aovoco OODWARYD UG DIAL GOVERNOR WOODWARD GOVERNOR COMPANY MANUAL 03040DREAD THIS ENTIRE MANUAL AND ALL OTHER PUBLICATIONS PERTAINING TO THE WORK TO B PERFORMED BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. PRACTICE AL PLANT AND SAFETY INSTRUCTIONS AND PRECAUTIONS. FAILURE TO FOLLOW INSTRUCTIONS CAl CAUSE PERSONAL INJURY AND/OR PROPERTY DAMAGE. Woodward Governar Company reserves the right 10 update any portion of this publication at any time. Information provig Noodward Governor Company i believed to be correct and relable. However, no responsiblity © assumed by Woodward Govern Company for its use unless otherwise expressly undertaken ® Woodward Governor Company, 1982 All Rights ReservedTABLE OF CONTENTS SECTION1 GENERAL INFORMATION Introduction . Description References SECTION 2 INSTALLATION PROCEDURES Introduction Receiving Storage ....- Mounting Requirements Linkage Attachments Oil Supply... SECTION3 PRINCIPLES OF OPERATION Introduction Component Description Oil Pump Accumulator Power Piston Pilot Valve System Ballhead System Compensation System Load Limit Control ‘Synchronizer Speed Droop Operation of the UG Dial Governor General Information Decrease in Load Increase in Load SECTION 4 GOVERNOR OPERATION AND ADJUSTMENTS. introduction initial Operation for a New Governor Adjustments Compensation Adjustments Initial Operation for a Repaired or Reassembled Governor est Procedures Test Completion SECTIONS TROUBLESHOOTING Introduction Troubleshooting oi Compensating Adjustment and Noodle Valve Definitions Preliminary Inspection Troubleshooting Chart Additional Information for Steam Turbines, Gas and Gasoline Engines Governor Field Repairs Removal of Governor from Engine SECTIONG REPLACEMENT PARTS Replacement Parts Information Illustrated Parts Breakdown SECTIONT AUXILIARY EQUIPMENT Introduction Synchronizer Motor and Solenoid Shutdown Bodine Synchronizer Motor PM Synchronizer Motor with Housing Low Lube Oil Pressure Shutdown Magnetic Speed Pickup Micro Switches and Wiring Harness. LIST OF ILLUSTRATIONS UG8 Dial Governor 1-1 Recommended Output Shaft Travel Adjustment -2 Outline Drawing of UG Dial Governor 1 Linkage Arrangement (For Non-Linear Fuel System) 31 Schematic 0 Governor 4-1 Maximum and/or Minimum Speed Stop ‘Adjustment on the UG Dial Governor ‘Common Bench Tools Normal Field Repair Tools Parts Illustrations for the UG Dial Governor lagram of the UG Dial 19 29 30 33-41 7-1 UG Cover with Bodine Motor and Shutdown Solenoid 7-2 Installing Cover with Bodine Synchronizer Motor 7-8 UGB Dial Governor Equipped with Bodine Synchronizer Motor 1p View of Weatherproof Housing with PM Synchronizer Motor and Shutdown Solenoid 7-8 UG8 Governor with PM Motor, Weather proof Housing 7-8 Low Lube Oil Pressure Shutdown 7-7 Magnetic Speed Pickup 7-8 Micro Switches and Wiring 7-9 Wiring Harness on Cover .. 16 18 20 a1 21 21 at at 21 22 23-27 28 28 28 31 31 32-41 42 242 4 42 43 44 44 44 43 43 44 44 45 45