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INDUSTRIAL SHREDDER

MODEL K 13/50/M

INSTRUCTION MANUAL
FOR USE AND MAINTENANCE

ORIGINAL INSTRUCTIONS
MM417916 Rev. A

DECLARATION OF
CONFORMITY OR USE SYNTHETIC OIL
INCORPORATION SEE SEE TABLE 5-1 PAGE 50
ATTACHMENTS IN CHAPTER 9

It is compulsory for the personnel in charge of the installation, running and maintenance of the
shredder to read the present text before starting whatever operation.

SatrindTech S.r.l. declines any responsibility should the user make any alterations to the
shredder or use it in ways other than those indicated in this manual.

A copy of this manual with all its enclosures should always be on hand for the personnel in
charge of the machine to be consulted and therefore should be kept nearby the shredder in a
clearly visible position and protected by a cover aimed at preventing it from deteriorating.

All data and illustrations contained herein, including the SatrindTech trademark are the exclusive
property of SatrindTech S.r.l.

Under the law which protects the copyright of such content cannot be made any use by third
parties without the prior written consent of the owner. Is expressly prohibited reproduction, by
any means, including electronic, as well as any content editing, publication, transmission,
distribution or uploading.

This publication can be changed without advise unless the modifications are pertaining to the
safety of the machinery (configurations and requirements) holding by the customer.

MM417916 Rev. A MSM0001EN_F 1 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

MANUFACTURER AND MACHINE IDENTIFICATION DATA

Manufacturer SatrindTech S.r.l.

Via Monfalcone, 122


20010 Arluno (Milano) – Italia
Address
Tel. +39 02 9037 6683 / Fax +39 02 9037 6721
e-mail: info@satrindtech.com – web: www.satrindtech.com

Machine Industrial Shredder Model K 13/50/M

Serial No. 417916

Order No. 810016

Year of construction 2016

Blades assembly 25 blades, 5-1 hooks, 50 mm thickness

Motor speed 1.800 rpm


Shredding chamber S76-0002
General lay-out A01502_0
Blades scheme I02-0024

Shafts number 2

Shredder inlet 1.258 x 850 mm

Electric Diagram SE0717-0


Electric Components
SD0717-01
List
Power 37 kW

Voltage 440 V – 60 Hz

aM fuses 100 A

Motor’s cable section 10 mm2

Intended use Shredding of car tyres and debeaded truck tyres

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INDUSTRIAL SHREDDER
Instruction for use and maintenance

PLC details

Type Schneider Electric/Telemecanique

Model TM221C16R 16 IO relay (see attached datasheet for other


characteristics)

S/N

Analog input mode Not applicable


Compact dispaly TFT Color LCD mod. PFXGP4116T2D 4.3" wide 480 x 272
units pixels
Remote assistance
Secomea SiteManager SE1139
module

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INDUSTRIAL SHREDDER
Instruction for use and maintenance

LIST OF REVISIONS

Revisions

0 Preliminary Instruction Manual (Draft0)

A Final version, first emission

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INDUSTRIAL SHREDDER
Instruction for use and maintenance

TABLE OF CONTENTS

1. GENERAL INFORMATION ................................................................................ 11


1.1 INTRODUCTION ................................................................................................................... 11
1.1.1 Partly completed machinery .............................................................................................. 11
1.2 GUARANTEE ........................................................................................................................ 12
1.3 CUSTOMER’S RESPONSIBILITIES ..................................................................................... 12
1.4 TECHNICAL ASSISTANCE .................................................................................................. 13
1.5 SPARE PARTS ..................................................................................................................... 13
1.6 CONVENTIONAL GRAPHICS AND GLOSSARY ................................................................. 13
1.7 CERTIFICATION OF THE SHREDDER AND ITS COMPONENTS ..................................... 14
1.8 SHREDDER CROSS-REFERENCE ..................................................................................... 15
2. SAFETY AND ACCIDENT PREVENTION ......................................................... 17
2.1 GENERAL INFORMATION ................................................................................................... 17
2.2 INTENDED USE .................................................................................................................... 18
2.3 INCORRECT AND/OR IMPROPER USE AND BEHAVIOUR .............................................. 19
2.3.1 Explosive Atmosphere ....................................................................................................... 20
2.4 WORK AND CONTROL AREAS ........................................................................................... 20
2.5 MAINTENANCE AREAS ....................................................................................................... 20
2.6 RISKS, PROTECTIONS, WARNINGS AND NOTICES ........................................................ 21
2.6.1 General Safety ................................................................................................................... 21
2.6.2 Risks in the environment where the shredder is installed ................................................. 24
2.6.3 Residual risks .................................................................................................................... 25
2.6.3.1 During the normal running operations ..................................................................... 25
2.6.3.2 During the routine maintenance ............................................................................... 25
2.6.4 Warning and accident prevention plates ........................................................................... 26
2.7 PREARRANGEMENTS FOR INSTALLATION ..................................................................... 28
2.7.1 Environmental conditions of storage and operation .......................................................... 28
2.7.2 Installation site ................................................................................................................... 28
2.7.3 Lighting .............................................................................................................................. 29
2.7.4 Personnel in charge ........................................................................................................... 29
3. DESCRIPTION OF SHREDDER AND TECHNICAL DETAILS ......................... 31
3.1 GENERAL DESCRIPTION OF SHREDDER ........................................................................ 31
3.2 OPERATING PRINCIPLE ..................................................................................................... 32
3.2.1 Electronic control ............................................................................................................... 33
3.3 MAIN UNITS OF THE SHREDDER ...................................................................................... 34
3.4 DESCRIPTION OF THE MAIN COMPONENTS ................................................................... 35
3.4.1 Supporting stand................................................................................................................ 35
3.4.2 Feeding Hopper ................................................................................................................. 36
3.4.3 Shredding chamber ........................................................................................................... 37
3.4.4 Motor drive ......................................................................................................................... 38
3.4.5 Electric system................................................................................................................... 39
3.5 TECHNICAL FEATURES ...................................................................................................... 40
3.5.1 Weights table ..................................................................................................................... 40
3.5.2 Dimensions table ............................................................................................................... 41
3.6 DECLARATION OF THE SOUND EMISSION VALUES ....................................................... 42
4. INSTRUCTIONS FOR INSTALLATION ............................................................. 43
4.1 PACKING, HANDLING, SHIPMENT AND TRANSPORT ..................................................... 43
4.1.1 Packing and shipment ....................................................................................................... 43
4.1.2 Unloading operations ......................................................................................................... 43
4.1.3 Unpacking .......................................................................................................................... 43
4.1.4 Prearrangements for installation........................................................................................ 44
4.2 LIFTING AND ASSEMBLY OF THE SHREDDER ................................................................ 45
4.2.1 Lift the shredding chamber (Table of lifting chain.............................................................. 45
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Instruction for use and maintenance

4.2.2 Table of lifting chain ........................................................................................................... 46


4.2.3 Lifting of the shredding chamber for series K50HP/M ....................................................... 47
4.3 WIRINGS TO THE MAINS .................................................................................................... 48
5. SETTING AND FIRST STARTING ..................................................................... 49
5.1 PREPARATION, INSPECTIONS AND TESTS BEFORE START-UP. ................................. 49
5.1.1 Grid holder (if installed) ..................................................................................................... 49
5.1.2 Motor .................................................................................................................................. 49
5.1.3 Transformer ....................................................................................................................... 49
5.1.4 Thermal relay ..................................................................................................................... 49
5.1.5 Current transformer CT ..................................................................................................... 49
5.1.6 Synthetic Oil lubrication before starting ............................................................................. 50
5.1.7 Oil quantity table ................................................................................................................ 50
5.1.8 Oils zones K50HP/M series ............................................................................................... 51
5.1.9 Water sprayers in hopper .................................................................................................. 52
5.1.10 Motor unit hydraulic unit ................................................................................................ 52
5.2 FIRST START-UP (NO LOAD START-UP) .......................................................................... 53
5.2.1 Start-up and checks sequence .......................................................................................... 53
5.3 ADJUSTMENTS ON BOARD OF THE SHREDDER ............................................................ 55
5.4 ELECTRICAL TESTS ON THE SHREDDER ........................................................................ 56
6. SHREDDER OPERATION ................................................................................. 57
6.1 SHREDDER START .............................................................................................................. 57
6.1.1 Operation and alarm controls and indicators ..................................................................... 57
6.1.2 Programmable logic controller panel function (PLC) ......................................................... 63
6.1.2.1 Setting page (entering password) ............................................................................. 64
6.1.2.2 Remote assistance ..................................................................................................... 67
6.1.3 Starting sequence .............................................................................................................. 68
6.1.4 Vessel substitution ............................................................................................................. 68
6.2 SHREDDER STOP ................................................................................................................ 68
6.2.1 Normal stop ....................................................................................................................... 68
6.2.2 Stop at the end of work ...................................................................................................... 69
6.2.3 Emergency stop ................................................................................................................. 69
6.2.4 Reset ................................................................................................................................. 69
6.3 ELECTRONIC CONTROLS .................................................................................................. 69
6.3.1 Intermittent working ........................................................................................................... 69
6.3.2 Automatic reverse (only when the machine is set for intermittent working) ...................... 69
6.3.3 Reverse test....................................................................................................................... 70
6.3.4 Automatic machine starting and stopping by remote operation ........................................ 70
6.4 ANOMALOUS SITUATIONS, EMERGENCIES, ALARMS ................................................... 71
6.4.1 Overload reverse ............................................................................................................... 71
6.4.2 Reset after an emergency ................................................................................................. 72
6.4.3 Alarm table......................................................................................................................... 72
6.5 CLEANING AND PUTTING THE MACHINE OUT OF SERVICE ......................................... 73
6.5.1 Cleaning of the shredder ................................................................................................... 73
6.5.2 Putting the machine out of service .................................................................................... 73
6.5.3 Shredder removal and/or reallocation ............................................................................... 73
6.5.4 Reallocation and installation .............................................................................................. 73
7. MAINTENANCE ............................................................................................ 75
7.1 TOOL SUPPLIED FOR INTERVENTIONS ON THE BLADES ............................................. 75
7.1.1 Tools supplied table ........................................................................................................... 75
7.2 CHECKS WHICH CAN BE MADE DURING SHREDDER NORMAL OPERATION ............. 76
7.2.1 Oil levels ............................................................................................................................ 76
7.2.2 Intermediate seals control ................................................................................................. 77
7.3 CHECKS RESERVED TO THE MAINTENANCE TECHNICIAN .......................................... 79
7.3.1 Blades ................................................................................................................................ 79
7.3.2 Tightening the blades’ pack series K50HP/M .................................................................... 80
7.3.2.1 Dismantle the blade unit, if necessary ...................................................................... 82
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Instruction for use and maintenance

7.3.2.2 Dismantling the blades’ pack..................................................................................... 82


7.3.2.3 Reassembling the blades’ pack for series K50HP/M ................................................. 85
7.3.3 Motion tests ....................................................................................................................... 86
7.3.4 Final settings ...................................................................................................................... 87
7.3.5 Replacing lubricating oils ................................................................................................... 88
7.3.6 Lubrication with grease of the electric motors ................................................................... 88
7.3.7 Tensioning the transmission belts ..................................................................................... 90
7.4 BLADE SHARPENING .......................................................................................................... 91
7.5 SHREDDER DEMOLITION ................................................................................................... 92
8. MAIN FAULTS AND FAILURES ........................................................................ 93
9. ATTACHMENT ................................................................................................... 95

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Instruction for use and maintenance

LIST OF FIGURES
Figure 2-1 – Safety devices installed – Typical ..................................................................................... 22
Figure 3-1 – Operating Principle – Typical ............................................................................................ 32
Figure 3-2 – Main units of the version with standard hopper for series K50HP/M ................................ 34
Figure 3-3 – Supporting stand (Typical) ................................................................................................ 35
Figure 3-4 – Hopper for series K50HP/M .............................................................................................. 36
Figure 3-5 – Chamber for series K50HP/M ........................................................................................... 37
Figure 3-6 – Electric motor for series K50HP/M .................................................................................... 38
Figure 4-1 – How to lift the shredding chamber for series K50HP/M .................................................... 47
Figure 5-1 – Oil Lubrication Zones (K50HP/M) ..................................................................................... 51
Figure 5-2 – P.C. Board E897 ............................................................................................................... 55
Figure 6-1 – Control panel lay-out (Current supply) .............................................................................. 60
Figure 7-1 – Additional seals rear side K50HP/M series – Typical ....................................................... 77
Figure 7-2 – Additional seals fron side K50HP/M series – Typical ....................................................... 78
Figure 7-3 – Front seals for series K30HP ............................................................................................ 86
Figure 7-4 – Greasing point electric motors .......................................................................................... 88
Figure 7-5 – Blade sharpening .............................................................................................................. 91

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INDUSTRIAL SHREDDER
Instruction for use and maintenance

LIST OF TABLES
Table 1-1 – Shredder 60HP series ........................................................................................................ 15
Table 2-1 – Warning plates against potential hazards ........................................................................... 26
Table 3-1 – Weights [kg]........................................................................................................................ 40
Table 3-2 – Dimensions [cm] ................................................................................................................. 41
Table 3-3 – Level of average acoustic pressure ................................................................................... 42
Table 4-1 – Assembly of the Shredder – Lifting Chain .......................................................................... 46
Table 5-1 – Oil filling – Quantity ............................................................................................................ 50
Table 6-1 – Controls and indicators – Typical ....................................................................................... 58
Table 7-1 – Tools supplied for interventions on the blades ................................................................... 75
Table 7-2 – Tightening torque ............................................................................................................... 87
Table 7-3 – Grease for electric motors bearings for operating temperatures up to 70°C ..................... 88

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Instruction for use and maintenance

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INDUSTRIAL SHREDDER
Instruction for use and maintenance

1. GENERAL INFORMATION
1.1 INTRODUCTION
The manual provides a functional description and assembly instructions of the machine and
all its parts, and the instructions for:
• correct handling of the machine (offloading, location);
• correct installation;
• suggestions for the completion of the machine (for partly completed machinery,
see paragraph 1.1.1);
• set up and adjustments before start up and setting at work and running of the final
machine (if partly completed machinery), as far as the machine is completed in
accordance with these instructions;
• setting at work and running;
• routine maintenance;
• dismantling the machine.
All the information thus contained allows the personnel to work in safety during all the
installation, use and maintenance and dismantling stages.
The manual also provides a table which sums up any possible operating problems which could
occur according to the manufacturer's experience, and indications on how to reset the machine
should such problems crop up.
It is not necessary to avail of skilled personnel to install and run the shredder, but for electrical
connections.
When faults and operating problems which cannot be resolved using the instructions supplied
in this manual occur, it is compulsory to contact the manufacturer's Technical Assistance
Service according to the indications provided hereafter.

1.1.1 Partly completed machinery


The manual provides also the assembly instructions referred to a partly completed machinery
according to the Machinery Directive 2006/42/EC. They include the description of the
conditions to be observed for a correct incorporation into the final machinery, to assure safety
and health.

CAUTION
In these instructions are described the components that SatrindTech
uses for the setting of the standard machinery. Also the components not
delivered are descripted as example and suggestion for a correct
assembly.

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INDUSTRIAL SHREDDER
Instruction for use and maintenance

1.2 GUARANTEE
SatrindTech S.r.l. guarantees its machine for the period of 12 months following the dispatch
date, unless otherwise agreed upon, considering a continuous operation of 8 hours daily and
5 days a week, for the use specified in the sales contract.
The guarantee includes the repair or replacement of components which result defective in
material, project or manufacture, according to the exclusive judgment of the manufacturer, and
in the case of replacement, they will be returned ex-works.
The guarantee does not cover the parts subject to wear during operation, i.e. blades, spacers
and cleaning sectors. The guarantee is automatically cancelled and the manufacturer is
relieved from whatever liability if the user operates any alteration to the machine which modifies
the condition by which it is delivered and accepted.
The guarantee is cancelled also when the user carries out an improper use of the machine or
does not follow the instructions for the assembly, correct use and maintenance written in this
manual.
Il certificato di garanzia allegato al presente manuale completa il quadro informativo relativo
alle clausole contrattuali.

1.3 CUSTOMER’S RESPONSIBILITIES


Unless otherwise stated on the contract, the following should be carried out by the Customer:
• the completion of the machine with all components and systems necessary to the right
operation of the machine;
• risk analysis and check of the conformity to the European Directives applicable to the
final machine;
• Electrical preparation work, including the protection conductor commonly known as the
"EARTHING" conductor ;
• Hydraulic preparation work (if any);
• Pneumatic preparation work (if any);
• Tools and expendable materials;
• Necessary lubricating oils.

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INDUSTRIAL SHREDDER
Instruction for use and maintenance

1.4 TECHNICAL ASSISTANCE


Technical assistance can be provided exclusively by the manufacturer’s personnel, or by
personnel authorized by the manufacturer.
Requests for technical assistance should be sent in writing to the address of the manufacturer
and must always state:
• the machine identification data;
• the description of the problems occurred for which the assistance is being requested.

1.5 SPARE PARTS


It is the customer's obligation to buy original spare parts. The dismantling and assembling
operations must be carried out in compliance with the manufacturer's instructions.

1.6 CONVENTIONAL GRAPHICS AND GLOSSARY


The following graphic elements along with emphasized text are used in the manual to make
important notices and instructions immediately visible:

DANGER
It means that if the described operations are carried out incorrectly they
can lead to heavy injuries, death or long term risks for the health of the
operator.

IMPORTANT NOTICE
It means that if the described operations are carried out incorrectly
damage can occur to the machine and/or the operator can be exposed
to risks.

CAUTION
It supplies useful instructions for the correct use of the machine on part
of the operators.

IMPORTANT INFORMATION
This symbol indicates a diagram, a design or a table that are specific to
the product supplied to the customer, unlike the configuration of the
standard product or vice versa is not to be supplied.

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INDUSTRIAL SHREDDER
Instruction for use and maintenance

To allow this manual to be fully understood, we hereby list the terms used:

• HAZARDOUS AREA: the area inside or near the machine, in which the presence of
an exposed person puts the safety and health of the same at risk.
• LOADING AREA: the area near the machine where the material loading into the
hopper takes place.
• EXPOSED PERSON: whoever should be completely or partly in a hazardous area.
• OPERATOR: whoever is in charge of installing, making function, adjusting, carrying
out routine maintenance and cleaning the machine.
• MAINTENANCE TECHNICIAN: a skilled person specially trained and authorised to
carry out extraordinary maintenance interventions or repairs which require a special
knowledge of the machine, its functioning and safety devices, as well as of the relevant
modes of intervention.
• SHREDDING CHAMBER: the area of the machine where the material cutting comes
about.
• BLADES: discs with very sharp edges and one or more hooks of different thicknesses
set on shafts located inside the shredding chamber.
• SPACERS: rings set on the shafts to space the blades.
• CLEANING SECTORS: tools aimed at cleaning spacers.
• WORK SURFACE: surface on which the person feeding the machine is positioned.
• LOADING SURFACE: surface where the material to be inserted into the shredder is
laid, and on which the person feeding the machine cannot stand.

1.7 CERTIFICATION OF THE SHREDDER AND ITS


COMPONENTS
The CE Declaration Conformity or Declaration of Incorporation of Partly Completed Machinery
comes along with the technical documentation of the machine, as also shown on the plate
applied to the machine.
Moreover, copies of the declarations and conformity certificates of the components used for
the machine manufacture which guarantee their quality and safety are also available.

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INDUSTRIAL SHREDDER
Instruction for use and maintenance

1.8 SHREDDER CROSS-REFERENCE


Table 1-1 – Shredder 60HP series
SHREDDER POWER SATRINDTECH CODE SHAFTS NUMBER

K8/50/M 2
50HP/M K10/50/M 2

K13/50/M 2

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INDUSTRIAL SHREDDER
Instruction for use and maintenance

2. SAFETY AND ACCIDENT PREVENTION


2.1 GENERAL INFORMATION
• The manual must be read entirely and understood by all the operators, who, either full-
time or occasionally, are in charge of installing, running and carrying out maintenance
on the shredder or its dismantling.
• The employer must ensure the instruction of the personnel on accident risks, on the
devices adopted for the operator's safety, on noise emission risks and on the general
accident prevention regulations stated by international directions and the legislation of
the Country where the machine is received.
• The behaviours of the personnel in charge of maintenance, cleaning, control work etc.,
must however strictly comply with the Accident Prevention Rules of the Country where
the machine is received.
• The user is responsible for whatever operation carried out incorrectly because the
instructions supplied in this manual were not followed properly and is therefore
compelled to make certain that his personnel have read and understood the contents.
• The unauthorized tampering or substitution of one or more machine parts, the use of
accessories, tools, or working materials different from those recommended by the
manufacturer, may represent an accident hazard and relieve the manufacturer from
any civil and penal responsibilities.
• The working area must never be encumbered, so that nothing might interfere with the
operator's freedom of movement, nor prevent his immediate access to the control panel
in the case of an emergency.
• The access to the work area is forbidden to people not directly responsible for the
machine operation, to avoid hazards caused by imprudence or negligence during the
accomplishment of a work. The user is therefore responsible for providing adequate
prevention means such as barriers, warning and danger plates, etc.
• The maintenance technician, who has been given the responsibility of the machine
maintenance, is therefore recommended to keep it always free of whatever tool and to
prohibit access to unauthorized people, to be able to obtain the most ideal safety
conditions for working on the machine.

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INDUSTRIAL SHREDDER
Instruction for use and maintenance

2.2 INTENDED USE


Shredders are machines that can be used in many fields for different purposes: recycling, size
reduction, destruction and disposing of industrial and urban waste.

Should the sales contract establish the characteristics of the material to be shredded and the
machine capacity; these information is specified on the cover of this manual.

IMPORTANT NOTICE
The use of the shredder for shredding other substances or obtaining
increased capacity values that are not included in the specifications is
considered as being "IMPROPER USE" and therefore the manufacturing
company declines any responsibility for any damage arised to things or
people and considers every type of guarantee on the machine cancelled.

The machine may only be used after:


• having carried out the correct installation and bolting to the floor.
• the wirings of the electric components to the main switchboard (when not already wired
by the manufacturer).
• the check for correct operation of active safety devices (micro switches, interlocks,
etc.).
• the check for consistency and correct positioning of the safety guards (protection
plates, protection grids, etc.).

DANGER
The shredder cannot be installed on wobbly surfaces (e.g. vibrating
dampers) or mobile surfaces (e.g. wheels or rollers).
Loading must be done from the ground (that is to say from the work
surface, for instance by means of a grab crane). A loading level higher
than ground level cannot be used, nor should one use stairs, steps,
platforms or operator-lifting platforms to ease the loading operations.
If loading systems are used, they must not interfere with the safety
devices installed on the machine.

IMPORTANT NOTICE
In particular, if continuous handling equipments are installed, they must
comply with UNI EN 620 standards; in the event they interfere with the
shredder by creating unforeseen access for the operators, the system
composed by the shredder and the continuous handling equipment is
subject to a new procedure for CE marking, otherwise it is forbidden to
put the installation in service.

Same instructions and conformity procedures apply also for any continuous handling
equipments that could be used as discharge systems, such as belt conveyors, screw
conveyors, suction ducts).

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INDUSTRIAL SHREDDER
Instruction for use and maintenance

2.3 INCORRECT AND/OR IMPROPER USE AND


BEHAVIOUR
The shredder with new blades must not be put into operation without having previously fed it
with material, except for the time that is strictly necessary to carry out the tests at the first
starting.
It must not be operated also:
• without oil or with overused oil (see paragraph 5.1.6 Synthetic Oil lubrication before
starting);
• if blades are not perfectly tightened (see Chapter 7, Tightening the blades’ pack for
each series of shredder);
• if the reversals for overload occur frequently (see paragraph 6.4.1 Overload reverse).
In these cases, the operator in charge of the running must ask for the intervention of the
maintenance service to line up the machine. Should any doubt arise, it is advisable to contact
the manufacturer’s Technical Department.
The shredding of large size metal or tempered bodies (e.g. hammers, iron drawn pieces or
similar) is not foreseen, and introducing them into the machine could cause damage to the
blades or other mechanical parts: therefore it is necessary to remove any foreign bodies
possibly present in the material to be shredded.

DANGER
Material partially coming out of the hopper should not be let into the
loading inlet (in particular filaments, tapes or films, partially engaged by
the shredder and dragged from the external with risk of entanglement),
nor should the entering material feeding be forced in any way by using
manual means of whatever type (sticks, poles, bars or similar).
Do not use at the bottom side the removal device for shredded material
(hooks, harpoons, etc.).

DANGER
If the operator deems that a malfunctioning exists, for no reason at all
must he leans into the material feeding inlet while the shredder is in
operation.
If one intends to carry out a visual inspection inside the machine, the
intervention of the maintenance technician is required; in any case,
before whatever intervention, it is compulsory to switch off the shredder
and lock the main switch to prevent undesired start of the machine.

DANGER
Extra precautionary care must be observed when accessing also partial
inside the feeding hopper since this is a high-risk operation, because of
the blades and the probable presence of sharp cutting metallic parts. If
this operation is absolutely necessary to restart the plant, it can be
carried out only by a properly trained maintenance technician equipped
with individual accident- prevention protections. Before any operations,
the shredder must be stopped. The main switch disconnected and
locked for safety against any accidental starting.

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INDUSTRIAL SHREDDER
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IMPORTANT NOTICE
Any use of the machine taking place without taking into consideration
the previous notes is considered "improper use", and therefore
SatrindTech S.r.l. declines any responsibility for damage or accidents
caused by failure in complying with the instructions supplied, and will
consider any guarantee on the machine cancelled in such cases.

2.3.1 Explosive Atmosphere


The shredder cannot be used in an explosive environment or potential explosive and in no
case it is allowed to introduce explosive or corrosive substances, or those which might cause
the emission of flammable substances or gases harmful to people (e.g. spray cans, solvent
and flammable liquids and gases containers etc.)

The Shredder is not suitable for work in explosive or classified environments. It is strictly
prohibited to use it in a fully or partially explosive atmosphere. Therefore, the machine is not
suitable for use in the following environments:
• classified as fully or partially explosive;
• where there are corrosive atmospheres and high concentrations of dust;
• where there are high suspended oily concentrations;
• risk of fire arising from any materials or source of ignition.

DANGER
It is strictly prohibited to use this shredder in all environments listed
above.

2.4 WORK AND CONTROL AREAS


The shredder must be operated by a single person who will work in the loading area and will
also provide for machine feeding and replacing the material collection vessel, if foreseen.
To carry out this replacement, the operator must operate anyhow remaining outside the
supporting stand.

2.5 MAINTENANCE AREAS


The person in charge of maintenance may operate around and inside the machine only after
having activated all the active and passive safety devices foreseen by the manufacturer to
allow the maintenance operator to work in maximum safety conditions.

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2.6 RISKS, PROTECTIONS, WARNINGS AND NOTICES

2.6.1 General Safety


The machine which has been installed by following the indications given in this manual (see
Chapter 4 INSTRUCTIONS FOR INSTALLATION) and handled by operators according to
these instructions cannot be the cause of accidents.
The machine is fitted with all the active and passives safety devices that are necessary to
prevent risks and accidents:

Feeding hopper
It prevents the operator from accidentally coming in contact with the moving mechanical parts
inside the shredding chamber.
The shredder is supplied with a bolted cover and the feeding inlet is closed by a PVC protection
(in case of standard hopper), which prevents material fly off caused by the shredding action in
case of hard material to be treated.

Transmission belts protective casing


The belts that transmit movement between the electric motor and the automatic gearbox
(motor unit) are protected by a cover that prevents operators from accessing the moving
organs. Even the hydraulic unit inserted in the motor unit is protected by a suitable cover.

Supporting stand closing grids and door


The supporting stand is surrounded and closed by a protection grid, which is fixed on 3 sides
and has openable doors on the fourth side (loading). The interlocked safety micro switches are
installed on the doors, which interrupt the shredder operation when they are opened.
The safety micro switches are of the locking type.

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Figure 2-1 – Safety devices installed – Typical

Pos. Description and protection from risk Detail

Doors with protective grid: they prevent the


shredded material from being projected and the
1
dangerous area from being accessed
unintentionally

Safety micros: they stop the shredding process


2 while accessing the shredded material discharge
area

Copper braids: they ensure the continuity of the


3
equipotential protection circuit

PVC curtain: it prevents the material being


4 image
shredded from being projected outside
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INDUSTRIAL SHREDDER
Instruction for use and maintenance

Hopper lid: it prevents the material being shredded


5 from being projected outside and a dangerous image
area from being accessed (shredding chamber)

Belt protective casing: it ensures the protection of


6 a dangerous area with moving parts (rotation of
belts and pulleys)

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INDUSTRIAL SHREDDER
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2.6.2 Risks in the environment where the shredder is installed


Should the shredder be used to process substances which, after working on, can cause a
degradation in the environment in which the machine is installed (e.g. emission of dust in large
quantities, harmful or irritating substances etc.) it will become necessary to carry out an
adequate environment protection by using air suction or other suitable systems to do away
with the polluting effects.
The most common cases that can threaten the environmental quality, even after a correct use
of the shredder, are the following:
• an excessive emission of dust due to the type of material shredded;
• the emission of harmful substances following special materials being shredded (e.g.
containers with toxic and harmful substance residues);
• very loud noise caused by materials of high mechanical rigidity;
• excessive wear of the machine and ensuing performance degradation due to highly
abrasive material (e.g. fiber-glass compounds, high sand contents, emery grinding
wheels etc.).
The presence of toxic substances in the material processed does not introduce further risks in
operating the machine, therefore in the above listed applications and in analogous ones, even
if not detailed, it is up to the user to proceed with the necessary environmental protection
carried out according to the rules in force and eventually intensify the number of extraordinary
maintenance interventions.
The user must make sure that adequate protection (masks, gloves, protective clothing, eyes
washer, etc.) is guaranteed to the operator and the people in charge of maintenance work and
to supply, where necessary, a suction system in the area where the shredder is installed.

CAUTION
The user has the obligation of informing specifically and adequately the
operators about codes of behaviour and about individual protection
means to be used in these cases and must also make sure that the safety
measures are effectively respected.

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2.6.3 Residual risks


During the operations the shredder is all segregated with safety protections.
The warning plates applied on the shredder regarding the residual risks may not be removed.

2.6.3.1During the normal running operations


Gear boxes
Occasionally, the surface temperature of these components can rise over 85°C due to
malfunction of the power-train or cooling system. Even if in such a condition the control system
will switch off the power transmission, the temperature will not decrease instantaneously and
maintenance work must be performed with correct Personal Protective Equipment like, but not
exclusively, gloves.

2.6.3.2During the routine maintenance


Sharp edges – Cutting danger
The blades embodiment and the presence of sharp edges results in the danger of getting cuts
or wounds for one who must intervene for maintenance or dismantling.
The use of proper protective gloves is therefore recommended.

Components weight – Danger of squashing


When it is necessary to dismantle the machine or a part of it to carry out maintenance work
(e.g. to tighten the blade unit or remove material caught between the blades and spacers), one
must be very careful to not let the dismantled parts fall, since their weight could cause falling
down for gravity and consequently serious injuries to the operator.
In these cases, it is advisable that the operator is assisted by a second person who, if
necessary, may give the necessary help to work safely.

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2.6.4 Warning and accident prevention plates


The machine will be supplied with graphic elements placed by the manufacturer to indicate
any danger, prohibition or warning.
The graphic symbols used and their explanation are listed hereafter.

DANGER
We remind and underline that it is absolutely forbidden to mishandle or
remove the protections and the warning plates.
The manufacturer declines every responsibility for the safety of the
machine if the prohibition is not respected.

Table 2-1 – Warning plates against potential hazards

SYMBOL HAZARDS INVOLVED

Hot surfaces, on the external surface of Moto reducer.

Danger of moving parts and drive components. Do not operate on


moving elements
Do not tamper or remove the protections.

Danger of entanglement

Danger of shearing/cutting

Danger of dangerous voltage.


Electrical contact hazard.
It is forbidden to work on live electrical equipment.
Any derogation should be authorized by the department supervisor. In particularly dangerous
conditions, another person should be present in addition to the skilled technician. Start working
only after all safety measures have been taken.

Danger of squashing. Risk of crushing limbs on the external surface


of Feeding Hopper and safety protection gates. Do not operate on
moving elements

Access is forbidden for unauthorized persons

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SYMBOL HAZARDS INVOLVED

It is forbidden to direct jets of water at electrical equipments.


Do not use water jets

Ban on carrying out operations with live supply voltage for works in
progress

Do not go up or down the top side of Shredder inside the Segregated


zone, Feeding Hopper

Danger. Handling hazard. Handle with care.

Stumbling hazard inside the Segregated zone, Feeding Hopper and


safety protection gates.

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2.7 PREARRANGEMENTS FOR INSTALLATION

2.7.1 Environmental conditions of storage and operation


Unless otherwise specifically requested, the machine is supplied with blades lubricated with
protective oil. The protection has a limit lasting 30 days in environments where temperature is
ranging from -20°C to +50°C. After this period, one can find progressive forming of rust on the
blades and therefore, if the machine is not to be used for long lengths of time, it will be
necessary to restore the protection to prevent aggression from external atmospheric or
chemical agents.

Upon starting working again after a long period of inactivity, lubricate the blades with oil at the
first starting, as specified in paragraph 5.2 FIRST START-UP (NO LOAD START-UP).
All SatrindTech shredders may work at room temperatures varying from 0°C to 50°C.

2.7.2 Installation site


Before the machine's arrival, the user should arrange a suitable environment to receive it.
The shredder must be installed on a suitable site, such as to allow normal machine running
operations and routine maintenance (see the enclosed drawing or lay-out).
Before starting assembly operations, make sure that the flooring can sustain the shredder's
weight (see Table 3-1 – Weights) also considering the coefficient of security stated by the
regulations in force.

The installation site must also foreseen:


• Rigged anti-slip flooring without projecting bumps;
• Adequate illumination complying with the standard in force;
• Earthing system complying with the standard in force;
• Electric system prearrangement complying with the standard in force;
• Water and pneumatic preparation work (if necessary);
• In case of special material treatment, be equipped with an air suction system (see
paragraph notes in paragraph 2.6.2 Risks in the environment where the shredder is
installed.

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2.7.3 Lighting
For use in normal working conditions, the room where the shredder is installed must be lit in
such a way as to make it possible to see the command panel without difficulty and, more in
detail, the emergency push-button.
For maintenance operations, the lighting must be enough to allow for carrying out the
operations in safety conditions, in particular on the shredding chamber and on the switchboard.
As regards the lighting modes, the user is responsible for the prescriptions stated by the
regulations in force and the EEC Directives.

2.7.4 Personnel in charge


Unloading and movement
• Driver of transport means – crane operator – sling operator.

Setting up and installation


• As regards mechanical parts and the structure: machinery assemblers.
• As regards electrical wirings and earthing: system installers.

Inspections, set up before starting


• Inspector.

Running
• Person in charge of system running.

Routine maintenance
• Mechanical maintenance operator; Maintenance electrician.

Extraordinary maintenance
• Mechanical maintenance operator; Maintenance electrician.

CAUTION
The clothing of who operates or maintains the machine must comply
with the essential safety requirements in force in his own Country as
indicated in the EU Community Directives 89/656/EC and 89/868/EC
concerning the use of individual protection means.

DANGER
It is advisable to not wear bracelets, watches, rings, necklaces or such,
which could hamper the operator's movements and create risky
conditions while working.

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3. DESCRIPTION OF SHREDDER AND


TECHNICAL DETAILS
3.1 GENERAL DESCRIPTION OF SHREDDER
The shredder consists of a shredding chamber which contains two or three rotating shafts
supplied with one or more hook circular blades of different thicknesses, depending on the
material for which the shredder is used. The material is fed through a hopper placed above the
shredding chamber. The shafts are driven by the electric motor through a reduction stage (gear
reducer and / or a straight-tooth gear reduction unit, in cascade connection, if installed). The
shredder is operated from the control panel on the switchboard. The control panel is supplied
as a separate control box. The shredder is mounted on a stand placed on the ground, closed
by a protection grid inside which the collection vessel for the shredded material is placed,
anchored to the floor. The protection grid is fixed on 3 sides, on the front part there is a double
or single door with protection grid and equipped with limit switch-operated safety interlock to
allow for the replacement of the vessel.

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3.2 OPERATING PRINCIPLE


The material to be treated is sent into the feeding hopper which conveys it to the shredding
chamber.
The two blade holding shafts, while rotating, take the material towards the centre, the blades
catch onto the material with the beaks placed on their circumference and cut it. The material,
passed through the blades, falls into the collection vessel located underneath.

Figure 3-1 – Operating Principle – Typical

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Instruction for use and maintenance

3.2.1 Electronic control


All the machine working stages are controlled by a P.C. board.
This controls the automatic reverse cycle if overloading occurs, and also allows for the
activation of some special functions:
• Intermittent working;
• Automatic reverse;
• Reverse test;
• Automatic start and stop by remote operation (to be used only if other machines are
connected to it in line);

To set these functions please refer to paragraph 5.3 ADJUSTMENTS ON BOARD OF THE
SHREDDER.

CAUTION
The reversal motion of the shafts is actuated only after the shredder has
been subject to overcharge: therefore, should any hard material be fed
into the shredder (such as tempered steel pieces or similar) the reversal
cannot guarantee that the blades are not damaged.
Moreover, the reverse run of the machine must not be considered as a
regular working mode, but a random intervention aimed at ensuring a
smooth working of the shredder.
Should the shredder reverse frequently and jam, it is compulsory to
remove the cause of the overload and check that the working condition
of the machine does not exceed the stated limit of capacity.
It is absolutely forbidden to let the shredder work when the reversals
occur frequently, because the blade-holding shaft would be forced to an
anomalous stress and seriously damaged.

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Instruction for use and maintenance

3.3 MAIN UNITS OF THE SHREDDER


The shredder is made up of the parts enhanced in the drawing.

1. Loading hopper with lid 3a. Motor unit automatic gearbox


2. Shredding chamber 3b. Motor unit electric motor
3. Motor unit 4. Support frame
5. Electrical panel and control panel

Figure 3-2 – Main units of the version with standard hopper for series K50HP/M

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Instruction for use and maintenance

3.4 DESCRIPTION OF THE MAIN COMPONENTS

3.4.1 Supporting stand


The shredder rests on a stand made of electrically welded steel shaped plates. The stands are
always closed on three sides by a fixed protection grid, whereas one side is furnished with grid
doors with manual lever lock and safety micro switches. It is impossible for the operator to
come in contact with the moving mechanical parts because prevented by the grid. The
replacement of the vessel aimed at collecting the shredded material, through the doors
furnished with micro switches, may be carried out in complete safety since the micro switches
prevent the shredder from starting up when the doors are open. The stand's bearing plates on
the floor are provided with holes so that they can be appropriately bolted to the floor, and
ensure that the machine is stable and prevent it from overturning even in the case of accidental
impact.
The holes for anchoring the shredding chamber are provided on the upper part of the stand.

1. Supporting stand as welded steel bars


2. Fixed protecting grid
3. Grid door (single or double)
4. Manual level lock
5. Safety micro switch

Figure 3-3 – Supporting stand (Typical)

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Instruction for use and maintenance

3.4.2 Feeding Hopper

1. PVC protection 3. Hopper


2. Bolted cover

Figure 3-4 – Hopper for series K50HP/M (Typical)

1. Material containment walls 3. Water spraying system with ball valve


2. Loading hopper and solenoid valve

Figure 3-5 – Hopper for series K50HP/M (Current supply)

IMPORTANT NOTICE
Supply the water spraying system at the normal operating pressure of
the water mains and in any case no more than 3 bar.

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3.4.3 Shredding chamber


It is a cast box consisting of the components as follows.

A. Cambio automatico F. Distanziali


B. Spalle G. Settori pulitori
C. Flangia frontale H. Tenute intermedie
D. Alberi portalame I. Puleggia trainata di azionamento
E. Lame L. Scatola riduttore

Figure 3-6 – Chamber for series K50HP/M

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Instruction for use and maintenance

3.4.4 Motor drive


Il gruppo per la motorizzazione dei trituratori della serie K50M è costituito da diversi elementi:

• Un motore elettrico da 37 kW;


• Un cambio automatico, azionato dal motore elettrico per mezzo di pulegge e cinghie di
trasmissione, che include uno stadio di riduzione epicicloidale e che si innesta
direttamente sulla scatola riduttore del trituratore;
• Un sistema di regolazione ed azionamento del cambio a mezzo di un cilindro
oleodinamico incorporato;
• Un gruppo idraulico di asservimento al sistema di regolazione ed azionamento,
composto da una pompa idraulica, un serbatoio, valvole e manometro di controllo della
pressione.

Il gruppo per la motorizzazione è governato da un pannello di comando per mezzo di un PLC


(controllore a logica programmabile). La variazione dell’assorbimento della corrente del motore
elettrico pilota la variazione di velocità del cambio automatico, variando il numero di giri e la
coppia.

1. Motore elettrico 4. Sistema integrato di regolazione cambio automatico


2. Carter con pulegge e cinghie 5. Gruppo idraulico asservito al Sistema di regolazione
di azionamento 6. Slitta di regolazione tensione cinghie
3. Cambio automatico

Figure 3-7 – Electric motor for series K50HP/M

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Instruction for use and maintenance

3.4.5 Electric system


The electric system is set for star-delta starting. The electric system consists of:
• a main power switch;
• a thermal relay for the protection of the electric motor;
• a “forward running” contactor;
• a star-starting contactor;
• a delta-starting contactor;
• a “reverse running” contactor.
The contactors are activated by a P.C. board, which checks the motor absorption through a
current transformer, and their size suits the absorption indicated on the motor rating plate.
CAUTION
The shredder user has to protect the mains to the electric switchboard
by means of fuses suitable to feed three-phases electric motors, rated
as reported in the electric component list, enclosed in the present
manual.

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Instruction for use and maintenance

3.5 TECHNICAL FEATURES

3.5.1 Weights table


Table 3-1 – Weights [kg]

Feeding hopper for


Shreddin chamber
automatic transmission)

Feeding hopper

Feeding hopper
(with transmission)
chamber (without

Support stand

Electric motor
(without cover)

switchboard
SHREDDER
Shredding

Electric
cases
K8/50/M 3130 3960 320 500 430 315 200
K10/50/M 3570 4400 320 520 460 270 315 200
K13/50/M 3916 4746 460 548 500 310 315 200

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Instruction for use and maintenance

3.5.2 Dimensions table


Table 3-2 – Dimensions [cm]

Electric switchboard
Shredding chamber

Feeding hopper for


Shreddin chamber

Feeding hopper

Feeding hopper
(with transmission)

Support stand

without cover
(without automatic

SHREDDER
transmission)

cases
K8/50/M 160X150X70 160x163x142 207X182X117 170X155X138 210X95X130 =

K10/50/M 185X150X70 185x163x142 207X182X117 195X155X138 210X120X130 184X150X100

K13/50/M 220X150X70 220x163x142 242X182X117 220X155X138 210X145X130 209X150X100

Dimensions: length x width x height (depth) in cm

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Instruction for use and maintenance

3.6 DECLARATION OF THE SOUND EMISSION VALUES


The sound emission is considered with the shredder works without load in maximum nominal
speed.
Table 3-3 – Level of average acoustic pressure

SHREDDER SERIES SOUND PRESSURE dB(A)


K50HP/M 68

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Instruction for use and maintenance

4. INSTRUCTIONS FOR INSTALLATION


4.1 PACKING, HANDLING, SHIPMENT AND TRANSPORT

4.1.1 Packing and shipment


The shredder is dismantled in the main parts upon shipment: hopper, shredding chamber,
switchboard, and supporting stand.
The machine, depending on the case, is delivered in one of the following arrangements:
1. Sufficiently blocked and covered on a truck, unpacked.
2. In a normal crate internally lined with tarred paper and blocked on a pallet for transport by
sea.
3. In a crate internally lined with polythene sheets for road transport in Europe.
4. In containers with antirolling internal stops.
The choice between the above listed solutions depends on the transport distance, the client's
orders and the lying time of the packed machine.
For types 2-3 (step above), an adhesive label is stuck onto 2 sides of the packaging which
shows the following data:
• Destination;
• Weights. net – gross – tare;
• Bulk: length – width – height;
• Packing list carrier label (copy of the Packing-List inside the crate fixed to the machine).

4.1.2 Unloading operations


DANGER
Carry out the unloading operation with a suitable forklift (with capacity
suiting the packed machine weight indicated on the adhesive label ).
AT LEAST TWO SKILLED WORKERS MUST BE PRESENT DURING
THE UNLOADING STAGE (forklift operators, crane operators).

DANGER
Keep body and hands away while the machine is being lowered. Failure
in complying with these instructions could cause serious injuries.

4.1.3 Unpacking
Open the packing, check the conformity of the components and verify their integrity.
The packaging material disposal is the addressee's responsibility and must be carried out
according to the regulations in force in the Country where the shredder is used.
Once the packaging has been removed, no mishandling should be evident. If this is not the
case, inform the Manufacturer’s Assistance Service.

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4.1.4 Prearrangements for installation


Before starting assembly operations, make sure that the flooring can sustain the shredder's
weight (see Table 3-1 – Weights) also considering the coefficient of security stated by the
regulations in force.
The shredder must be installed on a suitable site, such as to allow normal machine running
operations and routine maintenance (see the attached drawing and paragraph 2.7.2
Installation site). A minimum room of 600mm must be kept free all around the shredder.

CAUTION
The shredder user has to protect the mains to the electric switchboard
by means of fuses suitable to feed three-phase electric motors, rated as
reported in the electric component list enclosed in the present manual.

DANGER
To handle the shredder’s components, use the following means: a fork
lift truck or a trans pallet for the hopper and the supporting stand a crane
for the shredding chamber. These lifting means must be in perfect
working condition: the supplier declines any responsibility concerning
the conditions and suitability of the handling means used. The load
capacity of the above lifting means must suit the bulk to be moved. The
movement should come about slowly, in sufficiently lit circumstances,
with enough free space in the installation area.

DANGER
For no reason are the personnel allowed to pass under the load or
nearby it. Not even the signalling operator, who must provide assistance
during the handling operations. The supplier declines any responsibility
concerning this stage, which must be carried out by personnel qualified
for handling industrial machinery (forklift operators, sling operators),
duly equipped with the necessary individual protection (overalls,
accident prevention footwear, work gloves, safety helmet, glasses ).

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4.2 LIFTING AND ASSEMBLY OF THE SHREDDER


DANGER
The shredder chamber cannot be lifted by hooking onto the hopper, nor
the wholly assembled machine can be lifted this way, since the hopper
hooking holes are not foreseen to withstand the whole machine weight.

Refer to the attached drawing for details.


The shredder assembly should be carried out following this sequence:
• Position the supporting stand making sure that it is placed well on the ground .
• Make sure that the two parallel axes are on level with the support surface. For the
series 2R50HP make sure that the support surface is perfectly horizontal.
• Fix it to the flooring according to the indications given on the drawing.
• For the series 2R50HP, assemble the eye-bolts.
• Check that the lifting eye-bolts of the shredding chamber are well locked and lined up
to the chains.

4.2.1 Lift the shredding chamber (Table of lifting chain


• Table 4-1) hooking it onto the proper holes and place it on the supporting stand. Make
sure that the stand may guarantee a perfectly level and horizontal supporting surface.
• Insert the fixing bolts and tighten them.
• Lift the hopper, hooking it onto the right holes, and place it on the shredding chamber.
• Fix the hopper on the shredder; insert the fixing bolts of the feeding hopper and tighten
them properly.

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4.2.2 Table of lifting chain


Table 4-1 – Assembly of the Shredder – Lifting Chain

CHAIN
SHREDDER CHAIN CHAIN
EYEBOLT MIN. REFER TO
MODEL REFERENCE LENGTH
LOAD
L1 1700mm
K50/M
L2 1800mm Male M27
SHREDDER 4.000 Kg Figure 4-1
L3 2100mm DIN 580
CHAMBER
L4 1970mm

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4.2.3 Lifting of the shredding chamber for series K50HP/M

Figure 4-1 – How to lift the shredding chamber for series K50HP/M

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Instruction for use and maintenance

4.3 WIRINGS TO THE MAINS


IMPORTANT NOTICE
This action must be carried out by a qualified technician (electrician) in
full compliance with the Standard in force.

Before connecting the machine to the mains it is necessary to:


• check that mains voltage and frequency are correct;
• check the earthing plant for efficiency at the current socket;
• max. variation of mains voltage: ±10%;
• max. variation of mains frequency: ±2%;
• Use the feeding cable with the section indicated in the relevant table in the Electrical
Equipment list;
• The feeding cable (three-phase + PE) is connected, according to the regulations in
force in the user's Country, to the relevant clamp-box indicated in the electrical drawing;
• Check that the socket where the equipment must be plugged into has a higher or,
however, a sufficient power compared to the maximum power absorbed by the
machine;
• Check that the equipment does not lay on the feeding cable;
• Protect the power supply line from excess voltage (e.g. atmospheric electricity);
• Protect the power supply line from overcurrent with opportunely co-ordinated devices
(e.g. automatic breakers);
• a neutral conductor is not required.

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5. SETTING AND FIRST STARTING


5.1 PREPARATION, INSPECTIONS AND TESTS BEFORE
START-UP.
Before starting work, carry out a first no-load running of the machine. Furthermore, proceed
with the following controls:

5.1.1 Grid holder (if installed)


CAUTION
Before starting the shredder always check that the bolts which secure
the grid-holder to the shredding chamber are perfectly tightened.

5.1.2 Motor
Check that the motor is wired in accordance with the mains voltage. Specifically, check that
the wirings inside the clamp box have been properly carried out according to the specifications
given on the motor rating plate.

5.1.3 Transformer
Check that the transformer inside the switchboard is properly connected, in accordance with
the mains voltage.

5.1.4 Thermal relay


Adjust the relay in accordance with the maximum current indicated on the motor rating plate.

5.1.5 Current transformer CT


The primary winding is made up of an appropriate number of turns which pass through the
magnetic core.
The correct number of turns for the motor power is in relation between the voltage, nominal
current and frequency.
Refer to “MANUFACTURER AND MACHINE IDENTIFICATION DATA” in the front of this
manual, for technical data sheet.

IMPORTANT NOTICE
To avoid mistakes, each time a conductor passes through the magnetic
core, one turn must be counted.

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5.1.6 Synthetic Oil lubrication before starting


CAUTION
The shredder can be supplied either with or without oils, depending on
transport distances and specific agreement with the customer. The
quantities reported in the following table are indicative; proceed always
filling until the level indicators or level plugs is reached.

IMPORTANT NOTICE
In order to ensure a correct lubrication of the gears of the gear housing
and to properly maintain the integrity, it is recommended using only
synthetic oil, as indicated in the below table.

Check the presence of oils and if necessary precede filling up the epicycle and the gear
reduction units and the bearings housing with oil.

Table 5-1 – Synthetic Oil filling – Quantity


MANUFAC. SYNTHETIC OIL TYPE
MOBIL MOBILGEAR 629 MOBILGEAR 634 SYNTHETIC
SHELL OMALA 150 OMALA 460 SYNTHETIC
AGIP BLASIA 150 BLASIA 460 SYNTHETIC
ESSO SPARTAN EP 150 SPARTAN EP 460 SYNTHETIC
MEXOIL ROTOR 15 ROTOR 46 SYNTHETIC

5.1.7 Oil quantity table

LUBRICATION ZONES AND OIL QUANTITY


GEAR
SHREDDER EPICYCLE FRONT BEARING
REDUCTION
SERIES REDUCTION UNIT BEARINGS HOUSING
UNIT
K8/50/M
A2 – 50l – A3 – 2l –
K10/50/M A1 – 18l – (16.2kg) = Figure 5-1
(45kg) (1.8kg)
K13/50/M

MM417916 Rev. A MSM0001EN_F 50 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

5.1.8 Oils zones K50HP/M series

A= Oils filling plug, B= Level indicators, C= Draining taps

Figure 5-1 – Oil Lubrication Zones (K50HP/M)

IMPORTANT INFORMATION
To add oil to the motor unit gearbox, use the drain cap indicated in the
figure as A1, since the filler cap on the gearbox body may not be
accessible because covered by the loading hopper.
Add the oil slowly in A1, to allow it to expand inside the gearbox body
and avoid spillage.

MM417916 Rev. A MSM0001EN_F 51 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

5.1.9 Water sprayers in hopper


As indicated in the notes on the loading hopper, it is equipped with a system fitted with nozzles
to spray water, for the lubrication of the material in the hopper and to facilitate the shredding
process.
The water supply is provided by a solenoid valve, controlled by the PLC. The ON/OFF setting
times are indicated in the setting table.

IMPORTANT NOTICE
Supply the water spraying system at the normal operating pressure of
the water mains and in any case no more than 3 bar.

5.1.10 Motor unit hydraulic unit


The hydraulic unit situated inside the motor unit, controlled by speed change, requires no
adjustments, since it has already been set at the factory. There is already oil in its tank.

MM417916 Rev. A MSM0001EN_F 52 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

5.2 FIRST START-UP (NO LOAD START-UP)


IMPORTANT INFORMATION
The start sequence is also reproduced in general terms in the attached
flowchart. See chapter 9.

CAUTION
The no-load running of the shredder with new blades must be limited to
the few minutes that are deemed necessary to check the machine for
proper operation, otherwise the possible friction in-between the new
blades can overheat them endangering their life severely.

CAUTION
If the machine has been inactive for a long time, it is necessary to spread
some lubricating oil on the blades at the first start-up, to avoid them
being damaged by the friction caused by rust which may have formed.

5.2.1 Start-up and checks sequence


• Turn the main disconnecting switch onto position 1: the white signal lamp MAINS lights
up.
• Pull the EMERGENCY push-button.
• Push the RESET button: the yellow signal lamp will start blinking. This means that the
machine is ready to run and therefore the utmost care must be taken.
• Press the MANUAL button on the HOME page of the touch screen display of the control
panel.
• Press and hold the SHREDDER FORWARD button on the display to make the blade-
holding shafts start moving forwards.
• Check that the shafts turn towards the centre: if they turn the opposite way, exchange
two phases to reverse the revolving direction.
• Check that the safety interlock designed for the operator's protection is correctly
working, by opening the door and checking that the shredder stops immediately.
• After this check, close the door and push the RESET push-button.
• Press the SHREDDER FORWARD button on the display again, also check that the
EMERGENCY push-button designed for the operator's protection is correctly working,
by pressing it and checking that the shredder stops immediately.
• After this check, release the EMERGENCY push-button and push the RESET push-
button.
• Now check the correct rotation of the electric motor of the hydraulic unit integrated in
the motor unit. Press and hold the SHREDDER FORWARD button again and, at the
same time, press HIGH SPEED first and then LOW SPEED on the touch screen
display.
• You should be able to recognise the change of speed from the noise coming from the
motor unit. If not, check and reverse the phases of the hydraulic unit motor.
• Release all touch buttons and press NEXT to go to the next page of the MANUAL
section.
MM417916 Rev. A MSM0001EN_F 53 / 95
INDUSTRIAL SHREDDER
Instruction for use and maintenance

• Try the water sprayers in the loading hopper. Press the WATER SPRAY COMMAND
button and check that water comes out of the nozzles in the hopper. If no water comes
out, check the hydraulic system and/or the solenoid valve placed on the filling pipe,
then try again.
• After the tests and checks, go back to the HOME page and disconnect the main switch.
The white MAIN indicator light will turn off.

MM417916 Rev. A MSM0001EN_F 54 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

5.3 ADJUSTMENTS ON BOARD OF THE SHREDDER


CAUTION
Since the adjustments on the electronic controls are particularly delicate
they are carried out only by the manufacturer at the machine start-up.
Should it be necessary to modify these adjustments, please contact our
Technical Department before proceeding. Problems caused to
adjustments not authorized by SatrindTech will cancel any guarantee on
the machine.
All the machine working stages are controlled by a PC board, as shown in the figure. The
machine overload signal is given by a saturable current transformer, whose primary winding
consists of one of the motor’s feeding phases.
When an overload occurs, an automatic reverse cycle of the blades begins (reverse rotation
of shafts) whose tuning can be adjusted through the potentiometer P2 from a minimum of 6 to
a maximum of 11 seconds.
The sensitivity of the reverse device is adjusted through the potentiometer P1: turning it in
anticlockwise, sensitivity increases, i.e. the automatic reversal comes about at a lower load
level. Vice versa, sensitivity decreases.

Figure 5-2 – P.C. Board E897

IMPORTANT INFORMATION

The PC board above is not part of the product supplied, equipped with
PLC panel function. See paragraph 6.1.2.

MM417916 Rev. A MSM0001EN_F 55 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

5.4 ELECTRICAL TESTS ON THE SHREDDER


CAUTION
If the shredding installation is done at Customer charge it will be
necessary to execute the electrical tests on the machine as per the EN
60204.

The customer test results must be send to SatrindTech Technical Service.

CAUTION
If this data will be missing by the Customer SatrindTech will cancel any
guarantee on the machine.

MM417916 Rev. A MSM0001EN_F 56 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

6. SHREDDER OPERATION
At this point, once the first no-load run has been carried out and the relative checks and tests
have been made, the shredder is ready to be put into service.

CAUTION
For a correct machine running, it is advisable that the operator has read
and understood the instructions well. If doubts still exist, it is better to
get in touch with our Customer Assistance Service.

DANGER
The working areas, where the operator must work, are those between
the machine control panel, the material loading area and the unloading
area. ANY OTHER AREA IS OUTSIDE THE OPERATOR'S COMPETENCE.

DANGER
The operator in charge of the machine must be a worker specially skilled
to run it after having seen it or having been instructed on the modality
of use of the machine. The operator MUST NEVER INTERVENE on the
machine for inspection or maintenance operations which are the
competence of qualified personnel.
To carry out the vessel substitution, the operator must stay away from
the supporting stand.

6.1 SHREDDER START


Check that the EMERGENCY push-button is released and that the shredded material
collection vessel is present inside the supporting stand.
Check that the door is closed so that the micro switch allows the shredder to be started.

6.1.1 Operation and alarm controls and indicators


The starting, adjustment and stop operations of the machine, including the alarm and proper
operation indicators, are controlled from the machine's switchboard. As regards the names of
the components which appear in the switchboard and their relative function, see the drawing
of the switchboard front and the table hereby shown.

MM417916 Rev. A MSM0001EN_F 57 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

Table 6-1 – Controls and indicators – Typical

CONTROL DEVICE FUNCTION

1. MAINS
Permanent white It signals switchboard energized.
lamp

2. BLINKER It signals that the shredder is ready for


Yellow Lamp starting.

It disconnects the power line inside the


switchboard. The connecting conductors
3. MAIN SWITCH
from the inlet clamps to the disconnecting
switch remain energized.

4.BLADES WORK –
PC BOARD
BLADES It signals that the shredder is running
forward.
Permanent green
lamp

5. GENERAL
ALARM Indicates the intervention of an alarm.
Check any warnings on the touch screen
Permanent yellow display of the PLC. (see Table 6-3).
lamp

MM417916 Rev. A MSM0001EN_F 58 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

CONTROL DEVICE FUNCTION

On position "1" the machine starts the


6. shredding operation; on position "2",
FORWARD/REVER holding the selector switch (hold to run),
SE RUN 1-2 the blades run in reverse direction and
Selector switch as soon as the selector switch is
released, the shredder stops.

7. STOP BLADES It stops the motor rotation (blades


Black push-button rotation).

8. EMERGENCY
Emergency stop function.
Push-button

It resets the electric control circuit. It


9. RESET must be pressed in case of voltage drop
and after the intervention of a safety
Blue push-button device (micro-switch, emergency push-
button).

10. DISPLAY The display allows to set some controls,


TOUCH view alarms and manage settings.

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INDUSTRIAL SHREDDER
Instruction for use and maintenance

Figure 6-1 – Control panel lay-out – View from above (Current supply)

Figure 6-2 – Control panel lay-out – Front view (Current supply)

MM417916 Rev. A MSM0001EN_F 60 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

Figure 6-3 – Control panel lay-out – Top internal view (Current supply)

MM417916 Rev. A MSM0001EN_F 61 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

Figure 6-4 – Control panel lay-out – Lower internal view (Current supply)

MM417916 Rev. A MSM0001EN_F 62 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

6.1.2 Programmable logic controller panel function (PLC)


On electric cabinet door there is a display touch to visualize:

• Manual command
• Main working parameters
• Shredder status and alarms
• Settings

The visualization is organized in the following pages:

• Main (Home)
• Settings
• Active alarms
• Manual command

More details on the operation of the display can be found in the Operator Manual.

Figure 6-5 – PLC Console

MM417916 Rev. A MSM0001EN_F 63 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

Table 6-2 – PLC Operator Panel – Key and Controls (product to be supplied)

KEY DESCRIPTION

SETTING Opens the settings page

DISPLAY Displays the current operating parameters

ALARM Displays the alarms

MANUAL Opens the manual control page

6.1.2.1Setting page (entering password)


To change the threshold values in the SETTING pages you have to enter a username and a
password.
Not all variables are editable and updateable by the Client. The Table 6-3 indicates with an (*)
in the first column, which values can be changed by the customer and which can not be
changed.

IMPORTANT NOTICE
Editing the configuration settings of the machinery and/or of cycle is
reserved to technical support personnel, in order to safeguard the
operation of the machine and operators’ safety.

MM417916 Rev. A MSM0001EN_F 64 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

Table 6-3 – Setting table

POS. SETTING THRESHOLD DESCRIPTION


PROGRAM Number of PLC program running,
1 No. when there is more than one
configuration loaded

TIME ON WATER SPRAY Time of water spraying cycle in


2 (*) 5 sec. loading hopper

TIME OFF WATER SPRAY Time elapsed between one water


3 (*) 8 sec. spraying cycle and the next

LOW SPEED REVERSE THRESHOLD Absorption threshold for low


4 A speed reverse in relation to the
timeout

HIGH SPEED REVERSE THRESHOLD Absorption threshold for high


5 A speed reverse in relation to the
timeout

LOW SPEED REVERSE DELAY Set delay to start low speed


6 ms. reverse

HIGH SPEED REVERSE DELAY Set delay to start high speed


7 ms. reverse

REVERSE TIME Duration of reversals of blade-


8 sec. holding shafts

FORWARD→BACKWORD DELAY Delay time to change gear


9 sec. between forwards and  reverse

BACKWORD→FORWARD DELAY Delay time to change gear


10 sec. between reverse and  forwards

SPEED CHANGE FROM HIGH TO LOW Current value to start changing


11 A speed from high to low in relation
to the timeout

SPEED CHANGE FROM LOW TO HIGH Current value to start changing


12 A speed from low to high in relation
to the timeout

SPEED CHANGE DELAY FROM HIGH TO Set delay to start changing speed
13 ms. from high to low
LOW
SPEED CHANGE DELAY FROM LOW TO Set delay to start changing speed
14 ms. from low to high
HIGH
RUN INSERTION DELAY TO MOTOR Motor insertion delay during
15 sec. start-up phase
START
LOW SPEED TIME TO MOTOR START Minimum time in low speed
16 sec. during motor start-up phase

17 LOW SPEED MIN TIME sec. Minimum time in low speed

MIN TIME TO HYDR POWER PACK START Minimum time to start gearbox
18 sec. hydraulic unit motor

19 MOTOR CURRENT READING DELAY sec. Motor current reading delay time

AMPEROMETRIC COEFFICENT Amperometric coefficient for TA


20 reading

BLOCK REVERSE NUMBER Number of blocks for close


21 No. reversals

22 COUNT REVERSE RESET TIME TO BLOCK sec. Close reversals reset time

23 DELAY ENABLE MOTOR SPEED ALARM sec. Motor speed alarm delay time

FREQUENCY THRESHOLD MOTOR SPEED Motor speed alarm frequency


24 Hz threshold
ALARM

MM417916 Rev. A MSM0001EN_F 65 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

(*) – The table rows highlighted with similar colours indicate threshold values that are
interdependent.

N.B. - The table rows highlighted with similar colours indicate threshold values that are
interdependent.

To change one of the parameters, go to the settings pages on the touch control panel with the
SETTING function

MM417916 Rev. A MSM0001EN_F 66 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

6.1.2.2Remote assistance
The PLC is equipped with a dial-up equipment to perform updates of the program by the
Technical Assistance of SatrindTech Srl. The router is equipped with a 4G SIM card protected
by a PIN, owned by SatrindTech.
Inside the panel there is the package of an additional UMTS antenna, to be installed in place
of the standard one, if the signal is too weak. Installation instructions are given in the power
cabinet or in the package of the antenna itself.

MM417916 Rev. A MSM0001EN_F 67 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

6.1.3 Starting sequence


The shredder start is manual-operated. Proceed as follows
• Turn the MAIN SWITCH to position 1: the white signal lamp MAINS will light up.
• Push the RESET button: the yellow signal lamp will start blinking, thus signalling that
the machine is ready to operate, and therefore the maximum attention must be paid.
• Turn the selector switch FORWARD/REVERSE RUN 1-2 onto position 1 and release
it: the machine will start the “forward running” and the green signal lamp will light up.
• Feed the material into the feeding hopper.

IMPORTANT NOTICE
Do not let the blade-holding shafts run without material, to prevent them
from overheating and the blades from possibly seizing.

IMPORTANT NOTICE
Should it be necessary to interrupt the work and, more in detail, if you
envisage that the machine may remain unguarded, always disconnect
the main switch.

6.1.4 Vessel substitution


DANGER
This operation must be carried out after having stopped the shredder
and following the instructions given in chapter 7 MAINTENANCE.

When the collection vessel placed under the shredder must be substituted, the operator must:
• switch off the shredder by pressing the STOP BLADES button;
• open the grid doors and change the vessel.
The micro switch installed on the doors prevents the machine from restarting and allows the
operator to work in safety conditions.
After having closed the doors again:
• push the RESET- button
• restart the shredder by turning the selector switch FORWARD/REVERSE RUN 1-2 to
position 1: the machine will start running again and the green signal lamp BLADES
WORK will light up.

6.2 SHREDDER STOP

6.2.1 Normal stop


To stop the shredder in normal work conditions, press the STOP BLADES-button and check
that the green light BLADES WORK, which signals the shredder direction, extinguishes.

MM417916 Rev. A MSM0001EN_F 68 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

6.2.2 Stop at the end of work


To stop the shredder in normal work conditions, press the STOP BLADES-button and check
that the green light BLADES WORK which signals the shredder direction, extinguishes.
Disconnect the MAIN SWITCH and lock it

6.2.3 Emergency stop


To stop the shredder in emergency work conditions, press the EMERGENCY push-button: the
shredder will stop immediately.

6.2.4 Reset
To prepare the shredder for a new start:
• check that the material collection vessel is empty;
• For the series with the gates check that the doors are closed so that the safety micro
switches allow the machine to be started;
• check that the emergency push-button is released;
• repeat the start operations already described.

6.3 ELECTRONIC CONTROLS


The shredder operation is controlled by an electronic board.

IMPORTANT NOTICE
The adjustments described hereby must be carried out by skilled
electricians.

6.3.1 Intermittent working


Fit the jumper J1: the circuit makes the machine stop and restart automatically according to
the timing pre-set through the trimmer P3. The whole cycle (work + stop) is 60 seconds long,
by increasing the work times, the stop time decreases and vice versa.
This is used to limit the machine production when feeding other machines with lower capacity.

6.3.2 Automatic reverse (only when the machine is set for


intermittent working)
Fit the jumper J3 (as well as J1).
This is used to provide an automatic reverse at the end of a working time to free the blades
from any material which may remain trapped in excessive quantity in the lower part of the
chamber.

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INDUSTRIAL SHREDDER
Instruction for use and maintenance

6.3.3 Reverse test


Fit the jumper J2 or short-circuit the pins with a screwdriver: the machine will reverse its
revolving direction.
This is used to check the P.C. board operation.

6.3.4 Automatic machine starting and stopping by remote


operation
(Only if the shredder is connected to other machines).
Operating on terminal 6 of the P.C. board, through a clean contact which closes to ground
terminal 3 or 4, it is possible to start or stop the machine.
This control is used when the machine is connected and operates in line with other machines
that must give their permissive signal.
There are two possible solutions:
1. Terminal 6 becomes operative only after the operator has started the machine through
selector switch. J4-J5 closed – J6 opened. From this moment on, the machine works when
terminal 6 is closed with terminal 3 or 4 and stops when it is opened. Fit jumpers J4 and
J5 and leave jumper J6 open.
2. Terminal 6 is continuously operating and the machine can be started even without the
operator's intervention. In this case, the installer must take the necessary precautions to
avoid whatever hazardous situation.
• Fit jumper J6 and leave J4 and J5 open.
• From this moment on, the machine works when terminal 6 is closed with terminal 3 or
4 and stops when it is opened.

MM417916 Rev. A MSM0001EN_F 70 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

6.4 ANOMALOUS SITUATIONS, EMERGENCIES, ALARMS


CAUTION
Should one of the anomalous operating conditions described in the
trouble-shooting table occur, remember that the operator is only allowed
to stop the machine. He must then turn to skilled personnel for the
removal of the cause of such anomalous condition.

6.4.1 Overload reverse


During the work, it may happen that the presence of unshreddable material can cause
overloading on the blades and therefore the shredder activates the reverse cycle described in
Chapter 5 SETTING AND FIRST STARTING (5.3 ADJUSTMENTS ON BOARD OF THE
SHREDDER). Should the reverse cycles be started too frequently, because the material is too
hard or even unshreddable, the thermal relay will stop the machine, and at the same time will
switch on the red signal yellow JAM THERMAL.
In this case the electrical maintenance operator must intervene and proceed as follows:
• turn off the shredder and disconnect the main switch;
• open the switchboard;
• wait till the relay cools down (approx. 5 min.)
• reset the relay by pressing the relevant reset button;
• close the switchboard;
• push the RESET-button and turn the selector switch F 1-2 onto position 2; make the
machine work in reverse run, to free the blades from the material which has caused the
overloading

IMPORTANT NOTICE
If it is necessary to check that there are no foreign bodies inside the
machine, the person in charge of maintenance must be called for
intervention.

See also prescriptions on warning paragraph 2.3 INCORRECT AND/OR


IMPROPER USE AND BEHAVIOUR.

If the overloading is caused by a too massive material feeding, it is


necessary to batch it to obtain a more regular operation.

IMPORTANT NOTICE
The reverse run of the machine must not be considered as a regular
working mode: should the shredder jam, it is compulsory to remove the
cause of the overload and check that the working condition of the
machine does not exceed the stated limit of capacity. It is absolutely
forbidden to let the shredder work when the reversals occur frequently,
because the blade-holding shaft would be forced to an anomalous stress
and seriously damaged.

MM417916 Rev. A MSM0001EN_F 71 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

6.4.2 Reset after an emergency


To prepare the shredder for a new start:
• check that the material collection vessel is empty;
• check that the doors are closed so that the safety micro switches allow the machine to
be started;
• check that the emergency push-button is released;
• repeat the start operations already described on paragraph 6.1.3 Starting sequence.

6.4.3 Alarm table


Table 6-4 – PLC Operator Panel Alarm Table

ID EVENT TEXT, ALARM TEXT DESCRIPTION


1 GEARBOX IDLE ALARM The gear is in neutral when a timeout
threshold is exceeded

2 REVOLUTIONS ALARM disable

3 SHREDDER CONTACTOR ALARM No return of shredder contactor closure

4 HYDRAULIC POWER PACK ALARM No return of gear hydraulic unit contactor


closure

5 SHREDDER MAGNETOTHERMIC ALARM Intervention of the circuit breaker of the


motor unit electric motor

6 HYDRAULIC POWER PACK Intervention of the circuit breaker of the


MAGNETOTHERMIC ALARM electric motor of the hydraulic unit
integrated in the motor unit.

7 EMERGENCY ON Intervention of the emergency button

8 REVERSE BLOCK ALARM The shredder is blocked because of close


reversals of the blade-holding shafts

9 AVAILABLE ALARM empty

MM417916 Rev. A MSM0001EN_F 72 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

6.5 CLEANING AND PUTTING THE MACHINE OUT OF


SERVICE

6.5.1 Cleaning of the shredder


The shredder does not need particular cleaning operations when used for treating "clean"
materials (e.g. plastic, wood, paper, aluminium etc. which do not contain polluting substances).
If on the contrary, sticky or resinous materials, or substances which could have a chemical
reaction and corrode the shredder's mechanical parts are treated, it will be necessary to clean
the machine at the end of each work shift.
To carry out this operation, it is necessary to run the machine and feeding it with inert material
which, passing through the blades, removes the residues of the previous working cycle.
Rags, paper, and sawdust, possibly soaked in lubricating oil may be profitably used to this
purpose.
By checking the state of material coming out, the operator may establish whether the cleaning
operations have been sufficient or not.

6.5.2 Putting the machine out of service


Clean the machine, if necessary, as described above. At the end, disconnect the main switch,
lock it and disconnect the machine from the power mains.

6.5.3 Shredder removal and/or reallocation


IMPORTANT NOTICE
The operations must be carried out by skilled technicians who avail
themselves of the transport and handling means and systems already
described in Chapter 4 INSTRUCTIONS FOR INSTALLATION.

If the shredder must be set aside in a place different from that of installation, proceed as
follows:
• Disconnect the machine from the power mains.
• Disconnect the feeding cable from the switchboard terminals.
• Dismantle the hopper.
• Dismantle the shredding chamber from the stand and lubricate the blade surfaces with
oil. Cover it suitably.
• Take out the bolts from the stand and remove it.

6.5.4 Reallocation and installation


Follow the instructions given in chapters:
• Chapter 4 INSTRUCTIONS FOR INSTALLATION.
• Chapter 5 SETTING AND FIRST STARTING.

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INDUSTRIAL SHREDDER
Instruction for use and maintenance

7. MAINTENANCE
IMPORTANT NOTICE
Before proceeding with whatever type of intervention regarding machine
maintenance, carefully read the instructions contained in this manual
along with the notices present on the machine itself.

Maintenance interventions include a series of checks and periodical routine interventions to be


carried out at previously established time intervals; other types of extraordinary interventions
depend essentially on the work conditions and therefore on the grade of wear the shredder
suffers.
For interventions on the blades, special equipment supplied along with the shredder and
illustrated in the picture is required. The following table indicates the tools list and the use for
which each tool is supplied.

7.1 TOOL SUPPLIED FOR INTERVENTIONS ON THE


BLADES

7.1.1 Tools supplied table


Table 7-1 – Tools supplied for interventions on the blades

DESCRIPTION CODE Q.TY

Shredder series K50HP/M

Wrench for locknuts KM20 S02-0212

Shaft plug S01-0072

Flange for bearing assembling S02-0214

Stud M20 41-0038

Nut M20 S01-0071

Hand pump ENERPAC for F /150-100 700 bar P-392 (on request)

Hydraulic cylinder stroke 42mm 11ton. With half-coupling


RCH 121H (on request)
female side CR400

Hose L=1800 cylinder RCH 306/ pump P392 (cylinder-pump) HC7206 (on request)

MM417916 Rev. A MSM0001EN_F 75 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

7.2 CHECKS WHICH CAN BE MADE DURING SHREDDER


NORMAL OPERATION

7.2.1 Oil levels


EVERY 250 WORKING HOURS

CAUTION
The shredder can be supplied either with or without oils, depending on
transport distances and specific agreement with the customer. The
quantities reported in the table are indicative; proceed always filling until
the level sign or plug is reached.

Check the oil level in the reduction unit box and in the bearings housing through the level
indicators shown in the paragraph 5.1.6.
For oils/grease type, refer to Table 5-1.

MM417916 Rev. A MSM0001EN_F 76 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

7.2.2 Intermediate seals control


EVERY 250 WORKING HOURS
Check that there are no leaks on the seals: if so, the space created can be eliminated by
tightening the screws fixing the stuffing rings and then restoring the seal.

• Stop the shredder and lock the main switch.


• Tighten the screws which fix the stuffing rings.

The area between the end protections of the shredding chamber and the front flange (in the
front) and the gear box (in the back) with the bearing housing supports is a gap for dirt
discharge, which can penetrate into the Teflon gaskets.
It is important to check and clear it duly, otherwise the dirt can damage the seals.

Figure 7-1 – Additional seals rear side K50HP/M series – Typical

MM417916 Rev. A MSM0001EN_F 77 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

Figure 7-2 – Additional seals front side K50HP/M series – Typical

MM417916 Rev. A MSM0001EN_F 78 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

7.3 CHECKS RESERVED TO THE MAINTENANCE


TECHNICIAN

DANGER
All the described maintenance operations in this paragraph must be
carried out with shredder stopped and with main switch disconnected
and locked for safety against undesired starting.

7.3.1 Blades
EVERY 250 WORKING HOURS
It is extremely important to check that the blades are perfectly tightened because, otherwise,
they could interfere with each other and be damaged or break.
To carry out this check – always with machine stopped and main switch disconnected and
locked – first of all, the hopper must be dismantled:
• loosen the hopper fastening bolts;
• hook the hopper;
• lift it away from the shredding chamber and place it on the ground.

Carry out the following checks:


• Check there are no spaces between the blades and spacers to be seen.
• Check that the blades do not rotate on the shaft.
To carry out this check, give small blows to the blade circumferences with a nylon hammer

CAUTION
Do not use iron hammers or other iron tools because the blades could
be damaged and metal splinters could fly off and put the operator at risk.

If it is found that the blade unit is not perfectly tightened, the threaded rings must be tightened
– see the instructions in the following paragraphs.

MM417916 Rev. A MSM0001EN_F 79 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

7.3.2 Tightening the blades’ pack series K50HP/M

Loosen the screws (just few turns, not Empty out all the oil contained in the front
remove them) of the sectors rails that are bearings housing by unscrewing the drain
along both side walls. tap.

Open the front cover. Free the threaded rings from the lock
washer.

IMPORTANT NOTICE
Fasten the spanner to the
shaft screwing the locking
nut on the threaded bar,
previously screwed into the
hole on the shaft end.

Unscrew the first threaded ring with the


proper spanner.

MM417916 Rev. A MSM0001EN_F 80 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

Remove the lock washer. With the same spanner, tighten the second
threaded ring (torque: 150÷180daNm) to
tighten the blade unit (starting from the fast
shaft – right).

Tighten the second threaded ring (torque: Restore the lock with the lock washer.
150÷180daNm) to tighten the blade unit
(slow shaft – left).

Screw the first threaded ring back on – Fit again and fasten the front cover (torque:
starting from the fast shaft – right (torque: 5.2daNm).
150÷180daNm).

MM417916 Rev. A MSM0001EN_F 81 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

Refill the front bearings housing with oil. Tighten the screws of the cleaning sectors
Start the shredder and let the shafts turn for rails along both side walls.
few minutes.

7.3.2.1Dismantle the blade unit, if necessary


Should the threaded ring tightening be insufficient or, else, part of the shredded material remain
trapped between the blades and the spacers, it will be necessary to dismantle the blades’ unit.
• Remove the 4 threaded rings, then lift the shredding chamber and insert some wooden
blocks between the shredding chamber and the supporting stand to keep the machine
lifted.
• Remove the front flange, as indicated following paragraphs.

7.3.2.2Dismantling the blades’ pack

Push out the 4 dowel pins of the flange lower Remove the fastening screws inserted
section. vertically in the flange upper section, to
separate the two parts.

MM417916 Rev. A MSM0001EN_F 82 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

Remove the fastening screws from the Lift and remove it.
flange upper section.

Remove the fastening screws from the Screw the bolt into the M20 hole indicated,
flange lower section and remove it. which will be used as a support for the
extractor pivot.

Hook onto the first blade with the extractor Lift and remove the intermediate flange. Pull
and pull out the first group of seals and the out the sleeve seals.
bearing all together.

MM417916 Rev. A MSM0001EN_F 83 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

Loosen the cleaning sectors rail fixing screws on the frames bottom to release the sectors.

For the series CL

CAUTION
Pay attention to the screen positioned in the intermediate flange,
because it could fall down.

Remove the blades. Remove the spacer. For series CL, remove the
screen

MM417916 Rev. A MSM0001EN_F 84 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

For series CL, the cleaning Remove the cleaning sectors.


sectors extraction key and

When the first half of the blades‘ unit has been dismantled, remove the lower cleaning sector
rail. Remove the intermediate flange, which contains the intermediate seals.

7.3.2.3Reassembling the blades’ pack for series K50HP/M


The blades assembly diagram is indicated in Shredder Data Sheet at the beginning of this
Manual (Illustration of Work surface and number of blades).

CAUTION

During the blades’ dismantling


on K10 and K13 machines
(long shredding chamber), the
slow shaft (left) must be kept in
horizontal position by means
of a lifting system.

• Reassemble the blades placing them as indicated in the drawing, placing the spacers
and cleaning sectors in between; when the first half of the blades’ unit has been
reassembled, replace the lower cleaning sectors’ rail.
• Replace the intermediate flange and the additional seals;
• Clean the lower flange surface and position it inserting the 4 dowel pins, then screw
back on the bolts and tighten them (torque 73daNm).
MM417916 Rev. A MSM0001EN_F 85 / 95
INDUSTRIAL SHREDDER
Instruction for use and maintenance

• Spread some silicon sealing on the flange upper surface, then Replace the flange
upper section and fix it properly (torque 73daNm).
• Insert the group of seals as indicated in the picture below. For the code numbers refer
to the spare parts list.
• Reassemble the right shaft bearing, then the left.
• Replace the first threaded ring on each shaft and tighten it to the bottom with the special
spanner supplied (torque 150÷180daNm).
• Refill the front bearings housing with oil.

Figure 7-3 – Front seals for series K50HP/M

7.3.3 Motion tests


In order to verify that the full reassembling has been properly made it is advisable to run the
machine shortly without hopper.

DANGER
The following operation is carried out with hopper dismantled, and
therefore without any protection: therefore the operator must pay the
maximum attention and ensure that that are no unauthorised persons in
the work area. The operator must also ensure that no tools or foreign
materials have remained on the blades. He must keep on distance when
making the visual check and wear the proper protections (glasses,
safety helmet).
MM417916 Rev. A MSM0001EN_F 86 / 95
INDUSTRIAL SHREDDER
Instruction for use and maintenance

• start the shredder and make it run in no-load conditions for a few minutes, checking no
interference among the blades, nor seizures and clearances are present.
• switch off the shredder and disconnect it from the power supply mains once again.

7.3.4 Final settings


Re-tighten the first threaded ring on each shaft with the torque as follows and aligning one of
the 4 insertion locations of the safety tab, and lock it as per Table 7-2.

Table 7-2 – Tightening torque

SREDDER SERIES TORQUE


K50HP/M 150÷180daNm

To make the position of the location for tab insertion match, continue screwing up the threaded
ring, not unscrewing it.
Reassemble and tighten the second threaded ring on each shaft and lock it as per Table 7-2
with the safety tab.
Check and re-tighten the stuffing rings fixing screws (version with additional seals, if installed).
Replace and fix the front cover (If installed).
Assemble the feeding hopper.
If everything is working perfectly, close the shredder definitively.

MM417916 Rev. A MSM0001EN_F 87 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

7.3.5 Replacing lubricating oils


First replacement: after 200 working hours.

Maintenance replacements: every 2500 working hours from the previous replacement,
anyhow not later than one year after the last replacement.

CAUTION
The shredder can be supplied either with or without oils, depending on
transport distances and specific agreement with the customer. The
quantities reported in the following table are indicative; proceed always
filling until the level sign or plug is reached.

For the Oil refer to paragraph 5.1.6. Empty out the oil contained in the epicycle and gear
reduction units and in the bearings housing completely through the drain taps;
• Wash out the gearboxes and the housing with clean oil;
• Refill them again through the loading plugs.

7.3.6 Lubrication with grease of the electric motors


IMPORTANTE NOTICE
Check if the electric motor has greasing points for the front and rear
bearings, as shown in the picture below. For motors with greasing
points, follow the maintenance instructions.

In case of greasing points on the electric motors in correspondence to the bearings it is


necessary to carry out the greasing with grease type SKF LGMT3 (Table 7-3) or similar, as
indicated in the Figure 7-4.

Greasing point Greasing point

Figure 7-4 – Greasing point electric motors

Table 7-3 – Grease for electric motors bearings for operating temperatures up to 70°C

MM417916 Rev. A MSM0001EN_F 88 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

QUANTITY OF GREASE PER


SHREDDER SERIES WORKING HOURS
BEARING
K50HP/M 15g 11000

CAUTION
Vertical electric motors should be greased twice as often as
horizontal motors.
Regreasing time should be reduced if bearing operating temperature is
in excess of 70°C.

MM417916 Rev. A MSM0001EN_F 89 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

7.3.7 Tensioning the transmission belts


Periodically check the tension of the transmission belts. In detail:

• Remove the front protective casing of the motor unit, after disconnecting the main
switch.
• Check that the belts bend at the centre of the stroke no more than 2 cm approximately.
To bend the belts, push them with your hand at the centre of the distance between the
two pulleys.
• If the belts bend too must, act on the tensioning mechanism placed at the centre of the
support plate.
• After this operation, refit and close the protective casing.

Figure 7-5 – Transmission belts

MM417916 Rev. A MSM0001EN_F 90 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

7.4 BLADE SHARPENING


The blades perform their best service when their profile is perfectly sharp-edged and cutting.
Obviously, their working capacity decreases as wear increases. It is therefore advisable to re-
sharpen the blades when their hooks are rounded and worn.
"A" is the original thickness: if the difference between "A" and "B" is greater than 5mm, you
must re-sharpen.
To this purpose, please contact our Technical Service department.
To check the condition of wear of the blades, take the measurement as the drawing.

Figure 7-6 – Blade sharpening

MM417916 Rev. A MSM0001EN_F 91 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

7.5 SHREDDER DEMOLITION


Since there are different provisions in force in different countries, the laws and prescriptions
imposed by the local government of the concerned country must be kept.

IMPORTANT NOTICE
The shredder demolition must be carried out by skilled personnel, both
in the electrical and mechanical fields.

Before starting the dismantling, an area that is sufficiently large and tidy must be created
around the machine, to allow movement without creating further risks due to the environment.
Proceed as follows:
• disconnect the machine from the electricity supply mains;
• disconnect the electric cables coming out of the disconnect switch;
• disconnect the switchboard feeding cables;
• empty out the oils from the gear units and the bearings housing;
• remove the motor;
• remove the hopper;
• open the shredding chamber and disassemble blades, spacers and cleaning sectors;
• remove shafts and gears;
• dismount the supporting stand frames;
• separate the parts of the machine according to their type: (i.e. metal, plastic, etc.) and
send them to the differentiated salvage dumps centres.

CAUTION
Where necessary, stick to the legal procedures in force in the concerned
country for dismantling machinery.

MM417916 Rev. A MSM0001EN_F 92 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

8. MAIN FAULTS AND FAILURES


1) THE MOTOR DOES NOT START

CAUSE REMEDY

Thermal
relay See paragraph 6.4.1 Overload reverse
tripped

2) THE SHAFTS ROTATE IN REVERSED DIRECTION

CAUSE REMEDY

Motor is incorrectly connected Exchange the two phases in the motor connection
Wrong move on direction selector switch Turn the selector switch to forward running

3) THE MACHINE IS JAMMED BY AN OVERLOAD BUT IT DOES NOT REVERSE

CAUSE REMEDY

Wrong system settings Check the setting, see paragraph 5.3 ADJUSTMENTS
ON BOARD OF THE SHREDDER
Faulty p.c. board Replace the p.c. board

4) THE MACHINE CONTINUALLY REVERSES ITS DIRECTION OF REVOLUTION, AND


STOPS BY EMERGENCY

CAUSE REMEDY

Take out the the unshreddable pieces, see paragraph


Unshreddable material in hopper 6.4 ANOMALOUS SITUATIONS, EMERGENCIES,
ALARMS
To massive feeding Reduce the feeding of material

4) RAM BLOCKED (IF PRESENT)

CAUSE REMEDY

Take out the the unshreddable pieces, see paragraph


Unshreddable material in hopper 6.4 ANOMALOUS SITUATIONS, EMERGENCIES,
ALARMS

MM417916 Rev. A MSM0001EN_F 93 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

Blank page

MM417916 Rev. A MSM0001EN_F 94 / 95


INDUSTRIAL SHREDDER
Instruction for use and maintenance

9. ATTACHMENT
STANDARD ATTACHMENTS
Code Description
170021DC Declaration of Conformity
170021CG Warranty Certificate
I02-0024 Blades schema
I76-0011 General process diagram
S76-0002 Shredding chamber drawing
A01502_0 General drawing
SE0717-0 Electric Diagram
SD0717-01 Electric Components List
INF1168_0 Instructions for installation of UMTS antenna of teleservice
104517EL Transmission Quality Documents

OTHER ATTACHMENTS
Code Description
- TM221C16R logic controller datasheet
- GP4116xT TFT color LCD datasheet
-

MM417916 Rev. A MSM0001EN_F 95 / 95


Page 1 of 2
WARRANTY CERTIFICATE No. 170021CG – SATRINDTECH S.r.l. 
Mod. DOCR1123 Rev. 0 
THE WARRANTY CERTIFICATE SHOULD NOT BE MAILED; RATHER, IT SHOULD BE RETAINED AND ATTACHED TO THE SALES DOCUMENTS  
  
This warranty shall only be valid if accompanied by Invoice. We therefore advise you to attach the purchase Invoice. 
 
Customer Name: 
INGENIAR SOLUCIONES INDUSTRIALES 
Address of Plant Location:  PARQUE CENTRO BODEGA 18 B – MANIZALES ‐ 
Colombia 
Model: 
K 13/50/M 
Serial number: 
  417916 
Intended use 
Shredding of car tyres and debeaded truck tyres 
WARRANTY TERMS 
 
1.  Duration.  –  Any  new  machine  or  equipment  is  guaranteed  for  a  maximum  of  twelve  consecutive  months  following  delivery  date  by  way  of  free  replacement  or  repair  (at 
builder’s discretion) of parts found to be defective following testing at Purchaser’s expense.  
 
2. Validity – “Warranty” means repair or replacement, free of charge, of a device’s parts that are defective due to flaws present at the moment of manufacture, except in those 
circumstances listed in “Limits of Liability,” infra.  
 
3. SatrindTech’s Duties – Throughout the warranty period, SatrindTech S.r.l. shall use its best efforts to correct defects due to flaws present at the moment of manufacture, and 
which are deemed to be SatrindTech’s responsibility. Such correction shall be free of charge to Customer, and shall be carried out via SatrindTech’s Technical‐Support Service 
(hereinafter TSS), which Customer may contact by emailing service@satrindtech.com. 
 
4.  Limits  of  Liability  –  The  following  are  explicitly  excluded  from  the  warranty:  normal  wear  and  tear;  defects  and  breakdowns  due  to  incorrect  maneuvers,  or  caused  by 
Purchaser’s neglect of, or lack of care for, the machinery, or failure to adhere to the maintenance schedule; damage caused by the use of unreliable conductors, with respect to 
the  ones  recommended  in  the  manuals  accompanying  the  machinery;  or  deterioration  caused  by  accidents,  or  by  unauthorized  applications  or  modifications.  With  regards  to 
components supplied by other manufacturers, the warranty shall apply only insofar as the other manufacturers have consented.  
The following costs shall be borne exclusively by customer, according to terms agreed upon when and if such instances arise: shipment costs for replacement parts; labor, travel, 
room, board, and per diem for technicians and related support personnel.  
The warranty shall automatically terminate should the first Purchaser‐User resell the machine to others, since the warranty is aimed to provide assistance exclusively to the first 
purchaser. The warranty shall also automatically terminate should Purchaser be delinquent in his/her payments to SatrindTech.  
Replacements and repairs of machinery parts shall not toll the warranty period; rather, the warranty on any new part placed into the original machine shall be for the same period 
as  the  original  machine  itself.  Nothing  under  the  present  section  shall  entitle  Purchaser  to  terminate  the  contract,  demand  damages  or  compensation,  or  any  other  direct  or 
consequential damages related to the period the machine was out of service.  
Except as otherwise agreed in writing, no warranty is provided on used machines. Even if one should be issued, any replacement parts will be used or refurbished ones.  
 
5.  Service  Not  Covered  by  the  Warranty  –  Once  the  warranty  period  has  ended,  costs  for  any  repair  or  refurbishment  must  be  borne  by  Customer  alone.  In  the  latter  case, 
Customer  must  contact  our  TSS,  from which  he/she  may  receive  – in  addition  to  superior  professional  performance  – original,  tested,  and  guaranteed  replacement  parts.  The 
following  are  not  covered  by  the  warranty:  labor;  and  any  parts  that  are  determined  to  have  become  defective  due  to  negligence  or  improper  use  (failing  to  abide  by  the 
instruction  manual),  or  improper  installation  or  a  lack  of  maintenance,  or  maintenance  performed  by  unauthorized  parties,  or  to  damages  while  in  transport;  or  due  to  any 
circumstance not traceable to manufacturing defects.  
 
6. RULES AND ASSIGNED RESPONSIBILITIES FOR REPAIR SERVICE – WARRANTY VALIDITY  
•  To ensure the validity and applicability of the warranty itself, Customer must provide TSS with documents showing the purchase date, and the machine’s specific identification 
and  type.  To  fulfill  this  requirement,  Customer  may  show  a  tax  or  accounting‐related  document  (such  as  an  invoice  or  transport  document)  along  with  the  original  product 
warranty, provided it attests to the purchase date and bears the retailer’s company name, the product model, and price.  
•  Once the warranty has expired, all repairs and replacements must be paid for separately. 
 
7. RETAILER’S RESPONSIBILITY  
•  Retailer has the duty to show Customer all of the product’s characteristics, and must provide an explanation for how it works.  
•  If required under the sales contract, the product must be installed by authorized technical staff according to the instructions in the installation, use, and maintenance manual.  
•  If not required, then the installation shall be the End User’s responsibility, who in any case must use specialized technicians to carry out the same.  
•  The End User must be provided the original sales document bearing the retailer’s company name, the purchase date, and the price for the machinery.  
 
8. Limits of Liability (Service orders not covered by the binding warranty, to be paid separately) – The following is a representative (not exhaustive) list of services which may be 
requested by Customer, but which are excluded from the warranty:  
•   Circumstances in which the validity and application of the warranty cannot be verified (missing tax or accounting document, etc.) 
•  Explanations related to product performance, checks, and periodic maintenance, and anything which was brought to Customer’s attention at the moment of purchase, or which 
Customer would have been unreasonable to ignore.  
•  Defects caused by foreign objects (obstructions, holes, moisture drains…).  
•  Circumstances in which SatrindTech has not been able to verify the defect reported by Customer, or for any putative performance problems arising out of user’s misperception 
(excessive noise; insufficient heating/cooling yield; timer programming; etc.). 
•  Circumstances in which Customer’s electrical wiring or pneumatic systems proves insufficient or not up to code.  
•  Circumstances deemed to result from negligence, neglect, tampering, accidental breakage, damage in transport, incorrect movement, as well as improper use and maintenance 
by Customer.  
•  Due to incorrect installation. In fact, any jobs related to installation and power connection, as well as for scheduled maintenance, are not covered by the warranty.  
•  Circumstances deemed to result from a failure to abide by the conditions above, and as recommended by the user’s manual, including incorrect product maintenance, and for 
use, an electrical or power system that does not comply with the requirements listed in the user’s manual. The user’s manual is an integral part of the sales contract. 
•  In the case of damage caused to the equipment by natural disasters or weather‐related events (such as lightning strikes, floods, fire, etc.). 
 
The following are not covered by the warranty: any accessories, in general; any damage caused by shock or impact.  
The following shall also be charged to the customer:  any transportation necessary to carry out the repairs and other related jobs as listed above. 

SatrindTech Srl – Via Monfalcone, 122 – 20010 – Arluno (MI) – Italia – E‐mail: info@satrindtech.com 
Page 2 of 2
 
9.  Returns.  –  Any  complaints  or  requests  for  refunds  by  Purchaser  must  be  communicated  to  SatrindTech  S.r.l.  by  certified  letter  within  eight  days  of  merchandise  receipt; 
otherwise, any right to a return or refund shall lapse. Issues reported by any other means shall not be considered. Any claim, complaint, or report related to defects shall not serve 
to justify Purchaser’s delaying or suspending payments owed to SatrindTech. 
 
10. Security Interest. – Until the balance on all components has been paid, Supplier retains by express agreement (the same being an essential condition of sale) a plenary security 
interest and therefore total ownership of all goods supplied under the instant contract, and consequently: a) the machinery may not be transferred or lent or delivered in any way 
by Purchaser for any reason or purpose; b) the use and storage of the machinery shall be at Purchaser’s sole risk and expense, even for instances of force majeure and accident. 
Purchaser must report to Supplier via certified letter with return receipt within 24 hours of the occurrence of: writs of execution; repossessions; or seizures; as well as any change 
in domicile, and shall allow Supplier (when domicile has changed) to conduct a site visit at Supplier’s discretion either in person or through its designated personnel; c) Purchaser 
has the duty, as prompted by Supplier’s simple request, to present him/herself to carry out all tasks aimed at asserting Supplier’s property rights in the machinery, including rights 
asserted against third parties. Should Purchaser delay such action, or refuse to cooperate entirely, Supplier may, at Supplier’s sole discretion, provide cover for the same in lieu and 
at the expense of Purchaser, including by means of a special agent, and without any requirement to have expenses approved, since such a contingency plan is expressly approved 
by Purchaser upon contract signing; d) the recording required under Article 1524, paragraph 2, of the Italian Civil Code, shall be carried out by Supplier at Purchaser’s expense; 
moreover,  Purchaser  shall  bear  any  tax  burden  related  or  connected  to  the  contractual  relationship  in  question;  e)  novation:  any  renewal  (even  partial)  of  the  effects  of  the 
present contract, shall not serve to extinguish SatrindTech S.r.l.’s security interest with regards to Purchaser. 
 
11.Vendor’s Lien. – Until the balance is fully paid, Supplier shall, as an alternative to the provisions of paragraph 12, infra, reserve the right pursuant to Article 2762 of the Italian 
Civil Code as it addresses payments not made at the time of purchase. Purchaser therefore acknowledges that: a) the machinery in question may not be transferred or rented to 
others, or lent or delivered by Purchaser to a third party of any reason or purpose; b) the use and storage of the machinery shall be at Purchaser’s sole risk and expense, even for 
instances  of  force  majeure  and  accident.  Purchaser  must  report  to  Supplier  via  certified  letter  with  return  receipt  within  24  hours  of  the  occurrence  of:  writs  of  execution; 
repossessions; or seizures; as well as any change in domicile, and shall allow Supplier (when domicile has changed) to conduct a site visit at Supplier’s discretion either in person or 
through  its  designated  personnel;  c)  the  recording  required  under  Article  1524,  paragraph  2,  of  the  Italian  Civil  Code,  shall  be  carried  out  by  Supplier  at  Purchaser’s  expense; 
moreover,  Purchaser  shall  bear  any  tax  burden  related  or  connected  to  the  contractual  relationship  in  question;  d)  novation:  any  renewal  (even  partial)  of  the  effects  of  the 
present contract, shall not serve to extinguish SatrindTech S.r.l.’s vendor’s lien with regards to Purchaser. 
 
12. Forum Selection. – Any dispute arising out of or related to the present contract (even in instances of case consolidation, or a companion lawsuit where Supplier is named a 
party), shall be under the exclusive jurisdiction of the Italian Judicial System, and shall only be heard in the Court of Milan. This clause explicitly excludes any other venue or forum 
with concurrent or alternative jurisdiction.  
 
IMPORTANT NOTICE TO CUSTOMER:  
The warranty is triggered by the date of purchase; thus, we advise you to retain any and all documents required by the company to confirm warranty terms. 
These documents shall also be requested when and if you call for technical support. 
You do not need to mail a copy of the warranty documents to the Company.  
 

SatrindTech Srl – Via Monfalcone, 122 – 20010 – Arluno (MI) – Italia – E‐mail: info@satrindtech.com 
| SatrindTech Srl Mod. I76-0011

GENERAL PROCESS DIAGRAM SHREDDER MOD. K 13/50/M S/N 417916 JOB NO. 810016

Close the main 
Note  –The  following  flow  diagram  does  START switch
not  substitute  entirely  the  details  of  the 
start  sequence  indicated  in  Chapter  5 
and  6  of  the  instruction  manual,  but  it 
constitutes  only  a  synthetically 
Is the white  Check the mains 
reference. MAIN light on?
no
voltage

yes

Is it the first 
empty start‐up 
after 
installation?

YES, first start‐up NO, operating cycle

Release the 
Press RESET
emergency button

Turn the FWD/RWD 
selector to FWD and 
Press RESET
release it (forward 
travel pulse)

The green indicator 
Press MANUAL on  light PC BOARD will 
the touch screen  light up on the 
display panel Blades 
moving forwards

Keep pressing 
SHREDDER  Load the material in 
FORWARD on the  the hopper
touch screen display

The green indicator 
light PC BOARD will  Have you noticed  Check for the 
light up on the  continuous reversals of the  presence of non‐
panel rotations of the shafts and/ yes shreddable material 
or blocks for excessive  in the hopper from 
reversals? outside

If they rotate in the 
opposite direction,  Automatic 
swap the two  Do the blade‐ intervention  no
phases of the  holding shafts  of sprayers
no
general line in the  rotate towards 
electric panel to  the centre?
reverse the 
direction of rotation Turn the FWD/RWD 
Do you want to force a 
yes selector to RWD 
reverse rotation of the  yes
and release it 
blade‐holding shafts?
(reverse pulse)

Open the frame gate. Does 
Check the safety 
the safety micro work 
micro switch and  no no
properly, stopping the 
the electrical wiring
shredder?
Add more material 
Is the shredding 
no in the hopper from 
cycle finished?
outside
yes

The shredder has  yes
stopped. Close the 
frame gate and 
press the RESET  Do not let the 
button blade‐holding shafts 
rotate without 
material to prevent 
the blades from 
overheating
Keep pressing 
SHREDDER 
FORWARD on the 
touch screen display

Press the STOP 
button on the 
control panel
Press the 
Check the electrical 
EMERGENCY 
wiring and/or 
no button. Has the 
contact technical 
shredder 
assistance
stopped?

yes

Release the 
EMERGENCY button 
and press RESET

Keep pressing 
SHREDDER 
FORWARD and, at 
the same time, 
press HIGH SPEED 
first and then LOW 
SPEED

Exchange the two 
phases of the  Can you hear 
electric motor of  no the speed 
the gearbox  change?
hydraulic unit

yes

Release all touch 
buttons and press 
NEXT on the display

Press and hold 
WATER SPRAY 
COMMAND

Check the hydraulic 
Do the sprayers 
circuit and the 
no in the hopper 
connection of the 
dispense water?
solenoid valve

yes

Release the WATER 
SPRAY COMMAND 
BUTTON and press 
HOME

Open the main 
switch

END OF CYCLE

References:

Italian language  General diagram I76‐0010

English language  General diagram I76‐0011

| Rev. 25 luglio 2017 I760011.vsdx Foglio 1 di 1 |


COM I0 I1 I2 I3 I4 I5 I6
I7 I8 I9 I10 I11 I12 I13
IW0
Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7
Q8 Q9
GEN
ER C
M

Y
E
S T
O P
GEN
ER C
M
E

S T
O P
                                                                                                  Mod. INF1168 Rev. 0 | EN 

Instructions for installation of UMTS antenna of teleservice 
If the 3G signal is weak, in order to amplify the signal, it is possible to substitute the supplied standard 
antenna with the optional UMTS antenna.  

Please, proceed as follows: 

Pos.  Description  Image 


1  Remove the voltage from the electric board   
2  Unscrew the preset cap of the UMTS antenna on the 
control panel using a M17 wrench. 

 
3  Insert the cable connected to the antenna into the 
hole. 

 
4  Then position the antenna into its seat. 

 
5  Fix the antenna by tightening the bolt inside the 
control panel. 

 
6  Remove the cover of the cables run and position 
the new antenna cable. 

2017‐07‐28                                                                                                                                                        Page 1 of 2 
                                                                                                  Mod. INF1168 Rev. 0 | EN 

Pos.  Description  Image 


7  Remove  the  antenna  cable  from  the  teleservice 
module already connected to the standard antenna.

 
8  Then connect the new cable of the UMTS antenna. 

 
9  Install the cables run cover. 

 
 

2017‐07‐28                                                                                                                                                        Page 2 of 2 
TRANSMISSION QUALITY DOCUMENTS 

Mod. DOCR1103 Rev. B – Pagina 1 di 1

 
  ADDRESS:  Document No.: 
INGENIAR SOLUCIONES INDUSTRIALES 
PARQUE CENTRO BODEGA 18 B  104517EL 
MANIZALES 
Colombia 
  Date:  For the attention of: 
04/08/2017        
 

 
  Send attached documents indicated below our Quality System:
  Document description  Reference  Rev.  Number of  Replaces and 
copies  cancels 
Final Instruction Manual K 13/50/M (English 
  MM417916  A  1  0   
language – PDF format and hard copy) 
Final Operator Manual  13/50/M (English 
  MO417916  A  1  0   
language – PDF format and hard copy) 

             
   
  Please take note of the content and request any clarification necessary. Please return within 3 days of the 
underlying coupon received, duly signed by the competent authority or by the addressee of the documents, 
attaching all the old copies replaces and cancels. 
 

Quality Assurance:

 
Send acknowledgment to Quality Assurance to sistema@satrindtech.com or fax No. +39 02 9475 3541 

RECEIPT OF SATRINDTECH Srl QUALITY DOCUMENTS WE SENT YOU 
   
 
Document No.: 104517EL  Mr.  
  date: 04/08/2017 
Company: 
  Check Quality Assurance: 
Function: 
   
Confirms the receipt of the documents we sent you.  
   
date:  signature: 
 
Product data sheet TM221C16R
Characteristics controller M221 16 IO relay

Disclaimer: This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications
Main
Range of product Modicon M221
Product or component type Logic controller
[Us] rated supply voltage 100...240 V AC
Discrete input number 9 discrete input conforming to IEC 61131-2 Type 1
Analogue input number 2 at input range: 0...10 V
Discrete output type Relay normally open
Discrete output number 7 relay
Discrete output voltage 5...125 V DC
5...250 V AC
Discrete output current 2A

Complementary
Discrete I/O number 16
Number of I/O expansion module <= 4 for transistor output
<= 4 for relay output
Supply voltage limits 85...264 V
Network frequency 50/60 Hz
Inrush current <= 40 A
Power consumption in VA <= 46 VA at 100...240 V with max number of I/O expansion module
<= 31 VA at 100...240 V without I/O expansion module
Power supply output current 0.325 A at 5 V for expansion bus
0.12 A at 24 V for expansion bus
Discrete input logic Sink or source (positive/negative)
Discrete input voltage 24 V
Discrete input voltage type DC
Analogue input resolution 10 bits
LSB value 10 mV
Conversion time 1 ms per channel + 1 controller cycle time for analog input
Permitted overload on inputs +/- 30 V DC for analog input with 5 min maximum
+/- 13 V DC for analog input permanent

Jun 28, 2017


1
Voltage state1 guaranteed >= 15 V for input
Voltage state 0 guaranteed <= 5 V for input
Discrete input current 7 mA for discrete input
5 mA for fast input
Input impedance 4.9 kOhm for fast input
3.4 kOhm for discrete input
100 kOhm for analog input
Response time 10 ms turn-on operation for output
35 µs turn-off operation for input; I2...I5 terminal
10 ms turn-off operation for output
5 µs turn-on operation for fast input; I0, I1, I6, I7 terminal
35 µs turn-on operation for input; other terminals terminal
5 µs turn-off operation for fast input; I0, I1, I6, I7 terminal
100 µs turn-off operation for input; other terminals terminal
Configurable filtering time 0 ms for input
12 ms for input
3 ms for input
Output voltage limits 125 V DC
277 V AC
Current per output common 6 A at COM 1 termnal
7 A at COM 0 termnal
Absolute accuracy error +/- 1 % of full scale for analog input
Electrical durability Inductive AC-15, (cos phi = 0.35) 240 V / 120 VA : 100000 cycles
Resistive DC-12, 24 V / 48 W : 100000 cycles
Resistive AC-12, 120 V / 240 VA : 100000 cycles
Inductive AC-15, (cos phi = 0.35) 240 V / 36 VA : 300000 cycles
Resistive AC-12, 120 V / 80 VA : 300000 cycles
Inductive (L/R = 7 ms) DC-13, 24 V / 24 W : 100000 cycles
Resistive DC-12, 24 V / 16 W : 300000 cycles
Inductive (L/R = 7 ms) DC-13, 24 V / 7.2 W : 300000 cycles
Inductive AC-14, (cos phi = 0.7) 240 V / 240 VA : 100000 cycles
Inductive AC-15, (cos phi = 0.35) 120 V / 60 VA : 100000 cycles
Inductive AC-14, (cos phi = 0.7) 240 V / 72 VA : 300000 cycles
Inductive AC-15, (cos phi = 0.35) 120 V / 18 VA : 300000 cycles
Resistive AC-12, 240 V / 480 VA : 100000 cycles
Inductive AC-14, (cos phi = 0.7) 120 V / 120 VA : 100000 cycles
Resistive AC-12, 240 V / 160 VA : 300000 cycles
Inductive AC-14, (cos phi = 0.7) 120 V / 36 VA : 300000 cycles
Switching frequency 20 switching operations/minute with maximum load
Mechanical durability >= 20000000 cycles for relay output
Minimum load 1 mA at 5 V DC for relay output
Protection type Without protection at 5 A
Reset time 1s
Memory capacity 256 kB for user application and data RAM with 10000 instructions
256 kB for internal variables RAM
Data backed up 256 kB built-in flash memory for backup of application and data
Data storage equipment 2 GB SD card optional
Battery type BR2032 lithium non-rechargeable, battery life: 4 yr
Backup time 1 year at 25 °C by interruption of power supply
Execution time for 1 KInstruction 0.3 ms for event and periodic task
Execution time per instruction 0.2 µs Boolean
Exct time for event task 60 µs response time
Maximum size of object areas 8000 %MW memory words
512 %KW constant words
255 %TM timers
512 %M memory bits
255 %C counters
Realtime clock With
Clock drift <= 30 s/month at 25 °C
Regulation loop Adjustable PID regulator up to 14 simultaneous loops
Counting input number 4 fast input (HSC mode) (counting frequency: 100 kHz), counting capacity: 32 bits
Control signal type Dual phase (quadrature)
Frequency meter

2
Single phase
Dual phase (pulse/direction)
Integrated connection type USB port with connector mini B USB 2.0
Non isolated serial link "serial 1" with connector RJ45 and interface RS485
Non isolated serial link "serial 2" with connector RJ45 and interface RS232/RS485
Supply Serial serial link supply at 5 V 200 mA
Transmission rate 1.2...115.2 kbit/s (115.2 kbit/s by default) for bus length of 15 m - communication protocol: RS485
1.2...115.2 kbit/s (115.2 kbit/s by default) for bus length of 3 m - communication protocol: RS232
480 Mbit/s - communication protocol: USB
Communication port protocol USB port : USB protocol - SoMachine-Network
Non isolated serial link : Modbus protocol master/slave - RTU/ASCII or SoMachine-Network
Local signalling 1 LED green for SD card access (SD)
1 LED red for BAT
1 LED green for SL1
1 LED green for SL2
1 LED per channel green for I/O state
1 LED red for module error (ERR)
1 LED green for PWR
1 LED green for RUN
Electrical connection Mini B USB 2.0 connector for a programming terminal
Terminal block, 3 terminal(s) for connecting the 24 V DC power supply
Connector, 4 terminal(s) for analogue inputs
Removable screw terminal block for inputs
Removable screw terminal block for outputs
Cable length <= 10 m shielded cable for fast input
<= 30 m unshielded cable for output
<= 30 m unshielded cable for digital input
<= 1 m unshielded cable for analog input
Insulation 2300 V AC between output and internal logic
Non-insulated between analogue inputs
500 V AC between input and internal logic
Non-insulated between analogue input and internal logic
1500 V AC between supply and ground
500 V AC between sensor power supply and ground
500 V AC between input and ground
1500 V AC between output and ground
2300 V AC between supply and internal logic
500 V AC between sensor power supply and internal logic
500 V AC between Ethernet terminal and internal logic
2300 V AC between supply and sensor power supply
Marking CE
Sensor power supply 24 V DC at 250 mA supplied by the controller
Mounting support Top hat type TH35-15 rail conforming to IEC 60715
Top hat type TH35-7.5 rail conforming to IEC 60715
Plate or panel with fixing kit
Height 90 mm
Depth 70 mm
Width 95 mm
Product weight 0.346 kg

Environment
Standards EN/IEC 61010-2-201
EN/IEC 60664-1
EN/IEC 61131-2
Product certifications DNV-GL
EAC
ABS
IACS E10
CSA
LR
cULus
RCM
Environmental characteristic Ordinary and hazardous location
Resistance to electrostatic discharge 4 kV on contact conforming to EN/IEC 61000-4-2
8 kV in air conforming to EN/IEC 61000-4-2
Resistance to electromagnetic fields 10 V/m ( 80 MHz...1 GHz) conforming to EN/IEC 61000-4-3

3
3 V/m ( 1.4 GHz...2 GHz) conforming to EN/IEC 61000-4-3
1 V/m ( 2...2.7 GHz) conforming to EN/IEC 61000-4-3
Resistance to magnetic fields 30 A/m at 50...60 Hz conforming to EN/IEC 61000-4-8
Resistance to fast transients 2 kV for power lines conforming to EN/IEC 61000-4-4
2 kV for relay output conforming to EN/IEC 61000-4-4
1 kV for Ethernet line conforming to EN/IEC 61000-4-4
1 kV for serial link conforming to EN/IEC 61000-4-4
1 kV for I/O conforming to EN/IEC 61000-4-4
Surge withstand 2 kV for power lines (AC) in common mode conforming to EN/IEC 61000-4-5
2 kV for relay output in common mode conforming to EN/IEC 61000-4-5
1 kV for I/O in common mode conforming to EN/IEC 61000-4-5
1 kV for shielded cable in common mode conforming to EN/IEC 61000-4-5
0.5 kV for power lines (DC) in differential mode conforming to EN/IEC 61000-4-5
1 kV for power lines (AC) in differential mode conforming to EN/IEC 61000-4-5
1 kV for relay output in differential mode conforming to EN/IEC 61000-4-5
0.5 kV for power lines (DC) in common mode conforming to EN/IEC 61000-4-5
Resistance to conducted disturbances, 10 Vrms (0.15...80 MHz) conforming to EN/IEC 61000-4-6
induced by radio frequency fields 3 Vrms (0.1...80 MHz) conforming to Marine specification (LR, ABS, DNV, GL)
10 Vrms (spot frequency (2, 3, 4, 6.2, 8.2, 12.6, 16.5, 18.8, 22, 25 MHz)) conforming to Marine
specification (LR, ABS, DNV, GL)
Electromagnetic emission Conducted emissions conforming to EN/IEC 55011 power lines (AC), 0.15...0.5 MHz : 79 dBμV/m
QP/66 dBμV/m AV
Conducted emissions conforming to EN/IEC 55011 power lines (AC), 0.5...300 MHz : 73 dBμV/m
QP/60 dBμV/m AV
Conducted emissions conforming to EN/IEC 55011 power lines, 10...150 kHz : 120...69 dBµV/m QP
Conducted emissions conforming to EN/IEC 55011 power lines, 150 kHz...1.5 MHz : 79...63 dBμV/m
QP
Conducted emissions conforming to EN/IEC 55011 power lines, 1.5...30 MHz : 63 dBμV/m QP
Radiated emissions conforming to EN/IEC 55011 class A 10 m, 30...230 MHz : 40 dBμV/m QP
Radiated emissions conforming to EN/IEC 55011 class A 10 m, 200 MHz...1 GHz : 47 dBμV/m QP
Immunity to microbreaks 10 ms
Ambient air temperature for operation -10...55 °C for horizontal installation
-10...35 °C for vertical installation
Ambient air temperature for storage -25...70 °C
Relative humidity 10...95 % without condensation in operation
10...95 % without condensation in storage
IP degree of protection IP20 with protective cover in place
Pollution degree <= 2
Operating altitude 0...2000 m
Storage altitude 0...3000 m
Vibration resistance 3.5 mm (vibration frequency: 5...8.4 Hz) on symmetrical rail
1 gn (vibration frequency: 8.4...150 Hz) on symmetrical rail
3.5 mm (vibration frequency: 5...8.4 Hz) on panel mounting
1 gn (vibration frequency: 8.4...150 Hz) on panel mounting
Shock resistance 98 m/s² (test wave duration:11 ms)

Offer Sustainability
Sustainable offer status Green Premium product
RoHS (date code: YYWW) Compliant  - since  1415  -  Schneider Electric declaration of conformity
Schneider Electric declaration of conformity
REACh Reference not containing SVHC above the threshold
Reference not containing SVHC above the threshold
Product environmental profile Available
Product environmental
Product end of life instructions Available
End of life manual

4
Product data sheet TM221C16R
Dimensions Drawings

Dimensions

5
Product data sheet TM221C16R
Mounting and Clearance

Mounting on a Rail

6
Product data sheet TM221C16R
Mounting and Clearance

Direct Mounting on a Panel Surface

(1) Install a mounting strip

Mounting Hole Layout

7
Product data sheet TM221C16R
Mounting and Clearance

Mounting

Correct Mounting Position

Acceptable Mounting Position

Incorrect Mounting Position

8
Product data sheet TM221C16R
Mounting and Clearance

Clearance

9
Product data sheet TM221C16R
Connections and Schema

Digital Inputs

Wiring Diagram (Positive Logic)

(*) Type T fuse

Wiring Diagram (Negative Logic)

(*) Type T fuse

Connection of the Fast Inputs

I0, I1, I6, I7

10
Product data sheet TM221C16R
Connections and Schema

Relay Outputs

Negative Logic (Sink)

(*) Type T fuse


(1) The COM1 and COM2 terminals are not connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive load damage, you must connect a free wheeling diode in parallel to each in
B Sink wiring (negative logic)

Positive Logic (Source)

(*) Type T fuse


(1) The COM1 and COM2 terminals are not connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive load damage, you must connect a free wheeling diode in parallel to each in
A Source wiring (positive logic)

11
Product data sheet TM221C16R
Connections and Schema

Analog Inputs

The (-) poles are connected internally.

Pin Wire Color

0 V Black

AN1 Red

0 V Black

AN0 Red

12
Product data sheet TM221C16R
Connections and Schema

USB Mini-B Connection

13
Product data sheet TM221C16R
Connections and Schema

SL1 Connection

SL1

N° RS 232 RS 485

1 RxD N.C.

2 TxD N.C.

3 RTS N.C.

4 N.C. D1

5 N.C. D0

6 CTS N.C.

7 N.C*. 5 Vdc

8 Common Common
N.C.: not connected
* : 5 Vdc delivered by the controller. Do not connect.

14
Product data sheet TM221C16R
Connections and Schema

SL2 Connection

N° RS 485

1 N.C.

2 N.C.

3 N.C.

4 D1

5 D0

6 N.C.

7 N.C.

8 Common
N.C.: not connected

15
Product data sheet TM221C16R
Performance Curves

Derating Curves

Embedded Digital Inputs (No Cartridge)

X: Ambient temperature
Y: Input simultaneous ON ratio

Embedded Digital Inputs (with Cartridge)

X: Ambient temperature
Y: Input simultaneous ON ratio

16
D ATA S H E E T

4.3” Compact Color GP411xT


Features:
•65,536 color, LED backlit TFT color LCD Display • USB Interfaces can be used for project transfer
• 64-bit RISC CPU for ultra-fast screen refresh and and to connect code readers
communication • Programmed with the versatile GP-Pro EX Screen
• No grid analog touch panel for improved Development Software
visibility and precise part placement

Specifications
Model GP-4114T GP-4115T GP-4116T

Order Numbers PFXGP4114T2D PFXGP4115T2D PFXGP4116T2D

Graphics Display Resolution 480 x 272 pixels

Display Type 4.3” TFT Color LCD

Colors 65k colors

Backlight White LED Backlit, service life: 50,000 hrs. at 25°C (77°F) and 24 hr. operation

Brightness Control 16 Levels, adjustable through system menu and software

Touch Panel Resistive Film (Analog) 1024 x 1024 pixels

Memory Application 8MB


4.3 inch TFT Color LCD Compact HMI
Backup Memory FLASH EPROM 128MB

GP-411xt Powered by Interfaces Serial (COM1) -- Asynchronous Transmission:


RS-232C
Asynchronous Transmission:
RS-422/485
Data Length: 7 or 8 bits Data Length: 7 or 8 bits
Model: PFXGP4114T2D Stop Bit: 1 or 2 bits Stop Bit: 1 or 2 bits
PFXGP4115T2D Parity: None, odd, or even Parity: None, odd, or even
Data Transmission Speed: Data Transmission Speed: 2,400
PFXGP4116T2D DC24V
2,400 (1,200).....115,200 bps (1,200).....115,200 bps, 187,500
Connector: 2-piece terminal bps (MPI)
block 9 pin x 1 Connector: 2-piece terminal
block 9 pin x 1

Ethernet 1x Ethernet IEEE802.3i/u, -- --


10-BASE-T / 100-Base-T,
RJ45

USB 1x USB 2.0 (Host) Type A with DC5V Power Supply


1x USB 2.0 (Host) Type mini-B

General Specifications
Model GP-4114T GP-4115T GP-4116T
Electrical Input Voltage 24Vdc
Rated Voltage 10.2Vdc to 28.8Vdc
Voltage Drop 12 Vdc: 1 ms or less, 24 Vdc: 3 ms or less
Power Consumption (no 3.9 W or less 3.4 W or less 3.6 W or less
power to USB devices)
Power Consumption (no 8.1 W or less 7.5 W or less 7.7 W or less
power to USB devices)
Environ- Surrounding Air Temperature 0...50º C (32...122º F)*1
mental Storage Temperature -20° C (-4° F) to 60° C (140° F)
Surrounding Air and Storage 10%....90% RH (Non condensing, web bulb temperature 30º C (102.2º F) or less
Humidity
Altitude Operation 800hPa to 1,114hPa, 2000 meters (6,561ft) above sea level or lower
Vibration & Shock Resis- IEC/EN61131-2 compliant, 5 to 9 Hz Single amplitude 3.5mm [0.14in], 9 to 150 Hz Fixed acceleration: 9.8m/s² X, Y, Z directions for 10 cycles
tance (100 minutes)
Structural Ratings NEMA #250 Type 4x (INDOOR), IP65f (IEC60529), EC 61010.
Certifications UL 61010-1, UL 61010-2-201, and CSA-C22.2 No.142, CSA-C22.2, CE
External Dimensions W 124.4mm [9.42n] x H 90.4mm [3.56in] W 124.4mm [9.42n] x H 90.4mm [3.56in] x W 124.4mm [9.42n] x H 90.4mm [3.56in] x D 38.8mm
x D 38.8mm [1.53in] D 38.8mm [1.53in] [1.53in]
Cooling Method Natural Air Circulation
Weight 0.22kg [0.49bs] or less
Warranty Two year standard
*1 The designated range for the surrounding air temperature is 0 to 45 °C (32 to 113 °F) when the output current of USB (Type A) interface is from 0.25 A to 0.5 A. NOTE: When using any of the options for this product, make sure to check the specifica-
tions for any special conditions or cautions that may apply to this product.

©2016 Pro-face. All rights reserved. Specifications may change without notice.
D ATA S H E E T

Communication Capabilities Ordering Information


Rockwell Automation DF1 Mistsubishi Electric A and FX Series Computer Link Part Number Description
DH485 A and FX Series Ethernet PFXGP4114T2D 4.3"W TFT 65,536 colors, Ethernet, USB A/mini B,
12-24 Vdc
Ethernet FX, Q and QnA Series CPU Direct
PFXGP4115T2D 4.3"W TFT 65,536 colors, RS232C, USB A/mini B, DC
Siemens AG SIMATIC S7 MPI Direct Q/QnA Series Serial and Ethernet
12-24Vdc
SIMATIC S7 Ethernet QUTE Series CPU Direct
PFXGP4116T2D 4.3"W TFT 65,536 colors, RS422/485, USB A/mini B,
Modbus-IDA Modbus Master (RTU/TCP) Q Series QnU CPU Ethernet 12-24 Vdc
Omron Corporation C/CV Series HOST Link Digital Electronics General Ethernet / Serial
Optional Items
CS/CJ Series HOST Link Memory Link (SIO/ETH)
Part Number Product Name
CS/CJ Series Ethernet Keyence KV700/1000/3000/5000 CPU Direct
EX-ED-Vxx GP-Pro EX Development Software (download version),
KV-10 80 RW/TW CPU Direct
xx refers to current version
Yaskawa Electric MP Series SIO (Extension) The list above is a small selection of the many drivers that are
EX-ED-Vxx-DVD GP-Pro EX Development Software (download version +
supported by the GP4x01M HMI. In addition to these drivers the
MP / SERVO Ethernet DVD backup media), xx refers to current version
GP4x01M Series HMI support USB code readers and USB Storage
Koyo Electronics / KOSTAC/DL Series CCM Devices for Project Transfer without PC. PFXZCFUV43 UV Protection Sheet
Automation Direct SIO
Pro-face continuously adds and updates drivers and makes PFXZCFAD31 Panel Cutout Adapter for retrofit applications for
KOSTAC/DL Series these available free of charge on the Otasuke-Pro! Technical Support GP4100 monochrome series.
Modbus TCP website. PFXZGMSW1 Replacement Socket Wrench
Fuji Electric Micrex-F Series SIO For a full list of supported drivers, new drivers and updates
visit: https://www.hmisource.com/otasuke/download/update PFXZGPRTC1 RTC Battery Set
Micrex-SX Series SIO
PFXZCFWG32 Installation Gasket
Micrex-SX Series Ethernet

GP-4114T Dimensions

GP-4115T and GP-4116T Dimensions

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©2016 Pro-face. All rights reserved. Specifications may change without notice.

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