORTANT WARNING ITEMS

2. POWER PLUG SELECTION


In some countries or areas, the power plug provided with the product may not fit wall outlet used in the area. In
that case, it is obligation of customer engineer (hereafter called the CE) to attach appropriate power plug or
power cord set in order to connect the product to the supply.

Power Cord Set or Power Plug

WARNING

• Use power supply cord set which meets the following criteria:
- provided with a plug having configuration intended for the connection AC230V

to wall outlet appropriate for the product's rated voltage and current,
and
- the plug has pin/terminal(s) for grounding, and
- provided with three-conductor cable having enough current capacity,
and
- the cord set meets regulatory requirements for the area.
AC208V 240V
Use of inadequate cord set leads to fire or electric shock.

• Attach power plug which meets the following criteria:


- having configuration intended for the connection to wall outlet appropri-
ate for the product's rated voltage and current, and
- the plug has pin/terminal(s) for grounding, and
- meets regulatory requirements for the area.
Use of inadequate cord set leads to the product connecting to inade-
quate power supply (voltage, current capacity, grounding), and may result
in fire or electric shock.
• Conductors in the power cable must be connected to terminals of the plug
according to the following order:
• Black or Brown: L (line)
• White or Light Blue: N (neutral)
• Green/Yellow: PE (earth)
Wrong connection may cancel safeguards within the product, and results
in fire or electric shock.

S-3
SAFETY AND IMPORTANT WARNING ITEMS

3. CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE


Konica Minolta brand products are extensively tested before shipping, to ensure that all applicable safety stan-
dards are met, in order to protect the customer and CE from the risk of injury. However, in daily use, any electri-
cal equipment may be subject to parts wear and eventual failure. In order to maintain safety and reliability, the CE
must perform regular safety checks.

1. Power Supply

Connection to Power Supply

WARNING

?V

• Check that mains voltage is as specified.


Connection to wrong voltage supply may result in fire or electric shock.

• Connect power plug directly into wall outlet having same configuration as
the plug.
Use of an adapter leads to the product connecting to inadequate power kw
supply (voltage, current capacity, grounding), and may result in fire or
electric shock.
If proper wall outlet is not available, advice the customer to contact quali-
fied electrician for the installation.

• Plug the power cord into the dedicated wall outlet with a capacity greater
than the maximum power consumption.
If excessive current flows in the wall outlet, fire may result.
• If two or more power cords can be plugged into the wall outlet, the total load
must not exceed the rating of the wall outlet.
If excessive current flows in the wall outlet, fire may result.

• Make sure the power cord is plugged in the wall outlet securely.
Contact problems may lead to increased resistance, overheating, and the
risk of fire.

• Check whether the product is grounded properly.


If current leakage occurs in an ungrounded product, you may suffer elec-
tric shock while operating the product.
Connect power plug to grounded wall outlet.

S-4
SAFETY AND IMPORTANT WARNING ITEMS

Power Plug and Cord

WARNING

• When using the power cord set (inlet type) that came with this product,
make sure the connector is securely inserted in the inlet of the product.
When securing measure is provided, secure the cord with the fixture prop-
erly.
If the power cord (inlet type) is not connected to the product securely, a
contact problem may lead to increased resistance, overheating, and risk
of fire.

• Check whether the power cord is not stepped on or pinched by a table and
so on.
Overheating may occur there, leading to a risk of fire.

• Check whether the power cord is damaged. Check whether the sheath is
damaged.
If the power plug, cord, or sheath is damaged, replace with a new power
cord or cord set (with plug and connector on each end) specified by
KMBT.
Using the damaged power cord may result in fire or electric shock.

• Do not bundle or tie the power cord.


Overheating may occur there, leading to a risk of fire.

• Check whether dust is collected around the power plug and wall outlet.
Using the power plug and wall outlet without removing dust may result in
fire.

• Do not insert the power plug into the wall outlet with a wet hand.
The risk of electric shock exists.

• When unplugging the power cord, grasp the plug, not the cable.
The cable may be broken, leading to a risk of fire and electric shock.

S-5
SAFETY AND IMPORTANT WARNING ITEMS

Wiring

WARNING

• Never use multi-plug adapters to plug multiple power cords in the same out-
let.
If used, the risk of fire exists.

• When an extension cord is required, use a specified one. Current that can
flow in the extension cord is limited, so using a too long extension cord may
result in fire.
Do not use an extension cable reel with the cable taken up. Fire may
result.

2. Installation Requirements

Prohibited Installation Place

WARNING
• Do not place the product near flammable materials or volatile materials that
may catch fire.
A risk of fire exists.
• Do not place the product in a place exposed to water such as rain.
A risk of fire and electric shock exists.

When not using product for a long time

WARNING

• When the product is not used over an extended period of time (holidays,
dust collected around the power plug and outlet may cause fire.

Ventilation

CAUTION
• The product generates ozone gas during operation, but it will not be harmful
to the human body.
If a bad smell of ozone is present in the following cases, ventilate the
room.
a. When the product is used in a poorly ventilated room
b. When taking a lot of copies
c. When using multiple products at the same time

S-6
SAFETY AND IMPORTANT WARNING ITEMS

Fixing

CAUTION
• Be sure to lock the caster stoppers.
In the case of an earthquake and so on, the product may slide, leading to
a injury.

Inspection before Servicing

CAUTION
• Before conducting an inspection, read all relevant documentation (service
manual, technical notices, etc.) and proceed with the inspection following
the prescribed procedure in safety clothes, using only the prescribed tools.
Do not make any adjustment not described in the documentation.
If the prescribed procedure or tool is not used, the product may break
and a risk of injury or fire exists.
• Before conducting an inspection, be sure to disconnect the power plugs
from the product and options.
When the power plug is inserted in the wall outlet, some units are still
powered even if the POWER switch is turned OFF. A risk of electric shock
exists.

• The area around the fixing unit is hot.


You may get burnt.

Work Performed with the product Powered

WARNING
• Take every care when making adjustments or performing an operation
check with the product powered.
If you make adjustments or perform an operation check with the external
cover detached, you may touch live or high-voltage parts or you may be
caught in moving gears or the timing belt, leading to a risk of injury.
• Take every care when servicing with the external cover detached.
High-voltage exists around the drum unit. A risk of electric shock exists.

S-7
SAFETY AND IMPORTANT WARNING ITEMS

Safety Checkpoints

WARNING
• Check the exterior and frame for edges, burrs, and other damages.
The user or CE may be injured.

• Do not allow any metal parts such as clips, staples, and screws to fall into
the product.
They can short internal circuits and cause electric shock or fire.

• Check wiring for squeezing and any other damage.


Current can leak, leading to a risk of electric shock or fire.
• Carefully remove all toner remnants and dust from electrical parts and elec-
trode units such as a charging corona unit.
Current can leak, leading to a risk of product trouble or fire.

• Check high-voltage cables and sheaths for any damage.


Current can leak, leading to a risk of electric shock or fire.

• Check electrode units such as a charging corona unit for deterioration and
sign of leakage.
Current can leak, leading to a risk of trouble or fire.

• Before disassembling or adjusting the write unit (P/H unit) incorporating a


laser, make sure that the power cord has been disconnected.
The laser light can enter your eye, leading to a risk of loss of eyesight.

• Do not remove the cover of the write unit. Do not supply power with the
write unit shifted from the specified mounting position.
The laser light can enter your eye, leading to a risk of loss of eyesight.

• When replacing a lithium battery, replace it with a new lithium battery speci-
fied in the Parts Guide Manual. Dispose of the used lithium battery using the
method specified by local authority.
Improper replacement can cause explosion.

• After replacing a part to which AC voltage is applied (e.g., optical lamp and
fixing lamp), be sure to check the installation state.
A risk of fire exists.

S-8
SAFETY AND IMPORTANT WARNING ITEMS

Safety Checkpoints

WARNING
• Check the interlock switch and actuator for loosening and check whether
the interlock functions properly.
If the interlock does not function, you may receive an electric shock or be
injured when you insert your hand in the product (e.g., for clearing paper
jam).
• Make sure the wiring cannot come into contact with sharp edges, burrs, or
other pointed parts.
Current can leak, leading to a risk of electric shock or fire.
• Make sure that all screws, components, wiring, connectors, etc. that were
removed for safety check and maintenance have been reinstalled in the orig-
inal location. (Pay special attention to forgotten connectors, pinched cables,
forgotten screws, etc.)
A risk of product trouble, electric shock, and fire exists.

Handling of Consumable

WARNING
• Toner and developer are not harmful substances, but care must be taken
not to breathe excessive amounts or let the substances come into contact
with eyes, etc. It may be stimulative.
If the substances get in the eye, rinse with plenty of water immediately.
When symptoms are noticeable, consult a physician.

• Never throw the used cartridge and toner into fire.


You may be burned due to dust explosion.

S-9
SAFETY AND IMPORTANT WARNING ITEMS

Handling of Service Materials

CAUTION

• Unplug the power cord from the wall outlet.


Drum cleaner (isopropyl alcohol) and roller cleaner (acetone-based) are
highly flammable and must be handled with care. A risk of fire exists.

• Do not replace the cover or turn the product ON before any solvent rem-
nants on the cleaned parts have fully evaporated.
A risk of fire exists.

• Use only a small amount of cleaner at a time and take care not to spill any
liquid. If this happens, immediately wipe it off.
A risk of fire exists.

• When using any solvent, ventilate the room well.


Breathing large quantities of organic solvents can lead to discomfort.

S-10
SAFETY AND IMPORTANT WARNING ITEMS

SAFETY INFORMATION
IMPORTANT NOTICE
The Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration implemented
regulations for laser products manufactured since August 1, 1976. Compliance is mandatory for products mar-
keted in the United States.

This copier is certified as a "Class 1" laser product under the U.S.
Department of Health and Human Services (DHHS) Radiation Performance Standard according to the Radiation
Control for Health and Safety Act of 1968. Since radiation emitted inside this copier is completely confined
within protective housings and external covers, the laser beam cannot escape during any phase of normal user
operation.

S-11
SAFETY AND IMPORTANT WARNING ITEMS

INDICATION OF WARNING ON THE MACHINE


Caution labels shown below are attached in some areas on/in the machine.
When accessing these areas for maintenance, repair, or adjustment, special care should be taken to avoid burns
and electric shock.

For metric area:

This product employs a Class


3B Laser Diode that emits an
invisible laser beam. The cover
should not be opened when
the power is turned on.

This area generates high votage. Be


careful not to touch here when the
power is turned on to avoid getting an
electric shock.
1050sa001e

S-12
SAFETY AND IMPORTANT WARNING ITEMS

For inch area:

This product employs a Class


3B Laser Diode that emits an
invisible laser beam. The cover
should not be opened when
the power is turned on.

This area generates high votage. Be


careful not to touch here when the
power is turned on to avoid getting an
electric shock.
1050sa050e

S-13
SAFETY AND IMPORTANT WARNING ITEMS

This product employs a Class


3B Laser Diode that emits an
invisible laser beam. The
cover should not be opened
when the power is turned on.

1050sa002e

S-14
SAFETY AND IMPORTANT WARNING ITEMS

CAUTION
The paste tank
unit is very hot.
To avoid getting
burned DO NOT
TOUCH.

1050sa005e

CAUTION:
You may be burned or injured if you touch any area that you are advised by any caution label to keep your-
self away from. Do not remove caution labels. And also, when the caution label is peeled off or soiled and
cannot be seen clearly, replace it with a new caution label.

S-15
SAFETY AND IMPORTANT WARNING ITEMS

MEASURES TO TAKE IN CASE OF


AN ACCIDENT
1. If an accident has occurred, the distributor who has been notified first must immediately
take emergency measures to provide relief to affected persons and to prevent further dam-
age.
2. If a report of a serious accident has been received from a customer, an on-site evaluation
must be carried out quickly and KMBT must be notified.
3. To determine the cause of the accident, conditions and materials must be recorded
through direct on-site checks, in accordance with instructions issued by KMBT.
4. For reports and measures concerning serious accidents, follow the regulations given in
"Serious Accident Report/Follow-up Procedures."

S-16
Composition of the service manual

This service manual consists of the following sections and chapters:

<Theory of Operation section>


OUTLINE: System configuration, product specifications, unit configuration, and
paper path
COMPOSITION/OPERATION: Configuration of each unit, explanation of the operating system,
and explanation of the control system
This section gives, as information for the CE to get a full understanding of the product, a rough outline of the
object and role of each function, the relationship between the electrical system and the mechanical system,
and the timing of operation of each part.

<Field service section>


OUTLINE: System configuration, and product specifications
MAINTENANCE: Service schedule *, maintenance steps,
list of service tools and directions for use *,
firmware version up method *,
and removal/reinstallation methods of major parts
ADJUSTMENT/SETTING: Utility mode *, service mode *, security *, mechanical adjustment and
POD corresponding adjustment
TROUBLESHOOTING *: List of jam codes, their causes, operation when a jam occurs and its
release method, and list of error codes, their causes, operation when a
warning is issued and estimated abnormal parts.
APPENDIX *: Parts layout drawings, connector layout drawings, timing chart, overall
layout drawing
This section gives, as information required by the CE at the site (or at the customer's premise), a rough out-
line of the service schedule and its details, maintenance steps, the object and role of each adjustment, error
codes and supplementary information.

The details of items with an asterisk "*" are described only in the service manual of the main
body.

C-1
Notation of the service manual

1. Product name
In this manual, each of the products is described as follows:
(1) IC board: Standard printer
(2) KonicaMinolta bizhub PRO 1050/1050P/1050e/1050eP:Main body
(3) PS-502 PostScript3 Option: PS3 Option
(4) Microsoft Windows 95: Windows 95
Microsoft Windows 98: Windows 98
Microsoft Windows Me: Windows Me
Microsoft Windows NT 4.0: Windows NT 4.0 or Windows NT
Microsoft Windows 2000: Windows 2000
Microsoft Windows XP: Windows XP
When the description is made in combination of the OS's mentioned above:
Windows 95/98/Me
Windows NT 4.0/2000
Windows NT/2000/XP
Windows 95/98/Me/ NT/2000/XP

2. Brand name
The company names and product names mentioned in this manual are the brand name or the registered
trademark of each company.

3. Electrical parts and signals


Those listed by way of example below are not exhaustive, but only some instances among many.

Classification Load symbol Ex. of signal name Description


IN
PS
Sensor PS Door PS1 Sensor detection signal
SIG
102 PS
24V Power to drive the solenoid
Solenoid SD DRV
Drive signal
SOL
24V Power to drive the clutch
Clutch CL DRV
Drive signal
SOL
24V Power to drive the motor
CONT Drive signal
DRV1
Motor M
DRV2
Drive signals of two kinds
D1
D2

C-2
Classification Load symbol Ex. of signal name Description
_U
_V
_W
Drive signals (control signals) of three kinds
DRV1
DRV2
DRV3
D1
D2
D3
D4
DRV A
DRV A
DRV B Drive signals (control signals) of four kinds
DRV B Motor, phases A and B control signals
A
Motor M /A
B
/B
AB
BB
CLK, PLL PLL control signal
LCK, Lock, LD PLL lock signal
FR Forward/reverse rotation signal
EM, Lock, LCK, LD Motor lock abnormality
BLK Drive brake signal
P/S Power/stop
S/S
Operating load start/stop signal
SS
CW/CCW, F/R Rotational direction switching signal
ENB Effective signal
TEMP_ER Motor temperature abnormality detection signal
24V Power to drive the fan motor
CONT, DRIVE Drive signal
Fan FM
HL Speed control signal (2 speeds)
EM, Lock, LCK, FEM Detection signal
Others TH1.S, ANG Analog signal
SG, S.GND, S_GND Signal ground
Ground
PG, P.GND Power ground

C-3
Classification Load symbol Ex. of signal name Description
DCD Data carrier detection
SIN Serial input
SOUT Serial output
DTR Data terminal operation available
GND Signal ground (earth)
Serial commu-
DSR, DSET Data set ready
nication
RTS Transmission request signal
CTS Consent transmission signal
RI Ring indicator
TXD Serial transmission data
RXD Serial reception data

4. Paper feed direction


When the direction in which paper is fed is in parallel with the longer side of paper, the paper feed direction
like this is referred to as the longitudinal feed.
And the paper feed direction that is perpendicular to the longitudinal feed is referred to as the transverse
feed.
When specifying the longitudinal feed, "S (abbreviation for Short Edge Feeding)" is added to the paper size.
For the transverse feed, no specific notation is employed.
However, when only the longitudinal feed is specified for one and the same paper size with no specification
made for the transverse feed, "S" is not added even when being fed longitudinally.

<Example>

Paper size Feed direction Notation


Transverse feed A4
A4
Longitudinal feed A4S
A3 Longitudinal feed A3

C-4
SERVICE MANUAL Field Service

1050/1050P/
1050e/1050eP
Main body

2006.11
Ver. 3.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.

When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.

Revision mark:
• To indicate clearly a section revised, show 1 to the left of the revised section.
A number within 1 represents the number of times the revision has been made.

• To indicate clearly a section revised, show 1 in the lower outside section of the correspond-
ing page.
A number within 1 represents the number of times the revision has been made.

NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
• When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
• When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left ass they are.

Revision due to the addition of a new optional unit (PB)


2006/11 3.0
Revision due to the minor changes for enhancing its reliability
2005/04 2.0 Revision due to the addition of a new option (SD, RC)
2004/10 1.0 — Issue of the first edition
Date Service manual Ver. Revision mark Descriptions of revision
Field Service Ver3.0 Nov.2006 CONTENTS

bizhub PRO 1050/1050P


CONTENTS

1050e/1050eP
bizhub PRO 1050/1050P/1050e/1050eP

OUTLINE
1. SYSTEM CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. PRODUCT SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.3 Type of paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.5 Machine data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.6 Operating environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

MAINTENANCE
3. PERIODIC CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Life value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.3 Maintenance item . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3.1 Main body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3.2 DF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.3.3 PF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.3.4 FD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.3.5 LS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.3.6 FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.3.7 SD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.3.8 PB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.3.9 RC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.4 Replacement parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.4.1 Main body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.4.2 Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.4.3 Spot replacement parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.5 Maintenance procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.5.1 External section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.5.2 Photo conductor section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.5.3 Developing section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3.5.4 Toner supply section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
3.5.5 Cleaning/toner recycle section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
3.5.6 Paper feed section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
3.5.7 Vertical conveyance section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
3.5.8 ADU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
3.5.9 Fusing section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
3.5.10 Paper exit section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
4. SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
4.1 Service material list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
4.2 Jig list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
4.3 Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
4.4 Mail remote notification system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

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4.4.1 Outline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198


4.4.2 Operating environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
4.4.3 Major functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
/1050e/1050eP

4.4.4 Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199


4.4.5 Operating instructions of the mail remote notification system . . . . . . . . . . . . . . . . . . . . . . . . . 203
4.4.6 Mail sending . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
5. FIRMWARE VERSION UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
5.1 ISW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
5.1.1 Outline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
5.1.2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
5.1.3 Installation of the ISWTrns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
5.1.4 Usage of the ISWTrns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
5.1.5 Error list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
5.1.6 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
5.2 Internet ISW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
5.2.1 Outline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
5.2.2 Operating environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
5.2.3 Major functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
5.2.4 Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
5.2.5 Internet ISW using the Web Utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
5.2.6 Notes for use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
5.2.7 Internet ISW using the touch panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
5.2.8 Authentication of the proxy server in Internet ISW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
6. OTHERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
6.1 Items not allowed to be disassembled and adjusted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
6.1.1 Scanner section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
6.1.2 CCD unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
6.1.3 Writing section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
6.1.4 Developing unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
6.1.5 Transfer/separation charger unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
6.1.6 Main body (write position adjusting shaft) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
6.2 List of parts to be disassembled and reassembled. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
6.3 Disassembling/reassembling procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
6.3.1 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
6.3.2 Scanner section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
6.3.3 Writing section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
6.3.4 Paper feed section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
6.3.5 Registration section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
6.3.6 ADU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
6.3.7 HDD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
6.4 Commercially available parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
6.4.1 Status indicator light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
6.4.2 Coin vendor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
6.5 PCS corresponding parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
6.5.1 PCS corresponding parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
6.5.2 PCS corresponding parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
6.5.3 Procedure for reinstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
6.5.4 Periodic maintenance of the PCS corresponding parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
6.6 CMS corresponding parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313
6.6.1 CMS corresponding parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313

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6.6.2 CMS corresponding parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313
6.6.3 CMS corresponding parts counter management. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315

1050e/1050eP
ADJUSTMENT/SETTING
7. HOW TO USE THE ADJUSTMENT / SETTING SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
7.1 Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
8. LIST OF ADJUSTMENT ITEMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318
9. UTILITY MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320
9.1 List of utility modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320
10. SERVICE MODE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
10.1 Setting method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
10.1.1 Start and exit service mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
10.2 List of service mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
10.3 Machine adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327
10.3.1 Tray adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327
10.3.2 Magnification adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328
10.3.3 Timing adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
10.3.4 Centering adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338
10.3.5 Warp adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
10.3.6 Non-image area erase check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
10.3.7 ADF adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
10.3.8 Recall standard data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344
10.4 Process adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345
10.4.1 High voltage adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345
10.4.2 Drum peculiarity adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346
10.4.3 Drum peculiarity manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349
10.4.4 User paper setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349
10.4.5 Recall standard data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349
10.5 Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350
10.5.1 PM count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350
10.5.2 Data collection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
10.5.3 Copy count of part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
10.6 Machine condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380
10.6.1 I/O check mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380
10.7 List output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420
10.7.1 List output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420
10.8 Test mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421
10.8.1 Test pattern output mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421
10.8.2 Test pattern density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428
10.8.3 Running test mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428
10.9 System setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429
10.9.1 Software DIPSW setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429
10.9.2 Telephone number setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 448
10.9.3 Serial number setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449
10.9.4 Setting date input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449
10.10 ROM version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450
10.11 CS Remote Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451
10.11.1 Outline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451
10.11.2 Setup procedure of the CS Remote Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451
10.11.3 List of combinations of E-Mail CS Remote Care and Mail remote notification system. . . . . . . 454

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10.11.4 Detailed setup procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455


10.11.5 Software DIPSW setting for CS Remote Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 457
10.11.6 Mail address setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463
/1050e/1050eP

10.11.7 Modem First Call . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 465


10.11.8 Receiving the initial connection mail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 466
10.11.9 Setup confirmation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 466
10.11.10 Maintenance call . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 467
10.11.11 Center call from manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 467
10.11.12 Confirm communication log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468
10.11.13 Initialization of RAM for CS Remote Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468
10.11.14 Error code list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 469
10.11.15 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 470
10.12 ISW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471
10.13 Finisher adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471
10.13.1 Staple Finisher adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471
10.13.2 Multi folder (hole-punch) adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 472
10.13.3 Multi folder (Fold) adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 474
10.13.4 Multi folder (PI) adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 480
10.13.5 Stacker adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 480
10.13.6 Saddle stitcher adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481
10.13.7 Perfect binder adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 486
10.13.8 Recall standard data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495
10.14 Machine manager setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495
10.14.1 Manager authentication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495
10.14.2 Machine manager password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 496
10.15 CE Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 496
10.15.1 CE authentication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 496
10.15.2 CE password setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 497
10.16 IP HDD format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 497
11. MECHANICAL ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499
11.1 Paper feed section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499
11.1.1 Tray centering adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499
11.1.2 Separation pressure adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500
11.1.3 Pick-up roller load adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
11.1.4 Pick-up roller height adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502
11.1.5 Paper feed pick-up amount adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 505
11.1.6 Paper lift plate skew adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 507
11.2 REGISTRATION SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 510
11.2.1 Registration roller paper skew adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 510
11.3 ADU section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 511
11.3.1 Pre-transfer roller nip pressure adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 511
12. ADJUSTMENT FOR POD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 513
12.1 Before using the adjustment for POD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 513
12.2 The front and back registration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 513
12.2.1 The front and back registration (printer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 513
12.2.2 The front and back registration (scanner) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 516
12.2.3 The front and back registration (ADF). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 517
12.2.4 The front and back registration by user (by paper brand) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 518
12.2.5 The front and back registration by user (for fine adjustments). . . . . . . . . . . . . . . . . . . . . . . . . 519
12.3 Image density adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 520

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12.3.1 Darken image density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 520
12.3.2 Lighten image density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 521
12.4 Transfer jitter adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 522

1050e/1050eP
12.5 Overlay printing adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 525
12.6 User setting of each paper brand. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530
12.7 Settings for feeding carbonless paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530

TROUBLESHOOTING
13. JAM CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 533
13.1 Jam code list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 533
14. MALFUNCTION CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 559
14.1 Malfunction code list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 559

APPENDIX
15. ELECTRICAL PARTS LAYOUT DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 651
15.1 Main body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 651
15.2 DF-603 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 674
15.3 PF-701 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 678
15.4 FD-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 683
15.5 LS-501/502. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 691
15.6 FS-503 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 695
15.7 SD-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700
15.8 PB-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 713
16. CONNECTOR LAYOUT DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 728
16.1 Main body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 728
16.2 DF-603 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 738
16.2.1 Connector in the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 738
16.3 PF-701 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 740
16.3.1 Connector in the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 740
16.4 FD-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 741
16.4.1 Connector in the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 741
16.5 LS-501/502. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745
16.5.1 Connector in the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745
16.6 FS-503 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 747
16.6.1 Connector in the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 747
16.7 SD-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 749
16.7.1 Connector in the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 749
16.8 PB-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 751
16.8.1 Connector in the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 751
17. TIMING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 753
17.1 Main body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 753
17.2 DF-603 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 755
17.3 PF-701 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 757
17.4 FD-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 758
17.5 LS-501/502. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 766
17.6 FS-503 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 770
17.7 SD-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 773
17.8 PB-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 779
18. OVERALL WIRING DIAGRAM
18.1 Main body 1/4

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CONTENTS Field Service Ver3.0 Nov.2006
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18.2 Main body 2/4


18.3 Main body 3/4
18.4 Main body 4/4
/1050e/1050eP

18.5 DF-603
18.6 PF-701
18.7 FD-501
18.8 LS-501/502
18.9 FS-503
18.10 SD-501 1/4
18.11 SD-501 2/4
18.12 SD-501 3/4
18.13 SD-501 4/4
18.14 PB-501 1/4
18.15 PB-501 2/4
18.16 PB-501 3/4
18.17 PB-501 4/4
19. PAPER SETTING
19.1 Relationship between the optimum value and the control of each of setting items by paper brand
(U.S.A. paper) (for fusing hard roller)
19.2 Relationship between the optimum value and the control of each of setting items by paper brand
(U.S.A. paper) (for fusing soft roller)
19.3 Relationship between the optimum value and the control of each of setting items by paper brand
(European paper) (for fusing hard roller)
19.4 Relationship between the optimum value and the control of each of setting items by paper brand
(European paper) (for fusing soft roller)
19.5 Conversion table of paper weight

vi
Field Service Ver3.0 Nov.2006 1. SYSTEM CONFIGURATION

bizhub PRO 1050/1050P


„ OUTLINE

1050e/1050eP
1. SYSTEM CONFIGURATION
A. System configuration

[4] [3]

[14]

[8]
[1]

[2]

[5]

[9]
[13]

[10]
[6]

[12]

[7]

[11]

1050to1001ea

2 1
1. SYSTEM CONFIGURATION Field Service Ver3.0 Nov.2006
bizhub PRO 1050/1050P

[1] Main body [9] Expanded memory: 256 MB (EM-701) for


[2] Large capacity paper feed unit (PF-701) the image controller
/1050e/1050eP

[3] Double sided original auto feeder (DF-603) *1 [10] Side cover *2
[4] Flat stapling finisher (FS-503) [11] Hand cart (LC-501)
[5] Punch and multi folding finisher (FD-501) [12] Simplified perfect binding machine (PB-501)
[6] Large capacity stacker (LS-501) [13] Saddle stitching trimmer finisher (SD-501)
[7] Large capacity stacker (LS-502) [14] Overlay printing kit (PP-701)
[8] Toner recycle cut kit (RC-501)

*1 In the case of the 1050P, no scanner/DF function is provided.


*2 Attach the side cover when PF-701 is not connected. The side cover is available as the service parts.

B. Option coupling formation

NOTE
• The option can be connected. However, be sure to take note of the AC connection mode.

Coupling combination of the main body and the finisher option AC power to be connected to
1 Main body LS-502 —
2 Main body FD-501 FS-503 External (FD-501)
3 Main body SD-501 External (SD-501)
4 Main body FD-501 SD-501 External (FD-501/SD-501)
5 Main body FD-501 PB-501 External (FD-501/PB-501)
6 Main body FD-501 SD-501 FS-503 External (FD-501/SD-501)
7 Main body FD-501 SD-501 PB-501 External (FD-501/SD-501/PB-501)
8 Main body FS-503 —
9 Main body LS-501 LS-501 FS-503 External (1st tandem LS-501)
External (2nd tandem LS-501)

10 Main body LS-501 LS-502 External (LS-501)


11 Main body LS-501 FS-503 External (LS-501)
12 Main body LS-501 PB-501 External (LS-501/PB-501)
13 Main body PB-501 External (PB-501)
14 Main body SD-501 PB-501 External (SD-501/PB-501)
15 Main body SD-501 FS-503 External (SD-501)
16 Main body LS-501 SD-501 External (LS-501/SD-501)
17 Main body FD-501 LS-502 External (FD-501)
18 Main body FD-501 LS-501 FS-503 External (FD-501/LS-501)

NOTE
• Any coupling formation other than the above is unavailable.
• PF-701 can be either connected or disconnected.

2 2
Field Service Ver3.0 Nov.2006 2. PRODUCT SPECIFICATIONS

bizhub PRO 1050/1050P


2. PRODUCT SPECIFICATIONS
2.1 Type

1050e/1050eP
Type: Console type (floor-mounted type)
Copying method: Indirect electrostatic method
Original stand: Fixed
Original alignment: Left rear standard
Photosensitive material: OPC
Sensitizing method: Laser writing
Paper feed trays: Two trays (1,500 sheets x 2, 20lb, 80 gsm)
PF-701 (2,000 x 3, 80 gsm) *1
*1 The PF-701 is optional.

2.2 Functions
Original: Sheet, book, solid object
Maximum original size: A3, or 11 x 17
Copy size:
Tray /1, /2: Inch: 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11R, 51/2 x 81/2, A3, B4,
A4, B5, B5S, 8 x 13, 81/4 x 131/4, 81/4 x 13, 81/2 x 13, wide paper
(up to 324 mm x 460 mm), standard index paper
Metric:A3, B4, A4, A4S, B5, B5S, A5, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x
11, 8 x 13, 81/8 x 131/4 , 81/4 x 13, 81/2 x 13, wide paper (up to 324
mm x 460 mm), standard index paper
ADU: A3, B4, A4, A4S, B5, B5S, A5, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11, 51/2
x 81/2, 81/2 x 11R, 8 x 13, 81/8 x 131/4, 81/4 x 13, 81/2 x 13, wide paper (up to
324 mm x 460 mm)

Magnification:
Fixed magnification: Inch: x 1.000, x 2.000, x 1.545, x 1.294, x 1.214, x 0.785, x 0.772,
x 0.647, x 0.500
Metric:x 1.000, x 2.000, x 1.414, x 1.224, x 1.154, x 0.866, x 0.816,
x 0.707, x 0.500
Special magnification setting: 3 types
Zoom magnification: x 0.250 to x 4.000 (at the step of 0.1%)
Vertical magnification: x 0.250 to x 4.000 (at the step of 0.1%)
Horizontal magnification: x 0.250 to x 4.000 (at the step of 0.1%)
Warm-up time Hard roller: Less than 6 min. (under 20°C, at rated voltage)
Soft roller: Less than 8 min. (under 20°C, at rated voltage)
First copy out time Hard roller: Less than 3.0 sec.
Soft roller: Less than 9.0 sec.
Continuous copy speed: 105 copies/min. (for A4/81/4 x 11)
Continuous copy count: Up to 9,999 sheets
Copy density selection: AE/AES, manual (9 steps), user density (2 steps)
Resolution:
Scan: 600 dpi x 600 dpi
Write: 600 dpi x 600 dpi
Memory: 256 MB (DRAM) + 10 GB (HDD1)
Interface section: RJ45 Ethernet, Serial port (RS232-C): Main body right side

2 3
2. PRODUCT SPECIFICATIONS Field Service Ver3.0 Nov.2006
bizhub PRO 1050/1050P

Serial port (USB Type B), Parallel port: Mounted on the Image process-
ing board (IPB)
No. of originals to be stored: More than 10,000 sheets
/1050e/1050eP

Under the following conditions:


Original: FAX#4CHART/A4
Density: Manual 5
Mode: Text/photo

2.3 Type of paper


Plain paper *2: 60 g/m2 to 90 g/m2, high-quality paper
Special paper *3: OHP film, label paper, *4
coated paper, 60 g/m2 to 90 g/m2 recycled paper,
40 g/m2 to 60 g/m2, 16lb, high-quality paper (thin), *5
91 g/m2 to 300 g/m2, 25lb to 72lb, high-quality paper (thick) *6
*2 Standard specified paper:
Inch: Hammermill Tidal MP (75 g/m2),
Metric: Konica Minolta Profi (80 g/m2),
*3 Special paper/recommended paper:
Thick paper: Inch: HM-Cover65lb (176 g/m2), XeroxDigitalLasr65lb (176 g/m2),
DomterCdor65lb, COUGARCOVER65lb (176 g/m2)
Metric: RDEREY200 (200 g/m2), RDEREY160 (160 g/m2), NEUCOLOR-
COPY (200 g/m2), XeroxColotech (200 g/m2), Xerox3R91798
(160 g/m2)
Thin paper: Inch: Domter16lb (Doqupach16lb)
Metric: Clair Mail (60 g/m2)
Label paper: Inch: AVERY 5160
Metric: AVERY DSP24
Coated paper: Inch: KROMEKOTE PLUSLASER HIGH GROSS 183 g/m2 (Smart
Paper Company),
Futural Laser 105 g/m2 (Stora Enso Paper Company)
Metric: —
*4 Label paper is loaded and fed one sheet at a time.
*5 Carbonless paper is only for the A4S size in the simplex mode.
Carbonless paper and recycled high-quality paper are only for character image.
Carbonless paper output is only for the main tray output of the FS-503.
*6 245 g/m2 to 300 g/m2 paper is available only for the middle stage tray of the PF-701.

2.4 Maintenance
Maintenance: Once every 750,000 prints
Machine service life: 40,000,000 prints or 7 years (whichever earlier)

4 2
Field Service Ver3.0 Nov.2006 2. PRODUCT SPECIFICATIONS

bizhub PRO 1050/1050P


2.5 Machine data
Power source: Inch: AC208V to 240V ± 10%, 60Hz

1050e/1050eP
Metric: AC230V ± 10%, 50Hz
Power consumption: Inch: Less than 3600W (full option)
Metric: Less than 3450W (full option)
Weight: 1050/1050e: Approx. 330 kg (with DF provided) /
1050P/1050eP: Approx. 310 kg
Dimensions:
1050/1050e: W 895 mm x D 775 mm x H 1190 mm
1050P/1050eP: W 895 mm x D 775 mm x H 1020 mm
1050/1050e + PF-701 + FD-501 + FS-503: W 2902 mm x D 775 mm x H 1190 mm
1050P/1050eP + PF-701 + LS-501 + LS-502: W 3292 mm x D 775 mm x H 1020 mm
(with no operation board included in each case)

2.6 Operating environment


Temperature: 10°C to 30°C (50°F to 86°F)
Humidity: 10% RH to 80% RH

NOTE
• The information herein May be subject to change for improvement without notice.

2 5
2. PRODUCT SPECIFICATIONS Field Service Ver3.0 Nov.2006
bizhub PRO 1050/1050P
/1050e/1050eP

Blank page

6
Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK

bizhub PRO 1050/1050P


„ MAINTENANCE

1050e/1050eP
3. PERIODIC CHECK
3.1 Life value
A. Life value of materials

Item No. of prints Driving time Definition of driving time


Drum 1,000,000 220h The time during which the drum is being driven.
Idling time* is included in this time period.
Developer 1,000,000 220h The time during which the developing roller is being
driven.
Idling time* is included in this time period.

B. Life value
The life value is a value for the number of prints or a value for the drive time, whichever is earlier.
The relationship between the driving time mentioned above and the actual number of prints has certain condi-
tions. It is decided according to the amount of copy time and also idling time*. Accordingly, the number of prints
can vary substantially for the same amount of rotation time.
* Idling time: Time period during which the drum or developing roller is rotating with no image created.

Reference: Relationship between the number of prints and the drive time
220 hours drive at A4 continuous output of 11 sheets per job is equivalent to 1,000,000 prints.

Caution:
• Developer/drum replacement icon is generated only by print count or running time. The trigger
can be switched between print count and running time by setting of the DIPSW 15-7 in the service
mode.

1 7
3. PERIODIC CHECK Field Service Ver3.0 Nov.2006
bizhub PRO 1050/1050P

3.2 Schedule
Guarantee period (7 years or 40,000,000 prints)
/1050e/1050eP

Service item x 10,000 prints No. of


xxxxxx executions

0
75
100
150
200
225
250
300
350
375
400
450
500
525
550
600
650
675
700
750
800
825
850
900
950
975
1000
2000

3800
3825
3850
3900
3950
3975
Maintenance 1 z z z z z z z z z z z z z xxxzxxx z z z 53
Main body

Every 750,000 prints times


Maintenance 2 z z z z z z z z z z z xxxzxxx z z 39
Every 1,000,000 prints times
Maintenance 3 z z z z z xxxzxxx z 26
Every 1,500,000 prints times
Maintenance 4 z z z z xxxzxxx z 17
Every 2,250,000 prints times
Maintenance 5 z z z xxxzxxx 13
Every 3,000,000 prints times
Maintenance 6 z z xxxzxxx 8 times
Every 4,500,000 prints
Maintenance 7 z xxxzxxx 6 times
Every 6,000,000 prints
Maintenance 8 z z xxxzxxx 3 times
Every 10,000,000 prints
Maintenance 9 xxxzxxx 2 times
Every 15,000,000 prints
Maintenance 1 z z z z z z z z z z z z xxxzxxx z z z 53
DF

Every 750,000 prints times


Maintenance 2 z z z z xxxzxxx z 17
Every 2,250,000 prints times
Maintenance 3 z z xxxzxxx 8 times
Every 4,500,000 prints
Maintenance 1 z z z z z z z z z z z z xxxzxxx z z z 53
PF

Every 750,000 prints times


Maintenance 2 z z z z xxxzxxx z 17
Every 2,250,000 prints times
Maintenance 3 z z xxxzxxx 8 times
Every 4,500,000 prints
Maintenance 4 z z xxxzxxx 3 times
Every 10,000,000 prints
Maintenance 5 xxxzxxx 2 times
Every 15,000,000 prints
Maintenance 1 z z z z xxxzxxx z 17
FD

Every 2,250,000 prints times


Maintenance 2 z xxxzxxx 7 times
Every 5,250,000 prints
Maintenance 3 z z xxxzxxx 3 times
Every 10,000,000 prints
Maintenance 1 xxxzxxx 2 times
LS

Every 15,000,000 prints


Maintenance 1 z z z z z z z z z z z z xxxzxxx z z z 53
FS

Every 750,000 prints times


Maintenance 2 z z z xxxzxxx 13
Every 3,000,000 prints times
Maintenance 3 z xxxzxxx 7 times
Every 5,250,000 prints

8
Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK

bizhub PRO 1050/1050P


Service item x 10,000 prints No. of
xxxxxx executions

0
75
100
150
200
225
250
300
350
375
400
450
500
525
550
600
650
675
700
750
800
825
850
900
950
975
1000
2000

3800
3825
3850
3900
3950
3975

1050e/1050eP
Maintenance 1 z z z z z z z z z z z z z xxxzxxx z z z 53
SD
Every 750,000 prints times
Maintenance 2 z z z z z z xxxzxxx 26
Every 1,500,000 prints times
Maintenance 3 z xxxzxxx 4 times
Every 8,000,000 prints
Maintenance 4 z 1 time
Every 20,000,000 prints
Maintenance 1 z z z z z z z z z z z z z xxxzxxx z z z 53
PB

Every 750,000 prints times


Maintenance 2 z z xxxzxxx 3 times
10,000,000 prints
Maintenance 1 z z z z z z z z z z z z z xxxzxxx z z z 53
RC

Every 750,000 prints times


Maintenance 2 z z xxxzxxx 3 times
Every 10,000,000 prints

2 9
3. PERIODIC CHECK Field Service Ver3.0 Nov.2006
bizhub PRO 1050/1050P

3.3 Maintenance item

Caution:
/1050e/1050eP

• For cleaning of the tools used, be sure to use a vacuum cleaner appropriate for cleaning toner.

NOTE
• For the part number of periodically replaced parts, see "Parts guide manual."
• For the replacement procedure of periodically replaced parts, see "3.5 Maintenance procedure".

3.3.1 Main body


A. Maintenance 1 (Every 750,000 prints)

No. Unit Description Quantity Implementation classification Materials


classification Cleaning Check Lubrication Replacement Tools used
1 Preparations Image check z
2 Photo conductor Cleaning of the photo z Vacuum cleaner
section conductor section
3 Cleaning/ Toner seal board z Cleaning pad
recycle section Cleaning blade 2 z Setting powder
Blade set mode
(in service mode)
56UA5351#
Cleaning of the inside of z Vacuum cleaner
the cleaning unit
Cleaning of the inside of z
the recycle pipe
4 Charger Cleaning of the back z Cleaning pad/drum
plate cleaner/cotton
swab/blower brush
Charger control plate 1 z
56UA2508#
Charger wire 2 z
56UA2509#
Charger wire vibration 2 z
proof rubber
55VA2527#
Charger cleaning unit 2 z
55VA-255#
C-clip 2 z
45AA2040#
5 Developing Cleaning of the devel- z Vacuum cleaner
section oping suction section
Replacing of the suction 1 z
filter
56UA3108#
Cleaning of the devel- z Vacuum cleaner
oping section

10
Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK

bizhub PRO 1050/1050P


No. Unit Description Quantity Implementation classification Materials
classification Cleaning Check Lubrication Replacement Tools used
5 Developing Reinstallation to the

1050e/1050eP
section photo conductor sec-
tion
6 Writing Cleaning of the dust- z Cleaning pad
section proof glass
7 ADU Cleaning of each sensor z Blower brush
Cleaning of the pre- z Drum cleaner/
transfer roller cleaning pad
Cleaning of the loop z
roller
Cleaning of the ADU z
exit roller
Cleaning of the ADU z
conveyance roller /2
Cleaning of the ADU z
conveyance roller /3
Cleaning of the ADU z
conveyance roller /4
Cleaning of the ADU z
conveyance roller /1
Cleaning of the ADU z
reverse roller
Cleaning of the ADU z
reverse/exit roller
Cleaning of the ADU z
acceleration roller
Cleaning of the paper z
exit roller /1
Cleaning of the paper z
exit roller /2
Cleaning of the fusing z
exit roller
Cleaning of the convey- z
ance section
8 Registration Cleaning of the paper dust z Vacuum cleaner/
section removing brush for the blower brush
registration roller /Lw
Cleaning of the paper dust z
removing brush for the
registration roller /Up
Cleaning of the registra- z Blower brush
tion sensor section
Cleaning of each sensor z

11
3. PERIODIC CHECK Field Service Ver3.0 Nov.2006
bizhub PRO 1050/1050P

No. Unit Description Quantity Implementation classification Materials


classification Cleaning Check Lubrication Replacement Tools used
9 Transfer/sep- Cleaning of the back z Cleaning pad/drum
/1050e/1050eP

aration plate cleaner/cotton


charger Cleaning of the transfer z swab/blower brush
assist sheet assembly
Discharge wire 3 z
56UA2613#
Transfer presser rubber 3 z
56AA1783#
Transfer cleaning 1 z
assembly
56GA-276#
Separation cleaning 1 z
assembly /1
56GA-277#
Separation cleaning 1 z
assembly /2
56GA-278#
C-clip 3 z
45AA2040#
10 Fusing Cleaning of the fusing z Roller cleaner/
section claw /Up cleaning pad/drum
Cleaning of the fusing z cleaner
claw /Lw
Cleaning web 1 z
56UA5351#
Fixing cleaning web
counter reset
(in service mode)
11 Paper feed Cleaning of each sensor z Blower brush
section
12 Vertical Cleaning of the paper z Vacuum cleaner/
conveyance dust removing brush blower brush
section Cleaning of each sensor z Blower brush
13 Paper exit Removal of the paper
section exit section
Cleaning of the paper z Blower brush
exit sensor
Cleaning of the main z Drum cleaner/
body paper exit roller cleaning pad
14 Scanner Cleaning of the original z Blower brush/drum
section glass cleaner/cleaning
Cleaning of the slit glass z pad
15 Toner supply Cleaning of the toner z Vacuum cleaner/
section bottle insertion opening blower brush

12
Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK

bizhub PRO 1050/1050P


No. Unit Description Quantity Implementation classification Materials
classification Cleaning Check Lubrication Replacement Tools used
16 Main body Cleaning of the cover/ z Drum cleaner/

1050e/1050eP
machine internal cleaning pad
17 Final check Check of the image and z
the paper through (with
various types of adjust-
ments included)
PM counter reset z
(in service mode)

B. Maintenance 2 (Every 1,000,000 prints)

No. Unit Description Quantity Implementation classification Materials


classification Cleaning Check Lubrication Replacement Tools used
1 Preparations Image check z
2 Photo conductor Replacing of the drum 1 z Replace it once for
section DR010 every 1,000,000
• Sensitive drum prints or 220 h. of
counter reset (in ser- driving time, which-
vice mode) ever is earlier.
Cleaning of the photo z Drum cleaner/clean-
conductor section ing pad/vacuum
cleaner
Replacing of the drum 3 z
claw
57GA2919#
3 Cleaning/ Cleaning of the clean- z Cleaning pad/
recycle section ing unit blower brush/vac-
uum cleaner
4 Developing Cleaning of the devel- z Cleaning pad/vac-
section oping section uum cleaner
Developer z Replace it once for
DV010 every 1,000,000
• Developer counter prints or 200 h. of
reset (in service driving time, which-
mode) ever is earlier.
5 Main body Cleaning of the cover/ z Drum cleaner/
machine internal cleaning pad
6 Final check Check of the image z
and the paper through
(with various types of
adjustments included)

13
3. PERIODIC CHECK Field Service Ver3.0 Nov.2006
bizhub PRO 1050/1050P

C. Maintenance 3 (Every 1,500,000 prints)

No. Unit Description Quantity Implementation classification Materials


classification Tools used
/1050e/1050eP

Cleaning Check Lubrication Replacement


1 Toner supply Agitator plate assem- z Cleaning pad
section bly /1
56UA-347#
Agitator plate assem- z
bly /2
56UA-348#
2 Cleaning/ Cleaning of the clean- z Vacuum cleaner/
recycle section ing unit Cleaning pad
Toner guide brush 1 z
assembly
56UA-574#
Scattering prevention 1 z
felt
55VA5568#
Seal plate /Fr 1 z
56UA-559#
Seal plate /Rr 1 z
56UA-558#
3 Transfer/ Replacing of the trans- 1 z
separation fer assist sheet assem-
charger bly
56UA-281#
4 Fusing Fusing roller /Up 1 z Tri-flow (soft roller)
section 56UA5304#
(hard roller)
56UA5470#
(soft roller)
Heat insulating sleeve 2 z
45405339#
Fusing bearing /Up 2 z
45407504#
Fusing roller assembly 1 z
/Lw
56UA-528#
Fusing claw /Lw 2 z
25AA5329#
Fusing claw /Up 6 z
56UA5453#
Fusing cleaning sheet 1 z
assembly
56UA-547#
Cleaning of the fusing z Cleaning pad/blower
heating roller brush

14 2
Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK

bizhub PRO 1050/1050P


D. Maintenance 4 (Every 2,250,000 prints)

No. Unit Description Quantity Implementation classification Materials


classification Cleaning Check Lubrication Replacement Tools used

1050e/1050eP
1 Paper feed Pick-up roller 2 Actual replacement
z
section 55VA-484# cycle: 500,000
Paper feed roller 2
z
55VA-483#
Separation roller 2
z
55VA-483#

E. Maintenance 5 (Every 3,000,000 prints)

No. Unit Description Quantity Implementation classification Materials


classification Cleaning Check Lubrication Replacement Tools used
1 Photo conductor Replacing of the drum 1 z
section temperature sensor
56GA-209#
2 Cleaning/ Toner seal board 1 z
recycle section 56UA-568#
Toner guide plate 1 z
assembly
56UA-561#
3 Fusing Fusing heater lamp /1 1 z
section 55VB8302#
Fusing heater lamp /2 1 z
56UA8303#
Fusing heater lamp /3 1 z
55VA8304#
Fusing heating roller 1 z
55UA5307#
Heating roller bearing 2 z
56UA7507#
Heat insulating sleeve / 2 z
Lw
26AA5315#
Thermistor /2 1 z
55VA8804#
Thermistor /4 1 z
55VA8806#
4 Toner supply Toner supply sleeve /1 1 z
section 55VA-334#
Toner supply sleeve /2 1 z
55VA-335#

1 15
3. PERIODIC CHECK Field Service Ver3.0 Nov.2006
bizhub PRO 1050/1050P

F. Maintenance 6 (Every 4,500,000 prints)

No. Unit Description Quantity Implementation classification Materials


classification Tools used
/1050e/1050eP

Cleaning Check Lubrication Replacement


1 Vertical Pre-registration clutch /1 1 z Actual replacement
conveyance 56AA8201# cycle: 3,000,000
section Pre-registration clutch /2 1 z
56AA8201#
Vertical conveyance 1 z
clutch
55VA-574#
Paper dust guide brush z
assembly
56UA-478#
2 Main body Ozone filter /A 2 z
56UA1121#
Ozone filter /K 1 z
56UA1128#
Conveyance suction filter 1 z
56UA1129#
Developing suction filter 1 z
56UA1122#
Cleaning of the cover/ z Drum cleaner/
machine internal cleaning pad

G. Maintenance 7 (Every 6,000,000 prints)

No. Unit Description Quantity Implementation classification Materials


classification Cleaning Check Lubrication Replacement Tools used
1 Charger Charger unit 1 z
56UA-250#
2 Developing Developing suction 1 z
section assembly
56UA-325#
Developing unit 1 z
56UA-300#
3 ADU Cleaning of the ADU z Blower brush
paper reverse sensor /1
Cleaning of the ADU z
paper reverse sensor /2
Paper exit roller /1 1 z Actual replacement
56UA47432E cycle: 6,000,000
Paper exit roller /2 1 z
assembly
56UA-035#
ADU acceleration roller 1 z
56UA4740#

16
Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK

bizhub PRO 1050/1050P


No. Unit Description Quantity Implementation classification Materials
classification Cleaning Check Lubrication Replacement Tools used
3 ADU ADU reverse/exit roller 1 z Actual replacement

1050e/1050eP
56UA4741# cycle: 6,000,000
ADU reverse roller 1 z
56UA4741#
ADU conveyance roller /1 1 z
56UA47442E
ADU conveyance roller /2 1 z
56UA47442E
ADU conveyance roller /3 1 z
56UA4595#
ADU conveyance roller /4 1 z
56UA4683#
ADU exit roller 1 z
56UA4683#
Fusing exit roller 1 z
56UA4595#
4 Registration Registration roller /Up 1 z
section 56UA46061E
Registration bearing 2 z
56UA7602#
5 Transfer/ Transfer/separation 1 z
separation charger unit
charger 56UA-270#
TSL 1 z
55VA8308#
6 Fusing Fusing gear 1 z
section 56UA7783#
Web motor 1 z
56GA8017#
Fusing actuator 1 z
56UA5383#
7 Paper exit Cleaning of the paper z Blower brush
section exit sensor
Main body paper exit 1 z
roller
56UA45571E
8 Cleaning/ Cleaning gear /A assem- 1 z
toner recycle bly
section 56GA-556#

2 17
3. PERIODIC CHECK Field Service Ver3.0 Nov.2006
bizhub PRO 1050/1050P

H. Maintenance 8 (Every 10,000,000 prints)

No. Unit Description Quantity Implementation classification Materials


classification Tools used
/1050e/1050eP

Cleaning Check LubricationReplacement


1 ADU Reverse gate 7 z Actual replacement
56UA4760# cycle: 10,000,000
2 Vertical Conveyance roller /1 1 z Actual replacement
conveyance 56UA4413# cycle: 6,000,000
section Conveyance roller /2 1 z
56UA44141E
Conveyance roller /3 1 z
56UA44641E
Pre-registration roller /1 1 z
56UA44111E
Pre-registration roller /2 1 z
56UA44111E
Conveyance exit roller 1 z
56UA4412#
Pre-registration bearing 4 z
56UA7603#
Cleaning gear /A 1 z
55VA7920#
3 Toner supply Pump unit /Rt 1 z
section 56UA-790#
Pump unit /Lt 1 z
56UA-780#

I. Maintenance 9 (Every 15,000,000 prints)

No. Unit Description Quantity Implementation classification Materials


classification Cleaning Check Lubrication Replacement Tools used
1 Paper feed Paper feed clutch /1 1 z Actual replacement
section 56AA8201# cycle: 3,000,000
Paper feed clutch /2 1 z
56AA8201#
Separation clutch /1 1 z
56AA8201#
Separation clutch /2 1 z
56AA8201#
2 Cleaning/ Cleaning gear /B 1 z
toner recycle 55VA7921#
section

18 2
Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK

bizhub PRO 1050/1050P


3.3.2 DF
A. Maintenance 1 (Every 750,000 prints)

No. Unit Description Quantity Implementation classification Materials

1050e/1050eP
classification Cleaning Check Lubrication Replacement Tools used
1 Preparations Original through check z
Cover z
2 Paper feed Pick-up roller z Drum cleaner/
section Paper feed roller z cleaning pad
Paper feed assist roller z
Cleaning pad z
Registration roller z
Pre-handling rubber z
Original count sensor z Blower brush
Original size sensor /Lt z
Original size sensor /Rt z
3 Conveyance Original registration z
section sensor /Lt
Original registration z
sensor /Rt
4 Read Original conveyance z
section sensor
Original skew sensor / z
Rr
Original skew sensor /Fr z
5 Paper exit Mirror on the driven z
section roller assembly
Original reverse sensor z
Reverse jam sensor z
Original reverse/exit z
sensor
6 Final check Paper through check z
Cleaning of the cover z Drum cleaner/
cleaning pad

B. Maintenance 2 (Every 2,250,000 prints)

No. Unit Description Quantity Implementation classification Materials


classification Cleaning Check Lubrication Replacement Tools used
1 Paper feed Separation roller 1 z Actual replacement
section 13GA4606# cycle: 400,000

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3. PERIODIC CHECK Field Service Ver3.0 Nov.2006
bizhub PRO 1050/1050P

C. Maintenance 3 (Every 4,500,000 prints)

No. Unit Description Quantity Implementation classification Materials


classification Tools used
/1050e/1050eP

Cleaning Check Lubrication Replacement


1 Paper feed Pick-up roller 1 z Actual replacement
section 13GA4604# cycle: 800,000
Paper feed roller 1 z
15AS4605#
Paper feed assist roller 1 z
15AS4601#
Torque limiter 1 z
13GA-135#

3.3.3 PF
A. Maintenance 1 (Every 750,000 prints)

No. Unit Description Quantity Implementation classification Materials


classification Cleaning Check Lubrication Replacement Tools used
1 Preparations Paper through check z
2 Tray section Cleaning of each sensor z Blower brush
3 Conveyance Cleaning of each sensor z
section
4 Final check Paper through check z
Cleaning of the cover z Drum cleaner/
cleaning pad

B. Maintenance 2 (Every 2,250,000 prints)

No. Unit Description Quantity Implementation classification Materials


classification Cleaning Check Lubrication Replacement Tools used
1 Tray section Pick-up roller 3 z Actual replacement
55VA-484# cycle: 500,000
Paper feed roller 3 z
55VA-483#
Separation roller 3 z
55VA-483#

20
Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK

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C. Maintenance 3 (Every 4,500,000 prints)

No. Unit Description Quantity Implementation classification Materials


classification Cleaning Check Lubrication Replacement Tools used

1050e/1050eP
1 Conveyance Pre-registration clutch /1 1 z Actual replacement
section 56AA8201# cycle: 3,000,000
Pre-registration clutch /2 1 z
56AA8201#
Pre-registration clutch /3 1 z
56AA8201#
Intermediate clutch /Up 1 z
56AA8201#
Intermediate clutch /Lw 1 z
56AA8201#
2 Tray section Paper dust removing 3 z
brush
15BY5604#

D. Maintenance 4 (Every 10,000,000 prints)

No. Unit Description Quantity Implementation classification Materials


classification Cleaning Check Lubrication Replacement Tools used
1 Preparations Paper through check z
2 Conveyance Pre-registration roller 3 z Actual replacement
section 15BA45071E cycle: 6,000,000
Bearing 6 z
56UA7603#
Conveyance roller 4 z
15BA45081E
PFU paper exit roller 1 z
15BA5011#
Torque limiter 2 z
57GA4430#
3 Final check Paper through check z
Cleaning of the cover z Drum cleaner/
cleaning pad

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3. PERIODIC CHECK Field Service Ver3.0 Nov.2006
bizhub PRO 1050/1050P

E. Maintenance 5 (Every 15,000,000 prints)

No. Unit Description Quantity Implementation classification Materials


classification Tools used
/1050e/1050eP

Cleaning Check Lubrication Replacement


1 Tray section Paper feed clutch /1 1 z Actual replacement
56AA8201# cycle: 3,000,000
Paper feed clutch /2 1 z
56AA8201#
Paper feed clutch /3 1 z
56AA8201#
Separation clutch /1 1 z
56AA8201#
Separation clutch /2 1 z
56AA8201#
Separation clutch /3 1 z
56AA8201#
Forced separation 1 z
clutch
56AA8201#

F. Spotted replacement part (Every 50,000 cycle)

No. Unit Description Quantity Implementation classification Materials


classification Cleaning Check Lubrication Replacement Tools used
1 Tray section Pick-up roller 1 z
(PP-701) A08R5621#
Feed roller 1 z
A08R5622#
Separation roller 1 z
A08R5622#

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3.3.4 FD
A. Maintenance 1 (Every 2,250,000 prints)

No. Unit Description Quantity Implementation classification Materials

1050e/1050eP
classification Cleaning Check Lubrication Replacement Tools used
1 Preparations Paper through check z
2 PI section Paper feed rubber 2 z Actual replacement
50BA-575# cycle: 100,000
Separation rubber 2 z
13QN-443#
Cleaning of each sensor z Blower brush
3 Tray up/down Cleaning of each sensor z
section
4 Punch Cleaning of each sensor z
section
5 Conveyance Cleaning of each sensor z
section
6 Final check Paper through check z
Cleaning of the cover z Drum cleaner/
cleaning pad

B. Maintenance 2 (Every 5,250,000 prints)

No. Unit Description Quantity Implementation classification Materials


classification Cleaning Check Lubrication Replacement Tools used
1 Preparations Paper through check z
2 PI section Pick-up rubber 6 z Actual replacement
50BA-574# cycle: 200,000
3 Tray up/down Tray up down motor 1 z Actual replacement
section 129U-108# cycle: 5,000,000
4 Final check Paper through check z
Cleaning of the cover z Drum cleaner/
cleaning pad

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3. PERIODIC CHECK Field Service Ver3.0 Nov.2006
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C. Maintenance 3 (Every 10,000,000 prints)

No. Unit Description Quantity Implementation classification Materials


classification Tools used
/1050e/1050eP

Cleaning Check Lubrication Replacement


1 Preparations Paper through check z
2 Punch Punch motor 1 z Actual replacement
section 15AG-573# cycle: 5,000,000
3 Conveyance Roller solenoid /1 1 z
section 15AG-493#
Roller solenoid /2 1 z
15AG-493#
Roller solenoid /3 1 z
15AG-493#
Roller solenoid /4 1 z
15AG-493#
4 Final check Paper through check z
Cleaning of the cover z Drum cleaner/
cleaning pad

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Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK

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3.3.5 LS
A. Maintenance 1 (Every 15,000,000 prints)

No. Unit Description Quantity Implementation classification Materials

1050e/1050eP
classification Cleaning Check Lubrication Replacement Tools used
1 Preparations Paper through check z
2 Conveyance Paper press solenoid /3 1 z Actual replacement
section 15AV8255# cycle: 5,000,000
Paper press solenoid /1 1 z
15AV8252#
Paper press solenoid /2 1 z
15AV8251#
Rear stopper solenoid 1 z
15AV8253#
Stacker tray up down 1 z
motor
15AV8003#
Cleaning of each sensor z Blower brush
3 Final check Paper through check z
Cleaning of the cover z Drum cleaner/
cleaning pad

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3. PERIODIC CHECK Field Service Ver3.0 Nov.2006
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3.3.6 FS
A. Maintenance 1 (Every 750,000 prints)

No. Unit Description Quantity Implementation classification Materials


/1050e/1050eP

classification Cleaning Check Lubrication Replacement Tools used


1 Preparations Paper through check z
2 Main tray Paper exit roller /A 8 z
section 122H4825#
3 Stacker Cleaning of each sensor z Blower brush
section
4 Conveyance Cleaning of the paper z Vacuum cleaner/
section dust removing brush blower brush
5 Stapler Cleaning of staple z
section scraps box
6 Final check Paper through check z
Cleaning of the cover z Drum cleaner/
cleaning pad

B. Maintenance 2 (Every 3,000,000 prints)

No. Unit Description Quantity Implementation classification Materials


classification Cleaning Check Lubrication Replacement Tools used
1 Stapler Stapler unit /Fr 1 z Actual replacement
section 15AA4222# cycle: 500,000
Stapler unit /Rr 1 z
15AA-450#

C. Maintenance 3 (Every 5,250,000 prints)

No. Unit Description Quantity Implementation classification Materials


classification Cleaning Check Lubrication Replacement Tools used
1 Stacker Intermediate roller 1 z
section release solenoid
15AA-449#

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3.3.7 SD
A. Maintenance 1 (Every 750,000 prints)

No. Unit Description Quantity Implementation classification Materials

1050e/1050eP
classification Cleaning Check Lubrication Replacement Tools used
1 Right angle Right angle conveyance z Blower brush
conveyance sensor /1
2 section Right angle conveyance z
sensor /2
3 Right angle conveyance z Drum cleaner/
roller /1 cleaning pad
4 Right angle conveyance z
roller /2
5 Right angle conveyance z
roller /3
6 Right angle conveyance z
roller /4
7 Folding Folding main scan align- z Blower brush
section ment home sensor /Fr1
8 Folding main scan align- z
ment home sensor /Fr2
9 Folding entrance roller /1 z Drum cleaner/
10 Folding entrance roller /2 z cleaning pad
11 Folding entrance roller /3 z
12 Saddle Saddle stitching paper z Blower brush
stitching sensor
13 section Bundle sensor /1 z
14 Bundle pro- Bundle sensor /2 z
cessing sec-
tion
15 Trimmer Trimmer scraps full sensor z
16 section Trimmer board assembly z Actual replacement
15AN5282# cycle: 18,900 cuts

B. Maintenance 2 (Every 1,500,000 prints)

No. Unit Description Quantity Implementation classification Materials


classification Cleaning Check Lubrication Replacement Tools used
1 Trimmer Trimmer blade assembly 1 z Actual replacement
section 15AN-570# cycle: 37,500 cuts

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C. Maintenance 3 (Every 8,000,000 prints)

No. Unit Description Quantity Implementation classification Materials


classification Tools used
/1050e/1050eP

Cleaning Check Lubrication Replacement


1 Trimmer Trimmer blade motor 1 z Actual replacement
section 15AN8002# cycle: 200,000 cuts
2 Trimmer press motor 1 z
15AN8002#

D. Maintenance 4 (Every 20,000,000 prints)

No. Unit Description Quantity Implementation classification Materials


classification Cleaning Check Lubrication Replacement Tools used
1 Right angle Roller release solenoid /1 1 z Actual replacement
conveyance 15AN8251# cycle: 5,000,000
2 section Roller release solenoid /2 1 z Actual replacement
15AN-239# cycle: 5,000,000
3 Right angle gate solenoid 1 z Actual replacement
15AN-249# cycle: 5,000,000
4 Saddle Stapler assembly /Rt 1 z Actual replacement
stitching 15AN-550# cycle: 1,000,000
5 section Stapler assembly /Lt 1 z Actual replacement
15AN-550# cycle: 1,000,000
6 Folding Roller release solenoid /3 1 z Actual replacement
section 15AN8251# cycle: 5,000,000
7 Bundle pro- Bundle press stage 1 z Actual replacement
cessing sec- gear cycle: 500,000 books
tion 15AN7719# (Bundle exit tray
exit)

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3.3.8 PB
A. Maintenance 1 (Every 750,000 prints)

No. Unit Description Quantity Implementation classification Materials

1050e/1050eP
classification Cleaning Check Lubrication Replacement Tools used
1 Conveyance Entrance sensor z Blower brush
section
2 Glue tank Glue tank z Tweezers, industrial wiper
section
3 Filter z
A0753724#
4 Cover paper Cover paper folding z*1 Tweezers, industrial wiper
section plate

5 Book spine backing z*1


plate
6 Glue supply Pellet hopper z Blower brush
7 Book stock Book load limit sensor z
8 section Book upper limit LED z
9 Cover paper Paper dust removing z
tray section brush
10 Paper dust removing z
roller
11 SC section Switchback roller z
13GQ4519#

*1 Cleaning of the cover paper folding plate and the book spine backing plate is an abbreviated cleaning.
Remove adhered glue as necessary.

B. Maintenance 2 (Every 10,000,000 prints)

No. Unit Description Quantity Implementation classification Materials


classification Cleaning Check Lubrication Replacement Tools used
1 Cutter sec- Roller cutter blade Assy z
tion A0754421#

C. Spotted replacement part (Every 500,000 cycle)

No. Unit Description Quantity Implementation classification Materials


classification Cleaning Check Lubrication Replacement Tools used
1 Cover paper Pick-up roller 1 z
tray section 55VA-484#
Paper feed roller 1 z
55VA-483#
Separation roller 1 z
55VA-483#

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D. Spotted replacement part (Every 3,000,000 cycle)

No. Unit Description Quantity Implementation classification Materials


classification Tools used
/1050e/1050eP

Cleaning Check Lubrication Replacement


1 Cover paper Cover paper pick up 1 z
tray section clutch
56AA8201#

3.3.9 RC
A. Maintenance 1 (Every 750,000 prints)

No. Unit Description Quantity Implementation classification Materials


classification Cleaning Check Lubrication Replacement Tools used
1 Waste toner Hose /3 z Drum cleaner/
conveyance cleaning pad
section
2 Waste toner Waste toner collecting 1 z
collecting box
box 14RT-970#

B. Maintenance 2 (Every 10,000,000 prints)

No. Unit Description Quantity Implementation classification Materials


classification Cleaning Check Lubrication Replacement Tools used
1 Waste toner Accumulator 1 z Blower brush
conveyance 14RT-230#
2 section Recycle pump 1 z
14RT-210#

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3.4 Replacement parts list
NOTE

1050e/1050eP
• For the part number of periodically replaced parts, see "Parts guide manual."
• For the replacement procedure of periodically replaced parts, see "3.5 Maintenance procedure".
• The parts count No. given in the table below represents the number of the fixed parts number in
the service mode.

3.4.1 Main body

No. Classification Part name Part number Qt. Actual Parts count
replacement No.
cycle
1 Main body Ozone filter /A 56UA1121# 2 4,500,000 32
2 Ozone filter /K 56UA1128# 1 4,500,000 32
3 Conveyance suction filter 56UA1129# 1 4,500,000 33
4 Developing suction filter 56UA1122# 1 4,500,000 33
5 Photo con- Drum temperature sensor 56GA-209# 1 3,000,000 22
6 ductor section Drum DR010 1 * 1,000,000
7 Drum claw 57GA2919# 3 1,000,000 9
8 Charger Charger unit 56UA-250# 1 6,000,000 34
9 Charger control plate 56UA2508# 1 750,000 4
10 Charger wire 56UA2509# 2 750,000 3
11 Charger rubber vibration isolator 55VA2527# 2 750,000
12 Charger cleaning unit 55VA-255# 2 750,000 5
13 C-clip 45AA2040# 2 750,000
14 Developing Developing unit 56UA-300# 1 6,000,000 36
section
15 Developing suction assembly 56UA-325# 1 6,000,000 37
16 Suction filter 56UA3108# 1 750,000 6
17 Developer DV010 1 * 1,000,000
18 Agitator plate assembly /1 56UA-347# 1 1,500,000 153
19 Agitator plate assembly /2 56UA-348# 1 1,500,000 153
20 Toner supply Toner supply sleeve /1 55VA-334# 1 3,000,000 23
section
21 Toner supply sleeve /2 55VA-335# 1 3,000,000 24
22 Pump unit /Lt 56UA-780# 1 10,000,000 52
23 Pump unit /Rt 56UA-790# 1 10,000,000 51
24 Cleaning/ Cleaning blade 56UA5351# 2 750,000 2
25 recycle sec- Toner seal board 56UA-568# 1 3,000,000 25
26 tion Toner guide brush assembly 56UA-574# 1 1,500,000 12
27 Scattering prevention felt 55VA5568# 1 1,500,000
28 Seal plate /Fr 56UA-559# 1 1,500,000 14
29 Seal plate /Rr 56UA-558# 1 1,500,000 13

*
The actual replacement cycle of the drum and developer is 1,000,000 prints or 220 hours of use, whichever is earlier.

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3. PERIODIC CHECK Field Service Ver3.0 Nov.2006
bizhub PRO 1050/1050P

No. Classification Part name Part number Qt. Actual Parts count
replacement No.
/1050e/1050eP

cycle
30 Cleaning/ Toner guide plate assembly 56UA-561# 1 3,000,000 26
31 recycle sec- Cleaning gear /A assembly 56GA-556# 1 6,000,000 167
32 tion Cleaning gear /B 55VA7921# 1 15,000,000 172
33 Paper feed Pick-up roller 55VA-484# 2 500,000 53,57
34 section Paper feed roller 55VA-483# 2 500,000 54,58
35 Separation roller 55VA-483# 2 500,000 54,58
36 Paper feed clutch /1 56AA8201# 1 3,000,000 55
37 Paper feed clutch /2 56AA8201# 1 3,000,000 59
38 Separation clutch /1 56AA8201# 1 3,000,000 56
39 Separation clutch /2 56AA8201# 1 3,000,000 60
40 Vertical con- Conveyance roller /1 56UA4413# 1 6,000,000 82
41 veyance sec- Conveyance roller /2 56UA44141E 1 6,000,000 83
42 tion Conveyance roller /3 56UA44641E 1 6,000,000 83
43 Pre-registration roller /1 56UA44111E 1 6,000,000 84
44 Pre-registration roller /2 56UA44111E 1 6,000,000 85
45 Conveyance exit roller 56UA4412# 1 6,000,000 77
46 Paper dust guide brush assembly 56UA-478# 1 3,000,000 76
47 Pre-registration bearing 56UA7603# 4 6,000,000
48 Pre-registration clutch /1 56AA8201# 1 3,000,000 79
49 Pre-registration clutch /2 56AA8201# 1 3,000,000 81
50 Vertical conveyance clutch 56AA8201# 1 3,000,000 80
51 Cleaning gear /A 55VA7920# 1 6,000,000
52 Transfer/sep- Transfer/separation charger unit 56UA-270# 1 6,000,000 38
53 aration Discharge wire 56UA2613# 3 750,000 7
54 charger Transfer presser rubber 56AA1783# 3 750,000
55 Transfer cleaning assembly 56GA-276# 1 750,000 8
56 Separation cleaning assembly /1 56GA-277# 1 750,000 8
57 Separation cleaning assembly /2 56GA-278# 1 750,000 8
58 C-clip 45AA2040# 3 750,000
59 Transfer assist sheet assembly 56UA-281# 1 1,500,000 10, 11
60 TSL 55VA8308# 1 6,000,000 39
61 Registration Registration roller /Up 56UA46061E 1 6,000,000 40
62 section Registration bearing 56UA7602# 2 6,000,000 40
63 ADU section Paper exit roller /1 56UA47432E 1 6,000,000 44
64 Paper exit roller /2 assembly 56UA-035# 1 6,000,000
65 ADU accelerate roller 56UA4740# 1 6,000,000 41
66 Reverse/exit roller 56UA4741# 1 6,000,000 42
67 ADU reverse roller 56UA4741# 1 6,000,000 43
68 ADU conveyance roller /1 56UA47442E 1 6,000,000 45

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No. Classification Part name Part number Qt. Actual Parts count
replacement No.
cycle

1050e/1050eP
69 ADU section ADU conveyance roller /2 56UA47442E 1 6,000,000 45
70 ADU conveyance roller /3 56UA4595# 1 6,000,000 45
71 ADU conveyance roller /4 56UA4683# 1 6,000,000 45
72 ADU exit roller 56UA4683# 1 6,000,000 45
73 Fusing exit roller 56UA4595# 4 6,000,000 46
74 Reverse gate 56UA4760# 7 10,000,000
75 Fusing sec- Cleaning web 56UA5351# 1 750,000 1
76 tion Fusing heater lamp /1 55VB8302# 1 3,000,000
77 Fusing heater lamp /2 56UA8303# 1 3,000,000
78 Fusing heater lamp /3 55VB8304# 1 3,000,000
79 Fusing roller /Up 56UA5304# 1 1,500,000 15
56UA5470#
80 Heat insulating sleeve 45405339# 2 1,500,000 19
81 Fusing bearing /Up 45407504# 2 1,500,000 20
82 Heating roller bearing 56UA7507# 2 3,000,000 28
83 Fusing gear 56UA7783# 1 6,000,000 48
84 Fusing roller /Lw assembly 56UA-528# 1 1,500,000 16
85 Fusing heating roller 56UA5307# 1 3,000,000 31
86 Heat insulating sleeve /Lw 26AA5315# 2 3,000,000 27
87 Fusing claw /Up 56UA5453# 6 1,500,000 17
88 Fusing claw /Lw 25AA5329# 2 1,500,000 18
89 Thermistor /2 55VA8804# 1 3,000,000 29
90 Thermistor /4 55VA8806# 1 3,000,000 30
91 Fusing actuator 56UA5383# 1 6,000,000 50
92 Web motor 56GA8017# 1 6,000,000 49
93 Fusing cleaning sheet assembly 56UA-547# 1 1,500,000 21
94 Paper exit Main body paper exit roller 56UA45571E 1 6,000,000 47
section

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3. PERIODIC CHECK Field Service Ver3.0 Nov.2006
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3.4.2 Option

No. Classification Part name Part number Qt. Actual Parts count
replacement No.
/1050e/1050eP

cycle
1 DF Pick-up roller 13GA4604# 1 800,000 141
2 Paper feed roller 15AS4605# 1 800,000 142
3 Paper feed auxiliary roller 15AS4601# 1 800,000 144
4 Separation roller 13GA4606# 1 400,000 143
5 Torque limiter 13GA-135# 1 800,000 145
6 PF Pick-up roller 55VA-484# 3 500,000 61,66,71
7 Paper feed roller 55VA-483# 3 500,000 62,67,72
8 Separation roller 55VA-483# 3 500,000 62,67,72
9 Paper dust removing brush 15BY5604# 3 3,000,000
10 Paper feed clutch /1 56AA8201# 1 3,000,000 63
11 Paper feed clutch /2 56AA8201# 1 3,000,000 68
12 Paper feed clutch /3 56AA8201# 1 3,000,000 73
13 Separation clutch /1 56AA8201# 1 3,000,000 64
14 Separation clutch /2 56AA8201# 1 3,000,000 69
15 Separation clutch /3 56AA8201# 1 3,000,000 74
16 Forced separation clutch 56AA8201# 1 3,000,000 70
17 Pre-registration clutch /1 56AA8201# 1 3,000,000 90
18 Pre-registration clutch /2 56AA8201# 1 3,000,000 91
19 Pre-registration clutch /3 56AA8201# 1 3,000,000 92
20 Torque limiter 57GA4430# 2 6,000,000
21 Intermediate clutch /Up 56AA8201# 1 3,000,000 93
22 Intermediate clutch /Lw 56AA8201# 1 3,000,000 94
23 Pre-registration roller 15BA45071E 3 6,000,000 86,87,88
24 Bearing 56UA7603# 6 6,000,000
25 Conveyance roller 15BA45082F 4 6,000,000 86,88
26 PFU paper exit roller 15BA5011# 1 6,000,000 89
27 FD Pick-up rubber 50BA-574# 6 200,000 114,117
28 Paper feed rubber 50BA-575# 2 100,000 116,119
29 Separation rubber 13QN-443# 2 100,000 115,118
30 Roller solenoid /1 15GA-493# 1 5,000,000 121
31 Roller solenoid /2 15GA-493# 1 5,000,000 121
32 Roller solenoid /3 15GA-493# 1 5,000,000 122
33 Roller solenoid /4 15GA-493# 1 5,000,000 122
34 Punch motor 15GA-573# 1 5,000,000 120
35 Tray up down motor 129U-108# 1 5,000,000 123
36 LS Stacker tray up down motor 15AV8003# 1 5,000,000 128, 133
37 Paper press solenoid /1 15AV8252# 1 5,000,000 124, 129
38 Paper press solenoid /2 15AV8251# 1 5,000,000 126, 131
39 Paper press solenoid /3 15AV8255# 1 5,000,000 125, 130

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No. Classification Part name Part number Qt. Actual Parts count
replacement No.
cycle

1050e/1050eP
40 LS Rear stopper solenoid 15AV8253# 1 5,000,000 127, 132
41 FS Intermediate roller release solenoid 15AA-449# 1 5,000,000 113
42 Stapler unit /Fr 15AA4222# 1 500,000 111
43 Stapler unit /Rr 15AA-450# 1 500,000 112
44 Paper exit roller /A (sponge roller) 122H4825# 8 750,000
45 SD Roller release solenoid /1 15AN8251# 1 5,000,000 139
46 Roller release solenoid /2 15AN-239# 1 5,000,000 140
47 Roller release solenoid /3 15AN8251# 1 5,000,000 140
48 Right angle gate solenoid 15AN-249# 1 5,000,000 138
49 Stapler assembly /Rt 15AN-550# 1 1,000,000 134
50 Stapler assembly /Lt 15AN-550# 1 1,000,000 135
51 Trimmer blade assembly 15AN-570# 1 37,500 136
52 Trimmer board assembly 15AN5282# 1 18,900 137
53 Trimmer blade motor 15AN8002# 1 200,000
54 Trimmer press motor 15AN8002# 1 200,000
55 Bundle press stage gear 15AN7719# 1 500,000
56 PB Switchback roller 13GQ4519# 1 750,000 158
57 Cover paper separation clutch 56AA8201# 1 3,000,000 162
58 Roller cutter blade Assy A0754421# 1 100,000 163
59 Filter A0753724# 1 750,000 164
60 RC Recycle pump 14RT-210# 1 10,000,000 151
61 Accumulator 14RT-230# 1 10,000,000 152
62 Waste toner recycle box 14RT-970# 1 750,000 150
(including the waste toner filter)

3.4.3 Spot replacement parts list

No. Classification Part name Part number Qt. Actual Parts count
replacement No.
cycle
1 PB Pick-up roller 55VA-484# 1 500,000 159
2 Paper feed roller 55VA-483# 1 500,000 160
3 Separation roller 55VA-483# 1 500,000 160
4 Cover paper pick up clutch 56AA8201# 1 3,000,000 161
5 PF (PP-701) Pick-up roller A08R5621# 1 50,000 61,66,71
6 Paper feed roller A08R5622# 1 50,000 62,67,72
7 Separation roller A08R5622# 1 50,000 62,67,72

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3. PERIODIC CHECK Field Service Ver3.0 Nov.2006
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3.5 Maintenance procedure

Caution:
/1050e/1050eP

• When replacing periodically replaced parts, be sure to unplug the power cord of the main body
from the power outlet.

3.5.1 External section


A. Replacing the ozone filters /A, /K and the conveyance suction filter
(1) Periodically replaced parts/cycle
• Ozone filter /A: Every 4,500,000 prints
• Ozone filter /K: Every 4,500,000 prints
• Conveyance suction filter: Every 4,500,000 prints

(2) Procedure
1. Loosen 2 screws [1] and remove the exhaust
[1] cover [2].

[2]

1050fs2053c

2. Remove 2 ozone filters /A [1] and the ozone filter


[1]
/K [2], and the conveyance suction filter [3].
3. Reinstall the above parts following the removal
[2] steps in reverse.

[3]

1050fs2054c

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Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK

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B. Replacing the developing suction filter
(1) Periodically replaced parts/cycle
• Developing suction filter: Every 4,500,000 prints

1050e/1050eP
(2) Procedure
1. Loosen 2 screws [1] and remove the filter cover
[2].

[1]

[2] 1050fs2055c

2. Remove the developing suction filter [1].


[1] 3. Reinstall the above parts following the removal
steps in reverse.

1050fs2056c

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3. PERIODIC CHECK Field Service Ver3.0 Nov.2006
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3.5.2 Photo conductor section


A. Removing/reinstalling the photo conductor section
/1050e/1050eP

NOTE
• When the drum section has been removed, be sure to store it in a dark place with the drum cover
provided.
• When removing/reinstalling the photo conductor section, be careful not to rotate the drum in any
direction other than the specified direction. Rotating it in the opposite direction to the rotational
direction while printing may cause damage to the cleaning blade.
• When removing/reinstalling the photo conductor section, be absolutely sure not to touch the drum
claw.

(1) Procedure
1. Open the front doors /Rt and /Lt.
[1]
2. Bring down lever A of the ADU.
(See P.112)
3. Loosen 3 screws [1] and remove the photo con-
ductor section cover [2].

[2]

1050fs2089c

4. Remove screw [1].


[3] [2]
5. Loosen screw [2] and pull out the intermediate
toner hopper [3].

[1]

1050fs2090c

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6. Release the lock [1] and open the intermediate
[2]
toner hopper [2].

1050e/1050eP
[1]

1050fs2091c

7. Remove the 2 screws [1].


[1] 8. Remove the screw [2], pull the knob [3] toward
you and lock the toner recycle pipe [4] while rais-
ing it up in the arrow-marked direction.

[4]

[3] [2] 1050fs2092c

9. Remove the screw [1] and pull out the coupling


[5]
[2].
10. Hold the sections marked with [3] and [4] and
pull out the photo conductor section [5].
11. Reinstall the above parts following the removal
steps in reverse.

NOTE
• For reinstallation of the coupling, see "B.
Cleaning/reinstallation of the coupling" in the
next section.

[3] [1] [2] [4] 1050fs2093c

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B. Cleaning/reinstallation of the coupling

NOTE
/1050e/1050eP

• Be sure to conduct this operation when removing the photo conductor section.

(1) Procedure
1. Clean the periphery of the coupling with drum
[1]
cleaner.
2. Insert the coupling so that the protrusions [2] of
the coupling [1] get into the depressed portions
[2] [4] of the drum [3].

NOTE
• An detent [5] is provided on the inside of the
coupling [1]. So be sure to set it into the key
groove [7] of the drum shaft [6].
[4]

[7]
[3]

[6]

[2]

[5] fs503fs2094c

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3. While attaching a plus driver lightly to the cou-
pling [1], rotate the coupling [1] clockwise until its
meshing surface fits the external surface of the

1050e/1050eP
bearing [2].

[1] [2]

1050fs2420c

4. Tighten the coupling [2] with the screw [1].

[2]

[1] 1050fs2095c

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C. Replacing the charger unit

NOTE
/1050e/1050eP

• When removing the charger unit, be careful not to touch the mesh portion of the charger control
plate with bear hands.
• When cleaning the charger control plate, blow off dirt with the blower brush.

(1) Periodically replaced parts/cycle


• Charger unit: Every 6,000,000 prints

(2) Procedure
1. Pull the photo conductor section out of the main
body. (See P.38)
[3]
2. Disconnect the connector [1] and remove the
wiring harness of the charger from the harness
clamps [2] at the 3 places.
3. Hold the portions marked with [3] and [4] and
[2]
remove the charger unit [5].
4. Reinstall the above parts following the removal
steps in reverse.

[1]
[5]

[4]
1050fs2096c

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D. Replacing the charger control plate
(1) Periodically replaced parts/cycle
• Charger control plate: Every 750,000 prints

1050e/1050eP
(2) Procedure
1. Remove the charger unit.
(See P.42)
2. Slide the lever [1] in the arrow-marked direction
[2] to release the lock [3] and remove the charger
[4] control plate [4].

NOTE
• Be sure to avoid loosening or removing the
screw [5] that fastens the lever.

3. Reinstall the above parts following the removal


steps in reverse.
[3]

[4] [5]

[1]

[2] 1050fs2104c

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E. Replacing the charger wire/charger vibration proof rubber


(1) Periodically replaced parts/cycle
• Charger wire: Every 750,000 prints
/1050e/1050eP

• Charger vibration proof rubber: Every 750,000 prints

(2) Procedure
1. Remove the charger unit. (See P.42)
[2] [5]
2. Remove the charger control plate. (See P.43)
3. Remove the spark arrester plates /Fr [1] and /Rr
[2].
4. Remove the springs [3], one each, and then
remove the charger wires [4] and the charger
vibration proof rubber [5], one each.

NOTE
• When reinstalling the charger wire, be sure to
insert each of the wires into the cut [6] of the
[6] charger vibration proof rubber.
[5] [4] • Be sure to reinstall the charger wires so that
the hook [7] of each spring turns to the inside.

5. Reinstall the above parts following the removal


steps in reverse.

[7] [1]

[4] [3] [7] 1050fs2105c

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F. Replacing the charger cleaning unit/C-clip
(1) Periodically replaced parts/cycle
• Charger cleaning unit: Every 750,000 prints

1050e/1050eP
• C-clip: Every 750,000 prints

(2) Procedure
1. Remove the charger unit.(See P.42)
[4]
2. Remove the charger control plate. (See P.43)
3. Remove the charger wire. (See P.44)
4. Remove the C-clip [3], one each, from the shaft
[3]
[2] of the charger cleaning unit [1].
[2] 5. Reverse the charger unit [4] and remove the 2
charger cleaning units.
6. Remove the collar [5] from the shaft of each of
the charger cleaning units.
7. When the charger back plate is stained, clean it
with drum cleaner and a cleaning pad.
[4]
[1] NOTE
• Be careful that the collar inserted into the
[6] shaft of the charger cleaning unit does not
drop off.
• Be sure to reinstall the charger cleaning unit
so that the marking "F" [6] turns in the same
direction as shown in the drawing.

8. Reinstall the above parts following the removal


steps in reverse.
[1]

[2]

[5] 1050fs2106c

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G. Replacing the drum temperature sensor


(1) Periodically replaced parts/cycle
• Drum temperature sensor: Every 3,000,000 prints
/1050e/1050eP

(2) Procedure
1. Pull out the photo conductor section.(See P.38)
2. Remove the charger unit. (See P.42)
[2]
3. Remove 2 connectors [1] and then remove the
wiring harness from the wiring harness clamp.

NOTE
• Take note of the direction of the connector to
be removed.

4. Loosen 2 screws [2] and remove the sensor sup-


[3] port stay assembly [3].

[1]

[2] [1] 1050fs2097c

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5. Disconnect the connector [1].
[3]
6. Remove the screw [2] and then remove the drum
temperature sensor [3].

1050e/1050eP
7. Reinstall the above parts following the removal
steps in reverse.

[1] [2] 1050fs2098c

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H. Replacing the drum/cleaning of the photo conductor section

NOTE
/1050e/1050eP

• Be careful not to touch or damage the drum and the cleaning blade with bare hands.
• When storing the drum, be sure to store it in dark place with the drum cover attached.
• When reinstalling the drum, the cleaning blade and the toner guide brush, be sure to apply setting
powder all around the drum and the cleaning blade regardless of these parts being new or used
ones.
• When the drum is applied with setting powder, be sure to conduct the following operations before
installing the photo conductor section to the main body:
1) With the charger and the developing section removed, rotate the drum one full turn (to prevent
splashing of setting powder to the charger and prevent the image from getting blurred).
2) When installing a new drum, be sure to reset the photo conductor counter in the service mode.
If not reset, image fogging and toner splash may result.(See P.350)

(1) Periodically replaced parts/cycle


• Drum: 1,000,000 prints or 220 hours drive, whichever is earlier

(2) Procedure
1. Pull out the photo conductor section.
[1]
(See P.38)
2. Remove the charger unit.
(See P.42)
3. Remove the sensor support stay assembly.
(See P.46)
4. Remove the developing unit.
(See P.53)
5. Remove the cleaning section.
(See P.72)
6. Remove the drum [1].

1050fs2099c

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7. Clean toner adhered around the drum installation
section [1] and the developing suction duct [2].
8. Clean the maximum density sensor [3] and the

1050e/1050eP
gamma sensor [4] on the toner control sensor
board (TCSB) with a cleaning pad.

[3] [4]

[1] [2] 1050fs2100c

9. Clean toner in the recycle pipe [1] and on the


toner receiving plate [2] with a vacuum cleaner.

NOTE
• When cleaning toner with a vacuum cleaner,
be sure to turn the shutter section [3] in the
arrow-marked direction.
• When cleaning the recycle pipe, be sure to tap
the pipe softly to let toner that adheres to the
inner wall drop off, and then rotate the gear
[4] to discharge the toner.

[4] [1] [2] [3] 1050fs2400c


10. Reinstall the above parts following the removal
steps in reverse.

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I. Replacing the drum claw

NOTE
/1050e/1050eP

• When reinstalling the drum claw, take note of the direction and position of the claw.

(1) Periodically replaced parts/cycle


• Drum claw: Every 1,000,000 prints

(2) Procedure
1. Pull out the photo conductor section.(See P.38)
[4] [3]
2. Remove the cleaning unit. (See P.72)
3. Remove the drum. (See P.48)
4. Disconnect the connector [1] and remove the
spring [2].
5. Remove 2 screws [3] and then remove the drum
claw unit [4].

[1] [3] [2] 1050fs2101c

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NOTE
[3] • When reinstalling the drum claw unit [1], be
sure to set the projection [2] of the drum claw

1050e/1050eP
unit to the guide hole [4] of the photo conduc-
tor section [3].

[4]

[3]

[4]

[2]

[1]

1050fs2102c

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6. Remove the C-clip [1], pull out the shaft [2] in the
[3]
arrow-marked direction and remove the 3 drum
claws [3].
/1050e/1050eP

7. Remove the springs [4], one each, from each of


the dram claws.
[2]
NOTE
• When reinstalling the drum claws, be sure to
clean the shaft with drum cleaner and a
cleaning pad. Reinstalling the separation
claws with toner adhered causes the opera-
tion to slow down.
• When reinstalling the drum claws, be sure to
insert the C-clip between the ribs [5].
[3]
• After reinstalling the dram claws, check to
see if they move smoothly.

[4] 8. Reinstall the above parts following the removal


[1]
steps in reverse.

[5] 1050fs2103c

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3.5.3 Developing section
A. Replacing the suction filter
(1) Periodically replaced parts/cycle

1050e/1050eP
• Suction filter: Every 750,000 prints

(2) Procedure
1. Pull the photo conductor section out of the main
[2]
body.
(See P.38)
2. Open the cover of the developing suction assem-
[1]
bly [1].
3. Remove the suction filter [2].
4. Clean the outside and the inside of the develop-
ing suction assembly with the cleaner.

NOTE
• When reinstalling the suction filter, be sure to
expand the filter opening before installation.
1050fs2107c
• When reinstalling it, make sure that the cover
of the developing suction assembly has been
closed thoroughly.

5. Reinstall the above parts following the removal


steps in reverse.

B. Replacing the developing suction assembly


(1) Periodically replaced parts/cycle
• Developing suction assembly: Every 6,000,000 prints

(2) Procedure
1. Pull the photo conductor section out of the main
body.
(See P.38)
2. Remove the screw [1] and then remove the
developing suction assembly [2].
[2] 3. Reinstall the above parts following the removal
steps in reverse.

[1] 1050fs2108c

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C. Cleaning of the developing unit


(1) Procedure
1. Pull the photo conductor section out of the main
[1]
/1050e/1050eP

body.
(See P.38)
2. Remove the developing suction assembly.
(See P.53)
3. Remove the developing unit.
(See P.55)
4. Remove the developing unit cover /1.
(See P.55)
5. Clean up the developer regulation blade [1], the
[3] underside of the developing roller [2] and both
[3] [2] 1050fs2401c
sides of the developer roller [3] with a vacuum
cleaner.

NOTE
• Be careful not vacuum too much developer
necessarily. Cleaning should be restricted
only to stained sections.
• Be careful not to bend the lower sheet.

6. Clean up the rear side of the developing unit


[1]
cover /1 [1] with a vacuum cleaner.
7. Clean up the suction duct [2] of the developing
unit cover /1 with a vacuum cleaner.
8. Reinstall the above parts following the removal
steps in reverse.

[2]

1050fs2402c

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D. Replacing the developing unit
(1) Periodically replaced parts/cycle
• Developing unit: Every 6,000,000 prints

1050e/1050eP
(2) Procedure
1. Pull the photo conductor section out of the main
body.
(See P.38)
2. Remove the developing suction assembly.
(See P.53)
3. Release the developing pressure lever [2] while
holding down the right side [1] of the developing
unit.

NOTE
• When releasing the developing pressure lever,
[2] [1] 1050fs2109c
be careful not to touch the front panel and the
rear panel of the photo conductor section.

4. Hold the sections [1] and [2] with both hands and
remove the developing unit [3].

[2]

[1]

[3]

1050fs2110c

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NOTE
• When reinstalling the developer unit, make
sure that the developing unit stopper roller [1]
/1050e/1050eP

is in contact with the developing unit stopper


plate [2]. (DS secured)
• When the developing unit stopper roller is too
[2] easily rotated, remove it once and then rein-
stall it.

[1] [1]

1050fs2116c

5. Reinstall the above parts following the removal


steps in reverse.

[2] NOTE
• When reinstalling the developer unit, be care-
ful that the front panel of the photo conductor
section does not come into contact with the
developing roller [1].
[1] 1050fs2111c
• Never rotate the developing gear to the
arrow-marked direction [2].

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E. Replacing the developer

NOTE
[2]

1050e/1050eP
• When replacing the developer, be careful that
dirt does not get into it.
• When rotating the developing roller [1], be
sure to rotate the developing gear to the
arrow-marked direction [2] with the flat blade
driver.
• When putting in new developer, be sure to
reset the developer counter in the service
mode. If not reset, image fogging and toner
[1] splash may result. (See P.350)
1050fs2112c

(1) Periodically replaced parts/cycle


• Developer: 1,000,000 prints or 220 hours drive, whichever is earlier

(2) Procedure
1. Pull the photo conductor section out of the main
[4] body.
[2]
(See P.38)
2. Remove the developing suction assembly.
(See P.53)
[3] 3. Remove the developing unit.
(See P.55)
[1] 4. Release 2 hooks [1] and remove the developing
1050fs2113c
unit cover /1 [2].
5. Release 2 hooks [3] and remove the developing
unit cover /2 [4].

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3. PERIODIC CHECK Field Service Ver3.0 Nov.2006
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6. With the developing unit [1] tilted to about 45°


[4] [2]
[2], rotate the developing gear to the arrow-
marked direction [3] with a flat blade screwdriver
/1050e/1050eP

[1] to discharge the developer [4] in the developing


unit thoroughly.
7. Use cleaner to clean the developer adhered to
the developing roller.

NOTE
• Any used developer remaining in the develop-
ing roller may cause gray background to the
image.

[3]

1050fs2114c

8. Pour new developer [1] evenly from above the


[3]
mixing screw [2].
9. Rotate the developing gear [5] counterclockwise
[4]
so that the developer gets fully into the develop-
ing unit [4].
10. Repeat the steps 8 and 9 to pour the developer
completely.
[1] 11. Rotate the developing gear counterclockwise
[5] and check the height of developer across the
entire developing roller [6].
[2] [6] 12. Reinstall the above parts following the removal
1050fs2115c
steps in reverse.

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3.5.4 Toner supply section
A. Replacing/cleaning of the toner bottle
(1) Procedure

1050e/1050eP
1. Open the toner supply door [1] and pull out the
[3]
toner supply cover /A assembly [2].
2. Remove the toner bottle [3].

[1]

[2] 1050fs2004c

3. Clean around the toner bottle insertion opening


[1]
[1] with a blower brush and a vacuum cleaner.
4. Reinstall the above parts following the removal
steps in reverse.

1050fs2005c

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B. Replacing the agitator plate assembly


(1) Periodically replaced parts/cycle
• Agitator plate assembly /1: Every 1,500,000 prints
/1050e/1050eP

• Agitator plate assembly /2: Every 1,500,000 prints

(2) Procedure
1. Open the front doors /Rt and /Lt.
[2]
2. Bring down the lever A of the ADU.(See P.112)
3. Remove the cover on the photo conductor sec-
tion and pull out the intermediate toner hopper to
open it.(See P.38)
4. Close up the connection opening [1] of the inter-
mediate toner hopper with a cleaning pad [2].
5. Attach the toner recovery bag [4] beneath the
shutter section [3] connected to the developing
unit.

NOTE
• For the toner recovery bag, use a paper bag
made by folding a sheet of paper, or a vinyl
bag. Be sure to fix it at an appropriate place
so that toner does not spill over. And also,
[3] [4] [1] 1050fs2783c
make sure that the bag does not come down
by the toner's own weight.
• The intermediate toner hopper contains toner
about half as much as the volumetric capacity
of the hopper. Be sure to set up a bag that
accommodates of the entire toner amount.

6. Enter 54-00 in "I/O check mode" in the service


[3] [2] [5] [4]
mode and press the start button.
7. Insert the connecting shutter [1] fully deep and
open it to discharge toner in the hopper. (This
takes about 5 minutes.)

NOTE
• While discharging, be sure to rotate the gear
[2] several times in the arrow-marked direc-
tion [3] once in a while so that toner that is
above the agitator plate assembly is dis-
charged.
• When rotating the gear [2] and no more toner
is discharged, it is considered that almost all
toner has been recovered.
• Be sure to avoid sucking toner in the interme-
[1] [6] 1050fs2784c
diate toner hopper with a vacuum cleaner.
Using a cleaner may cause damage electro-
statically to the toner remaining sensor /1
(PS31).

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8. Press the stop button.
[2] [1]
9. Remove 5 screws [1] and then remove the inter-
mediate toner hopper cover assembly [2] in the

1050e/1050eP
arrow-marked direction [3].

NOTE
• The intermediate toner hopper cover assem-
bly [5] will also be adhered with toner. Be
careful that it does not scatter.

[3] 1050fs2802c

10. Rotate the gear [1] in the arrow-marked direction


[1] [2]
until 2 screws [3] that hold the agitator plate
assembly [2] turns up.

NOTE
• At this time, the sheet of the agitator plate
assembly /1 jumps up. Be sure to cover about
half of it with paper so that toner does not
scatter.

11. Remove 2 screws [3] and then remove the agita-


tor plate assembly /1 [2].

NOTE
[5] [3] [4] 1050fs2785c
• Be sure not to rotate the gear [1] after remov-
ing the agitator plate assembly /1. Rotating it
may cause a phase lag with the agitator plate
assembly /2 [5], thus making it impossible to
detect the remaining amount of toner prop-
erly.

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3. PERIODIC CHECK Field Service Ver3.0 Nov.2006
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12. Remove the two screw [1] and remove the stir-
[2]
ring plate /2 assembly [2].
13. Reinstall the above parts following the removal
/1050e/1050eP

steps in reverse.

NOTE
• The recovered toner may get mixed with
impurities. Be sure to dispose of it, do not put
it back in the intermediate toner hopper.

[1]
1050fs5101c

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C. Replacing the toner supply sleeves /1 and /2
(1) Periodically replaced parts/cycle
• Toner supply sleeve /1: Every 3,000,000 prints

1050e/1050eP
• Toner supply sleeve /2: Every 3,000,000 prints

(2) Procedure
1. Remove the left cover.(See P.250)
[1] 2. Open the front doors /Rt [1] and /Lt [2] and the
toner supply door [3].
3. Remove the toner bottle [4]. (See P.59)
[2] 4. Remove the toner supply door. (See P.254)
5. Replace the toner supply cover /A assembly [5].

[4]

[3]
[5] 1050fs2006c

6. Remove 6 screws [1] and then remove the toner


[1] [2] [1]
supply protective assembly [2].
7. Pull out the toner supply cover /A assembly [3]
until the lock is released.

NOTE
• If the toner supply cover /A assembly [3] is
set, the lock section [5] remains in contact
when the toner supply lock assembly [4] is
removed. Be sure to pull out the toner supply
cover /A assembly [3].

8. Remove 2 screws [6].


9. Remove 2 screws [7].
10. Pull out tray /2.
11. Remove the toner supply lock assembly [4].

[7] [5] [3] [4] [6] 1050fs2007c

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12. Remove 2 connectors [1] and the wiring harness


from the wiring harness clamp.
/1050e/1050eP

[1] 1050fs2008c

13. Release 2 hose clamps [1] and remove 2 hoses


[2] [5]
[3] from the toner feed case [2].

NOTE
• Keep each of the released hose clamps [1]
near the connecting opening of each hose [3].
• When the hose [3] is removed from the toner
feed case [2], toner may spill out of each
hose. Be careful that the inside of the main
body does not get stained with toner.
• The hose connecting section of the toner feed
case [2] and the hose [3] are provided with the
[3] toner supply installation label [4] that indi-
cates the respective points to which a con-
[1] [3] nection is made. When installing each hose,
be sure to make a connection between the
points having the corresponding toner supply
installation label [4].

[2] 14. Release the cable clamp [5] and pull out the hose
[3] to the outside of the main body.

NOTE
• The hose [3] may be damaged when the toner
supply unit [6] is being removed. Be sure to
[4] [4] 1050fs2009c
pull it out to the outside of the main body.

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15. Remove the screws [1] and [2], and pull out and
[2] [1]
remove the toner supply unit [3].

1050e/1050eP
[3] 1050fs2010c

NOTE
[1]
• When reinstalling the toner supply unit [1], be
sure to insert 2 guide pins [2] on the rear side
[4] and 2 guide pins [3] on the front side into the
respective guide holes [4] of the main body
frame.

[3]

[1]

[4]

[2] 1050fs2011c

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16. Remove 4 screws [1] and then remove the toner


supply protective plate [2].
/1050e/1050eP

[2]

[1]

[2]

[1]
1050fs2012c

17. Remove 4 screws [1] and then remove the cover


/Up [2].
[2]

[1]

[2]

[1]

1050fs2404c

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NOTE
• When reinstalling the cover /Up [2], set the
[6]
[8] projection [5] of the cover /Lw [4] to the posi-

1050e/1050eP
tioning hole [3] of the cover /Up [2] and then
insert the projection [6] of the cover /Up [2]
into the slit [8] of the drive board [7].

[7]

[2]

[4]
[3]

[5]

[2]

[3]

[4] [5]

1050fs2013c

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18. Remove the toner supply sleeves /1 [1].


19. Push the coupling in the arrow-marked direction
[2] and remove the toner supply sleeve /2 [3].
/1050e/1050eP

[3]

[1]

[2] 1050fs2014c

NOTE
[1] [2]
• Be sure to reinstall the toner supply sleeves /1
[1] and /2 [2] in the direction as shown in the
drawing.

20. Reinstall the above parts following the removal


steps in reverse.

NOTE
• After completion of disassembly/assembly of
the toner supply unit, be sure to select the
code 54-09 (rotation of the toner pump motor
(M28) and the air pump motor (M29)) in the I/O
check mode of the service mode and then
press the start button.
When toner drops off into the mixing section
due to the vibration of the disassembly/
assembly, this may cause the codes SC23-14
and SC23-17. (See chapter III "4.6.1 G.
Removing toner from the toner mixing sec-
tion" in the Field Service for the main body.)

[1] [2] 1050fs2015c

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D. Replacing the pump units /Lt and /Rt
(1) Periodically replaced parts/cycle
• Pump unit /Lt: Every 10,000,000 prints

1050e/1050eP
• Pump unit /Rt: Every 10,000,000 prints

(2) Procedure
1. Remove the rear cover and the upper covers /
Rr1 and /Rr2.(See P.250)
2. Remove 4 screws [1] and then remove the exte-
rior mounting plate [2].

[1]

[2]

[1] 1050fs2016c

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3. Disconnect 2 connectors [1].


[2] [1] [3] [5]
4. Release 2 hose clamps [2] and remove 2 hoses
[4] from the pump unit /Rt [3].
/1050e/1050eP

NOTE
• Keep each of the released hose clamps [2]
near the connecting opening of each hose [4].
• When the hose [4] is removed from the pump
unit /Rt [3], the toner may spill out of each
hose. Be careful that the inside of the main
body does not get stained with the toner.
• The hose connecting section of the pump unit
/Rt [3] and the hose [4] are provided with the
toner supply installation label [5] that indi-
cates the respective points to which a con-
[5] nection is made. When installing each hose,
[5] [4] 1050fs2017c
be sure to make a connection between the
points having the corresponding toner supply
installation label [5].

5. Disconnect 2 connectors [1].


[3] [1] [2]
6. Release 2 hose clamps [2] and remove 2 hoses
[4] from the pump unit /Lt [3].

NOTE
• Keep each of the released hose clamps [2]
near the connecting opening of each hose [4].
• When the hose [4] is removed from the pump
unit /Lt [3], the toner may spill out of each
hose. Be careful that the inside of the main
body does not get stained with the toner.
• The hose connecting section of the pump unit
/Lt [3] and the hose [4] are provided with the
toner supply installation label [5] that indi-
cates the respective points to which a con-
nection is made. When installing each hose,
[5] [4] [5] 1050fs2405c
be sure to make a connection between the
points having the corresponding toner supply
installation label [5].

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7. Remove the screws [1], two each, and remove
the pump unit /Lt [2] and the pump unit /Rt [3].
[3]

1050e/1050eP
[2] NOTE
[1]
• When reinstalling each pump unit, be sure to
[1] insert the toner supply spacer [4] between the
attaching surfaces.

8. Reinstall the above parts following the removal


steps in reverse.
[4] [4] 1050fs2018c

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3.5.5 Cleaning/toner recycle section


A. Removing/reinstalling the cleaning section
/1050e/1050eP

NOTE
• Be sure to avoid touching the edge of the cleaning blade with bare hands.
• Before reinstalling the cleaning section, be sure to clean the cleaning section with a blower brush
and a cleaning pad.
• When reinstalling the cleaning section, be sure to apply setting powder to the entire periphery of
the drum and the cleaning blade regardless of these parts being new or used ones.
• When the drum is applied with setting powder, be sure conduct the following operations before
installing the photo conductor section to the main body:
1) To obtain an accurate toner density, clean setting powder splashed onto the gamma sensor
and the maximum density sensor on the toner control sensor board (TCSB) with a cleaning pad
soaked in drum cleaner.
2) With the charger unit and the developing unit removed, rotate the drum one full turn (for splash
prevention of setting powder to the charger and prevention against the image getting blurred).

(1) Procedure
1. Rotate the drum one full turn by hand.

NOTE
• Be sure to rotate the drum one full turn to pre-
[7]
vent the toner on the guide brush inside the
cleaning section from falling down.

2. Pull the photo conductor section out of the main


body. (See P.38)
3. Release the 2 levers [1] that holding the cleaning
[1]
section.
4. Remove the connector [2], remove the wiring
harness from the clamp [3] and then remove the
cleaning section [4].
[4]
NOTE
• When removing the cleaning section, be sure
[3] to move it along the ribs [5] of the photo con-
[2] ductor section with the opposite side of the
drum contacting section slanted to about 15°.
When reinstalling it, be sure to set the refer-
ence pin [6] of the photo conductor section to
the notch [7] of the cleaning section.

5. Reinstall the above parts following the removal


[5] steps in reverse.

[6] 1050fs2117c

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B. Replacing the cleaning blade

NOTE

1050e/1050eP
• When replacing the cleaning blades, be sure to replace 2 blades at the same time.
• Be sure to avoid touching the edge of the cleaning blade with bare hands.

(1) Periodically replaced parts/cycle


• Cleaning blade: Every 750,000 prints

(2) Procedure
1. Pull the photo conductor section out of the main
body. (See P.38)
2. Remove the cleaning section. (See P.72)
[1] 3. Remove the screw [1] and then remove the
cleaning blade /2 [2].
4. Reinstall a new cleaning blade /2.

[2] 1050fs2119c

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5. With the blade release arm [1] raised in the


arrow-marked direction [2], rotate the blade
replacement lever [3] in the arrow-marked direc-
/1050e/1050eP

tion [4] to turn the cleaning blade /2.

[2]
NOTE
• Be sure to keep the blade release arm raised
[1] up, do not let go of it.

[3]

[4]

1050fs2120c

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6. Bring down the blade release arm [1] in the
arrow-marked direction [2].

1050e/1050eP
NOTE
[1]
• Be sure to keep hold of the blade replacement
lever [3] being rotated, do not let go of it.
[2]

7. Release the hand that is holding the blade


replacement lever.

[3]

1050fs2121c

8. Remove the screw [1] and then remove the


cleaning blade /1 [2].
9. Install a new cleaning blade /1.
[1] 10. Remove toner adhered to the lower [3] and
upper [4] blade sides of the cleaning section with
a cleaning pad.

[4]

[3] [2] 1050fs2503c

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11. Reinstall the parts after that following the removal


[2]
steps in reverse.
/1050e/1050eP

NOTE
• After replacing the cleaning blades /1 and /2,
be sure to check to see if the blade replace-
ment lever [1] has been pulled.
• After replacing the cleaning blades /1 and /2,
be sure to conduct the blade set mode in the
service mode to prevent the blade from curl-
ing up.(See P.346)
• Be sure to avoid using the blade set mode
other than when replacing the cleaning blade.
[1] fs503fs2153c
Otherwise, the cleaning blade count of the
fixed parts count is reset so that the blade is
not replaced automatically at the correct tim-
ing.

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C. Cleaning/replacing the toner seal board

NOTE

1050e/1050eP
• Be sure to avoid touching the edge of the cleaning blade with bare hands.

(1) Periodic cleaning cycle


• Toner seal board: Every 750,000 prints

(2) Periodically replaced parts/cycle


• Toner seal board: Every 3,000,000 prints

(3) Procedure
1. Pull the photo conductor section out of the main
[4] [6] [5]
body. (See P.38)
2. Remove the cleaning section. (See P.72)
3. Remove the screws [1] and [2], and then remove
the toner seal board [3].
4. Clean the sheet section [4] of the toner seal
[3] board with a blower brush and a cleaning pad.

NOTE
• When reinstalling the toner seal board, be
sure to first of all install the screw [1].
• When both sides [5] of the sheet section of
the toner seal board get inside of the toner
guide brush [6], an overflow toner may result.
On such an occasion, a correction should be
made so that the warp of the sheet section
[2]
[1] [3] 1050fs2122c
becomes parallel to the toner guide brush or
it turns a little to this side (less than 1 mm).

5. Reinstall the above parts following the removal


steps in reverse.

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D. Replacing the toner guide brush/scattering prevention felt/seal plate

NOTE
/1050e/1050eP

• Be sure to avoid touching the edge of the cleaning blade with bare hands.
• When reinstalling the toner guide brush, apply setting powder uniformly with the toner guide brush
removed.
• Be absolutely sure to avoid touching the brush section of the toner guide brush with bare hands.
Also, be careful that the brush section does not come in direct contact with other objects.

(1) Periodically replaced parts/cycle


• Toner guide brush: Every 1,500,000 prints
• Scattering prevention felt: Every 1,500,000 prints
• Seal plate /Fr: Every 1,500,000 prints
• Seal plate /Rr: Every 1,500,000 prints

(2) Procedure
1. Pull the photo conductor section out of the main
[2]
body. (See P.38)
2. Remove the cleaning section. (See P.72)
3. Remove the toner seal board.(See P.77)
4. Remove the screw [1] and then remove the seal
plate /Fr [2].
5. Remove the screw [3] and then remove the seal
plate /Rr [4].

[1]

[4]

[3]

1050fs2118c

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6. Move the toner guide brush [1] in the order of the
arrow-marks [2] and [3] and remove it.

1050e/1050eP
NOTE
• When reinstalling the toner guide brush, be
sure to set the pin [6] of the toner guide brush
to the coupling slit [5] of the cleaning section
[6] [4].

7. After removal of the toner guide brush, clean up


[2] [1] the installation section of the seal plates /Fr and /
Rr by a vacuum cleaner.

[4] [3]

[5] 1050fs2123c

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8. Remove the C-clip [3], the bearing [4], the scat-


[2]
tering prevention felt [5], the bearing fixing mem-
ber [6] and the toner prevention collar [7] in this
/1050e/1050eP

order from the shaft [2] of the toner guide brush


[3] [1].

NOTE
[1]
• Be careful that the toner prevention collar
does not get lost.

9. Reinstall the above parts following the removal


[5] [6] steps in reverse.

[4]

[7]
1050fs2124c

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E. Replacing the toner guide plate assembly
(1) Periodically replaced parts/cycle
• Cleaning gear /A assembly: 6,000,000 prints

1050e/1050eP
• Cleaning gear /B: 15,000,000 prints
• Toner guide plate assembly: Every 3,000,000 prints

(2) Procedure
1. Pull the photo conductor section out of the main
[2] body. (See P.38)
2. Remove the cleaning section. (See P.72)
[5] [1] 3. Remove the toner seal board. (See P.77)
4. Remove the seal plate. (See P.78)
5. Remove the E-rings [1], one each, and then
remove 2 cleaning mounting lever collars [2].
6. Remove the screws [3] (B tight M3 x 8) and [4]
[4]
(TPM3 x 6) and then remove the drive reinforcing
plate [5].

[3] [2] [1] 1050fs2125c


NOTE
• When installing the drive reinforcing plate, be
careful not to confuse the screw [3] with the
screw [4].
• When installing the drive reinforcing plate, be
sure to tighten the screw [3] and the screw [4]
in this order after fastening each of the clean-
ing mounting lever collar with the E-ring.

7. Remove the cleaning gear /A assembly [1].

[1] 1050fs2423d

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8. Remove the E-ring [2] from the toner guide shaft


[4][5] [3] [2] [1]
[1], and remove the cleaning gear /B [3].
/1050e/1050eP

NOTE
• While removing the cleaning gear /A assembly
or the cleaning gear/B [3], the bearing [4] and
the splash prevention felt [5] may come off. If
the felt become detached, make sure to
replace it with a new one.

1050fs2424d

9. Remove the E-ring [2] from the toner guide shaft


[2] [1]
[1].

1050fs2425d

10. Remove the C-clip [1] and remove the bearing


[1] [2] [3] [2].
11. Pull out the toner guide shaft [3] to remove it.

1050fs2426d

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NOTE
[1][2]
• When reinstalling the toner guide shaft, be
sure to insert it while holding it down from the

1050e/1050eP
outside so that the bearing [1] does not come
off.
• If the bearing and the splash prevention felt
[2] become detached while inserting the toner
guide shaft, make sure to replace the splash
prevention felt with a new one.

1050fs2427d

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12. Remove 2 screws [1] and then remove the toner


[1]
guide plate assembly [2].
/1050e/1050eP

NOTE
• When reinstalling the toner guide plate
assembly, be sure to hit it against the lower
side before fixing it.

13. Clean up the exterior of the cleaning unit with a


cleaning pad and a blower brush.
14. Reinstall the above parts following the removal
steps in reverse.

[2]

[1] 1050fs2130c

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F. Cleaning when removing the cleaning unit (when conducting maintenance work)

NOTE

1050e/1050eP
• When removing the cleaning unit, be sure to clean thoroughly both the inside and the inner wall of
the cleaning unit and the recycle pipe with as little toner left as possible. When cleaning is insuffi-
cient, toner may spill over the conveyance section.

(1) Procedure
1. Pull out the photo conductor section from the
main body. (See P.38)
2. Remove the cleaning section.(See P.72)
3. Remove the toner seal board.(See P.77)
4. Remove the toner guide brush/seal plates Fr and
Rr.(See P.78)
5. Tap the casing [1] section softly to let the recy-
cled toner adhering to the inner wall drop off.

[1] 1050fs2431c

6. Rotate the gear [1] in the arrow-marked direction


to discharge toner to the outside.
7. Repeat the steps 5 and 6 until there is no toner
discharged. And finally, clean the inside with a
vacuum cleaner.

[1] 1050fs2432c

8. Tap the recycle pipe softly to let the recycled toner


adhering to the inner wall drop off into the pipe.
9. Rotate the gear [1] of the recycle screw counter-
clockwise and open the shutter section [2] to dis-
charge toner.
10. Repeat the steps 8 and 9 until there is no toner
discharged.
11. Clean the cleaning unit mounting place (photo
conductor section) with a vacuum cleaner.

NOTE
• When cleaning it with a vacuum cleaner, be
[1] [2] 1050fs2433c
careful that the vacuum cleaner does not
come into contact with drum.

12. Reinstall the above parts following the removal


steps in reverse.

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3.5.6 Paper feed section


A. Removing/reinstalling the pick-up roller assembly/separation roller assembly
/1050e/1050eP

NOTE
• The pick-up roller assembly/separation roller assembly are CMS corresponding parts.

(1) Procedure

NOTE
• The method for replacing the pick-up roller assembly/separation roller assembly is the same for
tray /1 and tray /2. The explanation here is given for tray /1.
• After completion of the installation, rotate the pick-up roller in the direction of the paper feed
(counterclockwise as seen from the front) to check to see if the paper feed roller, the belt and the
coupling section rotate smoothly. The rotation of the pick-up roller is restricted only to the direc-
tion of the paper feed (counterclockwise as seen from the front) and be absolutely sure not to turn
it clockwise.
• Be sure to take note that the direction of the pick-up roller is different for the main body and the
PF.

1. When the power switch is off, open the toner


supply door.
2. Raise up the tray lock lever [1] lightly and pull out

[2] the tray [2].

[1]

1050fs2700c

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3. Rotate the pick-up roller [1] in the arrow-marked
[2] [3]
direction (counterclockwise as seen from the
front) and place the coupling [2] in the longitudi-

1050e/1050eP
nal direction.
[1]
NOTE
• The rotation of the pick-up roller [1] is
restricted only to the arrow-marked direction
(counterclockwise). It does not rotate in the
reverse direction (counterclockwise). So, be
sure not to turn it in this direction forcibly.
1050fs2701c

4. Remove 2 C-clips [3].

5. Remove the bearing /Fr [1].


[2] 6. Slide the bearing /Rr [2] to the rear side.

NOTE
• When installing the bearing /Fr [1], /Rr [2],
insert it in the notch [5] of the metal frame
while pressing down a little the metal frame
[1]
[3] of the pick-up roller assembly to make
level the flat portion [4] of the bearing /Rr [2].
And then insert the bearing /Fr [1] in the same
manner as with the bearing /Rr.

[4]
[5]

[2]

[3]

1050fs2702c

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7. Hold the pick-up roller assembly [1] by hand and


lift the paper feed roller [3] up to tilt while rotating
it around the shaft [2] of the pick-up roller, and
/1050e/1050eP

[7] then remove it from the notch [4] of the bearing


and the coupling [5].

NOTE
• When removing the pick-up roller [1], be care-
ful not to damage the sensor [7] with the
metal frame [6].

[5] [3]

[6]

[4]

[2] [1] 1050fs2703c

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8. Remove the pick-up roller shaft [2] from the arm
[1] of the paper feed guide plate and then remove
[3] the pick-up roller assembly [3].

1050e/1050eP
[2]
[1]

[3]

1050fs2704c

9. Remove 2 screws [1] and then remove the


[2]
entrance guide plate [2].

[1] 1050fs2705c

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10. Remove 2 screws [1].


[2]
NOTE
/1050e/1050eP

• When reinstalling it, fasten it with the screws


while pressing down the separation roller
assembly [2].

[1] 1050fs2706c

11. After pulling out the front side of the separation


roller assembly [1], remove the coupling [2] in the
rear from the joint [3].
[3]
NOTE
• When reinstalling it, be sure to engage the
coupling pin [2] with the joint [3] before instal-
lation.
[2]

12. Reinstall the above parts following the removal


steps in reverse.

NOTE
• After completion of the installation, hold the
[1]
pick-up roller lightly and rotate it in the direc-
tion of the paper feed (counterclockwise as
seen from the front) to check to see if the
paper feed roller, the belt and the coupling
section rotate smoothly. (The rotation of the
pick-up roller is restricted only to the direc-
tion of the paper feed (counterclockwise as
1050fs2707c
seen from the front) and be absolutely sure
not to turn it clockwise.)

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B. Replacing the pick-up roller/paper feed roller
(1) Periodically replaced parts/cycle
• Pick-up roller: Every 2,250,000 prints (actual replacement cycle: every 500,000 prints)

1050e/1050eP
• Paper feed roller: Every 2,250,000 prints (actual replacement cycle: every 500,000 prints)

(2) Procedure

NOTE
• The outward appearance of the collar is identical for the paper feed roller and the separation roller.
However, a one-way mechanism is provided on the inside of the collar of the paper feed roller with
no mechanism provided for the separation roller. Be careful not to confuse one with the other.

1. Remove the pick-up roller assembly.


2. Remove the C-clip [1], remove the coupling bear-
ing [2] and then remove the mounting bracket [3].

[2]

[1] [3] 1050fs2708

3. Pull out the shaft [3] from the collar [1] and
remove the pick-up roller [2] from the collar [1].

NOTE
• When reinstalling it, take note of the direction
of the pick-up roller. Be sure to insert the col-
lar [1] from the side provided with the groove
[4].

[3] [1] [2]

[4]

1050fs2709c

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4. Remove the C-clip [1] and pull out the collar [2]
[2] [3]
and the paper feed roller [3].
/1050e/1050eP

NOTE
• When reinstalling it, take note of the direction
of the paper feed roller. Be sure to insert the
collar [2] from the side provided with the
groove [4].

[1] 5. Reinstall the above parts following the removal


steps in reverse.

[4] [3]

[2]

1050fs2710c

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C. Replacing the separation roller
(1) Periodically replaced parts/cycle
• Separation roller: Every 2,250,000 prints (actual replacement cycle: every 500,000 prints)

1050e/1050eP
(2) Procedure

NOTE
• The outward appearance of the collar is identical for the separation roller and the paper feed roller.
However, a one-way mechanism is provided on the inside of the collar of the paper feed roller with
no mechanism provided for the separation roller. Be careful not to confuse one with the other.

1. Remove the separation roller assembly.


[1] 2. Remove the C-clip [1], slide the shaft and remove
the separation roller [3] together with the shaft
[2].

[3]

[2] 1050fs2711c

3. Pull out the gear [2], the collar [3] and the separa-
[1] [4] [5] [3] [2]
tion roller [4] from the shaft [1] in the arrow-
marked direction and remove them.

NOTE
• When reinstalling it, take note of the direction
of the separation roller. Be sure to insert it
into the shaft [2] from the side provided with
the groove [5].
• The outward appearance is identical for the
collar [6] of the separation roller and the col-
[6] [7] lar [7] of the paper feed roller. However, the
one-way mechanism is provided on the inside
of the collar [7] of the paper feed roller with
[8] no mechanism provided for the collar [6] of
the separation roller. Be careful not to con-
fuse one with the other.

4. Reinstall the above parts following the removal


steps in reverse.

1050fs2712c

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D. Removing/reinstalling the tray

Caution:
/1050e/1050eP

• The tray is heavy. Be sure to conduct this operation with two people.

NOTE
• The procedure for removing/reinstalling the trays /1 to /2 is identical. The explanation here is made
of the tray /1.
• When raising up the tray, be sure to hold it at the specified positions. Holding it at positions other
than those specified may cause damage to the tray, thus resulting in a paper feed jam.

(1) Procedure
1. Open the toner supply door.
2. Lightly raise up the tray lock lever [1] and pull out
the tray [2].

[2] 3. When paper remains in the tray, take it all out.

[1]

1050fs2715c

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4. Remove the stopper screws [2], one each, pro-
[2] [1]
vided at either side of the rail [1] and pull the tray
further out.

1050e/1050eP
[2]

1050fs2716c

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5. Remove the screws [1], one each, provided at


[1] [2] [4] [3]
either side of he rail, hold the tray [2] at the spec-
ified positions [3] and raise it up to remove it.
/1050e/1050eP

NOTE
• When raising up the tray, be sure to hold it at
the specified positions [3] and raise it up with
two persons.
• Be absolutely sure to avoid holding it at posi-
tions [4] that can be easily deformed. This
may affect the paper tray, thus resulting in a
[3] [1] jam.
• When reinstalling it, be sure to check to see if
the knobs [5] provided at the 4 places on the
rail are securely in the notches [6] of the tray.

6. Reinstall the above parts following the removal


steps in reverse.

[5] [6] 1050fs2717c

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E. Replacing the paper feed clutch/separation clutch
(1) Periodically replaced parts/cycle
• Paper feed clutch /1 (CL4), /2 (CL6): Every 15,000,000 prints (actual replacement cycle: every 3,000,000

1050e/1050eP
prints)
• Separation clutch /1 (CL5), /2 (CL7): Every 15,000,000 prints (actual replacement cycle: every 3,000,000
prints)

1. Remove the rail stopper screw of the tray and


[1] [2] pull out the tray.
2. Remove 3 screws [1] and then remove the clutch
cover [2].

1050fs2713c

3. Disconnect 2 connectors [1] and remove the 2


[4] [7]
wire binding bands [2].
4. Remove 2 C-clips [3] and then remove the paper
[3] feed clutch [4] and the separation clutch [5].

NOTE
[6]
[5] • When reinstalling it, be sure to engage the
[6] stopper [6] of the clutch with the stopper sec-
tion [7].
[7]

5. Reinstall the above parts following the removal


steps in reverse.
[2]

[1] 1050fs2714c

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3.5.7 Vertical conveyance section


A. Removing/reinstalling the vertical conveyance unit
(1) Procedure
/1050e/1050eP

1. Remove the right cover.


[2] [1] [3] 2. Pull the knob [1] and remove the paper dust
guide holder [2].

NOTE
• The roller may get stained with paper dust
that has gathered in the paper dust guide
[4] holder [2]. Be sure to remove it when remov-
[4] ing the vertical conveyance unit.

3. Disconnect the connector [3].


4. Remove 4 screws [4] and then remove the verti-
[5] [6] cal conveyance unit [5].

NOTE
• When placing the vertical conveyance unit, be
sure to place it with the jam open/close door
side down. Placing it with the roller side down
1050fs2732c
may cause damage to the gear [6]. When
placing it with the roller side down, be sure to
remove 2 gears [6].

5. Reinstall the above parts following the removal


steps in reverse.

NOTE
• Pulling out the main body tray with the verti-
cal conveyance unit removed may damage
the guide roller that brings down forcibly the
pick-up roller of the main body tray. Be abso-
lutely sure not to pull out the main body tray
with the vertical conveyance unit removed.
• When reinstalling it, be sure to move the verti-
cal conveyance unit [5] to the rear side and
tighten it up with the screws [4].

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B. Replacing the pre-registration clutch/vertical conveyance clutch
(1) Periodically replaced parts/cycle
• Pre-registration clutch /1 (CL1), /2 (CL3): Every 4,500,000 prints (actual replacement cycle: every 3,000,000

1050e/1050eP
prints)
• Vertical conveyance clutch (CL2): Every 4,500,000 prints (actual replacement cycle: every 3,000,000 prints)

(2) Procedure
1. Remove the right cover.
[2] 2. Remove the vertical conveyance unit. (See P.98)
3. Remove 2 C-clips [1] and then remove 2 gears
[2].

NOTE
• When reinstalling it, take note of the direction
of the gears.
[1]
1050fs2733c

4. Disconnect 3 connectors [1] and remove the 3


[4] [5] [3] [6] wire binding bands [2].
5. Remove 3 C-clips [3] and then remove the pre-
registration clutch /1 (CL1) [4], the vertical con-
veyance clutch (CL2) [5], and the pre-registration
clutch /2 (CL3) [6].

NOTE
• When reinstalling it, set the stopper [7] of the
[8] [7] [1] [2] clutch to the screw [8].

6. Reinstall the above parts following the removal


steps in reverse.

1050fs2734c

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C. Replacing the pre-registration roller /1, /2, the registration bearing and the conveyance rollers /2
and /3
(1) Periodically replaced parts/cycle
/1050e/1050eP

• Pre-registration roller /1 and /2: Every 10,000,000 prints (actual replacement cycle: every 6,000,000 prints)
• Pre-registration bearing /1 and /2: Every 10,000,000 prints (actual replacement cycle: every 6,000,000 prints)
• Conveyance roller /2: Every 10,000,000 prints (actual replacement cycle: every 6,000,000 prints)
• Conveyance roller /3: Every 10,000,000 prints (actual replacement cycle: every 6,000,000 prints)

(2) Procedure
1. Remove the right cover.
[4] [2] [6] 2. Remove the vertical conveyance unit.(See P.98)
3. Remove the pre-registration clutches /1 (CL1)
[4]
[5] and /2 (CL3) and the vertical conveyance clutch
(CL2). (See P.99)
4. Disconnect 2 connectors [1] and the connector
[2], and remove the wire binding bands [3] at the
[3] 5 places.
5. Remove 4 screws [4] (one each at either side of
each roller) and then remove the roller covers /1
[5] and /2 [6].
[7] [3] [1]

NOTE
[8] • Be careful that no damage is caused to the
sensor.
• When removing the roller covers /1 [5] and /2
[9] [6], be sure to pull up the upper side.
• When reinstalling the roller covers /1 [5] and /
2 [6], be sure to set the grooves at both sides
to the projection [8] and then press it lightly in
the direction of the paper through slit [9].

1050fs2735c

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6. Remove the E-rings [1], one each provided at the
[4]
4 places, the bearings [2], one each, the pre-reg-
istration roller /1 [3] and the pre-registration roller

1050e/1050eP
/2 [4].

NOTE
[3] • When removing and reinstalling the pre-regis-
tration rollers /1 [3] and /2 [4], be careful that
they are not damaged by the corners of the
guide plate.
[1] • When reinstalling the bearing [2], be sure to
raise the conveyance guide plate so that it is
in the jam release condition.

[2]

1050fs2736c

7. Remove 2 screws [1] and then remove the cover


[2] [2].

[1] 1050fs2738c

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8. Remove 2 E-rings [1], 2 belt stoppers [2], the belt


[5]
[3], 2 pulleys [4] and 2 pins [5].
/1050e/1050eP

[4]

[3]

[2]

[1]

1050fs2739c

9. Remove the E-rings [1], one each provided at 4


[5] [4]
places, and then remove the plastic washers [2],
one each, the bearing [3], one each, the vertical
conveyance roller /2 [4] and the vertical convey-
ance roller /3 [5].
10. Reinstall the above parts following the removal
steps in reverse.

NOTE
• After completion of the installation, check to
see if each roller rotates smoothly.

[3]

[1]

[2]

1050fs2740c

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D. Replacing the conveyance roller /1
(1) Periodically replaced parts/cycle
• Conveyance roller /1: Every 10,000,000 prints (actual replacement cycle: every 6,000,000 prints)

1050e/1050eP
(2) Procedure
1. Remove the right cover.
2. Remove the vertical conveyance unit. (See P.98)
3. Remove the E-ring [1] and then remove the gear
[2] and the pin [3].

[1] NOTE
• When installing the E-ring [1], be careful not
to damage the teeth of the gear [2].

[2] [3]

1050fs2741c

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4. Remove 2 E-rings [1], and then remove 2 plastic


[4]
washers [2], 2 bearing [3] and the conveyance
roller /1 [4].
/1050e/1050eP

NOTE
• When removing and reinstalling the convey-
ance roller /1 [4], be careful that it does not
get damaged by the corners of the guide
plate.
[1] • When reinstalling the bearing [3], be sure to
raise the conveyance guide plate so that it
gets into the jam release condition.

[3]
5. Reinstall the above parts following the removal
steps in reverse.
[2]

NOTE
• After completion of the installation, check to
see if the roller rotates smoothly.

[3]

[2]

[1]

1050fs2742c

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E. Replacing the conveyance exit roller
(1) Periodically replaced parts/cycle
• Conveyance exit roller: Every 10,000,000 prints (actual replacement cycle: every 6,000,000 prints)

1050e/1050eP
• Cleaning gear /A: Every 10,000,000 prints (actual replacement cycle: every 6,000,000 prints)

(2) Procedure
1. Remove the right cover.
[2]
2. Remove the vertical conveyance unit. (See P.98)
3. Remove 4 screws [1] and then remove the cover
[2].
[1]
[1]

1050fs2743c

4. Remove the E-ring [1] and then remove the gear


[2] and the pin [3].

[3]

[2]

[1]

1050fs2744c

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5. Remove 2 screws [1] and then remove the gear


cover [2] and the bearing [3].
/1050e/1050eP

[2] NOTE
[1]
• When installing the bearing [3], be sure to
install it from the inside to the gear cover [2].
[3]

1050fs2745c

6. Remove the E-ring [1] and then remove the gear


[2] and the pin [3].

NOTE
• The gear removed at the step 4 is different
[3]
from the one removed at the step 6. Be care-
ful not to confuse one with the other.

[2]

[2] [1]

1050fs2746c

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7. Remove the E-ring [1] and then remove the
[1]
Cleaning gear /A [2].

1050e/1050eP
1050fs5103c

8. Remove the E-ring [1] and then remove the gear


[2] [3]
[2] and the pin [3].

[1]
1050fs2747c

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9. Disconnect the connector [1] and remove 2 wire


[1] [2] [4] [3]
binding bands [2].
10. Remove 4 screws [3] and then remove the sen-
/1050e/1050eP

sor mounting plate [4].

[3]

1050fs2748c

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11. Remove 2 E-rings [1], 2 washers [2] and 2 bear-
[3] [2] [1] [1] [2] [3]
ings [3], and take out the conveyance exit roller
[4].

1050e/1050eP
NOTE
• When taking out the conveyance exit roller
[4], the bearing [6] of the paper dust guide
brush assembly [5] is displaced. When rein-
stalling it, be sure to get it back to the original
place.

12. Reinstall the above parts following the removal


steps in reverse.

[4] [5]

[6]

[6] 1050fs2749c

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F. Replacing the paper dust guide brush assembly


(1) Periodically replaced parts/cycle
• Paper dust guide brush assembly: Every 4,500,000 prints (actual replacement cycle: every 3,000,000 prints)
/1050e/1050eP

(2) Procedure
1. Pull the knob [1] and remove the paper dust
[1]
guide holder [2].

[2]

1050fs2750c

[2] [3]
2. Remove the screw [1] and pull out the holder [2]
from the shaft [3] of the paper dust guide brush.

[1]

1050fs2751c

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3. Remove the shaft [1] of the paper dust guide
[1] [2]
brush assembly from the coupling [2] and then
remove the paper dust guide brush assembly

1050e/1050eP
and the bearing [4].
4. Reinstall the above parts following the removal
[3]
steps in reverse.

[4] 1050fs2752c

G. Cleaning of the paper dust guide holder


(1) Procedure
1. Pull the knob [1] and remove the paper dust
[1]
guide holder [2].
2. Clean the paper dust guide holder [2] with the air
brush.
[2] 3. Reinstall the above parts following the removal
steps in reverse.

1050fs2753c

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3.5.8 ADU
A. Pulling out/reinstallation of the ADU
/1050e/1050eP

Caution:
• Be absolutely sure to avoid forcibly turning ON the interlock switches /1 (MS1) and /2 (MS2) with
the ADU pulled out. Otherwise, a high voltage may unexpectedly develop.

(1) Procedure
1. Open the front door /Rt [1] and the front door /Lt
[2] [1] [2].
2. While pressing the lock release lever [3] with a
driver in the arrow-marked direction, pull out the
ADU and bring the lever [4] down to pull out the
ADU section [5].
3. When reinstalling it, push in the ADU and bring
up the lever that pulls out the ADU section.

[5] [4]

[3]
1050fs2001c

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B. Cleaning of the paper dust removing brush for the registration roller /Lw
(1) Periodic cleaning cycle
• Paper dust removing brush for the registration roller /Lw: Every 750,000 prints

1050e/1050eP
(2) Procedure
1. Pull out the ADU from the main body. (See P.112)
[3] 2. After sliding once the paper dust removing lever
[1] in the arrow-marked direction [2], pull out and
remove the paper dust removing brush [3] for the
registration roller /Lw.
(The picture shows the lever that has been pulled
[2] out a little.)

NOTE
• When reinstalling the paper dust removing
brush for the registration roller /Lw, be sure to
insert it fully until it hits against the back.
[1] 1050fs2131c
When the paper dust removing brush for the
registration roller /Lw is not inserted fully, this
may block the light path of detection of the
registration sensor (PS40), thus resulting in a
jam.

3. Clean the cleaning section [2] of the paper dust


[1]
removing brush [1] for the registration roller /Lw
with the blower brush.
4. Reinstall the above parts following the removal
steps in reverse.

[2] fs503fs2132c

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C. Cleaning of the paper dust removing brush for the registration roller /Up
(1) Periodic cleaning cycle
• Paper dust removing brush for the registration roller /Up: Every 750,000 prints
/1050e/1050eP

(2) Procedure
1. Pull out the ADU from the main body. (See P.112)
[2] [3] 2. Push out the projections [1], two each, and
release the lock to remove 2 paper dust remov-
ing brushes /1 [2] and /2 [3] for the registration
roller /Up.
[3]

[1] 1050fs2133c

3. Clean each of 2 cleaning sections [2] of the


[1]
paper dust removing brush [1] for the registration
roller /Up.
4. Reinstall the above parts following the removal
steps in reverse.

[2] fs503fs2134c

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D. Cleaning of the registration sensor
(1) Periodic cleaning cycle
• Registration sensor: Every 750,000 prints

1050e/1050eP
(2) Procedure
1. Pull out the ADU from the main body. (See P.112)
[1] [2]
2. Remove 2 screws [1] and release the fixing of the
sensor mounting piece [2].

fs503fs2135c

3. Turn over the sensor mounting piece [1] and


[2]
clean the registration sensor (PS40) [2] with the
blower brush.
4. Reinstall the above parts following the removal
steps in reverse.

[1] fs503fs2136c

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E. Replacing the transfer/separation charger unit


(1) Periodically replaced parts/cycle
• Transfer/separation charger unit: Every 6,000,000 prints
/1050e/1050eP

(2) Procedure

[1] 1. Pull out the ADU from the main body. (See P.112)
2. Remove the screw [1] and then remove the con-
nector cover [2].

[2]

1050fs2019c

[3] 3. Disconnect the connector [1].

NOTE
• When the transfer/separation charger unit is a
PCS corresponding part (See "6.5 PCS corre-
sponding parts"), remove also the connector
[2].

4. Loosen 2 screws [3] and remove the transfer/


separation unit [4].
5. Reinstall the above parts following the removal
steps in reverse.

[4]

[3]

[1] [2] 1050fs2020c

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F. Removing/reinstalling the ADU cover
(1) Procedure
1. Pull out the ADU from the main body. (See P.112)

1050e/1050eP
2. Remove the screw [1] and then remove the lever
[2] that pulls out the ADU section.
[6] 3. Loosen 2 screws [4] and remove the ADU cover /
Lt [5].
[4]
4. Loosen 2 screws [6] and remove the ADU cover /
Rt [7].
5. Reinstall the above parts following the removal
steps in reverse.
[5]
[7]
[3]

[1] [2]
1050fs2023c

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G. Removing/reinstalling the registration section


(1) Procedure
1. Pull out the ADU from the main body. (See P.112)
[2]
/1050e/1050eP

2. Remove the ADU cover. (See P.117)


3. Remove 2 screws [1] and then remove the multi
feed sensor cover [2] while removing the wire
harness from the cord clamp.

[1] fs503fs2138c

4. Remove 5 connectors [1].

[1]

[1]

[1] 1050fs2139c

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5. Remove the screw [1] and check the position of
the graduation in the screw [1] section.
[1] 6. Remove 3 screws [2].

1050e/1050eP
7. Reinstall the above parts following the removal
steps in reverse.

[2] NOTE
• Reinstall the registration section so that it
comes to the same graduation as that used
for removal.

[3]

[2] 1050fs2140c

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H. Replacing the discharge wire/transfer presser rubber


(1) Periodically replaced parts/cycle
• Discharge wire: Every 750,000 prints
/1050e/1050eP

• Transfer presser rubber: Every 750,000 prints

(2) Procedure
1. Pull out the ADU from the main body. (See P.112)
[2] [1] [1]
2. Remove the transfer/separation charger unit.
(See P.116)
3. Release the locks [1] at the 6 places and remove
[5] the plunging prevention plates /1 [2] and /2 [3].
4. Remove the spark arrester plates /Fr [4] and /Rr
[4] [5].
[1]

[1] [3] 1050fs2146c

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5. Remove the springs [1], one each, 3 discharge
[1]
wires [2] and 3 transfer presser rubbers [3].

1050e/1050eP
NOTE
• When reinstalling the discharge wire, be sure
to insert each wire into the notch [4] of each
of the transfer presser rubbers.
• Reinstall the discharge wire so that the hook
[5] of each spring turns to the inside.

6. Reinstall the above parts following the removal


[2] [5] steps in reverse.

[3]

[4]
[2]
[3]

1050fs2147c

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I. Replacing the transfer cleaning assembly/separation cleaning assemblies /1 and /2 and C-clips
(1) Periodically replaced parts/cycle
• Transfer cleaning assembly: Every 750,000 prints
/1050e/1050eP

• Separation cleaning assembly /1: Every 750,000 prints


• Separation cleaning assembly /2: Every 750,000 prints
• C-clip: Every 750,000 prints

(2) Procedure
1. Pull out the ADU from the main body. (See P.112)
[2]
2. Remove the transfer/separation charger unit.
(See P.116)
3. Remove the discharge wire. (See P.120)
4. Remove 3 C-clips [2] from the shaft [1] of each of
[1]
the cleaning assemblies.
[3] 5. Turn over the transfer/separation charger unit [3]
and remove the transfer cleaning assembly [4]
and the separation cleaning assemblies /1 [5]
and /2 [6].
6. Reinstall the above parts following the removal
steps in reverse.

[4]

[5]

[6] 1050fs2148c

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J. Replacing the transfer assist sheet assembly
(1) Periodically replaced parts/cycle
• Transfer assist sheet assembly: Every 1,500,000 prints

1050e/1050eP
(2) Procedure
1. Pull out the ADU from the main body. (See P.112)
[2]
2. Remove the transfer/separation charger unit.
(See P.116)
3. Remove 2 screws [1] and then remove the trans-
fer assist sheet assembly [2].

[1] 1050fs2149c

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NOTE
[2]
• When reinstalling the transfer assist sheet
assembly [1], make sure that the projections
/1050e/1050eP

[2] at both ends get into the spring [3].


• When cramping it with a screw, be sure to put
the spacer [5] in the stepped section of the
screw [4]. At this time, take note that the
spacer does not get caught by the stepped
section of the screw.
After completion of installation, be sure to
check to see if the transfer assist sheet
assembly [1] moves smoothly in the arrow-
[1] [3] marked direction.

4. Reinstall the above parts following the removal


steps in reverse.

[5]

[4] 1050fs2406c

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K. Replacing the TSL
(1) Periodically replaced parts/cycle
• TSL: Every 6,000,000 prints

1050e/1050eP
(2) Procedure
1. Pull out the ADU from the main body.(See P.112))
2. Remove the transfer/separation charger unit.
(See P.116)
3. Remove the ADU cover.(See P.117)
4. Remove 4 screws [1] and then remove the trans-
fer exposure cover [2].
5. Remove the connector [3] and then remove the
TSL [4].
6. Reinstall the above parts following the removal
steps in reverse.

[1]

[4] [2]

[1] [3] 1050fs2141c

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L. Replacing the registration roller /Up and the registration bearing


(1) Periodically replaced parts/cycle
• Registration roller /Up: Every 6,000,000 prints
/1050e/1050eP

• Registration bearing: Every 6,000,000 prints

(2) Procedure
1. Pull out the ADU from the main body.(See P.112)
2. Remove the paper dust removing brush for the
registration roller /Lw. (See P.113)
3. Remove the paper dust removing brush for the
registration roller /Up. (See P.114)
4. Remove the registration section.(See P.118)
5. Remove the screw [1] and then remove the knob
[2].
[3] [4] 6. Remove 2 screws [3] and then remove the gear
[4].

[1]

[2] 1050fs2150c

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7. Remove 2 springs [1].

1050e/1050eP
[1]

[1] 1050fs2151c

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8. Remove the E-ring [1] and then remove the regis-


tration bearing [2].
9. Remove the E-ring [3] and then remove the gear
[2]
/1050e/1050eP

[1] [4] and the pin [5].


10. Remove the E-ring [6] and then remove the regis-
tration bearing [7].
11. Open the pre-transfer jam handler [8] and move
and remove the registration roller /Up [9] in the
arrow-marked directions [10] and [11] in this
order.
[8] [9] 12. Reinstall the above parts following the removal
steps in reverse.

[11] [10]

[4]

[3]

[7]

[6]

[5] 1050fs2152c

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M. Replacing the ADU exit roller, ADU conveyance rollers /2, /3 and /4
(1) Periodically replaced parts/cycle
• ADU exit roller: Every 6,000,000 prints

1050e/1050eP
• ADU conveyance roller /2: Every 6,000,000 prints
• ADU conveyance roller /3: Every 6,000,000 prints
• ADU conveyance roller /4: Every 6,000,000 prints

(2) Procedure
1. Pull out the ADU from the main body.(See P.112)
[1]
2. Remove the ADU cover.(See P.117)
3. Remove the registration section.(See P.118)
4. Disconnect the connector [1].
5. Remove 3 screws [2] and then remove the regis-
tration cooling fan (FM17) [3].

[3] [2] 1050fs2154c

6. Disconnect all the connectors [2] (8 pcs.) that are


[4] [3] [1] [4]
connected to the ADU drive board /2 [1]and
intermediate connector [3].
7. Remove 2 screws [4] and then remove the stay
[5] while removing the wiring harness from the
wiring harness clamp.

[2] [5] 1050fs2155c

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8. Remove 4 screws [1] and then remove the loop


[1]
motor assembly [2].
/1050e/1050eP

[2]

[1] 1050fs2156c

9. Remove 3 screws [1] and then remove the regis-


[2] [1]
tration motor assembly [2].

[1] 1050fs2157c

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10. Remove 3 connectors [1], the 2 connector [2],
the 1 connector [3] and the 1 connector [4].

1050e/1050eP
[1]

[2]

[3]

[4]

1050fs2158c

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11. Remove 4 screws [1] and then remove the stay


[2] while removing the wiring harness from the
wiring harness clamp.
/1050e/1050eP

12. Remove 2 screws [3] and then remove the ADU


lock solenoid assembly [4].
[1]

[1]

[1] [2] [1]

[4]

[3]

1050fs2159c

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13. Remove the E-ring [1] and then remove the gear
[2] and the pin [3].
14. Remove 2 screws [4] and then remove the bear-

1050e/1050eP
ing [5].
15. Pull out the ADU exit roller [6] and remove it.

NOTE
[6]
• The roller is provided with one E-ring. Be sure
to remove also this E-ring when replacing the
roller.

[1]
[2]

[4]

[5]

[3] [6] 1050fs2160c

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16. Remove the E-ring [1] and then remove the


[9] [8]
spacer [2].
17. Remove the belt [3] and then remove the pulley
/1050e/1050eP

[4] and the pin [5].


18. Remove 2 screws [6] and then remove the bear-
ing [7].
19. Pull out the ADU conveyance roller /4 [8] and
remove it.
20. Following the steps 16 to 19, remove the ADU
conveyance roller /3 [9].

NOTE
• Each roller is provided with one E-ring. Be
sure to remove also this E-ring when replac-
ing the roller.

[2] [1]

[3]

[4]

[6]

[8]

[7] [5] 1050fs2161c

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21. Remove the E-ring [1].
22. Remove 2 screws [2] and pull out and remove
the ADU conveyance roller /2 [4].

1050e/1050eP
[4]

[4]

[1] [2]

[3] 1050fs2162c

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23. Remove 5 E-ring [2], the gear [3], the pin [4] and
[7]
the bearing [5] and [6] from the ADU conveyance
roller /2 [1].
/1050e/1050eP

NOTE
[2]
• When reinstalling the bearing [6], be sure that
[6] the flange [7] turns outside.

[2] 24. Reinstall the above parts following the removal


steps in reverse.

[1]

[3]

[2]

[4]

[2]

[5] [2] 1050fs2195c

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N. Replacing the ADU conveyance roller /1 /ADU reverse roller/Reverse/exit roller/ADU acceleration
roller/paper exit rollers /1 and /2 assembly
(1) Periodically replaced parts/cycle

1050e/1050eP
• ADU conveyance roller /1: Every 6,000,000 prints
• ADU reverse roller: Every 6,000,000 prints
• Reverse/exit roller: Every 6,000,000 prints
• ADU acceleration roller: Every 6,000,000 prints
• Paper exit roller /1: Every 6,000,000 prints
• Paper exit roller /2 assembly: Every 6,000,000 prints

(2) Procedure
1. Pull out the ADU from the main body.(See P.112)
[1] 2. Remove the fusing section.(See P.153)
3. Open the paper reverse/exit section [1].
4. Remove the connector [2].
[3] 5. Remove the connectors [4] and [5], 16 pcs in all,
that are connected to the ADU drive board /1
[2] (ADUDB1) [3].

NOTE
• It is not necessary to remove the connector
[4] [5] [8] [7] of the ADU cooling fan /1 (RM15) [6].
• It is possible to remove the connector [8] on
the wiring harness side instead of removing
the connector [5].

[4]
[6] [4] [7] [4] [4] [4] 1050fs2189c

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6. Remove 3 screws [1] and then remove the stay


[1] [3] [4] [2].
/1050e/1050eP

NOTE
• When reinstalling the stay, be sure to set the
projection [4] of the ADU to the positioning
hole [3].

[2]

[1] 1050fs2190c

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7. Remove 3 screws [1] and then remove the ADU
acceleration motor assembly [2].

1050e/1050eP
NOTE
• When reinstalling the ADU acceleration motor
assembly, be sure to set the projection [4] of
the ADU to the positioning hole [3].

[3]
[4]
[2]
[1]

[3] [4] [1] 1050fs2191c

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8. Remove 2 screws [1] and then remove the thick


paper assist solenoid assembly [2].
/1050e/1050eP

NOTE
• When reinstalling the thick paper assist sole-
noid assembly, be sure to set the projection
[4] of the ADU to the positioning hole [3].

[3] [4] [2]

[1]

[3] [4] 1050fs2192c

9. Loosen 3 screws [1] and release the tension of


[4]
the belt [4] while sliding the ADU reverse motor
[5] assembly [2] in the arrow-marked direction [3].

[6] NOTE
• When setting the belt, the tension is automat-
[7] ically adjusted by the spring [5]. Be sure to
[8] tighten up the screw [1] after the belt has
been set.

10. Remove 3 screws [6] and then remove the ADU


[3] [6] [2] reverse motor assembly [2].

NOTE
• When reinstalling the ADU reverse motor
assembly, be sure to set the projection [8] of
the ADU to the positioning hole [7].
[1]

[7] [8] 1050fs2193c

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11. Remove 2 screws [2] and pull out the ADU con-
veyance roller /1 [3].

1050e/1050eP
[2]

[3]

[1] 1050fs2194c

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12. Remove 5 E-ring [2], the gear [3], the pin [4] and
[7]
the bearing [5] and [6] from the ADU conveyance
roller /1 [1].
/1050e/1050eP

NOTE
[2]
• When reinstalling the bearing [6], be sure that
[6] the flange [7] turns outside.

[2]

[1]

[3]

[2]

[4]

[2]

[5] [2] 1050fs2195c

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13. Remove 3 screws [1] and then remove the belt
[1] [5]
[4] while sliding the pulley [2] of the reverse/exit
motor (M13) in the arrow-marked direction [3].

1050e/1050eP
NOTE
• When setting the belt, the tension is automat-
ically adjusted by the spring [5]. Be sure to
tighten up the screw [1] after the belt has
been set.

[4] [3] [2] 1050fs2196c

14. Remove the pierce ring [1], the spacer [2], the
pulley [3] and the pin [4].
15. Remove 2 screws [5] and pull out the ADU
reverse roller [6].

[2]
[3]

[1]

[6]
[5]

[4] 1050fs2197c

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16. Remove 2 pierce rings [2] and the bearing [3]


[4]
from the ADU reverse roller [1].

[3]
/1050e/1050eP

NOTE
• When reinstalling the bearing [3], be sure that
the flange [4] turns outside.
[2]

[1]

[2]

1050fs2198c

17. Following the steps 14 to 16, remove the


reverse/exit roller [1] and the ADU acceleration
roller [2].

[2] [1] 1050fs2199c

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18. Remove the E-ring [1] and then remove the
spacer [2].
19. Remove the belt [3] and then remove the pulley

1050e/1050eP
[4] and the pin [5].
20. Remove 2 screws [6] and pull out the paper exit
roller /2 assembly [7].

[1]

[2]

[3]
[4]

[6]

[7]

[5] 1050fs2200c

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21. Following the steps 18, 19 and 20, pull out the
paper exit roller /1 [1].
/1050e/1050eP

[1] 1050fs2202c

22. Remove 2 E-rings [2] and the bearing [3] from the
[4]
paper exit roller /1 [1].

[3]
NOTE
• When reinstalling the bearing [3], be sure that
[2] the flange [4] turns outside.

23. Reinstall the above parts following the removal


steps in reverse.

[1]

[2] 1050fs2203c

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O. Replacing the reverse gate
(1) Periodically replaced parts/cycle
• Reverse gate: Every 10,000,000 prints

1050e/1050eP
(2) Procedure
1. Pull out the ADU from the main body.(See P.112)
2. Loosen 3 screws [1] and remove the reverse sec-
tion cover [2].

[1]
[2]

1050fs2204c

3. Disconnect the connector [1].


[2] [5] [7] [5] [6]
4. Remove the spring [2].
5. Remove the screw [3] and release the fixing of
the actuator [4].
6. Remove 2 screws [5] and then remove the
reverse/exit solenoid assembly [6].

NOTE
• Reinstall the reverse/exit solenoid assembly
so that it comes to the same graduation [7] as
that used for removal.

[1] [4] [3] 1503fs2205c

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7. Remove the E-rings [1], one each, and then


remove 2 bearings [2].
[1] [2] 8. Open the reverse door [3] and remove the
/1050e/1050eP

reverse gate assembly [4] while sliding it in the


arrow-marked directions [5] and [6] in this order.

[6] [5]

[4]

[3]

[2]

[1]

1050fs2206c

9. Remove the screws [1], one each, and then


[2]
remove 7 reverse gates [2].
10. Reinstall the above parts following the removal
steps in reverse.

[1]

1050fs2207c

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P. Replacing the fusing exit roller
(1) Periodically replaced parts/cycle
• Fusing exit roller: Every 6,000,000 prints

1050e/1050eP
(2) Procedure
1. Open the front doors /Rt and /Lt, and pull out the
[1]
ADU from the main body. (See P.112)
2. Loosen 3 screws [1] and remove the reverse sec-
tion cover [2].

[2] 1050fs2786c

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3. Remove 2 connectors [1].


[2]
4. Remove 2 stepped screws [2] and then remove
the paper reverse/exit section [3].
/1050e/1050eP

NOTE
• When attaching the stepped screw [2], make
sure that it gets in securely up to the step of
the screw.

[3]

[2] [1] 1050fs2787c

5. Disconnect the connector [1].


[2] [5] [7] [5] [6]
6. Remove the spring [2].
7. Remove the screw [3] and release the fixing of
the actuator [4].
8. Remove 2 screws [5] and then remove the
reverse/exit solenoid assembly [6].

NOTE
• Reinstall the reverse/exit solenoid assembly
so that it comes to the same graduation [7] as
that used for removal.

[1] [4] [3] 1503fs2205c

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9. Remove 2 screws [1] and then remove the bear-
ing.

1050e/1050eP
[1] 1050fs2792c

10. Remove the E-ring [1] and 2 screws [2], and slide
[2] [3]
the bearing [3] in the arrow-marked direction.

[1] 1050fs2788c

11. Pull out and remove gently the shaft [1] of the
fusing exit roller so that it does not touch the
guide plate.

[1]
1050fs2789c

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12. Remove the E-ring [1].


[2]
13. Remove 4 E-rings [2] and slide 4 pins [3] in the
direction in which they can be removed. And
/1050e/1050eP

then pull out 4 fusing exit rollers [4] in the oppo-


site direction to remove them.
14. Reinstall the above parts following the removal
steps in reverse.

[4]

[1] [3] 1050fs2790c

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3.5.9 Fusing section
A. Replacing the cleaning web

1050e/1050eP
Caution:
• Immediately after turning off the main power switch (SW1) or the power switch (SW2), the fusing
section is very hot and you may get burnt. Be sure to start operations when the temperature cools
down sufficiently.

(1) Periodically replaced parts/cycle


• Cleaning web: Every 750,000 prints

(2) Procedure
1. Pull out the ADU from the main body. (See P.112)
[2] 2. Remove 2 screws [1] and then remove the web
cover [2].

[1]

1050fs2163c

3. Release the couplings [1] provided at the 2


places in the arrow-marked direction and remove
the used cleaning web [2].

[2]

[1]

1050fs2164c

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4. Set the shaft [2] on the unused side of the new


[2] cleaning web [1] to the driven couplings /Rr [3]
and /Fr [4].
[3]
/1050e/1050eP

[6]
NOTE
• Be sure to set each detent [5] on the driven
couplings to the notch [6] of the shaft on the
[5]
unused side. When the web is installed in the
wrong direction, it does not coincide with the
notch.

5. Hold either side [8] of the shaft [7] on the take-up


side of the new cleaning web with both hands,
and take up the new cleaning web until the blue
[7] line [9] disappears.

[1] NOTE
• The performance of the new cleaning web is
guaranteed from the position in which the
blue line disappears. Be sure to take up the
cleaning web up to this position.
[8]
[9]

[4]
[6]

[2] [5]
1050fs2165c

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6. Set the shaft [2] on the take-up side of the new
[4]
cleaning web [1] to the take-up couplings /Rr [3]
and /Fr [4].

1050e/1050eP
NOTE
• Be sure to set each detent [5] on the driven
coupling to the notch [6] of the shaft on the
unused side.

7. The reinstallation hereafter should be made fol-


lowing the removal steps in reverse.
[1] [2] [6] [5]
NOTE
• When the cleaning web is replaced, be sure to
reset the counter of the fusing cleaning web
in the service mode.(See P.373)

[3] [5] [6] [2] 1050fs2166c

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B. Removing/reinstalling the fusing section

Caution:
/1050e/1050eP

• Immediately after turning off the main power switch (SW1) or the power switch (SW2), the fusing
section is very hot and you may get burnt. Be sure to start operations when the temperature cools
down sufficiently.

(1) Procedure
1. Pull out the ADU from the main body.(See P.112)
2. Open the paper reverse/exit section [1].
[3] 3. Open the fusing paper exit section [2].
[1] 4. Remove 2 screws [3] and then remove the fusing
cover [4].

[4]

[2] 1050fs2002c

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Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK

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5. Remove the screw [1] and then remove the lever
assist plate [2].
6. Remove the screw [3] and release the fixing of

1050e/1050eP
the fusing section [4].

NOTE
• When fixing the fusing section [4], be sure to
tighten up the screw [3] while pressing it
toward the rear side.

[2] [4] [7] [1] 7. Close the fusing paper exit section [5].
8. Slide the fusing section [4] diagonally to the front
side and hold it up with both hand to remove it.

NOTE
[5]
• When holding up the fusing section, be sure
to hold it at the jam release knob [6] and the
handle [7].
• When reinstalling it, be sure to slide it with the
fusing section set to the reversal section side.
[6]

9. Reinstall the above parts following the removal


steps in reverse.

[3] 1050fs2003c

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C. Opening/closing of the web section


(1) Procedure
1. Pull out the ADU from the main body. (See P.112)
/1050e/1050eP

2. Remove the fusing section. (See P.156)


3. Open the fusing paper exit section [1].
4. Insert the driver [4] into the hole [3] of the shaft
[2], and rotate the shaft to release pressure.

NOTE
• When the web is closed and fixed, be sure to
rotate the shaft to apply pressure.
• Opening the web section disrupts the stabil-
[5] [6] ity. Be careful it does not fall down.

5. Remove 4 screws [6] and open the web section


[5].
[4] 6. Reinstall the above parts following the removal
steps in reverse.

[1] [2] [3]

[6] 1050fs2167c

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D. Replacing the fusing heater lamps /1 and /2

NOTE

1050e/1050eP
• Be sure to avoid touching the lamp section of the fusing heater lamps /1 and /2 with bare hands.
When touched, be sure to clean it with the roller cleaner.

(1) Periodically replaced parts/cycle


• Fusing heater lamp /1: Every 3,000,000 prints
• Fusing heater lamp /2: Every 3,000,000 prints

(2) Procedure
1. Pull out the ADU from the main body. (See P.112)
[3]
2. Remove the fusing section. (See P.156)
3. Open the web section [1]. (See P.158)
[2]
4. Remove 2 screws [1] and then remove the 2 wir-
[1]
ing harness clamps [2].
5. Remove 2 faston terminals [4] of the fusing
heater lamp /1 [3].
[4]
NOTE
• Be sure to fit in the fusing heater lamps /1 and
/2 with the manufacturer's mark in this side.
• When reinstalling the fusing heater lamp /1,
be sure to insert it securely while taking note
of the position in which the faston terminal is
installed.

6. Remove the screw [5] and then remove the wir-


ing harness clamp [6].

NOTE
[3] • When reinstalling the wiring harness clamp,
be sure to install it in the correct position.
[5] When it is installed in a wrong position, the
fusing cover cannot be attached.
[6]

[4] 1050fs2168c

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7. Remove 2 faston terminals [2] of the fusing


[1]
heater lamp /2 [1].
/1050e/1050eP

NOTE
• When reinstalling the fusing heater lamp /2,
be sure to insert it securely while taking note
of the position in which the faston terminal is
installed.

8. Remove 2 screws [3] and then remove the lamp


fixing plate /Fr [4].
9. Pull out and remove each of the fusing heater
lamps in the arrow-marked direction [5].

NOTE
[2] [6] • When reinstalling each of the fusing heater
lamps, check to see if either end of each lamp
is set in the fitting holes of the lamp fixing
plates /Fr [4] and /Rr [6].
• After each of the fusing heater lamps is
[5] installed, check to see if it is in touch with the
inner face of the fusing roller /Up [7].

10. Reinstall the above parts following the removal


steps in reverse.
[7] [3]

[4] [5] [2] 1050fs2407c

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E. Replacing the fusing roller /Up, the heat insulating sleeve, the bearing and the fusing gear
(1) Periodically replaced parts/cycle
• Fusing roller /Up: Every 1,500,000 prints

1050e/1050eP
• Heat insulating sleeve: Every 1,500,000 prints
• Bearing: Every 1,500,000 prints
• Fusing gear: Every 6,000,000 prints

(2) Procedure
1. Pull out the ADU from the main body. (See P.112)
2. Remove the fusing section. (See P.156)
3. Open the web section [1]. (See P.158)
4. Remove the fusing heater lamps /1 and /2.
(See P.159)
5. Remove the fusing roller /Up [1].

[1] 1050fs2169c

6. Remove the C-ring [2], the fusing gear [3], the


[7]
gear [4] (part not replaced), the heat insulating
sleeve [5] and the bearing [6] from the fusing
roller /Up [1].

NOTE
• When reinstalling the heat insulating sleeve
and the bearing, make sure that the flange [7]
turns outside.

7. Remove the C-ring [8], the heat insulating sleeve


[2] [3] [4] [5] [1] [6] [9] and the bearing [10] from the fusing roller /Up
[1].

NOTE
• When reinstalling the heat insulating sleeve
and the bearing, make sure that the flange
[11] turns outside.

[10] 8. Reinstall the above parts following the removal


[11]
steps in reverse.
[9]

[8]
1050fs2170c

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F. Replacing the fusing roller /Lw assembly


(1) Periodically replaced parts/cycle
• Fusing roller /Lw assembly: Every 1,500,000 prints
/1050e/1050eP

(2) Procedure
1. Pull out the ADU from the main body. (See P.112)
2. Remove the fusing section. (See P.156)

[3]
NOTE
• When removing the fusing roller /Lw assem-
bly with the web section open, the web sec-
tion may become unstable. So, be sure to
remove the cleaning web in advance.
(See P.153)

3. Open the web section [1]. (See P.158)


[1]
4. Remove the fusing heater lamps /1 and /2.
(See P.159)
5. Remove the fusing roller /Up. (See P.161)
6. Remove the screw [1] and then remove the jam
release knob [2].
[2] 7. Remove the fusing roller /Lw assembly [3].

1050fs2171c

NOTE
• Before the roller is pressured, fix the pressure
spring end [1] in front and rear at 2 to 4 mm
[3] from the pressure plate end [2].
When this operation is not made, insufficient
fusing may result when printing a thick paper.

Standard: [3] 2 mm to 4 mm

• Color of the pressure spring varies depending


on the type of the roller.
Soft roller: Black
Hard roller: Silver

8. Reinstall the above parts following the removal


steps in reverse.

[3]

[1] [2]
1050fs2919c

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G. Replacing the fusing cleaning sheet assembly
(1) Periodically replaced parts/cycle
• Fusing cleaning sheet assembly: Every 1,500,000 prints

1050e/1050eP
(2) Procedure
1. Pull out the ADU from the main body. (See P.112)
2. Remove the fusing section. (See P.156)
3. Open the web section [1].(See P.158)
4. Remove the fusing heater lamps /1 and /2.
(See P.159)
5. Remove the fusing roller /Up.(See P.161)
6. Remove the fusing roller /Lw assembly.
(See P.162)
7. Remove 2 screws [1] and then remove the fusing
cleaning unit [2].
[2] [1]

[1] 1050fs2172c

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8. Remove 2 screws [1] and then remove the fusing


[1]
cleaning sheet assembly [2].
9. Remove the paper dust that has gathered in [3]
/1050e/1050eP

of the fusing cleaning unit.


10. Reinstall the above parts following the removal
steps in reverse.

[2] [3] 1050fs2408c

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Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK

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H. Removing/reinstalling the fusing heating roller assembly
(1) Procedure
1. Pull out the ADU from the main body. (See P.112)

1050e/1050eP
2. Remove the fusing section. (See P.156)
3. Remove the spring [1] (long one) and [2] (short
[5]
one).

NOTE
[1]
• The springs [1] and [2] are different in size and
length. When installing them, take note of the
positions in which they are installed.

4. Remove the screw [3] and then remove the


ground terminal [4].
5. Remove 2 screws [5] and then remove the thick
paper conveyance assist plate [6].

NOTE
• When reinstalling the thick paper conveyance
assist plate [6], be sure to install the springs
[1] and [2] and the ground terminal [4] and
then push the thick paper conveyance assist
[5] [6] plate in the direction of the paper exit. The
plate must move smoothly.

[4] [3] [2] 1050fs2173c

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6. Remove 2 screws [1] and then remove the fixing


plate [2].
/1050e/1050eP

NOTE
[1] • When reinstalling the fixing plate, be sure to
set the positioning hole [3] and the position-
ing slot [4] to 2 projections [5] of the fusing
section.

[2] [3] [5]

[1]

[4] [5] 1050fs2174c

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7. Remove 2 springs [1].
8. Remove the screw [2] and open the fusing heat-
ing roller assembly [3].

1050e/1050eP
[2]

[3]

[1]

[1]

1050fs2175c

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NOTE
• When reinstalling the fusing heating roller
assembly [1], be sure to set the guide hole [3]
/1050e/1050eP

of the fusing heating roller assembly to the


[1] guide pin [2] of the fusing section.

9. Reinstall the above parts following the removal


steps in reverse.

[2]

[3] 1050fs2176c

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I. Replacing the fusing heater lamp /3

NOTE

1050e/1050eP
• Be careful not to touch the lamp section of the fusing heater lamp /3 with bare hands. When
touched, be sure to clean it with the roller cleaner.

(1) Periodically replaced parts/cycle


• Fusing heater lamp /3: Every 3,000,000 prints

(2) Procedure
1. Pull out the ADU from the main body.(See P.112)
2. Remove the fusing section. (See P.156)
[1] 3. Open the fusing heating roller assembly.
(See P.165)
[2] 4. Cut off the wire binding band [1] and remove the
connector [2].
5. Cut off the wire binding band [3].

[8] NOTE
• When attaching a new wiring band, be sure to
[7] [9] use a heat-resistant one.
[10]
6. Remove the screw [4] and then remove the wir-
ing harness clamp [5].
[16] 7. Remove the faston terminal [6].

NOTE
• Be sure to fit in the fusing heater lamp /3 with
the manufacturer's mark in this side.
[15] • When reinstalling the faston terminal, be sure
to insert it securely.
[17]

8. Remove the screw [7] and then remove the fixing


[6] plate /Rr [8].
[3]

NOTE
[5] • When reinstalling the fixing plate /Rr, be sure
to set the positioning hole [9] to the projection
[4] [10] of the fusing heating roller assembly.

9. Remove the screw [11] and then remove the fix-


ing plate /Fr [12].
[12] [13][14] [11] 1050fs2177c

NOTE
• When reinstalling the fixing plate /Fr, be sure
to set the positioning hole [13] to the projec-
tion [14] of the fusing heating roller assembly.

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10. Pull out the fusing heater lamp /3 [1] from the
front side [3] of the fusing heating roller assembly
[2] and remove it.
/1050e/1050eP

[2]
NOTE
• When reinstalling the fusing heater lamp /3,
be sure to take note of the direction.
• After completion of the installation of the fus-
ing heater lamp /3, check to see if it is in
[1]
touch with the inner face of the fusing heating
[3] roller.
1050fs2801c
11. Reinstall the above parts following the removal
steps in reverse.

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J. Replacing the fusing heating roller, the heat insulation sleeve /Lw and the bearing
(1) Periodically replaced parts/cycle
• Fusing heating roller: Every 3,000,000 prints

1050e/1050eP
• Heat insulating sleeve /Lw: Every 3,000,000 prints
• Bearing: Every 3,000,000 prints

(2) Procedure
1. Pull out the ADU from the main body. (See P.112)
[5] [2] [4]
2. Remove the fusing section. (See P.156)
3. Open the fusing heating roller assembly.
(See P.165)
4. Remove the fusing heater lamp /3. (See P.169)
5. Remove the fusing cleaning sheet assembly.
(See P.163)
6. Remove the C-rings [1], one each, and then
remove the bearings [2], one each, to remove the
fusing heating roller [3].

NOTE
• When reinstalling the bearing, be sure to take
note of the direction of the flange [4].
[3] [1]

7. Remove the heat insulating sleeves /Lw [5], one


each, from the fusing heating roller.

NOTE
• When reinstalling the heat insulating sleeves /
Lw, make sure that each of the flanges turn to
the fusing heating roller side.

8. Reinstall the above parts following the removal


steps in reverse.

[1] [4] [2] [5] 1050fs2178c

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K. Replacing the fusing claw /Lw


(1) Periodically replaced parts/cycle
• Fusing claw /Lw: Every 1,500,000 prints
/1050e/1050eP

(2) Procedure
1. Pull out the ADU from the main body.(See P.112)
2. Remove the fusing section. (See P.156)
3. Open the fusing paper exit section
.(See P.158)
4. Remove the screw [1] and then remove 2 fusing
claw /Lw assemblies [2].

NOTE
• When reinstalling the fusing claw /Lw assem-
bly, be sure to set the positioning hole [3] to
the projection [4] of the fusing paper exit sec-
tion.

[3]
[4]

[1] [2] 1050fs2179c

5. Remove the spring [2] from each of the fusing


[3] [2] [4] [1]
claw /Lw assembly [1] and then remove the fus-
ing claw /Lw [3].

NOTE
• When reinstalling the fusing claw /Lw, be sure
to take note of the position [4] to which the
spring is hooked.

6. Reinstall the above parts following the removal


steps in reverse.

[4] 1050fs2180c

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L. Replacing the fusing claw /Up

NOTE

1050e/1050eP
• The procedure for replacing the fixing claw/Up differs depending on whether the separation claw
shaking mechanism exist or not.

(1) Periodically replaced parts/cycle


• Fusing claw /Up: Every 1,500,000 prints

(2) Procedure (when not equipped with the shaking mechanism)


1. Pull out the ADU from the main body. (See P.112)
2. Remove the fusing section. (See P.156)
3. Open the fusing paper exit section.
(See P.158)
4. Remove the springs [1], one each, and then
remove 6 fusing claws /Up [2].
5. Reinstall the above parts following the removal
steps in reverse.

[2]

[1]

1050fs2181c

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(3) Procedure (when equipped with the shaking mechanism)


1. Pull out the ADU from the main body.(See P.112)
2. Remove the fusing section. (See P.156)
/1050e/1050eP

3. Open the fusing paper exit section. (See P.158)


4. Remove the springs [1], one each, and then
remove 6 fusing claws /Up [2].
5. Reinstall the above parts following the removal
steps in reverse.

[2]

[1]

1050fs2920c

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M. Replacing the fusing actuator
(1) Periodically replaced parts/cycle
• Fusing actuator: Every 6,000,000 prints

1050e/1050eP
(2) Procedure
1. Pull out the ADU from the main body. (See P.112)
2. Remove the fusing section. (See P.156)
3. Open the fusing paper exit section.(See P.158)
4. Remove the fusing sensor cover [1].

[1] 1050fs2182c

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5. Remove the screw [1] and then remove the fus-


[10] [6]
ing sensor cover plate [2].
/1050e/1050eP

[7] NOTE
[8] • When reinstalling the fusing sensor cover
plate, be sure to set the positioning hole [3] to
[5] the projection [4] of the fusing paper exit sec-
tion.

6. Remove the screw [5] and then remove the fus-


ing claw /Lw assembly [6].

[1] [2] [9] NOTE


• When reinstalling the fusing claw /Lw assem-
bly, be sure to set the positioning hole [7] to
the projection [8] of the fusing paper exit sec-
tion.

7. Remove 2 screws [9] and then remove the fusing


actuator assembly [10].

[3][4] 1050fs2183c

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8. Pull out the shaft fixing member [1], release the
spring [2] and remove the fusing actuator [4] from
the fusing actuator assembly [3].

1050e/1050eP
NOTE
• When reinstalling the fusing actuator, be sure
to take note of the position [5] to which the
spring is hooked.
• When reinstalling the shaft fixing member, be
sure to take note of its direction.
[1] [5] [3]

9. Reinstall the above parts following the removal


steps in reverse.

[4] [2] [5] 1050fs2184c

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N. Replacing the thermistor /2

Caution:
/1050e/1050eP

• After completion of the installation of the thermistor /2, be sure to check to see if it is in touch with
the fusing roller /Up.

(1) Periodically replaced parts/cycle


• Thermistor /2: Every 3,000,000 prints

(2) Procedure
1. Open the front doors /Rt and /Lt, and pull out the
ADU from the main body.(See P.112)
2. Remove the fusing section. (See P.156)
3. Open the fusing paper exit section [1].
4. Insert the driver [4] into the hole [3] of the shaft [2]
and rotate the shaft [2] clockwise to release pres-
sure.

NOTE
• Not releasing pressure may cause damage to
the fusing heater lamp. Be sure to release it.
• When reinstalling it, be sure to rotate the shaft
[1] [2] [3]
[2] counterclockwise to apply pressure.

5. Remove the connector [5].


6. Remove 4 screws [6] and 2 stepped screws [7],
and then remove the web unit [8].

NOTE
• When attaching the stepped screw [7], make
sure that it gets in securely up to the step of
the screw.
• Be sure to remove the web section with it
closed. If the web is removed with it open, the
web section becomes unstable and you may
get injured.

[2] 1050fs2185c

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7. Cut off the wiring band [1].
[4]
NOTE

1050e/1050eP
• When attaching a new wiring band, be sure to
use a heat-resistant one.

8. Remove the screw [2] and then remove the ther-


mistor /2 assembly [3].

NOTE
• When reinstalling the thermistor /2 assembly,
[3] [2] check surely to see if it is in touch with the
fusing roller /Up [4].

9. Remove the connector [5] of the thermistor /2.

NOTE
• There are 4 connectors for the thermistor pro-
vided at the same place and it is difficult to
identify a corresponding connector in
advance. Therefore, the connector to be
[5]
removed can be identified by following the
wiring harness of the thermistor /2.

[1] 1050fs2186c

10. Remove the screw [1] and then remove the ther-
[1]
mistor /2 [2].
11. Reinstall the above parts following the removal
steps in reverse.

[2] 1050fs2409c

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O. Replacing the thermistor /4

Caution:
/1050e/1050eP

• After completion of the installation of the thermistor /4, check to ensure it is in touch with the fus-
ing heating roller.

(1) Periodically replaced parts/cycle


• Thermistor /4: Every 3,000,000 prints

(2) Procedure
1. Pull out the ADU from the main body.(See P.112)
2. Remove the fusing section. (See P.156)
3. Open the fusing heating roller assembly.
(See P.165)
4. Cut off 2 wiring bands [1].
5. Remove the screw [2] and then remove the wir-
[8] [5] [9] ing harness clamp [3].
6. Remove the screw [4] and then remove the ther-
mistor /4 assembly [5].

NOTE
• When reinstalling the thermistor /4 assembly,
be sure to set the attaching hole [6] to the
projection [7] of the fusing heating roller
assembly.
• When reinstalling the thermistor /4 assembly,
check to see if it is in touch with the fusing
heating roller [8].

7. Remove the connector [9] of the thermistor /4


[1]
assembly.
[3] [2] [6][7] [4] 1050fs2187c

NOTE
• There are 4 connectors for the thermistor pro-
vided at the same place and it is difficult to
identify a corresponding connector in
advance. Therefore, the connector to be
removed can be identified by following the
wiring harness of the thermistor /4.

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8. Cut off the wiring band [1].
9. Remove the screw [2] and then remove the ther-
mistor /4 [3].

1050e/1050eP
NOTE
[2]
• When attaching the wiring band, be sure to
use a heat-resistant one.

10. Reinstall the above parts following the removal


steps in reverse.

[3]

[1] 1050fs2410c

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P. Replacing the web motor


(1) Periodically replaced parts/cycle
• Web motor: Every 6,000,000 prints
/1050e/1050eP

(2) Procedure
1. Pull out the ADU from the main body. (See P.112)
[2] [1] [3]
2. Remove the fusing section. (See P.156)
3. Remove the screw [1] and then remove the wir-
ing harness clamp [2].
4. Remove the connector [3].
5. Remove 3 screws [4] and then remove the web
motor unit [5] in the arrow-marked direction.

[4] [5]

1050fs2188c

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6. Remove 2 screws [1].
[1]
7. Loosen the screw [2] and pull out the web motor
[3] in the arrow-marked direction.

1050e/1050eP
NOTE
• When reinstalling the web motor, be sure to
align the D-cut face of the web motor shaft
with the direction of the screw [2].

8. Reinstall the above parts following the removal


steps in reverse.

[3]

[2] 1050fs2411c

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Q. Removing/reinstalling the thermistor /1

NOTE
/1050e/1050eP

• Be sure to make the position adjustments when the roller has cooled down.
• When reinstalling the thermistor /1, adjust it with the temperature sensor positioning jig /A before
fixing it. Be sure to apply Screw-lock to the screw that has been fixed.
• After completion of the reinstallation of the thermistor /1, be sure to check the wiring harness to
see if it is in touch with the fusing roller /Up.

(1) Procedure for removal


1. Pull out the ADU from the main body. (See P.112)
2. Remove the fusing section. (See P.156)
[3] 3. Remove the web section. (See P.178)
4. Cut off the wiring band [1].

NOTE
[2] • When attaching a wiring band, be sure to use
a heat-resistant one.

5. Remove the screw [2] and then remove the ther-


mistor /1 [3].

NOTE
• For the method for installing the thermistor /
1, see "(2) Procedure for reinstallation."

6. Remove the connector [4] of the thermistor /1.

NOTE
• There are 4 connectors for the thermistor pro-
vided at the same place and it is difficult to
identify a corresponding connector in
advance. Therefore, the connector to be
[4]
removed can be identified by following the
wiring harness of the thermistor /1.

[1]
1050fs2208c

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(2) Procedure for reinstallation
1. Insert the temperature sensor positioning jig /A
[3] between the thermistor /1 [1] and the fusing

1050e/1050eP
[3] roller /Up [2].
2. Adjust the position of the thermistor /1 so that it
become flush with the temperature sensor posi-
tioning jig /A, and then fix it with the screw [4].

NOTE
• Be sure to adjust the distance a [5] between
the thermistor /1 and the fusing roller /Up so
that it becomes equal to the thickness of the
[1] temperature sensor positioning jig /A.
[4] Specified value: a = 0.75 ± 0.1 mm
• Make sure that the thermistor /1 is parallel to
the roller.

[5] 3. Apply Screw-lock to the screw [4].


4. For the parts to be reinstalled hereafter, reinstall
them following the removal steps in reverse.

[2] 1050fs2209c

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R. Removing/reinstalling the thermistor /3

NOTE
/1050e/1050eP

• Be sure to make the position adjustments when the roller has cooled down.
• When reinstalling the thermistor /3, adjust it with the temperature sensor positioning jig /A before
fixing it. Be sure to apply Screw-lock to the screw that has been fixed.
• After completion of the reinstallation of the thermistor /3, be sure to check the wiring harness to
see if it is in touch with the fusing heating roller.

(1) Procedure for removal


1. Pull out the ADU from the main body. (See P.112)
2. Remove the fusing section. (See P.156)
3. Open the fusing heating roller assembly.
[6]
[3] (See P.165))
4. Cut off 2 wiring bands [1].

NOTE
[1] • When attaching a wire binding band, be sure
to use a heat-resistant one.

[2]
5. Remove the screw [2] and then remove the 2 wir-
ing harness clamp [3].
6. Remove 2 screws [4] and then remove the ther-
mistor /3 [5].

NOTE
• For the method for installing the thermistor /
3, see "(2) Procedure for reinstallation."

7. Remove the connector [6] of the thermistor /3.

[4]
NOTE
• There are 4 connectors for the thermistor pro-
vided at the same place and it is difficult to
identify a corresponding connector in
[5] advance. Therefore, the connector to be
removed can be identified by following the
wiring harness of the thermistor /3.

1050fs2210c

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(2) Procedure for reinstallation
1. Insert the temperature sensor positioning jig /B
[3] between the thermistor /3 [1] and the fusing

1050e/1050eP
heating roller [2].
2. Adjust the position of the thermistor /3 so that it
become flush with the temperature sensor posi-
tioning jig /B, and then fix it with 2 screws [4].

NOTE
• Be sure to adjust the distance a [5] between
the thermistor /3 and the fusing heating roller
so that it becomes equal to the thickness of
[4] the temperature sensor positioning jig /A.
[1]
Specified value: a = 0.7 ± 0.1 mm
• Make sure that the thermistor /3 is parallel to
[3] the roller.

3. Apply Screw-lock to 2 screws [4].


[5] 4. For the parts to be reinstalled hereafter, reinstall
them following the removal steps in reverse.

[2] 1050fs2211c

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S. Removing/reinstalling the thermostat /1

NOTE
/1050e/1050eP

• Be sure to make the position adjustments when the roller has cooled down.
• When reinstalling the thermostat /1, adjust it with the thermostat positioning jig /A before fixing it.
Be sure to apply Screw-lock to the screw that has been fixed.
• After completion of the reinstallation of the thermostat /1, be sure to check the wiring harness to
see if it is in touch with the fusing roller /Up.

(1) Procedure for removal


1. Pull out the ADU from the main body.(See P.112)
[1]
2. Remove the fusing section. (See P.156)
3. Remove the web section. (See P.178)
4. Remove 2 faston terminals [1].
5. Remove the screw [2] and then remove the ther-
mostat /1 [3].
[2]
NOTE
• For method for reinstalling the thermostat /1,
see "(2) Procedure for reinstallation."

[3]

1050fs2212c

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(2) Procedure for reinstallation
1. Install 2 faston terminals [2] to the thermostat /1
[1].
[3]

1050e/1050eP
2. Insert the thermostat positioning jig /A [4]
between the thermostat /1 [1] and the fusing
roller /Up [3].
3. Adjust the position of the thermostat /1 so that it
become flush with the thermostat positioning jig /
A, and then fix it with the screw [5].

NOTE
[2]
• Be sure to adjust the distance a [6] between
the thermostat /1 and the fusing roller /Up so
[5]
that it becomes equal to the thickness of the
thermostat positioning jig /A.
[4]
Specified value: a = 3.0 ± 0.2 mm

4. Apply Screw-lock to the screw [5].


5. For the parts to be reinstalled hereafter, reinstall
them following the removal steps in reverse.
[1]

[6]
1050fs2213c

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T. Removing/reinstalling the thermostat /2

NOTE
/1050e/1050eP

• Be sure to make the position adjustments when the roller has cooled down.
• When reinstalling the thermostat /2, adjust it with the thermostat positioning jig /B before fixing it.
Be sure to apply Screw-lock to the screw that has been fixed.
• After completion of the reinstallation of the thermostat /2, be sure to check the wiring harness to
see if it is in touch with the fusing heating roller.

(1) Procedure for removal


1. Pull out the ADU from the main body.(See P.112)
[1]
2. Remove the fusing section. (See P.156)
3. Open the fusing heating roller assembly.
(See P.165)
4. Remove 2 faston terminals [1].
[3] 5. Remove the screw [2] and then remove the ther-
mostat /2 [3].

NOTE
[2] • For method for reinstalling the thermostat /2,
see "(2) Procedure for reinstallation."

1050fs2214c

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(2) Procedure for reinstallation
1. Install 2 faston terminals [2] to the thermostat /2
[2]
[1].

1050e/1050eP
2. Insert the thermostat positioning jig /B [4]
[1] between the thermostat /2 [1] and the fusing
heating roller [3].
3. Adjust the position of the thermostat /2 so that it
become flush with the thermostat positioning jig /
B, and then fix it with the screw [5].
[5]

NOTE
• Be sure to adjust the distance a [6] between
the thermostat /2 and the fusing heating roller
so that it becomes equal to the thickness of
the thermostat positioning jig /B.
Specified value: a = 3.0 ± 0.2 mm

4. Apply Screw-lock to the screw [5].


5. For the parts to be reinstalled hereafter, reinstall
them following the removal steps in reverse.

[3]

[4]

[6]

1050fs2215c

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3.5.10 Paper exit section


A. Removing/reinstalling the paper exit section
(1) Procedure
/1050e/1050eP

1. Remove the left cover. (See P.250)


2. Disconnect the connector [1].
[1] 3. Remove 4 screws [2] and then remove the paper
exit section [3].

[2]
[2] NOTE
• When reinstalling the paper exit section, be
sure to hook the retention hole [4] to the pro-
jection [5] of the frame and then set the posi-
[4][5] [3] [6][7] tioning hole [6] to the positioning pin [7] of the
1050fs2216c
frame.

4. Reinstall the above parts following the removal


steps in reverse.

B. Cleaning of the paper exit sensor


(1) Periodic cleaning cycle
• Paper exit sensor: Every 6,000,000 prints

(2) Procedure
1. Remove the left cover. (See P.250)
2. Remove the paper exit section.(See P.192)
3. Clean the paper exit sensor (PS3) [1] with the
blower brush.
4. Reinstall the above parts following the removal
steps in reverse.

[1]

1050fs2217c

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C. Replacing the main body paper exit roller
(1) Periodically replaced parts/cycle
• Main body paper exit roller: Every 6,000,000 prints

1050e/1050eP
(2) Procedure
1. Remove the left cover. (See P.250)
[7] 2. Remove the paper exit section.(See P.192)
3. Remove the E-ring [1] and then remove the gear
[6] [2] and the pin [3].
4. Remove the E-ring [4] and then remove the bear-
[8] ing [5].
5. Remove the E-ring [6] and then remove the bear-
ing [7].
6. Move the main body paper exit roller [8] in the
arrow-marked directions [9] and [10] in this order,
[10]
and remove it.
7. Reinstall the above parts following the removal
steps in reverse.

[9] [5]

[1]

[4]
[2] [3] 1050fs2218c

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4. SERVICE
4.1 Service material list
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Material No. Name Shape Remark


000V-16-0 Drum cleaner 200 ml

000V-17-0 Roller cleaner 200 ml

000V-19-0 Setting powder 25 g

000V-18-0 Cleaning pad 10 pcs/1 pack

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4.2 Jig list
Parts No. Name Shape Quantity Remark

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55VAJG011 Temperature sensor 1
positioning jig /A (for
fusing roller /Up)

55VAJG021 Temperature sensor 1


positioning jig /B (for
fusing heating roller)

55VAJG031 Thermostat position- 1


ing jig /A (for fusing
roller /Up)

55VAJG041 Thermostat position- 1


ing jig /B (for fusing
heating roller)

7050K0020 Optics unit position- 2


ing jig

00M6-2-00 Door switch jig 4

403479400# Test chart (A3 size) 1

403479410# Test chart 1


(11 x 17 size)

00VC-2-00 Drum cover 1

00VD-1000 Blower brush 1

00VE-1003 Tester 1

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Parts No. Name Shape Quantity Remark


120A1052# Positioning shaft 2pc/set For DF adjustment
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120A9711# Adjustment chart 1 For DF adjustment

120A9712# White chart 1 For DF adjustment

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4.3 Materials
A. Item

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Parts name Useful life Type name
Toner bottle 80,000 prints TN010
Drum 1,000,000 prints or 220 hours DR010
Developer 1,000,000 prints or 220 hours DV010

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4.4 Mail remote notification system


4.4.1 Outline
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"Mail remote notification system" is a system that allows you to obtain a list print which can be output by a
copier using the Internet mail (E-mail).
Using this system dispenses not only with printing the list on paper but also visiting the users.
Sending a mail filled-in with a simple keyword to the copier allows you to receive by mail all sorts of print infor-
mation of the copier.

4.4.2 Operating environments


In order to use the functions of "Mail remote notification system", the following conditions must be met. The
operation of the functions is available while in jams, SC and a low power mode. A mail sent to the copier that is
not operating does not get lost, but it is handled when the copier is activated again.

(1) The copier has a server that can receive a mail using POP3 or IMAP protocol.
(2) The copier has a mail server that can send a mail using SMTP protocol.
(3) In the following 4 cases, "Mail remote notification system" does not operate in the copier.
When the main power switch (SW1) is turned off.
When the power switch (SW2) is turned off.
While the copier is in auto shut-off.
When the security enhanced mode is set to ON (the use of the main body NIC is not allowed.)
In this manual, the network interface card installed in the main body is called the main body NIC.

4.4.3 Major functions


Sending a mail with a simple keyword allows you to use the following functions.

(1) The list print information of the copier you want to obtain can be received by mail.
List prints that can be obtained are the following 11 lists.
Mode memory list
User setting list
Font pattern list
Management list
Adjustment list
Parameter list
Use management list
Counter list
Pixel ratio list
Remote diagnostic report
Audit log report

(2) The counter list can be checked by cell phone.


(3) A password used for certification of a mail can be change.
(4) Directions for use of "Mail remote notification system" can be received by mail.
To make use of the above functions, it is necessary to send a mail with a simple keyword (com-
mand).
For particulars of the command, See "4.4.5 Operating instructions of the mail remote notification
system"

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4.4.4 Initialization
To make use of "Mail remote notification system", it is necessary to register the network parameter on the copier
main body and the account on the mail server.

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A. Setting from the touch panel
Set the IP address of the copier from the touch panel to connect the copier to the network. When already set,
proceed to "(2) Setting from the Web browser".

(1) Procedure

Step Operating instructions


1 Select [Utility/counter] on the operation board.
2 Select "06 Machine Manager Setting."
3 Select "04 Network Setting."
4 Select "01 Machine NIC Setting."
5 Enter "IP address," "Subnet mask," and "Gateway Address."
6 Restart the copier.

NOTE
• The IP address of the copier is normally assigned by the system administrator. For particulars,
contact the system administrator.

B. Setting from the Web Utilities


Enter the setting of the mail server from the Web Utilities. To use the Web Utilities, make preparations of a PC
that can be connected to the network.

NOTE
• No space is available in all items to be set. The following characters cannot be used for setting an
E-mail address.
()<>;:“[]
When an improper entry or setting is made on the Web browser, be sure to make corrections fol-
lowing the error massage. When no correction is made, a down load error of the program may
result.
• The Web layout is subject to change without notice.

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(1) Procedure

Step Operating instructions


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1 Start the Web browser.


• When a proxy is set on the Web browser, the main body Web may not be accessible. For particu-
lars, contact the network administrator. For Web browser, Internet Explorer or Netscape Navigator
is recommended. However, no setting should be made from two or more browsers simulta-
neously.
2 Specify the IP address of the copier main body that is entered from "A. Setting from the operating
panel."
• "Main page" is displayed when an access is made to the Web Utilities of the copier main body.

3 Click "Extension for maintenance" on "Main page."


4 Enter the user name or the CE password in "Extension for maintenance" and press "OK."

User name: ce (cannot be changed)


Password: CE Enter the password. (Default: "92729272")

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Step Operating instructions
5 Click "E-Mail Initial Setting" to display the screen for setting.

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Set item Details
Enable E-mail When using the mail remote notification system, select "Use." Default is "Not
notification use."
Time difference The time at which a mail was send out is calculated based on this value. For
time difference setting, enter the difference from the standard time UTC in the
range from -1200 (- 12 hour 00 minute) to +1200 (-12 hour 00 minute). When
no value is entered, +0000 (UTC) is set. (Ex.: In the case of Japan, enter +
900.)
Sending mail Set the IP address of the SMTP server.
(SMTP) server
SMTP port Set the port No. of the SMTP server. For default, 25 is set.
number
Sending mail For SMTP default, 5-minute is set.
(SMTP) server
time out
Interval between The copier check the receiving mail server to see if a mail is newly received.
fetching mails (An interval can be specified in the range from 1 minute to 60 minutes.) Taking
into consideration the load on the network, this is usually set at the interval of
10 minutes.
Receiving mail Set the IP address of the incoming mail server.
server
Kind of mail Select either of POP3 and IMAP. For default, [POP3] is selected.
spool
Pop3 (IMAP) When 110 is used for POP3 and 143 is used for IMAP, select "Use the default
port number value." When any value other than the default, select "Setting" and enter a
port number to be used in the text box.

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Step Operating instructions

Set item Details


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User name on Enter an account name assigned to the copier by the incoming mail server.
the server
Password Enter a password to the account name above.
E-mail address Enter the mail address of the copier its own. This is normally "mail account
of this copy name@incoming mail server name."
machine
Nickname Enter a nickname that is added to the title (subject) of a mail sent from the
copier. No entry cause no problem.
CE password Enter a password that is added to the title (subject) of a mail sent to the
copier. The copier uses this password for security purpose.
Also Notice to • Not transfer: Default
the Administra- • Transfer an unright mail: When a mail received by the copier is not con-
tor form to the above password, or when the mail size is exceeding the spec-
ified size (10k bytes), a selection is made if the mail is communicated.
• Transfer all transmission mails: Transfer all mails that use "Mail remote
notification system."
Administrator When "Transfer an unright mail" or "Transfer all transmission mails" is
E-mail address selected, enter an E-mail address for transfer.
Announce delay A selection is made if the difference (time required) between the time when a
time in replay mail was sent to the copier and the time when the copier handled the mail is
mail indicated in the mail. For default, "Not indicate" is selected.
Enable POP After authentication is made by the mail receiving server, a selection is made
(IMAP) before to decide whether to send out the mail or not. For default, "Send" is selected.
SMTP

6 After completion of entry, click the [Apply] key.


7 Conduct the mail sending/receiving test.
• Click "Sending and Receiving test" and a sending test and a receiving test are conducted collec-
tively to check to see if a test mail sent is correctly received.
When a test failed, re-check the set items following the error message.
• Click "Sending and Receiving test" to show the results of the sending and receiving test.

Sending test A mail sending test is made on the SMTP server. A test mail is sent to "E-mail
address for the copier" set in Step 2.
Receiving A receiving test is made on the incoming mail server. A test mail is received from
test "E-mail address of the copier" set in Step 2.

8 Restart the copier.

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4.4.5 Operating instructions of the mail remote notification system
For commands for communications with the copier and the details of options, see the table below.

Command Option Description Minimum

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input
GETLOG [List option name] Send back by mail the list print information specified G
in [List print name].
ModeMemory Send back [Mode memory list] by mail. M
UserSetting end back by [User setting list] mail. U
FontPattern Send back [Font pattern list] by mail. F
Management Send back [Management list] by mail. Ma
Adjustment Sent back [Adjustment list] by mail. A
Parameter Send back [Parameter list] by mail. P
UserManagement Send back [User management list] by mail. UseM
Counter Send back [Counter list] by mail. C
PixelRatio Send back [Pixel ratio list] by mail. Pi
CommunicationLog CommunicationLog Send back [Communication log Co
list] by mail.
AuditLog Send back [Audit log report] by mail. Au
ALL Send back all of the above list prints in mail. AL
Not specified [Counter list] is edited so that it can be shown by cell
phone. And this is sent back by mail.
CHPASS [OldPasswd][New- Change a password to be used for certification of a C
Passwd] mail.
[OldPasswd] Specify a password that is currently used.
[NewPasswd] Specify a new password.
HELP Not specified Send a help mail that describes the operating H
instructions of the commands above.

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4.4.6 Mail sending


A command (option) printed on the mail is not case sensitive and can be identified from the minimum input listed
on the preceding page.
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A. Notes
• When sending a mail to the copier, take note of the following.
(1)Mail software can be used without discrimination by OS and a hand-held device or a free mail
using browser.
(2)Use the mail software in the text mode.
(3)For the mail software, as a condition for reception, 128 characters or more are recommended as
the maximum number of characters displayed in a line.
(4)There are one or more spaces or TAB's required between a command and an option that are
written in the mail. (However, a line feed is not allowed.)
(5)Enter all the commands that are written in the mail in alphanumeric characters (ASCII charac-
ters). When any other characters are used, an error message "No command found" is sent
back.
(6)Start a command written in the mail from the line head with not space.
When there is a space or TAB found at the line head, the line is ignored.
(7)The maximum number of commands available in a mail is ten. Commands exceeding ten are
ignored.
(8)Avoid attaching a file to a mail that is sent to the copier.
(9)A signature on a mail that is sent to the copier may be handled as a command with an error
message sent back.
(10)When the power is shut off while the copier is sending a mail or when the copier main body is
printing the list print, the same mail may be sent back twice.
(11)The copier can receive up to 5 mails from the mail server at the same time.
When more than 5 mails have been received by the mail server, the copier receives the
remaining mails from the mail server next time.

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5. FIRMWARE VERSION UP
5.1 ISW

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5.1.1 Outline
A. ISW (In-System Writer)
• This is an operation in which a control program stored in the flush ROM that is built in each control board in
the copier is rewritten with the board built in the copier main body. Conducting the ISW allows the version up
of control program without changing the board and the installation of the up to date program when replacing
the board. As a tool to conduct the ISW, (ISWTrns (PC software)) can be used for rewriting with the personal
computer (PC) connected to the copier. This tool can rewrite directly a control program in the flush ROM built
in the copier main body.

B. ISWTrns
• This is a software for Windows to rewrite the copier flush ROM and is used for the rewrite of programs (data
transfer) with the copier main body and the personal computer connected with a parallel cable or the USB
cable.

NOTE
• When this machine uses the USB to conduct the ISW, it is necessary to install the USB driver of the
ISWTrns. For procedure for installation, see "5.1.4 A. Installation of the USB driver (Windows2000/
XP)" When using the USB, be sure to turn on the radio button of the USB on the ISWTrns [Setting
(S)] - [Communications setting (C)], and then press the OK button.

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5.1.2 Specifications
A. ISWTrns (PC software)
(1) ISWTrns disk composition
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• Setup disk: 2
• Rewritable disk: Varies for each copier

(2) Operating environment of the software


• OS: Windows95/98/98SE/Me/NT4.0/2000/XP
• CPU: Pentium 75 MHz or above
• Memory: 16 MB or more for abroad/ 32 MB or more for domestic
• Free space in hard disk: 100 MB or more
• Others: PC provided with parallel (printer) or USB interface

(3) Idling time


• Varies according to each PC

(4) Parts required to conduct the ISW


• Personal computer (PC): 1
• IBM-compatible PC/AT: Provided with D-sub25 pin parallel interface
• ISWTrns setup program
• Parallel cable or USB cable: 1

Item Specifications
Board to be rewritten Overall control board, Printer control board, RADF control board, FD
control board, LS control board, IC control board, SD control board,
PB control board
Method for rewriting program 1. Local ISW from the PC
2. Web Utilities directional type ISW by using the Internet
3. Operation panel directional type ISW by using the Internet
Protocol FTP, HTTP
Network connection Use of the NIC of the copier main body
Rewritable program Image control I1 to I4 collectively, I1- I4
Printer control C1 to C2 collectively, C1, C2
DF F
FD, FS, LS, SD, PB H1, N1, S1-1/S1-2, B1, J1
Controller P1
Conditions Main body power turned on and program server provided

NOTE
• To execute the ISW, check surely to see if the power source of the main body has been turned on
in advance.
• For rewritable programs, it is not possible to rewrite plural programs at a time.
• When using the Internet ISW, it is required for it to be connected to the network environment by
using the main body NIC. As a network environment, programs must be down-loadable from the
program server on the Internet by using a ftp or http protocol.

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5.1.3 Installation of the ISWTrns
Install the ISWTrns program to the PC.

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(1) Procedure

Step Operation Remarks


1 Start the PC.
2 Copy the setup disk to the PC and double click the When there remains the ISWTrns.exe of
[Setup.exe] icon to start the install program. the old version, uninstall the old version
first, and then install the new version.
3 "ISWTrns setup screen"
Following the instructions on the screen, check the 1. For default, "C:\Program Files\KONI-
folder to which an installation is made, and then click CAMINOLTA\ISWTrns" is set as a folder to
[Next]. which an installation is made.
2. When changing the folder to which an
installation is made, click [Reference] and
specify one as you please.

4 "Program confirmation screen"


Following the instructions on the screen, check the 1. For default, "ISWTrns" is set as a folder
folder to which the ISWTrns program is stored and to which an installation is made.
then click [Next]. 2. When changing the folder to which an
installation is made, enter an folder name
directly, or select one from the existing
folder displayed.

5 "Information dialog screen"


Following the instructions on the screen, click [OK].
6 "Setup completion screen"
Following the instructions on the screen, click [Com-
pleted].
7 The installation of the ISWTrns program is automati-
cally completed.

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5.1.4 Usage of the ISWTrns


A. Installation of the USB driver (Windows2000/XP)
When a connection is made between the PC and the copier main body with a USB cable, the installation of the
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USB driver is automatically started by the plug-and-play. However, this May result in the installation of the Win-
dows USB driver (USBPRINT.SYS) and be sure to set the USB driver following the steps given below.

(1) Procedure

Step Operation
1 From the screen below, select "Install from the list or the specified location," and then click [Next].

2 In the "Select the retrieve and install option screen," select "Select a driver for installation with no
retrieval," and then click [Next].
3 Select the UBS driver in the driver selection screen and click "Next" to start installation.
Driver name: Konica Minolta bizhub 1050/P USB Driver (ISW)

4 When the [Completed] in the "Hardware update wizard completed screen" is displayed, click
[Completed] to exit the installation.
5 Check the "Device manager screen" to see if the USB driver has been correctly installed.
Driver name: Konica Minolta bizhub 1050/P USB Driver (ISW)

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B. Setting of the communication method
(1) Setting up of the parallel port
When sending the parallel port data by using the ISWTrns program, it is necessary to release the ECP mode set-

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ting of the PC parallel port. The ISWTrns does not correspond to the data transmission through the parallel port.
Accordingly, sending data in the ECP mode may result in an error while in transmission. Therefore, when using
the ISWTrns with the PC set in the ECP, it is necessary to release the ECP mode.

1) ECP port release procedure


The following procedure shows the release of the ECP mode.

Step Operation Remarks


1 Start the PC.
2 Open "System" in "Control panel," select the 1. The LPT1 port is "ECP printer port (LPT1)," this is
"Device manager" tab and search LPT1 in an ECP port.
"Port (COM/LPT)." 2. The LPT1 port is "Printer port (LPT1)," this is a
normal parallel port.
3 When the printer port is set to the ECP port, The change of the BIOS varies depending on the
change the BIOS setting of the PC to release PC. For release of the ECP mode, contact the sys-
the ECP port. tem administrator.
4 Conduct a transmission test to check the When a correct transmission is once made on the
operations. copier, transmission is available for all types of
machines.

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(2) Preparations for transmission on the copier


1) Checking of the ROM version
Before rewriting the ROM data, be sure to check the ROM version of the current control program by following
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the procedure given below.

Step Operation
1 Enter the service mode.
2 Press the [08 ROM version] key in "Service mode menu screen."
3 Press the [01 ROM version] key in the sub-menu displayed on the right side of the screen.
4 "ROM version screen"
Press the [08 ROM version] key and check the version information.

2) Standby for the ISW transfer


Open the service mode of the copier and get into the standby of the ISW transmission.

Step Operation Remarks


1 Enter the service mode.
2 Press the [10 ISW] key in "Service mode menu
screen."
3 Press the [01 ISW] key in the sub menu dis-
played on the right side of the screen.
4 [Service mode menu]
Example: Image control: collective The ISW standby status is a status in which the
[Start] key is shown in the display section.

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C. Firmware copy
(1) Creation of the folder
Start the ISWTrns program the installation of which has been completed, and set a folder into which a trans-

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ferred file (rewritten data) is stored.

1) Procedure

Step Operation Remarks


1 Start the PC.
2 Select "ISWTrns" from the start menu or double
click the "ISWTrns" icon on the desktop to start
up the "ISWTrns program."
3 "ISWTrns dialog screen"
This screen is displayed only when the
ISWTrns is started for the first time.

Click [OK] key to set a folder into which a trans-


ferred file (rewritten data) is stored.
4 "Option screen"
1. A folder (C:\Program Files\KonicaMi-
nolta\ISWTrns)into which the ISWTrns pro-
gram has been installed as a stored folder
(data folder) for default is set.
2. When changing a stored folder, click
[Browse] and specify any one as you please,
or make an entry directly in the editor box in
full path.
3. When the [Make Folder] key is clicked, a
hierarchical folder is created using the stored
Set a folder into which a transferred file (rewritten folder set above as a route.
data) is stored and then click [Make Folder] key.

5 "Option screen"
Click [OK] key. This operation stores the data folder created
in the step 4 into the INI file of the ISWTrns
program.
6 "ISWTrns screen"
The main screen of the ISWTrns program is displayed.

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(2) Data copy


Using the ISWTrns program, copy data (rewritten data) which is sent to the PC.
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1) Procedure

Step Operation Remarks


1 Start the PC.
2 Select "ISWTrns" from the start menu or double
click the "ISWTrns" icon on the desk top to start
up the "ISWTrns program."
3 Click the "Option" menu.
4 "Option screen"

Click [Data Copy] key.


5 "File copy screen"

Click [Browse] key.


6 Select the folder into which a file to be trans- 1. A folder selected is displayed in the upper dis-
ferred (data to be rewritten) is stored as a file play section of the file from which a copy was
from which the copy is made. made.
2. In the lower display section of a file from which
a copy was made, the transferred files (rewritten
data) stored in the elected folder are displayed.
7 Select a transferred file (rewritten data) you 1. A number of transferred files (rewritten data)
want to copy from the lower display section of a can be selected.
file from which a copy was made. 2. When copying all of the transferred files (rewrit-
ten data) that are displayed, skip this step and
proceed to the step 8.

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Step Operation Remarks
8 Copy the transferred file (rewritten data) 1. When copying all of the transferred files (rewritten

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selected by clicking [Copy] key into the data) that are displayed in the lower display section of
folder created at the setup of the the file from which a copy was made, click [Copy all] key
ISWTrns. instead of [Copy] key.
2. In the upper display section of the file into which a
copy has been made, a folder name created at the
setup of the ISWTrns is displayed.
3. In the list shown in the lower display section of the file
into which a copy has been made, files the copy of
which has been successfully completed are listed in full
path. In the copy error file list, files the copy of which
have been failed are listed. As the causes of failure, fol-
lowing are considered.
A. There exists a file of the same name and "O/W" is not
checked.
B. A folder into which a file is stored is not found.
C. An overwrite is made on an overwrite-prohibited file.
4. When changing a transferred file (rewritten data) that
is currently stored into a new data, click the overwrite
check box to make a check mark.
9 After completion of copy, click [Refresh]
key.
10 Click [Return] to get back to "option
screen."
11 "Option screen"
Click [OK] key.

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D. Firmware
(1) Firmware data flow
The following shows the flow of the ISW data.
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PC Image processing Overall control board Printer control board


board RADF control board
FNS control board
FD control board
SD control board
PB control board
LS control board
IC board

When conducting the ISW in the entire system, be sure to conduct it in the order shown below.

Step Type of programs


1 *1 FD (H1), FS (N1), SD (B1), PB (J1), LS (S1-2, S1-1)*2
2 DF (F), IC (P1), Printer control board (C1 to C2 collectively, C1, C2)
3 Image control (I1 to I4 collectively, I1, I2, I3, I4)

*1 Be sure to conduct the low end first out of those set in the sequence 1.
Ex.) When the composition is made up of "LS-501 (1st set) + LS-501 (2nd set) + FS-503"
FS-503 (N1) → LS-501 (S1-2) → LS-501 (S1-1)
*2 When the LS is the coupling of 2 sets, the 1st set (main body side) is S1-1 and the 2nd set is S1-2.

NOTE
• When the overall control board is replaced, be sure to conduct first of all the ISW of the image con-
trol program. When the image control program is not contained in the overall control board, other
programs cannot be written.
• Programs are not stored in the image processing board. So, when the board is replaced, the ISW
is not required.

For FS and SD, be sure to take note of the followings.

NOTE
• When FS, SD or PB is directly connected to the main body
Ex.1) Main body + FS
Connect the jumper connector to CN19 on the FNS control board (FNSCB)
Ex.2) Main body + SD
Connect the jumper connector to CN19 on the SD control board (SDCB)
Ex.3) Main body + PB
Connect the jumper connector to CN29 on the PB control board (PBCB)

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• When other option is connected between the main body and FS, SD or PB
Ex.1) Main body + FD + FS
Connect the connector on the FS side to CN19 on FNSCB

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Ex.2) Main body + FD + SD
Connect the connector on the SD side to CN19 on SDCB
Ex.3) Main body + FD + SD + FS
Connect the connector on the SD side to CN19 on SDCB
Connect the connector on the FS side to CN19 on FNSCB
Ex.4) Main body + FD + PB
Connect the connector on the PB side to CN29 on PBCB

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[When the main power switch (SW1) is required to be turned OFF/ON in the middle of the ISW]
When the system configuration is as shown below, the SW1 is required to be turned OFF/ON in the middle of
the ISW.
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• Case 1: Main body + IC + DF-603 + LS-501 (1st set) + LS-501 (2nd set) + FS-503
ISW sequence: FS-503 → LS-501 (2nd set) → SW1 OFF/ON → LS-501 (1st set) → DF-603 → IC → Main
body

• Case 2: Main body + IC + DF-603 + LS-501 (1st set) + LS-501 (2nd set)
ISW sequence: LS-501 (1st set) → SW1 OFF/ON → LS-501 (2nd set) → DF-603 → IC → Main body
However, when the LS-501 (2nd set) is conducted first, the SW1 is not required to be turned OFF/ON.

(2) Types of the transfer mode


There are 2 types of the ISW transfer mode on the machine side as shown below.

1) When writing a new program (when replacing a board or when failed in writing a program)

Displayed normally when starting up Method for ISW transmission


Overall control board Power save LED flashing Power ON mode
No display on operation board
Others Error code display Service mode

When there is an abnormality found with the image processing program of the image processing board, or an
error is found with date displayed on the operation panel, a startup is normally unavailable. In the condition like
this, when the power switch is turned on, the system gets into the ISW standby status.
And when an abnormality occurs while in rewriting the image processing program and the contents of the mem-
ory is damaged, the power save LED is flashing when the power is turned on again, and the system gets into
the ISW standby status.
When the image processing program is in the normal condition and there is an abnormality found with other pro-
grams, an SC error is normally display on the touch panel while in the startup.

2) When in the version up of the program

Displayed normally when starting up Method for ISW transmission


Overall control board Normal Service mode
Others Normal Service mode

(3) Use of each transmission mode


• Power ON mode
This mode is used when there is no program installed in the overall control board (OACB) of the copier main
body, or when an error code is displayed.
When the image control program of the OACB is not installed, the OACB can be written with the power
switch ON.
• Service mode
This mode is used when the image control program of the OACB has been already installed.

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E. Connection to the main body
(1) When using the parallel cables
Preparations are made of the following when a connection is made.

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• PC into which transferred files (rewritten data) have been copied.
• Parallel cables

1) Procedure

Step Operations
1 Turn OFF the power of the copier.
2 Turn OFF the power of the PC.
3 Remove 5 screws and then remove the upper right cover.

4 Connect the IEEE1284 port and the PC with the cable.

5 Connect the parallel cables of the PC to the ISW connectors of the copier.

NOTE
• When exiting the ISW, be sure to clean each mirror of the scanner.

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(2) When using the USB cables


Preparations are made of the following when a connection is made.
• PC into which transferred files (rewritten data) have been copied.
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• UBS cables

1) Procedure

Step Operations
1 Turn OFF the power of the copier.
2 Turn OFF the power of the PC.
3 Remove 5 screws and then remove the upper right cover.

4 Connect the USB port and the PC with the cables.

5 Connect the USB cables of the PC to the ISW connectors.

NOTE
• When exiting the ISW, be sure to clean each mirror of the scanner.

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F. Rewriting of firmware
(1) Relationship between the ISW and the display on the operation board
When the ISWTrns program starts up, the main screen of the ISWTrns is displayed. In the main screen, the

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selection of transferred files (rewritten data), the display of information, the confirmation of a transferred file
(rewritten data) and the transmission of the transferred file (rewritten data) are conducted. For detailed informa-
tion of the functions, see the following.

[9] [10] [1]


[2]
[3]

[4]

[8] [5]
[6]
[7]

[1] Version selection frame


• When transferred files of plural versions are stored in a folder, a selection is made if the version is transferred.
[2] Version stored folder edit box
• When the condition selection frame of [10] is decided, according to the data folder set in the option screen
and the INI file information, a folder name in full path is displayed. When a transferred file is in a folder other
than a data folder, a change can be made by using the [Browse] button of [4] or rewriting directly the folder
name. A transferred file that meets the INI file conditions displayed here in the folder is displayed in the list box
of [3].
[3] Version file selection list box
• Files to be displayed that exist in the folder selected in [2] above are displayed. The files to be displayed are
described with the wild card name in the ISWTrns.INI file. Accordingly, when there are plural version files in the
same file, plural versions are to be displayed in this list box. The list displayed here is sorted in the order of
names, and when the list is displayed, an item displayed last is selected. Changing an item of selection
decides the version of a transferred file that is transmitted.
[4] Browse key
• This key is used when the transfer folder is in a folder other than the default data folder. Display the folder
selection screen to select the folder of [2].
[5] Transferred file information display list
• Display a list of files that are actually transferred when the version file is selected at [3]. The number of files
actually transferred is described in the checksum file attached to the transferred file (rewritten data). When all
of the transferred files are not stored in the folder of [2], or when unnecessary files are included in the folder,
an error message "No transferred files found or a file with an illegal name found in the folder. Make sure of it"
is displayed. When [File check] key of [6] is pressed, the checksum of all the files displayed is calculated. The
value obtained is compared with the checksum value stored in the checksum file (*.SUM) attached to the
transferred files (rewritten data) and the result is displayed.
[6] File check key
• When this button is pressed with the transferred files displayed in "Transferred file information display list" of
[5], the file checksum (checksum of the entire files) of each transferred file displayed is calculated and the
result is shown by the side of each transferred file. And the result of the checksum calculation and the check-
sum file attached to the transferred file (rewritten data) are compared and the result of comparison is dis-
played in the format shown below.

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"OK": Accord
"NG": Not accord
"??": A corresponding checksum not found
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[7] File Send key


• The transmission of the transferred files is started.
[8] Send file information frame
• A list of files actually transferred is displayed based on the information selected in the frames [1] and [10], and
pressing the [File Check] key displays the checksum of files and the consistency of the checksum (OK, NG,
??).
[9] File detailed information list
• When the version file of [3] is selected, the detailed information of a file are displayed.
[10] Condition selection frame
• The condition of the transferred file (rewritten data) is checked. When all the 4 types of combo boxes are
selected, the folder of [2] is set based on the information set in the INI file. The contents of the combo box
selected is stored in the ISWTrns.INI file by "Transmission," and initialized and displayed when being started
next time.

(2) Rewrite procedure


Ex.: When the image control program is written collectively.

Step Operations
1 Copy the data to the PC. (For the procedure, see "C. Firmware copy.")
2 Start the ISWTrns program.
3 Select the machine type, the destination and the board types.
• Machine type: bizhub 1050, Destination: KBJ, Board type: 11 to 14 collectively

4 The data to be used is displayed in the version file selection box and the transmitted file information
frame.
5 Press the [File Check] key to check if the data to be used has any problem.

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Step Operations
6 Place the copier main body in the standby for the ISW transfer. (For the procedure, see "2) Standby
for the ISW transfer.")

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7 Press the [Start] key on the copier main body side first, and then press the [File Send] key of the
ISWTrns.
8 The following window is displayed on the PC while in the data transfer.

9 When the data transfer is completed, the following window is displayed.


[PC side]

[Copier side]

10 When transmitting other data, press the [Yes] key.


When exiting the rewrite, press the [No] key.
When pressing the [No] key, the copier main body is automatically rebooted.
11 Check the ROM version information in the service mode to see if the rewrite operation is completed
normally.
It is not completed normally, repeat the procedure from the step 2.

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5.1.5 Error list


Detection function
• When the copier main body detects an abnormal condition after turning on the power, the copier does not
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display it on the main body touch panel, but inform you of it by lighting or flashing the LED (with the ISW
placed in the standby condition). For the LED display, see the table given below.

No. Transaction Power save LED


1 CPU in initialization when the power is turned on OFF
2 Flush memory in checking OFF
3 When an error is detected while in memory check (ISW standby status) Flashing in orange
4 ISW processing (data being received from the PC and flush memory being Flashing in green
written)
5 When an abnormality is detected while in data transmission Flashing alternately in
red and green
6 When an error is detected while in writing flush memory Flashing in red
7 Memory check successfully completed: while in rebooting OFF

(1) ISWTrns error list


The ISWTrns displays messages when an error is shown or the transaction is completed. The table below
shows the contents of the message and the status of the ISWTrns.

Message Status of the ISWTrns


The opening of the file the checksum of which is The opening of the checksum file failed. The file is in use
to be taken is not available. or damaged.
The opening of the file the checksum of which is The reading of the checksum file failed. The memory is
to be taken cannot be read. insufficient or the OS is in trouble.
The file cannot be opened. The opening of the transferred file failed. The file is in use
or damaged.
The LPT port cannot be opened The opening of the LPT port failed.
Communication port setting acquisition error The access to GetCommState failed.
Communication port setting error The access to GetCommState failed.
The transferred file cannot be opened. The opening of the transferred file is unavailable. The file
is in use or damage.
The Term Test file cannot be transmitted. The transmission of the communication test block failed.
1. The copier side is not in the receiving condition.
2. The cable is disconnected.
3. The transferred file is wrong.
Transmission of the file failed. The transmission of the transferred file failed. Communi-
cation troubles such as a disconnected cable.
The transmission to the LPT port failed. The output to the LPT port failed. Communication trou-
bles such as a disconnected cable.
The folder name is illegal. The name of the input folder is illegal. Be sure that the
input be started with the drive name such as "C:\"
The generation of the thread failed. The generation of the thread failed.
The transferred file is not found. A file that copies a file is not selected or does not exist in
the folder.

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Message Status of the ISWTrns
Some files cannot be copied. 1. When the folder into which files are stored is not
found.

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2. When a file is copied into the folder in which a file of
the same name is contained with "Overwrite check box"
not checked.
3. When overwriting is made on an overwrite prohibited
file.
4. The file is used by another application. OS trouble.
The transferred file is not found, or a file with an The number of divisions of the transferred file written in
illegal name is found in the folder. Make sure of the checksum file does not correspond with the number
it. of files that actually exist.
1. When a file with an illegal name is in the data folder, or
a file name that seems to be illegal is displayed in the
folder list.
2. The number of divided files is insufficient. Check the
insufficient number of files in the folder list and copy
them again.
3. When the checksum file is damaged, copy it again to
the folder.

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(2) Main body error list


The table below shows error codes.

Error code Description Program applicable


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0x02 The internal work space cannot be secured. P


0x04 The DIMM space cannot be secured.
0x05 The DIMM space cannot be opened.
0x06 Data transmission to the DIMM failed.
0x21 The DIMM space on the controller side cannot be secured.
0x41 The format of the input data is abnormal. Common
0x42 The type name of input data is abnormal.
0x43 The board name of input data is abnormal.
0x64 Rewritten address error F
0x81 Input device such as input time out is abnormal. Common
0xC1 The erasing of the flush ROM failed. I
0xC2 The writing of the flush ROM failed.
0xC3 The ROM checksum is abnormal.
0xC4 Output device such as output time out is abnormal. Common
0xE1 Program SUM check error. F
Controller I/F writing error. P
Erasure error. C/ H/ N/ S/ J
0xE2 Writing error. C/ H/ N/ S/ J
Controller I/F verify error. P
0xE3 Blanc check error. F
Communication error. C/ H/ N/ S/ J

NOTE
• When rewriting the IC firmware, the execution of the ISW is inhibited if the initialization of the IC is
not completed.
• When any one of the errors shown above occurs, an error code is not displayed, but the message
"Now initializing Controller" is shown in the touch panel section.

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5.1.6 Troubleshooting
When an error occurs while in the execution of the ISWTrns program.

Condition Cause Measure taken

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1 The ISWTrns does The ISWTrns file is damaged Set it up again.
not start up. The setup disk itself is damaged. Check the setup disk and set it up
again.
2 The screen is dis- The Japanese DLL[RCJP.DLL] is Set it up again.
played in English. damaged.
The INI file is set incorrectly. (The INI Check the ISWTrns.INI file.
file in English version is used.)
3 When an item in the The transferred file is not stored in Check to see if the relevant file is stored
combo box is the relevant folder. in the folder displayed in the "Folder"
selected, the trans- text box of "Select version." When a
ferred file is not dis- folder into which a file is stored is not
played. found, use the "File copy" function.
The data folder in the option screen Check the setting of the data folder.
is set incorrectly. When a folder into which a file is stored
is not found, use the "File copy" func-
tion.
The file name is illegal (or has been The file name must be used with no
changed.) change made. When the file name is
changed, the display or selection of the
file becomes unavailable. When the file
name is changed, return it to former
state.
The folder name is illegal (or has When the folder name created by the
been changed.) "Create folder" button in the option
screen has been changed, it cannot be
found. Return it to former state and
check it again.
4 "NG" is displayed The transferred file is damaged. Copy the file and check it again. When
while in the file check. "NG" still recurs, contact the supplier of
the file.
5 "??" is displayed When the transferred file was cop- Copy the checksum file to the same file
while in the file check. ied to the PC, the copying of the as the one for the transferred file at the
checksum file (*.SUM) was forgot- same time. (If you use the "Copy a file"
ten. function, a copy is made automatically.)
6 The transfer of the file
failed.
An error "The file can- The file is being used by anther pro- Exit another program. The error still
not be opened" is gram or system. recurs, reboot Windows.
displayed.
An error "Term Test The connection of the cable is loos- Check the cable to see if it is connected
file cannot be sent" is ened. securely or if there is any problem found
displayed. with the cable itself.
The main body is not in the receiv- Check the main body to see if it is in the
ing condition. receiving condition.

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Condition Cause Measure taken


6 An error "The transmis- The connection of the cable is Check the cable to see if it is con-
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sion to the LPT port loosened. nected securely or if there is any prob-
failed" is displayed. lem found with the cable itself.
Wrong data has been sent. Check the file information screen to see
if the receiving mode on the copier side
(type of receiving board) corresponds
with the transferred file.
If the file is sent for the first time, con-
tact the file supplier.
The length of the cable is out Use a cable the length of which is less
of specifications. than 2 m.
The parallel port of the PC is See the PC manual to release the ECP
set to the ECP mode. mode.
There is a compatibility prob- Conduct a test with a PC with an actual
lem between the parallel port performance of transmission, and
of the PC and the port on the check to see if there is a compatibility
copier main body side. problem found.

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5.2 Internet ISW
5.2.1 Outline

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"Internet ISW" is a system in which instructions are given to the ISW by using browser so that the copier auto-
matically obtain the program from the program server. Using the Web functions allows you to conduct the ISW
at the user's premise without taking the programs with you.

5.2.2 Operating environment


To make use of the Internet ISW functions, the following conditions must be met.
• The copier must be connected to the network environment that allows the download of programs
from the Internet by using ftp or http protocol.
• In the following 4 cases, the "Internet ISW" does not operate on the copier.
• The main power switch (SW1) is off.
• The power switch (SW2) is off.
• The copier is in the auto shut-off.
• When the security enhanced mode is set to ON (the use of the main body NIC is not allowed.)

NOTE
• It operates while in the jam, SC and lower power mode.

5.2.3 Major functions


"Internet ISW" allows you to use the following functions.

• Internet ISW using the Web Utilities


Programs can be rewritten by accessing the Web Utilities of the copier main body on the Web browser of the
PC. However, this requires a Web terminal that is connected to the copier through the network.

• Internet ISW using the operation panel


Programs can be rewritten by using the touch panel of the copier. However, this requires a Web terminal that
is connected to the copier through the network.

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5.2.4 Initialization
To make use of the Internet ISW, it is necessary to set in advance the network parameter, program server
address and the fire wall address of the copier.
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A. Setting from the operation panel


To introduce the copier main body into the network, set the IP address of the copier from the operation panel.
When this setting has been already made, proceed to "(2) Setting from the Web browser."

(1) Procedure

Step Operating instructions


1 Press the [Utility/counter] button on the operation panel.
2 Select "06 Machine Manager Setting."
3 Select "04 Network Setting."
4 Select "01 Machine NIC Setting."
5 Enter "IP address," "Subnet mask," and "Gateway Address."
6 Restart the copier.

NOTE
• The IP address of the copier is normally assigned by the system administrator. For particulars,
contact the system administrator.

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B. Setting from the Web Utilities
Enter the setting of the program server from the Web browser. At this time, in order to use the Web browser,
make preparations of the PC that can be introduced into the network.

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NOTE
• No "space" is allowed in all set items.
• When an incorrect setting is made on the Web browser, be sure to correct it following the error
message. Correcting no input error may result in the download error of the program.
• The Web layout is subject to change without notice.

(1) Procedure

Step Operations
1 Start up the Web browser.
When the proxy is set on the Web browser, the main body Web may not be accessed.
For particulars, contact the network administrator. For Web browser, Internet Explorer or Netscape
Navigator is recommended. However, be sure to avoid setting from two or more browsers at a
time.
2 Specify the IP address of the copier main body that is entered thorough "A. Setting from the oper-
ation panel".
When you access the Web Utilities of the copier main body, "Main page" is displayed.

3 Click [Extension for maintenance] in "Main page."


4 Enter the user name and the CE password in the "Extension for maintenance" and then press
[OK].

User name: ce (cannot be changed)


Password: CE Enter the password. (Default: "92729272")

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Step Operations
5 Click [Internet ISW] in "Extension for maintenance."
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6 Click [Initial Setting].

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Step Operations
7 Set the proxy server.

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When using no proxy server (fire wall), proceed to the step 9.

Enable Proxy Select the following:


When using no proxy: "Connect to the program server."
When using ftp proxy: "Use ftp proxy."
When using http proxy: "Use http proxy."
Proxy Server When selecting "Use ftp proxy" in "Use of proxy," then select a proxy server
Type type from among the below.
Type 1: "User user@host name"
Type 2: "OPEN host name"
Type 3: "FW host name => FW password => SITE host name"
Type 4: "FW host name => FW password => User user@host name"

NOTE
• For types 2, 3 and 4, no guarantee is made.
• For authentication of proxy server, see "3.2.7 Authentication of
the proxy server in the Internet ISW."
Proxy Server IP When using the proxy server, set the IP address of the proxy server.
Address
Port Number When using the proxy server, set the number of the port that uses the proxy
server.
User name on When selecting the type 1 or type 2 in "Type of proxy server" above set the
the Proxy Server account of the proxy server.
Password for the When selecting the type 1 or type 2 in "Type of proxy server" above set the
Proxy Server password of the proxy server.

8 After completion of entry, click [Next] and then after checking the set items in the setting check
screen, click [Next]. However, if there is an input error, click [Back] following the message shown in
red and then re-set the item.

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Step Operations
9 Set the program server. (Proxy is used.)
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Program server address Set the address of the server into which the program to be
down loaded is stored. Select the protocol to be used from
the pull-down menu left and enter the address after that in
the text box on the right. In the case of ftp, it is a relative path
from the home directory.
User name on the Program Enter the account name of the program server.
Server
Password for the Program Enter the password of the program server.
Server
Receiving time out Set the receiving time out of the program. When the time is
out, the down load of the program forcibly comes to an end,
and the system returns to the normal mode without conduct-
ing the ISW.

10 After completion of entry, click [Next]. Then after checking the set items in the setting check
screen, click [Completed]. However, if there is an input error, click [Back] following the message
shown in red and then re-set the item.
11 Set the program server. (Proxy is not used.)

Protocol Select the protocol that receives the program.


Program Server IP Address Set the IP address of the server into which the program to
be down loaded is stored.
Target directory In the case of http, set the path after the host domain. In
the case of ftp, set the relative path from the home direc-
tory.
User name on the Program Enter the account name of the program server.
Server
Password for the Program Enter the password of the program server.
Server
Receiving time out Set the receiving time out of the program. When the time is
out, the down load of the program forcibly comes to an
end, and the system returns to the normal mode without
conducting the ISW.

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Step Operations
12 After completion of entry, click [Next]. Then after checking the set items in the setting check

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screen, click [Complete]. However, if there is an input error, click [Back] following the message
shown in red and then re-set the item.
13 Conduct the Download test.
• In the down load test, "test.dat" is down loaded from the program server set in the initialization
to check the settings. When the down load test failed, re-check the set items following the error
message.
• When the down load test is successfully completed, the communication speed and the
expected down load time are displayed as shown below. Refer to the "Receiving time out" set-
ting.

• When the down load test failed, the response error code from the server is display as shown
below. Since there may be a setting error, re-check the initialization.

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5.2.5 Internet ISW using the Web Utilities


Using the Web Utilities of the copier allows the customer engineer, by just making a click from the browser, to
download the programs from the program server automatically for rewriting.
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(1) Procedure

Step Operations
1 Proceed to "Internet ISW" on the Web Utilities.
The ROM version of the board is displayed beside each of the board names.

2 Select one of the ISW-intended boards in the item "ISW," and check its check box. When specify-
ing the file name to be down loaded, enter it in the "File name" text box column. When specifying
no file name, obtain the following from the specified program server address.

3 After completion of entry, click the [ISW] key.


If there is an input error, click [Back] following the message displayed in red and then enter the item
again.

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Step Operations
4 Checking of the ISW conditions.

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From the screen shown below, you can check the current processing condition to see if there is any
error.
• "ISW in communication"
• "ISW in rewriting"
• "Completed successfully": Be sure to avoid pressing the "Read again" key of the browser to
reboot after successful completion.
• "Aborted due to a communication error."
• "Aborted due to a communication time error."
• "Aborted due to a writing error."
5 When the ISW is completed successfully, the copier restarts automatically to complete the ISW.

NOTE
• Clicking the [Check progress] key allows you to abort the ISW only while in program-
ming.
6 After restart of the copier main body, check the ROM version in "Internet ISW main screen" to see if
it is being updated successfully.

5.2.6 Notes for use


(1) Notice to the administrator
When conducting Internet ISW, be sure to notify the administrator of it and get approval from him in advance.
And conduct this operation when the copier is not used. When the copier is in use (with jobs accompanied),
Internet ISW does not operate.

(2) When the power supply is cut off while writing the image control program in the overall control
board (OACB).
When the main power switch (SW1) turns off due to a power failure, the copier does not start up.
If the main power switch is turned off due to the failure of power supply and Internet ISW is abnormally termi-
nated, be sure to go to the copier that has been conducting the Internet ISW and use the ISWTrns to reperform
the rewriting of the program.

(3) Failure while in low power mode


When ISW failed due to the down load of the program or the data check error, get it back in the normal mode.

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5.2.7 Internet ISW using the touch panel


When the customer engineer uses the Internet ISW from the touch panel, with no PC brought with, the copier
can download programs from the program server to rewrite them automatically.
/1050e/1050eP

(1) Procedure
Ex.: When the image control program is rewritten collectively.

Step Operations
1 Display "ISW rewrite screen."

2 Press [Internet ISW] key provided below the screen.

3 Press [Collective] key of <Image processing system>.

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Step Operations
4 Pressing the [Start] key starts the download of the latest program for rewriting.
In a case in which the download of an old version programs is required, press the [File Name Input]

1050e/1050eP
key and enter the file name by hand for execution.

5 When ISW is completed normally, the copier is rebooted and exits ISW automatically.
6 After the copier main body is rebooted, check the [ROM version screen] to see if the ROM version
has been updated normally.

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5.2.8 Authentication of the proxy server in Internet ISW


A. Proxy server
Proxy server which is provided on the inside of the fire wall is the generic name of a mail server that serves the
/1050e/1050eP

proxy of a client who receives an access demand (HTTP and FTP) from the client.

B. Authentication of the proxy server


There are 4 types of authentication methods for the proxy server.
The Internet ISW is corresponding to these 4 types.

C. Authentication type of the proxy server and the command list


(1) Type 1: User user name@host name
When accessing the outside through the proxy, authentication to the proxy server is not required.
When accessing the outside through the proxy server, or when the entry of the user name and password of the
proxy server is not required, this proxy authentication is likely to be used.
Command

Command Parameter Reply Code Description


USER User name@host 331 Transmit the user name of the program server and the
name program server address
PASS Password 230 Transmit the password for the user name above

(2) Type 2: OPEN host name


This is almost the same as the type 1, except for the exchange of commands while in authentication.
When all the settings are made correctly and no communication is available with type 1 authentication, this set-
ting is used.
Command

Command Parameter Reply Code Description


OPEN Host name ftp expanded function, Transmit the user name of the program server
defined for each server
USER User name 331 Transmit the user name of the program server
PASS Password 230 Transmit the password for the user name above

(3) Type 3: FW user name => FW password => SITE host name
This is a type that requires the authentication to the proxy server itself when accessing the outside.
The information of the server you want to access and the user name and password of the proxy server (F/W) are
required.
When accessing the outside through the proxy server and when the user name and the password of the proxy
server are required, this proxy authentication is likely to be used.

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Command

Command Parameter Reply Code Description


USER FW user name 331 Transmit the user name of the proxy server

1050e/1050eP
PASS FW password 230 Transmit the password for the user name above
SITE Host name ftp expanded Transmit the user name of the program server
function, defined
for each server
USER User name 331 Transmit the user name of the program server
PASS Password 230 Transmit the password for the user name above

(4) Type 4: FW user name => FW password => USER user name@host name
This is almost the same as the type 3, except for the exchange of commands while in authentication.
When all the settings are made correctly and no communication is available with type 3 authentication, this set-
ting is used.
Command

Command Parameter Reply Code Description


USER FW user name 331 Transmit the user name of the proxy server
PASS FW password 230 Transmit the password for the user name above
USER User name@host 331 Transmit the user name of the program server and the
name program server address
PASS Password 230 Transmit the password for the user name above

D. Remarks
For fwtk2.1 (for Unix) and Black Jumbo Dog (for Windows), the type 1 authentication is used.
For most of the proxy servers, the type 1 authentication is used.
When the authentication type of the proxy server is not known, you are recommended to make settings in type
1 authentication as a temporary measure.

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6. OTHERS
6.1 Items not allowed to be disassembled and adjusted
/1050e/1050eP

6.1.1 Scanner section


A. Read position adjusting plates /Fr and /Rr
(1) Positions from which the screws are not allowed to be removed
• Attaching screws, one each, of the read position adjusting plates /Fr and /Rr

[2]

[1]

[1]

[3]

1050fs2073c

[1] Screws not allowed to be removed [3] Read position adjusting plate /Rr
[2] Read position adjusting plate /Fr

(2) Reason of prohibition


The read position adjusting plates /Fr and /Rr hold in place the slit glass that becomes the read position while in
the DF scan. The displacement of the slit glass may cause the image read by the DF to be deformed. Accord-
ingly, this position of installation is not allowed to be changed.

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B. Mirror unit/exposure unit
(1) Position not allowed to be adjusted
• Installation positions of the mirror unit and the exposure unit

1050e/1050eP
[2]

[1]

1050fs2219c

[1] Mirror unit [2] Exposure unit

(2) Reason of prohibition


The distance between the mirror unit and the exposure unit affects the magnifications of the original to be read
in the sub scan direction. Therefore, the installation positions of the mirror unit and the exposure unit must not
be arbitrarily adjusted. However, when the exposure unit and the scanner wire have been removed, these parts
must be reinstalled using the optics unit positioning jig.

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6.1.2 CCD unit


(1) Positions from which the screws are not allowed to be removed
• 9 screws used to assemble the CCD unit
/1050e/1050eP

• 4 attaching screws of the lens reference plate assembly

[4] [3] [1]

[2]
[2]

[5] [1] [1] [5] 1050fs2504c

[1] Screws not allowed to be removed [4] Lens reference plate assembly
[2] Screws not allowed to be removed [5] Attaching screw of the CCD unit (allowed to
[3] CCD unit be removed when replacing the CCD unit)

(2) Reason of prohibition


The accuracy of the CCD unit is guaranteed as a unit, and if disassembled, its accuracy is not guaranteed.
Accordingly, screws that lead up to the disassembly of the CCD unit are not allowed to be removed.
The lens reference plate assembly acts as the basis for the installation position of the CCD unit. Removing this
assembly may cause the displacement of the optical axis of the CCD unit. So, be sure not to remove the attach-
ing screws of the lens reference plate assembly.

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6.1.3 Writing section
(1) Positions from which the screws are not allowed to be removed
• 11 attaching screws of the writing section cover

1050e/1050eP
[1]

[2]

[1]

[1] 1050fs2220c

[1] Screws not allowed to be removed [2] Writing section cover

(2) Reason of prohibition


The inside of the writing section becomes the laser light path. Opening the cover allows dust and dirt to get
inside, which may block the laser light path. Therefore, the screws of the writing section cover are not allowed to
be removed.

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6.1.4 Developing unit


(1) Positions from which the screws are not allowed to be removed
• 2 fixing screws of the developer regulation blade
/1050e/1050eP

• 1 fixing screw of the magnet angle adjusting knob

[5] [1]

[4]

[3] [2] 1050fs2221c

[1] Screws not allowed to be removed [4] Developing roller


[2] Screws not allowed to be removed [5] Developer regulation blade
[3] Magnet angle adjusting knob

(2) Reason of prohibition


The developer regulation blade and the magnet angle adjusting knob both decide the heights of the developer in
the developing roller. They have been adjusted to an appropriate value in advance. Accordingly these fixing
screws are not allowed to be removed.

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6.1.5 Transfer/separation charger unit
A. Transfer guide plate/transfer assist home sensor assembly
(1) Positions from which the screws are not allowed to be removed

1050e/1050eP
• 5 attaching screws of the transfer guide plate
• 2 attaching screws of the transfer assist home sensor assembly

[4] [1]

[3]

[2] 1050fs2222c

[1] Screws not allowed to be removed [3] Transfer assist home sensor assembly
[2] Screws not allowed to be removed [4] Transfer guide plate

(2) Reason of prohibition


The transfer guide plate decides the approach angle of paper against the transfer position and the displacement
of the installation position may result in poor transfer. Accordingly, the attaching screws of the transfer guide
plate are not allowed to be removed.
The transfer assist home sensor (PS37) detects the starting point to drive the transfer assist sheet assembly and
the displacement of this position may result in poor transfer or damage to the drum. Accordingly, the attaching
screws of the transfer assist home sensor assembly are not allowed to be removed.

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B. Transfer assist sheet assembly


(1) Positions from which the screws are not allowed to be removed
• 2 attaching screws of the actuator
/1050e/1050eP

[1]

[2] 1050fs2223c

[1] Actuator [2] Screws not allowed to be removed

(2) Reason of prohibition


The accuracy of the transfer assist sheet assembly is guaranteed as a unit, and if disassembled, its accuracy is
not guaranteed. Accordingly, screws that lead up to the disassembly of the transfer assist sheet assembly are
not allowed to be removed.

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C. Separation support member
(1) Positions from which the screws are not allowed to be removed
• Separation support member, 2 pcs

1050e/1050eP
[1]

[1] 1050fs2225c

[1] Separation support member

(2) Reason of prohibition


The separation support members decide the distance from the transfer wire and the separation wire to paper,
and removing them changes the attaching height of the wire, thus resulting in the reduced performance of the
transfer and the separation. Accordingly, the separation support members are not allowed to be removed.

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6.1.6 Main body (write position adjusting shaft)


(1) Positions from which the screws are not allowed to be removed
• 2 attaching screws of the write position adjusting shaft fixing plate
/1050e/1050eP

[1]

[3] [2]
1050fs2224c

[1] Screws not allowed to be removed [3] Write position adjusting shaft
[2] Write position adjusting shaft fixing plate

(2) Reason of prohibition


The write position adjusting shaft is the reference angle of the installation of the write section to the drum.
Removing it may undermine the parallelism of the drum with the write section, thus causing the image to be
deformed. Therefore, be sure not to remove the attaching screw of the fixing plate of the write position adjusting
shaft.

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6.2 List of parts to be disassembled and reassembled
NOTE

1050e/1050eP
• This list shows the explanation of the disassembly and reassembly of the parts which are consid-
ered necessary to replace (other than periodically replaced parts). However, these parts except for
the covers are not required to be disassembled while in normal service operations.
• For the method of replacing the periodically replaced parts, see "3.5 Maintenance procedure".

No Section Parts name Page referred to


1 Cover Front door Rt P.251
2 Front door Lt P.252
3 Toner supply door P.254
4 Rear cover P.250
5 Right cover P.250
6 Left cover P.251
7 Upper cover /Rr1 P.255
8 Upper cover /Rr2 P.255
9 Upper cover /Rt P.256
10 Upper cover /Lt P.257
11 Upper cover /Fr P.257
12 Original glass P.256
13 Scanner section CCD unit P.260
14 Exposure lamp P.262
15 Exposure unit P.264
16 Scanner wire P.266
17 Writing section Writing section P.269
18 Paper feed section Lift wire P.284
19 Paper feed assist fan P.277
20 Paper lift motor P.284
21 Registration section Multi feed detection board /1
P.289
22 Multi feed detection board /2
23 ADU ADU P.291
24 HDD Hard disk /1 P.294
25 Hard disk /2 P.295

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6.3 Disassembling/reassembling procedure

Caution:
/1050e/1050eP

• When disassembling/reassembling the parts, be sure to unplug the power cord of the main body
from the power outlet.

6.3.1 Cover
A. Removing/reinstalling the rear cover
(1) Procedure
1. Remove 9 screws [1] and then remove the rear
[2] [1]
cover [2].
2. Reinstall the above parts following the removal
steps in reverse.
[1]

[1] 1050fs2057c

B. Removing/reinstalling the right cover


(1) Procedure
1. Remove 6 screws [1] and then remove the right
[2]
cover [2].
2. Reinstall the above parts following the removal
steps in reverse.

[1]
[1]

1050fs2058c

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C. Removing/reinstalling the left cover
(1) Procedure
1. Remove 6 screws [1] and then remove the left

1050e/1050eP
cover [2].
2. Reinstall the above parts following the removal
steps in reverse.
[1]
[1]

[2]
1050fs2059c

D. Removing/reinstalling the front door /Rt


(1) Procedure
1. Open the front door /Rt [1].
2. Loosen 2 screws [2] and bring down the shaft
[3].
3. Remove the front door /Rt [1].
4. Reinstall the above parts following the removal
steps in reverse.
[3]
[2]

[1]

1050fs2060c

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E. Removing/reinstalling the front door /Lt


(1) Procedure
1. Open the front door /Lt [1].
/1050e/1050eP

2. Loosen 2 screws [2], bring down the shaft [3]


and remove the front door /Lt [1].

[1]

[3]
[2]

1050fs2061c

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NOTE
• When reinstalling the front door /Lt [1], be
[3] sure to insert the projection [4] of the hinge

1050e/1050eP
[3] into the hole [2] provided in the lower sec-
tion of the front door /Lt.

3. Reinstall the above parts following the removal


[4]
steps in reverse.

[1]

[2] 1050fs2062c

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F. Removing/reinstalling the toner supply door


(1) Procedure
1. Open the toner supply door [1].
/1050e/1050eP

2. Remove the screw [2] and then remove the hinge


[3] together with the toner supply door [1].

[3] NOTE
• When reinstalling the toner supply door [1], be
sure to insert the projection [6] of the hinge
[2] [5] into the hole [4] provided in the lower sec-
tion of the toner supply door.
[1]
3. Reinstall the above parts following the removal
steps in reverse.

[6]

[4]

[5]

1050fs2063c

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G. Removing/reinstalling the upper cover /Rr1

NOTE

1050e/1050eP
• The same removal and reinstallation procedure is applicable when the DF-603 is provided.

(1) Procedure
1. Remove 3 screws [1] and then remove the upper
cover /Rrl [2].
[2] 2. Reinstall the above parts following the removal
steps in reverse.

[1]

1050fs2064c

H. Removing/reinstalling the upper cover /Rr2

NOTE
• The same removal and reinstallation procedure is applicable when the DF-603 is provided.

(1) Procedure
1. Remove 2 screw caps [1].
[3]
2. Remove 2 screws [2] and then remove the upper
cover /Rr2 [3].
3. Reinstall the above parts following the removal
steps in reverse.

[2]

[1]

1050fs2065c

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I. Removing/reinstalling the upper cover /Rt

NOTE
/1050e/1050eP

• The same removal and reinstallation procedure is applicable when the DF-603 is provided.

(1) Procedure
1. Remove 3 screw caps [1].
[3]
2. Remove 5 screws [2] and then remove the upper
[2] cover /Rt [3].
3. Reinstall the above parts following the removal
[2]
steps in reverse.

[1]

1050fs2066c

J. Removing/reinstalling the original glass

NOTE
• The same removal and reinstallation procedure is applicable when the DF-603 is provided.
• When reinstalling the original glass, be sure that the shading correction plate (white) is on the
upper side of the glass.

(1) Procedure
1. Remove the upper cover /Rt.
[3] [6]
(See P.256)
2. Remove 2 screws [1] and then remove the origi-
[4]
[5] nal stopper plate /Lt [2].
3. Remove 3 screws [3] and then remove the origi-
nal stopper plate /Rr [4].
[1] 4. Remove 2 screws [5] and then remove the origi-
[2] nal stopper plate /Rt [6].
5. Remove the original glass [7].
6. Reinstall the above parts following the removal
steps in reverse.

[7] 1050fs2067c

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K. Removing/reinstalling the upper cover /Lt

NOTE

1050e/1050eP
• The same removal and reinstallation procedure is applicable when the DF-603 is provided.

(1) Procedure
1. Remove 2 screws [1] and then remove the origi-
[1]
nal stopper plate /Lt [2].
2. Remove 2 screws [3] and then remove the upper
[4]
[2] cover /Lt [4].
3. Reinstall the above parts following the removal
steps in reverse.

[3]

1050fs2068c

L. Removing/reinstalling the upper cover /Fr

NOTE
• The same removal and reinstallation procedure is applicable when the DF-603 is provided.

a. Procedure
1. Remove the upper cover /Rt.
[1]
(See P.256)
2. Remove the original glass.
(See P.256))
3. Remove the upper cover /Lt.
(See P.257)
4. Remove the original glass guide /Fr [1].

1050fs2069c

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5. Remove the front door /Rt.


(See P.251)
6. Remove the front door /Lt.
/1050e/1050eP

(See P.257)
7. Remove 4 screws [2] provided on the bottom of
the upper cover /Fr [1].
[2]

[1]

[2]

[2]

1050fs2070c

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8. Remove 4 screws [1] and then remove the upper
[1] [2]
cover /Fr [2].
9. Reinstall the above parts following the removal

1050e/1050eP
steps in reverse.

1050fs2071c

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6.3.2 Scanner section


A. Removing/reinstalling the CCD unit
/1050e/1050eP

NOTE
• After completion of reinstallation of the CCD unit, be sure to conduct the image adjustments in of
the service mode. (See P.317)

(1) Procedure
1. Remove the upper cover /Rt.
[1]
(See P.257)
2. Remove the original glass.
(See P.256)
3. Remove 10 screws [1] and then remove the lens
light blocking cover [2].

[1]

[2] [1] 1050fs2074c

4. Remove 2 screws [1] and then remove the cable


cover [2].

[2]

[1] 1050fs2075c

5. Remove the ribbon cable [2] from the CCD board


[2]
(CCDB) [1].

[1] 1050fs2076c

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NOTE
[2]
• When removing the ribbon cable [1], bring
down the lock lever [3] of the connector [2] in

1050e/1050eP
the direction as shown in the drawing to
release the lock and pullout the ribbon cable.

[3] [1] 1050fs2077c

• When reinstalling the ribbon cable [1], make


[3]
sure that the lock lever [2] is released. And
insert the ribbon cable fully into the connector
[3] while taking care that the conductor side
of the ribbon cable comes to the under side of
the lock lever.

[1]

[2] 1050fs2078c

And then return the lock lever [1] to its origi-


nal position and lock the ribbon cable [2].

[1] [2] 1050fs2079c

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6. Remove the screw [1] and then remove the


[4]
ground terminal [2].
7. Remove 2 screws [3] and then remove the CCD
/1050e/1050eP

unit [4].
8. Reinstall the above parts following the removal
steps in reverse.

[3]

[1] [2]
1050fs2080c

B. Removing/reinstalling the exposure lamp


(1) Procedure
1. Remove the upper cover /Rt.
[2] [1] (See P.256)
2. Remove the original glass.
(See P.256)
3. Remove the upper cover /Lt.
(See P.257)
4. Remove the original glass guide /Fr [1].
5. Remove the original glass guide /Rr [2].

1050fs2081c

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6. Move the exposure unit [1] to the notch [2] of the
main body frame.
[9] 7. Remove the screw [3] and then remove the cable

1050e/1050eP
clamp [4].
[8] 8. Remove the connector [5].
9. Remove the screws [6], one each, and then
remove the lamp presser plates /Fr [7] and /Rr
[8].
[6] 10. Remove 2 screws [9] and then remove the expo-
sure lamp [10].
11. Reinstall the above parts following the removal
[2]
steps in reverse.
[10]

[1]
[2]

[3]
[5]

[9]

[6]

[4] [7]
1050fs2082c

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C. Removing/reinstalling the exposure unit


(1) Procedure for removal
1. Remove the upper cover /Rt.
[5] [6]
/1050e/1050eP

(See P.256)
2. Remove the original glass.
[3] (See P.256)
3. Remove the upper cover /Lt.
(See P.257)
[8] 4. Remove the upper cover /Fr.
(See P.257)
5. Move the exposure unit [1] to the notch position
[7] [2] of the main body frame.
6. Remove 2 screws [3] and then remove the cord
[4] presser member [4].
7. Remove the screw [5] and then remove the
[2]
[1] ground terminal [6].
8. Remove the connector [7].
9. Remove 4 screws [8] and then remove the expo-
sure unit [1].

[2]

[8]

1050fs2083c

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(2) Procedure for reinstallation
1. Move the V-mirror unit [1] toward the V-mirror
positioning hole [2].

1050e/1050eP
2. Insert the optics unit positioning jig [3] into the V-
mirror positioning hole [2] and fix the V-mirror unit
[1].
[3]
NOTE
• Be sure to insert the optics unit positioning jig
[3] from the front side and pass it through the
V-mirror unit [1].
[1] [7] [2]
• Be care full not to confuse the V-mirror posi-
tioning hole [2] with the unused hole [4].

3. Insert the optics unit positioning jig [6] into the


[5] exposure unit positioning hole [5].
4. Press the exposure unit [7] against the optics unit
[6] positioning unit [2].
5. Reinstall the exposure unit with 4 screws.
[4]
6. Remove 2 optics unit positioning jigs.
[3]
7. For the parts to be installed hereafter, reinstall
them following the removal steps in reverse.

[3]

1050fs2084c

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D. Stretching of the scanner wire

NOTE
/1050e/1050eP

• Be sure to wind the wire closely without overlapping each other.


• When re-stretching or replacing the scanner wire, be sure to use the optics unit positioning jig.
• When re-stretching or replacing the scanner wire, be sure to conduct the image adjustment in the
service mode.(See P.317)

(1) Procedure

[1] [2]

[4]
[3]

[3]

[3]

1050fs2226c

1. Remove the upper cover /Rt. (See P.256)


2. Remove the original glass. (See P.256)
3. Remove the upper cover /Lt. (See P.257)
4. Remove the upper cover /Fr. (See P.257)
5. Move the exposure unit. (See P.264)
6. Move the V-mirror unit [1] toward the V-mirror positioning hole [2].
7. Insert the optics unit positioning jig [3] into the V-mirror positioning hole [2] and fix the V-mirror unit [1].

NOTE
• Be sure to insert the optics unit positioning jig [3] from the front side and pass it through the V-mir-
ror unit [1].
• Be care full not to confuse the V-mirror positioning hole [2] with the unused hole [4].

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1050e/1050eP
[6] [7] [6]
[3] [3]

[5] [12]
[5]
[2] [13] [9]

[22]

[15] [13]

[14]
[17]
[22]
[4]

[8] [11] [1]


[21]
[16] [8]
[18]
[10] [4]

[20]

[15] [7]
[18]
[17]

[16]

[11]

1050fs2227c

8. Drop the metal ball [3] in between the scanner wire /Fr [1] and /Rr [2] into the installation hole of the drive
pulley [4]. And with this hole as a starting point, wind the wire 4 turns [5] outwards and 5 turns [6] inwards.

NOTE
• Be sure to wind the scanner wire with the metal ball [7] at the end outwards and the scanner wire
with the wire terminal [8] at the end inwards.
• For both scanner wires, be sure to pull out the one wound outwards in the paper feed direction [9]
from above the drive pulley and the one wound inwards in the paper exit direction [10] from above
the drive pulley.

9. For each scanner wire that has been wound round the drive pulley, fasten it to the respective wire stoppers
through the wire stopper /Fr [11] or /Rr [12] pulley /1 [13] and via the outside of the pulley [15] of the V-mir-
ror unit [14].

NOTE
• Each wire stopper is provided with 2 grooves. Fix the metal ball [7] in the groove on the outside for
the wire stopper /Fr [11], and fix it in the groove on the inside for the wire stopper /Rr [12].

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10. For each scanner wire that has been wound round the drive pulley, after reversing it by the pulley /2 [16],
pass it through the inside of the pulley [15] of the V-mirror unit [14] and pulley /3 [17] and hook the wire ter-
minal [8] to the spring fixing plate [18].
/1050e/1050eP

11. Paste the wire restriction sheet [19] to the wire


[11][12] [19]
stoppers /Fr [11] and /Rr [12]. (The sheet is com-
mon to both the front and rear stoppers.)

NOTE
• Be sure to paste it so that the wire restriction
sheet comes in contact with the wire.

1050fs2421c

12. Fasten tentatively each of the spring fixing plates with the screw [20].
13. Loosen once the screw [20], attach the spring [21] between 2 spring fixing plate [18] and then fix each
spring fixing plate with the screw [20].

NOTE
• After attaching each of the scanner wires, check the respective exposure unit mounting brackets
[22] if they turn to the inside.

14. For the parts to be installed hereafter, reinstall them following the removal steps in reverse.

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6.3.3 Writing section

Cautions:

1050e/1050eP
• Be absolutely sure not to turn on the writing section with it displaced from its regular position.
• Be absolutely sure not to remove the writing section cover. If laser beams get in your eyes, you
may suffer loss of sight.
• After turning off the main power switch (SW1) or the power switch (SW2), be absolutely sure not to
remove the writing section for about 2 minutes.

A. Removing/reinstalling the writing section


(1) Procedure
1. Remove the right cover.
(See P.250)
2. Remove 8 screws [1] and then remove the writ-
ing section cover [2].
[4]

[3] NOTE
• When reinstalling the writing section cover
[2], hold it by inserting the notch holes [3] at
either side into the hooks [4] of the main body
frame.
[1]

[2]

[1]
[1]

[3] [4]

1050fs2085c

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3. Remove 3 connectors [1].


[1]
4. Loosen 2 screws [2] and pull out the writing sec-
tion [3] for removal.
/1050e/1050eP

5. Reinstall the above parts following the removal


steps in reverse.
[3]

[2] 1050fs2086c

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6.3.4 Paper feed section
A. Removing/reinstalling the lift wire

1050e/1050eP
NOTE
• The same procedure for removing/reinstalling the lift wire is used for both the trays /1 and /2.

(1) Procedure
1. Remove the tray.
(See P.94)
2. Remove 2 screws [1] and the 2 screws [2] with
washer.
[3] 3. Remove the connector [3] and then remove the
tray front cover [4].

[1] [4] [1]

[2]

[2]

1050fs2754c

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4. Remove the E-ring [1].


[6] [4] [2]
5. Remove 5 screws [2].
6. Remove the screw [3].
/1050e/1050eP

7. Remove the bearing [5], the bearing [6] and the


torque restriction gear [7] together with the gear
mounting plate [4].
[3]
NOTE
[5] • When removing the gear mounting plate [4],
take note that the gear comes off freely.
[1] • When reinstalling it, make sure that the step
[7] [8] of each shaft gets in the gear mounting
[2] plate [4] securely.
• Be sure to reinstall the bearing (large) [5] from
the outside of the gear cover [4] and the bear-
ing (small) [6] from the inside.

[4]

[8]

1050fs2755c

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8. Remove the E-ring [1] and then remove the gear
[2] and the pin [3].
9. Remove the E-ring [4].

1050e/1050eP
[4] [1] [2]

[2]

[3]

1050fs2756c

10. Slide the pulley [1] and remove the wire end [2]
[2]
from the shaft hole [3].

NOTE
• When reinstalling it, lift up the paper lift plate
a little to give slack to the lift wire you want to
insert. Then insert the wire ends [2] into the
shaft hole [3] one at a time and fix it with the
pulley [1].

[3] [1] 1050fs2757c

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11. Remove the E-rings [1], one each provided at the


[5] [4] [3] [1] [2]
2 places and then remove the wire covers [2],
one each.
/1050e/1050eP

12. Remove the lift wires /Fr1 [4] and /Fr2 [5] from
the pulley [3].

NOTE
• When reinstalling it, make sure that the lift
wires /Fr1 [4] and /Fr2 [5] are contained in the
wire cover [2] and they are not crossing each
other.

[4] [5]
1050fs2758c

13. Pull out from up to down the lift wires /Fr1 and /
[2] [1]
Fr2 [2] from the arm [1] of the paper lift plate.

NOTE
• Be sure to pull out the lift wire gently and take
care that the lift wire does not get damaged
by the edges of the metal frame.

1050fs2759c

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14. Remove the screw [1] and then remove the
[3] [5] ground [2].
15. Remove 3 screws [3] and then remove the cover

1050e/1050eP
[4].
16. Remove 4 screws [5] and then remove the con-
nector mounting plate [6].

[4] [2] [1] [6]

1050fs2760c

17. Remove the E-ring [1].


[2] [3]
18. Slide the pulley [2] and remove the wire end [3]
from the hole [4].

[4]

[1] 1050fs2761c

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19. Remove the E-rings [1], one each provided at the


[1] [2] [3] [5] [4]
2 places and then remove the wire covers [2],
one each.
/1050e/1050eP

20. Remove the lift wires /Rr1 [4] and /Rr2 [5] from
the pulley [3].

NOTE
• When reinstalling it, make sure that the lift
wires /Rr1 [4] and /Rr2 [5] are contained in the
wire cover [2] and they are not crossing each
other.

[5] [4] 1050fs2762c

21. Pull out from up to down the lift wires /Rr1 and /
[2] [1]
Rr2 [2] from the arm [1] of the paper lift plate.

NOTE
• Be sure to pull out the lift wire gently and take
care that the lift wire does not get damaged
by the edges of the metal frame.

22. Reinstall the above parts following the removal


steps in reverse.

NOTE
• The lift wire /Fr is grey in color and /Rr black
in color.
• Make sure that the lift wires do not cross
each other.
• After completion of installation, check the
paper lift plate to ensure it is level.
1050fs2763c

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B. Removing/reinstalling the paper feed assist fan

NOTE

1050e/1050eP
• The same removal and reinstallation procedures of the paper feed assist fans /Fr1 (FM20), /Rr1
(FM21) and /Fr2 (FM22), /Fr2 (FM23) are used for trays /1 and /2.

(1) Procedure
1. Remove the tray.
[2] [3] [1]
(See P.94)
2. Loosen a screw [1].
3. With the release lever [2] placed at its original
position, hold the stopper [3] and tighten the
screw [1] to fix the stopper.
4. Remove the tray front cover and lift wire.
(See P.271)

1050fs2422c

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5. Loosen the screws [1], one each provided at the


[4] [5] [3] 4 places and slide the bracket [2] in the arrow-
marked direction.
/1050e/1050eP

6. Hold down the paper stopper [3] and pull out the
lift plate cover [4] upward to remove it.

NOTE
• When removing the lift plate cover [4], raise
up the pick-up roller [5] in the arrow-marked
direction to move it out of the way.
• When reinstalling the bracket [2], push it
lightly in the opposite direction of removal
and fix it with screws.

[1]

[2]

1050fs2764c

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7. Rotate the gear of the drive section by hand and
raise the paper lift plate [1] upward. Move the
coupling gear [2] in the arrow-marked direction

1050e/1050eP
and then fix the lift plate.

[1] [2]

1050fs2765c

8. Remove the connectors [1], one each, and the


wire binding bands [2], one each.

NOTE
• To make it clear, the picture shows the condi-
tion in which the lift plate is removed.

[1] [2] [1]


1050fs2767c

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9. Remove the screw [1], the screw [2], the screw


[1] [3]
[3] and the screws [4], 3 each.
10. Remove the paper guides /Fr [5] and /Rr [6].
/1050e/1050eP

NOTE
• When reinstalling it, be sure to fasten the
paper guides /Fr [5] and /Rr [6] with the
screws [2] and the screws [3], 3 each. Then
tentatively tighten the screws [1] and the
screws [4], 3 each and tighten them up fully
after placing the paper guides /Fr and /Rr in a
[5] [6] horizontal position.
To check the verticality of the paper guides,
move the guide plate up and down with copy
paper placed on the lift plate and check the
clearance of the paper guide.

[4]
[2] 1050fs2768c

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11. Remove the screws [1], 2 each, of the paper
[1]
guide /Rr and then remove the paper guide cover
[2].

1050e/1050eP
[2]

1050fs2769c

12. Remove the screws [1], 2 each, and then remove


[2] [1]
the paper stopper mounting plate [2].
13. Remove 6 screws [3], the screw (with a washer
and a spring washer) [4], 3 screws [5] and the fan
[3] motor mounting plate [6].

[6]

[5]
[3]

[4] 1050fs2770c

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14. Remove the connector [1].


[3]
15. Remove 2 screws (nuts) and the paper feed
assist fans /Rr1 (FM21) and /Rr2 (FM23) [3].
/1050e/1050eP

[2]

[1]

1050fs2771c

16. Remove the screws [1], 2 each of the paper


[1] guide /Fr and then remove the paper guide cover
[2].
17. Remove 2 screws [3] and then remove the lever
[2] cover [4].

[3]

[4]

1050fs2772c

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18. Remove 2 screws [1] and then remove the paper
[1] stopper mounting plate [2].
[3] [2] 19. Remove 6 screws [3], the screw (with a washer

1050e/1050eP
and a spring washer) [4] and 3 screws [5], and
then remove the fan motor mounting plate [6].

[6]

[3]

[5]

[4]
1050fs2773c

20. Cut off the connector [1] and the wire binding
band [2].
21. Remove 2 screws [3] and the paper feed assist
fans /Fr1 (FM20), /Fr2 (FM22) [4].

[3] [4] NOTE


• When reinstalling it, be sure to replace the
wire binding band with a new one.

22. Reinstall the above parts following the removal


steps in reverse.
[2]
NOTE
• After completion of reinstallation, be sure to
[1]
conduct the paper size detection adjust-
ments. (See chapter III "4.3.1 Tray adjust-
1050fs2774c
ment.")

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C. Removing/reinstalling the paper lift motor

NOTE
/1050e/1050eP

• The same removal and reinstallation procedures are employed for the paper lift motors /1 (M25)
and /2 (M26) of the trays /1 and /2.

(1) Procedure
1. Remove the tray.
(See P.94)
2. Remove 2 screws [1] and 2 screws [2] with
washer.
[3] 3. Remove the connector [3] and then remove the
tray front cover [4].

[1] [4] [1]

[2]

[2]

1050fs2775c

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4. Remove 4 screws [1] and then remove the cover
[1]
[2] and the stopper [3].

1050e/1050eP
[2] [3] 1050fs2776c

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5. Remove the E-ring [1].


[2]
6. Remove 5 screws [2].
7. Remove the screw [3].
/1050e/1050eP

[4] 8. Remove the bearing [5], the bearing [6] and the
torque restriction gear [7] together with the gear
[6]
[3] mounting plate [4].
[5]
[1] NOTE
• When removing the gear mounting plate [4],
[7]
take note that the gear comes off freely.
• When reinstalling it, make sure that the step
[8] of each shaft gets in the gear mounting
plate [4] securely.
[2] • Be sure to reinstall the bearing (large) [5] from
the outside of the gear cover [4] and the bear-
ing (small) [6] from the inside.

[4]

[8]

1050fs2777c

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9. Remove the E-ring [1] and then remove the gear
[2] and the pin [3].

1050e/1050eP
[2] [1]

[2]

[3]

1050fs2778c

10. Remove 2 screws [1].

[1]
1050fs2779c

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11. Remove the connector [1] and the wire binding


[3] [1] [2]
band [2], and then remove the paper lift motors /
1 (M25) and /2 (M26) [3].
/1050e/1050eP

NOTE
• For ease of the removal and reinstallation
operations, press the release lever [4] so that
the coupling gear [5] can raise.

12. Reinstall the above parts following the removal


steps in reverse.

[4] [5] 1050fs2780c

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6.3.5 Registration section
A. Removing/reinstalling the multi feed detection board

1050e/1050eP
NOTE
• The multi feed detection boards /1 and /2 were adjusted as a unit during the production process.
Be sure to replace it as a unit when replacing one.
• When replacing the multi feed detection board /1 and /2, be sure to conduct the sensitivity adjust-
ments of the multi feed sensor. (See P.380)

(1) Procedure
1. Remove the registration section.
(See P.112)
2. Remove 2 screws [1] and the remove the multi
feed detection board /2 (MFDB2) [2].

[2] [1]
1050fs2228c

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3. Turn over the registration section and remove the


connector [1].
4. Remove 2 screws [2] and then remove the multi
/1050e/1050eP

feed detection board /1 (MFDB1) [3].


5. Reinstall the above parts following the removal
steps in reverse.

[3]

[1] [2] 1050fs2229c

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6.3.6 ADU
A. Removing/reinstalling the ADU

1050e/1050eP
NOTE
• The ADU is very heavy. So when removing and/or reinstalling it, be sure to conduct the operation
with 2 people.

(1) Procedure
1. Pull out the ADU main body.
(See P.112)
2. Remove the fusing section.
[1] (See P.153)
3. Remove the transfer/separation section.
(See P.112)
4. Remove the registration section.
(See P.112)
5. Open the paper reverse/exit section [1].
6. Remove 2 screws [2] and then remove the con-
nector cover [3].
7. When reinstalling the connector cover, be sure to
set the positioning hole [4] to the projection [5] of
[4] [5]
the ADU.

[2] [3]

1050fs2142c

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8. Remove 4 connectors [1].


/1050e/1050eP

[1]

[1] 1050fs2143c

9. Remove 3 screws [1] and remove the cable arm


[2].

[2]
[1]

1050fs2144c

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10. Remove the screws [1], 3 each, and release the
ADU from the guide rails /Lt [3] and /Rt [4].
[6]
11. Hold the stay [5] and the paper reverse/exit sec-

1050e/1050eP
tion [6] with 2 people and remove the ADU.

NOTE
• Be sure place the ADU in a horizontal place.
• Placing the ADU from the front side diagonally
may deform the open/close door /A [7]. Be
absolutely sure to avoid this.
[4] [1]
12. Reinstall the above parts following the removal
steps in reverse.

[7]

[2]

[5]

[1] [3] 1050fs2145c

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6.3.7 HDD
A. Removing/reinstalling the hard disk /1
(1) Procedure
/1050e/1050eP

1. Remove the upper cover /Rt.


[4] [1] (See P.256)
2. Remove 12 screws [1].
3. Raise the cover [2] and remove 2 connectors [4]
connected to the image processing board (IPB)
[1] [3].
[2]
[1]

[1] [3] 1050fs2230c

4. Remove 2 connectors [1].


[5]
5. Remove 4 screws [2] and then remove the hard
disk mounting bracket [3].
6. Remove 4 screws [4] and then remove the hard
[1]
disk /1 (HDD1) [5].
7. Reinstall the above parts following the removal
steps in reverse.
[4]

[2]

[3]

[2] [4] 1050fs2231c

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B. Removing/reinstalling the hard disk /2
(1) Procedure
1. Remove the rear cover.

1050e/1050eP
(See P.250)
2. Remove 2 connectors [1].
3. Remove 4 screws [2] and then remove the hard
disk mounting bracket [3].
4. Remove 4 screws [4] and the remove the hard
disk /2 (HDD2) [5].
5. Reinstall the above parts following the removal
steps in reverse.

[1]

[3] [4]

[2]

[5]
[2]

[4]

1050fs2232c

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6.4 Commercially available parts


6.4.1 Status indicator light
/1050e/1050eP

A. Connecting connector
(1) Connector position

[1]

1050fs2233c

[1] CN160

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(2) Connector specifications

Connector Pin No. Signal name Description Output timing Type of signal
1 PAT1 Light ON signal L signal output when the Open collector

1050e/1050eP
printing available
2 PAT2 L signal output while in the
scanning or printing operation
3 PAT3 L signal output when an
abnormal stop occurs due to
jams, error codes, no paper,
160
or no toner
4 PAT4 L signal output when the
toner supply message is dis-
played
5 24V 24V DC source At all times 24V,
500 mA
6 P.GND Power ground — —

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B. Procedure for reinstallation


(1) Preparation in advance
• Be sure set the wiring harness pin assignment on the status indicator light to the pin assignment of CN160 on
/1050e/1050eP

the main body side so that the CN can be connected.

(2) Procedure on the main body side


1. Remove the rear cover (See P.250) and the upper
[2] [1]
cover /Rt (See P.256)
2. Remove 2 screws [1] and then remove the
adjusting knob [2]. Remove 2 screws [3] and
then remove the arm cover /1 [4].

[3]

[4] 1050fs2412c

3. Remove 2 screws [1] and then remove the arm


[1]
cover /2 [2].

[2] 1050fs2413c

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4. Remove 3 screws [1] and then remove the arm
[1]
cover /3 [2].

1050e/1050eP
[2] 1050fs2423c

5. Remove the IC board unit. (See IC unit Field Ser-


[1]
vice "4.2.1 Removal / Installation of IC Unit").
6. Remove 3 screws [1] and then remove the exte-
rior mounting plate /A [2].

[2] 1050fs2414c

7. Peel off the label [2] of the arm cover /3 [1].


[1] [2]

1050fs2415c

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8. With the bolt section [1] of the status indicator


[2] [3] [1]
light provided with the nut [2] and washer [3],
pass the wiring harness of the status indicator
/1050e/1050eP

light through the arm cover /3 [4], the washer [5]


and the nut [6] and tighten up the nut [6].

[4] [5] [6]

1050fs2416c

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9. Pass the wiring harness [1] of the status indicator
[1] [2]
light through the operation unit support member
[2] and install the arm cover /3 [4] with 3 screws

1050e/1050eP
[3].
10. Reinstall the arm cover /1, the arm cover /2 and
the adjusting knob following the removal steps in
reverse.

[3]

[4] 1050fs2417c

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11. Connect the connector [1] of the status indicator


[2] [1]
light to the connector [2] on the main body for
wiring.
/1050e/1050eP

NOTE
• When wiring, be sure that the wiring harness
does not come in contact with the drive sec-
tion.

12. Reinstall the upper cover /Rt and the rear cover
following the removal steps in reverse.

1050fs2418c

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6.4.2 Coin vendor
A. Connecting connector
(1) Connector position

1050e/1050eP
[1]

[4]

[3]

[2]

1050fs2234c

[1] AC drive board (ACDB) [3