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I 'l' FLUoR
P IP INC
PIIASE IIl
PI]HPS AND TURBINES
NIJMB ER
LESSON 9
PAGE 1
I TRAIIIINC
)r lluaLs oATE Rev. 1/80
I
! A. centrifugal
1- Horizontal
2. VerticaL
! B.
3. In-1ine
Rotary
! I-
2-
3-
Gear
cam
scre!,
! C. Reciprocating
t 1.
2-
3-
Piston
Plunger (simplex and Duplex)
Diaphragm
! lII- Pump
A-
Location Consideratj-ons
Close to source, space available and size of pump
1- under pipeway
T 2- Adjacent to vessel
I 3.
a- Trenches may be requj-red
I a-
b.
c.
crouping of purl{)s may be requi.red
Avoid direct runs from tank to pump suction
Check tank settlement - affects suction piping
T clearances
I Ffexibifity
Important factor - can affect pu,np location and vessel orientation
I P3C-1-013
!
t 'l'eLuon
PIPING
PHASE III
PUI'IPS AND TIJRB]NES
NUI{BER
LESSOI 9
TRAINING
PlcE ' 2
Rev- 1/80
-I MANUALS DATE]
_r
I
I 2.
3.
4.
Do not pocket lines - step continuouslY dollrl to punP
Temporary start-up strainers required
Reducers at pump nozzle - refer to Fluor standard
I I,lhen source
foundation -
isLon, PiPing can determine elevation
check this in your studY.
of punp
I B.
b- End and side suction - from grade or from Pump founalation
Discharge piping
I 4-
5.
PumP study before locating PumP -
Verify requirements during
I accePt pumps
t! 6.
7-
Ir-1ine
from
pumps
Liqht veight
concrete
Reciprocating
pr.rmps caD be supPorted from piPing; heavy
foundation
pumps
Pumps
I
! Keep discharge pj.ping close
P3C-1-013
to grade, may require hold-dovns
I NUMBER
I trLUOR
-:rrNG
PHASE lII
PI,I{PS AND IIJRBINES
LES5ON 9
pAcE 3 of 3
I rurbine Pir,iho
steam inlet - checking freezing conditions
I
A.
1. Piping should come from !9P of suPply header for driest steam
Possible-
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P31- a/3
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Process Plpins D€slgn
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Figure 1-32. c,osg seaton, Type vR turdlne Courtesy of
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General Specificalions
Approximate Dimensions
(in lnches)
P3C-1-014
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SPECIFICATIOII SHEET
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FL].-OR
!:: a c aATlaN 5cEEI
GENERAT PURPOSE STEAM TURBINE
Lo oPEN I o. cLos.u
PERAT!FE
UNoRM^LExHAusrT
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C HANo sFEEo ctsANcER (1o.) n PFEssuR€ LU€E a-) Fr c olLEo a :',rL HASER! s,srEM
florHER
C REMO-rE TRP S6NAL O coRRosox-REesrNr
BY
. EASEPL^T€ C SOLEPLATE
i.I EXT€NOEO FOR 6EAR L) FOF ORTVEN MA.HNE
fl H,GH+REss. clse-exl:lse
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RECIPRt)CATING PUUPS
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LIQUID END
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ROTOR OR CEAR OVEiflI]N6 IYESI (NO)
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LOCATION PI,UP DIME'ISION GUIDE
CONTRACf HC,- R"P LIST @
UN ]T
AR:A
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T---1
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2. Cohpare pump outline to flo\, diagra-"( and spec sheet to surface discrePancies
such as horizontal centrifugal sho'"'n on F.D. and spec sheet ca116 for in-Iine.
3. calculate elevations-
a- ilozzles-
b. Pump anchor.
6. study piping transposition and pj.ck pipeway bay that $orks out best lrith
suction source- If bay is empty of other at grade piPing, center your
predetermiDed pump spacing in thal bay.
'1 - Comnence actual study- You nust be accurate and draw to scale- However.
don't \rorry about drafting qualit)-, linework, or lettering- rrRough and
di-rty" but legible and complete.
8. If discharge line runs in pipel'ay, design routing so as not to restrict
pipeq,ay designer uhen he berths lines.
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NUMBE R
'l'ruuon PHASE lII LESSON 8
PIPING !TRTICAL VESSEIS PAGE 1 of I
TRAINING
MANUALS
DATE Rev- 1/80
e. N.L.L.
L P3C-1-001A
T
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HORIZONTAL VESSEL .
"'"'"6dSi6ruEn'
-.!.;,I::l -'." t.:t .',.
n EsPorvst etllrY
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" 1. vESSEt-rloimtoru
, A. COORDINATES
2. ORIENTATION OF
A. PIPING EOUIPMENT CONNECTIONS
B. INSTRUMENT CONNECTIONS
C. MANHOLE & VENT
'D. PLATFORM HEIGHTT&rSIZE ',, il l
A. INLET
L. LEVEL INSTRUITENT
tT. MANHOLE
B. OUTLET -a
E. R. REFLUX
S. STEAI'I 0R SAIiIPLE
F. FEED
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IESSE! ENGINEE:RING DESIGN GU,IDE 2-4.1.9
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A. OBJEC?IVE
B. TBAY TYPES
BIIBBI,E;CAP TRAY
I
ADV}NTAGES ,
DISADVAI{TAGES
I P38-1-013
l'.'
NUMEER
, PHASE, III
,j,Hofr?6ffi,ffi6sELs
iirl i MAlqlLs
c. REI{OVABLE TRAYS
vessels ln heavy (dirty) . service or vith a high corro6ion rate :of,ten have
tray6 that are built in sectLons- Ihese tray6 caE be dismaltled aDil
irejlovejFlhtgg[jh.tl]e 4v.es6e1 [6trho].es for lleaDing, repairing or- replacing.
i.t;.,r.i;ir,- lr,rr, '' r.a
D. FIXED TRAYS (Nonremovabl-e )
I r- to the
]oesroir
I l.-r:_-1.,.'1
I r r,:_ i, r;.soIIPaE ,
1.
2-
4.
5. vessel
6- or Drun Height
Ilanholes are generally 18" nominal size except for columns with removable
trays, in uhiih a savings may be realized by iltcieasing the size of the
manloIe to permit ].arge tray sectioD6 to be removed. In those cases
generalLy only one laiger rnanhole i5 Provided, preferably belolt the
bottom tray.
H. TADDERS }ND PIATFORIIS
I P3B-1-013
@
' .- The
valves anal equlPnent. anal for c!'ossovdrs biti6iit lidildis.-" si
rhe 6ize
t1,""" pf"if"i1trs.shoultl be kept to a minimre- .The viaU.r (z':s"
"t
io.iioo"1si-a."a) is usually onty e@ughtqir;eroit oPening of t}re
oi" or to provl<le a-niai.ntrm of-18"incba;6 clearance betveen
""ot
r,.ndiiir .na pipi"g such as level controller, gage glasslrevel
"o.r".
saflty.:rilves - PlatforniDg need
slritch or safety-valves.
s{itch qee.+ not eatentl
extend underneath
valves and equiphent to Dake then accessible.
-,1
, ...3. proj;ction of.rio'lzLes erteudin{' t
exteuding thi6ughtirtoi pletforus
plqtforus mirst be such
are abovt the.Diitfoi:m lever.
. -l!:.J1.i'4,".: .j l .
"
not be iupDo:'tedl from platforns unless abso-
' ila;it";;;;;";.y.-:,,rf it is fo-und necessary to 6uPport piping
i.o. i pl"tforrn, t'otify tfr" vessel GrouP. The vessel Designer
..qay-have to "be;f--trl,:' ahe platform st{rport-'brackets rto rtake the
added 1oad.
3.
' for the horizontal grouth due to ther&al eq>ansion, oneto
To alLov
irrpport of the vess;l is anciored anil the other end i6 allo!'ed
qr'oi, ly of a slide Plate and glotted holes at the opPo6ite
".y
Juppo.ll e'av.ntage should be taken of this vessel growth by making
-For
it'vork for you- exaEple, by anchoring the vessel at the support
,,.ur""t thu iipevay and tetting ihe vessel gros al'ray from-the Pipe\day'
the grovth oi'tt" ves".t i{i}l cance} out the grosth of a lioe from
the tipeway to the rmanchored end of the vessel.
4. The inlet is normally located on the end of the vessel a!'ay from the
pipeway. This arraugement then locates the Ievel instruments next
. to- the- operating aisie for good accessiSility Per s?-5'1'1'
5- The setting of the suPPort Iegs on a horizontal_ vessel is normally
done by the computer tut sometires we stutly and orient -vessels
beiore'thi.s information is available to Piplng' A good "rule of
thutnb[ to follow is:
?3B-1-013
';,.
1. r. .l'
or che -ca11y changing
t.L.2
uithout internal
fractionation
l€ 6ervice
the frac-
catalyst (from a
the catalYBt for
1.1- 3
?38-1-013
,:','{;ii".riirjl+i. :'i
,,The,:cyrilalrlcal.pgrtion 9f a.yq96e1
rL
skirt Access openinq: Circular hole6 in the skirt to allos rorkman to
;i."n;@;t etc. tn6l& of. slirt-
'/ Base Plate: Flat plate relded to the botton of ve6seL Eupports and
b"JCq on the foundation-
anchor' BoIt chairs: . GuBBets .nat p1ate6 selded to ba6e plate and ekirt
t.EilA;-Ei a".h.r bolt attaciuent-
lnchor Bolts: Bolts i-mbeatttetl in concrete foundation and boLted to
il;;r;E6r bolt chairs -
sadalLes: steel supports for itorizontal vessels,
I P3B-1-013
i,t, .i :l:
i
.,1 iEssElj ENGTNEERING DESIGN GUIDE NUIIBER 2-1,1
'l'Fi-rffi-' VESSEL IOI.IENCI.ATT'RE PAGE 4
DESIGN -J olTE ._5-?6
citidEs $ "{
r
irsiile of fractionatioD
Used to prevent vsPor
Iiquid
traY
of, the
v.ssel.'
to fgrD
cavLtatLon in the
Standard rules for the construction of, boilers and pressure vc66e1s
loaterial
divtated into sections shich establL6heE desigEr forDulas'
Eelection,allosablestressvalueE,rnetho'IsofcoDstructio['itrsPec-
iioo ulra norra."t."ctive examj.nation procedures for preasure contaliment
vessel-
P3B-1-013
'{c1:r.,1i..1 I j .
used
P38-t-013
NUMEER
'l'puuon P}IASE III LE55ON
.,tlflIqil,.r HoRrzmEGSsELs piee 5of5
,Tf,AlNlNG,1, IIA}IDOUT
I,IANUAI.s OATE Rev. 1/80
Skirt height and height of horizontal vessels are sho'rn ou the flo!,
diagrah- The Process Englneer determines irhat the skirt height rill be
by the N-P-S-H- (Net Positive suction Head) - This is the liquid head
required to keep t}1e punp suction pri,iled- Ptutp suction lines fron the
vessel bottoms shall have a 8.0.?- minimun of 8'-0" above H-P-F-S- If
this requirement is not met, there are three aLternatives:
l. The vessel or skirt height can be increased to meet the 8'-0u head
rooro requirement-
tleaq, \ra1l, vessels sith heni-spherical heads are a speciaf design challenge.
Careful consideration should be given to 1adder6, platforns, pipe supPorts,
etc. No velding to the shell- welding to the heads and skirt only.
P3B-1-013
'1. ruuon PIIASE ]II
NIJMB E R
PIPING
Lrssot 7
HORIZOMAL VBSSEI,S
TRAINING HANDOOT
PAGE 1
I.IANUALS DATE Rev. t/
VESSEL ORIENTATION
A. OBJECTIVE
The objective of this session is to help you become rnore famlliar sith
the Fluor approach to vessel orientation, based or! Fluor Standard
Drawings.
The haterial anal instruction you receive from thj.s session shoulal enable
you to:
1. K!!oq hos to assimilate the information to start a vessel orientation
study.
2- lroperly prepare orientati.on studies of both vertical and horizontaL
vessels.
B. TRAY TYPES
BIEBLE.CAP TRAY
ADVANIAGES DI SADVANIAGES
P3B-1-013
--
NUMBE R
'l'FLUoR PHASE III LESSON 7
PIPING HORIZONTAI" VESSELS
IRAINING HANDOT}T
PAGE 3
IIANUALS DATE Rev. 7/
INFORI'IATION SOURCE
I{anholes are generafly 18rr nominal size except for columns \rith removable
trays, in whiih a savings may be realized by increasing the size of the
manhole to permit larqe tray sections to be removed- In those cases
generally only one larger manhole is provided, preferably beloH the
bottom tray.
H. I,ADDERS AND PLATFOR},IS
P3B-1-013
VESSEL ENGINEERING D€SIGN GUIDE lluMBER 2-1-1
'l'ru.Pn PAGE 1 of 5
DESIGN DATE g-76
GUIDES
P3B-1-013
-
I
VESSEL ENGINEERI G DESIGII GUIDE 2-1-1
NU|{BER
'l'ruron VESSEL NO}'ENCLATI'88
PAGE 4
DESICN
cut0cs DAIE 5-76
I
ui6t Elinlnator: I xire mesh pad hcld ln place betue.n two liqht
srla;:--fr;-E.t elLoLnator disengagea liqulats contalned in the vaPor-
support Grld: Grati.ng or sooe other tlPe of Blqrport -uhlch vaPor or
ITfrIE-5laas throuEh. u6ed to 6upport to er PactLng such as catalyst
ra6chig rings, etc.
Shirt Fir.prooflrrg: BrLck or concrete applLed hEide aDd outsL'le of
;II.t t.Eeve-"Ld"ra9€ to .kirt Ln the evEitt of a fLr.i.
P3B-1-013
NUMBER
'l'rluoa PHASE III LEssoN 7
PIPING
TRAINING -----ffiotn
HORIZONTAL VBSSELS
PAGE 5 Of 5
TTANUALS oATE Rev- L/
skilt height and height of horizontal vessels are shown on the flos
diaoram. The Procesl Enqineer determine6 what the skirt height t'til} be
Uy itre N-p.s.tt. (Net Positive suction Head). This is the liquid head
requi.red to keep the Pump suction primed- PumP suction lineE fron the
vessel bottoms sfratl i'r"vl a B-o-P. ninimui of 8'-0" above H.P'F'S' If
this requi.rement is not met, there are three alteroatives:
1. The vessel or skirt height can be increased to meet the 8'-0' head
room requirement.
Do not pocket ptstP suction lines The ves6e1 or skirt height may have to
be increaseal to eliminate a pocket condition.
(. REACIORS AND ADVANCED DESIGN VESSE1S
Hea\rr- \raI1 vessels with hemispherical heads are a speclal design chal]enqe_
careiul consideration should be given to ladder6, platforms, Pipe supports,
etc. No \,,elding to the shell. !|elding to the heads and skirt only'
P3B-1-013
'l'rluon PHASE IIl
NUI.,IBER
PIPING
HORIZONTAI VESSEiS
Lgssox 7
TRAIXING
HANDOI'T PAGE 1 Of 1
flANUALS
DATE Rev. 1/
a- Vessel I.D,
b- Tangent to tangent dilnension
c. N.L.L-
d. Size, rating and quantity of nozzles
Calculate elevations
a. centeru.ne of vessel based on mini-oum height on f1o!, aliaqram
b- Process nozzles based on vessel outtine -
c. verify or 6et instrument nozzles based on flolr diagram and instrunent
standard dra\ring
4- Determine vhat items require platform or Iaalder access
study piping transposition
6. Drav vessel outline to scale and get xerox copies
7- On these copies do rgug\ skeqches of piping and nozzle arranqements,
comDrne anal change sketches for optijnun design using piping iogic.
P3B-1-019
VESSE! ENGINEEIUNG GUIDE 2-4.1.2
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