ITCOT - Design Engineering Practice Brochure - Ver 7.0

PLANT / PROCESS
ENGINEERING DESIGN PRACTICE
ITCOT CONSULTANCY AND SERVICES LIMITED

(Formerly Industrial and Technical Consultancy Organization of Tamil Nadu Limited)
Joint Venture of SIDBI, IFCI, SIPCOT, TIIC, SIDCO & BANKS
Registered Office: 50-A, Greams Road, Chennai – 600 006
Phone – 044-28290324, 044-28294365
Web: www.itcot.com e-mail: ramesh@itcot.com
ITCOT Consultancy and Services Ltd.
CIN No. U74210TN1979PLC007894 GSTIN: 33AAACI0915P1ZM
Registered Office: 50 - A, GREAMS ROAD, CHENNAI - 600 006
Tel : 91-44-28290324,42936800, Web: www.itcot.com E-mail: itcot@vsnl.com Fax: 91-44-28293512
ITCOT’S PROCESS ENGINEERING DESIGN SERVICES
ITCOT’s detailed engineering design practice has a dedicated team of senior

engineers with combined experience of more than 300 man-years who can execute the
entire gamut of engineering consulting services from concept to definite design and
documentation for construction including detailed specification and procurement
solutions. Our expertise lies across multiple engineering functions such as process,
piping, civil, structural, mechanical, electrical & instrumentation and procurement
support as detailed below.
Process
 Process & Instrumentation Diagrams
 Process Flow Diagrams (PFDs)
(P&IDs)
 Process Simulation & Hydraulics Study  HAZOP Report Preparation
Piping
 Piping Design & Specification of Piping
 Plot Plan, Equipment & Piping Layout
Material
 3 D modeling of Equipment and Piping  Piping Detailed Drawings
 Piping Arrangement Drawings  Isometric Drawings and BOM
 Pipe Stress and Flexibility Analysis  Pipe Support Design & Material Take Off
Civil & Structural

 Architectural Design & Drafting  Structural Design & Drafting
 Pre-cast / Rebar Design and Load

 Structural Analysis
Calculations
 3D Modeling  Foundation Detail and Location Drawings
 Foundation Drawings  Steel Structural GA Drawings
 Steel Structural detailing for beams,

 Civil / Structural Material Take Off
columns, bracings, roof truss
 Structural Fabrication Drawings  Equipment Support Structure Design
 Walkways and Ladder Design  MEP Design & Drafting
ITCOT Engineering Design Services Page 1 of 10

Mechanical
 Mechanical Equipment Design & Analysis  Preparation of:

for:  Mechanical Datasheets
 Pressure Vessels  Equipment Specification
 Storage Tanks & Vessels  Fabrication Drawings
 Heat Exchangers  Compressors
 Cooling Towers  Conveyors
 Pumps  Package Units
 Fabrication and Shop Floor Drawings with

 Preparation of 3D Modules & GA Drawings
BOQ
Electrical & Instrumentation

 Coceptual Design  Power System Study
 Preparation of Load List & Load

 Single Line Diagrams
Distribution
 Electrical Equipment Specifications  Equipment List, BOM and Bulk MTO
 Cable Routing, Cable Sizing and

 Electrical Plant Layouts, GA Drawings
Interconnection Schedule
 Electrical Protection and Relay
 Hazardous Area Classification Drawings
Coordination
 Bill of Materials  Wire Harness Design
 Instrument Index and IO List  Instrument Specification & Data Sheet
 Control Narratives, Interlock & Logic  Interconnection, Wiring and Instrument

Diagrams Location Diagrams
Procurement Support
 Preparation of Technical Procurement
 Technical Bid Analysis (TBA)
Package
 Preparation of Purchase Specifications  Review of Vendor Drawings and Documents
ITCOT develops conceptual layouts in the study phases of a project through detailed
design and construction drawings for the overall plant, processes and operating
facilities. Designers and engineers of various disciplines work closely to coordinate
multi-disciplinary design efforts, using the latest software suites to model system
integration and develop final construction drawing deliverables.

ITCOT’s plant/process engineering design practice caters to the following industry

sectors.
Refinery Petrochemicals Pharmaceuticals
Water & Waste Water Treatment Power & Energy
Chemical Paper & Pulprefinery Fertilizer
ITCOT PROFILE
ITCOT is a Central Public Sector Enterprise (CPSE) incorporated under the

Companies Act, 1956, in July 1979 and coming under the purview of audit and
inspection by the Comptroller & Audit General of India (CAG). ITCOT and is a joint
venture of leading financial institutions, State Industries Corporations and
Commercial Banks listed below:
 SIDBI
 IFCI
 SIPCOT
 SIDCO
 TIIC
 Bank of Baroda
 Canara Bank
 Central Bank of India
 Indian Bank
 Indian Overseas Bank
 State Bank of India
 Syndicate Bank
 The Lakshmi Vilas Bank
 Karur Vysya Bank Ltd.
 Union Bank of India

ITCOT has handled assignments across various industry sectors for Corporate, PSUs,
Banks, FIs, Government and Educational institution clients throughout the country
and international clients in Japan, Thailand, Dubai, Muscat, Oman, Singapore and Sri
Lanka.
ITCOT has so far carried out:

 2000 Feasibility / Viability Studies.
 600 Special Studies
 500 Training programs and Seminars
 400 Market surveys
 250 Project Appraisals
 100 Asset Recovery Assignments
 50 Energy Audits
Our spectrum of services include:

 Preparation of Techno Economic Feasibility/ Viability Report
 Project appraisal on behalf of Banks
 Project Management Consultancy (PMC)
 Design & Detailed Engineering Services
 Market Assessment
 Owner’s / Lender’s Independent Engineer
 Valuation of Asset and Shares of Companies
 Demand Assessment study
 Business Plan
 Sick Unit Revival Study
 Energy Audit
 Environment Impact Assessment Study, etc.
We are empanelled consultants for conducting TEV study, Lenders Independent

Engineers, Valuation and NPA resolution to the following categories of clients:
 Several Banks / GOI Ministries
 Bureau of Energy Efficiency
 Technology Development Board-Asset Manager
 Power Finance Corporation -Business Development Associates
 ARCIL (constituted Attorney)/Facilitator

 Modular Employment Skill Programme, DGET, GOI

 ‘Udyami Mitra’ under Rajiv Gandhi Udyami Mitra Yojana
 Receiver / Valuers for High Courts / DRT / Banks / FI
 Lender Engineers for Bank /FI
 UNDP Sectoral programmes
 Kfw – Carbon Credit Programme
ITCOT is headquartered in Chennai with branch offices in New Delhi, Mumbai,

Bangalore, Hyderabad, Kolkata and Erode. The team at ITCOT comprises more than
75 employees, comprising a mix of MBAs, engineers and CA.
ENGINEERING DESIGN TEAM
 More than 35 years of experience and in-depth

knowledge in various industries like steel, cement,
rubber, textile, glass etc.
 Have handled projects and consultancy services in
Renewable Energy, Road, Water, Steel, Cement,
Textile, Paper, Glass, Port, Thermal Power, Hydel
Power, Healthcare and Infrastructure.
 Preparation of project feasibility & techno economic
viability studies.
Ramesh Damodharan
Executive Director (Proj.)  Project management consultancy / LIE for various
B. E. Mechanical industries and sectors.
(University of Mysore)  Preparation of cluster reports for MSME.
Past Organizations:  Rehabilitation & modernization studies.
Simpson Ltd.  Publications on various industries.
 Valuation of asset/ business & share valuation.
 Statutory compliance study.
 Both Debt and equity funding.
 Preparation of bid documents for sale of assets of
NPA companies and Process of sale of assets.
 Due Diligence for technology projects.
 Business development across verticals and built
teams across successful verticals.

 Over three decades of experience in the process

engineering industry with active involvement in
design, execution, commissioning and Advanced
Process Control of refinery and petrochemical plants.
 Was head of process group in Foster Wheeler India
between Oct 2006 and July 2010, since then as head
of Design Assurance and Commissioning.
 Worked in Yokogawa Engineering Asia, Singapore
K. Ravishankar in their Advanced Process Control Center established
Sr. Advisor: in alliance with Shell Global Solutions.
Infrastructure  Prior to that was employed in Engineers India
B. E. Chemical Limited in their Operations and Process Design
(BITS Pilani) Groups.
Past Organizations:  Detailed engineering experience in Petrochemical
Gwalior Rayon and Refineries.
Thirumalai Chemicals  Responsible as Lead Engineer for various projects.
Engineers India Ltd.
 Familiar with process design tools in the oil and gas
Foster Wheeler sectors – upstream, mid stream and downstream.
Yokogawa Engineering
 Was in charge of setting up a polyester resin plant at
Asia
Ranipet, Tamilnadu of Thirumalai Chemicals as
Project Engineer. Also involved in several of their
expansion and revamp projects.
 Worked in operations of Gwalior Rayon Chemical
Division as Shift Chemical Engineer in their caustic
soda / chlorine plant at Nagda, (MP).
 A Chemical engineer and Professional Project

Manager with 35+ years experience in Project
Management including engineering and procurement
management, planning and cost control, bids &
proposals management and process engineering for
petroleum refineries, petrochemicals and off shore oil
& gas projects.
 Member of PMI during 2012 & 2013 and posses
Mani G. PRINCE-2 PM foundation certification.
Project Manager  Have handled PMC/EPC/EPIC/LSTK projects from
B. Tech. Chemical Concept / FEED and bidding process through basic &
(Coimbatore Institute of detailed engineering, procurement, subcontracting,
Technology, Tamil Nadu) construction and commissioning.

 Feasibility reports, DFR, enquiry for required process

Past Organizations:
technology licensing, techno-commercial evaluation
Indian Organic and technology / licensor selection.
Chemicals
 Interpretation of ITT requirements and prepare
Engineers India Ltd.
project deliverables and services scope of work /
Foster Wheeler responsibilities, liabilities, resource requirements etc.
 Device project execution methodology for complete
life cycle including preparation of project execution
plan, coordination and communication procedures,
interface management, risk identification and
management.
 Have 35+ years of hands on experience in grass root /

revamp projects of Refinery and Petrochemicals
Industries in various roles as CSA engineer,
Engineering Manager and Project Manager.
 Expertise in Developing Plot plan, overall facilities
layouts complying with OISD and other statutory
norms.
 Geo-technical investigations and Topographical
Gopalan K. N. survey.
Civil & Structural Lead  Preparation of estimations and bids and proposals for
B. E. Civil Refinery and Fertilizer plants projects.
(Madurai Kamaraj
University, Tamil Nadu)  Developing project execution plan, procurement
plan, construction strategies and contract
Past Organizations: management.
Engineers India Ltd.  Carrying out FEED with design basis, specifications,
basic engineering, layouts and material estimates.
 Detailed engineering & 3D modeling, analysis,
design reports and drawings, review of vendor
documents.
 Basic and detailed engineering for plant & non-plant
buildings.
 Have carried out detailed engineering for various
projects of all sites of Dow Chemicals globally.
Have visited Tarragona (Spain), Terneuzen
(Netherland), Leipzig (Germany) and Freeport
(Texas, USA)
 Had been technical team member for due diligence of
ICS-NPK fertilizer plant in Senegal, Africa.

 40+ years’ Indian and international experience in

FEED, detailed engineering, proposal / bid
engineering and construction of on-plot and off-plot
piping for upstream oil & gas processing facilities,
export gas and oil pipelines, booster pump stations,
refinery process units and offsite & utilities. Has
experience in piping fabrication, installation, testing
and commissioning for refinery plants and also
performed PMC role for major petrochemical offsite
Venkatesan K. S. project.
Piping Lead  HOD Piping responsible for developing work
B. Tech. Mechanical procedures & standards, conducting audit of
(IIT, Madras) deliverable quality, coordination with other
Past Organizations: Discipline Managers, PEMs and Clients.
Engineers India Ltd.  Lead Piping Engineer responsible for piping design
CPCL, KNPC & engineering, development of piping material
Bechtel New Delhi specification, plot plan, preparation of tie-in
schedule, MTO and cost estimate.
Saudi Arabian Bechtel
Co.  Functioned as piping coordinator in the PMC team
Petrofac International for Haldia Petrochemicals Project. Also handled
Ltd. additional responsibilities as Project Engineer.
Petrofac Engineering  Perform feasibility studies/ preliminary engineering
India studies, coordination with process licensors and
finalising plot plans.
 Piping installation works for maintenance department
projects in Mina Al-Abdullah Refinery of KNPC.
 Over 36 years’ experience in engineering and

execution of projects for onshore & off shore oil &
gas, fertilizer, petrochemical, electrical power and
Infrastructure sectors.
 Work experience in EPC/EPCM, engineering
consultant, PMC and operating companies.
 Conceptual, FEED and detailed design, tendering and
preparation of proposals.
S. S. Ramesh  Electrical system reviews, conceptual studies,
Electrical Lead technical audits.
B. E. Electrical &
Electronics  Design review, safety review (HAZID, SAFOP, e-
(REC, Trichy) HAZOP), constructability review.

 Witnessed inspections and FAT / SAT.

Past Organizations:
L&T ECC  PEM - multidiscipline engineering management,
proposal management, FEED validation, pre-bid
Udhe
engineering, cost estimation.
IDEA
 Discipline Head – Supervision for detailed
Stork Comprimo engineering, FEED validation, proposal engineering.
Engineering, Muscat
 Conceptual engineering, feasibility studies,
Penspen International
Developing project scope of work, execution
Abu Dhabi
strategy, cost estimates.
Worley Parsons Abu
Dhabi  Prequalification, Bid evaluation, Selection of
consultant / vendors / contractors.
ZADCO, Abu Dhabi
Petrofac Engineering
 Has 45 years of industrial, procurement, inspection,

QC, testing and commissioning experience.
 Fabrication and machining industry that cater to the
needs of Boilers, Steam Generators, Valves
(Thermal as well as Nuclear), heat exchangers and
pressure vessels of oil & gas and petrochemicals
industries.
 Hands on experience in manufacturing and testing
of all boiler components like drums, headers, pipes
and tubes and valves.
S. Narayanan
Procurement & Inspection  Involved in vendor development area on
AMIE Mechanical indigenization of various valve castings, forgings
(Institution of Engineers and a number of imported boiler products.
India)  Project Chief Inspector for PSR2 project at
Past Organizations: Petronas Malaysia for 2 years and headed the
Foster Wheeler quality control team for IOCL Paradeep refinery
project.
BHEL, Trichy
 Head of quality control and projects. Handled all
issues right from design coordination, inspection of
items at sub contractor’s works, manufacturing,
erection supervision, testing to commissioning.
 Headed procurement department of Foster
Wheeler, India.
 Very Good Knowledge on codes like ASME, API,
IBR etc. Has undergone ISO 9001:2008 Lead
Auditor training.

 More than 35 years of experience in Electronics,

IT, ITES, BFSI, Biotechnology, Power, Renewable
Energy, Plastics & Petrochemicals, Water & Waste
Water Treatment and Food Processing sectors.
 Experienced in Strategic Planning & Project
Implementation, Management Consultancy &
Training.
 Certified ISO 9001 Lead Auditor (TUV Rheinland)
 Areas of Specialization:
R. D. Vasudevan
 Strategic Planning & Implementation,
Chief Consultant
 Process Detailing & Documentation,
Technology and New
Initiatives  Project and Technology Appraisal,
B. E. Electrical &  Business Research & Market Survey,
Electronics  Business Analysis and BPR.
(College of Engineering,
Chennai)  Work History:
MBA Finance  Techno Economic Feasibility & Viability Studies.
Past Organizations:  Global Market Study on Embedded Systems.
Tube Investments Group  Entrepreneurship & Emotional Intelligence
SRA Systems Limited Training.
URC Constructions Group  Studies Involving Application of Complex
Business Research Methodologies.
Texvalley Ltd.
 IT Skills:
 SAP and Ramco Marshall ERP Packages.
 SPSS Statistical Analysis Software Package.

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PLANT / PROCESS

ENGINEERING DESIGN PRACTICE

ITCOT CONSULTANCY AND SERVICES LIMITED

ITCOT’S PROCESS ENGINEERING DESIGN SERVICES

ITCOT’s detailed engineering design practice has a dedicated team of senior

 Process Simulation & Hydraulics Study  HAZOP Report Preparation

 3 D modeling of Equipment and Piping  Piping Detailed Drawings

 Piping Arrangement Drawings  Isometric Drawings and BOM

Civil & Structural

 Pre-cast / Rebar Design and Load

 3D Modeling  Foundation Detail and Location Drawings

 Foundation Drawings  Steel Structural GA Drawings

 Steel Structural detailing for beams,

 Structural Fabrication Drawings  Equipment Support Structure Design

 Walkways and Ladder Design  MEP Design & Drafting

ITCOT Engineering Design Services Page 1 of 10

 Mechanical Equipment Design & Analysis  Preparation of:

 Fabrication and Shop Floor Drawings with

Electrical & Instrumentation

 Preparation of Load List & Load

 Electrical Equipment Specifications  Equipment List, BOM and Bulk MTO

 Cable Routing, Cable Sizing and

 Bill of Materials  Wire Harness Design

 Instrument Index and IO List  Instrument Specification & Data Sheet

 Control Narratives, Interlock & Logic  Interconnection, Wiring and Instrument

 Preparation of Purchase Specifications  Review of Vendor Drawings and Documents

ITCOT Engineering Design Services Page 2 of 10

ITCOT’s plant/process engineering design practice caters to the following industry

Refinery Petrochemicals Pharmaceuticals

Water & Waste Water Treatment Power & Energy

Chemical Paper & Pulprefinery Fertilizer

ITCOT is a Central Public Sector Enterprise (CPSE) incorporated under the

ITCOT Engineering Design Services Page 3 of 10

ITCOT has so far carried out:

Our spectrum of services include:

We are empanelled consultants for conducting TEV study, Lenders Independent

ITCOT Engineering Design Services Page 4 of 10

 Modular Employment Skill Programme, DGET, GOI

ITCOT is headquartered in Chennai with branch offices in New Delhi, Mumbai,

ENGINEERING DESIGN TEAM

 More than 35 years of experience and in-depth

ITCOT Engineering Design Services Page 5 of 10

 Over three decades of experience in the process

 A Chemical engineer and Professional Project

ITCOT Engineering Design Services Page 6 of 10

 Feasibility reports, DFR, enquiry for required process

 Have 35+ years of hands on experience in grass root /

ITCOT Engineering Design Services Page 7 of 10

 40+ years’ Indian and international experience in

 Over 36 years’ experience in engineering and

ITCOT Engineering Design Services Page 8 of 10

 Witnessed inspections and FAT / SAT.

 Has 45 years of industrial, procurement, inspection,

ITCOT Engineering Design Services Page 9 of 10

 More than 35 years of experience in Electronics,

ITCOT Engineering Design Services Page 10 of 10

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