Вы находитесь на странице: 1из 11

SIGNIFICANTLY ACCELERATE THE

PRODUCTION OF BOTH SIMPLE


AND COMPLEX FORMS WHILE
ENSURING EXACT TOLERANCES

EXPAND PRODUCT LINES, TAKE


ON LARGER AND MORE
LUCRATIVE PROJECTS, AND
KEEP WORK IN HOUSE AND
ON BUDGET

REDUCE FABRICATION
COSTS, IMPROVE PRODUCTION
CAPABILITIES, AND REPLACE
HARD TO FIND SKILL SETS WITH
AN EFFECTIVE AUTOMATED
SYSTEM
If you work in the Precast Industry and specialize in the design and fabrication of cast stone, concrete
pipe, architectural concrete, concrete reliefs, or any aspect of concrete mold making, Streamline
Automation and the FROG3D® System can take your creativity and business to the next level. Create
stunning end products without the time, labor, or limitations of traditional production processes using
FROG3D®’s automated turnkey system.

02
01 PRECAST CONCRETE
MEET THE FUTURE OF CONCRETE PIPE
CONCRETE MOLD MAKING AUTOMATE the most tedious and error-prone
stage of production to quickly fabricate molds
The traditional processes used to create of any scale or shape. Push throughput volume,
precast molds are typically cumbersome simplify custom work, and ensure repeatability
on any product or project.
and inflexible. This not only translates into
more labor and more costs, but it also
puts substantial limitations on your end
products. If you’re relying on tedious hand
carving to produce molds, or if you’re
outsourcing mold production, there is a
better way. FROG3D® can provide your
company with a powerful mold making CAST STONE
engine that combines the craftsmanship
of conventional processes with the REFINE your mold making process to be
more efficient, more adaptable, and more
efficiency of automation. Inject more precise. Increase your in-house mold making
creativity into your existing product line, capabilities and diversify product lines while
expand into new areas, and make quick reducing dependency on sub-contractors.
work of custom and one-of designs.

04
03 PRECAST CONCRETE
CONCRETE FORM LINERS
EXPAND your market reach by reducing
production costs while increasing product FROG3D® GIVES YOU:
offerings. Produce form liners of stunning detail
in a fraction of the time of traditional methods
ACCELERATED PRODUCTION OF SIMPLE FORMS
and improve scale, accuracy, and volume
capabilities. REPLACEMENT OF HARD TO FIND AND EXPENSIVE SKILL SETS
WITH AN AUTOMATED SYSTEM MAKING IT SIMPLE TO SCALE
UP BUSINESS

DRAMATIC IMPROVEMENT IN EASE, SPEED, AND ACCURACY


IN FABRICATING CURVED AND COMPLEX FORMS

SUBSTANTIAL REDUCTION IN DURATION OF SITE WORK


ARCHITECTURAL RESTORATION RESTORATION THANKS TO INTEGRATED DIGITAL
FABRICATION TOOLS
FABRICATE concrete or fiberglass molds to
seamlessly repair or replicate stonework and INCREASED REVENUES BY KEEPING PROJECTS IN HOUSE
structures right down to the texture. Scan items,
or whole buildings, and quickly reverse engineer
components. Digitally build in missing fragments
of molding or detailing and automatically mill
even the most intricate of features.

06
05 PRECAST CONCRETE
MAKING THE BUSINESS CASE
With the increasing complexity of modern concrete mold work the Flawless digital data production. Intuitive and adaptive
demand for skilled producers is higher than ever before. FROG3D® is digital capabilities ELIMINATE THE NEED FOR A LARGE MOLD
the industry’s only turnkey system that provides a complete, automated INVENTORY, make mold adjustments quick and easy,
mold-making platform from a single source. From high-resolution 3D and improve communications with clients, preventing
scanning for reverse engineering and rapid prototyping, to powerful 3D
costly rework.
modeling software for mold design and manipulation, to unsurpassed 3D
CNC milling for exact mold fabrication, FROG3D® translates the power of
UNPRECEDENTED TIME SAVINGS. Increase efficiencies,
automated mold making into the realities of your business.
reduce waste and labor costs, and automate a wide range
WITH FROG3D® YOU CAN: of mold-making tasks.

• Capture digital scan data quickly and easily for in shop and onsite work Expanded production capabilities. Meet the increasingly
• Machine out continual curves, organic shapes, and parts requiring complex demands of modern concrete mold work, expand
complex extruded and/or radiused forms quickly and easily into NEW MARKETS, and increase turnaround speeds, while
reducing overall production costs.
• Dramatically improve efficiencies in the fabrication of straight
extrusions and architectural features

• Transition between positive and negative molds with the


touch of a button

08
07 PRECAST CONCRETE
EXTRUDER
Powerful 4-axis industrial CNC router An advanced foam coating A range of durable bits made
that automates the fabrication of system that adds the perfect specifically for milling EPS and
even the most challenging shapes finish to your architectural foam polyurethane foam. Includes regular
and forms. Machine out continual parts without the costs and time and tapered cutters in ball end
IN THE COMPETITIVE WORLD OF CUSTOM curves, organic shapes, and parts of traditional methods. and end mill styles. Engineered
FABRICATION YOU NEED THE TOOLS THAT SET requiring complex extruded and/or in extra-large sizes to dramatically
YOU APART. radiused forms quickly and perfectly. reduce manufacturing times on large
projects.
In the competitive world of pre-cast concrete you
need the tools that set you apart. The FROG3D®
Pre-Cast System is the solution to finding the perfect
balance between technology and creativity. Its Powerful 3D scanning technology to
integrated range of 3D scanning, cutting, milling, A high powered hot wire foam easily scan existing 3D objects. A hands A plural component spray system
and coating products has been specifically cutting machine that represents free method to quickly capture digital for applying protective coatings and
a quantum-leap in form building data. Allows for both horizontal and finishes to concrete molds, plugs,
engineered for precise concrete mold fabrication
technology for straight extrusions vertical rotational scanning Perfect and forms. Create a flawless finish
for both wet and dry casting. However complex, and architectural features. Increase for projects requiring an exceptional for perfect projects every time.
however large or however elaborate, FROG3D®’s efficiencies, reduce waste and labor degree of resolution.
efficient and automated processes will meet your costs, and automate a wide range of
projects head on. mold-making tasks.

FROG3D® SYSTEM COMPONENTS:

360 FLASH
An innovative all-in-one solution, Powerful, fast, and portable 3D A comprehensive and intuitive software A full line of protective coatings and
FROG360™ provides 3D CNC scanning technology to easily scan suite for pre-cast producers. Design, related materials for architectural
machining, hotwire cutting, existing 3D objects of any size. Use edit, and reproduce 3D files. Transition and mold making applications.
and 3D scanning on a single on site to quickly capture digital between plugs and negative molds with
platform. Compact footprint scans of architectural features for the touch of a button. Ensure strong
makes it ideal for pre-cast restoration, replication, or repair. client relations by agreeing upon digital
producers working out of small Use in the shop to turn models and models before committing resources to
shops or dealing with more objects into highly adaptable digital a project.
moderate output. copies for automated fabrication.

10
09 PRECAST CONCRETE
“The FROG3D® Pre-Cast System is revolutionizing production
workflow and capabilities. It is quickly becoming a necessity for
any producer serious about holding their competitive edge.”
- Todd Surta, Architectural Cast Stone
The FROG3D® Pre-Cast System revolutionizes pre-cast fabrication methods by replacing
traditional manual mold making processes with a cutting-edge automated solution. “We went with Streamline because they fully understood our
High quality plugs and molds are produced quickly, easily, and without limitations of shape and form. business needs. Their strength is the knowledge they bring to the
challenges of manufacturing and their ability to constantly refine
their products to better meet those challenges...I would highly
Create a digital model Make the Mold
1 3
recommend FROG3D®.
Use FROGWare™ to generate a 3D digital model FROGMill™ and FROGWire™ work either independently
OR or in conjunction with other depending on the project to They will get you up and running and doing what you do faster,
produce any mold imaginable
Scan a physical model or object using
FROGScan™ or FROGScan™ Flash
better, cheaper and happier.”
OR - Philip Wassmer, Wassmer Studios, USA
Use the Mold
4
Import a 2D drawing into FROGWare™ to use
for 2D cuts, or as basis for a 3D model Assemble the mold pieces and then pour in your “We chose FROG3D® because of the capability to scan and
concrete mixture.
machine full 3D reliefs. Using the rotational axis, we are able to
Set up the digital model
2
Apply protective coatings to molds for multiple pulls
produce parts that were not possible before.”
as a mold - Jessie Ullerich, Spec Formliners, USA

5
Use FROGWare™ to easily convert the Be Amazed
digital data into the optimal mold
Release the parts from the molds. Finish as desired.
If the piece is large the mold can be With the FROG3D® Pre-Cast system you can do the challenging jobs that architects
produced in separate blocked sections
and designers demand in-house and on budget.
WHAT DO YOU WANT TO MAKE TODAY?

12
11 PRECAST CONCRETE
Expansion into more complex, more lucrative jobs -

THE NAVY PIER SEATWALL BENCH PROJECT


Designed by landscape architects James Corner Field Operations

THE INTEGRATION OF THE FROG3D® PRE-CAST Providing the means to work faster, better, and bigger, ACS is using
23 SEPARATE CAST STONE PIECES, EACH REQUIRING
FROG3D® to take on larger and more lucrative contracts, expand PROTOTYPING THE FIRST FORM
SYSTEM INTO THE PRODUCTION PROCESSES OF into new markets, and dramatically increase their bottom line. A UNIQUE ORGANIC FORM
ARCHITECTURAL CAST STONE HAS RESULTED IN Coupled with FROG3D ®’s extensive training and support
SUBSTANTIALLY IMPROVED PRODUCTION CAPACITY (a FROG3D® tech was on site to ensure a successful and swift
transition to the FROG3D® Pre-Cast System) ACS is confident that Most challenging form
AS WELL AS SIGNIFICANTLY IMPROVED PRODUCTION 145 feet long and 42”
the FROG3D® Pre-Cast System is the right choice for any cast stone used as prototyping
POTENTIAL FOR THE COMPANY. producer looking to grow their business. tall at highest point
test on FROGMILL™

Initial findings based on 45 days use of FROG3D®:

Accelerated production of simple forms Dramatic improvement in ease, speed, and accuracy in Comprised of
Digital model
using FROGWIRE™ fabricating curved and complex forms using FROGMILL™ compound curves
generated using
across the entire
FROGWARE™
surface
Replacement of hard to find and expensive skill Substantial reduction in duration of site work restoration
sets with an automated system has made it simple thanks to integrated digital fabrication tools
to scale up business
Model automatically
Increased revenues by keeping Building forms for this using traditional converted to negative
projects in house technologies would be nearly impossible form and divided into
Architecture is pushing the boundaries of craft skills: segments for milling
Pre-Casters are using FROG3D® to join the digital age in on FROGMILL™
creating fluid and organic designs

“ The Streamline Automation equipment Form assembled


has dramatically increased efficiency using epoxy glue
on complex projects - on some projects
in excess of 100%” - Todd Surta, Architectural Cast Stone

14
13 PRECAST CONCRETE
®

THE STREAMLINE ADVANTAGE


PROVEN, POWERFUL SOLUTIONS FOR SMART TECHNOLOGY FOR SMART Streamline is about much more than industry leading equipment. We’ve built our business
YOUR FABRICATION NEEDS COMPANIES around giving our clients everything they need to be successful, from equipment and
processes, to knowledge and ongoing support. Combining our FROG3D® system with
As unique as your business, FROG3D® brings advanced fabrication capabilities and The FROG3D® System is the industry’s only turnkey 3D CNC system that provides over 40 years of industry expertise, and an approach focused on building and growing
commercial grade construction to your production challenges. Creative, adaptive, a complete, automated custom fabrication platform from a single source. Flawless
successful businesses, Streamline breaks free from the confines of a traditional equipment
exceptional, our turnkey system gives you the tools to work bigger, better, and faster. integration between components results in flawless finished work without the
problems, costs, and limitations associated with manual techniques or when trying
company – leaving our clients with a powerful advantage.
WITH STREAMLINE’S FROG3D® to combine technologies from multiple suppliers.

SYSTEM YOU CAN: HIGH-QUALITY INDUSTRY LEADING TECHNOLOGY INTEGRATED TURNKEY FROG3D® SYSTEM MAKES
SPECIFICALLY ENGINEERED FOR YOUR NEEDS
EXPAND INTO NEW MARKETS AND PRODUCT LINES FABRICATION EASY, FAST, AND FLAWLESS
TOTAL SUPPORT FROM THE COMPANY THAT DESIGNED,
TAKE ON BIGGER, MORE LUCRATIVE PROJECTS
BUILT, AND INSTALLED YOUR FROG3D® SYSTEM EXPERT TRAINING AND SUPPORT ENSURES YOU GET
KEEP MORE OF YOUR PRODUCTION PROCESSES
IN-HOUSE UNLIMITED BUSINESS POTENTIAL
THE MOST OUT OF YOUR INVESTMENT

INCREASE PROFITS BY IMPROVING CUTTING-EDGE TECHNOLOGY HANDLES EVEN THE MOST CREATIVE
PRODUCTION EFFICIENCIES
AND CHALLENGING PROJECTS WITH CONFIDENCE AND SUCCESS

Use FROG3D® to dramatically grow your business and take your


company to the forefront of your industry.

16
15 PRECAST CONCRETE
18
17 PRECAST CONCRETE
WWW.3DCUTTING.COM | 1.877.358.0555

Вам также может понравиться