BBQ Observation Card BBQ Observation Card BBQ Observation Card

COMPANY NAME: COMPANY NAME: COMPANY NAME:

Date : Month : Year : Date : Month : Year : Date : Month : Year :

Area Inspected : Area Inspected : Area Inspected :

Employee Name : Employee Name : Employee Name :

Scope of Work : Scope of Work : Scope of Work :

Compliance Non-Compliance Compliance Non-Compliance Compliance Non-Compliance

Observation Observation Observation

BBQ Code Job No. BBQ Code Job No. BBQ Code Job No.
Description : Description : Description :

Root Causes : Root Causes : Root Causes :

4M o Man o Material o Method o Mechine 4M o Man o Material o Method o Mechine 4M o Man o Material o Method o Mechine
Disposition : Disposition : Disposition :

Recommended Solution : Recommended Solution : Recommended Solution :

Yes No Yes No Yes No Yes No Yes No Yes No
Use-as-it Customer Concession Use-as-it Customer Concession Use-as-it Customer Concession

Rework Reject Rework Reject Rework Reject

BBQ Code Job No. BBQ Code Job No. BBQ Code Job No.
Description : Description : Description :

Root Causes : Root Causes : Root Causes :

4M o Man o Material o Method o Mechine 4M o Man o Material o Method o Mechine 4M o Man o Material o Method o Mechine
Disposition : Disposition : Disposition :

Recommended Solution : Recommended Solution : Recommended Solution :

Yes No Yes No Yes No Yes No Yes No Yes No

Use-as-it Customer Concession Use-as-it Customer Concession Use-as-it Customer Concession

Rework Reject Rework Reject Rework Reject
Behaviour based Quality (BBQ) Behaviour based Quality (BBQ) Behaviour based Quality (BBQ)
Not Not Not
Piping and Structure Fabrication Comply
Comply
Piping and Structure Fabrication Comply
Comply
Piping and Structure Fabrication Comply
Comply
1.0 DOCUMENTATION 1.0 DOCUMENTATION 1.0 DOCUMENTATION
1.1 Procedure / Work Instruction   1.1 Procedure / Work Instruction   1.1 Procedure / Work Instruction  
1.2 Specification / Code & Standards   1.2 Specification / Code & Standards   1.2 Specification / Code & Standards  
1.3 Inspection and Test Plan (ITP)   1.3 Inspection and Test Plan (ITP)   1.3 Inspection and Test Plan (ITP)  
2.0 IN PROCESS INSPECTION & TESTING 2.0 IN PROCESS INSPECTION & TESTING 2.0 IN PROCESS INSPECTION & TESTING
2.1 Delay Inspection   2.1 Delay Inspection   2.1 Delay Inspection  
2.2 Material Verification 2.2 Material Verification 2.2 Material Verification
2.2.1 Material receiving inspection   2.2.1 Material receiving inspection   2.2.1 Material receiving inspection  
2.2.2 Material traceability   2.2.2 Material traceability   2.2.2 Material traceability  
2.2.3 Positive Material Identification (PMI)   2.2.3 Positive Material Identification (PMI)   2.2.3 Positive Material Identification (PMI)  
2.2.4 Check UTM Inspection   2.2.4 Check UTM Inspection   2.2.4 Check UTM Inspection  
2.3 Fit-up Inspection /dimension check 2.3 Fit-up Inspection /dimension check 2.3 Fit-up Inspection /dimension check
2.3.1 Joint preparation /WPS/Dwg.   2.3.1 Joint preparation /WPS/Dwg.   2.3.1 Joint preparation /WPS/Dwg.  
2.3.2 Rotation of flanges from the indicate 1/16" (Max)   2.3.2 Rotation of flanges from the indicate 1/16" (Max)   2.3.2 Rotation of flanges from the indicate 1/16" (Max)  
2.3.3 Pipe aligment of facing or ends /ISO Dwg.   2.3.3 Pipe aligment of facing or ends /ISO Dwg.   2.3.3 Pipe aligment of facing or ends /ISO Dwg.  
2.3.4 Tolerance on dimensions/ISO Dwg./Procedure   2.3.4 Tolerance on dimensions/ISO Dwg./Procedure   2.3.4 Tolerance on dimensions/ISO Dwg./Procedure  
2.3.5 Camber level for structure platform   2.3.5 Camber level for structure platform   2.3.5 Camber level for structure platform  
2.3.6 Diagonal level for structure platform   2.3.6 Diagonal level for structure platform   2.3.6 Diagonal level for structure platform  
3.0 WELDING CONTROL 3.0 WELDING CONTROL 3.0 WELDING CONTROL
3.1 Welding parameter Monotoring and record /WPS/WQT   3.1 Welding parameter Monotoring and record /WPS/WQT   3.1 Welding parameter Monotoring and record /WPS/WQT  
3.2 Weld Visual Inspection 3.2 Weld Visual Inspection 3.2 Weld Visual Inspection
3.2.1 Crack   3.2.1 Crack   3.2.1 Crack  
3.2.2 Lack of fusion   3.2.2 Lack of fusion   3.2.2 Lack of fusion  
3.2.3 Lack of penetration   3.2.3 Lack of penetration   3.2.3 Lack of penetration  
3.2.4 Underfill   3.2.4 Underfill   3.2.4 Underfill  
3.2.5 Undercut   3.2.5 Undercut   3.2.5 Undercut  
3.2.6 Overlap   3.2.6 Overlap   3.2.6 Overlap  
3.2.7 Porosity   3.2.7 Porosity   3.2.7 Porosity  
3.2.8 Excess Reinforcement   3.2.8 Excess Reinforcement   3.2.8 Excess Reinforcement  
3.2.9 Excess root penetration   3.2.9 Excess root penetration   3.2.9 Excess root penetration  
3.2.10 Concave root (suck back)   3.2.10 Concave root (suck back)   3.2.10 Concave root (suck back)  
3.2.11 Burn through   3.2.11 Burn through   3.2.11 Burn through  
3.2.12 Oxidation root (Root coking)   3.2.12 Oxidation root (Root coking)   3.2.12 Oxidation root (Root coking)  
3.2.13 Linear misalignment   3.2.13 Linear misalignment   3.2.13 Linear misalignment  
3.2.14 Poor Start/Stop   3.2.14 Poor Start/Stop   3.2.14 Poor Start/Stop  
3.2.15 Arc Strike   3.2.15 Arc Strike   3.2.15 Arc Strike  
3.2.16 Spatter   3.2.16 Spatter   3.2.16 Spatter  
3.2.17 Mechanical Damage   3.2.17 Mechanical Damage   3.2.17 Mechanical Damage  
4.0 HYDRO STATIC TEST 4.0 HYDRO STATIC TEST 4.0 HYDRO STATIC TEST
4.1 NDE Clearance /NDE/PWHT Report   4.1 NDE Clearance /NDE/PWHT Report   4.1 NDE Clearance /NDE/PWHT Report  
4.2 Testing Equipment calibration and correct rating   4.2 Testing Equipment calibration and correct rating   4.2 Testing Equipment calibration and correct rating  
4.3 Visual leakage / deformation during holding time   4.3 Visual leakage / deformation during holding time   4.3 Visual leakage / deformation during holding time  
5.0 BLASTING AND PAINTING 5.0 BLASTING AND PAINTING 5.0 BLASTING AND PAINTING
5.1 Material Painting Verification   5.1 Material Painting Verification   5.1 Material Painting Verification  
5.2 Verify spool tagging and confirm coating system   5.2 Verify spool tagging and confirm coating system   5.2 Verify spool tagging and confirm coating system  
5.3 Check Surface Preparation   5.3 Check Surface Preparation   5.3 Check Surface Preparation  
5.4 Painting Mixing/Primer/Tie-coat and Top Coat/DFT/WFT   5.4 Painting Mixing/Primer/Tie-coat and Top Coat/DFT/WFT   5.4 Painting Mixing/Primer/Tie-coat and Top Coat/DFT/WFT  
6.0 FINAL INSPECTION, PACKING AND DELIVERY 6.0 FINAL INSPECTION, PACKING AND DELIVERY 6.0 FINAL INSPECTION, PACKING AND DELIVERY
6.1 Final Inspection report   6.1 Final Inspection report   6.1 Final Inspection report  
6.2 Check / Verify packing   6.2 Check / Verify packing   6.2 Check / Verify packing  
6.3 Carry out protection / Preservation   6.3 Carry out protection / Preservation   6.3 Carry out protection / Preservation  
6.4 Verify Protection / Preservation / Tie-in down   6.4 Verify Protection / Preservation / Tie-in down   6.4 Verify Protection / Preservation / Tie-in down  
7.0 Note; 7.0 Note; 7.0 Note;