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SUMMARY

OWNER .................................................. ............................................... 1


BACKHOE AND SHOVEL-LOADER SERIES 2 ........................................... 1 VERIFICATION
AFTER DELIVERY .................................................. 3 ............................ RIGHT, LEFT SIDE,
FRONT AND BACK MACHINE .............. 3 IDENTIFICATION NUMBERS
.................................................. 4 .......................... MACHINE COMPONENTS
.................................................. ....................... 7, 8

SAFETY / DECALS / HAND SIGNALS .................................................. ......... 9


2 SERIES SAFETY FEATURES ............................................ 9, 10 SAFETY RULES
.................................................. ............................... 11 BEFORE THE OPERATION
.................................................. 12 MACHINE OPERATION ....................................
.................................................. 13 PARKING MACHINE ................................
.................................................. ..................... 15 BURN PREVENTION
.................................................. ...................... 15 FIRE PREVENTION OR EXPLOSION
.................................................. ...... MAINTENANCE 16 .................................................. 17
MAINTENANCE ................................................ WHEELS AND TIRES
.................................................. ............... 18 STRUCTURE PROTECTION AGAINST ROLL .........................................
18 Malleable Cast Iron .................................................. ........................... 19 SAFETY dECALS
.................................................. ......................... 20 HAND SIGNALS
.................................................. ............................................... 29 INSTRUMENTS AND
CONTROLS .................................................. .......................... 33

DASHBOARD .................................................. ....................... 33, 34 STANDARD TRANSMISSION


CONTROLS .................................................. CONTROLS ..... 36 Powershift - OPTIONAL Pedals 38
.............................. .................................................. .................................................. ........ 41
CONTROLS FRONT CONSOLE .................................................. ............ 43 CONTROLS
INSTRUMENTS AND CONSOLE - LEFT .................................................. ........................... 44, 45,
46, 48 OPTIONS AND CABIN ROPS .................................................. .................. 49 CONTROL
PANEL CABIN ENVIRONMENT (IF EQUIPPED) 52 CONTROLS loader ......................
.................................................. .................... 55 CONTROLS BACKHOE
.................................................. ............ 58 BACKHOE CONTROLS WITH ROTATING PEDAL
............................. 59 BACKHOE CONTROLS WITH ROTATING HANDLE FOR ..................... 60
CONTROLS EXTENSION ARM (EXCAVATOR WITH EXTENSION ARM) WITH ROTATING
PEDAL .................................................. ...................................... 61 CONTROLS ARM EXTENSION
(EXCAVATOR WITH EXTENSION ARM) COM WORKING FOR LEVER
.................................................. ............................ 62 SYSTEM CONTROL FOR HYDRAULIC
AUXILIARY backhoes 63 ... SEAT BELTS .................................................. Standard seat
................................. 66 .................................................. ..................................... 67 SEAT WITH
SUSPENSION - OPTIONAL .................................................. ........ 68

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SUMMARY _______________________________________________________

LUXURY SEAT WITH SUSPENSION AR .................................................. ..... 70 OPTIONAL

STORAGE AND CONVENIENCE ......................................... 76 OPERATING INSTRUCTIONS

.................................................. .............................. 77
BREAK-IN FOR A NEW MACHINE ................................... 77 ENGINE OPERATION
.................................................. .................................. 78 AID FOR ENGINE START
.................................................. ........... 81
MACHINE OPERATION .................................................. ................................ 85
Powershift microprocessor (IF EQUIPPED) ............ 87
MACHINE OF A FAULTY TRAILER .................................................. .......... 91
OPERATION LOW TEMPERATURES .................................................. ......... 94
HIGH TEMPERATURE OPERATION .................................................. .......... 95
LOADING OPERATION .................................................. ...................... 96
COUPLER HYDRAULIC LOADER - OPTIONAL ............................. 102
Backhoe OPERATION .................................................. ............ 104
LOCKING KITS ANTI-VANDAL .................................................. .... 123

WHEELS / TIRES .................................................. ................................................. 125


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TABLES LUBRICATION / MAINTENANCE .................................................. ...... 129


GENERAL SAFETY BEFORE MAINTENANCE ................................................ 129
HOUR METER MOTOR .................................................. ............................... 129
SAFETY DEVICE FOR LIFTING ARMS OF LOADER .................................................. 130
......................................
FLUIDS AND LUBRICANTS .................................................. .......................... 131
TABLE LUBRICATION / MAINTENANCE ............................................... 132, 133 SYSTEMGARD
OF DOPING ANALYSIS PROGRAM .............................. 134
ENVIRONMENT .................................................. ........................................... 134

LUBRICATION / FILTERS / FLUIDS .................................................. .................... 135


HOOD ENGINE .................................................. ......................................... 135
Grease fittings loader .................................................. ................... 136
Grease fittings BACKHOE .................................................. .... 138 140 MACHINE grease fittings
.................................................. ............................. 142
LEVELS OF FLUID .................................................. ........................................ 147
ENGINE OIL RECOMMENDATIONS .................................................. ....... 149
SPECIFICATIONS ENGINE MAINTENANCE 150 ......................................
AIR FILTER SYSTEM .................................................. .......................... 153
ENGINE COOLING SYSTEM .................................................. .... 157
FUEL SYSTEM (DIESEL) .................................................. ............ 160
HYDRAULIC SYSTEM .................................................. .................................. 163
STREAMING .................................................. ............................................. 166
REAR AXLE .................................................. ............................................ 169
TRACTION FRONT AXLE (4X4) .................................................. ..................... 171
CABIN AIR FILTER .................................................. ............................. 173

MAINTENANCE AND ADJUSTMENTS .................................................. ................................ 175

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_______________________________________________________ SUMMARY

SETTING THE RETURN-A-EXCAVATION LOADER ............................... 175 ETHER AID FOR


STARTING A COLD .................................................. ....... 176 REPLACING THE FAN DRIVE BELT
.................... 177 PLASTIC PARTS AND RESIN .................................................. ................ 177
MUFFLER SPARK sUPPRESSOR (IF EQUIPPED) .................................... 178 SUSPENSION

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CONTROL ACC ................................................ 179 AR CABIN OF CONDITIONING
.................................................. ..................... 180 STRUCTURE PROTECTION AGAINST ROLL
FIRE EXTINGUISHING 181 ...................................... ..................................................
............................... 186 ELECTRICAL SYSTEM ..................................................

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.......................................... 187

BATTERY .................................................. .................................................. 187 ..


LAMPS REPLACEMENT .................................................. ...................... 189
DASHBOARD .................................................. .......................... 191
FUSE .................................................. .................................................. .... 192
POWER TAKE TO ACCESSORIES .................................................. ..... 192

MACHINE EXTENDED FREEZE .................................................. ...... 193


RETURN TO WORK MACHINE .................................................. 194 .........

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SPECIFICATIONS .................................................. ............................................ 195
ENGINE DATA - Naturally aspirated .................................................. ... 195
ENGINE DATA - Turbocharger .................................................. .......... 196
TORQUES OF BOLTS .................................................. ............................ 196
PRESSURES OF MAIN RELIEF VALVES .......................................... 196
FORWARD SPEED .................................................. .......................... 197
OPERATING WEIGHT .................................................. ................................. 198
BUCKETS FOR LOADER .................................................. ............. 198
BUCKETS FOR Backhoes .................................................. ..... 198
BASIC machine dimensions .................................................. .............. 199
OPERATING AND DIMENSIONS OF LOADING DATA ............................. 200
DATA AND DIMENSIONS OPERATING BACKHOE ..................... 202
Backhoe HIGH CAPACITY (4x2 DRIFT) .................................................. ........................................

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204 206 OPERATING DATA AND DIMENSIONS extendahoe 208 ................................

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ARM CAPACITY EXTENSION - RETRACTED ........................ 210
ARM CAPACITY EXTENSION - EXTENDED ...................... 212
ARM CAPACITY EXTENSION - TRACTION 4x2 .................. 214, 216 INDEX GENERAL ..................

.................................................. ........................ 219-230 VERIFICATION AFTER DELIVERY

................... .............................................. 231 233 LIST RESELLERS ................................................

............................................. 235

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_______________________________________________________ SUMMARY

DISPOSE OF BATTERIES

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MANDATORY RECYCLING Return the used battery
to the retailer at time of return.

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As CONAMA resolution 257/99 of 30/06/99.

ALL CONSUMER / END USER ARE REQUIRED TO RETURN YOUR BATTERY USED FOR
A POINT OF SALE. DO NOT DISPOSE OF IN THE TRASH.

THE SALES POINTS ARE REQUIRED TO ACCEPT THE RETURN OF YOUR BATTERY
USED AS WELL AS store it in PROPER PLACE AND RETURN IT TO THE
MANUFACTURER FOR RECYCLING.
contact risk with the acidic solution and the lead:

The acid solution and lead contained in the battery is disposed

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of in nature incorrectly can contaminate soil, sub-soil and
water. Consumption of contaminated water can cause high
blood pressure, anemia, depression, weakness, leg pain and
drowsiness. The contact of the acid solution with the eyes
causes chemical conjunctivitis and skin contact dermatitis.

In case of accidental contact with eyes or skin, wash


Basic composition: Lead, dilute sulfuric immediately with water and seek medical advice.
acid and plastic

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OWNER

Backhoe loaders SERIES 2

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BK97K204

Read this manual carefully before starting the engine or operate this machine. The instructions relating to
safety, operation and maintenance have been developed to allow repairs and safe operation of this machine.
See the detailed index at the end of this manual to locate items speci fi c on your machine.

This manual provides essential information to keep your machine in good working condition, as well as
security, con fi ability and durability.

Accessories and equipment available for use with this machine are designed for the purpose of earth
movement in general, handling, excavation, drilling, etc. I certify that that the machine is appropriately
equipped for the type of work to be performed.

Template Date: 1994_04_29


Do not use this machine for any purposes or applications that are not described here. If the

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machine is to be used in work involving the use of special accessories or equipment other than those
approved by the Case Brazil & Cia, see your dealer Case or contact the Case Brazil & Cia. Anyone
who fi zer modi fi unauthorized cations will accept responsibility the consequences.

Continued on next page

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RIGHT PAGE
OWNER _______________________________________________

Before allowing a new operator to use this machine, certi fi than that:

1. He received the training necessary for proper and safe machine operation.
Template Date: 1994_04_29
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2. He read and fully understood the instructions in this manual. Always keep this manual in existing
storage compartment in the dashboard. I certify that that the manual is complete and in good
condition. See your dealer for Case extras or in other languages ​manuals. THERE IS ALSO
AVAILABLE ON A VIDEO SECURITY which can be purchased from your dealer Case.

Your dealer Case is at your disposal for any information you need. It will also provide any after-sales
service that you need, as well as original spare parts. Its quality assurance.
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LEFT PAGE
_______________________________________________ OWNER

POST-DELIVERY CHECK
I certify that that your dealer make the Veri fi cation post-delivery after the first 100 hours of machine
operation.

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NOTE: The cost for this inspection will correspond to fi lters, oil and other accessories. If the dealer is
to you, there may also be a charge for time and distance.

RIGHT, LEFT, FRONT AND

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BACK MACHINE
The terms "right" and "left", "front" and "rear" when used in this manual indicate the right and left sides
of the visas the operator's seat machine.

Backhoe

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2

B890917J

1. LEFT SIDE
2. FRONT
3. RIGHT Basic machine and loader

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2 4

1
B980918J

1. LEFT SIDE
2. FRONT
3. RIGHT
4. BACK

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OWNER _______________________________________________

IDENTIFICATION NUMBERS

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Template Name: OM_1_col
Note the number of Identi fi cation Product (PIN) and engine serial numbers in the lines provided below. If
necessary, provide these numbers to his representative Case when you need parts or information on your
machine. Keep a record of these numbers and Manufacturer Statement of Origin in a safe place. If the
machine is stolen, report the numbers to the local police.

_MACHINE MODEL NUMBER__________________________________________


_PRODUCT IDENTIFICATION NUMBER_____________________________
ENGINE SERIAL NUMBER_______________________________________________
_ROPS CAB_____________________________________________________________
_TRANSMISSION_____________________________________________________________
_REAR AXLE____________________________________________________________
_FRONT DRIVE AXLE_____________________________________________
_____________________

STANDARD LOADER BUCKET (Part Number) _______________________________________


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PIN ENGINE SERIAL NUMBER

BP9410001 BK97K212

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_______________________________________________ OWNER

ROPS ROPS

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BP97N040 BK97K220

front axle (4x4 Illustration) Manual Transmission


(standard)

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BP9410003

rear axle BP9410002

powershift transmission
(optional)

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BP9410004

BK97K225

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OWNER _______________________________________________

Bucket 4-in-1 loader (Part standard of loader


Number) bucket (Part Number)
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BP9410007
BP9410006

Backhoe bucket (Part Number)


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BP9410005

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_______________________________________________ OWNER

MACHINE COMPONENTS

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9
3
4

10

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2
6

7 1

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8
BK97K202

1. SUPPORT COLUMN LIFT ARM


2.BACKHOE CONTROLS
3. BOOM
4. ARM EXTENSION
5. BACKHOE BUCKET
6. TANK OF FUEL AND STEPS
7. STANDARD BUCKET LOADER
8. ENGINE HOOD
9. CAB / ROPS
10. INTAKE AIR

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OWNER _______________________________________________

MACHINE COMPONENTS
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3
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6
BK97K204

1. CONTROLS LOADER
2. THE LOADER LIFT ARMS
3. STABILIZER
4. EXHAUST
5. HYDRAULIC TANK
6. Battery box
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SAFETY / DECALS / hand signals SERIES SAFETY FEATURES 2

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456
5

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2

3 4 8

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BK97K202

STEPS 1. (each side)


2. HOLD THE LEAD (AN ASIDE EACH)
3. STRUCTURE OF THE LOADER ARM SUPPORT
4. CONVERSION OF LIGHTS (1 on each side, front and rear)
5. WORKING LIGHTS (4 at the rear, two on the front)
6. HEADLIGHTS FOR ROAD (1 EACH SIDE, IN FRONT)
7. WARNING LIGHTS FOR SLOW VEHICLES (1 EACH SIDE, FRONT AND REAR)

8. BRAKE LIGHTS (1 EACH SIDE, THE BACK)

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DECALS SAFETY / HANDS SIGNS _______________________

2 SERIES SAFETY FEATURES


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1
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BK97M021

1. SEAT BELT
2. EMERGENCY BRAKE
3. BUTTON HORN
4. RE ALARM (NOT ILLUSTRATED)
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10

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_______________________DECALQUES SAFETY / HAND SIGNALS

! SECURITY RULES
!
Most accidents involving the operation and maintenance of the machine can be avoided by following

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the safety rules and basic precautions. Read and understand all men- of this manual safety scapes
and the machine's safety decals before it operational or servicing. See your authorized dealer Case if
you have questions.

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READ THIS MANUAL COMPLETELY and certi fi
1 that that you know the charac- teristics relating to
speed, stability, direction and operation of this
machine. Do not remove the machine this manual.
Look for your Case dealer for additional manuals.

ATTENTION

The safety information provided in this

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manual do not replace safety codes,
BK97K167
insurance regulations, federal, state or local.
1. . Operator's Manual Storage
Certi fi that- that the machine has the proper
equip- ment required by the Regulations and
Safety messages in this section point to situations local laws.
which may be encountered during normal
operation and maintenance of your machine.
READ CAREFULLY traffic laws, reg- ulamentos and
These mes- security gens also offer pos- LEVELS
information contained in the Basic Manual of Traffic
ways to address these conditions. Additional
Safety prepared by ABETRAN, reference Case
safety messages are USA- of the text of this
148384A1, sent along with this manual. Requested
manual to indicate perils speci fi c.
cite the Basic Guide to transitional security located
the Distributors Case network, if they do not receive
it.

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11

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RIGHT PAGE
DECALS SAFETY / HANDS SIGNS _______________________

! BEFORE THE OPERATION


!
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• Do not wear loose clothing, long hair sol-tos or • Remove all loose objects from the cabin. Loose
unprotected or jewelry. objects may hold the les controlled and cause
• Different jobs require different protective accidents.
equipment. Items such as helmets, protective • Before the match, every day, make a general
shoes, heavy gloves, vests re fl etores, masks inspection around the machine looking for fluids
for breathing and hearing protection may be or oil leaks. Replace any broken or missing
required. Before starting work, determine what parts and make the lubrication and
is the equip- ment of safety required. Use the maintenance fi cations as shown in this manual.
equi- pment all the time. Clean any dirt or debris from the machine,
especially the engine area.

• Be prepared for emergencies. Always carry a • Certi fi that is everyone is away from the machine
kit first-socor- ros and a good fire extinguisher before starting the engine.
and know how to use each of them. Re fi ra to • Before starting the engine, always adjust your
page 186 for inspection of the fire extinguisher, seat belt.
maintenance, etc. • Before operating at night, check that all the
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lights come on.


• Learn the hand signals used in your tra- balho. • A secondary output on machines with ca- bine is the
Follow the instructions given by leiro sina-, plates, door on the right. Lower pre without- the loader to the
etc. See pages 29-32. ground before leaving the machine.
• I certify that that all the doors, pro- tions and
covers are properly installed or closed. • The fumes from the exhaust can cause death. If
you operate this machine in an enclosed area, certi
• foreign material or grease on the steps and handrail fi that is the exist- ence of good ventilation for the
can cause accidents. Mante- nha the stairs and occurrence of these exhaust fumes.
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handrails clean.
• To avoid this, always fi that facing the machine • Know the rules, laws and safety equipment
and use the handrail and steps to go up or needed to transport this machine on streets or
down the machine. Do not hurry. roads.
• If your machine has cabin, certi fi that that all
windows are clean and the windshield wipers
are functioning properly nando.

BK97K169

1. HANDRAILS
2. STEPS

12

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LEFT PAGE
_______________________DECALQUES SAFETY / HAND SIGNALS

! MACHINE OPERATION
!
• Check that all controls in iso lated area and 2. If you can eliminate the contact, reverse the opera-
certi fi that that the machine is operating feed that caused the contact with high-voltage elec-

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correctly. tricity, and remove the danger area of ​the machine.
• Do not allow passengers on the machine. Other If you can not eliminated nar contact, fi to the
people may fall or cause an accident. This is a machine until the power company cut the vessel
machine for a single person with a single seat delivery to the line and tell you that electricity was
for the operator.

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cut.

• Dust, fog, smoke, etc., can de- minish your


3. In extreme situation, for example, in case of fire,
visibility and cause an accident. Stop the
etc., is forced to leave the machine, do not
machine or slow down until the visibility is total
leave it in the usual way. Jump as far as
in the area where you are working. I certify that
possible the machine with your feet together,
that the machine lights are ON.
and do not touch the floor with your hands.

• Contact with high voltage power lines,


underground cables, etc., can cause serious 4. Next, move away jumping with feet together
injury or death by electrocution. Before driving or to find yourself at a safe dis- cia machine and
operating in an area with cables or high voltage chain him- tric. Do not take big steps. Due to

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lines, or a power plant, enter the ener- company the differential voltage across the floor, one
strategy or service that you will do it. You MUST foot could fi car at a higher voltage than the
DISCONNECT THE POWER OR KEEP A SAFE other area. This differ- ence can cause death.
DISTANCE WORK lines, cables or power plant.
Keep complete machine at least
• Do not operate the machine if you feel well. This
can be dangerous for you and the people around.

4.6 m (15 feet) away from the source of the


• You should judge whether the weather
power. You should also be aware of security
conditions, road or soil allow safe operation on
codes or rais or state fede- regulations applicable
inclines or uneven ground.
to your workplace.

• Stay away from natural hazards such as


If part of the machine contact with high voltage: ditches, slopes, etc. Walk through the work

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Template Name: OM_1_col
area looking for perils before starting work.

1. Tell other workers to NOT TOUCH THE


• Be alert and always know the location of all the
MACHINE and stay away from her.
workers in your area. Keep all other
complementary ly people away from your
machine. The inob- servância these instructions
can result in injury or death.

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RIGHT PAGE
DECALS SAFETY / HANDS SIGNS _______________________

• Keep the bucket low loader to move the work • When working in areas of heavy traffic, always
area and be careful when lifting the load. make someone else to direct the traffic of
vehicles and people. Be inventive tri security,
Template Date: 1994_04_29
Template Name: OM_1_col

• Operate the machine respecting their such warning signs, etc., as required for their work.
capabilities and speci fi ed limits. The capacities
for lifting, digging depths, etc. They are shown in
Speci fi cations section of this manual. • Stop operation of the machine if it fails. Check
that the indicator and warning lights of the
• Operate controls only when sen- Tado in the machine. Use your ears and your sense of
seat operator. smell to find abnormalities on your machine.
• Digging through cables, pipes, lines, etc.
underground can cause feri- ments or death. • Drive around large objects such as large rocks
Learn the location of all underground hazards or trees.
before operating your machine in an area.
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14

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LEFT PAGE
_______________________DECALQUES SAFETY / HAND SIGNALS

! PARKING MACHINE
!
• When parking the machine and before leaving the • If you need to park the machine mo- ously on a

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area of ​the operator, pull or download always all slope, place the machine with the front facing
accessories (load- Deira, backhoe, etc.) to the the des- acidic. I certify that that the fi machine
ground, activate the parking brake, stop the engine behind a fi xed object. Place blocks in front of
and remove the key. each wheel on the side of the descent.

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• Follow the instructions in this manual on • Always stay in front of the machine and use the
"Machine Parking". handrail and steps when going up or down it. Do not
rush and do not skip the machine.

! BURN PREVENTION
!
The batteries contain sulfuric acid, which can When the battery electrolyte is con- cold, the

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• •

cause severe burns. Avoid contact with skin, battery can explode if (1) you try to charge it, or (2)
eyes or clothing. Antidote - EXTERNAL: Flush if you try starting with auxiliary battery and start the
with water. INTERNAL: Drink large quantities of engine. To prevent the electrolyte of the battery
water or milk. Proceed with milk magné- sia, con- gel, keep the battery at full charge. If you do
beaten egg or vegetable oil. Call a doctor not follow these instructions, you and other people
immediately. EYES: Flush with water for 15 in the area can be injured.
minutes and get prompt medical attention.
• hot coolant can splash out if the radiator cap is
remo- too fast life. To remove the radiator cap,
let cool cooling system, turn the cap to the first
node, wait to relieve pressure and remove the
cover.

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15

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DECALS SAFETY / HANDS SIGNS _______________________

! FIRE PREVENTION
!
OR EXPLOSION
Template Date: 1994_04_29
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• Sparks or flames can cause an explosion of the • If the fire extinguisher was used, recar- drizzle or
hydrogen gas existing in the battery. To prevent replace it before operating the machine. See
explosions do the following: page 186.
• Remove any trash or debris from the machine as
required. Check that, especially, the area of ​the
1. To disconnect the battery cables, des-
engine and the exhaust system.
connect the negative (-) first; connecting the
battery cables, connect the negative (-) last.
• If the machine is a leak of oil, fuel or hydraulic fl
uid, always repair the leak and clean the area
2. When connecting cables auxiliary battery for before operating.
use in starting the engine, use the procedure
shown in this guide (see page 83). • Keep clean the cooling system and the level of
correct cooling fl uid.
• I certify that if that oil cloth or other materials in
3. Do not allow the battery terminals from short
fl kind are not held in the machine.
circuit with metal items.
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4. Do not weld, esmerile, or smoke near the • The starting fl uid (ether) may explode and cause
battery. Keep any flame distant from the injury or death. Do not inhale the vapors of the
battery. uid match fl. Use face shield when removing or
• Sparks originated by the electrical system or engine installing the container that for starting fl uid or
exhaust can cause an explosion or fire. Before when utili- zar one fl uid starting aerosol. Use fl
operating the machine in an area with vapors or uid from which following the instruction manual
dust fl ammable, certi fi that that there is good pages 81 and 82.
ventilation to remove them before you start.
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• Always remove the container fl uid starting the


• The engine fuel can cause explo- or fire. Do not machine every time you give welded, esmirilar,
fill the fuel tank with the engine running. or using a torch. Use compressed air to remove
any area of ​ether vapor.
• DO NOT smoke when refueling.

• Use cleaning solvents in kind not fl to clean • Before making a weld or use a cutting torch on the
parts. machine, clean the area to be repaired.
• Fire may cause injury or death. Always have a
incen- dios extinguisher near or on the • Check if there are loose connections or worn
machine. I certify that that the fire extinguisher spots in the electric system isolation. Repair or
has been serviced according to the replace parts or loose fi ed dani.
manufacturer's instructions.

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LEFT PAGE
_______________________DECALQUES SAFETY / HAND SIGNALS

! MAINTENANCE
!
• Before servicing the machine, place the label • If you need to do maintenance on your machine
not operate in DIRECTORY tion. A Not Operate with the engine running, ask for help from

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tag accompanies it to your new machine. another person. Follow the instructions in this
Additional labeling, part number 147783A1, are manual or service manual. Do not leave the
avail- able at your dealer. driver's seat while the engine is running.

Disconnect the battery before working on the electrical

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system.
• If you expose or contact with hazardous
chemicals, you may be seriously injured. The
fluids, lubricating fi plasticizers, paints, decals, fl
DO NOT REMOVE DO NOT
uid coolant and cooling, used in its machine
THIS LABEL OPERATE
can be dangerous.

See the other


Reason:
Leaflets with security information on the use of
side
the material (MSDS) contain (1) information on
the chemical composition of each product (2)

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CASE BRAZIL & CIA
procedures for safe use, (3) first-aid measures
CASE code:
147783A1 Signature: and (4) action to be taken when the product is
147783A1
spilled or released accidentally. Brochures with
• inadequate repairs or maintenance can cause safety information for the use of the material
injury or death. If you do not understand a (MSDS) are available from your dealer Case.
maintenance procedure or adjustment, see the Before providing maintenance to your machine,
Service Manual for your machine or see your check that the MSDS - Safety leaflets - on each fl
dealer Case. uid, lubrication-giving, etc., used in this machine.
This information explains the risks and how to
• Modi fi cations not authorized this machine can sustaining the machine safely. Observe this
cause injury or death. Do not modi fi cations information when fi zer to sustaining the machine.
emasculated this machine. Always look your
transferee con- Case before welding, cutting or
drilling your machine. See page 19 for more

Template Date: 1994_04_29


Template Name: OM_1_col
information.

17

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RIGHT PAGE
DECALS SAFETY / HANDS SIGNS _______________________

• Before paying maintenance to this machine and • Download the bucket or tool to the ground or block the
before disposing of fluids and Lu bri fi old sing, movement of the machine before working on it. Follow
always remember the environment. Do not oil or the instructions in this manual when fi zer the
Template Date: 1994_04_29
Template Name: OM_1_col

fluids in the ground or in containers that can maintenance of your machine.


leak.
• Clean the machine regularly. The accumulation of
grease, dust and debris can cause damage to
Check that with its environmental protection
elements or feri- machine. Keep your work area
center or recycling or with your dealer Case the
clean.
correct way to get rid of these materials.
• Before performing welding on the machine, un- plug
the battery ground (-).
• To pay maintenance to the machine, always
• Fluids such as gasoline, kerosene, diesel fuel,
wear eye protection and face, safety boots and
hydraulic oil, etc., contain chemicals that can
other protective items that are needed.
endanger your health and cause cancer and /
or birth defects. Contact either internal or
• metal particles or fragments can cause eye
external, can cause infection or other feri- ment.
injuries. Always wear eye protection or face
If there is internal or external contact, see
when uti- Lizar a hammer on this machine. Use
IMMEDIATELY your Poison Center or doctor.
a hammer soft face like bronze, to install
hardened pins.
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! MAINTENANCE OF THE WHEELS AND TIRES


!
• DO NOT weld on wheels or rims when installa- • The explosive separation of the tire and / or rim
home a tire. The welding may cause an explosive parts may cause injury or death. When
mixture of air / gas enter ignited at high maintenance is required, uti- lize technical
display template information
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temperatures. This may oc- rer with full or empty service quali fi ed in tires for both.
tires. The removal of air or seal breakage are not
of adequate. The tire must be completely
removed before welding the rim.

! PROTECTION STRUCTURE
!
ROLL
• modi fi not the ROPS in any way. Modi fi unauthorized cations such as welding work, holes, cuts and
adding accessories can weaken the structure and reduce its pro- tection. Replace the ROPS if it has
been rolling over or damage. Do not try to fix it

18

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LEFT PAGE
_______________________DECALQUES SAFETY / HAND SIGNALS

! MALLEABLE CAST IRON


!
• Before welding, cutting or stick any part of the • Modi fi cations made unauthorized Malleable
machine, which certi fi that the piece in cast iron parts may cause injury or death.

Alt= to hide template information Alt+ to


question is not malleable cast iron. Consult your Welding, cutting or sticking these pieces can
dealer if you are unsure if the part is malleable. cause the breakage malleable. No weld, cut or
Refer to the following fi shooting to identify the puncture func- soft iron parts dido this machine
pieces of malleable cast iron. conserved tar or attach items.

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6 1

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3
5
2
8

7
4

BK97K205

1. BOOM
2. DIRECTION OF JOINTS (2-WHEEL DRIVE IN)
3. JOINT DOWNLOADING
4. FRONT AXLE

Template Date: 1994_04_29


Template Name: OM_1_col
5. OUTRIGGERS
6. ARM
7. TURNING TOWER
8. joints HOPPER

19

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RIGHT PAGE
DECALS SAFETY / HANDS SIGNS _______________________

! DECALS SAFETY
!
Template Date: 1994_04_29
Template Name: OM_1_col

WARNING: Not read the safety decals or lack of any of them can result in injury or death.
! Replace qual- want decal is missing or damaged, and keep them all clean. Find your dealer
to purchase new safety decals.

SB002

I certify that that you read all safety decals and The following pages show the decal and the location of
instruction. Veri- fi these decals every day before the decal on the machine.
you start. Clean these decals if you can not read
the words.

When cleaning the decals, use only a cloth, water


1
and soap. Do not use solvent, gasoline, etc.

You should replace the decals dani fi ed, missing


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or illegible. If a decal is a part that should be


replaced, which certi fi- that another decal is
instal- ed in the new part. Look for your Case
dealer for new decals.
BK97K164

1. 147699A1
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147699A1

20

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_______________________DECALQUES SAFETY / HAND SIGNALS

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display template information
BK97K209

1. 147112A1 147112A1

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BP9710008

1. 147111A1

147111A1

Template Date: 1994_04_29


Template Name: OM_1_col
BP9410008

1. 147114A1

147114A1

21

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RIGHT PAGE
DECALS SAFETY / HANDS SIGNS _______________________
Template Date: 1994_04_29
Template Name: OM_1_col

BP9410010

1. 321-3916

321-3916
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1
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BP9410009

2. 321-3596

148017A1

ROPS with seat units are suspended without


(standard).

B9410144

3. 148017A1

22

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_______________________DECALQUES SAFETY / HAND SIGNALS

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1

display template information


BP9410011

1. 321-5754 - RIGHT SIDE

1
321-5754

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BP9410012

2. 321-5754 - LEFT

Template Date: 1994_04_29


147668A1
Template Name: OM_1_col
BK97K150

3. 147668A1

23

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RIGHT PAGE
DECALS SAFETY / HANDS SIGNS _______________________
Template Date: 1994_04_29
Template Name: OM_1_col

BP9410013

1. 124273A1

124273A1

1
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147670A1
BK97K150

2. 147670A1
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148016A1

BK97M023

1. 148016A1

24

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_______________________DECALQUES SAFETY / HAND SIGNALS

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1

display template information


147671A1
BP9410014

1. 147671A1

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2

147673A1
BP8410014

2. 147673A1

Template Date: 1994_04_29


Template Name: OM_1_col

25

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RIGHT PAGE
DECALS SAFETY / HANDS SIGNS _______________________
Template Date: 1994_04_29
Template Name: OM_1_col

BK97K147

standard backhoe
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147675A1

Extendahoe (extensible excavator)


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147679A1

26

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LEFT PAGE
_______________________DECALQUES SAFETY / HAND SIGNALS

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1

display template information


BK97K147

1. 147672A1

147672A1

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BK97M025

2. 321-5788 (ONE SIDE OF EACH)


321-5788

Template Date: 1994_04_29


Template Name: OM_1_col

27

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RIGHT PAGE
DECALS SAFETY / HANDS SIGNS _______________________
Template Date: 1994_04_29
Template Name: OM_1_col

BK97K150 147757A1

147757A1

Pressure accumulator in loader


hydraulic system
Discharge hydraulic pressure
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prior to disconnecting hydraulic


lines.
REFER TO THE SERVICE
MANUAL DISCHARGE ALL
GAS PRESSURE PRIOR TO
DISASEMBLING THE
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BK97K225
ACCUMULATOR.
147756A1

147756A1

28

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LEFT PAGE
_______________________DECALQUES SAFETY / HAND SIGNALS

HAND SIGNALS
It is recommended that you use the flag and hand signals to communicate. Before you start, certi fi that
that both understand the signals that will be used.

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display template information
BI97D059 BI97D025

Connect the Motor Stop the engine

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BP97D022 BP97D023

Move around towards me Move your keep out


hands back and forth (with palms inward).
Move your hands back and forth (with palms out).

Template Date: 1994_04_29


Template Name: OM_1_col

BP97D030 BP97D060

Move around this distance Completely Stop and Wait

29

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RIGHT PAGE
DECALS SAFETY / HANDS SIGNS _______________________
Template Date: 1994_04_29
Template Name: OM_1_col

BI97D034 BI97D033

Turn the machine Left - Rotate Turn the machine to Right - turn the
Load Left - To stop moving, stop Load to the Right - To stop moving,
moving your hand and close your fist. stop moving your hand and close your fist.
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BI97D-64 BI97D063

Back to Loader Bucket Download the Loader Bucket

BI97D057 BP97D055

Suspend the spear Backhoe Lower the Boom Backhoe

30

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_______________________DECALQUES SAFETY / HAND SIGNALS

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display template information
BI97D029 BI97D021

Stop - Emergency Stop - Move both hand


quickly back and forth.
Move one hand back and forth

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BI97D028

Suspending or bucket load BI97D027

Lowering the load or bucket

Template Date: 1994_04_29


Template Name: OM_1_col
BI97D020

Suspend the bucket load or Slowly BI97D026

Lowering the load or bucket Slowly

31

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RIGHT PAGE
DECALS SAFETY / HANDS SIGNS _______________________
Template Date: 1994_04_29
Template Name: OM_1_col

BI97D041 BI97D032

Move the arm of the backhoe to den- Move the backhoe arm out
tro
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BI97D031

BI97D054
Bucket unloading
Excavation with Bucket Backhoe
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backhoe

BP97K063

BP97K062 Extendahoe extender arm (excavator


Extendahoe retractor arm (excavator with extendable arm)
with extendable arm)

32

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LEFT PAGE
_______________________DECALQUES SAFETY / HAND SIGNALS

CAUTION: Examine the machine, veri fi cating it contains vazamen- tos, or

! any defective parts, or are not working properly. Before placing the
machine in motion, tighten all caps, dipsticks oil, battery cover, etc. The
!
failure of one piece with the machine in motion may cause accidents.

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CAUTION: If any decal is dirty, difficult or law- ture, clean it or replace it.
! !

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!
CAUTION: Before operating this machine on the road, check that the local
! traffic regulations.

WARNING: Before starting the engine, carefully read the safety information

!
in this manual and all warnings on the security fi xed on the machine. I
! certify that that there are no other people in the work area. Before putting
the machine in motion, try the various control you dispositi- the same,
learning to use them with segu- certainty. Familiarize yourself with all

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operating instructions and machine maintenance as well as all rules and
Regulations that apply to it. Manuals Operator and Service are available at
your Authorized Reseller CASE

Template Date: 1994_04_29


CAUTION: Before each day's work, check that the steering and brake Template Name: OM_1_col
system, certi fi cation that are working cor- rectly. A machine that works

! properly can prevent acci- teeth. Before placing the machine in motion,
which certi fi that were made all repairs and ajustagens.
!

12a

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RIGHT PAGE
DECALS SAFETY / HANDS SIGNS _______________________

WARNING: I certify that that the operator station, the steps and the control
levers do not contain oil or loose objects. Remove or tighten all items for

! the maintenance or use by staff. If you do not keep these clean parts, the
!
Template Date: 1994_04_29
Template Name: OM_1_col

result may be a serious accident.

! WARNING: Before starting the engine, check that the parking brake is
applied and the gearbox commands are neutral.
!
TRIM THIS EDGE

CAUTION: I certify that that has an extinguisher incen- dio and a first aid

! kit. Keep them in good working order. Familiarize yourself with the correct
use of hands month-
!
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WARNING: Familiarize yourself with the location of underground facilities

! such as mains cables, water and gas pipes, etc. The rupture of a gas pipe
or an electric cable can have serious or fatal consequences.
!

CAUTION: Before you put the machine in motion, give a warning to all

!
people who are doing maintenance on the machine, or who are on the
! desktop.

12b

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LEFT PAGE
_______________________DECALQUES SAFETY / HAND SIGNALS

CAUTION: Use proper safety equipment. Do not wear loose clothing that
can fi car attached to the machine. If necessary, get other safety

! equipment. A pro- tection helmet, safety shoes, ear protectors, clothing re


fl e tora, safety goggles and thick gloves are some examples.
!

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display template information
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Template Date: 1994_04_29


Template Name: OM_1_col

12c

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RIGHT PAGE
DECALS SAFETY / HANDS SIGNS _______________________

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LEFT PAGE
12d
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Template Date: 1994_04_29 display template information
_______________________DECALQUES SAFETY / HAND SIGNALS

CAUTION: Understand that the machine can not perform all kinds of

!
work. Always keep it under control. Do not move very fast machine.
!

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! CAUTION: Familiarize yourself with the desktop.

CAUTION: When using auxiliary batteries for starting the motor, connect the

!
positive cable to the positive terminal of the starter solenoid. Connect the
!

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negative cable to the chassis of the machine. Before starting the engine, the
operator must fi car ACO modado in his seat. Before leaving the machine,
stop the engine and disconnect the auxiliary battery cables. Any other
method may damage the machine.

CAUTION: Before leaving the machine, STOP ENGINE. If the machine

!
moving without the operator may cause a serious accident.
!

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WARNING: BE VERY CAREFUL IF YOU ARE NOT FAMILIAR WITH
! THE OPERATION OF THIS MACHINE. !

Template Date: 1994_04_29


Template Name: OM_1_col

WARNING: Do not allow the presence of any other person in the machine, in addition
to the operator.

14a

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RIGHT PAGE
DECALS SAFETY / HANDS SIGNS _______________________

CAUTION: Before putting the machine into operation at night, check that

! all lights are working properly.


!
Template Date: 1994_04_29
Template Name: OM_1_col

! WARNING: Drive the machine at a speed compatible with the existing


conditions and the desktop. Be very careful when working on slopes. Do
!
TRIM THIS EDGE not move very fast machine.

! WARNING: Be careful when working in conditions of POE anger or smoke. If


you do not have good visibility, reduce the march. Otherwise, it may cause an
!
accident.
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WARNING: When driving the machine on difficult slopes, drive in reverse. On the

!
descent drive the machine on the sea- cha forward position.
!

CAUTION: Never put the machine in motion, when the seat is in the
! backhoe working position. !

14b

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LEFT PAGE
_______________________DECALQUES SAFETY / HAND SIGNALS

CAUTION: Never drive the machine with the hopper filled to the maximum
lifting height. Keep the bucket as low as possible. This position provides

!
better balance and better visibi- ity. When driving the machine with a full
hopper over rugged terrain, do it at a safe speed. !

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CAUTION: Before leaving the machine, lower implements or lock them with a

!
block (block), and applies the brake stationary and chin.
!

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CAUTION: Familiarize yourself with the vehicle moving your desktop.

!
Familiarize yourself with the instructions flag (flag). Getting to the road
! signaling (rais or without side boards and semaphores).

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CAUTION: When driving on steep slopes the engine, engaging a lower gear.
Never drive on slopes with the exchange rate neutral. Otherwise, fi yams

!
without the control of the machine and may result in the overturning of this.
!

Template Date: 1994_04_29


Template Name: OM_1_col

14c

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RIGHT PAGE
DECALS SAFETY / HANDS SIGNS _______________________

DANGER: Do not allow any part of the machine comes in direct contact

!
with the cables from the power grid. If you need to tra- balhar near
electrical cables, certi fi that that the electricity company cut the. The !
Template Date: 1994_04_29
Template Name: OM_1_col

machine does not necessarily have to come into physical contact with an
electrical cord to occur a passage of current. If there is current flow in the
machine, do not leave the same, NOT TOUCH HER. See table below.

! !
NOTE: IF THE ABOVE REQUIREMENTS ARE LOWER THE
REQUIREMENTS ESTABLISHED BY THE STATE, prevail.
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CAUTION: Under these circumstances, do not leave the machine. This can
result in serious injury.

14d

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LEFT PAGE
_______________________DECALQUES SAFETY / HAND SIGNALS

WARNING: Be very careful when stopping the machine. If the bucket or

!
other implement are raised, the machine can capo- tar. I certify that that all
! movements are made suave- mind. The new operator must first operate the
machine in an open area to become familiar with the functioning of same.

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CAUTION: Always be aware. I certify that that no other people in the work

!
area.
!

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CAUTION: When driving the machine on the road, certi fi that that the

!
brake pedals are locked together. There is a risk capo- ment, if triggered
only one pedal with the machine at a speed greater than 8 km / h (5 mph). !

CAUTION: Always operate the machine and implements only from the

!
driver's seat. Any other method may result in serious accident.
!

Template Date: 1994_04_29


Template Name: OM_1_col

14e

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RIGHT PAGE
DECALS SAFETY / HANDS SIGNS _______________________

WARNING: If the engine stops, or if there is a fault in the power steering system,

!
stop the machine to avoid an acci- dent. It becomes very difficult for the operator
to control the system from the direction of this machine if a failure of this type !
Template Date: 1994_04_29
Template Name: OM_1_col

occur.

WARNING: When working on a slope, position the machine so you can

!
work with the backhoe turned to the side of the slope. Do not work at very
steep slopes or when the machine is in a position to offer the operator sta- !
bility when moving or maneuvering the deira retroescava-.

CAUTION: Before turning the boom of the backhoe to one side, certi fi that

!
that area has su cient to traba- lhar. I certify that you do not have people
! on the path of the boom of the backhoe.
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14f

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LEFT PAGE
_______________________DECALQUES SAFETY / HAND SIGNALS

CAUTION: When using the machine as Daste guin- not excessively rotate

!
the boom to the side, which could result in overturning. Do not move the
! load very fast, because the machine may be haywire.

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CAUTION: The backhoe should be operated only when the operator is
seated in his seat. Any other method may result in serious accident.

! CAUTION: After adjusting the seat, certi fi that is that it is well locked.
!

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Accidental displacement of the seat with the machine in motion could
result in serious accident.

WARNING: Never dig the soil below the backhoe stabilizers. This may

!
cause the machine to fall accidental tally in the excavated hole.
!

Template Date: 1994_04_29


Template Name: OM_1_col

CAUTION: Record any problems encountered during the operation of the

!
machine. Correct these defects. CAUTION: Before you leave the machine,
! proceed as follows: lower the implements to the ground; lock the parking
brake; stop the engine; remove the ignition key.

14g

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RIGHT PAGE
DECALS SAFETY / HANDS SIGNS _______________________

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LEFT PAGE
14h
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_______________________DECALQUES SAFETY / HAND SIGNALS

CAUTION: A good air circulation in the areas uti- lizadas for storage of
batteries is required. This prevents the increase vol- lumétrico hydrogen
gas from freshly charged batteries.
! !

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POISON The batteries contain acid, causing serious mature quei-. If you

!
accidentally spill acid on the skin, eyes or clothing, wash with water. Flush
! eyes with water for 15 minutes. CALL A DOCTOR IMMEDIATELY. KEEP
CHILDREN AWAY FROM THE BATTERY.

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WARNING: When veri fi car battery power, never put objected metal tos
on the terminals. Sparks may cause fire. Use a voltmeter or a hydrometer.
! !
WARNING: In the seat column there is a spring under pressure. If you
must remove the seat post, do it slowly. Otherwise the spring may come
! off, causing an accident. !

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DANGER: The batteries produce gas. I certify that to keep faís- cas,
flames and lighted cigarettes away from the same. I certify that that has a
! good air circulation to charge a battery or when it is used indoors. When
tra- balhando near batteries, wear safety glasses.
!

CAUTION: Never press body metal ring or bracelet. This may cause

!
current leakage in the ring or bracelet, causing electric shock.
!

Template Date: 1994_04_29


Template Name: OM_1_col

! CAUTION: Before connecting or disconnecting a circuit, which certi fi that


is familiar with it. A wrong connection may cause injury and damage.
!
18a

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RIGHT PAGE
DECALS SAFETY / HANDS SIGNS _______________________
Template Date: 1994_04_29
Template Name: OM_1_col

WARNING: Do not fill the machine while you are smoking, near flame, or
! with the engine running. !
CAUTION: When you are doing maintenance or repair services on the
machine, or working with tools, wear safety glasses.
! !
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CAUTION: Never perform maintenance on the machine with the engine


running, unless the Operator's Manual or Service Manual to show how to
do it. If you need to raise a imple- ment to perform the work, certi fi that
that it is securely locked.
! !
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CAUTION: Be very careful when disconnecting the cables cos hydraulics, in view

!
of the high pressure system which can CAUSED car wounds. Release all
! pressure before working on the hydraulic system.

18b

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LEFT PAGE
_______________________DECALQUES SAFETY / HAND SIGNALS

CAUTION: The cooling system operates under high pressure. Remove the

!
radiator cap slowly and only when the engine is cold; otherwise, they may
! cause severe burns.

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!
CAUTION: Lower always all implements to the ground, or catch them before
! doing any maintenance or adjustment.

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CAUTION: Do not make any repair service for which you are not qualified.
! !

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DANGER: exhaust fumes can be fatal. If you need to put the engine in an
enclosure, certi fi that is to be a good air circulation.
! !
WARNING: The fan and belts when moving, can cause serious injury.
! Stay clear of them. !

Template Date: 1994_04_29


Template Name: OM_1_col

18c

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LEFT PAGE This page
DECALS SAFETY / HANDS SIGNS _______________________

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18d
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Template Date: 1994_04_29 display template information
INSTRUMENTS AND CONTROLS
DASHBOARD

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7

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11 10 9
B890768J

1. WARNING LIGHT ENGINE OIL PRESSURE: This light


Warning light if (1) the engine stops with the ignition switch in the ON position
(connected), or (2) the engine oil pressure is low or is absent. Do not start the engine if
the warning light is on.

2. LIGHT PARKING BRAKE WARNING: This light


Warning light when the the ignition switch is ON and the parking brake is engaged.
Transits to the brake engaged lays tioning of the machine.

Template Date: 1994_04_29


Template Name: OM_1_col
3. LIGHT AIR FILTER RESTRICTION WARNING: This light
Warning light when (1) the ignition switch is in the START position (starting) or
when (2) the air fi lter need maintenance.

4. OF ALTERNATOR WARNING LIGHT: This light illuminates when (1)


the engine is stopped with the ignition switch in the ON position, or when (2) the alternator is
not charging the batteries.

5. LIGHT HYDRAULIC FILTER RESTRICTION WARNING: It is


warning light illuminates when (1) the ignition switch is in posi- tion start (starting) or
when (2) the hydraulic fi lter need main- tenance. The hydraulic fl uid should remain
at operating temperature; refi ra- to page 163.

Continued on next page


33

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RIGHT PAGE
CONTROLS AND INSTRUMENTS ____________________________________

DASHBOARD
Template Date: 1994_04_29
Template Name: OM_1_col

7
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11 10 9
B890768J

6. SHAFT OIL TEMPERATURE WARNING LIGHT TRA-


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Seiro: This light illuminates when the temperature of the rear axle oil reaches 137 ° C
(305 ° F). Take the necessary steps to reduce the temperature until the light fails to
light up. Re fi r to page 169.

7. TACHOMETER: The tachometer shows the engine speed in revolutions per


minute (rpm). Each number on the meter equals 1000 rpm. Each space on the meter is equivalent
to 200 rpm. It is recommended engine operation in the green area of ​the meter.

8. ENGINE HOUR METER: The hour meter shows the hours and tenths of hours
engine operation.

9. OIL TEMPERATURE GAUGE (TORQUE CONVERTER): THE


normal temperature converter oil operation is in the green area of ​the meter. When
the meter pointer enters the red area, select a lower transmission speed. If the
pointer remains in the red area, stop the machine, put the steering control in the
NEUTRAL posi- tion and operate the engine at full throttle possible. If this pro-
cedure does not result in the reduction of oil temperature, check that the oil level and
determining the existence of obstructions in the radiator and oil cooler.

34

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LEFT PAGE
____________________________________ CONTROLS AND INSTRUMENTS

10. VOLTMETER: This meter shows the battery status. The state of BATTER-
Ria is normal if the meter needle is in the green area of ​the meter when the
ignition key is in the ON position (on). If the gauge pointer is in the lower red zone,
the battery charge is low, or the alternator is not charging. If the gauge pointer is in
the upper red area, the alternator is overloaded. The battery can be damaged if

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you continue in this state.

NOTE: When the battery condition is good and the ignition key is turned to ON, the meter
pointer will be at the bottom of the green area. When starting the engine, the pointer will

display template information


rise to the top of the green area, which will continue. If the meter pointer does not go up
after giving starting the engine, check that the status of the battery / alternator.

11. FUEL LEVEL METER: This meter indicates the quantity


ity of remaining fuel in the tank.

12. METER WATER TEMPERATURE: This meter indicates the tempera-


ture coolant in the engine cooling system. The coolant temperature is normal
pointer when the meter is in the green area of ​the gauge. If the meter needle is in
the red area, stop the engine and check that the liquid level of arrefeci- ment or

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finds for debris in the radiator / oil cooler, or veri- fi that proper thermostat
operation.

Template Date: 1994_04_29


Template Name: OM_1_col

35

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RIGHT PAGE
CONTROLS AND INSTRUMENTS ____________________________________

STANDARD TRANSMISSION CONTROLS


Template Date: 1994_04_29
Template Name: OM_1_col

1
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BP9410057

1. LEVER CONTROL DIRECTION

1. LEVER STEERING CONTROL: This lever controls the displacement direction ment of the machine.
The center position is neutral. To move lift the lever and push it all the way forward. To reverse gear,
lift the lever and pull it completely mind back. I certify that that the control lever is in the neutral
display template information
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position before starting the engine or before operating the backhoe.

WARNING: The uncontrolled movement of the machine can cause injury. Before turning the
! driver's seat to the position of opera- feed backhoe, put the DIRECTORY tion control lever
and the transmission control in NEUTRAL and activate the parking brake.

SA050

The electrical circuit of the steering control lever has an additional feature that allows the operator to
drive the machine a short distance if the control lever towards receive intermittent signals that put the
transmission in neutral. By placing on the direction of the control lever in the opposite direction of the
desired travel direction, and then again in the desired direction, the transmission will engage for
approxi- mately 5 seconds.

This procedure should be used only in an emergency when the unit should be moved to a safe place.
Perform the maintenance services of the machine immediately.

36

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LEFT PAGE
____________________________________ CONTROLS AND INSTRUMENTS

2 1

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display template information
BP97N044

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1. transmission
The shift
1. transmission
lever: The transmission
transmission shift
haslever:has
Thegears
transmission
synchromesh in synchronized
inhasallgears
four-speed.
fourin synch
gears.You You
can switch
cantoshift to
any range without stopping the machine. Press the clutch button on the transmission shift lever before
any gear without stopping the machine. Push the clutch cutout button
changing gears. Release the button to engage the clutch after the gear shift.
on the transmission shift lever before you shift. Release the button to
engage the clutch after the shift.
NOTE: By switching to a slower gait, reduce travel speed before changing gears.

IMPORTANT: Always place the transmission in NEUTRAL before operating the excavator retro-
retro-.

WARNING: The uncontrolled movement of the machine can cause injury. Before turning the
! driver's seat to backhoe operation position, attach the steering control lever and the
transmission control to NEUTRAL and activate the parking brake.

Template Date: 1994_04_29


Template Name: OM_1_col
SA050

transmission
Clutch button: 2. gears.
Clutch button: The this
Press transmission is in NEUTRAL when this button is pushed.
button before
i

37

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RIGHT PAGE
CONTROLS AND INSTRUMENTS ____________________________________

Powershift transmission CONTROLS


(OPTIONAL)
Template Date: 1994_04_29
Template Name: OM_1_col

2 1
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BK97K160

1. gear selection control lever: Turn the control lever handle to align the number corresponding to
each gear with the indicator mark on the lever. You can select another march without stopping the
machine.
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1st gear, forward and reverse (position 1) 2nd


gear, forward and reverse (position 2) 3rd gear,
forward (position 3) 4th speed, movement
(position 4)

2. steering control lever: This lever controls the machine travel direction. The center position is
neutral. To advance 1st, 2nd, 3rd or 4th gear, lift the lever and push it all the way forward. To move in
reverse for 1st or 2nd gear, lift the lever and pull it all the way back. I certify that that the direction of
the control lever is in NEUTRAL before starting the engine or before operating the roescavadeira ret-.

38

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LEFT PAGE
____________________________________ CONTROLS AND INSTRUMENTS

3. Transmission reduction switches: The reduction of the transmission switch is utili- Zado to
automatically switch from second into first gear to increase the strength of the excavation. There are two
switches reduction. One is a button at the end of the gear selection lever of steering control. There are
two other switch positions located in the temporary loader control lever handle. Press the button once to
reduce the march of second gear to first. Press the button again to return to the second gear. If the

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button was pressed to stop down to first gear, change the forward direction to reverse the transmission
will change to 2nd gear in reverse. Changing the reverse direction to advance change the transmission
to the second forward gear.

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1
1

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BK97K166 BK97K159

1. BUTTON MARCH REDUCTION 1. SWITCH TEMPORARY POSITIONS OF TWO


WORKING

Template Date: 1994_04_29


Template Name: OM_1_col

39

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RIGHT PAGE
CONTROLS AND INSTRUMENTS ____________________________________

4. Control / microprocessor display of auomática The LED marked with the letter 'T' is yellow and is
transmission: The control / display is as follows: used to indicate test and failure modes. The LED
marked with 'F' letter is see- Qu and turns on
Template Date: 1994_04_29
Template Name: OM_1_col

when the microprocessor is in control juste rea-


position.
2
Once connected, the data display will auto- matically to
the driving position mode. Change the display
1
information by pressing the 'M' button.

For more information about the control /


3 3 microprocessor display the powershift
transmission, re fi ra to the section "Instructions
for Operation powershift" on page 87.
BK97K165

1. A DATA DISPLAY SCREEN WITH RED LED DIGITS WITH


TWO SEVEN SEGMENTS.

2. A MODE SELECTION BUTTON MARKED WITH A 'M'.


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3. TWO STATE OF LED LIGHTS


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40

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LEFT PAGE
____________________________________ CONTROLS AND INSTRUMENTS

PEDAL

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display template information
1
234

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BK97K160

3. GAS PEDAL: Press it to increase the motor speed. Release the pedal
throttle to decrease engine speed.

4. PEDAL BRAKE RIGHT: ( With the brake pedal lock disengaged) Press this
pedal to turn the machine on the right.

5. PEDAL LEFT BRAKE: ( With the brake pedal disengaged latch) Press
this pedal to turn the machine on the left.

6. LOCK BRAKE PEDAL: Re fi ra to the next page.

Template Date: 1994_04_29


Template Name: OM_1_col

41

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RIGHT PAGE
CONTROLS AND INSTRUMENTS ____________________________________

brake pedal lock


Template Date: 1994_04_29
Template Name: OM_1_col

2
1
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BK97K161

1. LOCK BRAKE PEDAL GEAR


2. LOCK BRAKE PEDAL disengaged

WARNING: Always lock brake pedals together before on the road or operating in 3rd or 4th
! gear. Read the instructions in this guide on the brake pedals. You may cause an accident if
display template information
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it does not comply with the specified procedures.


SB051

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LEFT PAGE
____________________________________ CONTROLS AND INSTRUMENTS

CONTROLS FRONT CONSOLE

1. HORN: press
switch to actuate the horn.

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display template information
1

BK97K167

1. SWITCH HORN

2. ARROW CONTROL
CONVERSION: Press the left
2 side of Yes-
two-position switch on the cake to signal a
left turn. Press the right side of the
two-position switch to sinali- zar a conversion

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right. Place the two-position switch in central
position to neutralize signaling.

BK97K163

2. ARROW SWITCH CONVERSION

3. LIGHT SWITCH
CEILING: Press the switch
symbol
two positions to light up the ceiling. Press the
opposite side of the interruption tor two
positions to turn off the dome light.
34

Template Date: 1994_04_29


Template Name: OM_1_col
4. LIGHT SWITCH
INTERMITTENT IN
BK97K163
WARNING: pres-
3. SWITCH CEILING LIGHT sione the symbol of the two-position switch to
4. SWITCH LIGHTS intermittent WARNING
turn the lights intermittent try. Press the
opposite side of the inter-operation switch two
positions to turn off the flashing lights.

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RIGHT PAGE
CONTROLS AND INSTRUMENTS ____________________________________

CONTROL OF INSTRUMENTS AND ISLAND -


LEFT SIDE
Template Date: 1994_04_29
Template Name: OM_1_col

5
1

R
AUXILIA
LICO
HIDRÁU

LIG

DES-
3 5a

2
4
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BK97K152

SWITCH DIRECTION
1. DRIVING LAMP SWITCH LIGHTS: Press
:Push the the interruption
rocker symbol to turn the driving
switch emblem
tor of two positions to light the direction lights. Press
lamps on. Push the opposite end of the rocker switch to turn the opposite sidelamps
driving of theoff.
two-position
FRONT switchLAMP
FLODD to turnSWITHC:Push
off the lights. the rocker switch emblem to turn the front
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2. lamps
SWITCH
FRONT on. FLOOD
Push the opposite
OF HEADLAMP: end
Press
LAMP SWITCH: of the
therocker to turn symbol
interruption the front lamps off.
REAR
tor of FLOOD LAMP to
two positions SWITCH:
light thePush the rocker
headlights. switch
Press theemblem
oppositeto turn
sidethe rear flood
of the
lamps on. Pushswitch
two-position the opposite
to turnend of the
off the re rocker
fl frontwitch to turn the rear flodd lamps off.
etores.
ROTATING BEACON SWITCH : Push the rocker switch emblem to turn the rotating
3. REAR
SWITCHFLODD
REAR LIGHTS: Press the switch symbol
LAMP SWITCH:
beacon on. Push the opposite end of the rocker switch to turn the rotating beacon off.
two positions for lighting the rear lights. Press the opposite side of the two-position
switch to turn the rear lights.
4. ROTATING BEACON SWITCH (if fitted): Press the symbol
two-position switch to turn on the rotating beacon. Press the opposite side of the
two-position switch to turn the rotating beacon.
AUXILIARY 5. HYDRAULIC MANUAL AUXILIARY ACCESSORY SWITCH (if
HYDRAULIC
equipped): When the light switch is on, the auxiliary hydraulic backhoe attachment
SWITCHED ON is on the fl ow LOW mode. When the light switch is OFF, the hydraulic excavator
attachment auxiliary mode is in fl ow HIGH. 5a. DECAL ACCESSORIES
OFF HYDRAULIC AUXILIARY MANUAL: Use this

decal necessary to determine the position of the auxiliary hydraulic accessory switch.

44

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LEFT PAGE
____________________________________ CONTROLS AND INSTRUMENTS

CONTROL OF INSTRUMENTS AND ISLAND -


LEFT SIDE
Engine alarm and parking brake - Not shown

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The alarm will sound if: (1) the engine oil pressure is low, (2) the temperature of the engine coolant is
high, (3) the parking brake is engaged when moving the control lever direction to position FORWARD
or REVERSE.

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NOTE: The alarm will sound if the direction of the control lever is in position FORWARD or RUN
position AFT and the seat is rotated from the position of displaced camento to the operating position of
the backhoe. Re fi r to page 54.

Alarm System seat switch - not shown

This alarm will sound when the operator rotate the seat of the scroll position to the operating position
of the backhoe and leave the control lever engaged direction. A warning decal on the machine, the
operator repeated with additional instructions for manual operation, requires the operator to take
certain precautions before operating the backhoe. The seat switch alarm is an additional warning. This
alarm will sound if the seat is rotated about 15 to 20 degrees from the straight position. For certi fi

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cation that the system is working, the operator must take into account that the alarm will also sound if
the parking brake is engaged and the direction of the control lever is in forward position or reverse.

Veri fi cation procedure


1. The operator will be seated on the seat to shift position with the seat belt placed.

2. Start the engine.


3. Park the machine on a level surface in a clean area. I certify that that there are no other people in
the area.
4. I certify that that the parking brake is OFF and the lever of the trans- mission is in NEUTRAL with
the loader bucket on the floor.

Template Date: 1994_04_29


Template Name: OM_1_col
5. Place your foot on the brake pedal and keep it on the pedal.
6. Move the control lever towards the forward position and rotate the seat mind approximately 15 to 20 degrees.
The alarm will sound. Repeat the same procedure to REVERSE. The alarm and back-up alarm will sound.
This will indicate whether the alarm system of the seat switch is working.

Another suggestion is to lower the outriggers and lift the rear wheels off the ground. If the machine has
four-wheel drive, the front wheels will also need fi car off the ground to make sure that the machine will
not move.

45

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RIGHT PAGE
CONTROLS AND INSTRUMENTS ____________________________________

CONTROLS ISLAND AND INSTRUMENTS -


LEFT SIDE
Template Date: 1994_04_29
Template Name: OM_1_col

driving control (Ride Control) (if


equipped) 1. For engages it, lower the
bucket of the loader to the
The driving control is a device that improves the
floor level or close to it. Place
machine travel in all types of terrain, with empty
the driving control switch in
or full hopper. The driving control will reduce the
the on position (with the
oscillating movement of dian- frontier and back
symbol down). The light
during trans- port operations and cargo materials,
allowing higher productivity and increased comfort
switch green light. There may be a slight
for the operator. It also reduces the shocks
decrease or increase the loader arm when the
suffered by the machine.
driving control is activated. To disengage it,
press the driving control switch to the off
position (symbol up). The green light tor
interruption goes out.
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1
When the driving control is on the loader's
lowering of pressure is limited tada the weight of
the loader and attachment (the bucket). The
attachment of the weight of the load- Deira
(bucket) is hydraulically damped during transport,
2
which is a normal condition of the driver's control.
The driving control can not be used for accurate
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BK97K150
leveling with the bucket loader during excavating
1. DRIVING CONTROL SWITCH
operation vadeira or when necessary precision in
2. DECAL DRIVING CONTROL WARNING placing the loader. Veri fi car to the driving control,
see the Service Manual.

WARNING: If the feed control is


! switched on, with the switch in the ON
or ACC., The arms of the load- deira
may be slightly higher or tilt due to the
hydraulic accumulator.

M511
147757A1

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LEFT PAGE
____________________________________ CONTROLS AND INSTRUMENTS

control switch for front axle 4-wheel drive (if equipped)

1. Hitching up and disengages from

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the axis of the front wheel with a
two-position switch. For tar
enga- the axis of the traction
dian-
frontier, press the two-position switch

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symbol. To disengage the axis of the front
wheel, press the opposite side of the
1 two-position switch.

NOTE: When the axis of the front wheel drive is


engaged, the engine operates only on the first or
BK97K153 second gear. It is recommended to disengage
1. SWITCH TO THE SHAFT OF TRACTION FRONT WHEELS the axis of the front wheel before operating the
IN 4
machine on a hard surface or the third or fourth
gear.

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hydraulic coupling of the loader switch (if equipped)

1. To pull back tar or loose the


locking pins of the hydraulic
coupler, press and hold
inter-operation switch the
coupler hidráu-
acid. By releasing the switch, the locking pins
1 of the hydraulic coupler back- Ram the
locking position.

IMPORTANT: If the pins do not return to the


LOCK position, DO NOT operate the coupling

Template Date: 1994_04_29


Template Name: OM_1_col
until it is veri fi ed and performed maintenance.
BK97K150

2. COUPLER SWITCH HYDRAULIC

47

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RIGHT PAGE
CONTROLS AND INSTRUMENTS ____________________________________

CONTROLS ISLAND AND INSTRUMENTS -


LEFT SIDE
Template Date: 1994_04_29
Template Name: OM_1_col

B. SWITCHED ON - Turn the key clockwise to


D the ON position (ON). Before starting the
THE
engine, veri fi- that the state of advertên-
CB
cia lights of the engine oil pressure and
alternator. Use the voltmeter to veri fi car
3 of the state (s) Battery (s).

2 W. MATCH - Turn the key fully clockwise to


1 the START position (START) to activate
the starter motor. When the engine
starts, release the key. The key will
BK97K148
automatically return to the ON position
1. BUTTON FOR STARTING A COLD (IF EQUIPPED)
(ON).
2. ACCELERATOR MANUAL
3. KEY IGNITION
NOTE: In START (START) may also veri fi ed the
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1. Cold start button (if equi- status of the warning lights for the air fi lter and fi
pada): Re ra is fi Departure cold section on lter hydraulic.
page 82 for the correct procedure to be
followed for the use of cold start button.
D. OFF - To turn off the engine,
turn the key to the OFF position (OFF).
2. hand throttle: Move the throttle When the engine is off, remove the key.
manual toward the front of the machine to
increase the motor speed. Pull the hand
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throttle back to decrease engine speed. WARNING: When operating the


! backhoe, use the hand throttle to
3. Ignition key: The ignition key control engine speed. The use of the
It has four positions: hand throttle to any other type of
operation may result in an accident.
THE. ACC - Turn the key counterclockwise
Time to ACC to power accessories.
SB052

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LEFT PAGE
____________________________________ CONTROLS AND INSTRUMENTS

OPTIONS AND CABIN ROPS


Optional ROPS cabin and include the following:
A. Radio Kit

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B. Washer Windshield
Sun visor C.
D. interior luxury
E. Noise Reduction Kit

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Optional kit for radio
The kit includes radio radio cassette, fi a- tion,
speakers and antenna. The radio is not included. 1

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1
BK97K170

1. Antenna location
BK97K149

1. LOCATION OF RADIO DRAWER

1 1

Template Date: 1994_04_29


Template Name: OM_1_col

BK97K175

1. RADIO SPEAKERS

49

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RIGHT PAGE
CONTROLS AND INSTRUMENTS ____________________________________

The optional kit washer windshield and rear window

The controls of washer dian- TION windshield and Pressing this button side of a
Template Date: 1994_04_29
Template Name: OM_1_col

rear window are located on the climate control panel loca- lizado nozzle above the
in the right column of the cabin. center of the rear window fl uid
spraying washing the rear
window.

1 1

BK97K227
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1. CONTROL BUTTON GLASSES WASHER


BK97K162

3. WASHING FLUID NOZZLE FOR BUMPER

When you press this side of the


button, a loca- nozzle lizado the
hood spray fl uid washing the
front glass.
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BK97K193

2. WASHING FLUID NOZZLE FOR WINDSHIELD

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LEFT PAGE
____________________________________ CONTROLS AND INSTRUMENTS

Optional kit sun visor machines


with cabin Machines with ROPS
The sun visor fits a number of positions to As the sun visor in the cabin machines, this visor

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accommodate the various seat positions as well is also adjusted to various positions.
as the different charac- teristics of the operators.

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BK97K218
BK97K172
When not in use, the sun visor is stored leaning

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against the roof of the ROPS.

BK97K173

When not in use, the sun visor fi c guarded against the


lining of the ceiling.
BK97K219

Template Date: 1994_04_29


Template Name: OM_1_col

BK97K174

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RIGHT PAGE
CONTROLS AND INSTRUMENTS ____________________________________

CONTROL PANEL CABIN ENVIRONMENT


(IF EQUIPPED)
Template Date: 1994_04_29
Template Name: OM_1_col

1
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BK97K151

1. CONTROL PANEL CABIN ENVIRONMENT

1. washing glasses button (if equi-


5 pada): Re fi r to page 50.
1 4 2. wiper button
windshield: The windshield
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Alt= to hide template information Alt+ to

wiper switch has three


2
positions (1) OFF, (2) LOW
3
SPEED (3) HIGH SPEED. Turn the switch
clockwise to increase the wiper speed and
7 turn it counterclockwise to stop functioning.
6
BK97K227
3. Switch the rear window
1. GLASS WASH BUTTON (IF EQUIPPED)
wiper: The rear window wiper
2. WINDSHIELD WIPER SWITCH switch has three positions:
(1) OFF (2)
3. BACK GLASS WINDSHIELD WIPER SWITCH

4. THE HOOD CONTROL (ventilated DOR) LOW SPEED and (3) HIGH SPEED. Turn the
switch clockwise to increase the wiper speed
5. LIGHTS AIR CONDITIONING WARNING (IF
and turn it counterclockwise to stop
EQUIPPED)
6. CONTROL AIR CONDITIONING TEMPERATURE (IF
functioning. I certify that that the cleaner is
EQUIPPED) positioned completely to the side in the
7. HEAT CONTROL (IF EQUIPPED) parking position before opening the window.

52

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LEFT PAGE
____________________________________ CONTROLS AND INSTRUMENTS

4. Switch hood (fan): The hood has four switch


positions, (1) OFF, (2) LOW SPEED, (3) AVERAGE and (4) HIGH. Turn the
switch clockwise to increase the fl ow of air in the cabin. Turn the switch
counter-clockwise to the OFF position to stop functioning.

Alt= to hide template information Alt+ to


5. Warning light air conditioning (if equipped): This light
warning lights when the air conditioner to due to too high or too low refrigerant
pressures. The light also illuminates when the system requires maintenance or

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the outdoor temperature is too low for the system to work.

6. the air conditioner temperature control (if fitted): Turn the


Temperature control clockwise to reduce the temperature inside the cabin. Turn
the control fully clockwise to the coldest temperature. Turn the control fully
counter-clockwise to OFF.

7. Heater Control (if fitted): Turn the control of the heating in


clockwise to increase the temperature of the cabin. Turn the control of heating in the

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anti-clockwise to reduce the temperature.

Stop valve heating the coolant (see below): I certify that that the engine is off and cool when fi zer
any of the following settings. In an atmosphere tem- Rado, rotate the cutting valve of heating the
coolant clockwise to stop the flux of hot coolant in the heating system. Turn the shutoff valve heating
the coolant in the counterclockwise direction when starting the cold weather.

Template Date: 1994_04_29


Template Name: OM_1_col

BP9410010

1. NET CUT VALVE HEATING COOLING

53

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RIGHT PAGE
CONTROLS AND INSTRUMENTS ____________________________________

Parking brakes
Template Date: 1994_04_29
Template Name: OM_1_col

1
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BK97K158

1. PARKING BRAKE LEVER

1. Pull the parking brake lever back to engage the parking brake.

2. Pull the parking brake lever forward to release the parking brake.
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NOTE: A warning alarm will sound to put the steering control lever in FORWARD or REVERSE with
the parking brake engaged.

ADJUSTING THE PARKING BRAKE: Release the parking brake and turn the extremity of the lever,
giving two or three turns clockwise. Pull the parking brake lever back. Re fi ra to section "Veri fi cation
parking brake" on page 77 and check that the parking brake. If the parking brake does not hold the
machine, re fi ra to the service manual or consult your dealer.

WARNING: The uncontrolled movement of the machine can cause injury. Before turning the
! driver's seat to backhoe operation position, attach the steering control lever and the
transmission control to NEUTRAL and activate the parking brake.

SB050

IMPORTANT: The parking brake may dani car is fi, if the machine is move- mented with the parking
brake set.

54

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LEFT PAGE
____________________________________ CONTROLS AND INSTRUMENTS

CONTROLS loader control the lift arm and


bucket

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7

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1 5
46

BK97K158

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Template Date: 1994_04_29


Template Name: OM_1_col
261
B9410261

6 FLOATING Where Float (detention), the 7 LOCKING - NEUTRAL: The arms of the
hopper can follow the ground level without control loader lift and bucket will not move when the
lever movement. control levers are LOCKED. When sol-tas, this
control returns to TRAVA- MENTO automatically.
1 The U-DIG-: Once the hopper has been
This control must be moved manually to
depleted, move the control to ROLLBACK
fluctuation LOCK.
(retraction) and float (fl u L egal) .When the
hopper is at the desired height, pull the control
back to the posi- tion HOLD (locking).

55

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RIGHT PAGE
CONTROLS AND INSTRUMENTS ____________________________________

Control of the gripper (clam) and the lock (if equipped)


Template Date: 1994_04_29
Template Name: OM_1_col

B9410262

BK97K159

1. CONTROL CLAM AND CATCHES

3 LOCKING - NEUTRAL: The clam stops when the control cable is posi- tioned in HOLD (locking).
The control cable of the clam is equipped with a lock. The lock must be in the LOCKED position
(locked) when the ladle is not used.
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NOTE: The lock is not automatic - it must be activated manually.

Clutch button Press the embrea- gem button to


allow the engine to increase
speed and to provide more oil to
the hydraulic loader for greater

1 loader strength and con- trolley faster function.


display template information
Alt= to hide template information Alt+ to

When the act embre- button is pressed, the


transmission disengages the drive wheels.
Release the clutch button to engage the strength
of transmission. The machine can displace freely
with the clutch button. If necessary, use the
brake to stop the machine.

BK97K159

1. BUTTON CLUTCH

56

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LEFT PAGE
____________________________________ CONTROLS AND INSTRUMENTS

differential lock button


1. Before engaging the
differential lock, certi fi that-
that none of the rear wheels
1

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rotate freely.

2. Press and hold the differential ment trava-


button located on Vanca ala-loader control.

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3. To disengage the differential lock, release
the differential locking button.
BK97K159

1. DFERENCIAL LOCK BUTTON


NOTE: The differential lock will release
automatically when the load is removed.
To engage the differential lock proceed as
follows.

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Template Date: 1994_04_29


Template Name: OM_1_col

57

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RIGHT PAGE
CONTROLS AND INSTRUMENTS ____________________________________

CONTROLS BACKHOE
Template Date: 1994_04_29
Template Name: OM_1_col

2
34
1
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2
5

BK97K143

1. BACKHOE CONTROL TOWER WITH CONTROLS BACKHOE

2. PEDAL TURNING
3. release lever BOOM BACKHOE
4. CONTROL LEVER ACCESSORY AUXILIARY HYDRAULIC BACKHOE
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5. SYSTEM CONTROL PEDAL HYDRAULIC AUXILIARY

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____________________________________ CONTROLS AND INSTRUMENTS

BACKHOE CONTROLS WITH PEDAL


SPINNING (STANDARD)

ARM SPEAR

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STABILIZER STABILIZER BUCKET

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Template Date: 1994_04_29


Template Name: OM_1_col

B902392J

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CONTROLS AND INSTRUMENTS ____________________________________

CONTROLS FOR BACKHOE WITH ROTATING


HANDLE (OPTIONAL)
Template Date: 1994_04_29
Template Name: OM_1_col

STABILIZERS

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B902393J

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____________________________________ CONTROLS AND INSTRUMENTS

CONTROLS WITH EXCAVATOR ARM EXTENSION WITH

ROTATING PEDAL (OPTIONAL)

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BOOM CRANE
BUCKET ARM ARM EXTENSION

STABILIZER STABILIZER

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Template Date: 1994_04_29


Template Name: OM_1_col

B902394J

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CONTROLS AND INSTRUMENTS ____________________________________

CONTROLS WITH EXCAVATOR ARM EXTENSION WITH

ROTATING HANDLE FOR MANUAL


Template Date: 1994_04_29
Template Name: OM_1_col

(OPTIONAL)
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B902395J

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LEFT PAGE
____________________________________ CONTROLS AND INSTRUMENTS

AUXILIARY HYDRAULIC CONTROL SYSTEM


For Backhoe Loaders (OPTIONAL)

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1

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BK97K143

1. SYSTEM CONTROL LEVER HYDRAULIC AUXILIARY


2. SYSTEM CONTROL PEDAL HYDRAULIC AUXILIARY

This feature allows the operator to install accessories with hydraulic drive on the arm when the hopper is removed.
To operate the accessory, move the control handle illustrate plotted above. Follow the instructions of the accessory
manufacturer.

fl ow switch high / low hydraulic auxiliary


BACKHOE ATTACHMENT
and decal HIDRÁU-
LICO AUXILIARY
After determining the fl ow degree required for the
LOW FLOW - - - SWITCH
accessory to be used, see the decal backhoe LIGHT ON

hydraulic auxiliary system to the correct switch RPM GPM LPM

setting. 1500 18 68,102,117

Template Date: 1994_04_29


2000 27

Template Name: OM_1_col


2200 31

HIGH FLOW - SWITCH


OFF LIGHT

1500 29 110

2000 38 144

1 2200 42 159

Continued on next page

BK97K148

1. FLOW SWITCH HIGH / LOW AUXILIARY HYDRAULIC


EXCAVATOR

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CONTROLS AND INSTRUMENTS ____________________________________

auxiliary hydraulic attachment control lever


Template Date: 1994_04_29
Template Name: OM_1_col

The auxiliary lever acid hidráu- accessory control


can be used in two different methods, unidirectional
or bidirectional.

BK97K145

bidirectional flow

Starting with the lever in the NEUTRAL position


and moving the lever forward on the grooved
area, an accessory such as the without- fi m will
BK97K145
move clockwise or forward direction. If the lever is
moved back into the grooved area, the accessory
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unidirectional
will move counterclockwise or backward direction.
When the lever is in the position illustrated above, the
unidirectional flux - in one direction - is maintained
while the foot control switch is pressed. The flux is
controlled by the foot switch side. They use ancillary auxiliary hydraulic accessory control
rivers such as the hammer in this application. pedal

The foot control is used when required is a


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continuous flux.

BK97K145

When the lever is in the position illus- plotted above,


BK97K144
the auxiliary hydraulic accessory is in the neutral
position.

64

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LEFT PAGE
____________________________________ CONTROLS AND INSTRUMENTS

Tube deviation auxiliary hydraulic system


The machine leaves the factory with the auxiliary hydraulic system of the backhoe ready for operation
of accessories such as the hammer, which require a flux on a single DIRECTORY tion. The return oil
is diverted around the backhoe valve to optimize performance by reducing back pressure. To operate

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accessories that one appli- rem flux in both directions such as SEM fi m, the return hose must be
connected des- the bypass pipe connection and connected to the "T" of backhoe the lower valve bore.
Most of the hammers can be operated in this way, but the back pressure is higher (approximately 3.5
to 6.9 bar (50 to 100 psi).

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4

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1

2
3

1. bypass pipe (bypass)


2. RETURN HOSE

Template Date: 1994_04_29


3. CONNECTION IN "T"

Template Name: OM_1_col


4. VALVE BACKHOE

65

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CONTROLS AND INSTRUMENTS ____________________________________

SEAT BELTS

Belts 50 mm (2 inches) and 76 mm (3 inches)


Template Date: 1994_04_29
Template Name: OM_1_col

Due to local regulations, belts 76 mm (3 inches) are required on some machines.

The illustrations below show the correct procedure to adjust and loosen the belt.

1. Set the end of the belt into the fi candle left. 2. To release the belt, push the button on the fi candle.
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B9410015
BP9410016

IMPORTANT: I certify that that belt and fi rmly fi sailing are adjusted.

WARNING: You are protected by the ROPS this machine (Roll-Over Protective Structure -
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! overturning ment Protection Structure). The seat belt is an important part of the ROPS.
Before operating the machine, always adjust the seat belt. If the machinery roll and you are
not using the seat belt, there is a risk that you will be crushed by the ROPS structure or by
machine.

SA080

For the maintenance of safety belts, see page 181.

66

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____________________________________ CONTROLS AND INSTRUMENTS

STANDARD SEAT

ADERTÊNCIA: An accident or sudden movement of the machine may cause injury or death.
! Always put the seat belt and adjust the seat before starting the engine.

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SB053

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B9410144S

1. MOTION CONTROL FOR FRONT / BACK AND SEAT ROTATION


2. HEIGHT CONTROL

The driver's seat can be moved up and down, moved along, and can be rotated to operate the
three-point hitch.

1. MOTION CONTROL FOR FRONT / BACK AND SEAT ROTATION:


Press the control lever down and move the seat forward or backward. Release the lever control,

Template Date: 1994_04_29


Template Name: OM_1_col
certi fi cating that the seat fi that locked in position. To rotate the seat, press the control lever back
and turn the seat. The seat can be rotated from any position forward or backward. The seat rotates
to the right, 15 or 30 degrees from the center to either of two positions. Adjust the seat as required.
Release the control and certi fi that that the seat fi that locked in position.

2. TIME CONTROL: Pull the height control lever up and adjust the
seat height. Release the lever control and certi fi that that the seat is tra- vado in position.

67

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CONTROLS AND INSTRUMENTS ____________________________________

SEAT SUSPENSION (OPTIONAL)


Template Date: 1994_04_29
Template Name: OM_1_col

ADERTÊNCIA: An accident or sudden movement of the machine may cause injury or death.
! Always put the seat belt and adjust the seat before starting the engine.
SB053

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BK97M021
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The driver's seat can be raised, lowered, moved along and can be rotated to operate the backhoe or
loader. The arm rests, seat cushions and backrest can also be adjusted. For added comfort of the
operator, the lumbar support adjustment and weight it is possible for a greater firmness in
displacement.

1. Tilt adjustment of
seat cushion:
Remove the weight of the
pad. Pull the Vanca ala-up
will
which raise the front almo- fairy. To lower
1 the pad, place it in the highest position
possible; she let go and fall to the lowest
position. There are three positions available.

BK97K217

1. TILT CONTROL ALMO- SEAT FAIRY

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____________________________________ CONTROLS AND INSTRUMENTS

4
7

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5

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6
3

BK97K216

2. Motion Control 4. Adjustment control


forward, backward and Weight: Turn the trolley con-
rotation: Press the Vanca ala button weight adjustment clockwise

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control back and move the (increase) or counterclockwise
seat forward or backward. (decrease) to adjust the arrow on the
Release the lever control, certi graduated scale for your weight.
fi- cating that the seat fi that
locked in position. To turn the
seat, pres- sione the control
5. Adjustment control
lever
inclination of the backrest:

rotate back and the seat. The seat can be Raise the lever and tilt the
rotated from any position forward or backward. backrest until fi that comfortable. To
Adjust the seat con- form required. Release the lock it into position, release the lever.
control and certi fi- that that the seat is locked
6. Control lumbar adjustment:
in position.

Template Date: 1994_04_29


Turn the control knob

Template Name: OM_1_col


3. Control setting clockwise to in- tar lumbar
height: Pull the height control support. To reduce the
lever upwards and adjust the support, turn the knob
seat height. Release the lever counterclockwise.

control and certi fi that that the seat is locked


7. Control of the adjustment des-
in position.
tire arm: Turn the control knob
clockwise to raise the des- get
tired arm. To lower the armrest,
rotate the knob
counter-clockwise.

69

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CONTROLS AND INSTRUMENTS ____________________________________

LUXURY SEAT WITH AIR SUSPENSION


Template Date: 1994_04_29
Template Name: OM_1_col

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BK97K179

The driver's seat can be raised, lowered, moved longitudinally and can be rotated to operate the
backhoe. The armrests and the backrest can also be adjusted. For added comfort of the operator, the
lumbar support adjustment and weight it is possible for a greater firmness in displacement.
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BK97K180
BK97K183

1. ARM REST OF CONTROL 2. Speed ​control:


Lift lever to rotate in the
1. armrest controls: For
normal shift position to the
raise the armrest, turn the adjustment knob
operating position of the
clockwise. To lower the armrest, rotate the
retroactive
knob counter-clockwise.
bulldozer or operation position to the position
of the backhoe poorly normal displacement.

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____________________________________ CONTROLS AND INSTRUMENTS

6. Control setting of fi r-
Meza displacement:
Turn the control knob
counter-clockwise to greater
firmness in displacement. Turn

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it to the center point for
displaced displacement.
3
BK97K180
7. Isolator movement

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3. Control setting for forward / backward:
front / back: Pull the control Lift the control lever to
lever up and move the seat forward or engage the
backward. To rotate the seat pull the motion isolator forward / backward. Press
trolley con- lever upwards and rotate the the control lever down to avoid any move-
seat. The seat can be rotated from any ment forward or backward.
position forward or backward. Adjust the
seat as required and release the lever.

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5

7 8

BK97K184

4 8. Push Button
adjustment low back of
seat: Turn the control of the
6 lumbar adjustment on the sen-
had time to raise
BK97K182 lumbar support. Turn the adjustment knob
4. Control insulator LATE counter-clockwise to de- minish support.
ral: Lift lever for engaging the

Template Date: 1994_04_29


Template Name: OM_1_col
insulator Lat- eral. Press the Continued on next page
lever down to prevent

lateral movement of the seat. The side


insulator can be locked to 19 mm (0.75 in) to
the right or left of center position.

5. Control adjustment
backrest:
Lift lever to release the
backrest. tilt
backrest backwards or forwards to adjust its
position.
71

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CONTROLS AND INSTRUMENTS ____________________________________

Seat height adjustment knob 1. Press this side of the button to


raise the seat.
Template Date: 1994_04_29
Template Name: OM_1_col

2. Press this side of the button to


2 lower the seat.

BK97K178
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____________________________________ CONTROLS AND INSTRUMENTS

Air vents (if equipped)


The air vents in this cabin are adjustable and can be completely closed. Move the two bars in each
diffuser to the center to stop the fl ow of air. Move each bar out to start the fl ow of air.

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2
1
1 2 3
2
1

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BP9410018

1. DIFFUSERS AIR defroster: There are two diffusers in front of the cabin and two in
rear of the cabin. For the maximum flux of air, close the three main broadcasters in cen- tro front of the
cabin and the two vents near the central columns.

2. DIFFUSERS AIR MAIN: The three vents in the front center of the cabin and
two vents near the central columns are used to direct the fl ow of air heating and cooling.

3. DIFFUSERS AIR RECYCLING: The diffuser behind the main speakers is uti-
lizado for recirculation of cabin air. For maximum cabin pressure close recirculating diffuser. For
maximum heating in winter and cooling in summer maximum, open the recirculation vents. To
prevent aspiration of dust into the heater core and / or air conditioning, causing damage to the
system, close the recirculation nozzles while operating the machine with the doors and / or rear
window open.

Template Date: 1994_04_29


Template Name: OM_1_col
NOTE: Under certain circumstances, there may be ice in the core of the air conditioner. The ice may be
due to the hood LOW speed operation and adjustment of the trolley con- coldest temperature. It is
recommended the hood operation in a velocity or AVERAGE HIGH and maintain control of the
temperature in the center lane. If the ice block core will feel the reduction of the flux of the air inside the
cabin. Close Ser diffuse recirculation turn the temperature control to OFF (OFF) and adjusting the
extractor fan speed HIGH. Another cause of the formation of ice can damage the fi lter cabin air.

73

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CONTROLS AND INSTRUMENTS ____________________________________

Lock port Lock Window


Template Date: 1994_04_29
Template Name: OM_1_col

2
1 1

BK97K156
BK97K157
1. LOCK AND CABLE LOCK
1. PULL BACK TO OPEN THE DOOR
2. LOCKED WINDOW IN POSITION PARCI- ALMENTE OPEN
(SHOWN IN STORAGE POSITION)

Window latch
Press the tab to release it and open the window.
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1 1
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B41549883 BK97K155
1. window latch in the open position 1. LOCKED IN POSITION WINDOW partially open
(SHOWN IN USE)

Press the window completely back to lock the


window in the OPEN position. Press the down NOTE: When the rod of back trava- ment in the
window latch to release it. open position to the stored position when not in
use.

IMPORTANT: Not transport


machine in a high-speed carriage with the
windows in the partially open position. Cab
windows can be damaged.

74

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____________________________________ CONTROLS AND INSTRUMENTS

rear windows Hook to hang your coat

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1 1

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2
BP9410119

1. ALL WINDOWS FULLY OPEN

BK97K177
The rear cabin windows have Four of positions:
1. HOOK TO HANG THE JACKET
2. LATCH

1. All closed - closed upper window and the After the coat hanging on the hook, use the handle to
lower half open. secure the jacket in place against the spine of the cabin.

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2. Top window closed and fully open the bottom
window. IMPORTANT: Failure to use the lock may result
in loss of visibility.
3. Top window half open and fully open window
Unfortu- rior.
Rearview mirror
4. Both fully open windows. To close a window,
use both cables and close the window. To open a
window use both cables, pull locking bars back
and open the window. Do not open or close the
windows using the trava- ment bars.

Template Date: 1994_04_29


Template Name: OM_1_col
BK97K176

2
B4059290F

1. CABLE
2. LOCKING BAR

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CONTROLS AND INSTRUMENTS ____________________________________

OPTIONAL STORAGE AND CONVENIENCE manual and storage box

storage trays and optional


Template Date: 1994_04_29
Template Name: OM_1_col

coaster

BK97K167

tool storage box (optional)


BK97K168

1. TRAY STORAGE
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2. COASTER

1
1
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BK97K207

LOCATION 1. Toolbox BK97M022

1. TRAY STORAGE

NOTE: This Operator's Manual and the Basic


Manual Traffic Safety should be kept inside the
compartment ment panel, as shown by fi gure.

BK97K208

1. TOOLBOX

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LEFT PAGE
OPERATING INSTRUCTIONS PERIOD FOR

BREAK
A NEW MACHINE

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Bolts and wheel nuts Veri fi cation parking brake

When the machine is new or when a wheel is Check that the operation of the brake ment
removed for maintenance, check that the screws stationary and after the first 100 hours of

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and wheel nuts every 10 hours or until the wheel operation. I certify that that area has been
nuts or screws remain tightened. See page 126 evacuated. Set the parking brake and switch the
for the correct torque. transmission to third gear. Change the
transmission direction control to NEXT and
NOTE: This procedure is only to the front wheels. increase engine speed to 1,500 rpm. The machine
For torque nuts rear wheel, see page 126. should not move.

IMPORTANT: If the machine move- ment, the


parking brake adjustment. See page 54.
Review of 30 days or 100horas

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engine operation
Ask your dealer to make a Case Review after the During the first 20 hours of operation, or if the engine
first 30 days or 100 hours of operation. See page has been redone, certi fi that that you did the following:
235 for details information.

13. Operate the machine to normal loads for the


Line Filter first 8 hours. Do not push yourself the engine
at low speeds (wheel spinning slowly or stops
Replace the fi lter fuel line after the first 100
and the motor ity veloci- to full throttle).
hours of operation.

Veri fi cation of the brake pedal 14. Keep the engine at normal operating
temperature.
15. Do not operate the engine at idle for long
Check that the operation of the brake pedal with
periods of time.

Template Date: 1994_04_29


the machine on a hard surface after the first 100

Template Name: OM_1_col


hours of operation. Lock the two pedals together
with the brake pedal lock and place the
transmission in second gear. Walk with the
machine at full speed. When the machine is move-
creasing at the maximum speed, brake. The
machine should stop smoothly, straight, and pedal
effort should look taut.

IMPORTANT: See the service manual for this


machine or consult your transferee con- if the
machine does not stop straight or if the brake
pedal effort is not constant.

77

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OPERATING INSTRUCTIONS ______________________________________

ENGINE OPERATION
Template Date: 1994_04_29
Template Name: OM_1_col

WARNING: Before starting the engine, read the safety messages in this Operator's Manual
! and the Basic Manual of Se- curity Traffic. Read all existing safety signs on the machine.
Remove all people from the area. Learn and practice the safe use of the controls before
operating. It is your responsibility under- stand and follow the operating and maintenance
instructions provided by the manufacturer, in addition to complying with laws and
regulations. The ma--annual operation and service can be obtained from your dealer.

SB055

Inspection of the machine Match Engine


Around NOTE: If the machine does not operate for
Perform the following steps every day before starting
several weeks, or if the engine oil fi lter has been
the engine.
replaced, the fill has lin- oil with oil from the
turbocharger. See page 79 for instructions on
1. Check that the existence of leaks in the machine.
how to fill the oil lines bocompressor tur- with oil.
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2. Check if there is damage to the tires.

3. Look for the existence of the puzzle pieces,


1. I certify that that the seat is in the position
dani fi ed, or loose.
LOADER.
4. Remove any debris from the machine. I certify
2. Adjust the seat and the seat belt.
that that area of ​the radiator is clean.
3. I certify that that the brake has been engaged
tioning stationary, the Vanca ala-steering
5. Clean or replace any safety decal or
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control is placed in a neutral (neutral) and


statements that can not be read. See page
the engine manual throttle has been pushed
20 for instructions to clean or replace
back to the position SLOW RUNNING.
adhesives.
6. Clean the stairs, handrails and the com- partment of
the operator.
4. Turn the key to ON (on) and check that the
7. Check that the engine oil level. engine oil pressure and alternator warning
NOTE: If the machine is new or had the lights. Both lamps should illuminate.
reworked engine, re fi ra to the break-in period
on page 77 for additional infor- mation. NOTE: If the weather is cold, see pages 81-84
for aid methods in the game.

5. Press the accelerator pedal 1/4 down and


turn the key to START (START) to activate
the motor that grubbed up. Before starting
the engine, check whether the fi lter fi
warning lamps and air fi lter of hydraulic fl
uid. Both lamps should illuminate.

78

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LEFT PAGE
______________________________________ OPERATING INSTRUCTIONS

6. If the engine and stop, do not engage the 1. See the figure below and disconnect the cable that
starter again until it stops turning. goes to the solenoid injection pump. This
prevents the engine runs.

NOTE: Do not operate the starter for more than

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30 seconds at a time. Wait for the starter motor to
cool for two (2) minutes before turn it new- mind.
While the starter is in gear, you should see white
or black smoke in the exhaust pipe. If there is no
smoke in the exhaust, check whether fi the fuel

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supply.

7. After the engine starts, check that the in-


struments for certi fi car that the meter
indications are correct. Run the engine at BK97K214

1000 rpm until the temperature of the liquid


2. Turn the ignition key to the START position
engine is warm arrefeci- ment.
and crank the starter for 10 seconds.

Procedure for starting - engine with

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3. Connect the fi to the solenoid injection pump and
turbo start the engine. Follow the procedure on page 78.

If the machine operates there several weeks, or if


the fi lter of the engine oil has been sub stituído, 4. Operate the engine at idle for a minute or two
fill the oil lines bocompressor tur- with oil. before moving the machine.

Engine Speed
Do not let the engine run at idle for long periods.
This may cause a low operating temperature. A
low tem- perature operation of acidic taste and
can cause deposits in the engine oil. It is
recommended that you run the engine at full
throttle traba- lhar when condi- tions operating

Template Date: 1994_04_29


permit and is safe.

Template Name: OM_1_col


WARNING: Jump on or off the machine may cause injury. Always stay in front of the
! machine, use the railing and stairs, and up or down the machine slowly.
SA038

79

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OPERATING INSTRUCTIONS ______________________________________

Parking Machine and Stop 4. Run the engine at idle for two minutes or
more if the engine is operated at maximum
Engine load. This procedure es- friará engine parts
Template Date: 1994_04_29
Template Name: OM_1_col

also.

1. Before leaving the machine, certi fi that you have NOTE: Stop the engine in top speed to idle dani fi
parked on a level surface loop. The machine yams turbocharger.
must be on the ground nive- side to do its
maintenance.
5. Move the backhoe to the transport position, or
IMPORTANT: If you have to estaci- ng the lower the backhoe bucket to the ground level.
machine on the side of a hill, put the front of the Place the hand throttle in the IDLE position
machine to the slope. I certify that that the (idle) and stop the engine. See page 92 for
machine is behind object that does not move. the backhoe transport information.

2. Lower the loader bucket at ground level.


6. Turn the ignition switch to the OFF position to
turn off the engine. Remove the key.
3. Set the parking brake and positive clone the
direction control lever to NEUTRAL
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(NEUTRAL).

WARNING: Jump on or off the machine may cause injury. Always stay in front of the
! machine, use the railing and stairs, and up or down the machine slowly.
SA0038
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80

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LEFT PAGE
______________________________________ OPERATING INSTRUCTIONS

ENGINE STARTING AID

WARNING: The starting fluid (ether) may cause injury or death. An explosion can result from
! sparks, flame or extreme heat in contact with the starting ether fluid in the container of the

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starting fluid. Do not inhale the vapors of the starting fluid. Use a face shield when removing
or installing a starting fluid container or when using a starting fluid aerosol. Use starting fluid
according to the instruction manual.

SA039

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starting fluid Case 4. Turn the ignition key to START (START). Ask
the person who helps to inject ether into the
1. I certify that that the stationary and ment aerosol inlet air.
brake is set and that the steering control is in
NEUTRAL.
NOTE: Do not operate the starter for more than
2. Ask someone else to help start the engine. 30 seconds at a time. Wait two minutes for the
starter to cool.
3. Press the accelerator pedal completely mind, to the
bottom. 5. When the engine connect, operate it to

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1000 rpm until the liquid has arrefeci- ment
heated.

Template Date: 1994_04_29


Template Name: OM_1_col
B861775R

81

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RIGHT PAGE
OPERATING INSTRUCTIONS ______________________________________

Starting with cold ether


WARNING: The starting fluid (ether) may cause injury or death. An explosion can result from
Template Date: 1994_04_29
Template Name: OM_1_col

! sparks, flame or extreme heat in contact with the starting ether fluid in the container of the
starting fluid. Do not inhale the vapors of the starting fluid. Use a face shield when removing
or installing a starting fluid container or when using a starting fluid aerosol. Use starting fluid
according to the instruction manual.

SA039

Important notes when using ether Engine Starting with ether


The cold start procedure ether injects a speci fi ca
1. Know the correct method to turn your engine amount of ether into the engine during the starting
with ether. process in cold weather.

2. If welding, grinding, or use a rich maça- on the 1. See page 78 and use the correct procedure to
machine, always remove the container that the fl start the engine.
uid machine starting. Use compressed air to 2. Place the accelerator pedal 1/2 open and hold it
remove any ether vapors from the area. until the engine starts.
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3. Operate the starter.


3. Do not inhale the vapors of ether or let the ether 4. Press and release the cold start button. If the engine
contact your skin. fails to start after two vas tentati-, check that the ether
4. Save the fl uid container match out of reach of level in the container.
children.
5. When the temperature is above
1.6 ° to 4.4 ° C (35 ° to 0 ° F 4) remove the
container fl uid starting the machine. See
1
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page 176.
6. Before disposing of an empty container, wear rubber
gloves and fasten the valve in the bottom of the
container to remove the pressure. Do not puncture the
container and do not put it in the fire. BK97M022

1. STARTING SWITCH COLD WITH ETHER

7. Do not store additional containers in the


NOTE: The cold starting system works with ether
operator's cab.
until the engine temperature exceeds 12.7 ° C (55 °
8. Always read the instructions in the ether of the container.
F). The systematic cold start issue with ether
operate when the engine temperature is less than
1.6 ° C (35 ° F).

IMPORTANT: Before replacing the container ether,


read the instructions and caveats in the container.
See page 176.

82

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LEFT PAGE
______________________________________ OPERATING INSTRUCTIONS

battery connection auxiliary machine

WARNING: When the electrolyte of the battery is frozen, the battery can explode if: (1) you
! try to charge the battery or (2) starting with an auxiliary battery. To prevent the battery
electrolyte from freezing, try to keep the battery fully charged. If you do not follow this

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procedure, you or others in the area may be injured.
SA033

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WARNING: Batteries produce explosive gases. Keep away from sparks, flames and
! cigarettes. Ventilate to charge the battery or use it in a closed area. Always protect your
eyes when working near batteries.
SA031

1. Sit on the operator's seat and let the other


person make the connec- tions. I certify that
2 that the auxiliary battery is 12 volts.
1
2. If you use another machine to power, certi fi
that that the two machines do not touch.

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3. Connect the positive (+) of the auxiliary battery to
the positive terminal (+) form con- illustrated.

BP9410033
4. Connect the negative (-) battery
1. POSITIVE CABLE BATTERY AUXILIARY the auxiliary frame, as illustrated.
2. CABLE NEGATIVE BATTERY AUXILIARY
5. Start the engine and let someone else
There is the need for two people for this procedure. I disconnect the negative (-) of the auxiliary
certify that that the person who is making the battery first, and the positive (+) cable last.
connection are using protection in the face.

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Template Name: OM_1_col

83

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RIGHT PAGE
OPERATING INSTRUCTIONS ______________________________________

Heating the engine coolant (if Heater Engine Oil (if equipped)
equipped)
Template Date: 1994_04_29
Template Name: OM_1_col

The engine oil heater is installed on the right side


of the engine oil pan. Pro- cure your dealer Case
The right side of the engine cylinder block has a
for information on this option. Follow the in-
passage for a heating installation for the cooling
structions of the heater manufacturer for
liquid. Find your dealer for informa- tion on this
installation.
option. Follow the heater manufacturer's
instructions for installation.

1
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BP9410059

1. LOCATION OF ENGINE OIL HEATER

BP9410053

1. PASS FOR LIQUID COOLING HEATER


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B830662J

B830661M

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______________________________________ OPERATING INSTRUCTIONS

MACHINE OPERATION

WARNING: Before each period of operation, check the machine for proper operation of the
! steering, brakes, hydraulics cos controls, tools and safety equipment. Check NEUTRAL

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(NEUTRAL) of transmission control lever. Good funci- onamento machine avoids accidents.
Make any repairs or adjustments before operating the machine.

SA040

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Seat adjustment NOTE: If the machine move, the parking brake
adjustment. See page 54.
Every day, before starting the operation, adjust the
seat to the most comfortable position and place the
5. Release the parking brake and veri fi- that the
seat belt.
brake pedal in an open area on a hard
Before Operating the surface nive- lated. I certify that that there are
no other people in the area.
machine
When the engine has warmed up, decrease A. Move the brake pedal lock to the right and
engine speed to idle and do the following: hold both pedals together.

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B. Shift the transmission into second gear and
1. Check that the instrument panel. release the brake stationary and chin.

2. I certify that that the backhoe is in the


transport position and the high stabilizers. C. Change control of the direction of trans-
mission to FRONT and increase engine
speed to full throttle.
3. Raise the loader 600 mm (2 feet) above the
ground and retract the bucket against the
stops. D. When the machine is move- ing to full
speed in second gear, press the brake
4. Check that the parking brake on a level open
pedal and stop the machine. The
area. I certify that that there are no other
machine should stop smoothly and brake
people in the area.
pedal effort should look taut.
A. Place the transmission control lever in

Template Date: 1994_04_29


Template Name: OM_1_col
third gear.

B. Set the parking brake and switch the See the service manual for this machine or consult
transmission to FRONT. your dealer Case if you have problems with the
machine.
C. Increase engine speed
1,500 rpm. The machine should not move.

85

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OPERATING INSTRUCTIONS ______________________________________

Selection of gear transmission and NOTE: For smooth operation, reduce the engine
speed before changing direction.
machine direction Transmission
(standard)
Template Date: 1994_04_29
Template Name: OM_1_col

All gears of the transmission are synchronized.


1
You can switch to any range without stopping the
machine. Before changing the gear, press the clutch
cutout button. When shifting make sure the
engine speed remains in the green area of
​the tachometer.

2
1 BP9410017

1. DIRECTION CONTROL LEVER

Differential lock
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BP97N044

1. Transmission shift lever


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2. CLUTCH CUTOUT BUTTON

Machine direction
To move forward, lift the control lever direction and BK97K159

push it completely to the front. To move backwards, 1. DIFFERENTIAL LOCK BUTTON

lift the ala Vanca of steering control and pull


complementary rectly behind. The central position Before engaging the differential lock make sure that
is neutral (neutral). The lever trolley con- the one of the rear wheels is not spinning freely. Th to b th r
direction of transmission must be in the NEUTRAL i
position (neutral) before starting the engine.

86

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______________________________________ OPERATING INSTRUCTIONS

TRANSMISSION OF MICROPROCESSOR
POWERSHIFT (IF EQUIPPED)

display screen (normal)

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3

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1 2

2 2

BK97K165

1. DISPLAY SCREEN
2. STATE INDICATOR LAMPS
BK97K165
3. MODE SELECTION BUTTON
1. SCREEN DISPLAY Front F = Π =

The microprocessor power-shift transmission Neutral () Γ = Reverse

consists of a display screen with two characters,

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two indicator lamps state and a mode selection 2. DISPLAY SCREEN 1 = 2 = First
button. gear Second gear Third gear
3 = 4 = Fourth gear

For modi fi ed data, press the M button There are three


display modes available.

1 2

Template Date: 1994_04_29


Template Name: OM_1_col
BK97K165

1. INDICATOR LAMP YELLOW


2. RED INDICATOR LAMP

The yellow indicator lamp is fi- each identified by the


letter T and indicates the test mode and state.

The red LED is fi- each identified by letter F, and


lights up when the microprocessor is in the
adjustment mode (reset).

87

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OPERATING INSTRUCTIONS ______________________________________

display modes In case of failure


When it detects a failure in trophic him- circuit
Template Date: 1994_04_29
Template Name: OM_1_col

Pressing the M information


powershift transmission, the indicator lamp blinks T.
key displayed
When the M key is pres- sionada for more than two
seconds, it displays a code that identi fi es the most
serious problem detected.

If the microprocessor has an internal problem, it


automatically switches to the safety position and
This mode shows the direction and scope
speed changes will not be modulated. Only the pri-
effectively engaged. If one or both differ from the
marches meira and second are available. Move the
shift lever of mar- chas, the corresponding point
flashes. The exam- ple shows NEUTRAL 1. machine to a safe location, lower the attachment to
the ground and stop the engine.

Pressing the M information


key displayed
Identifies the cause of the problem or inform those
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responsible and, if necessary, take provisional dências


to avoid using the machine. If you need to perform
some maintenance on the machine, contact your con-
assignee Case.

This mode shows the vehicle speed in km / h. For


speeds below 10 km / h, the speed is displayed
with a resolution of
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0.1 Km / h. The example shows 4.2 km / h. While

oppresses information
key M displayed

This mode shows the current position of Vanca


ala the shift. Only positions are shown effectively
provi- levels in transmission. If the position does
not coin- cidir with the transmission, the
corresponding point flashes.

88

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LEFT PAGE
______________________________________ OPERATING INSTRUCTIONS

Identify mode cation

MODE INDICATOR LAMP T DISPLAY

Normal operation Out See "Display"

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See the Service Manual
Self-test Switched on

The screen dots alternately


Safety Out
light

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system test modes
The microprocessor program has seven different test modes:

- Monitoring the turbine speed.


- Battery voltage monitoring.
- entrance test.
- output test.
- transmission temperature monitoring.
- Analog monitor output 0.
- Analog output monitoring 1. Refer to

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the service manual.

Template Date: 1994_04_29


Template Name: OM_1_col

89

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OPERATING INSTRUCTIONS ______________________________________

Operating on a hillside
Before operating the machine on a slope, always place the transmission in a sea- cha slower and test
Template Date: 1994_04_29
Template Name: OM_1_col

the brakes. DO NOT leave the machine down the hill with the transmission in NEUTRAL (NEUTRAL).
Do not allow the engine speed exceeds 2,500 rpm. Be careful if you need to use the clutch button
when digging with the loader on a hillside.

WARNING: Operation on slopes can be dangerous. Rain, mud, snow, ice, loose gravel, soft
! ground, etc., soil conditions change. You should do the evaluation if your machine can
operate safely on slopes or ramps.
SB013

WARNING: Excessive speed can cause the machine control loss. Do not go down a hill with
! the transmission in NEUTRAL or leave the engine speed exceeds 2500 RPM. Before
operating or transit on slopes, always place a lower gear. The desobedecimento these
instructions can result in ferimen- tos to you and others around you.

SD056
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90

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______________________________________ OPERATING INSTRUCTIONS

MACHINE OF A FAULTY TRAILER

WARNING: Incorrect towing a defective machine may result in injury or death. Read the
! following recommendations. CM100

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If your machine is out of order, you must make a engine off
decision as to whether the machine can be
moved without causing damage Mai- ores. If 1. Activate the parking brake and lift the loader
possible, repair the machine at work. bucket. Place the backhoe in the TRANS-

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PORTE position.

motor connected
2. Raise the loader, a backhoe and stabilizers of
1. Activate the parking brake and lift the loader the backhoe or the rear attachment, as appli-
bucket. Place the backhoe in the TRANS- laughed. Use a crane and by raising, operate
PORTE position. the control of each accessory in the RAISE
position. Install the support arm structure
elevated load- deira as required.
2. Place the control lever trans- mission and
direction in NEUTRAL (NEUTRAL).

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3. Attach a rigid drawbar machine. I certify that
3. Attach a rigid drawbar machine. I certify that
that the trailer has capacity su cient power
that the trailer has capacity su cient power
and brakes to move and hold both machines.
and brakes to move and hold both machines.

4. Release the parking brake.


4. Release the parking brake.
5. Do not carry passengers - completely
5. Do not carry passengers - completely
evacuate the area.
evacuate the area.
6. Towing the failing machine to an a velocity of up
6. Towing the failing machine to an a velocity of up
to 16 km / h (10 mph). Do not exceed this
to 16 km / h (10 mph). Do not exceed this
speed.
speed.

Template Date: 1994_04_29


Template Name: OM_1_col

91

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OPERATING INSTRUCTIONS ______________________________________

Transporting the machine on a cart

WARNING: The machine can slide a trailer or a ramp, causing injury or death. Make sure
Template Date: 1994_04_29
Template Name: OM_1_col

! that the carriage and the ramp is not slippery. Remove all oil, grease, ice, etc. Load and
unload the machine the cart carefully, with the cen- tralised machine in the truck or on the
ramp.
SB042

1 1

B4076990F
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1. WHEEL LOCKS

NOTE: The machine shown in the following pro- 4. If possible, lower the hopper retroes- digging stick or the
tion may differ from yours. The procedure is the attachment to the floor of the straight car-.
same.

You should know the rules or security laws used 5. Turn off the engine and remove the key.
in each area that frequently quentar. I certify that
6. Place the transmission control to NEUTRAL
that your truck and its trailer are equipped with
(NEUTRAL).
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the necessary safety equi- pment. Park a level


surface. 7. Place blocks in front and behind each tire.

1. Place blocks in front of and behind the wheels of 8. I certify that all the cabin windows are closed
the cart. and locked.

2. Place the backhoe in the TRANSPORT NOTE: If the windows are open or partially open
position, put your seat belt, put the locked in position, wind pressure can break the
transmission in 1st gear and drive the lock or glass.
machine lenta- mind the cart, driving the
machine.

3. Lower the bucket on a cart, move the control


lever to NEUTRAL direction (NEUTRAL) and
set the parking brake.

92

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______________________________________ OPERATING INSTRUCTIONS

9. Use mooring chains and fi x to the machine to the 11. Having advanced a few kilometers, the truck
trailer. stop and check that your load. I certify that
that the chains are still firmly attached and
that the machine has not moved, the trailer.

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1

BP95H018

1. LOCAL CONNECTION - CHASSIS FRONT

10. Measure the distance from the ground to the highest point of
the machine. You should knowl- cer the height of the
BP95H009
machine.
Unloading the trailer

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machine
After removing the chains and locks the machine,
put the backhoe in posi- tion TRANSPORT or lift
the rear attachment. Put your seat belt, put the
transmission in 1st gear, release the parking
brake, then slowly lower the cart.
1

BP9410065

1. LOCAL CONNECTION - BACKHOE

Template Date: 1994_04_29


Template Name: OM_1_col

93

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OPERATING INSTRUCTIONS ______________________________________

OPERATION LOW TEMPERATURES

Cold weather can cause spe- cial problems. During 3. FUEL SYSTEM: Check that with its fuel
Template Date: 1994_04_29
Template Name: OM_1_col

these conditions, your machine will need special supplier the correct fuel for cold weather. The
attention to prevent serious damage. The engine power decrease of wax particles in
maintenance periods for low temperature prolongs any fi lters combus- tible.
the life of their machine.

1. BATTERY AND ELECTRICAL SYSTEM: Clean battery I certify that that there is no water in the fuel
system. Low temperatures can cause the
and certi fi that is that (s) battery (s) have full charge.
accumulation of water in tan- that fuel. Check that
the presence of water in the main fi lter fuel every
NOTE: A fully charged battery to
50 hours of operation. If you do not find water,
- 17 ° C0 ° F) It has only 40 percent of normal
increase the interval. If you find water, check that
starting strength. When the temperature drops to - 29
the fuel tank.
° W ( - 20 ° F), the battery has only 18 percent of the
remaining strength.
4. COOLING SYSTEM: Veri fi- that the mixture of
coolant before operating at low temperatures.
Adding water to (S) battery (s) and ture tempera-
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One should use a mixture of 50% Gly- col


is below 0 ° C (32 ° F), certi fi which is load (s)
ethylene and 50% water on this machine. This
battery (s) or leave the engine running for
mixture is used frequently mind when ambient
approximately two hours . This procedure will
temperature is lower than -37 ° C (-34 ° F). If
prevent the battery ment frozen.
the tem- perature ronment-am is lower,
adjusting the mixture to 60% ethylene glycol
Inspect the cables and the battery terminals. Clean and 40% water. It is recommended that
the terminals and place a layer of grease on each ethylene glycol and water are used in their
terminal to prevent corrosion. machine during the whole year.
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2. LUBE: Use the oil with the correct vis- cosity in


each component. For example, the SAE 30 5. STARTING AID LOW tempera- tures: See
motor oil at 0 ° C (32 ° F) starting charge your dealer for extra assistance for starting,
increases by approximately 250 percent. such as a heater for batteries, fl uid ether
Certifies that fi that you followed the cold start, fl uid cooling heater, heaters for
recommendations of oil and maintenance of fi engine oil, etc. See pages 81-84.
lter as shown in this manual.

6. GENERAL: Before starting the operation, con-


Ride at slow machine in IDLE. Then, stop the
machine and activate the load- controls Deira
or backhoe for about ten minutes or until all
cylinders operate cor- mind.

94

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LEFT PAGE
______________________________________ OPERATING INSTRUCTIONS

HIGH TEMPERATURE OPERATION

To avoid damage to the machine, do the following: 4. Check that the status of the fan drive belt.

1. Keep the correct coolant level in the coolant

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container and radiator. See page 158. 5. Use lubrication fi plasticizers with the corresponding straight
viscosity.

6. Use the correct solution of ethylene glycol and


2. Ask your dealer Case to check that the water cooling system.

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radiator cap before the period of elevated
7. Check that the fi lter of primary air with a higher
temperatures start. Replace the
frequency in extremely dusty conditions.
lid
required.
8. Remove the can fl uid starting ether. See
3. Keep soil and debris away from the radiator area
page 176.
and engine.

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Template Date: 1994_04_29


Template Name: OM_1_col

95

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RIGHT PAGE
OPERATING INSTRUCTIONS ______________________________________

LOADING OPERATION
Template Date: 1994_04_29
Template Name: OM_1_col

WARNING: When lowering a loaded bucket, it can deroga- Rubar stuff if you do not retract
! the bucket manually. The auto-leveling feature automatically retracts the bucket not to lower
the car- regadeira. Other people in the area can be injured if the bucket overthrow materials
to lower the loader bucket. CM101

This information for the operation of Deira load- does Clutch button
not include all possible conditions. This is the basic
information you need to operate the machine.

If you are a new operator, always operate the 1


machine in an open area with the engine at low
speed.

Safety at work
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Be careful operator. You can tar evident


accidents. Place the seat belt before starting the
engine.
BK97K159

1. Cut button CLUTCH

Press the clutch cutoff button to allow the


1 increase in engine speed and provide greater fl
ow of hydraulic oil to the loader for greater
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strength loader and faster operation of controls.


Pressing the clutch cutoff button, the transmission
disengages the drive wheels. Release the clutch
button to transmit the potentially cia transmission.
The machine can rotate freely when the clutch
cutoff button is pressed. If pre- ciso, use the
brakes to stop the machine.
BP9410068

1. OPERATOR AND SEAT POSITION FOR PROPER


OPERATION OF THE LOADER

96

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______________________________________ OPERATING INSTRUCTIONS

standard bucket level Indicators hopper 4-in-1


indicator
The bucket level indicator has two pointers in the

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joints of the bucket. The bucket is flat on the
ground when both hands are in opposite positions
to each other. See photographs fi below. 1
2

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1

B4162289T

1. HOPPER position indicator


2. DEPTH INDICATOR caliper (CLAM)

Bucket position indicator to the

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BP9410080

1. HOPPER LEVEL INDICATOR hopper 4-in-1

Bucket position indicator to the hopper 4-in-1


indicates the correct angle when the bucket is
used as deira raspa-, wheel loader or gripper.
Place the loader bucket to 0.3 m (1 ft) above the
ground and tilt the bucket to dese- jada position.

Depth indicator clamp to the


hopper 4-in-1

Template Date: 1994_04_29


Template Name: OM_1_col
The indicator of the clamp is located right next to
the bucket. It uses this indicator when the bucket
is in Deira raspa- position. Shown is the hopper
opening or "depth of cut" in this window. The
bucket 4-in-1 can make a cut to 102 mm (4 in.)
Deep.

97

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OPERATING INSTRUCTIONS ______________________________________

Operation hopper 4-1-Stripper in


Template Date: 1994_04_29
Template Name: OM_1_col

Terraplanadora
Tilt the hopper the scraper position in the window Place the hopper shown in the open position and
TRIM THIS EDGE and open the clamp to the desired depth of cut. the clamp fully.

AS173

AS172
Tweezers
Standard bucket
Place the bucket on top of the material to be moved.
Close the clamp and the bucket becomes a standard Close the clamp on the material to be moved.
bucket.
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AS174

AS171

98

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LEFT PAGE
______________________________________ OPERATING INSTRUCTIONS

Return to Dig The loader arms continue to lower until (1) the
bucket reaches the ground or (2) you pull back
After downloading, use the feedback feature to manually override the lift arm control to the
dig for positioning the bucket for a new cycle of NEUTRAL position. Re fi ra to page 175 to adjust
excavation. The return-to-dig feature uses the return use of excavating tion.

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FLOATING and RETRACTION positions. To
operate, place the lift arm control in
RETRACTION position and at FLOATING
position. The hopper will retract until the base is

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level. Then the bucket will stop automatically.

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B9410131

PUT THE CONTROL LEVER IN FLOATING


POSITIONS AND ROLLBACK POSITION FOR RETURN
TO DIG.

B9410267 B9410267

Template Date: 1994_04_29


Template Name: OM_1_col
1. HOPPER IN FLOATING POSITION 2. THE HOPPER RETRACT POSITION

99

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OPERATING INSTRUCTIONS ______________________________________

Work plan
Plan the work cycle by reducing the path of the machine as much as possible. The truck ment
Template Date: 1994_04_29
Template Name: OM_1_col

positioning is very important for fast cycles. Take a few minutes to the leveling of the work area, if
necessary. level area for the machine, and a level parking area for trucks will help rar accelerated
work.
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B902464J

WARNING: The loader operation with the full bucket on a slope can cause overturning of the
! machine. If possible, avoid turning the machine and always go straight up and down the
slope. Always keep low. Failure to follow these instructions, you can suffer serious injuries
causing death.
SA058

WARNING: When operating the machine, keep the loader bucket as low as possible. This
! low position gives you better balance and allows you to see more clearly. If the bucket is full
and you are moving the machine on rough terrain or surfaces that may cause machine slip,
always operate at low speed. If this is not done, the machine can sidetracked up and roll
over.

SA041

100

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LEFT PAGE
______________________________________ OPERATING INSTRUCTIONS

Lifting with the loader


If you lift a load with the loader, be very careful. This machine is NOT a crane.

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IMPORTANT: I certify that is being qpropriado using equipment capable of lifting the load to be moved
has the capacity to lift loads to be moved. Inspect the equipment daily veri fi cating the existence of
parts dani fi ed or missing. Check that there are no other people on the load to move it.

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1

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1

Template Date: 1994_04_29


Template Name: OM_1_col
BP9410081

1. LIFTING POINTS

101

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OPERATING INSTRUCTIONS ______________________________________

HYDRAULIC COUPLER loader


(OPTIONAL)
Template Date: 1994_04_29
Template Name: OM_1_col

The hydraulic coupler loader per- mite that the 2. Press and hold the hydraulic ACO switch
operator change the front accessories without plador loader locali- Zado on the right side of
special tools or help from others. the instrument panel.

1
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BK97K197 BK97K153

Installation of an accessory 1. COUPLER SWITCH HYDRAULIC LOADER

1. Incline the hydraulic coupler load- deira


3. This retracts the locking pins of the coupler.
forward and lock the upper coupler pin
mounting the upper attachment hooks.
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2
1

BK97K195

1. ACOPLA- LOCK PINS PAIN HYDRAULIC LOADER retracted


BK97K199

1. PIN COUPLER TOP


2. HOOK TOP ACCESSORY ASSEMBLY

102

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LEFT PAGE
______________________________________ OPERATING INSTRUCTIONS

4. Raise the loader arms and rotate the coupler Removal of an accessory
back until the locking pins coupler fi who
aligned with the perforations of the lower 1. With the attachment supported on the ground
mounting accessory. Release tor interruption and hold the pres- sione hydraulic coupler
of the coupler to allow the coupler lock pin loader switch to unlock the locking pins of the

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from locking the accessory mounting holes. coupler.

2. Raise the accessory 25.4 to 50.8 mm (1 to 2


in.) Maximum above the floor and out slowly
rotate the upper fitting until trava- ment pins

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are completely out of estrus orifí- mounting
accessory. Release the hydraulic coupler
switch loader.

3. Lower attachment to the floor carefully while


turning off the top of the coupler.

4. When the mounting pins superio- res coupler


are loose, Get away from the accessory.

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BK97K194

1. PIN LOCKING THE HYDRAULIC ACOPLA- PAIN IN


LOCK POSITION

5. Con fi rm visually that the locking pins fi xem


accessory.

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Template Name: OM_1_col

103

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OPERATING INSTRUCTIONS ______________________________________

Security BACKHOE OPERATION at work


Template Date: 1994_04_29
Template Name: OM_1_col

Be cautious operator; you can prevent accidents. Read the following information.

WARNING: Always know the location of all employees within your desktop. Warn them
! before starting to operate the machine. Keep all bystanders away from your work area.
serious injury or death may result if these instructions are not followed.

SA015

WARNING: The uncontrolled movement of the machine can cause injury. Before turning the
! driver's seat to the operating position of BACKHOE, change the direction control lever and
the transmission control to NEUTRAL (neutral) and activate the parking brake.

SA050

Stabilizer Shoes
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When digging near a building, wall, etc., change the


1 position of the stabilizer shoes. See the
photographs fi the next page. Follow these steps:

1. Remove the pin retaining ring on each


stabilizing shoe.
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2. Use a hammer and a mandrel. Remove each pin.


BP9410019

1. OPERATOR POSITION RIGHT TO


OPERATING BACKHOE 3. Place the stabilizer shoes in the position
illustrated. Install pins and retaining rings.

General

A backhoe digging more material in less time IMPORTANT: Always position the stabilizer
when a soft, short excavation cycle is used. Keep shoes in such a way to allow maximum stability
each gentle dig cycle. If you force the bucket to when you are not operating the excavator retro-
near a building, wall, etc.
dig too big a load will cause the "hydraulic lock"
(the control arm will be pulled back but the bucket
will not move). The main valve relief hidráu- acid
system will make a noise when this occurs. The IMPORTANT: Be careful when ba- launch the
"hydraulic tra- vamento" cause: (1) increasing the backhoe completely aside. In certain positions,
duration of the cycles, (2) increasing the tempera- the retro-excavator can touch the stabilizers,
ture of the hydraulic oil, and (3) increasing the fuel causing damage.
con- juice.

104

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______________________________________ OPERATING INSTRUCTIONS

Standard stabilizer shoes with two positions

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B866656V B866655V

The work near buildings Rear position for maximum stability and minimum
width for shifting.

stabilizing shoes for cemetery with rubber ment revesti-

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B4061090T B4061190T

The work near buildings Rear position for maximum stability and minimum
width for shifting.

Reversible stabilizer shoes

Template Date: 1994_04_29


Template Name: OM_1_col

BP95H010 BP95H011

Rubber shoes down Shoes for dust down

105

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OPERATING INSTRUCTIONS ______________________________________

Before Digging with Backhoe


1. Remove the locking pin. 4. I certify that that control of trans- mission is in
NEUTRAL.
Template Date: 1994_04_29
Template Name: OM_1_col

BP9410023 BP97N044

2. Use the handrails and steps to enter the 5. I certify that is stationary and the brake is
machine. engaged ment.
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BP9410020

BP9410024

3. I certify that that the DIRECTION CONTROL


is in NEUTRAL.

BP9410017

106

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LEFT PAGE
______________________________________ OPERATING INSTRUCTIONS

6. Turn on the engine. 8. Turn the seat to the operation of the excavator retro-
and adjust it.
7. Lower the loader and bucket at ground level.
Lift the front wheels off the ground. 9. Increase the engine speed.

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1

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BP9410025 BP9410021

1. HAND THROTTLE
NOTE: If necessary, the base of the bucket can be
pressed against the ground.

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WARNING: Put the stabilizers in OPERATING position before lowering the boom and
! extend the arm. The front of the machine can rise above the ground and cause an accident
if the stabilizers are not downloaded to the RUN position.

Template Date: 1994_04_29


Template Name: OM_1_col
Before lifting the stabilizers OPERATION position, place the bucket of the backhoe on the
floor or raise the boom and retract the arm.
SA060

Continued on next page

107

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OPERATING INSTRUCTIONS ______________________________________

10. Lower the stabilizers. Raise and level the machine


with the rear tires above the ground.
2
Template Date: 1994_04_29
Template Name: OM_1_col

BK97M026

B. Pull the boom control lever (1) behind the


boom to move forward (on center).

BP9410026

11. Remove the backhoe the transport position.


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A. Push the boom control (1) forwards at the


same time, press down and hold the pedal
to release the lance (2) with the foot.

1
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1
BP9410028

BP9410027

108

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______________________________________ OPERATING INSTRUCTIONS

WARNING: Before each operation period, ensure that each control of the backhoe is
! working properly. The smooth operation of the backhoe can avoid accidents. Make any
repairs or adjustments before operating the backhoe. SA017

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WARNING: Do not dig the ground under the stabilizers of the backhoe. The machine may
! fall within the excavated area if there is slippage.
SA063

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WARNING: When operating the backhoe on a slope, (1) flush with the machine stabilizers
! and (2) place the earth excavation on the top side of the trench. Failure to comply with these
instructions may cause injury.
SA064

Coupler backhoe bucket with increased rotation

The position of the coupler # 1 must be used as a


"force hole", but their full rotary tion is lower than the

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# 2 position of the coupler. The position of the
coupler # 2 has the highest speed, and extendibility
retrabilidade but its digging force is less than the # 1
2
position of the coupler. Position # 2 is the most
4
3
versatile and productive, but it is more difficult to dig.
Position coupler ........ # 1

#2
1
standard arm
BK97K188 max extension. .............. 8˚ 37˚
1. HOLE # 1 HOPPER
Retraction max. .......... 156˚ 161˚
2. HOLE # 2 HOPPER (CAN NOT BE USED WITH NEW
COUPLER)
full 164˚ rotation ............ 198˚

Template Date: 1994_04_29


Template Name: OM_1_col
3. POSITION # 1 COUPLER extendahoe
4. POSITION # 2 COUPLER
Total length ............... 8˚ 29˚
Hole # 2 in the bucket buckets for backhoe Retraction max. .......... 156˚ 161˚
loaders Case Universal can NOT be used with full 164˚ rotation ............ 190˚
the new coupler.

NOTE: The attempt to attach a Universal Case


bucket into the hole # 2 bucket may damage the
car fi coupler dob- rando or breaking the hook.

109

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OPERATING INSTRUCTIONS ______________________________________

locking pin extendahoe


Before operating the extendable arm, put the backhoe in the position shown and remove the locking
pin extendable arm. Insert the pin into the hole (3) during operation.
Template Date: 1994_04_29
Template Name: OM_1_col

Then, before shipping lock the telescoping arm in the retracted position with the locking pin.

2
3

1
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BP9410078

1. PIN IN TRANSPORT LOCK POSITION


2. PIN LOCKING
3. STORAGE HOLE

danger backhoe area

WARNING: Before operating the backhoe in low visibility area, such as near a building, etc.,
!
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always install guardrails and warning signs to keep them away from your machine people.

SA062

WARNING: A backhoe can cause injury or kill. Before starting work, make sure that all
! people are away from the DANGER AREA.
SA061

B890879J

110

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LEFT PAGE
______________________________________ OPERATING INSTRUCTIONS

As Digging with Backhoe

WARNING: Always know the location of all employees within your desktop. Warn them
! before starting to operate the machine. Keep all bystanders away from your work area.

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serious injury or death may result if these instructions are not followed.

SA015

Filling The Bucket

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Fill the bucket moving the arm inward. Keep the base of the hopper parallel to the cutting. Let the teeth
and the cutting edge of the bucket cut the ground like the blade of a knife. The type of material through
which you digging determines the pro- Such depth of the cut.

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Template Date: 1994_04_29


Template Name: OM_1_col
WRONG
CORRECT METHOD TO DIG

IMPORTANT: Do not ground the trench withB8400068J


a
backhoe, swinging the bucket against the ground.

111

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OPERATING INSTRUCTIONS ______________________________________

Drive machine forward on level ground when digging


Template Date: 1994_04_29
Template Name: OM_1_col

You can use the backhoe to move the machine forward during the excavation.

1. I certify that that the machine's front wheels are straight forward position.

2. Decrease the engine speed to 1,000 rpm. I certify that that the stationary and ment brake is
disengaged and the transmission is in NEUTRAL (neutral).

3. Raise the boom and retract the arm. Move the boom as needed to place the bucket teeth in soil taut.
Lower the bucket of the backhoe on the floor.

4. Raise the stabilizers and the loader bucket is approximately 300 mm (1 ft) above the ground.

5. Use the boom and the arm to move the machine. Slowly remove the arm. At the same time, lower the boom.

6. In the new position, lower the outriggers and the loader bucket to the ground and level the machine.
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7. Set the parking brake.


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BP9410031

Drive machine forward on level ground

Drive machine forward to digging into a hillside

WARNING: Be careful when digging into a hillside. To proceed with the machine, it can
! sidetracked up and roll over. You should be positioned on the seat (with the seat in the
loader position) when moving the machine. Always engage the parking brake and place the
transmission control and direction in NEUTRAL (neutral) before operating the backhoe.

SA065

112

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______________________________________ OPERATING INSTRUCTIONS

Placing the backhoe in transport position

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BP9410028

Template Date: 1994_04_29


Template Name: OM_1_col

BP9410027

113

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RIGHT PAGE
OPERATING INSTRUCTIONS ______________________________________

Place the backhoe in transport position before NOTE: The latch will engage the boom is auto-
using the loader or before moving the machine on matically. I certify that that the boom, arm and
the streets or in a high-speed road. See the bucket are in position for transportation.
Template Date: 1994_04_29
Template Name: OM_1_col

photos page 113.

9. Raise the stabilizers fully. Reduce the engine


1. I certify that that the lever trolley con- speed to idle.
transmission and direction are in NEUTRAL
(NEUTRAL).
10. Turn the driver's seat until the loader
2. Certi fi that that the stationary and ment brake operating position.
is set.
11. Stop the engine.
3. Use the spin controls and place the bucket of
12. Install the swivel locking pin.
the backhoe in line behind the machine.

4. If your machine has an extendable arm,


retract the arm and install the locking pin of
the extensible arm. See page 110.
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5. I certify that-that the stabilizers have been


downloaded and the tra- seiras wheels are off
the ground.

6. Use the hand throttle and operate the engine


at 900 rpm.
BP9410023
7. Retract the arm and the bucket.
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13. Install a slow moving vehicle the joint plate


8. During this procedure, the boom of the
hopper deira retroescava-.
backhoe loader crane is move- mentará
toward you, through the vertical position.
14. Start the engine and lift and retract the loader
E. Pull the lever control boom behind. bucket. I certify that that the hopper is at least
457 mm (18 in.) Above the floor. See
photographs fi to the next page.
F. When boom reach the vertical position,
quickly push the Vanca ala control of the
15. Shift the transmission into the march dese-
spear forward. The boom will continue to
jada, release the parking brake and change
move- ment in his direction to the limit.
the direction control lever forward.

114

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______________________________________ OPERATING INSTRUCTIONS

bucket coupler for backhoe

WARNING: The movement of the machine without the presence of the operator can cause
! injury or death. If you need to perform maintenance on this machine with the engine running,
get help from someone else and follow the instruction manual of the operator or service

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manual. Do not leave the machine with the engine running.
SA066

NOTE: The machine shown in the following pro- 4. Remove the pressure ring and the pin of the bucket.

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tion may differ from yours. The procedure is the
same.

1. I certify that that the bucket or attachment has


a pin to acopla- ment installed Case.

2. Park the machine on a level cie Surfaces, lower


the outriggers to the ground and level the
machine. I certify that they are all removed from
the machine.

3. Turn the bucket out as auger MOS, leaving it

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above the ground.

BP95H013

5. Turn the bucket out and lower it to the ground.

Template Date: 1994_04_29


Template Name: OM_1_col
BP95H012

BP95H014

115

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OPERATING INSTRUCTIONS ______________________________________

6. Turn the coupler out of the bucket. 8. hopper high above the ground, retract the
bucket cylinder until the hopper starts to
7. Lift the following bucket and raise the boom.
rotate out con- form illustrated below. Install
Template Date: 1994_04_29
Template Name: OM_1_col

the pin bucket.


IMPORTANT: Do not use the boom to move the
machine without a bucket attached. The coupler
may dani car is fi.

BP95H013
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9. Install snap ring.


BP95H014

IMPORTANT: The attempt to attach a bucket


Case Universal in the hole
#2 bucket may damage the car fi acopla- pain,
bending or breaking the hook. See page 109.
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116

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______________________________________ OPERATING INSTRUCTIONS

Hoisting with backhoe


WARNING: Do not use the hook end of
! the coupler when lifting loads. The
coupler may lose your tie and let the
burden fall, causing injury to others in

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the area.

SA079

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1

BK97K188

1. SUSPENSION STRAP

1. Install a hook-on suspension fork handle.

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BP95H015
1. END COUPLER HOOK

The backhoe is NOT a crane. By- much, always


be careful when lifting a load with the backhoe.
Use the backhoe boom suspension frames
section of speci fi cations of this manual and read
the instructions below before lifting a load with the
1 backhoe.

BK97K186
13. Before you begin, know and understand all
1. FORK-HOOK
the signs of the person who is signaling. See
2. Attach a tie approved by and national safety, pages 29-32.

Template Date: 1994_04_29


Template Name: OM_1_col
a cable or flush corresponding to the
hook-fork. 14. Always know the position of all the peo- ple in
your desktop.
IMPORTANT: I certify that that the equipment
they use has the capacity to lift loads to be
moved. Inspect the equipment daily veri fi cating
the existence of parts dani fi ed or missing. Check
that there are no other peo- ple under the load to
move it.

117

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RIGHT PAGE
OPERATING INSTRUCTIONS ______________________________________

15. Lower both stabilizers and lift the machine so H. Turn the load fully to one side.
that the two rear tires fi whom approximately
25 to 50 mm (1 to 2 in.) Above the ground. Fi
Template Date: 1994_04_29
Template Name: OM_1_col

I. Move the machine load. ENSURE to maintain


certifies that that the machine is nive- lated.
the object 25 to 50 mm (1 to 2 in.) Above the
ground.

J. Lower the load to the soil (1) of the


NOTE: If the soil is soft, place a large attenuator
stabilizers are high above the ground or
(wooden boards) under each stabilizing shoe.
(2) there is some indication that the
stability of the machine decreased.
16. Download and lower the bucket regadeira car- at
ground level.
19. Always move the load slowly. Do not move
17. Attach a rope handling the load before starting the load over people. Keep others away from
the suspension. Fi certifies that that the charge people. Do not exceed the capacity of
person holding the rope is removed from the sus- pension of this machine shown in
load. section speci fi cations.

18. Check that the suspension of capacity before


starting work: 20. When the load is high, nha mante- all people
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away until the load is placed on blocks or


E. Place the machine near the load.
lowered to the ground.
F. Use a cable tie or fi x to the end loading
arm in the bucket pivot pin or cross pin in
IMPORTANT: I certify that that the equipment
place of the bucket linkage.
they use has the capacity to lift loads to be
moved. Inspect the equipment daily veri fi cating
G. lift the load with retroescava- deira until the existence of parts dani fi ed or missing.
the load fi 25 to 50 mm (1 to 2 in.) Above
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the ground.

118

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______________________________________ OPERATING INSTRUCTIONS

Auxiliary hydraulic backhoe

With the engine off, connect the hydraulic lines for Certain accessories require flux in two directions.
attachment to the connections located on the arm. You can operate the attachment in both directions
by moving the lever trolley con- front to back and

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back to front in the grooved area.
NOTE: Always read the accessory
manufacturer's instructions for proper installation.

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1 2

BK97K145

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BK97K187 WARNING: The reverse connection
1. PRESSURE CIRCUIT SIDE
2. CIRCUIT RETURN NEXT
! may cause the operation
dangerous and
The right side of the connection is the PRESSURE involuntary accessory or damage it.
connection and the left side of the connection is the Follow the accessory manufacturer's
return connection. When the auxiliary control lever is instructions to avoid injury.
positioned in the holder node, the flux is controlled by M481
the accessory switch pedal.
Operation Mode Determination

The operator must determine whether to use the


fl ow so high or the low flux. See the operating
instructions supplied with the accessory to

Template Date: 1994_04_29


Template Name: OM_1_col
determine the correct mode of operation, as well
as other instructions for safe operation. Some
1 accessories may be dani fi ed by a fl ow of
graduation too high. I certify that that know and
use the flow (flux) for the right accessory. The fl
ow so high or low is determined by the position of
the auxiliary hydraulic switch high flux / low flux.
BK97K145

1. SET CONTROL LEVER FOR CONTINUED USE IN ONE


DIRECTION

119

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OPERATING INSTRUCTIONS ______________________________________

fl ow so low ACCESSORIES AUXILIARY


HYDRAULIC RET-
To operate the fl ow down mode, one pressi- fl ow
Template Date: 1994_04_29
Template Name: OM_1_col

ROESCAVADEIRA
switch high / low, by placing it in position LIGHT SWITCH - LOW FLOW

ON (light on). LIGHT ON

RPM GPM LPM

1,500 18 68,102,117

fl ow so high
2,000 27

2,200 31

SWITCH - HIGH FLOW


To operate the high fl ow mode, press the switch LIGHT OFF

fl ow high / low, placing it in the LIGHT OFF (light 1,500 29 110

off). 2,000 38 144

2,200 42 159

ACCESSORIES AUXILIARY HYDRAULIC BACKHOE


LOW FLOW - LIGHT LIT HIGH FLOW - CLEARED
TO LIGHT REFER RPM VS. FLOW CHART
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284627A1
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120

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______________________________________ OPERATING INSTRUCTIONS

Using the foot control switch to


acti- var auxiliary hydraulics
accessories cos

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Determine the fl ow desired mode and adjust the
fl ow switch up / down as required.
1

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IMPORTANT: Many accessories have been
made to run on a single DIRECTORY tion. These
accessories should always be installed to run BK97K144

1. CONTROL PEDAL
when the Vanca ala-aid control is in a position to
arrest. Place the direction control lever in the neutral
position (center) of detention when the accessory
is no longer used.
Place the direction control lever in the detent.
Press and release the foot control as needed and
stop the operation of the accessory. The flux is
controlled by the engine speed. See the decal on

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fl ow on page ante- rior.

BK97K145

Template Date: 1994_04_29


Template Name: OM_1_col
BK97K146

1. CONTROL LEVER IN DETENTION MODE

121

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OPERATING INSTRUCTIONS ______________________________________

Hydraulic system PTS (portables)


With the engine off, connect the attachment to the Turn on the engine.
Template Date: 1994_04_29
Template Name: OM_1_col

quick couplings located in front of the fuel tank.

WARNING: The reverse connection 2


! may cause the operation
dangerous and
involuntary accessory or damage it.
Follow the accessory manufacturer's
instructions to avoid injury.
M481

2 BP96B008

1. CABLE T
2. FLOW CONTROL BUTTON

1 Place the two-position switch in the ON position to


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activate the accessory.

IMPORTANT: For the fl ow of 14 GPM, the


engine speed should be at least 1800 RPM.
BP96B0012

1. COUPLER MALE
2. COUPLER FEMALE

Place the T-handle located above the fuel tank in


the IN position to pressurize the male coupler. 1
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Pull it out to pressurize the female coupler if


necessary.

IMPORTANT: Many accessories have been made


to run on a single DIRECTORY tion. I certify that to
position the T-shaped cable such as to pressurize
the correct plador ACO.

The fl ow control button to portable hydraulic


BP96B010
attachments is located above the fuel tank and 1. HIDRÁ- ACCESSORY SWITCH ULICO AUXILAR PORTABLE
under the stair, near the cable T. Set the fl ow
control knob to the approximate degree of flux
When the use of attachment is not more predictable
required. Full clockwise rotation will give about 14
ciso press the two posi- tions switch in the OFF
GPM. The full rotation in a counterclockwise
position and position the T-handle holder in the neutral
direction will approximately 0 GPM.
slot (center).

122

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______________________________________ OPERATING INSTRUCTIONS

LOCKING KITS ANTI-VANDALISM Front Console


Console rights instruments

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BK97K224

When the locking kit dian- TION console is


BK97K221
installed, switches the lamps and the shift lever of
When this console is locked, the console fi ca
mar- chas fi locked scolding.
completely inaccessible.

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BK97K222
BK97K223

Template Date: 1994_04_29


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123

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OPERATING INSTRUCTIONS ______________________________________

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124
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Template Date: 1994_04_29 display template information
WHEELS / TIRES

WARNING: The tire burst and / or rim parts can cause injury or death. Keep clear of the
! danger area and cer- tifique that there are no other people in it. Position yourself on the side
of the tire bands. Always use the correct air pressure and follow the instrument tions of this
manual for calibration or maintenance of tires.

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SD020

WARNING: DO NOT use solder on the wheel or rim with the tire installed. Welding cause
! an explosive mixture of air / gas that explodes at high temperatures. This can happen with

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full or empty tires. Removal of air or edge breakage are not suitable. The tire must be
completely removed before welding the rim.
SB134

WARNING: The explosive separation of the tire and / or rim parts may cause injury or death.
! When the tire maintenance is required, use qualified service.
84-113

Check that the air pressure and the tire condition 1. Before the tire air in fl, corresponding uprightly
every 100 hours of operation. See page 126 for install the wheel on the machine or put the

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the correct tire pressure. wheel into a safety device (tire calibrating cage).

Maintenance tire and wheel rim /


tire Calibration

Always take the tires and rims of this machine to


be kept in a specialized mechanic service. It is
recommended that you ask for this mechanical in
fl air tires. For evident tar accidents, use a
protective device (tire cage sized) proper
B790490T
equipment and procedure. The explo- sive 2. Use an air hose with a shutoff valve and a

Template Date: 1994_04_29


Template Name: OM_1_col
separation of a tire can cause serious injury. nozzle distance.

3. I certify that to use a protection for the face.


Position yourself behind the tire tread and
certi fi that that is nin- Guem tire side, before
For a tire air in fl
beginning to in fl air.
This procedure is only fl air in a tire. If the tire has
lost all air, or whatever it takes to maintain the tire
4. Calibrate the tire air pressure recom- mended.
or the rim, do the following:
Do not fill the tire with a pressure greater than
the recommended on page 126.

125

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WHEELS / TIRES ___________________________________________________

Torques of wheel nuts and bolts


When the machine is new or if the front wheel is removed for maintenance, check that the torques of
Template Date: 1994_04_29
Template Name: OM_1_col

the bolts or wheel nuts every 10 hours or until the wheel nuts or screws remain tightened.

NOTE: The above procedure is only to the front wheels. Do not follow the same procedure for the rear
wheels.

Front wheel mounting bolts


Machines with two wheel drive ..................................... 156-203 Nm (115-150 ft-lb) machines with traction
on four wheels ................................... 270-352 Nm (200-260 ft-lb)

mounting the rear wheel nuts


IMPORTANT: The rear wheel mounting nuts are metric. Use unica- mind the mounting nuts shown in
this machine parts catalog.
mounting the rear wheel nuts ...................................... 129-136 Nm (95 to 100 lb-ft) Tension into
additional 55 to 65 degrees.
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Tire pressure - 580 L

front tire (4x2)


Size tarpaulins Band Pressure (psi) Pressure (bar)
11L x 16 (optional) 10 F3 52 3.6
10.5 x 16 (std) Pirelli 10 - 53 3.4
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rear tire (4x2)


Size tarpaulins Band Pressure (psi) Pressure (bar)
17.5 x 24 (optional) 10 R4 32 2.2
17.5 x 24 (std) Galaxy 12 - 36 2.4

front tire (4x4)


Size tarpaulins Band Pressure (psi) Pressure (bar)
16.5 x 12 (optional) 8 LUG 50 3.5
12 x 16.5 (OPC) Goodyear 10 - 65 4.5
12 x 16.5 (std) Galaxy 10 - 65 4.5

rear tire (4x4)


Size tarpaulins Band Pressure (psi) Pressure (bar)
19,5L x 24 (optional) 10 R4 28 1.9
19,5L x 24 (std) Galaxy 14 - 38 2.5

126

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LEFT PAGE
___________________________________________________ tire / wheel

Procedure for the installation of tires


When the tire is installed on the certi fi wheel that that the fi tire bands who in DIRECTORY tion shown in the
photographs fi.

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BK97K201

NOTE: The front wheels can be turned (reversal of direction of the band) is greater traction is needed
in REVERSE.

Template Date: 1994_04_29


Template Name: OM_1_col

127

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WHEELS / TIRES ___________________________________________________

LEFT PAGE This page left


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128
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TABLES LUBRICATION / MAINTENANCE MAINTENANCE
GENERAL SAFETY BEFORE

WARNING: The inadequate maintenance or repair can result in injury or death. If you do not
! understand the procedures for maintenance of this machine, consult your dealer Case or
service manual of the machine.

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SA021

Read the safety decals and information decals in Use appropriate clothing and safety equipment.
the machine. Read the operator's manual and the Learn how to use the fire extinguisher and first aid
safety manual. Understand the operation of the kit.

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machine before beginning maintenance work.

B770996R

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DO NOT REMOVE DO NOT

THIS LABEL OPERATE


B801147T

Before servicing the machine, place a label "Not


See the other
Operate" in direction. Your new machine includes Reason:

a queta eti- "Do Not Operate". Addi- tional labels, side

147783A1 number, can be purchased through


your dealer Case. CASE BRAZIL & CIA

CASE code:
147783A1 Signature:

147783A1

Template Date: 1994_04_29


Template Name: OM_1_col
HOUR METER MOTOR
Perform maintenance of your machine at intervals
and locations given in the maintenance tables /
lubrication fi cation. Only use lubrication fi ckers high 1
quality case for maintaining your machine. The
engine hour meter shows the current number of hours
the engine worked. Use the engine hour meter
together with them tabe- maintenance / lubrication fi
cation to provide maintenance to your machine in the
correct periods of time. BK97K148

1. HOURMETER

129

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RIGHT PAGE
TABLES LUBRICATION / MAINTENANCE __________________________

SUPPORT STRUCTURE FOR LOADER LIFT ARMS (Disp. Security)


Template Date: 1994_04_29
Template Name: OM_1_col

WARNING: When servicing the machine with arms raised loader lifting, always use the
! support structure.
1. Empty the bucket loader lift arms of the loader lift to maximum height and stop the
engine.
2. Remove the rear pin of the supporting structure and lower the support structure until it is
on the cylinder rod.
3. Install the rear pin on the support structure.
4. Slowly lower the lift arms until they are about struc- ture support (safety device).

Failure to follow this procedure can cause serious injury or death if the loader lift arms are
accidentally lowered. SA068

Support of the loader lift arms Lowering the arms of the loader lift

1. Lift the lift arms of the load- deira to its maximum 1. Lift the lift arms of growing cattle charging devices and
height and stop the engine.
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remove the pin from the support structure.


2. Remove the lower rear pin and the struc- ture to
support it on the LAN that the cylinder rod.
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BP9410034

2. Raise the support structure to the posi- tion


BP941027 STORAGE (STORAGE) and install the pin.
3. Install the rear pin. Slowly lower the lift arms
until fi who on the support structure.

BP941027

BP9410034 3. Lower the loader to the ground.

130

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LEFT PAGE
_________________________TABELAS LUBRICATION / MAINTENANCE

FLUIDS AND LUBRICANTS


CASING MOTOR capacity with exchange fi lter .................................................. ...................... 11 liters (2.9 US gallons)
speci fi cations .................................................. ... SAE 15W40 API CG4 / 4-CF - See page 149 and 150 FUEL TANK

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Capacity, usable ............................................... .................................... 151 liters (40.0 gallons US) speci fi cations ..................................................
........................................ Diesel # 2 - See page 160 COOLING SYSTEM capacity with heater ..................................................
...................... 16.5 liters (4.3 US gallons) capacity without heater .................................................. ...................... 15.8

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liters (4.1 US gallons) speci fi cations ................................ 50% water and 50% ethylene glycol (331-511) - See page 157
HYDRAULIC SYSTEM

Total capacity for standard machines ............................................. ...... 106 liters (28.0 gallons US) Total capacity for machines
with extendable arm .............................. 111.7 liters (29.5 US gallons) capacity to exchange fi lter ..................................................
................... 55 liters (14.4 US gallons) capacity without changing fi lter .................................................. .................... 53 liters
(13.9 gallons US) speci fi cations ...................... ................ Hydraulic Fluid Type C3 - Case TCH - Lubrax TAC3 SAE 10W
TRANSMISSION

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Two wheel drive (4x2) (Carraro) ........................................ .......... Mobil Fluid 424 Lubrax or THF-11 total system
capacity .................................................. ..................... 18.5 liters (4.9 US gallons) refueling capability with or without
exchange of fi lter ............................ 16 liters (4.2 US gallons) 4-wheel drive (4x4) (Carraro) .....
................................................. Mobil Fluid 424 Lubrax or THF-11 total system capacity ..................................................
......................... 21 liters (5.5 US gallons) capacity refill with or without changing fi lter ......................... 18.5 liters (4.9
US gallons) Traction 4-wheel (4x4) (Transm Clark -. Powershift, optional) ..... Shell Donax TA / TG-3 or G ELFMATIC
total system capacity .................................................. ......................... 21 liters (5.5 US gallons) capacity refill with or
without changing fi lter ......................... 18.5 liters (4.9 US gallons) TRACTION FRONT HUB - 4-wheel drive (4x4)
Capacity - Central container ................................................ ...................... 5.5 liters (1.4 US gallons) capacity - hubs,
each ............ .................................................. .. 0.7 liters (0.2 US gallons) speci fi cations ......................................
................................. 140 EP SAE 85W API-GL5 Lubrax TRM-5 REAR HUB

Template Date: 1994_04_29


Template Name: OM_1_col
Capacity - central container .............................................. .......................... 14 liters (3.7 US gallons) capacity - each end
wheel ........... ............................................ 1.5 liters (0.4 US gallons) Speci fi cations ..............................................
.................................................. ................ Mobil Fluid 424 CYLINDER BRAKE MASTER

....................................... speci fi cations fl uid provided by hydraulic reservoir - Hydraulic Fluid grease fittings

Speci fi cations ................................... as needed - Grease the lithium-soap base (331- 45) RAILS ARM
EXTENSION
Speci fi cations ............. as needed - Shoe # 2 the basis of Molibidênio- disulfide (331-58)

131

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TABLES LUBRICATION / MAINTENANCE __________________________

TABLE LUBRICATION / MAINTENANCE


SERVICE POINTS FREQUENCY IN HOURS
Template Date: 1994_04_29
Template Name: OM_1_col

LIMPAR TROCAR VERIFICAR


QUANTIDADE DE PONTOS

LUBRIFICAR / ENGRAXAR

DRENAR SUBSTITUIR
NO. DA PÁGINA
Primary filter 153 of the air fi lter 1 CN
Air filter 154 (see Note 1) 1 CN
Hydraulic filter 164 (See Note 2) 1 CN
150 engine oil level (see Note 3) 1 10
Loader pivot points 136 18-20 10
138 backhoe pivot points 27 10
142 points of the front axle pivot in two wheel drive 9 10
Locking pins 137 of the hydraulic coupler 2 50
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Pivot points 137 Bucket 4-in-1 6 50


161 Fuel filter (drain water) 1 50
158 Nível do Fluido do Reservatório de Refrigeração 1 50
163 Nível do Fluido do Reservatório Hidráulico 1 50
144 Eixo da tração em 4 rodas 3 50
145 Eixo de tração do eixo traseiro 3 50
143 Pino do pivô traseiro do eixo dianteiro (tração em 2 rodas) 1 50
143 Pontos pivô do eixo dianteiro na tração em quatro rodas 6 50
141 Deslizadores do braço estensível 2 50
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141 Pedal do extendahoe 2 100


141 Pivôs do pedal de giro da retroescavadeira 2 100
178 Silencioso de supressão de faíscas (se equipada) 1 100
146 Deslizadores do assento e montante (assento com 1 250
suspensão) NÃO lubrifique o assento com suspensão de ar

188 Bateria(s) 1 250


180 Tensão da correia de transmissão para CA (se equipado) 1 250
151 Óleo do motor 1 250
151 Filtro do Óleo do Motor 1 250
171 Nível do óleo do eixo dianteiro (tração nas 4 rodas) 3 250
172 Respiro do eixo dianteiro (tração nas 4 rodas) 1 250
169 Nível do óleo do eixo traseiro 3 250
170 Respiro do eixo traseiro 1 250
158 Nível do Fluido de Refrigeração do Radiador 250
161 Tanque de combustível (água de dreno e sedimentos) 250

CN = As needed

132

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__________________________TABELAS DE LUBRIFICAÇÃO/MANUTENÇÃO

TABELA DE LUBRIFICAÇÃO/MANUTENÇÃO
PONTOS DE MANUTENÇÃO FREQÜÊNCIA EM HORAS

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QUANTIDADE DE PONTOS

LUBRIFICAR / ENGRAXAR
NO. DA PÁGINA

SUBSTITUIR
VERIFICAR

DRENAR
TROCAR

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LIMPAR
166 Nível do Óleo da Transmissão 1 250
126 Estado e calibragem do pneu 4 250
181 Cabine ROPS ou Capota ROPS 500
161 Filtros de combustível (filtro principal e filtro em linha) 2 500
145 Rolamentos do eixo dianteiro (tração em duas rodas) 500
145 Vedações do eixo dianteiro (tração em duas rodas) 500
164 Filtro hidráulico (veja a Nota 4) 1 1000
165 Fluido hirdráulico (Veja a Nota 4) 1 1000
188 Nível de Fluido da Bateria 1000

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173 Filtros de ar da cabine (se equipada) 2 1000 1000
170 Óleo do eixo traseiro 3 1000
167 Filtro e fluido da transmissão 1000 1000
172 Óleo do eixo dianteiro (tração em quatro rodas) 1000
SM Folgas das Válvulas do Motor 1000
154 Elementos do filtro de ar 1000
159 Líquido de arrefecimento do motor (Veja a Nota 7) 2000

NOTA 1: Se a lâmpada de advertência do filtro de ar acender, efetue a manutenção dos elementos do filtro.

NOTA 2: Substitua o filtro hidráulico se a lâmpada de advertência do filtro hidráulico acender.

NOTA 3: A cada 10 horas de operação ou uma vez ao dia, o que acontecer antes.

NOTA 4: A cada 1000 horas de operação ou uma vez ao ano, o que acontecer antes.

Template Date: 1994_04_29


Template Name: OM_1_col
NOTE 5: Lubrifique a montante do assento de suspensão com óleo leve (se equipada).

NOTA 6: A cada 500 horas de operação ou uma vez a cada seis meses, o que acontecer antes.

NOTA 7: A cada 2000 horas de operação ou uma vez a cada dois anos, o que acontecer antes.

133

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TABELAS DE LUBRIFICAÇÃO/MANUTENÇÃO__________________________

PROGRAMA SYSTEMGARD DE ANÁLISE


DE LUBRIFICAÇÃO
Template Date: 1994_04_29
Template Name: OM_1_col

Consulte o seu concessionário Case sobre nosso programa Systemgard de análise de lubrifi- cante. Através deste
serviço, seus lubrificantes são testados num laboratório independente. Você simplesmente recolhe uma amostra do
lubrificante da sua máquina e a envia ao laboratório Systemgard. Depois que a amostra for processada, o
laboratório lhe comunicará informações sobre os requisitos de manutenção. O Systemgard pode ajudar na
manutenção do seu equipamento através do tempo e lhe proporcionar um serviço que lhe trará vantagens no
momento de trocar o seu equipamento por outro da Case.
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BP97H063

MEIO AMBIENTE
Lembre-se sempre do meio ambiente antes de fazer a manutenção ou descartar os fluidos e lubrificantes usados por
esta máquina. Não jogue o óleo ou fluido no chão ou dentro de reci- pientes com vazamento.

Entre em contato com seu centro local de meio ambiente ou de reciclagem, ou com seu con- cessionário Case, para
obter informação correta sobre descarte.

134

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LEFT PAGE
LUBRIFICAÇÃO/FILTROS/FLUIDOS

CAPÔ DO MOTOR

Para abrir Para fechar


1. Gire o cabo no sentido anti-horário para soltar. 1. Abaixe o capô e gire o cabo no sentido horário até

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travar.

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1 1

BP9410035 BP9410035
1. CABO
IMPORTANTE: Para evitar danos às peças do
2. Levante o capô e gire para a frente.
capô, sempre feche o capô antes de mover a

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carregadeira.

BP9410036

Template Date: 1994_04_29


Template Name: OM_1_col

BP9410037

135

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LUBRIFICAÇÃO/FILTROS/FLUIDOS __________________________________

GRAXEIRAS DA CARREGADEIRA
Template Date: 1994_04_29
Template Name: OM_1_col

B9410216

Use Graxa EP2 a base de Sabão de Lítio Case 331-45.

Lubrifique os pontos pivô da carregadeira a cada 10 horas de operação ou todos os dias. Se operar a máquina em
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condições desfavoráveis, lubrifique com uma freqüência maior. Limpe as conexões antes de lubrificar.

10 hrs. 10 hrs.
1 3
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BP9410039

BK97K192 Extremidade do tirante do cilindro de elevação .......................................


Pivô do braço de elevação ........................ 4 2

10 hrs. 10 hrs.
2 4

BP9410038 BK97K191
Extremidade fechada do cilindro de elevação ...............................................
Conexão da caçamba ................................ 2
2

136

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__________________________________ LUBRIFICAÇÃO/FILTROS/FLUIDOS

10 hrs. 50 hrs.
5

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BK97K189

Pino giratório do cilindro da caçamba......... 2 BK97K198

Pinos de travamento do acoplador


10 hrs. hidráulico....................................................2
6
50 hrs.

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BK97K190

Extremidade do tirante do cilindro da caçamba


................................................2
B41521-1S
10 hrs. Caçamba 4-em-1 – Cilindro da caçamba e pivô da
7
caçamba articulada ....................... 4

50 hrs.

Template Date: 1994_04_29


BP9410036
Template Name: OM_1_col
Pivôs da caçamba ..................................... 4

B41522-1S

Caçamba 4-em-1 – Cilindro da caçamba e pivô da


caçamba articulada ....................... 2

137

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LUBRIFICAÇÃO/FILTROS/FLUIDOS __________________________________

GRAXEIRAS DA RETROESCAVADEIRA
Template Date: 1994_04_29
Template Name: OM_1_col

NOTA: braço extensível

68 17
0
15 7 9 B9410260

Use Graxa EP2 a base de Sabão de Lítio Case 331-45 10 hrs.


2 3
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Lubrifique os pontos pivô da retroescavadeira a cada 10


horas de operação ou diariamente. Se operar a máquina
em condições desfavorá- veis, lubrifique com uma
freqüência maior. Limpe as conexões antes de lubrificar.

10 hrs.
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BP9410042

Desengate da lança .................................. 1


Cilindro da lança – Extremidade da haste
................................ 1

10 hrs.
4

BP9410041

Extremidade fechada do cilindro do estabilizador ..............................................


2

BP9410065

Pivô de giro superior ................................. 1

138

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__________________________________ LUBRICATION / FILTERS / FLUIDS

10 hrs. 10 hrs.
56 9

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BP9410043
BP9410045
the cylinder closed end of the boom butt ..1 the
Bucket joints ........................... 4
arm cylinder rod ..................................................
...1 10 hrs.
10 hrs. 10 11
7

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BP9410044 BP9410045

the cylinder closed end Bucket joints .......................... 1


arm ................................................ .....1 Pivot bucket ........................................1
10 hrs.
8 10 hrs.
12

OM_1_col Date: 1994_04_29


Template Name: Template

BP9410045 BP9410064

Pivot arm .............................................2


bucket cylinder rod end ...............................................1
Continued on next page

139

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UBRIFICAÇÃO / FILTERS / FLUIDS __________________________________

Grease fittings BACKHOE


NOTE: Extension arm
OM_1_col Date: 1994_04_29
Template Name: Template

15 17 7 9 10 B9410260

10 hrs. 10 hrs.
13 14 15
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BP9410064

closed end of the bucket cylinder .............................................. BP9410046

1 .............................................. pivot pin 4


End spinning cylinder rod .... 2

NOTE: For lubrication fi car rails extensible arm, use only 2 grease the base Molybdenum disulfide
Case 331-58. For other points of lubi fi cation, use grease Lithium soap base Case 331-45.

140

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__________________________________ LUBRICATION / FILTERS / FLUIDS

10 hrs. 100 hrs.


16 18

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BP9410065
BP9410072
Pivot lower turning ................................... 1 turning pedals (if equipped) ...................... 2

10 hrs. Remove the grease plugs (if fitted) to the lubricating fi car
17 pedals. Install and tighten the plugs once the lubrication
nalizada fi cation.

50 hrs.

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BP941065

Pivot boom ............................................. 2

BP9410066

Extension arm - Extend the arm and place a layer


of grease 2 Molybdenum disulfide Case 331-58 of
the four sides of the slide rail.

OM_1_col Date: 1994_04_29


Template Name: Template
Pedal extension arm (if fitted) - Not shown

Joints of optional hopper - with the


coupler removed

Joints hopper to the cylinder rod .................................................


2
bucket joints in the bucket ...... 2

141

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LUBRICATION / FILTERS / FLUIDS __________________________________

Grease fittings MACHINE


OM_1_col Date: 1994_04_29
Template Name: Template

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B9410217

Use EP2 grease Lithium soap base Case 331-45

Lubri fi that the axis of pivot points every 10 hours or every day. If you operate the machine in bad conditions,
lubrication fi that with a higher frequency. Clean connections before lubrication fi car.

Front axle - two wheel drive (4x2)


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50 hrs. 50 hrs.
1 2

BP9410043
BP9410047
Pivot rear of the front axle ................... 1
End of the connecting rod - Internal ..............................................
.... 2

142

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__________________________________ LUBRICATION / FILTERS / FLUIDS

10 hrs. 10 hrs.
3 4

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BP9410068
BP9410047
Pivot front of the front axle ................. 1
End of the connecting rod - Foreign ..................................................
... 2
Kingpins - Top and bottom ........... 4

front axle 4-wheel drive (4x4)


50 hrs. 10 hrs.
1 4

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BP9410059 BP9410069

Pivot rear of the front axle ................... 1 Pivot front axle ................................ 1

10 hrs.
3

OM_1_col Date: 1994_04_29


Template Name: Template

BP9410071

Kingpins - Top and bottom ............ 4

143

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LUBRICATION / FILTERS / FLUIDS __________________________________
OM_1_col Date: 1994_04_29
Template Name: Template

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234 1
B9410216

Use EP2 grease Lithium soap base Case 331-45


Lubrication fi that the pivot points of the transmission lever every 50 hours of operation or weekly basis. If you operate the
machine in bad conditions, lubrication fi that with a higher frequency. Clean connections before lubrication fi car.

transmission lever - Front axle traction on four wheels (4x4)


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50 hrs. 50 hrs.
1 2

BP9410070
BP9410002
universal joint front and sliding slot ..........................
rear universal joint ............................. 1
1

144

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__________________________________ LUBRICATION / FILTERS / FLUIDS

transmission lever - Transmission to the rear axle

50 hrs. 50 hrs.
3 4

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BP9410061
BP9410002

front universal joint ............................ 1 rear universal joint .............................. 2

Lubrication fi cation of the front wheel bearings - Traction on two

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wheels (4x2)

Clean the wheel hubs and lubricating the car fi rola-


ments EP Grease 2 every 500 hours of machine
operation. The cation lubrication of bearings of the
front wheels is done filling the cap (4) EP 2 grease
and installing it on the hub. The hub seal the outer
side prevents the penetration of dirt and water. The
presence of grease on the outside of the signals
indicates not necessarily sealing the seal is Dani fi
ed. If the amount of grease is too large, you should
replace the seal.

OM_1_col Date: 1994_04_29


Template Name: Template
1. lubrication point fi cation of bearings.

2. Counter-pin. When working with the machine in adverse


conditions, lubrication fi that it more
3. preload adjustment nut the rola- ments.
often.

NOTE: The adjustment of the preload of the


4. grease retaining cap.
bearings is described in the service manual of your
580L.

145

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LUBRICATION / FILTERS / FLUIDS __________________________________

Grease fittings the amount of seat


250 hrs.
OM_1_col Date: 1994_04_29
Template Name: Template

B9410144
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Seat suspension rails

500 hrs.
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BK97K216

NOTE: Place a small amount of grease to 76 mm (3 in.) Fi nal rail on each side. Move the seat
forward and backward as needed for lubrication fi car rails.

IMPORTANT: lubrication NOT fi the slide rails on the air suspension seat.

NOTE: Use only grease 2 the basis of Molybdenum disulfide on track seat

146

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__________________________________ LUBRICATION / FILTERS / FLUIDS

LEVELS OF FLUID

10 hrs. 50 hrs.
1 2

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BK97K211 BP9410049

ENGINE OIL LIQUID COOLING RESERVOIR


ETHYLENE GLYCOL AND WATER

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4

B9410217

50 hrs. 250 hrs.

OM_1_col Date: 1994_04_29


3 4

Template Name: Template

BK97K206 BP9410059

HYDRAULIC RESERVOIR SHAFT OIL LEVEL FRONT -


4WD SEE PAGE 171

147

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LUBRICATION / FILTERS / FLUIDS __________________________________

100 hrs. 100 hrs.


1 2
OM_1_col Date: 1994_04_29
Template Name: Template

BP9410050 BK97K210

Transmission Fluid DISTILLED WATER (S) BATTERY (S)


SEE PAGE 166
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4 B9410216

250 hrs. 250 hrs.


3 4

BP9410011 BP9410060
ETHYLENE GLYCOL COOLER AND WATER SHAFT OIL LEVEL BACK
SEE PAGE 169

148

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LEFT PAGE
__________________________________ LUBRICATION / FILTERS / FLUIDS

ENGINE OIL RECOMMENDATIONS engine oil Selection

In choosing the engine sing lubrication oil fi should be considered basically two factors: Viscosity and

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Quality.
For optimum performance of your machine use oil lubrication fi SAE 15W-40 engine type sing as
indicated by the graph below.

In moderate climates where winter is not very strict, it is recommended to use SAE 15W-40 oil. For

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engines working under Oroso are winter conditions rig-, or continuous cold below -10 ° C (southern
Europe or the Andes) should be uti- Lizar lower viscosity oils SAE 10W or 20W as indicated by the
graph below.

NOTE: Do not put additives or other performance oil additive products in the engine crankcase. oil
change intervals mentioned herein are based on tests carried out with lubrication fi plasticizers case.

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Oil Viscosity / Temperature Ranges
Fahrenheit temperature
-30 ° -20 ° -10 ° 0 ° 10 ° 20 ° 30 ° 40 ° 50 ° 60 ° 70 ° 80 ° 90 ° 100 ° 110 ° 120 °
MULTI-LEVEL OIL
TROPICAL SAE 20W-50
ALL SEASONS SAE15W-40 CASE
NO. 1 15W-40
SAE 10W-30
WINTER -

CASE NO. 1 10W-30


SAE 5W-30 ARCTIC

- 34 ° -29 ° -23 ° -18 ° -12 ° -7 ° -1 ° 4 ° 10 ° 16 ° 21 ° 27 ° 32 ° 38 ° 43 ° 49 °


Temperature Celsius

OM_1_col Date: 1994_04_29


Template Name: Template
Indicates need to use an engine oil heater or a heater of the engine cooling water ..

149

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LUBRICATION / FILTERS / FLUIDS __________________________________

SPECIFICATIONS ENGINE MAINTENANCE


Oil Capacity - with fi lter exchange ......................................... 11 liters (11.6 US quarts) oil type
OM_1_col Date: 1994_04_29
Template Name: Template

......................................... ......... SAE 15W-40 API CG-4 and CF-4, page 131. See cation Veri oil level
................... ....... every 10 hours or once daily oil replacement, replacement fi lter .........................
............... every 250 hours of operation

Engine oil level


Check that the engine oil level before starting the engine every day or before each shift 10 hours.
Always check that the oil level with the engine off and the machine on level ground. Fully immerse the
dipstick from the engine oil and remove it to veri- fi car oil level.

If the oil level is below the mark "ADD" (add), add oil to the "FULL" mark (full).
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1
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BK97M027
1. ROD ENGINE OIL metering
2. NOZZLE ENGINE OIL SUPPLY

150

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__________________________________ LUBRICATION / FILTERS / FLUIDS

oil exchange and 9. Open the hood.

Replacing the fi lter


Change engine oil and replace the fi lter every 250

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hours of operation or once a year, whichever comes
first. 1
NOTE: For a more complete removal of foreign
material, change the engine oil with the engine

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still warm from operation.

IMPORTANT: It will reduce the duty oil change


interval is used diesel has a sulfur content greater BP9410051

than 0.5%. 1. ENGINE OIL FILTER

10. Turn the fi lter oil in a clockwise direction anti-river to


IMPORTANT: Change the engine oil more remove it. Dispose of the old fi lter.
frequently when the conditions of engine
operation tions are unfavorable (stops and 11. With a clean cloth, wipe the sealing surface of
frequent starts and high temperature or low the base oil fi lter to remove all dust.
engine).

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7. Before draining the oil, please have a 12. Apply a thin layer on the cleaned oil or grease
container with a capacity of in the seal of the new oil fi lter.
11.3 liters (3 gallons US).

8. Remove the engine oil drain plug. 13. Turn the new oil fi lter on the base until the
gasket abuts the base. Continue to tighten
the fi lter by hand over 3/4 turn.

IMPORTANT: Do not use tools to fi lters to install


the fi lter oil. The tool used may damage the car fi
fi lter and cause leaks.
1

OM_1_col Date: 1994_04_29


14. Install the drain stopper.

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15. Put new oil in the engine.

BP9410055
2. PLUG ENGINE OIL DRAIN

151

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LUBRICATION / FILTERS / FLUIDS __________________________________
OM_1_col Date: 1994_04_29
Template Name: Template

1
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BK97M027
1. INJECTION PUMP ELECTRICAL CONNECTOR

1. If your machine is equipped with a lubrication analysis program


turbocharger, the turbocharger oil to fill the oil
lines.
Systemgard fi cation

A. See the photographs fi to the top of this page. The normal range is oil change every 250
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Unplug the electrical connector from the operating hours or once a year, whichever comes
solenoid pump inje- log. This will prevent the first. The conditions of opera- tion, the engine oil
engine from starting. quality and con- tent of sulfur in the fuel can modi
fi ed this range. It is recommended the use of
B. I certify that that there are no other people Lubri Analysis Program fi cations Sys- temgard.
near the machine. Turn the ignition key to See page 134 and consult your dealer.
START and activate the starter motor for
10 to 15 seconds.

C. Connect a cable to the solenoid injection


pump.

2. Start the engine and make it run in slow velo-


city. Check that the existence of leaks in the
engine oil lter fi. After two minutes, stop the
engine, wait 2 or 3 minutes and check that the
engine oil level with the dipstick.

3. Close the hood.

152

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__________________________________ LUBRICATION / FILTERS / FLUIDS

AIR FILTER SYSTEM

Speci fi cations maintenance


Maintenance interval of pre-fi lter air ......................................... .... As required maintenance interval of

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the fi lter element air ................................... ............ See Note change interval of the fi lter element air
.......................... The ............... 1000 hours or
once a year

NOTE: Maintain elements of the fi lter restriction warning lamp air light.

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• The life of a new fi lter unused for five years; do 2. Remove the container and clean it with a damp
not install an element with more than five years. cloth. Install the container and the lid.
The manufacturing date is at the end of the
element cover.
• Replace both fi lters after a year system is installed on the
machine.
• Do not remove the machine elements for veri fi cation
defects; Always follow the recommended
maintenance instrument tions to this section. 4

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• Whenever provide maintenance on the subject
of systematic air lter fi, certi fi that that all hose
3
connections and fl an- ges are tight. Replace all
parts dani fi ed.

Pre-fi lter air 2

Check that the container pre-fi lter and, if necessary,


clean the accumulated dirt.
B861755J
1. Loosen the nut and remove the cover. 1. NUT
2. COVER
3. CONTAINER

OM_1_col Date: 1994_04_29


4. BASE

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LUBRICATION / FILTERS / FLUIDS __________________________________

warning lamp restrictions on fi lter 3. Carefully remove the element prima River
(external).
air
OM_1_col Date: 1994_04_29
Template Name: Template

Should pay maintenance to fi lter the signal lamp


of fi lter warning light air with the engine running.
After the shift or at the end of the day, maintain
1
the pre-fi lter air. Check that the restriction
warning lamp every day before operating the
machine.

BP9410053
1. Primary Element (external)

4. With a clean damp cloth, clean the inte- rior of the fi


lter body.

5. Install a primary element (external) clean or


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new. I certify that that the gasket is fully in


contact.

B890768J

Primary Element (external) 6. Install the cover.

Replace the primary element (external) after three 7. Tighten the wing nut on the clamp cover.
washes or when one year of operating the
machine. To do maintenance: 8. I certify that that there are no other peo- ple
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near the machine. Start the engine and check


1. Lift the hood. that the warning lamp fi l- air tro. If the lamp is
still on, replace the secondary element
2. loosen the wing nut on the end cover of the (internal).
air fi lter. Remove the cover.

BP9410052
1. BUTTERFLY NUT
2. COVER

154

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__________________________________ LUBRICATION / FILTERS / FLUIDS

secondary element (internal) The primary cleaning member


(external)
Replace the secondary element (internal) (1) after three Check if there is damage to the element and dirty

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cleanings of the primary element (2) after one year in the veri- fi that the rubber seal at the end. Push the
machine, or (3) if the primary element has been cleaned rubber seal with a finger. If the rubber seal is hard
or replaced, and the warning lamp continues air fi lter on. and not return to its original shape, discard the
DO NOT clean the secondary element. ele- ment.

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1. Remove lid and remove the primary element 1. Use protection for the face. Remove loose soil
(external). with compressed air at 207 kPa;
2.1 bar (30 psi) maximum. Hold the nozzle at least
2. Remove and discard secondary element river.
25 mm (1 in.) To prevent damage to the element.

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CA5000J

2. Mix two tablespoons or 29.6 ml (1 ounce) of


detergent D1400 (Part Number Case
BP9410054
A40910) with 7.5 liters (2 gallons) of water or
1. secondary element (INTERNAL)
a cup or 236 ml
3. With a clean damp cloth, clean the inte- rior of the fi (8 ounces) of 60 liters (16
lter body. gallons) of water.

4. Install a secondary element (internal) again. I 3. Soak element in soap solution for 15 minutes;
certify that that the gasket is fully in contact. then move the element up and down rapidly
to release the largest amount of possible dirt.

OM_1_col Date: 1994_04_29


5. Install the primary element (external) and the cover.

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CA5001J

Continued on next page

155

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LUBRICATION / FILTERS / FLUIDS __________________________________

4. Use a water hose without nozzle with a 6. Use a light and inspect the element as the
pressure of less than 275 kPa; holes or cracks in the fi ltrante element.
2.8 bar (40 psi) to remove all the soap Check that the metallized parts c and the seal
OM_1_col Date: 1994_04_29
Template Name: Template

element. rubber for damage. Replace the element if it


is damaged fi.

CA5002J

5. Leave to dry the element with the air. If a dryer


CA5003J
utili- czar elements do not use temperatures
above 71 ° C (160 ° F), and that certi fi that the NOTE: If clean and dry land will not be used for
air is circulating in the dryer lating. some time, cover it with paper to store it.
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156

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__________________________________ LUBRICATION / FILTERS / FLUIDS

ENGINE COOLING SYSTEM Speci fi cations maintenance

coolant capacity - with heater ........... 16.5 liters (17.4 US quarts) coolant capacity - without heater ..........

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15.8 liters (16.7 US quarts) Veri cation of the liquid reservoir level

The cooling ........................................ every 10 hours or every day . Veri cation of the liquid level
of the radiator cooling ...... Every 50 hours of operation Veri fi which tighten clamps and fluid hose

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cooling................................................ As required ............................... coolant system Exchange
.......... The ............... every 2000 hours of operation
or every two years, whichever comes first)
Thermostat................................................. ..................................... 83-95 ° C (181-203 ° F) Cover radiator
................................................ ............................. 103 kPa, 1.0 bar (15 psi)

Cooling liquid
It should be used on this machine a mixture of 50% ethylene glycol and 50% water. This mixture is used
to lower ambient temperature is above -37 ° C (-34 ° F). If the ambient temperature is lower, adjust the

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mixture to obtain a lower freezing point using the table freezing point concentrations of the label
antifreeze concentrate thereof or see page 78 "Operation at low temperatures". Never use a cooling
solution containing over 60% ethylene glycol. It is recommended to use ethylene glycol and water in
the machine throughout the year.

NOTE: After filling the coolant system, start the engine to operate at the operating temperature for
approximately five minutes to thoroughly mix the ethylene glycol with water. This procedure should be
performed with the machine the temperature below 0 ° C (32 ° F).

NOTE: Use Case ethylene glycol 331-511.

OM_1_col Date: 1994_04_29


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LUBRICATION / FILTERS / FLUIDS __________________________________

Coolant Level

WARNING: The warm coolant will spill out if the radiator cap is removed. To remove the
OM_1_col Date: 1994_04_29
Template Name: Template

! radiator cap:

Allow the system to cool down; then rotate the lid until the first mark and wait fully relieve the
pressure.
Rapid removal of the radiator cover can cause scalding. Check and maintain the engine
cooling system according to the instructions for maintenance.
SA023

Level coolant reservoir Radiator


Check that the coolant level every 50 hours of
Check that the level in the coolant reservoir every operation with the cold coolant and the engine
10 hours or when beginning the day. Check that switched off. The coolant level should reach the
the level in the cold coolant and the engine opening of the radiator.
switched off. Do not remove the radiator cap
during the veri fi cation. The coolant level should
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be between the FULL (full) and ADD (add) the


reser- tainer. Add liquid cooling con- forms
necessary to the FULL mark (full).
1
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1 BP9410011
1. RADIATOR COVER

NOTE: If the liquid radiator chin arrefeci- level is


low and the liquid level of the reservoir arrefeci-
ment is on the mark FULL (full), check that there
BP9410049
are air leaks in the hose between the radiator and
1. LIQUID COOLING TANK
the fluid reservoir cooling.

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__________________________________ LUBRICATION / FILTERS / FLUIDS

Cleaning the cooling system

WARNING: The warm coolant will spill out if the radiator cap is removed. To remove the
! radiator cap:

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Allow the system to cool down; then rotate the lid until the first mark and wait fully relieve the
pressure.
Rapid removal of the radiator cover can cause scalding. Check and maintain the engine
cooling system according to the instructions for maintenance.

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SA023

Drain rinse and replace the engine coolant every 3. After removing the liquid arrefeci- ment, close
2000 hours or every two years, which aconte- first the drain valve.
cer. Clean the system and replace the coolant if it
4. Add the cooling system cleaning solution and
is dirty or present a rust color.
fill the cooling system with clean water.
Follow the instructions included with the
cleaning solution.
DO NOT remove the radiator cap if the coolant is
hot. Let the systematic theme cool.
5. Once drained of cleaning solution, rinse with

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clean water and drain water.

6. Check if there are leaks in the ras manguei-,


elbows and water pump. Certi fi- that that the
outside of the engine and radiator are clean.

7. Place a mixture of 50% ethylene glycol and


50% water in the radiator. Len- ly completely
fill the radiator and the coolant reservoir to
the neck with recommended coolant.

8. Start the engine and raise the coolant


temperature. When the coolant is at the

OM_1_col Date: 1994_04_29


BP9410008

Template Name: Template


1. RADIATOR DRAIN VALVE
operating tempera- ture, stop the engine and
1. Place a container with a capaci- ity of 19 liters let it to cool. Check that the coolant level in
(5 US gallons) under the drain valve. the liquid reservoir only. DO NOT remove the
radiator cap.

2. Open the radiator drain valve and remove the


radiator cover.
9. Fill the coolant reservoir to the FULL mark
(full) as needed, and then install the cover.

159

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LUBRICATION / FILTERS / FLUIDS __________________________________

FUEL SYSTEM

Speci fi cations service


OM_1_col Date: 1994_04_29
Template Name: Template

Fuel tank capacity (usable) ....................... 151 liters (40.0 US gallons) of water drainage from the main
fi lter ...... .................................................. .................. 50 hours of fuel tank draining water
....................... .................................... 250 hours Replacing the fi lter of primary fuel and fuel fi lter in
........ line 500 hours replacement fi lter water separator (veri fi cation / exchange) ............................ .....
10/500 hours

1
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2
BK97M027
1. MAIN FUEL FILTER
2. FUEL FILTER ONLINE

Fuel tank
IMPORTANT: Avoid moisture condensing the air inside the fuel tank, supplying it to the end of each
working day. Avoid this way possible problems in the injection pump and power system.
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Speci fi cations fuel


The best fuel for this machine is one that meets with the speci fi cation ASTM D975 for 2-D grade.
Where this oil is not available, a special fuel with reduced sulfur, and that meets the quality standard
FQP-1 grade 2-D Engine Manufacturers Association may replace it. The use of other fuels could
cause loss of power and increased fuel consumption.

NOTE: At very low temperatures, one can use a mixture of diesel fuel 1-D and 2-D. Consult your
dealer for fuel on the fuel requirements for their region in winter.

Filter water separator


The machines manufactured in Brazil are equipped with a fi lter water separator, which should be replaced every 500
hours or earlier if the fi ltering is already compromised.

IMPORTANT: Do not replace this fi lter, the recommended range or if there is power loss in the motor
can cause serious damage to the injection pump and the power system.

160

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__________________________________ LUBRICATION / FILTERS / FLUIDS

Fuel tank 2. Remove a small amount of fuel and tighten the


drain valve. Check that the recipient to verify the
Fill the fuel tank at the end of each day. The full presence of water and sediments. If you do not
tank will prevent condensed tion of water. The find water, you do not need to take provisional
use of Diesel Fuel Conditioner will also be of help dências.

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in this problem.

3. If the presence of water or sedimentary


Fuel Conditioner ments, loosen the drain plug on the fuel tank
base. After removing the water and sediment,

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tighten the plug.
The fuel conditioner is dis- ponível your dealer
Case. The conditioner cleans the combus- tible Check that the fuel tank to the tar consta- presence
injectors, valves and delivery tube; dis- persará of water and sediment every 250 hours of operation.
insoluble gum deposits that form in the fuel
system, sepa- rare moisture and stabilize the fuel
stored fuel. Replacement of fi lter online

1. Clean the area around the fi lter.


Veri fi cation of the presence of

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water or sediment
Check that the fi lter fuel to establish the
presence of water and sediment every 50 hours
or every week. If after several veri fi cations the
presence of water is detected, increase the
interval.
1

1
BK97K211
1. LINE IN FUEL FILTER

OM_1_col Date: 1994_04_29


2. Loosen the upper nut and the lower clamp fi

Template Name: Template


lter hose combus- tible online. Avoid the
lower hose fall and drain the fuel tank.

BK97K211
3. Remove the fi lter old and install the new one.
1. DRAIN FUEL FILTER WATER

4. Fasten the lower hose clamp nut and the


1. Hold a small glass container under the main fi upper level combustí- fi lter.
lter and loosen the drain valve.
5. Remove the air from the fuel system. See
page 162.

161

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LUBRICATION / FILTERS / FLUIDS __________________________________

Replacing the fuel fi lter Fuel System Air Removal


OM_1_col Date: 1994_04_29
Template Name: Template

Replace the fi lters of fuel every 500 hours of The air from the fuel system must be removed in one
operation or if engine power loss. or more of the following situ- actions:

1. Clean the area around the fi lter. • If the engine stops due to lack of com- bustível in
the tank.
2. Use a wrench to fi lters and fi lter turn
• If the fuel fi lters are replaced from.
counter-clockwise to remove it.
3. Remove the rubber sealing sleeve located on • If maintenance has been done on the fuel
the fi lter head. system.
4. Use a clean cloth and the surface of the • If the machine fi ed stored for three months or
gasket body of the fi lter. more.
5. Apply clean engine oil in the new rubber seal. 1. Fill the fuel tank.
2. Loosen screw on the air removal fi lter head,
6. Install the rubber sealing sleeve in the fi lter rotating two or three turns.
head.
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7. Apply clean oil on the gasket of the new fi lter.


Do not fill the new fuel fi lter before
installation.
8. Turn the main fi lter clockwise on the body of
1
the fi lter until the gasket touches the body of
the fi lter. Continue to tighten the fi lter by hand
a further 1/2 to 3/4 turn.
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IMPORTANT: Do not use a wrench to tighten the


fi lter. May cause a leak if the key dani fi here it
BP9410048
1. SCREW AIR REMOVAL
9. Remove the fi lter fuel online and discard it. 3. Activate the manual pump. When fl uir air
Install a new fi lter com- bustível online. I from fuel without removing bolt, tighten it fi
certify that that the clamp and hose nut who fi rmly.
tight.

10. Fill the tank with fuel.


11. Remove the air from the fuel system. See the
next section, "Fuel System Air Removal." 1

BK97K211
1. PUMP

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__________________________________ LUBRICATION / FILTERS / FLUIDS

HYDRAULIC SYSTEM

Speci fi cations maintenance


Capacity of the hydraulic reservoir
With the exchange of the fi lter ............................................. ................. 54.5 liters (14.4 US gallons) without changing

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the fi lter ................... ............................................. 52.6 liters ( 13.9 US gallons) fl uid type ...........................................

............................ Fluid Case TCH, see page 131

Veri fi cation of the fl uid level ............................................. ............ 50 hours or daily replacement of fi lter
............................... .................................................. ........ 1000 hours exchange of hydraulic fl uid

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.................................... ............................................... 1000 hours

WARNING: Hydraulic fluid injected or grease on the skin can cause severe injury or death.
! Keep your hands and body away from any pressure leak. Use cardboard or paper to check
for leaks. If the fluid is injected into your skin, see a doctor immediately.

s THE 024

fl uid level 7. Park the machine on a flat surface.

Check that the fl uid level of the hydraulic system every

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8. I certify that that the hopper is down and the
50 hours of operation or weekly basis, whichever
backhoe in transport position. I certify that
comes first.
that the base of the loader hopper is lela para
to the ground. Stop the engine.

9. that I certify that the hydraulic fl uid is cold


1
when veri fi cation level (fl uid temperature
equal to the outside temperature).

10. The hydraulic reservoir is full when the fl uid


hydraulic covers half of the meter display.

OM_1_col Date: 1994_04_29


IMPORTANT: When the hydraulic fl uid is low, a

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BK97K206
small amount
1. FLUID LEVEL HYDRAULIC RESERVOIR
in fl uid hydraulic
will remain at the bottom of the meter display.
This condition does not show a correct level of fl
uid.

163

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LUBRICATION / FILTERS / FLUIDS __________________________________

hydraulic filter Replacing the hydraulic fi lter


If the machine is new, replace the fi lter after the
OM_1_col Date: 1994_04_29
Template Name: Template

first 20 hours of operation. Then replace the fi lter


1. Lower the loader bucket to the ground and
every 1000 hours of opera- tion or if the warning
engage the parking brake.
lamp of the hydraulic fi lter light.
2. Stop the engine.

3. Use a key to fi fi lters and remove the old l- portion of


the hydraulic machine.

B890768J
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Procedure for veri fi cation of the


state of the fi lter hydraulic BP9410085
1. HYDRAULIC FILTER

4. Lubri fi which the gasket of the new fi lter with


1. Turn on the motor and raise the temperature of the
clean oil.
hydraulic fl uid up to operating temperature (the
side of the hydraulic reservoir must be warm). To 5. Install the new fi lter and rotate clockwise until
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increase the temperature of the hydraulic fl uid, do the gasket ring head assembly fi lter.
the following: Continue to tighten the fi lter more 1/3 turn.

C. Increase the speed of the engine to full 6. Start the engine and finds if there vazamen- tos in the
throttle and retract the loader bucket, hydraulic fi lter.
rando segu- the control lever in this
position for 15 seconds.

D. After 15 seconds, put the Vanca control


ala the Neu- TRO position (neutral).

E. Repeat steps A and B to the side of the


hydraulic reservoir is hot.

2. Increase the engine speed to full speed. If the


warning lamp for hydraulic fi lter light, replace
the fi lter.

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LEFT PAGE
__________________________________ LUBRICATION / FILTERS / FLUIDS

Exchange hydraulic fl uid 5. Remove the tank cover and remove the drain
plug. Drain the hydraulic fl uid hydraulic
Change hydraulic fl uid every 1000 hours of reservoir.
operation.
6. Install the drain plug.

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1. I certify that that the hydraulic fl uid is at
7. Place new fl uid Case TCH in the reservoir
operating temperature.
(see page 131).
2. Lower the loader bucket to the ground and put
8. Start the engine and operate the loader and
the backhoe in the TRANSPORT position.
the backhoe controls for three to four

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minutes. Stop the engine and see- i fi it for
3. Turn the engine off and place a label DO NOT leaks. Veri- fi the fl uid level.
OPERATE on the ignition switch.

4. Place a container with a capaci- ity of 57 liters IMPORTANT: When the hydraulic fl uid is low, a
(15 US gallons) under the drain plug. small amount of hydraulic fl uid permane- wax in
the bottom of the meter display. This condition
does not show a straight corresponding level of fl
uid.

pump loading procedure

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2 IMPORTANT: If the supply of hydraulic fl uid to
1 the pump has been stopped due to the exchange
of the hydraulic fl uid, replacement of the pump or
a broken line, see the Maintenance Manual or
consult your dealer Case about the proper
procedure.
BP9410084
1. TANK COVER
2. PLUG DRAIN

OM_1_col Date: 1994_04_29


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LUBRICATION / FILTERS / FLUIDS __________________________________

STREAMING

Speci fi cations maintenance


OM_1_col Date: 1994_04_29
Template Name: Template

Traction transmission capacity on two wheels (4x2) Total System ..................................................

............................ 18.5 liters (19.5 US quarts) load capacity with or without changing fi lter ........................ 16.0

liters (16.9 US quarts) 4-wheel drive (4x4) Overall System .................................................. ..................................

21 liters (22 US quarts) load capacity with or without changing fi lter ........................ 18.5 liters (19.5 US quarts) fl

uid type (Single Transmission) .......... .................................................. .... See page 131 fl uid type (Transmission

powershift - optional) ......... Shell Donax TA / TG ​or ELFMATIC G-3 Veri fi cation level of fl uid ..........

.................................................. Substitution ........................ 250 hours fi lter .....................

.................................................. ...................... 1000 hours broadcast vent cleaning .....................

................................................. 1000 hours fl uid Exchange transmission ............................................

................................. 1000 hours


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fl uid level The level of fl uid should be between the ADD


marks (add) and FULL (full) of the rod measured
Check that the fl uid level transmission after the first Dora. If the fl uid level is at ADD mark, add fl uid
20 hours of operation when the machine is new. as required, until the level is in full indicator mark.
Then, check that the fl uid level every 250 hours of
operation. Check that the fl uid level with cionada
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machine lays a level surface and with the engine


running.

WARNING: Fan
! Rotary and belts: touch them cause
injuries. Keep away.
SB071 1

BP9410050
1. ROD TRANSMISSION LEVEL metering

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__________________________________ LUBRICATION / FILTERS / FLUIDS

fl uid exchange transmission 2. Lubri fi which the gasket of the new fi lter with
clean oil.
(standard), fi lter replacement
3. Install the new fi lter and rotate clockwise until
and cleaning the breather
its gasket on the head assembly fi lter. Con-

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tinue to aperter the fi lter more 1/3 turn.

Replace the fi lter transmission after primei- ras 20


hours of operation. IMPORTANT: Do not use a key to fi lters to install
the fi lter. May be spilled if the fi lter is dani fi ed
Replace the fl uid transmission, replace the l- tro

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by the key.
transmission fi and clean the vent every
1000 hours of operation.
4. Install the drain plug and fill with fl uid again (see
fl uid exchange transmission
page 131 - TRANSMISSIBLE are standard -
(standard) Carraro).

7. Place a container with a capaci- ity of 23 liters 5. Start the engine and check that the leaks
(6 US gallons) under the drain plug. around the fi lter.

6. Operate the machine in first and second gear


8. Remove the dipstick and the drain plug. for a few minutes. Park the machine on a flat
surface. With the engine running at idle

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speed, check that the fl uid level. Add fl uid as
needed.

standard transmission vent


cleaning
1
1. Clean the area around the vent.

2. Remove and clean solvent the breather every 1000


BP9410002
hours of operation. Wearing protective face, dry it
1. PLUG DRAIN
with com- pressed in air and install the breather.
fi lter replacement
transmission (standard)

OM_1_col Date: 1994_04_29


1. Remove the fi lter old and discard it. Clean the

Template Name: Template


mounting surface of the fi lter with a clean cloth.

BP9410058
1. BREATHER

1
BP9410058
1. Transmission filter STANDARD

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LUBRICATION / FILTERS / FLUIDS __________________________________

powershift transmission (if 4. Lubri fi which the gasket of the new fi lter with
clean oil.
equipped)
OM_1_col Date: 1994_04_29
Template Name: Template

5. Install the new fi lter and rotate clockwise until


Replace the fi lter transmission after primei- ras 20 the gasket abuts the joint head of the fi lter.
hours of operation. Continue to tighten the fi lter more 1/3 turn.
Replace the fl uid transmission, replace the l- tro
transmission fi and clean the vent every
1000 hours of operation. IMPORTANT: Do not use a key to fi lters in the
installation of fi lter. May be spilled if the fi lter is
fl uid exchange of powershift
dani fi ed by the key.

1. Place a container with a capaci- ity of 23 liters 6. Install the drain plug and fill with new oil (see
(6 US gallons) under the drain plug. page 131 - TRANSMISSIBLE are optional
Clark).
2. Remove the dipstick and the drain plug. 7. Start the engine and check that the leaks
around the fi lter.
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8. Operate the machine in first and second gear


for a few minutes. Park the machine on a flat
surface. With the engine running at speed
sea- cha slow, check that the fl uid level.
Addi- clone more fl uid as needed.
1
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BK97K225
1. PLUG DRAIN

3. Remove the fi lter oil and dispose of it. Clean the


mounting surface of the fi lter with a clean cloth.

BK97K226
1. TRANSMISSION FILTER
168

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LEFT PAGE
__________________________________ LUBRICATION / FILTERS / FLUIDS

REAR AXLE

Speci fi cations service


oil capacity on the shaft

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Central container (differential) ............................................. ........... 14.2 liters (15 US quarts) Each end gear
(planetary) ....................... ....................... 1.5 liters (1.6 US quarts) of oil Type ..................................................
.................................................. .see page 131 Veri fi cation of the oil level ..................................................
................................... 250 hours axle vent cleaning .................................................. ................................... 250

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hours Change oil .................................................. .................................................. ... 1000 hours

Lamp oil temperature Level oil


Check that the level of the rear axle oil after the first
20 hours of operation with a new machine. Check
The warning lamp lights up the oil temperature that the oil level in the central container and each
when the temperature reaches 491 ° C (305 ° F). planetary every 250 hours of operation.
If the lamp lights, se- clone a march of lower
transmission. If the lamp continues to glow, stop

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1. Park machine on a level surface. I certify that
the machine and allow the oil to cool the shaft.
that the direction of the control lever is in
Brake too much and can continuously generate
NEUTRAL position and the gear shift control
lift shaft oil temperature, causing the light to turn
lever is in NEUTRAL position.
on.

2. Use stabilizers to raise the rear wheels to 25 mm


(1 in.) Above the ground.
3. Rotate the wheel so that the level of oil fi plug in
the position shown.

OM_1_col Date: 1994_04_29


Template Name: Template
B890768J 2
BP9410093
1. OIL LEVEL PLUG AND DRAIN
2. LEVEL LINE

Continued on next page

169

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RIGHT PAGE
LUBRICATION / FILTERS / FLUIDS __________________________________

4. Remove the oil level plug. The oil level should 6. Place a pan under each planet-river and under
be level with the hole for the plug. Replace the drain plug for the recipi- central one.
the oil level plug.
OM_1_col Date: 1994_04_29
Template Name: Template

7. Remove the three drain plugs and remove the


5. Repeat steps 3 and 4 for the other side. oil and each planetary central container.
6. Lower the wheel to the ground.

7. Remove the central container plug. The oil


level should be level with the hole for the
plug. Replace the oil level plug.
1

BP9410061
1. CENTRAL DRAIN CONTAINER STOPPER

1 8. Turn the wheels to the position veri fi ca- tion


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of the oil level and place a quan- tity specifies


oil at each end of the planetary and the recipi-
BP9410060 central one. See the speci fi cations of
1. OIL LEVEL STOPPER OF CENTRAL página131 and 169.
CONTAINER

Oil Change
breather
The oil rear axle must be replaced every 1000
Clean the vent rear axle every 250 hours of operation.
hours of operation.
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If the machine is operated in unfavorable operating


1. Park machine on a level surface and that certi
conditions, clean the breather with a higher frequency.
fi that the oil in the rear axle is at a
Remove the dust from the area around the vent and
temperature of opera- feed.
the vent with clean solvent. Use a pro- tection of the
face and dry with compressed air.
2. Certi fi that that the direction of the control
lever is in NEUTRAL position and the gear
shift control lever is in NEUTRAL position.

3. Use stabilizers to raise the rear wheels to 25 mm


1
(1 in.) Above the ground.
4. Turn the wheels so that the oil level plugs fi
those in position to drain the oil. Lower the
wheels to the ground.
5. Stop the engine. BP9410057
1. BREATHER

170

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LEFT PAGE
__________________________________ LUBRICATION / FILTERS / FLUIDS

FRONT WHEEL DRIVE SHAFT IN FOUR (4x4) Speci fi cations


maintenance
Oil capacity in the central container axis ( differential) ................................................ ...... 5.5 liters (5.8 US

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quarts) each end (planetary) .................................................. . 0.71 liters (0.75 US quarts) oil Type ..................................................
.................................................. .see page 131 Veri fi cation of the oil level ..................................................
................................... 250 hours axle vent cleaning .................................................. ................................... 250
hours Change oil .................................................. .................................................. ... 1000 hours

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Level oil 4. Remove the oil level plug. The oil level should
be level with the hole for the plug. Replace
Check that the oil level of the front axle (4x4
the oil level plug.
traction) after the first 20 hours of operation if the
machine is new. Then see- i fi that the oil level
every 250 hours of operation. the level of the central 5. Repeat steps 3 and 4 for the other side.
oil container and each end of the planetary should
6. Lower the wheels to the ground.
be veri fi ed up.

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7. Remove the central container plug. The oil
level should be level with the hole for the
1. Park machine on a level surface. I certify that
plug. Replace the oil level plug.
that the direction of the control lever is in
NEUTRAL position and the gear shift control
lever is in NEUTRAL position.

2. Use the loader and lift the wheels dian- ders about 25
mm (1 in.) Above the ground. 1
3. Rotate the wheel so that the oil level plug fi which in
the illustrated position.

OM_1_col Date: 1994_04_29


Template Name: Template
BP9410059
1 1. OIL LEVEL STOPPER

B861835J
1. OIL LEVEL PLUG AND DRAIN

171

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LUBRICATION / FILTERS / FLUIDS __________________________________

Oil Change breather


The front axle oil (traction 4x4) must be replaced Clean the vent front axle every 250 hours of
OM_1_col Date: 1994_04_29
Template Name: Template

every 1000 hours of operation. operation. If the machine is opera- rada in


unfavorable operating conditions, clean the
1. Park machine on a level surface and that certi
breather with a higher frequency.
fi that the oil in the front axle (4x4 traction) is
at operating temperature.
Remove the dust from the area around the vent and the
vent with clean solvent. Use a pro- tection of the face and
2. Certi fi that that the direction of the control
dry with compressed air.
lever is in NEUTRAL position and the gear
shift control lever is in NEUTRAL position.
1

3. Use the loader and lift the wheels dian- ders about 25
mm (1 in.) Above the ground.

4. Turn the wheels so that the oil level plugs fi


those in position to drain the oil. Lower the
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wheels to the ground.

5. Stop the engine. BP9410059


1. BREATHER
6. Place a pan under each planet-river and under
the drain plug for the recipi- central one.

7. Remove the three drain plugs and remove the


oil and each planetary central container.
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BP9410003
1. CENTRAL DRAIN CONTAINER STOPPER

8. Install drain plugs. Fill planetary gear units


and cen- tral differential with oil speci fi ed on
page
131.

172

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LEFT PAGE
__________________________________ LUBRICATION / FILTERS / FLUIDS

CABIN AIR FILTER

Clean air fi lters cabin (if fitted) every 1000 hours of Cleaning the fi lter
operation or if the flow path of air in the cabin
Check if there is damage to the element and dirty
decrease.

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veri- fi that the rubber seal at the end. Push the
1. Remove the mounting screw. rubber seal with a finger. If the rubber seal is hard
and not return to its original shape, discard the
element.

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1. I certify that to use protection for the face.
Remove loose soil with com- pressed in air to
207 kPa, 2 bar (30 psi) maximum. Hold the
nozzle at least 25 mm (1 in.) From the element.

BP9410063

2. Remove the rear screen.

3. Remove the hexagonal screw groove in the

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center.

4. Remove the fi lters air. Each fi lter is trapped


at its outer end by a clamp. Slide the left fi lter
CA5005
the tro centered and remove the left side.
2. Mix two tablespoons or 29.6 ml (1 ounce) of
Remove the fi lter right the left side.
detergent D1400 (part number A40910 Case)
7.6 liters (2 gallons) of water, a cup or 236 ml
5. Clean the area of ​the fi lter with a cloth.
(8 ounces) of 60 liters (16 gallons)
6. Install the new or renewed fi lter. Certi fi- that that
of water.
the arrows on the fi lter point to the cabin.
3. Soak element in soap solution for 15 to 20
minutes; then move the element up and down
7. Install cover, each locking slide plate into and
rapidly to release the largest amount of

OM_1_col Date: 1994_04_29


tighten the mounting by- cas.

Template Name: Template


possible dirt.

CA5006

Continued on next page

173

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RIGHT PAGE
LUBRICATION / FILTERS / FLUIDS __________________________________

4. Use a water hose without nozzle with a Liquid washing the windshield (if
pressure of less than 275 kPa;
2.7 bar (40 psi) to remove all the soap
equipped)
OM_1_col Date: 1994_04_29
Template Name: Template

element. Fill the washer reservoir with windshield washing


liquid when needed.

The reservoir of the windscreen washer is located under


the engine hood, fi l- side portion to the air.

CA5007

5. Leave to dry the element with the air. If utili- czar a 1


dryer, do not use temperatures above 71 ° C (160 °
F) and certi fi which is air circulating in the dryer.

6. Use a light and inspect the element for holes


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or cracks observed on the element. Realize


that the metallized parts c and the gaskets
were Dani fi- ed. BK97K213
1. RESERVOIR WINDSHIELD WASHER
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CA5008

NOTE: If the element will not be used for some


time, cover it with paper to store it.

174

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LEFT PAGE
MAINTENANCE AND ADJUSTMENTS

SETTING THE RETURN-A-DIG


THE lOADER
1. Park machine on a level surface and engage 4. Loosen the return-to-dig switch knobs moving
ment stationary and the brake. it into the groove such that the cylinder LAN

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switch supported on the cam edge of the
loader arm.
2. Lower the loader bucket to the ground and
that certi fi that the base of the hopper is
positioned at the desired digging angle. 5. Tighten the screws.

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6. Start the engine, raise the loader bucket to the
maximum height and unloaded gue the bucket.

7. Place the growing cattle charging devices


control lever in RETURN-A- DIG position. The
hopper Deira load- descend to the ground.

8. Check that the position of the bucket of growing cattle


charging devices. If the hopper is not in the correct posi-
tion, re fi ra is to steps 9 and 10.

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9. Slide switch return-to-back to excavation
BK97M023
bucket did not shrink su cient.
3. Stop the engine.
10. Move the switch-return-to escava- tion
forward if the hopper is retracted too.

NOTE: When moving the switch support forward


or backward for adjustment, which certi fi that the
bracket is fully positioned toward the machine to
tighten the screws. This will ensure the complete
switch contact with the eccentric drive.

OM_1_col Date: 1994_04_29


Template Name: Template
1
11. Repeat steps 6 to 10 until the hopper back to
BP9410074
the correct position.
1. ADJUSTMENT BOLTS

175

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MAINTENANCE AND AJUSTES_________________________________________

ETHER AID FOR STARTING A COLD Replacement of

container
OM_1_col Date: 1994_04_29
Template Name: Template

WARNING: The cold starting fluid (ether) may cause injury or death. It can happen if an
! explosion sparks, flames, or extreme heat coming into contact with the cold start fluid
container. Do not inhale fumes from cold start fluid. Use face shield when removing or
installing a container of starting fluid to cold or when using a starting fluid aerosol. Use cold
start fluid following the instruction manual.

SA039

1. Clean the fl uid container ether cold start and 5. Tighten the clamp.
the base completely.
NOTE: During machine operation in hot weather,
2. loosen the clamp and rotate the container ether fl uid it is recommended to remove the ether starting
for cold starting the sen- had counterclockwise. the engine cold container and a cover installed on
the base.

3. Inspect the seal on the base. If the seal is


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Dani each LAN or worn, replace it. IMPORTANT: Re fi r to the instructions on pages
81 and 84 for the correct use of the ether. Read
also the instructions in ether container.
4. Install the new fl uid container ether cold start.
Turn the container clockwise and tighten it
manually.
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BP9410073
1. ETHER CONTAINER FOR STARTING A COLD

176

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LEFT PAGE
_________________________________________ MAINTENANCE AND ADJUSTMENTS

CHANGING THE DRIVE BELT


BLOWER
1. Park machine on a level surface and engage 6. Remove the four screws moun- gem, flat
ment stationary and the brake. washers and washers counter-fi xam the

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pump drive coupler to the crankshaft pulley
2. Raise the lift arms until the time MAX-Magnet shaft.
and install the arm supporting structure for
the loader lifting the cylinder rod. See page 7. Move the pump drive coupler toward the

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130. hydraulic pump.
3. Stop the engine, remove the key and open the hood. 8. Remove the old drive belt.
9. Install the new drive belt pulley of the water
4. Install a circuit breaker bar gada 1/2 Pôle on the pump and the crankshaft pulley.
support pulley.
10. Align the coupler with the crankshaft pulley.
1
11. Install the mounting screws, flat washers and
washers counter-fi xam the coupler to the
pulley shaft manifest the candle. Tension
mounting screws 95-114 Nm (70 to 85 lb-ft).

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12. Use the circuit breaker bar to move the support
of the tension pulley away just suf fi cient to
install the corresponding reia drive pulley of
alternative pain.
BP9410096
1. Tensioner pulley STAND
13. Remove the circuit breaker bar and close the hood.
5. Move the circuit breaker bar forward only su
cient to release the tension of the drive belt. 14. Lower the loader bucket to the ground.
Remove the drive belt pulley of the water
pump, and then the other pulleys.

OM_1_col Date: 1994_04_29


PLASTIC PARTS AND RESIN

Template Name: Template


Avoid using gasoline, solvents, etc. the lim- pair The use of gasoline, solvent, etc. used for cleaning may
plastic parts, console, in- ments panel, etc. Use cause discoloration, cracking or deformation of the piece.
only water, mild soap and a soft cloth to clean
these parts.

177

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MAINTENANCE AND AJUSTES_________________________________________

SUPRESSOR SPARKS
(IF EQUIPPED)
OM_1_col Date: 1994_04_29
Template Name: Template

WARNING: The spark arrester is not designed to be used in enclosed areas where there is
! dust or vapor that can cause an explosion.
SB025

Clean the spark arrester every 100 hours of 4. Set the parking brake and disadvantages connect the
operation. cable connecting the solenoid fuel injection pump of the
engine.
1. Turn off the engine and certi fi that that the
loader bucket is on the ground.

2. Open the hood.

3. Remove the muffler side of the plug. 1

O
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BK97K212
1. SOLENOID CABLE CONNECTOR INJECTION PUMP

5. For this step, certi fi that you use a protection


for the face. Have someone hold a block of
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wood on the muffler outlet.


B861829J

NOTE: The silencer of your machine may have a


6. Turn the ignition key to the START position
different con figuration illustrated muffler.
(on) for about 30 seconds.

7. Turn the ignition switch to OFF (off).

8. Connect the cable to the solenoid injection pump and


install the plug in the muffler.

9. Close the hood.

178

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LEFT PAGE
_________________________________________ MAINTENANCE AND ADJUSTMENTS

ACC DRIVING CONTROL

(Ride Control)

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If the driving control of the accumulator pre- Cisar
be replaced, always follow the instrument tions in
the decal located on the battery mounting plate.

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Never disconnect the hydraulic line between the
battery and the solenoid valves without first relieve
all hydraulic pressure of the hydraulic sys- theme.
Re fi ra is always the decal accumulator located
right in the security section of this manual or the
decal located on the battery mounting plate. Re fi
ra-up service manual for complete in- structions to
test the battery and the solenoid.

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147756A1

WARNING: The accumulator of this machine contains high pressurized nitrogen gas. If the
! battery system does not function properly, replace the battery. DO NOT attempt to repair the
battery, install only a new battery. Failure to comply with these instructions may result in
injury or death.
SA142

OM_1_col Date: 1994_04_29


Template Name: Template

179

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MAINTENANCE AND AJUSTES_________________________________________

CABIN AIR CONDITIONING


Lubri cation of the air conditioning compressor seals
OM_1_col Date: 1994_04_29
Template Name: Template

Place the air conditioner to work once every 250 hours for lubrication fi car seals the compressor. Turn
the control of the air conditioner to MAX for at least 15 minutes. At temperatures below 0 ° C (32 ° F)
place a cover over the air conditioning condenser. This will ensure the conservation of the fl uid
operating temperature of the lubrication and cooling fi plasticizers in the system.

air conditioning compressor

WARNING: Fans and belts: Touching them can cause serious injury. Keep yourself away.
! SB071

Belt tension 6. Tighten the screw-pivot.

Check that the voltage of the new drive belt after the 7. Close the hood.
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first 10 hours of operation. Then, check that the drive


belt tension after every 250 hours of operation. Check
1
that the belt webbing with a voltage meter, and adjust
the strap to between 20 and 25 kg (45 and 55 pounds).

Adjust belt
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1. Lower the loader bucket to the ground and stop


the engine.

2. Open the hood. 2


3. Loosen the pivot bolt of the air conditioning BP9410012
1. ADJUSTMENT BOLTS
compressor.
2. SCREW-PIVOT

4. Loosen the adjustment screws.

5. Move the compressor out to the belt


surface-nar. Tighten the adjustment screws
when the voltage is correct.

180

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LEFT PAGE
_________________________________________ MAINTENANCE AND ADJUSTMENTS

PROTECTION STRUCTURE
ROLL - ROPS
Your machine has a rollover protective structure (ROPS). There is a label attached to the ROPS structure.
The ROPS label shows the number of ROPS series, net weight, approval, regulation and machine model

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numbers.

Label ROPS the ROPS label

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BK97K220

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Seat belt BP97N040

The seat belt is an important piece of your ROPS.


You must use the belt segu- certainty at all times Maintenance and inspection of
while operating the machine. Before operating the ROPS
machine, certi fi that is pre without- that ROPS and
1. Check that the torque of the amounts tage of
operator safety belts are properly installed. Keep
ROPS bolts. If necessary, tighten the bolts to the
sharp objects and edges that pos- dani sam fi here
correct torque. See página183.
them away from the belts. Check that the belts
frequently, fi candles, retractors, off system and
2. Check that the operator's seat and mounting
mounting screws to observe damage.
parts for the belt segu- certainty. Tighten the
screws to the correct torque. See página185.
Replace parts that have suffered wear or
Replace all dani fi ed or gas- tas parts. Replace damage.

OM_1_col Date: 1994_04_29


belts that have cuts that might weaken them.

Template Name: Template


3. Check that the existence of cracks or holes in
Keep clean and dry seat belts. the roar fer- ROPS and its parts. The passage
of time, weather and accidents can cause
Clean seat belts only with a soap solution and warm damage to ROPS and parts of the ROPS. If
water. Do not use bleach or paint the belts as this you have questions regarding your ROPS,
can weaken them. consult your dealer.

181

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RIGHT PAGE
MAINTENANCE AND AJUSTES_________________________________________

Damage to the ROPS 2. Lower Structure ROPS.


3. Seat operator.
If the machine rolled over or the ROPS suffered
some other type of accident (such as hit at a high 4. mounting frame of the seat belt and seat belt.
OM_1_col Date: 1994_04_29
Template Name: Template

object during transport), you should replace the Before operating the machine, replace all
components dani fi ca- of the ROPS to get the same components dani fi ed the ROPS. Re fi ra-up to
protection you originally had. After an accident, parts catalog or consult your dealer about the
check that the following to observe damage. components that are replaceable. DO NOT
ATTEMPT TO WELD OR straighten the ROPS.

1. Cabin ROPS canopy or ROPS.

WARNING: Improper inspection ROPS or improper maintenance can cause injury or death.
! Walk through the ROPS as indicated in this manual. If you need to replace the ROPS, parts
of ROPS or ROPS mounting hardware, use only spare parts shown in the Case of the parts
catalog for this machine.

SA029
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WARNING: Do not modify the ROPS in any way. Unauthorized modifications such as
! welding, holes, cuts or adding accessories can weaken the structure and reduce its
protection. Susbtitua the ROPS rollover has occurred or damage. Do not try to fix it.
SB026

WARNING: Operate this machine without a ROPS and the machinery roll, you may be
! injured or lose their lives. Remove the ROPS only for maintenance or replacement. Do not
operate this machine without the ROPS installed.
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SA027

WARNING: Placing additional weight (accessories, etc.) this machine can cause injury or
! death. Do not exceed the net weight printed on the ROPS label.
SA028

WARNING: You are protected by this machine ROPS (Roll-Over Protective Structure -
! Protective Structure rollover). The seat belt is an important part of the ROPS. Before
operating the machine, always put the seat belt. If the machinery roll and you do not put
your seat belt, you may be crushed by the ROPS or the machine.

SA080

182

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LEFT PAGE
_________________________________________ MAINTENANCE AND ADJUSTMENTS

Mounting screws ROPS canopy, cabin and underframe

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2

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2 2

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1

OM_1_col Date: 1994_04_29


Template Name: Template
B9410088T

125 1. 150 Nm (93 lb-ft 112)


298 2. 358 Nm (220 to 264 lb-ft)

NOTE: These mounting bolts are the same for the ROPS (standard) or the cabin (optional).

183

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MAINTENANCE AND AJUSTES_________________________________________

Mounting screws to the lower structure of ROPS


OM_1_col Date: 1994_04_29
Template Name: Template

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B9412190S
251 1. 329 Nm (185 to 235 lb-ft)

NOTE: ROPS not released to the machines produced in Brazil.

184

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LEFT PAGE
_________________________________________ MAINTENANCE AND ADJUSTMENTS

Speci fi cations torque for the mounting screws of the seat and
seat belt

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OM_1_col Date: 1994_04_29


Template Name: Template
615L93

1. 73 to 87 Nm (54 64 ft-lb)
2. 23 to 28 Nm (17 to 21 lb-ft)
109 3. 130 Nm (80 to 96 lb-ft)
4. 51 mm of seat belt (2 in.)
76 mm 5. A SAFETY BELT (3 in.)

185

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RIGHT PAGE
MAINTENANCE AND AJUSTES_________________________________________

FIRE EXTINGUISHER
Type fire extinguisher Inspection and care
OM_1_col Date: 1994_04_29
Template Name: Template

ALL MONTH: We recommend the inspection of

It is recommended to have a fire extinguisher in your fire extinguisher once a month to con- statar
vehicle. The fire extinguisher shown below is available damage and certi fi ed that the meter is working
from your dealer Case and can be installed on the properly. ONE YEAR TO TIME: Ask the
machine. representative of equipment for fire inspect the
fire extinguisher. Reference NFPA stan- dard No.
10-1992. EVERY 6 years Have a representative
apparatus for fire remove the pro- duct and
recharge dry chemical extinguisher. Reference
NFPA Standard No. 10-1992 EVERY 12 YEARS:
Ask your dealer for fire equipment to make a
hydrostatic test on fire extinguisher. Reference
NFPA Standard No. 10-1992. This fire
extinguishing dry chemical (part number Case
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549974C91) has a capacity of 5 lbs. and it is


approved for types of fire classes A, B and C. F).

B9409008

Installation of fire extinguisher

For machines with cabin, the fire extinguisher can


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be mounted verti- cal surface to the right of the


steering console. For machine with ROPS, the fire
extinguisher can be fi xed with clamps on the front
right ROPS post. Do not weld or drill into the
ROPS.

186

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LEFT PAGE
ELECTRICAL SYSTEM
BATTERY

Battery Safety

WARNING: Before performing the maintenance of a battery, always wear protective face,

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! protective gloves and clothing that protect it. The battery acid or battery explosion can cause
serious injury.
s THE 046

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WARNING: Battery acid can cause severe burns. The batteries contain sulfuric acid. Avoid
! contact with skin, eyes or clothing. Antidote - EXTERNAL: rinse with water. INTERNAL:
Drink large quantities of water or milk. Then drink milk of magnesia, beaten egg or vegetable
oil. Seek medical attention immediately. EYES: Rinse with water for 15 minutes and seek
medical attention immediately.

s THE 032

WARNING: When the electrolyte of the battery is frozen, the battery can explode if: (1) you
! try to charge the battery or (2) if you try to start the engine with a booster battery. To prevent
freezing of the auxiliary battery electrolyte, try to keep the battery fully charged. Failure to

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follow these instructions, you or others in the area can be injured.

s THE 033

WARNING: Sparks or flame can cause the explosion of the hydrogen gas in the battery. To
! prevent an explosion, do the following:
1. When you disconnect the battery cables, always disconnect the negative cable ( - ) the
battery first.
2. When connecting the battery cables, always connect the negative cable ( - ) battery last.

3. Do not short circuit the battery terminals with metal objects.

4. Do not weld, avoid sparks and do not smoke near a battery. s THE 034

OM_1_col Date: 1994_04_29


Template Name: Template
Battery Maintenance
NOTE: The electrical system of this machine is 12 Before using an electric welding, disconnect the
volts. alternator fi, instrument panel and battery (s).

Before performing maintenance on the electrical


system tes ponents, always disconnect the negative Do not use a steam cleaning equipment or solvent
cable (- ) Battery. to clean the alternator.

Do not start the engine with the cables disconnected from the
battery or the fi action of the alternator disconnected.

187

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ELECTRICAL SYSTEM ______________________________________________

System with a battery battery vents


Keep vents battery clean. Fi certifies that that the
OM_1_col Date: 1994_04_29
Template Name: Template

vents are not clogged.

Cleaning the coils


Check that periodically for dust, damage or
corrosion-in batteries. Dust mixed with electrolyte
or moisture on the battery may cause the battery
1
pack. Use protection in the face and use one of the
follow- ing methods to clean the battery:

BK97K210
1. NEGATIVE TERMINAL (-) 1. Use Salvador Battery Case, part number M20376.
Follow the instructions on the container that. This product
Battery fluid level does not require cleaning water.

Check that the liquid level of the batteries every


1000 hours of operation. If the liquid level is low, 2. Use baking soda or ammonia and rinsing the
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add cleaner or distilled water in each cell until the outside of the battery with water. If you do not have
level of liquid reaches 1/8 inch under the dividing the Battery Case of Salvador, use other special
ring on the base of each cell opening. cleaning products to prevent corrosion on the battery
terminals.

IMPORTANT: If the temperature is 0˚ C (32˚ F) or


less and you add water to the batteries, do the
following: connect a battery charger to start the
engine and for about 2 hours. This is necessary
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to mix the water with the electrolyte.

Dispose of batteries

MANDATORY RECYCLING Return the used battery


to the retailer at time of return.
As CONAMA resolution 257/99 of 30/06/99.

ALL CONSUMER / END USER ARE REQUIRED TO RETURN YOUR BATTERY USED FOR A POINT
OF SALE. DO NOT DISPOSE OF IN THE TRASH.

THE SALES POINTS ARE REQUIRED TO ACCEPT THE RETURN OF YOUR BATTERY USED AS
WELL AS store it in PROPER PLACE AND RETURN IT TO THE MANUFACTURER FOR RECYCLING.

contact risk with the acidic solution and the lead: The acid
solution and lead contained in the battery is disposed of in
nature incorrectly can contaminate soil, sub-soil and water.
Consumption of contaminated water can cause high blood
pressure, anemia, depression, weakness, leg pain and
drowsiness. The contact of the acid solution with the eyes
causes chemical conjunctivitis and skin contact dermatitis. In
case of accidental contact with eyes or skin, wash immediately
with water and seek medical advice.

Basic composition: Lead, dilute sulfuric acid


and plastic

188

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LEFT PAGE
_______________________________________________ELECTRICAL SYSTEM

REPLACEMENT LAMPS
warning lights, direction ceiling light
indicators and brake light

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1

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1

BP9410018
1. REMOVE THE GLASS COVER TO REPLACE THE
LAMP

BP9410077 Lamp No. 211


1. REMOVE THE GLASS COVER

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1

BP9410078
1. Replace the LIGHT

warning lights and direction indicators


- Lamp No. 1156

OM_1_col Date: 1994_04_29


Template Name: Template
brake light and taillight - No. 1157 Lamp

IMPORTANT: For information regarding the case codes of lamps, see section 4 of the parts catalog.

189

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ELECTRICAL SYSTEM ______________________________________________

direction indicator lights and headlights


OM_1_col Date: 1994_04_29
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2 FRONT OF THE
MACHINE 1

2 2

2 2

1
2
TOP OR CABIN ROPS
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B9412114T

1. INDICATORS DEPARTMENT - PART NUMBER CASE A187912


2. HEADLIGHTS - PART NUMBER CASE A187911
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1
1

B866558 B866557

1. REMOVE THE TWO BOLTS 1. DISCONNECT AND DISPOSAL LAMP BURNED

VERTICAL ADJUSTMENT OF WORKING AND DIRECTION LAMPS: You must loosen the lock of the
lamp mounting bracket before moving the lamp. The lamp movement without loosening the lock may
damage the plastic support, causing the light exit position.

190

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LEFT PAGE
_______________________________________________ELECTRICAL SYSTEM

DASHBOARD
Remove the four fixation screws to remove the instrument panel. Turn the bulb holder anti-clockwise
and remove it.
Replacement lamp warning light ........................................... ...................At the. 168 replacement lamp lights

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of the instruments .......................................... ...........At the. 194

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OM_1_col Date: 1994_04_29


Template Name: Template
B890768J

1. WARNING
2. LIGHTS INSTRUMENTS

191

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ELECTRICAL SYSTEM ______________________________________________

FUSE
OM_1_col Date: 1994_04_29
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2
BP9410080
1. FUSE OF LOCATION DECAL INSIDE COVER
BP9410079
1. REMOVE BOLTS 2. FUSE
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148366A1

POWER TAKE TO
ACCESSORIES
Two power outlets for accessories loca- lizadas in
the right panel of the dashboard console provide
energy for operator convenience items.

1
BK97K215
1. POWER TAKE TO ACCESSORIES

192

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IMOILIZAÇÃO PROLONGED MACHINE Storage Preparation

9. Change the engine oil and replace the fi lter oil.

10. Drain cooling system. Let the open drain


If the car fi machie immobilized for more than 30 valve and do not tighten the radiator cap.

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days, park it inside an enclosed area. If there is Place a label not Operate on the steering
an available location park the machine in a dry wheel.
area on boards and cover the machine with a
tarpaulin.
11. Clean or replace the primary element of the air fi

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lter.
1. Wash the machine.
12. Cover the cylinder rods exposed coils valve
2. Lubri fi that all grease fittings for lubrication fi- cation of the equipment, etc. with the Preventive to rust
machine. and corrosion-Case (Part number B17510).
3. Paint all areas where the paint was dani fi ed.
13. Charge (s) battery (s). Remove the ba- would
4. Move all hydraulic controls to relieve any have the machine and place them on a
pressure that may be in the hydraulic circuits. wooden board in a dry, cool area. If possible,
keep the battery in a place with higher
temperature than the freezing temperature (0
5. Drain the fuel tank.

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° C, 32 F). I certify that that the batteries are
cleaned.
6. Place approximately 8 liters (2 US gallons) of
wash oil in the fuel tank. Start the engine and
let it fun- cionando until the smoke exhaust NOTE: Check that (S) battery (s) periodically to see
bluish-white skirt. that the electrolytic optical level is correct. Use
protection in the face and test the electrolyte with a
hydrometer. When your reading is close to 1215 on,
7. Drain the wash oil from the fuel tank.
load the (s) battery (s).

8. Place 4.93 ml (0.167 ounce) or VPI crystals


teaspoon of Shell Oil Company in the fuel
tank.

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193

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Machine storage ___________________________________

OPERATION TO RETURN

Do not start the engine before completing the eta pas 9. Lubri fi that all grease fittings for lubrication fi- cation of the
OM_1_col Date: 1994_04_29
Template Name: Template

1-14. machine.

1. Replace the fuel fi lters. 10. Use of oil-based solvent and remove the rust
and corrosion preventive case of the
2. Place coolant in the engine cooling system.
hydraulic cylinder rods.

11. Install (s) battery (s).


3. Check that the status of the belt acio- tioning.
Replace if necessary. 12. Fill the fuel tank with diesel oil.

4. Check that the engine oil level.


13. Remove the air from the fuel system.
5. Check that the level of hydraulic oil.
14. fi Lubri the turbocharger. It is impor- tant to
6. Check that the oil level of transmission.
respect the procedure on page 79 to inject oil
7. Check that the level of the rear axle oil. in the lines of bocompressor tur-.

8. Check that the axle oil level of the front wheel


(if fitted). 15. Start the engine.
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194

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SPECIFICATIONS
ENGINE DATA - 580L (naturally aspirated)
Type and model ............................................... .................................................. ................................... Case 4-390 ignition Order ..................................................
.................................................. air induction .................... .................... 1-3-4-2 ..................................................
............................................ naturally aspirated internal diameter of the cylinder and piston stroke .......................................... 102

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x 120 mm (2.4 x 4.72 in) Displacement .................................................. .................................................. .... 3.92 liters (239 cu in)
compression ratio .................................................. .................................................. ............... 17.0: 1 Fuel ...............................
.................................................. .................. Diesel # 2, see page 160 Power - rated

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SAE liquid ................................................ ................... 52.6 kW @ 2200 r / min (70.6 hp @ 2200 rpm) SAE crude ..................................................
.................. 55.9 kW @ 2200 r / min (75.0 hp @ 2200 rpm)

Engine speed
Maximum speed - no load .................................................. ............................. 2325-2425 rpm maximum rotation
- total load .................................................. .......................................... 2,200 rpm idle ..................................................
........................................... 900-975 rpm in Stall the loader .................................................. ...................
2000-2300 rpm rotation in Stall torque converter .................................................. ............ 1850-2300 rpm
combined in Stall .................................................. ............................... 1040-1500 rpm

Valve clearance - cold engine

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admissaão valves .................................................. ...................................... 0.254 mm (0.010 in) exhaust valves ...
.................................................. .......................................... 0.508 mm (0.020 in)

ENGINE DATA - 580L (Turbo)


Type and model ............................................... .................................................. ................................. Case 4T-390 ignition
Order .................................................. .................................................. 1-3-4-2 air intake .................... ....................
.................................................. .................................................. turbocharger internal cylinder bore and piston stroke ..........................................
102 x 120 mm (2.4 x 4.72 in) Displacement .................................................. .................................................. .... 3.92 liters (239
cu in) compression ratio .................................................. .................................................. ............... 17.5: 1 Fuel
............................. .................................................. .................... Diesel # 2, see page 160 Power - rated

SAE liquid ................................................ ..................... 64.0 kW @ 2200 r / min (86 hp @ 2200 rpm) SAE crude ..................................................

OM_1_col Date: 1994_04_29


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..................... 68.0 kW @ 2200 r / min (91 hp @ 2200 rpm)

Engine speed
Maximum speed - no load .................................................. ............................. 2325-2425 rpm maximum rotation
- total load .................................................. .......................................... 2,200 rpm idle ..................................................
........................................... 900-975 rpm in Stall the loader .................................................. ...................
2150-2390 rpm Rotation Stall torque converter .................... ............................................ 2030-2250 rpm in
stall combined .................................................. ............................... 1480-1650 rpm

Valve clearance - cold engine


intake valves ............................................... ............................................ 0.254 mm (0.010 in) exhaust valves
............................................... ............................................... 0.508 mm ( 0.020 in)

195

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________________________________________________ SPECIFICATIONS

TORQUES OF BOLTS
Bolts of front tires (traction 4x2) .......................... 156-203 Nm (115-150 ft-lb) Front tire nuts (4x4) .............................
OM_1_col Date: 1994_04_29
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270-352 Nm (200-260 lb-ft) of the rear wheels nuts (Method rotating torque) .............. 129-136 Nm (95
to 100 lb-ft)
Then, apply a additional torque , spinning additional between 55 to 65 degrees.
This applies only the nuts rear wheels .

PRESSURE VALVE
MAJOR RELIEF
Loader and backhoe .................................................. ...... 210 ± 3 bar at 53 L / min
(3050 ± 50 psi at 28.5 gpm)
(The loader control valve controls the hydraulic pressure of the loader and backhoe).

Transmission (4x2 and 4x4)


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Type (Carraro - standard) ............................. incorporated Broadcasting. Gearbox


4-speed hydraulic reverser for reversing and
Direction FORWARD / REVERSE

Type (Clark - optional) ............................................ ........... automatic transmission powershift

AXES
Front (4x4) .............................................. .................................................. ... Carraro 26.16 Front (4x2 and 4x4)
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....................................... ................................................. Carraro 28.28M

BRAKES
Type ................................................. System ................................ screened in an oil bath
(Rear axle) with two discs per wheel.
Hydraulic drive by means of two pedals by master
cylinders. an independent body
engine operation.

PARKING BRAKE
Type ................................................. Actuated by ...................... driven mechanism
lever in the operator's compartment.

196

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________________________________________________ SPECIFICATIONS

WORKING SPEED - 580L


4-390 engine, Carraro transmission (standard) and 17.5L x 24 tires

1st km / h 2nd km / hr 3rd km / hr 4th km / h


(mph) (mph) (mph) (mph)

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advance 5.4 (3.4) 9.8 (6.1) 18.8 (11.7) 37.6 (23.4)

Reverse gear 6.6 (4.1) 11.8 (7.4) 22.7 (14.1) 45.4 (28.2)

NOTE: Working speeds measured at 2334 rpm of the engine, without slipping the converter.

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4-390 engine, Carraro transmission (standard) and 19.5L x 24 tires

1st km / h 2nd km / hr 3rd km / hr 4th km / h


(mph) (mph) (mph) (mph)

advance 5.8 (3.6) 10.5 (6.5) 20.1 (12.5) 40.2 (25.0)

Reverse gear 7.0 (4.4) 12.6 (7.9) 24.3 (15.1) 48.6 (30.2)

NOTE: Working speeds measured at 2,334 rpm motorr without slipping converter.

4T-390 engine, transmission Carraro (standard) and 19.5L x 24 tires

1st km / h 2nd km / hr 3rd km / hr 4th km / h

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(mph) (mph) (mph) (mph)

advance 5.9 (3.7) 10.7 (6.6) 20.5 (12.8) 41.0 (25.5)

Reverse gear 7.2 (4.4) 12.9 (8.0) 24.8 (15.4) 49.5 (30.8)

NOTE: Working speeds measured at 2334 rpm of the engine, without slipping the converter.

Motor 4T-390, Clark Powershift transmission (opt.) And 19.5L x 24 tires

1st km / h 2nd km / hr 3rd km / hr 4th km / h


(mph) (mph) (mph) (mph)

advance 5.8 (3.6) 11.0 (6.8) 22.0 (13.7) 41.6 (25.8)

Reverse gear 6.9 (4.3) 13.1 (8.1) - -

NOTE: Working speeds measured at 2,200 rpm of the engine, Carraro axles and transmission Clark.

OM_1_col Date: 1994_04_29


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________________________________________________ SPECIFICATIONS

OPERATING WEIGHTS - 580L


Con fi guration lighter
OM_1_col Date: 1994_04_29
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loader bucket for general use 2.083 mm (82 in) tensile 4x2, rear tires
17.5L x 24 x 11L front tire 16, front without counterweight, standard arm backhoe bucket for
general use 610 mm (24 inches), stabilizer shoes fused without suspension seat, ROPS battery 1
without operator 5691 kg
(12,547 lbs)

(Con fi guration heavier


loader bucket 4-in-1 of 2.083 mm (82 in), 4x4, rear tire x 19.5L
24, front tires 12 x 16.5 against the front weight 225 kg (500 lbs), extensible arm backhoe bucket
heavy use of 610 mm (24 inches), reversible stabilizers, suspension seat, cabin air conditioning, 2
batteries, an operator 79 kg (175 lbs) and front wheel guard 6861 kg ...................

(15,126 lbs)

BUCKETS FOR LOADER - 580L


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Crowned Capabilities
Width mm Weight
Type capabilities SAE Shallow m 3
(in) kg (lbs)
m 3 (cu yd) (cu yd)

2,083 (82) standard 0.79 (1:03) 0.67 (.87) 311 (686 *)

2,083 (82) 4-in-1 0.80 (1:04) 0.65 (.85) 663 (1462)

*Add 47 kg (103 lbs) for the bolt on the cutting edge.

BUCKETS FOR backhoes - 580L


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Capacities Capabilities
Width mm Weight
Type crowned SAE m Shallow m
(in) kg (lbs)
3 (cu ft) 3 (cu ft)

enhanced
305 (12) (optional) 0.07 (2:41) 0.08 (2.90) 141 (311)
universal

enhanced
406 (16) (optional) 0.08 (2.92) 0.10 (3.60) 157 (346)
universal

enhanced
457 (18) (optional) 0.09 (3:33) 0.12 (4.30) 163 (359)
universal

enhanced
610 (24) (optional) 0.14 (4.77) 0.18 (6:40) 195 (429)
universal

enhanced
762 (30) (optional) 0.18 (6.22) 0.24 (8.65) 225 (496)
universal

enhanced
914 (36) (optional) 0.22 (7.67) 0.31 (10.80) 259 (571)
universal

HD High
610 (24) (optional) 0.20 (6.90) 0.24 (8:50) 195 (430)
capacity

457 (18) (optional) excavation GP 0.10 (3:57) 0.13 (4.70) 116 (255)

610 (24) (optional) excavation GP 0.13 (4.76) 0.18 (6.26) 136 (300)

762 (30) (standard) excavation GP 0.17 (5.95) 0.22 (7.83) 172 (380)

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________________________________________________ SPECIFICATIONS

BASIC MACHINE DIMENSIONS - 580L

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BA W

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IN
BT95J025

A. Total Height - backhoe in transport position (standard arm)


Traction on 2 wheels Draw on 4 wheels
Tire 19,5L ....................... 24 x 3.419 mm (11 ft 3 in) 3413 mm (11 ft 2 in)

B. height up to the upper of ROPS

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Tire 19,5L ......................... 2.671 x 24 mm (8 ft 9 in) 2669 mm (8 ft 9 in)
Tire 17,5L ......................... 2.651 x 24 mm (8 ft 8 in) 2649 mm (8 ft 8 in)

B. height to the top of the cabin ROPS tires 19,5L .......................


2.721 x 24 mm (11 ft 8 in) 2719 mm (11 ft 8 in)
Tire 17,5L ......................... 2.675 x 24 mm (8 ft 9 in) 2672 mm (8 ft 9 in)

C. height to the upper part of the exhaust


Tire 19,5L ......................... 2.638 x 24 mm (8 ft 8 in) 2628 mm (8 ft 8 in)
Tire Tires 17,5L ................. 2.590 x 24 mm (8 ft 6 in) 2587 mm (8 ft 6 in)

D. Full Length - standard backhoe bucket in the transport position ..................................................


.............................. 7009 mm (23 ft) Bucket 4-in-1 ........ ..................................................

OM_1_col Date: 1994_04_29


................ 6.990 mm (22 ft 10 in)

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E. Distance between axes

Traction on 2 wheels .............................................. .................................. 2,134 mm (84 in) 4WD ......

.................................................. .................... 2.146 mm (84.5 in) above the tire width - Gauge

Tire 11L x 16 ............................................. ................................ 2.015mm (79 in) 16.5 x 12 Tire .......
.................................................. .................. 2.060 mm (81 in) x 19.5L tires 24 ..................................................
...................... 2.067 mm (81 in) x 17.5L tires ................ 24 .................................................. ........ 2,074
mm (82 in) ground clearance in the backhoe structure ............................ .............. 376 mm (14.8 in)

199

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________________________________________________ SPECIFICATIONS

DIMENSIONS AND OPERATING DATA


THE LOADER - 580L
OM_1_col Date: 1994_04_29
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EAH

BGF
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BT95J023

lifting capacity to the maximum height


Standard bucket ................................................ ........................ 2401 kg (5,293 lbs) Bucket 4-yn-1
.............. .................................................. ............. 2357 kg (5,197 lbs)

A. Height to bucket hinge pin - high


Traction 2-wheel (4x2) ........................................... ....................... 3413 mm (11 ft 2 in) in traction wheels 4
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(4x4) ............ .................................................. .... 3405 mm (11 ft 2 in)

B. Retraction of the hopper at ground level .................................................. ..................... 40 °

C. Discharge angle at the maximum height .................................................. ........................ 46 °

Retraction the maximum height D. .................................................. ................................ Adjustable Angle maximum


leveling .................................................. .................................. 116 °

E. discharge clearance at the maximum height - discharge 45˚

Traction on 2 wheels Draw on 4 wheels


Standard bucket ............................ 2642 mm (8 ft 8 in) 2634 mm (8 ft 8 in)
Bucket 4-in-1
closed bucket ....................... 2720 mm (11 ft 8 in) 2712 mm (11 ft 8 in)
Bucket open ........................... 2.942 mm (9 ft 8 in) 2.934 mm (9 ft 8 in)

F. Discharge reach the full height .......................................... ................. discharge 45˚


Traction on 2 wheels Draw on 4 wheels
Bucket ................................ standard 657 mm (25.0 in) 657 mm (26.0 in)
Bucket 4-in-1
Bucket closed ............................. 647 mm (25.0 in) 644 mm (26.0 in)
Bucket open ............................... 300 mm (11.8 in) 300 mm (11.8 in)

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________________________________________________ SPECIFICATIONS

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AH

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GBF

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GEC

BT95J024

G. Digging depth below ground level with the bucket level


Traction on 2 wheels Draw on 4 wheels
Bucket .................................. standard 191 mm (7.5 in) 199 mm (7.8 in)

OM_1_col Date: 1994_04_29


Bucket 4-in-1

Template Name: Template


Bucket closed ............................... 172 mm (6.8 in) 180 mm (7.1 in)
Bucket open ................................. 103 mm (4.1 in) 111 mm (4.4 in)
H. Overall height operation
Standard bucket ................................................ ........................... 4.170 mm (13 ft 8 in) Bucket 4-in-1 .........
.................................................. ................. 4.340 mm (14 ft 3 in)

201

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________________________________________________ SPECIFICATIONS

DATA AND OPERATING DIMENSIONS


BACKHOE - 580L
OM_1_col Date: 1994_04_29
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B THE

60
AND

METERS

FEET
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0 0

1
4

6
2 HG
8
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3 10

12

4
14

16
5

18
PIVOT
20
TURNING
6
24 22 20 18 16 14 12 10 8 6 4 2 0 2 4 6 METERS

7 6 5 4 3 2 1 0 1 FEET

BT95J098

NOTE: The speci fi cations assume a standard arm and a bucket excavation 610 mm (24 inches), less
the coupler, the relief pressure 207 bar (3000 psi) by SAE J31 and J49.

202

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________________________________________________ SPECIFICATIONS

NOTE: Speci fi cations take into account machines with traction wheels 2, 610 mm backhoe bucket
(24 in) for general use and tire 24 x 19.5L.

turning pivot A. Do to the center line of the rear axle ........................... 1.101 mm (7.3 ft 3 in)

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B. Turning radius pivot digging ................................................. 5436 mm (17 ft 10 in)

C. Maximum height .................................................. ................................ 5,845 mm (19 ft 2 in)

D. Load Height .................................................. ............................. 3393 mm (11 ft 2 * in) Height load (cylinder

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retracted arm) .... ..................................... 3.119 mm (10 ft 2.8 in)

Load Range E .................................................. ........................ 2.657 mm (8.6 * ft 8 in) load range (arm

cylinder retracted) ......... ................................. 2.670 mm (8 ft 9 in)

Digging depth F. .................................................. ........... 4.356 mm (14 ft 3 in)

G. Digging depth, 610 mm (2 ft) flat bottom trench ........ 4,313 mm (14 ft 2 in)

H. Dig depth 2.4 m (8 ft) bottom plan trench ........... 4.039 mm (13 ft 3 in)

J. rotation bucket ............................................. .................................................. ... 170 °

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* The maximum height and the maximum range can not be obtained at the same time and with the spade retroes- the same
position.

OM_1_col Date: 1994_04_29


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SPECIFICATIONS ________________________________________________

BACKHOE HIGH CAPACITY - 580L (DRIFT 4x2)


Elevation of boom and arm
OM_1_col Date: 1994_04_29
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B902731J

The speci fi cations assume a standard arm and digging bucket 610 mm (24 inches), less the coupler;
Pressure relief system 207 bar (3000 psi) by SAE J31 and J49.

NOTE: The load capacity must be reduced by 79 kg (175 lbs) when used universal standard bucket
(for heavy use) 610 mm (24 inches), its coupler and joints in place of 610 mm excavation bucket (24
in) and their joints.

204

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________________________________________________ SPECIFICATIONS

Backhoe aligned with the rear (right)

kg (Lbs) kg (Lbs)

3. 880 (1950) 12. 1110 (2440)

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4. 1220 (2701) 13. 1110 (2 440)

5. 1220 (2700) 14. 1130 (2500)

6. 1250 (2750) 15. 1260 (2780)

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7. 1240 (2730) 16. 1790 (3950)

8. 1230 (2720) 17. 1670 (3690)

9. 1220 (2680) 18. 1700 (3750)

10. 1520 (3360) 19. 1860 (4100)

11. 1110 (2440) 20. 2140 (4710)

Backhoe within the working arch

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kg (Lbs) kg (Lbs)

1. 890 (1970) 14. 1910 (4210)

2. 1190 (2630) 15. 1710 (3780)

3. 1260 (2780) 16. 1810 (4000)

4. 1250 (2760) 17. 2090 (4600)

5. 1270 (2800) 18. 2490 (5500)

6. 1240 (2730)

7. 1220 (2680)

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________________________________________________ SPECIFICATIONS

BACKHOE HIGH CAPACITY - 580L (DRIFT 4x2)


Elevation arm
OM_1_col Date: 1994_04_29
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METERS

FEET

5
20

1
18
4

16 234

3 14

12
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2
10

68
1

24

0 0

FEET
24 22 20 18 16 14 12 10 8 6 4 2 0

7 6 5 4 3 2 1 0 METERS
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BT96H168

The speci fi cations assume a standard arm and digging bucket 610 mm (24 inches), less the coupler;
Pressure relief system 207 bar (3000 psi) by SAE J31 and J49.

NOTE: Capacities should be reduced by 79 kg (175 lb) when used HD Universal bucket (for heavy
use) of 610 mm (24 in), your coupler and joints in place of the 610mm excavation bucket (24 in) and
its their joints.

206

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________________________________________________ SPECIFICATIONS

Backhoe aligned with the rear (right)

kg (Lbs)

1. 3,490 (7690)

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2. 2,480 (5470)

3. 1,960 (4310)

1,530 (3370)

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4.

Backhoe within the working arch

kg (Lbs)

1. 3,700 (8150)

2. 2,480 (5470)

3. 1,990 (4390)

4. 1,710 (3770)

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________________________________________________ SPECIFICATIONS

OPERATING DATA AND DIMENSIONS


ARM EXTENSION - 580L
OM_1_col Date: 1994_04_29
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B THE

60 ° AND

D
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METERS

FEET

0 0

1
4
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6
2

8
HG
3 10

F
12

PIVOT OF SWING
PIVOT TURNING
4
14

16
5

18

20
6
24 22 20 18 16 14 12 10 8 6 4 2 0 2 4 6 METERS

FEET
7 6 5 4 3 2 1 0 1

BT95J097

NOTE: Speci fi cations with extendable arm, 610 mm excavation bucket (24 inches), less the coupler
system pressure at 207 bar (3000 psi).

208

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________________________________________________ SPECIFICATIONS

retiring Extended
Turning to A. Pivot axis internal line of the rear ................ 1.101 mm 1,101 mm
(3 ft 7 in) (3 ft 7 in)

B. Ray excavation since turning pivot ....................... 5,602 mm 6,655 mm

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(18 ft 5 in) (21 ft 10 in)

C. Maximum height .............................................. .5.942 mm ................ 6966 mm


(19 ft 6 in) (22 ft 10 in)

D. Load height ............................................. ................ 3.470 mm 4,026 mm

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(* 11 ft 5 in) (* 13 ft 3 in)

(Arm cylinder retracted) ............................................. .... 3,277 mm 3,881 mm


(10 ft 9 in) (12 ft 9 in)

E. load range ............................................. ............. 1.969 mm 2,934 mm


(6 ft * 5.5 in) (9 ft * 7.5 in)

(Arm cylinder retracted) ............................................. .... 2,634 mm 3,495 mm


(8 ft 8 in) (11 ft 6 in)

F. Depth 4.510 mm digging .......................................... 5,570 mm


(14 ft 10 in) (18 ft 3 in)

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G. Digging depth, 610 mm (2 ft) bottom level ..................................................
............ 4,472 mm 5,539 mm

(14 ft 8 in) (18 ft 2 in)

H. Dig depth 2.4 m (8 ft) bottom level .................................................. ...........


4.196 mm 5,327 mm
(13 ft 9 in) (17 ft 6 in)

* The maximum height and the maximum range can not be obtained at the same time and with the spade retroes- the same
position.

OM_1_col Date: 1994_04_29


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________________________________________________ SPECIFICATIONS

ARM CAPACITY EXTENSION -


RETRACTED 580L
OM_1_col Date: 1994_04_29
Template Name: Template

Lift the boom and arm

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B902733J

The speci fi cations assume a telescoping arm retracted and 610 mm excavation bucket (24 inches), less
the coupler; System pressure relief set at 207 bar (3000 psi) by SAE J31 and J49.

NOTE: load capacity must be reduced by 79 kg (175 lbs) when used HD Universal bucket (for heavy
use) 610 mm (24 inches), its coupler and joints in place of 610 mm excavation bucket (24 in) and their
joints.
210

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________________________________________________ SPECIFICATIONS

Backhoe aligned with the rear (right)

kg (Lbs) kg (Lbs)

1. 580 (1280) 10. 1020 (2240)

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2. 880 (1940) 11. 1030 (2270)

3. 1000 (2200) 12. 1070 (2350)

4. 1010 (2220) 13. 1180 (2600)

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5. 1030 (2260) 14. 1560 (3430)

6. 1040 (2290) 15. 1440 (3170)

7. 1040 (2290) 16. 1470 (3240)

8. 1030 (2270) 17. 1640 (3610)

9. 1030 (2260) 18. 1950 (4290)

Backhoe within the working arch

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kg (Lbs) kg (Lbs)

1. 540 (1190) 14. 1630 (3590)

2. 860 (1890) 15. 1500 (3300)

3. 980 (2160) 16. 1590 (3500)

4. 1030 (2260) 17. 1670 (3680)

5. 1050 (2310) 18. 1980 (4370)

6. 1060 (2340)

7. 1060 (2330)

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________________________________________________ SPECIFICATIONS

ARM CAPACITY EXTENSION -


EXTENDED 580L
OM_1_col Date: 1994_04_29
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Lift the boom and arm

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B902734J

The speci fi cations have been made with extendable dipper and extended 610 mm excavation bucket (24
inches), less the coupler; pressure relief system set to 207 bar (3000 psi) by SAE J31 and J49.

NOTE: Capacities should be reduced by 79 kg (175 lb) when used HD Universal bucket (for heavy
use) of 610 mm (24 in), your coupler and joints in place of the 610mm excavation bucket (24 in) and
its their joints.

212

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________________________________________________ SPECIFICATIONS

Backhoe aligned with the rear (right)

kg (Lbs) kg (Lbs)

1. 370 (810) 13. 810 (1780)

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2. 640 (1400) 14 850 (1870)

3. 650 (1430) 15. 930 (2040)

4. 700 (1540) 16. 1180 (2610)

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5. 730 (1610) 17 960 (2120)

6. 730 (1620) 18. 1000 (2210)

7. 750 (1660) 19. 1000 (2200)

8. 770 (1700) 20. 980 (2160)

9. 780 (1730) 21. 1010 (2230)

10. 780 (1720) 22. 1100 (2420)

11. 780 (1730) 23. 1260 (2770)

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12. 790 (1740)

Backhoe within the working arch

kg (Lbs) kg (Lbs)

1. 390 (850) 17. 1019 (2250)

2. 590 (1300) 18. 1040 (2300)

3. 640 (1400) 19. 1020 (2240)

4. 700 (1550) 20. 1030 (2270)

5. 710 (1560) 21. 1040 (2300)

OM_1_col Date: 1994_04_29


22. 1140

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6. 750 (1660) (2510)

7. 780 (1710) 23. 1320 (2910)

8. 800 (1770)

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________________________________________________ SPECIFICATIONS

Extendahoe CARGO CAPACITY -


580L (4x2 DRIFT)
OM_1_col Date: 1994_04_29
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Elevation of the extendable arm (retracted)

METERS

FEET

5
20

18
4

16

3 14

21
12
543
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10

68
1

24

0 0

24 22 20 18 16 14 12 10 8 6 4 2 0 FEET

7 6 5 4 3 2 1 0 METERS
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BT95H167

The speci fi cations assume a telescoping arm retracted and 610 mm excavation bucket (24 inches), less
the coupler; System pressure relief set at 207 bar (3000 psi) by SAE J31 and J49.

NOTE: load capacity must be reduced by 79 kg (175 lbs) when used HD Universal bucket (for heavy
use) 610 mm (24 inches), its coupler and joints in place of 610 mm excavation bucket (24 in) and their
joints.

214

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________________________________________________ SPECIFICATIONS

Backhoe aligned with the rear (right)

kg (Lbs)

1. 2830 (6250)

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2. 2,300 (5070)

3. 1,920 (4230)

1,600 (3520)

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4.

5. 1,320 (2920)

Backhoe within the working arch

kg (Lbs)

1. 2680 (5900)

2. 2,250 (4950)

3. 1,880 (4150)

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4. 1,590 (3510)

5. AT AT

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________________________________________________ SPECIFICATIONS

ARM CAPACITY EXTENSION -


580L (4x2 DRIFT)
OM_1_col Date: 1994_04_29
Template Name: Template

Elevation of the extendable arm (Extended)

METERS
METERS

ftFEET

5
234567
20

18 8
4

16

3 14

12
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2
10

68
1

24

0 0

24 22 20 18 16 14 12 10 8 6 4 2 0 ft
METERS

FEET
7 6 5 4 3 2 1 0 METERS
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BT96H167

The speci fi cations take into account an extended telescoping arm 610 mm and excavation bucket (24
inches), less the coupler; pressure relief system set to 207 bar (3000 psi) by SAE J31 and J49.

NOTE: load capacity must be reduced by 79 kg (175 lbs) when used HD Universal bucket (for heavy
use) 610 mm (24 inches), its coupler and joints in place of 610 mm excavation bucket (24 in) and their
joints.

216

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________________________________________________ SPECIFICATIONS

Backhoe aligned with the rear (right)

kg (Lbs)

1. 2,000 (4420)

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2. 1670 (3690)

3. 1,420 (3120)

1,250 (2760)

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4.

5. 1,130 (2500)

6. 990 (2180)

7. 880 (1930)

8. 750 (1650)

9. 686 (1510)

Backhoe within the working arch

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kg (Lbs)

1. 2,030 (4480)

2. 1,660 (3660)

3. 1,420 (3230)

4. 1,250 (2760)

5. 1,110 (2450)

6. 990 (2190)

7. 880 (1930)

8. 750 (1650)

OM_1_col Date: 1994_04_29


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9. AT AT

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________________________________________________ SPECIFICATIONS

LEFT PAGE This page


intentionally left blank.

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OM_1_col Date: 1994_04_29 display template information
WARRANTY
PRODUCT CASE

. The Case of Brazil & Co., called the Company, warrants its new products through its Authorized
Distributors, in terms set out below: The Authorized Distributor will repair or will reset in their own
establishment every piece of product, according to technical analysis, present material failure or
manufacturing, still providing a hand labor to install the part in question, at no charge to the user
for a period of twelve (12) months in the case of engines, transmissions, axles, hydraulic
components and rais structured, and for a period of six (6) months, for other items, including
fencing components, from the date of the technical delivery of the new product to end us- river. It
does not include however the warranty expenses for the transported you the product or its
components to the establishment of the Distributors,

Parts applied in place will be covered for the remainder of the product warranty period.

This warranty does not apply in cases where according to technical analysis, it is found
inappropriate use or maintenance, negligence, malpractice or accident, as well as installation of
attachments and / or parts not approved by the com- Nhia, and / or use of lubricants and oils not
indicated.

Are excluded from the warranty electrical components and fuel and tire injection system, which
have their their coverage makers also are not guaranteed the normal wear items such as teeth,
side blades and attack with their respective fasteners, bushings and pins, are not included in the
warranty replacement of maintenance items such as filters, oils and lubricants. Nor are guaranteed
natural wear resulting from use.

This Warranty is subject to the application of compulsory review, that is, storage, pre-delivery,
technical delivery, review of thirty (30) days and engine revisions by the dealer.

The Company is not liable for damages arising out of the events cov- tos for this warranty, whether

of any nature or kind. No representative of the Company or Distributor may change the text of this

warranty or in part.

This Warranty is concurrent to those provided for in the applicable legislation.

CASE BRAZIL & CIA.


Review of Pre-Delivery

No. of OS No hours: date:


/ /

Items to inspect

LEVELS
Crankcase
qqqqqq Rear axle cardan shaft PTO
qqqqqqq
water cooler (in the reservoir) Transmission Front Front wheels Rear
Hydraulic reservoir wheels

front and rear axle transmission neutralization system Check breather


Gear side (front / rear) Inspection / general tightening

CABIN
instruments panel front / rear lamps
qqqqqqqqqqqqqqqqqqqq HYDRAULIC
panel lamps Taillights / Brake Reservoir Hydraulic Pump Hoses /
qqqqqqq
Directional arrows Horn pipes hydraulic controls Hydraulic
cylinders Check filter inspection /
general tightening

Return system the height limiter excavation bucket


connections of the wire harnesses air filter restriction
indicator Adjustments the operator's seat speed
changes reversing lever (forward / reverse) System DIRECTION
on / off 4x4 qqqqqHoses / pipes Orbitrol

steering cylinder (double shaft) Wheel


Alignment Inspection / general tightening
Alarm System (Motor protection) actuation of the hydraulic
actuation of the service brakes Engine stopped parking brake
Drive acceleration system BRAKES
qqq Master cylinder hoses / pipes
Inspection / retightening general

MOTOR PRESSURES
diesel tank - registration and drain pipes / fuel hoses
qqqqqqqqqqqqqqqqqq Pressurizing the tank diesel tank general
qqqqqq
Transfer Pump Pump Nozzles injection equipment Clutches Valve Output torque
converter front / rear tires

Check fuel filters lubricating oil leak Water


Pump Radiator
STRUCTURE
qqqqqWelds burrs
Hoses / exhaust pipe inlet air filter housing filter elements /
filter pre-capillary Exhaust Exhaust-drain tube restriction Pins and-lubricating bushings ROPS Air
indicator water hoses Adjusting valves engine speed General conditioning Fixing
inspection

SEVERAL
State of the State of painting
qqqqqq
decals State Tire Cleaning the
State General machine
inspection bucket
STREAMING
qq Pipes / hoses Radiator
Review 30 days / 100 hours

No. of OS No hours: date:


/ /

Items to inspect

LEVELS
Crankcase
qqqqqq Rear axle cardan shaft PTO
qqqqqqq
water cooler (in the reservoir) Transmission Front Front wheels Rear
Hydraulic reservoir wheels

front and rear axle transmission neutralization system Clear vents Inspection /
Gear side (front / rear) general tightening

CABIN
instruments panel front / rear lamps
qqqqqqqqqqqqqqqqqqqq HYDRAULIC
panel lamps Taillights / Brake Reservoir Hydraulic Pump Hoses /
qqqqqqq
Directional arrows Horn pipes hydraulic controls Hydraulic
cylinders Replace filter inspection
/ general tightening

Return system the height limiter excavation bucket


connections of the wire harnesses air filter restriction
indicator Adjustments the operator's seat speed
changes reversing lever (forward / reverse) System DIRECTION
on / off 4x4 qqqqqHoses / pipes Orbitrol

steering cylinder (double shaft) Wheel


Alignment Inspection / general tightening
Alarm System (Motor protection) actuation of the hydraulic
actuation of the service brakes Engine stopped parking brake
Drive acceleration system BRAKES
qqq Master cylinder hoses / pipes
Inspection / retightening general

MOTOR PRESSURES
diesel tank - registration and drain pipes / fuel hoses
qqqqqqqqqqqqqqqqqq Pressurizing the tank diesel tank general
qqqqqq
Transfer Pump Pump Nozzles injection equipment Clutches Valve Output torque
converter front / rear tires

Replacing fuel filters lubricating oil leak


Water Pump Radiator
STRUCTURE
qqqqqWelds burrs
Hoses / exhaust pipe inlet air filter housing filter elements /
filter pre-capillary Exhaust Exhaust-drain tube restriction Pins and-lubricating bushings ROPS Air
indicator water hoses Adjusting valves engine speed General conditioning Fixing
inspection

SEVERAL
State of the State of painting
qqqqqq
decals State Tire Cleaning the
State General machine
inspection bucket
STREAMING
qq Pipes / hoses Radiator
Owner Warranty Registration

Machine Series Distributor Home End of


Assurance Warranty

DMADMA
Hours No. Brand - Model Engine Address

Series Engine Transmission Series

Model City state Parents

IMPLEMENTS Distributor code


Use
Model Series
Factory

OWNER INFORMATION

Name

CGC - MF CPF

Address Company

City state Zip code Parents

Contact DDD telephone

TYPE AND WARRANTY INSTRUCTIONS USE CODE APPLICATION OF CODE

A B C D NEWMACHINE - Request Warranty for Buyer Name MACHINE DISTRIBUTOR STOCK -


Assigned to Statement MACHINE PREVIOUSLY REGISTERED - Demonstrator MACHINE
RESOLD

"THIS FORM RECORDS THE OWNER AND THE BEGINNING AND WARRANTY COVERAGE" VIDE-VERSO ¤
via - CASE
This machine has been properly regulated and inspected before I have received and reviewed the machine's Operator's Manual and
being delivered nothing as Pre-Delivery Review Sheet. understand the proper and safe operation, and maintenance
requirements of this machine. The machine I was delivered in
satisfactory condition and understand that the security policy is
The following items were explained to the buyer: described in the "WARRANTY - PRODUCT CASE" member of this
manual.
A - adequate operating procedures and
the Operator's Manual.
I received:
B - The importance of security measures,
safety equipment and preventive maintenance. Operator's Manual
Parts Catalog
C - Conditions and type of warranty coverage.
Tools
Buyer: Combine with the Distributor Revision 100 hours or 30 days,
and inquire if you change the state machine.
SIGNATURE AND STAMP OF DEALER DATE BUYER'S SIGNATURE DATE
Owner Warranty Registration

Machine Series Distributor Home End of


Assurance Warranty

DMADMA
Hours No. Brand - Model Engine Address

Series Engine Transmission Series

Model City state Parents

IMPLEMENTS Distributor code


Use
Model Series
Factory

OWNER INFORMATION

Name

CGC - MF CPF

Address Company

City state Zip code Parents

Contact DDD telephone

TYPE AND WARRANTY INSTRUCTIONS USE CODE APPLICATION OF CODE

A B C D NEWMACHINE - Request Warranty for Buyer Name MACHINE DISTRIBUTOR STOCK -


Assigned to Statement MACHINE PREVIOUSLY REGISTERED - Demonstrator MACHINE
RESOLD

"THIS FORM RECORDS THE OWNER AND THE BEGINNING AND WARRANTY COVERAGE" VIDE-VERSO ¤
via - DISTRIBUTOR
This machine has been properly regulated and inspected before I have received and reviewed the machine's Operator's Manual and
being delivered nothing as Pre-Delivery Review Sheet. understand the proper and safe operation, and maintenance
requirements of this machine. The machine I was delivered in
satisfactory condition and understand that the security policy is
The following items were explained to the buyer: described in the "WARRANTY - PRODUCT CASE" member of this
manual.
A - adequate operating procedures and
the Operator's Manual.
I received:
B - The importance of security measures,
safety equipment and preventive maintenance. Operator's Manual
Parts Catalog
C - Conditions and type of warranty coverage.
Tools
Buyer: Combine with the Distributor Revision 100 hours or 30 days,
and inquire if you change the state machine.
SIGNATURE AND STAMP OF DEALER DATE BUYER'S SIGNATURE DATE
Owner Warranty Registration

Machine Series Distributor Home End of


Assurance Warranty

DMADMA
Hours No. Brand - Model Engine Address

Series Engine Transmission Series

Model City state Parents

IMPLEMENTS Distributor code


Use
Model Series
Factory

OWNER INFORMATION

Name

CGC - MF CPF

Address Company

City state Zip code Parents

Contact DDD telephone

TYPE AND WARRANTY INSTRUCTIONS USE CODE APPLICATION OF CODE

A B C D NEWMACHINE - Request Warranty for Buyer Name MACHINE DISTRIBUTOR STOCK -


Assigned to Statement MACHINE PREVIOUSLY REGISTERED - Demonstrator MACHINE
RESOLD

"THIS FORM RECORDS THE OWNER AND THE BEGINNING AND WARRANTY COVERAGE" VIDE-VERSO ¤
via - OWNER
This machine has been properly regulated and inspected before I have received and reviewed the machine's Operator's Manual and
being delivered nothing as Pre-Delivery Review Sheet. understand the proper and safe operation, and maintenance
requirements of this machine. The machine I was delivered in
satisfactory condition and understand that the security policy is
The following items were explained to the buyer: described in the "WARRANTY - PRODUCT CASE" member of this
manual.
A - adequate operating procedures and
the Operator's Manual.
I received:
B - The importance of security measures,
safety equipment and preventive maintenance. Operator's Manual

Parts Catalog
C - Conditions and type of warranty coverage.
Tools

Buyer: Combine with the Distributor Revision 100 hours or 30 days,


and inquire if you change the state machine.

SIGNATURE AND STAMP OF DEALER DATE BUYER'S SIGNATURE DATE


INDEX GENERAL

THE
hand throttle. . . . . . . . . . . . . . . . . . . . . Accessory Before operating the machine. . . . . . . . . . . . . .85 At the
hydraulic assist 48 owner. . . . . . . . . . . . . . . . . . . . . . . . . . 1
Using the foot control pedal. . . . . . Accessory Machine components. . . . . . . . . . .7, 8 Right,

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hydraulic assist 121 left, front and rear
backhoe. . . . . . . . . . . . . . . . Accessory of the machine . . . . . . . . . . . . . . . . . . . . . . . 3
hydraulic assist 119 identifying numbers cation. . . . . . . . . . . . . 4 and
portable . . . . . . . . . . . . . . . . . . . . . . . . . backhoe loader

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Determination mode 122 Series 2. . . . . . . . . . . . . . . . . . . . . . . . . . .
operation. . . . . . . . . . . . . . . . . . . . 119 Accessory 1 Veri fi cation after delivery. . . . . . . . . . . . . . . 3
portable hydraulic assist. . . . . 122 Accessory portable Coolant heater
hydraulic assist the engine (if equipped). . . . . . . . . . . . . .84
(If equipped). . . . . . . . . . . . . . . . . . . . . . . 44 engine oil heater
Coupler bucket Case (If equipped). . . . . . . . . . . . . . . . . . . . . . .84
backhoe. . . . . . . . . . . . . . . . Coupler 115 air-conditioned cabin. . . . . . . . . . . . .180
backhoe bucket air conditioning compressor. . . . .180 Lubri fi
rotational position. . . . . . . . . . . . . . . . . cation of the seals
Hydraulic coupler loader 109 air conditioning compressor. . . .180 belt
Removal of an accessory. . . . . . . . . . tension. . . . . . . . . . . . . . . . . .180 danger
Hydraulic coupler loader 103 backhoe Area. . . . .110 seat - Suspension. . . . . .

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(optional) . . . . . . . . . . . . .68 seat - Air suspension. . . . . . . .
Installation of an accessory. . . . . . . . . Accumulator . . . . . . .70 suspension seat. . . . . . . . . . . . . . . .68
102. . . . . . . . . . . . . . . . . . . . . . . . . . 179
suspension control. . . . . . . . . . . . . 179 cushion angle adjustment
suspension control Accumulator. . . . 179 cushion seat. . . . . . . . . . . . . . . . . . . . . . .68 Control
angle adjustment Height adjustment. . . . . . . . . Tilt adjustment
seat. . . . . . . . . . . . . . . . . . . . . . . . . 68 Seat .69 Control
adjustment. . . . . . . . . . . . . . . . . . . . . . 85 Adjustment of the backrest. . . . . . . . . . . . . . . . . . . . . . .69
the return-to-dig Control adjustment rest
loader. . . . . . . . . . . . . . . . . . . . 175 Engine arm. . . . . . . . . . . . . . . . . . . . . . . . .69 Control
alarm and brake lumbar adjustment. . . . . . . . . . . Control
parking. . . . . . . . . . . . . . . . . . 45 Alarms longitudinal movement .69
back and rotating the seat. . . . . . . . .69 luxury

OM_1_col Date: 1994_05_26


Engine and parking brake. . . . . . 45 steering seat with air suspension. . . . .70

Template Name: Template


control lever. . . . . .36, 38 selection control lever Speed ​control. . . . . . . . . . . . . . . . . .70 Control
adjusting the firmness
marches. . . . . . . . . . . . . . . . . . . . . . . . . 38 the displacement. . . . . . . . . . . . . . . . .71
accessory control lever backrest adjustment control
hydraulic assist. . . . . . . . . . . . . . . . . . . 64 seat. . . . . . . . . . . . . . . . . . . . . . .71 Control
gearshift lumbar seat adjustment. . Control .71 side
transmission (standard). . . . . . . . . . . 37 insulator. . . . . . . . . . .71 Control longitudinal
transmission lever - Front Axle movement. . .71 arm rest controls. . . . . .70
the four-wheel drive. . . . . . . . . . 144 Height adjustment switch
transmission lever - Transmission
the rear axle of 145Análise Systemgard lubrication. seat. . . . . . . . . . . . . . . . . . . . . . .72 insulator
. . . . . . . . . . . . . . . . . . .134, 152 Before digging with with longitudinal motion. . . .71
retro. . . . . . . . . . 106
219

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RIGHT PAGE
GENERAL INDEX ___________________________________________________

THE W
standard seat Consolo right - controls. . . . . . . . . . . . . . Control of the
OM_1_col Date: 1994_05_26
Template Name: Template

Height control. . . . . . . . . . . . . . . . . . And control shell 43 and latch


longitudinal movement .67 (If equipped). . . . . . . . . . . . . . . . . . . . . . . 56 the air
of the seat rotation. . . . . . . . . . . . .67 temperature control
standard suspension seat conditioning (if equipped). . . . . . . . . . 53 auxiliary
Weight control setting. . . . . . . . . . Standard seat hydraulic accessories Control
.69. . . . . . . . . . . . . . . . . . . . . . .67 aid of cold start attachment control lever
with ether. . . . . . . .176 hydraulic assist. . . . . . . . . . . . . . . . 64
Substitution of the container. . . . . . . . . . .176 aid to accessory control pedals
starting the engine. . . . . . . . . . .81 hydraulic assist. . . . . . . . . . . . . . . . 64
Fluid match. . . . . . . . . . . . . . . . . . . .81 Engine Control height adjustment. . . . . . . . . . . . . 69 Tilt
Starting with ether. . . . . . . . . . . .82 adjustment Control
the backrest. . . . . . . . . . . . . . . . . . . . . . . . . 69
B Control arm rest setting. . 69 weight adjustment
storage trays and control. . . . . . . . . . . . . 69 Control lumbar
optional-glass door. . . . . . . . . . . . . . . . . .76 adjustment of the seat. . . . 69 Control heating (if
clutch button. . . . . . . . . . . . . . . . . . .96 clutch fitted). . . . 53 control the longitudinal movement
button back and
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(Standard transmission). . . . . . . . . . . . . . .37 seat rotation. . . . . . . . . . . . . . . . . . 69 Control /


downshift button. . . . . . . . . . . .39 microprocessor display
automatic transmission. . . . . . . . 39, 40 loader
W
controls. . . . . . . . . . . . . . 55
tool storage box. . Calibration .76 tire. . . . . . . . . . .
Lifting arm and bucket. . . . . . . . 55 controls of
. . . 126, 127 Capacity of extendahoe
the backhoe. . . . . . . . . . 58 controls with backhoe

(Extended). . . . . . . . . . . . . . . . . . . . . . . . .212
Turning manual. . . . . . . . . . . . . . . . . . . . . . . . 60
Capacity of extendahoe
display template information
To hide Alt = Alt template information to

controls with backhoe


(retracted) . . . . . . . . . . . . . . . . . . . . . . . . . .210
rotating pedal. . . . . . . . . . . . . . . . . . . . . .59
Capacity
controls the automatic transmission
backhoe. . . . . . . . . . . . . . . . .204 bucket
(optional........................... 38 steering control
Capabilities
lever...... 38 Lever control selection
backhoe for the 580L. . . . . . . .198 bucket
Capabilities
marches. . . . . . . . . . . . . . . . . . . . . . 38
Loader for 580L. . . . . . . . . . . .198 dip load
control / display microprocessor
Capabilities
automatic transmission. . . . . . . . 39 Control /
extendahoe (extended) (traction 4x2). .216
microprocessor display
load capacities of arm
automatic transmission. . . . . . . . 40
extendahoe withdrawn (traction 4x2). . . . .214
downshift button. . . . . . . . . 39 controls the
standard load ratings for
standard transmission. . . . . . 36
(4x2 traction). . . . . . . . . . . . . . . . . . . . . . . .206
steering control lever. . . . . . Shifting lever 36
Safety features Series 2. . . . .9 Key ignition. . . . . . .
. . . . . . . . . . . . . . . .48 safety belts. . . . . . . . . . . . . . .
transmission. . . . . . . . . . . . . . . . . . Clutch
. . . . .66 machine components. . . . . . . . . . . . . .7, 8
Button 37. . . . . . . . . . . . . . . 37 controls the
air-conditioning compressor. . . . . . . . .180 Fuel
hydraulic accessory
Conditioner. . . . . . . . . .161 auxiliary battery
backhoe auxiliary. . . . . . . Decal 63 and fl ow
connections to the machine. . . .83
switch high / low
Accessory hydraulic assist. . . . 63
220

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LEFT PAGE
___________________________________________________ GENERAL INDEX

W D
lift arm and Controls motor data (of course
bucket. . . . . . . . . . . . . . . . . . . . . . . . 55 controls aspirate). . . . . . . . . . . . . . . . . . . . . . . . . .195
the front console Motor data (turbo). . . . . . . . . . . . . . . . .196
Horn switch. . . . . . . . . . . . . . . . 43 controls the Operating data loader. . . .200 Operating data and

To hide Alt = Alt template information to


front console dimensions
ceiling light switch. . . . . . . . . . . . . 43 Switch extendable arm. . . . . . . . . . . . . . . . . . . .208 Damage
direction indicator. . . . 43 console controls and to the ROPS. . . . . . . . . . . . . . . . . . . . . . . Decal and .182 fl
instruments - ow switch high / low

display template information


Left side Accessory hydraulic assist. . . . . . .63 dimensions of
engine alarm and brake the basic machine. . . . . . . . .199
parking. . . . . . . . . . . . . . . 45 Key ignition. .
AND
. . . . . . . . . . . . . . . . . . The rotary switch 48
headlamp front axle traction
(If equipped). . . . . . . . . . . . . . . . . . . . 44 on two wheels (4x2). . . . . . . . . . . . . . . . .142 Front
Switch the direction lights. . . . . . 44 auxiliary axle traction
switch accessory hydraulic four-wheel drive (4x4). . . . . . . . . .143, 171 speci fi

Portable (if equipped). . . . . . . . . . . . . 44 cations maintenance. . . . . . . . .171

Suspension Control Switch Vent shaft. . . . . . . . . . . . . . . . . . . .172 Change


(If equipped). . . . . . . . . . . . . . . . . . . . 46 oil. . . . . . . . . . . . . . . . . . . . . .172 Rear Axle

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Switch headlight. . . . . . . . . . Alarm System 44
switch Speci fi cations maintenance. . . . . .169 oil
seat. . . . . . . . . . . . . . . . . . . . . . 45 console temperature lamp. . . .169 vent maintenance. . .
controls and instruments - . . . . . . . . . . .170 Rear axle oil change. . . . . . .
left side . . . . . . . . . . . . 44, 45, 46, 48 manual .170 Rear axles. . . . . . . . . . . . . . . . . . . . . . .
accelerator. . . . . . . . . . . . . . . . . . 48 controls the .169 Primary Element (external) fi lter
extendable swivel arm
manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 controls air. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154

the extension arm with the pedal secondary element (internal) fi lter
working. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Controls air. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155
donates console and instruments - digging with a backhoe. . . . . .111
Left side Filling the hopper. . . . . . . . . . . .111 Spec fi
Switch re fl rear Etor. . . . . . . . 44 Controls and cations. . . . . . . . . . . . . . . . . . . . . . . .195
instruments console - Capacity extendable arm

OM_1_col Date: 1994_05_26


Left side (Estendid0). . . . . . . . . . . . . . . . . . . . . .212

Template Name: Template


cold start switch Capacity extendable arm
(If equipped). . . . . . . . . . . . . . . . . . . . (Withdrawn). . . . . . . . . . . . . . . . . . . . . .
Hydraulic coupler switch 48 .210 Capacity of
loader. . . . . . . . . . . . . . . . . . 47 control backhoe. . . . . . . . . . . . . . . .204 bucket
switch for the shaft Capabilities
with front-wheel drive (4x4) (if equipped). . loader. . . . . . . . . . . . . . . . . . . .198 bucket
. . . . . . . . . . . . . 47 Controls and instruments Capabilities
backhoe. . . . . . . . . . . . . . . .198 load
Controls the extendable arm with rotating capabilities of the extensible arm
manual. . . . . . . . . . . . . . . . . . . . . . . . . . 62 controls (Extended) (traction wheels 2). . .216 load
the extension arm with the pedal capabilities of the extensible arm
working. . . . . . . . . . . . . . . . . . . . . . . . . . 61 withdrawn (traction wheels 2). . . . . .214

221

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RIGHT PAGE
GENERAL INDEX ___________________________________________________

AND AND
Standard Basic load arm Inspection and care extinguisher
(Traction on 2 wheels). . . . . . . . . . . . . .206 fire. . . . . . . . . . . . . . . . . . 186 Installation
OM_1_col Date: 1994_05_26
Template Name: Template

aspirated engine data. . . . . . . . . . .195 turbo of the fire extinguisher. . . 186 type fire
engine data. . . . . . . . . . . . . . .196 Operating extinguisher. . . . . . . . . 186
data loader .200 Operating data and
dimensions
F
backhoe. . . . . . . . . . . . . . . .202 Operating Cabin air filter
data and dimensions Cleaning the fi lter of the cabin air. . . . Hydraulic filter

esxtensível arm. . . . . . . . . . . . . . . .208 173. . . . . . . . . . . . . . . . . . . . . . . Filters 164

dimensions of the basic machine. . . . . . .199 Front


axle traction in Cabin. . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

four wheels . . . . . . . . . . . . . . . . . . . .171 Rear Hydraulic. . . . . . . . . . . . . . . . . . . . . . . . . 164 cabin air

axles. . . . . . . . . . . . . . . . . . . . .169 Operating filters. . . . . . . . . . . . . . . . . 173 starting Fluid Case. . . . . .

weights. . . . . . . . . . . . . . . . .198 Pressure Relief . . . . . . . . . . 81 and lubricating fluids fi cant. . . . . . . . . . . .

Valves . . . . . 131 Brochures with information about

main . . . . . . . . . . . . . . . . . . . . . . .196 torque


screws. . . . . . . . . . . . . . . .196 forward speeds. . safety . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Brochures

. . . . . . . . . . . . .197 Diesel fuel system. . . . . . MSDS. . . . . . . . . . . . . . . . . . . . . . . . 17 Parking brake. . .


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.160 engine cooling system. . . .157 hydraulic . . . . . . . . . . . . 54 right brake. . . . . . . . . . . . . . . . . . . . . . .

system. . . . . . . . . . . . . . . . . .163 Transmission. . . . . . Fuses 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

. . . . . . . . . . . . . . . . . . . . .166 Speci fi cations


maintenance
G
Hook to hang your coat. . . . . . . . . Grease fittings 75 of
engine. . . . . . . . . . . . . . . . . . . . . . . . . . .150 Speci fi
the loader. . . . . . . . . . . . . Grease fittings 136 machine. .
cations of maintenance
. . . . . . . . . . . . . . . 142
fuel system (Diesel). . . . . .160 Speci fi cations
transmission lever - Front Axle
display template information
To hide Alt = Alt template information to

for the torque


the four-wheel drive (4x4). . . 144
mounting bolts of the seat and seat belt. . . . . .
transmission lever - Transmission
. . . . . . . . .185 Speci fi cations of the fuel
the rear axle. . . . . . . . . . . . . . . . . 145 front
(Diesel). .160 parking machine. . . . . . . . . . . . .80
axle traction in
Structure protection against
two-wheel (4x2). . . . . . . . . . . . . . . . 142
front axle traction in
rollover. . . . . . . . . . . . . . . . . . . . . . .181 Damage
four-wheel (4x4). . . . . . . . . . . . . . . . Lubri seat
to the ROPS. . . . . . . . . . . . . . . . . . . . .182 cabin
143 fi cation with
label. . . . . . . . . . . . . . . . . .181 label ROPS. . . . .
suspension. . . . . . . . . . . . . . . . . . . . . Grease
. . . . . . . . . . . . .181 seat belt maintenance. . .181
fittings 146 backhoe. . . . . 138, 140
Maintenance and inspection of the ROPS. . . .181
cab mounting screws H
engine hour meter. . . . . . . . . . . . . . . . 34, 129
and ROPS. . . . . . . . . . . . . . . . . . . . . .183
Support structure for arms I
of the loader lift. . . . . . . . .130 ROPS cabin Immobilization of the machine. . . . . . . . . . . . . . 193
label. . . . . . . . . . .181 ROPS bonnet sticker. . . . . Preparation for storage. . . Removal storage
. . . . . .181 Label Non operate. . . . . . . . . . . . . . . . 193. . . . . . . Indicator hopper 194
.17 Fire Extinguisher
(Bucket 4-in-1). . . . . . . . . . . . . . . . . . 97
Inspection and care standard bucket level indicator. 97
222

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LEFT PAGE
___________________________________________________ GENERAL INDEX

I I
Inspection walk. . . . . . . . . . . . . . . . . . . . . . . . . 78 Operating Controls the front console. . . . . . . .43 Controls
Instructions. . . . . . . . . . . . . . . . . 77 and instruments
coolant heater island - Left side. . . .44 48 Controls and
the engine (if equipped). . . . . . . . . . . 84 instruments

To hide Alt = Alt template information to


engine oil heater Console - Left Side. . . .45, 46 Rear-view
(If equipped). . . . . . . . . . . . . . . . . . . . 84 to aid mirror
starting of the engine. . . . . . . . . 81 Battery Auxiliary Rearview mirror . . . . . . . . . . . . . . . .75
connection parking brake. . . . . . . . . . . . .54 hook to hang

display template information


the machine . . . . . . . . . . . . . . . . . . . . . . . 83 your coat. . . . . .75 Switch clutch. . . . . . . . . . .
locking against Kits Switch flashing .56
vandalism. . . . . . . . . . . . . . . . . . . . . 123
Microprocessor transmission Warning. . . . . . . . . . . . . . . . . . .43 Locking
automatically (if equipped). . . . . . . . . 87 Switch
Operation of the loader. . . . . . . . . . . Operation of differential. . . . . . . . . . . . . . . . . . . . .57
the machine 96. . . . . . . . . . . . . . . Operation 85 of Options for cab and canopy. . . . . . .49 Storage
the backhoe. . . . . . . Operation of motor 104. . . . . Options and
. . . . . . . . . . . . . 78 operation on slopes. . . . . . . . . convenience. . . . . . . . . . . . . . . . . . . . .76
. . . . . 90 Operation at higher temperatures. . . . . Environmental Control Panel
95 Operation at low temperatures. . . . 94 Burn-in the cabin (if equipped). . . . . . . . . . .52

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period for a Dashboard. . . . . . . . . . . . . . .33 Pedals. . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .41 vents the cabin.
new machine. . . . . . . . . . . . . . . . . . . . 77 . . . . . . . . . . . . . . . . .73 cab window latch. . . . . .
trailer of a faulty machine. . . Removal of the . . . . . .74 brake pedal lock. . . . . . . . . . . . . . .42
machine 91 on a carriage 93 Transmission gear locks the cab window. . . . . . . . . . .74 locks the
selection rear cab window. . . .75 cabin door locks. . . . . .
and machine direction. . . . . . . . . . . . . 86 . . . . . .74 Switch horn. . . . . . . . . . . . . . . . . . .43
machine on Transport Switch clutch. . . . . . . . . . . . . . .56 light switch
a cart. . . . . . . . . . . . . . . . . . . . . . Differential lock direction. . . . . . . . . . . . .44 ceiling light switch. .
92. . . . . . . . . . . . . . . . . . 86 Instruments and controls. . . . . . . . . . . . . . .43 Switch conversion arrow. . .
. . . . . . . . . . . . . . . 33 . . . . . .43 cold start switch
Suspension seat. . . . . . . . . . . . . 68 luxury seat
with air suspension. . . Standard seat 70. . . . . .
. . . . . . . . . . . . . 67 Seat belts. . . . . . . . . . . . . . .

OM_1_col Date: 1994_05_26


. . Control of the shell 66 and latch (If equipped). . . . . . . . . . . . . . . . . . . . . . .48

Template Name: Template


locking differential switch. . . Hydraulic coupler
(If equipped). . . . . . . . . . . . . . . . . . . . 56 switch .57
controls the loader. . . . . . . . . . . . 55 controls loader. . . . . . . . . . . . . . . . . . . . .47 suspension
of the backhoe. . . . . . . . 58 Controls backhoe control switch
(If equipped). . . . . . . . . . . . . . . . . . . . . . .46
with manual rotation. . . . . . . . . . . . . . . . . 60 control switch for the front axle
Controls backhoe with four-wheel drive (4x4) (if equipped). . . . . . .
with rotating pedal. . . . . . . . . . . . . . . . 59 controls . . . . . . . . . . . . . . . .47 hood switch. . . . . . . . . . . .
the automatic transmission . . . . . .53 Switch giratóiro lighthouse
(Optional). . . . . . . . . . . . . . . . . . . . . . . 38
controls the standard transmission. . . 36 controls the (If equipped). . . . . . . . . . . . . . . . . . . . . . .44
hydraulic accessory washer switch glasses. . . . . . . . . .52 Switch
backhoe auxiliary. . . . 63 windshield wiper. . . . .52
223

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RIGHT PAGE
GENERAL INDEX ___________________________________________________

I L
Switch the rear window wiper. . . .52 Switch Cleaning the coils. . . . . . . . . . . . . . . . . Cleaning
headlight. . . . . . . . . . . . .44 Switch rear light. . . . .
OM_1_col Date: 1994_05_26
Template Name: Template

element 188 of the primary (outer)


. . . . . . . . .44 Switches the air fi lter. . . . . . . . . . . . . . . . . . . . . . 155
Cleaning the fi lter of the cabin air. . . . . . . 173
Accessory manual hydraulic assist Cleaning the cooling system. . . 159 Lubri cation of
(If equipped). . . . . . . . . . . . . . . . . . . .44 the compressor seals
hydraulic loader coupler. . . .47 horn. . . . . . . . . . . air conditioning. . . . . . . . . . . . . . . . . 180 Lubri
. . . . . . . . . . . . . . . . . . .43 Key ignition. . . . . . . . . cation of the suspension seat. . . . 146 Lubri cation /
. . . . . . . . . . .48 suspension Control filters / fluids. . . . . . . . . . . . 135
lubrication analysis fi cation Systemgard. . . . 152
(If equipped). . . . . . . . . . . . . . . . . . . .46 Axis. . . . front axle traction in the four
. . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Fan. . . . . . . . . . wheels (4x4). . . . . . . . . . . . . . . . . . . . . Rear axles
. . . . . . . . . . . . . . . . . .53 Headlight. . . . . . . . . . . . . . . 171. . . . . . . . . . . . . . . . . . . . . 169 Speci fi cations
. . . . . . . .44 Rotating beacon (if equipped). . . . . . . . . maintenance
.44 Tail light. . . . . . . . . . . . . . . . . . . . . . . .44 washer engine. . . . . . . . . . . . . . . . . . . . . . . 150 cabin
windshield and air filters. . . . . . . . . . . . . . 173 Grease Fittings
loader. . . . . . . . . . Grease fittings 136 machine. .
rear window. . . . . . . . . . . . . . . . . . . . .52 . . . . . . . . . . . . Grease fittings 142 backhoe. . . .
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windshield wiper. . . . . . . . . . . . . . .52 Rear window 138, 140 fluids levels. . . . . . . . . . . . . . . . . . . The
wiper. . . . . . . . . . . .52 light from the ceiling. . . . . . . engine hood 147. . . . . . . . . . . . . . . . . . . 135
. . . . . . . . . . . . . . . . . . .43 flashing warning light. . . . recommended engine oil. . . 149 Fuel System
. . .43 direction lights. . . . . . . . . . . . . . . . . . . .44 (Diesel). . . . . 160 engine cooling system. . 157 of
Cold Start (if equipped). . . . . . . . . . .48 conversion the air fi lter system. . . . . . . . . . . . . . Hydraulic
Arrow. . . . . . . . . . . . . . . . . . .43 system 153. . . . . . . . . . . . . . . . . 163
Transmission. . . . . . . . . . . . . . . . . . . . . . . 166
temperature warning light
K
display template information
To hide Alt = Alt template information to

Locking Kit Vandal side


Island law instruments. . . . .123 Front of the rear axle oil. . . . . . . . . . . . . . 34
doconsole locking Kit. . . . .123 locking kits obstruction warning light fi lter
against vandalism. . .123 air. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
front console. . . . . . . . . . . . . . . . . . .123 Optional Light oil pressure warning
kits for cab and ROPS. . . . . . .49 engine. . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Kit for radio. . . . . . . . . . . . . . . . . . . . . . . .49 restriction warning light
Washer windshield and Hydraulic fi lter. . . . . . . . . . . . . . . . . . . 33
rear window. . . . . . . . . . . . . . . . . . . . .50 solar alternator warning light. . . . . . . . 33 air
screen. . . . . . . . . . . . . . . . . . . . . . . . . .51 conditioning warning light
(If equipped). . . . . . . . . . . . . . . . . . . . . . . 53 Lights
L
Right side of the instrument console. . .123
air conditioning warning. . . . . . 53 direction and
restriction warning lamp
beacon lights. . . . . . . . . . . . . . . 190
the air fi lter. . . . . . . . . . . . . . . . . . . . . . .154 oil
temperature lamp M
the rear axle. . . . . . . . . . . . . . . . . . . . .169 Ceiling Manual and storage box. . . . . . 76 battery
lamp. . . . . . . . . . . . . . . . . . . . . .189 Washer windshield maintenance. . . . . . . . . . . . . . . . 187
and Cleaning the coils. . . . . . . . . . . . . . . 188
rear window. . . . . . . . . . . . . . . . . . . . .50

224

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LEFT PAGE
___________________________________________________ GENERAL INDEX

M M
Battery solution level. . . . . . . . . 188 battery safety message about
vents. . . . . . . . . . . . . . . . 188 system with two machine parking. . . . . . . . . .15 safety
batteries. . . . . . . . . 188 system with a battery. . . . message on iron
. . . . . . . 188 Seat Belt Maintenance. . . . . 181 Malleable cast. . . . . . . . . . . . . . . . . . . . .19

To hide Alt = Alt template information to


Maintenance of the fire extinguisher. . . . . Safety Message on
Maintenance engine 186 maintenance . . . . . . . . . . . . . . . . . . . . . . . .17
safety message on operation
Engine oil level. . . . . . . . . . . . . . 150 of the machine . . . . . . . . . . . . . . . . . . . . . . . . .13

display template information


Replacing the oil fi lter safety message on prevention
engine. . . . . . . . . . . . . . . . . . . . . . . 151 Change oil. . of fire or explosion. . . . . . . . . . . . .16 message
. . . . . . . . . . . . . . . . . . . . 151 Maintenance of the tires or on prevention
rims. . . . . . . . 125 Maintenance and adjustments. . . . . . . . . burns. . . . . . . . . . . . . . . . . . . . .15 safety
. . . .175, 177 message about
control of the accumulator wheels and tires . . . . . . . . . . . . . . . . . . . . . . .18
suspension. . . . . . . . . . . . . . . . . . . 179 Message on safety standards. . . .11 Microprocessor
Adjust the return-to-dig transmission
loader. . . . . . . . . . . . . . . . . 175 automatically (if equipped). . . . . . . . . . . .87 In case
air-conditioned cabin. . . . . . . . . . 180 Aid cold of failure. . . . . . . . . . . . . . . . . . . .88 cation Identify
start with ether. . . . 176 Speci fi cations for the mode. . . . . . . . . . . . . . . .89 display modes. . . . . . . .

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torque . . . . . . . . .88 veri modes fi cation system. . . . . .89
mounting bolts of the seat and seat belt. . . display screen. . . . . . . . . . . . . . . . . . .87 Installation
. . . . . . 185 protective structure against of fire extinguisher. . . . . .186 Motor

rollover. . . . . . . . . . . . . . . . . . . . 181 Fire


extinguisher. . . . . . . . . . . . . . . . Mounting Aid to departure. . . . . . . . . . . . . . . . . .81 Cold Start
bolts 186 with ether. . . . . . . . . . . . . . .82
for ROPS. . . . . . . . . . . . . . . . . . . 184 Parts and
plastic resin. . . . . . . . . 177 Silent suppressor sparks.
N
. . . . 178 Maintenance and inspection of the ROPS. . fluids levels. . . . . . . . . . . . . . . . . . . . . .147
. . . . Meter 181 Drums . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic .188. . . . . . . . . . . . . . . . . . . . . . . . .
Fuel level. . . . . . . . . . . . . . . . 35 water .163 engine coolant. . .158 Engine oil. . . . . . . . . .
temperature. . . . . . . . . . . . . . . . Oil . . . . . . . . . . . .150 radiator. . . . . . . . . . . . . . . . . . .

OM_1_col Date: 1994_05_26


temperature 35 . . . . . . .158 Transmission. . . . . . . . . . . . . . . . . . .

Template Name: Template


(Torque converter). . . . . . . . . . . . . Voltmeter . . . .166 liquid level of the radiator. . . . . . . . . . .
34. . . . . . . . . . . . . . . . . . . . . . . . . . 35 meter water .158 engine oil level. . . . . . . . . . . . . . . . .150
temperature. . . . . . . . Oil temperature 35 meter battery fluid level. . . . . . . . . . . . .188 fl uid level
transmission. . . . . . . . . .166 coolant level
(Torque converter). . . . . . . . . . . . . . . . 34 of the
fuel level meter. . . . . . . . . Environment 35. . . . . . . .
. . . . . . . . . . . . . . . . 134 security message before engine. . . . . . . . . . . . . . . . . . . . . . . . . . .158
fluid level of the fluid reservoir
operation. . . . . . . . . . . . . . . . . . . . . . . . 12 engine cooling. . . . . . . . . . .158 fl uid level
Safety Message to decals Hydraulic. . . . . . . . . . . . . . .163 following standards
of security . . . . . . . . . . . . . . . . . . . . . . . 20 by using ether. . . . . . . . . . . .82 Number of PIN
Safety Message to the ROPS. . 18 ROPS. . . . . . . . 5

225

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RIGHT PAGE
GENERAL INDEX ___________________________________________________

N O
Number of bucket part Operation of the bucket (4-in-1)
loader (4-in-1). . . . . . . . . . . . . . . . .6 number bulldozer operation with
OM_1_col Date: 1994_05_26
Template Name: Template

of bucket part Bucket 4-in-1. . . . . . . . . . . . . . . . . 98


backhoe. . . . . . . . . . . . . . . . . . . . . .6 number hinged bucket operation
of standard bucket part with the bucket 4-in-1. . . . . . . . . . . Operation
loader. . . . . . . . . . . . . . . . . . . . . .6 standard bucket 98
transmission serial number Bucket with a 4-in-1. . . . . . . . Stripper 98. . . .
automatic. . . . . . . . . . . . . . . . . . . . . . . . . . .5 of . . . . . . . . . . . . . . . . . . . . . 98 Operation of the
transmitting standard serial number. . .5 Number of loader. . . . . . . . . . . . . . 96
front axle series. . . . . . . . .5 number of rear axle Hydraulic coupler loader
series. . . . . . . . . .5 engine serial number. . . . . . . . . . . (Optional). . . . . . . . . . . . . . . . . . . . . .
. . . . .4 PIN number of the machine. . . . . . . . . . . . . . . Clutch button 102. . . . . . . . . . . . . . . 96 Bucket
.4 PIN number ROPS. . . . . . . . . . . . . . . . . .5 Identi fi level indicator
cation numbers. . . . . . . . . . . . . . . .4 numbers identi fi pattern . . . . . . . . . . . . . . . . . . . . . . . . . .
cation Operation of the bucket 97 4-in-1. . . . . . . 98
Work Plan. . . . . . . . . . . . . . . . . . 100
PIN number of the ROPS. . . . . .5 Number Return-to-dig. . . . . . . . . . . . . . . . 99 Safety at
bucket part work. . . . . . . . . . . . . . 96 with the load
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Loader 4-in-1. . . . . . . . . . . .6 number of suspension


bucket part loader. . . . . . . . . . . . . . . . . . . . Operation of the
backhoe. . . . . . . . . . . . . . . .6 number of machine 101. . . . . . . . . . . . . . . . . . 85
standard bucket part Seat adjustment. . . . . . . . . . . . . . . . . . . 85 Before
loader. . . . . . . . . . . . . . . . . . . .6 operating the machine. . . . . . . . . . Operation of the
transmission serial number scraper 85
automatic. . . . . . . . . . . . . . . . . . . . . . . .5 (Bucket 4-in-1). . . . . . . . . . . . . . . . . . Operation
transmission serial number 98 of the backhoe. . . . . . . . . 104
display template information
To hide Alt = Alt template information to

standard. . . . . . . . . . . . . . . . . . . . . . . . . .5 Accessory hydraulic auxiliary


Number of front axle series. . . . . .5 number of backhoe. . . . . . . . . . . . . . . . 119 bucket
rear axle series. . . . . . .5 engine serial number. . . Coupler
. . . . . . . . . .4 PIN number of the machine. . . . . . . increased rotation backhoe. . . . . . . . . . . . .
. . . . . .4 PIN number ROPS. . . . . . . . . . . . . . .5 . . . . . . . . 109 stabilizer shoes. . . . . . . . . . . .
104 Before digging with

O backhoe. . . . . . . . . . . . . . . . 106 backhoe


The engine hood. . . . . . . . . . . . . . . . . . . . . .135 danger area. . . 110 Excavation with the
Storage Options and backhoe. . 111 General information. . . . . . . . .
convenience . . . . . . . . Extendahoe 104 of the locking pin. .
storage trays and . . Backhoe at position 110
optional-glass door. . . . . . . . . . . . . . .76
Storage box carriage . . . . . . . . . . . . . . . . . . . 113 Safety
tools. . . . . . . . . . . . . . . . . . . . . .76 Storage at Work. . . . . . . . . . . . . 104 with the load
box and manual. . .76 Operation bucket suspension
backhoe. . . . . . . . . . . . . . . . 117 bulldozer
Bucket indicator operation with
(Bucket 4-in-1). . . . . . . . . . . . . . . .97 Bucket 4-in-1. . . . . . . . . . . . . . . . . . . . 98

226

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___________________________________________________ GENERAL INDEX

O P
Operation hinged hopper fuel level gauge. . . . . .35 Tachometer. . . . . . .
with the bucket 4-in-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 voltmeter. . . . . . . . . .
Standard bucket 98 Operation . . . . . . . . . . . . . . . .35 bonnet mounting bolts

To hide Alt = Alt template information to


one hopper 4-in-1. . . . . . . . . . . . . . . Operation of
motor 98. . . . . . . . . . . . . . . . . .77 78 and ROPS. . . . . . . . . . . . . . . . . . . . . . . .183
machine parking. . . . . . . . . 80 Inspection walk. . . . screws for mounting the ROPS. .184 screws for
. . . . . . . . . . . . . . . . . . Starting the motor 78. . . . . . . . mounting the ROPS. .183 Starting with cold ether
. . . . . . . . . . . . 78 Starting with turbo engine. . . . . . . .

display template information


. . 79 Engine speed. . . . . . . . . . . . . . . . . 79 operation Standards below by using ether. . . . . . . . .82 Engine
on slopes. . . . . . . . . . . . . . . . . 90 Operation at Starting with ether. . . . . . . . . . . .82 Starting the Engine. . .
higher temperatures. . . . . . . . 95 Operation at low . . . . . . . . . . . . . . . . . . . .78 Engine Starting with ether. . . .
temperatures. . . . . . . 94 Environmental Control . . . . . . . . . . .82 Starting the Engine with turbo. . . . . . . . . .
Panel . . . .79 parts and plastic resin. . . . . . . . . . . .177 Pedals

the cabin (if equipped). . . . . . . . . . . . . 52 the air


temperature control accelerator pedal. . . . . . . . . . . . . . . . . . . .41
conditioning (if equipped). . . . . . . 53 brake pedal right. . . . . . . . . . . . . . . . .41 brake
Heating Control pedal lock. . . . . . . . . . . . . . .41 softening Period
(If equipped). . . . . . . . . . . . . . . . . . . . 53

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hood switch. . . . . . . . . . . . . . 53 washer new machine. . . . . . . . . . . . . . . . . . . . . . .77
switch glasses. . . . . . . 52 Switch windshield line fuel filter. . . . . . . .77 engine operation. . . .
wiper. . . 52 glass wiper switch . . . . . . . . . . . . . .77 bolts and wheel nuts. . . . .
. . .77 brake Veri fi cation of
rear. . . . . . . . . . . . . . . . . . . . . . . . . . 52
parking . . . . . . . . . . . . . . . . . .77 Veri fi cation
P pedal brake. . . . . . . . . .77 Veri fi cation after
air conditioning warning light delivery. . . . . . . . . . . . . .77 Weights - Operating. . .
(If equipped). . . . . . . . . . . . . . . . . . . . 53 fl . . . . . . . . . . . . . . .221 Operating weights. . . . . . . . .
uid valve of cutting . . . . . . . . . . .198 locking pin extendable arm .110
cooling to heating. . . . . . 53 Dashboard. . . Work plan for the operation
. . . . . . . . . . . . . . 33
engine hour meter. . . . . . . . . . . . . . . . . . 34 loader. . . . . . . . . . . . . . . . . . . .100 Pressure
temperature warning light Relief Valves

OM_1_col Date: 1994_05_26


of the rear axle oil. . . . . . . . . . . 34 Light main . . . . . . . . . . . . . . . . . . . . . . . . .196

Template Name: Template


obstruction warning Procedure for replacing the pump
the air fi lter. . . . . . . . . . . . . . . . . . . . 33 hydraulics. . . . . . . . . . . . . . . . . . . . . . . . . .165
Light oil pressure warning procedure to install the tires. . . .127 Procedure for
engine veri fi cation of the state
engine oil pressure. . . . . . . . . 33 restriction Hydraulic fi lter. . . . . . . . . . . . . . . . . .164 Puri fi er
warning light for the primary system
Hydraulic fi lter. . . . . . . . . . . . . . . . 33 the air fi lter. . . . . . . . . . . . . . . . . . . . . . .153
alternator warning light. . . . . 33 brake warning
light R
parking. . . . . . . . . . . . . . . 33 meter water Towing a damaged machine
temperature. . . . . Oil temperature 35 meter engine off. . . . . . . . . . . . . . . . . . . . .91 Trailers
and a defective machine
(Torque converter). . . . . . . . . . . . . 34 engine running. . . . . . . . . . . . . . . . . . . . . . . .91
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GENERAL INDEX ___________________________________________________

R s
Recommendations oil Maintenance wheels and tires. . . . . . 18 Safety
engine. . . . . . . . . . . . . . . . . . . . . . 149 Oil
OM_1_col Date: 1994_05_26
Template Name: Template

regulations. . . . . . . . . . . . . . . Operation of the


viscosity / tracks machine 11. . . . . . . . . . . . . . . 13 fire and
temperature. . . . . . . . . . . . . . . . . .149 explosion prevention. . . 16 Burn prevention. . . . .
Removal of a trailer machine. . . Removal .93 air . . . . . 15 Selecting the Transmission gear
(bleed) system
of fuel . . . . . . . . . . . . . . . . . . . . .162 battery and machine direction. . . . . . . . . . . . . . . 86
vents. . . . . . . . . . . . . . . . . . . .188 vents the cabin. . . Silent suppressor sparks. . . . . . . . 178 Hand
. . . . . . . . . . . . . . . . . .73 Signals. . . . . . . . . . . . . . . . . . . . . . . . . 29 alarm
The defroster vents. . . . . . . . . . .73 main system switch
vents. . . . . . . . . . . . . . . . . .73 backhoe in place seat. . . . . . . . . . . . . . . . . . . . . . . . . 45 Fuel
System (Diesel). . . . . . . . 160
carriage . . . . . . . . . . . . . . . . . . . . . . .113 Wheels and fuel conditioner. . . . . . . 161 Speci fi cations
tires. . . . . . . . . . . . . . . . . . . . . . . .125 maintenance. . . . . . 160 Speci fi cations fuel
Adding air in the tires. . . . . . . . . . . . Calibration
.125 tire. . . . . . . . . . . 126, 127 Maintenance of (Diesel). . . . . . . . . . . . . . . . . . . . . . . . 160 air
the tires or rims. . . . . .125 procedure to install removal system
of fuel . . . . . . . . . . . . . . . . . . 162
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tires. . . . . . . . . . . . . . . . . . . . . . . .127 Replacing the fuel fi lter


torque of bolts and nuts in line . . . . . . . . . . . . . . . . . . . . . . . . 161
wheel. . . . . . . . . . . . . . . . . . . . . . . . .126 Replacing the main fi lter
of fuel . . . . . . . . . . . . . . . . . . 162 system
s with two batteries. . . . . . . . . . . . 188 engine
stabilizer shoes for cemetery cooling system. . . . . 157
with rubber pads. . . . . . . . .105 stabilizer Speci fi cations maintenance. . . . . . 157
shoes. . . . . . . . . . . . . . .104 Cleaning the cooling system. . 159 coolant
display template information
To hide Alt = Alt template information to

stabilizer shoes for cemetery level. . . . 158 radiator fluid level. . . . . . . . .


with rubber shoes. . . . . . . . .105 shoes 158 fluid level of reservoir
standard two positions. . .105 reversible shoes. . . .
. . . . . . . . . . . . .105 standard shoes two positions. . Cooling liquid . . . . . . . . . 158 cooling
. . . . .105 reversible shoes. . . . . . . . . . . . . . . . . . . solution
.105 Security Solution engine cooling system 157 with a
battery. . . . . . . . . . . . . . 188 of the air fi lter system.
hand signals. . . . . . . . . . . . . . . . . . . . . . .29 . . . . . . . . . . . . . . . . 153
Battery Safety. . . . . . . . . . . . . . . . . .187 General Primary Element (external). . . . . . . . . Element 154
Security before Secondary (internal)
maintenance . . . . . . . . . . . . . . . . . . . . . . . .129 the air fi lter. . . . . . . . . . . . . . . . . . . 155 Speci fi
Security / Decals / Hand Signals. . . . . .9 cations maintenance
Decals security. . . . . . . . . . . . .20 Before the System air lter fi. . . . . . . . . . . 153
operation. . . . . . . . . . . . . . . . . . .12 Safety restriction warning lamp
features the air fi lter. . . . . . . . . . . . . . . . . . . Cleaning
Series 2. . . . . . . . . . . . . . . . . . . . . . . . .9 Primary Element 154
machine Parking. . . . . . . . . .15 Structure (External). . . . . . . . . . . . . . . . . . . . . . . 155 Puri
protection against primary fi er. . . . . . . . . . . . . . . . 153 Electrical system. . . .
rollover. . . . . . . . . . . . . . . . . . . . .18 malleable . . . . . . . . . . . . . . . . . . 187
cast iron. . . . . . . . . . . . . . .19 Maintenance. . . . . . . . Fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . 192
. . . . . . . . . . . . . . . . .17
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___________________________________________________ GENERAL INDEX

s T
Lights and direction of the headlights. . . . . . . 190 Tables lubrication cation and
Battery Maintenance. . . . . . . . . . . . . 187 maintenance . . . . . . . . . . . . . . . . . . .132, 133 lubrication
Dashboard. . . . . . . . . . . . . 191 Battery Safety. . . . Tables cation / maintenance. . . . .129

To hide Alt = Alt template information to


. . . . . . . . . . . 187 Replacing bulbs. . . . . . . . . . . lubrication analysis fi cation Systemgard. . . .134
189 power outlets for accessories. . . Hydraulic Support structure for arms
system 192. . . . . . . . . . . . . . . . . . . . 163 of the loader lift. . . . . .130 fluids and lubricating
fi cant. . . . . . . . . . . . . . .131 engine hour meter. . . .
Speci fi cations maintenance. . . . . . Hydraulic filter . . . . . . . . . . . . .129 Environment. . . . . . . . . . . . . . .

display template information


163. . . . . . . . . . . . . . . . . . . . 164 hydraulic fl uid . . . . . .134 General Security before
level. . . . . . . . . . . . 163 Procedure for the exchange
of maintenance . . . . . . . . . . . . . . . . . . . . .129
hydraulic pump . . . . . . . . . . . . . . . . Procedure Tachometer. . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Fuel
165 To check the cation tank. . . . . . . . . . . . . . . .161
Hydraulic state fi lter. . . . . . . . 164 Veri fi cation of the presence of water
Replacing the hydraulic fi lter. . . . . . 164 or sediments. . . . . . . . . . . . . . . . . .161 air
Replacing the hydraulic fl uid. . . . . . . . . . . 165 conditioning belt tension. . . . .180 type fire
Replacing the drive belt extinguisher. . . . . . . . . . . .186 power outlets for
fan . . . . . . . . . . . . . . . . . . . . . . . . . . 177 accessories. . . . . .192 torques bolts. . . . . . . . . . .
Replacing the indicator lamp . . . . . . .196 torque of bolts and nuts

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steering . . . . . . . . . . . . . . . . . . . . . . . . . 189
Replacing the warning light. . . . . . 189 Replacing fi wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . .126
lters mounting screws
online fuel. . . . . . . . . . . . 161 primary fuel filter. front wheel . . . . . . . . . . . . . . . . . . Nuts
. . . . . . 162 Hydraulic. . . . . . . . . . . . . . . . . . . . . mounting .126
. . . . 164 Engine oil. . . . . . . . . . . . . . . . . . . . . rear wheel . . . . . . . . . . . . . . . . . . . .126
Transmission 151 standard. . . . . . . . . . . . . . Transmission
167 Replacing bulbs. . . . . . . . . . . . . . 189 Speci fi cations maintenance. . . . . .166 fl uid level.
. . . . . . . . . . . . . . . . . . . . .166 fl uid Exchange
Ceiling lamp. . . . . . . . . . . . . . . . . . . 189 brake
lamps and rear. . . . . . . 189 Warning Lights. . . . (Standard transmission). . . . . . . . . . .167
. . . . . . . . . . . 189 conversion signal. . . . . . . . . . Automatic transmission
. . . . . . . 189 Replacing the fuel fi lter fl uid exchange transmission. . . . . . Transmission
Standard .168

OM_1_col Date: 1994_05_26


in line . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 vent cleaning

Template Name: Template


Replacing the engine oil lter fi. . . . 151 Replacing the vent cleaning
hydraulic fi lter. . . . . . . . . 164 Substitution of the main the standard transmission. . . . . .167
fi lter Replacing the fi lter. . . . . . . . . . . . . . . .167 machine
of fuel . . . . . . . . . . . . . . . . . . . . . 162 on Transport
Substitution of the container ether a cart. . . . . . . . . . . . . . . . . . . . . . . . .92 cab
cold start. . . . . . . . . . . . . . . . . . . . . . . 176 with the window latch. . . . . . . . . . . . . . .74 Differential lock.
load suspension . . . . . . . . . . . . . . . . . . . .86 brake pedal lock. . . . . .
backhoe. . . . . . . . . . . . . . . . . . . 117 loads the . . . . . . . . . . . .41 locks the cab window. . . . . . . . . .
suspension with . . . .74 locks the rear cab window. . . . . . .75 cabin
loader. . . . . . . . . . . . . . . . . . . . . . . 101 door locks. . . . . . . . . . . . . . .74 fl uid exchange

229

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GENERAL INDEX ___________________________________________________

T V
Automatic transmission. . . . . . . . . . . . .168 Shut-off valve of the liquid
heating cooling. . . . . . . 53 Engine speed. . . . .
OM_1_col Date: 1994_05_26
Template Name: Template

Transmission Standard. . . . . . . . . . . . . . .167 Change


oil . . . . . . . . . . . . . . 79 forward speeds. . . . . . . . . . .
front axle traction in . . . . . 197 Veri cation of the presence of water or
four-wheel (4x4). . . . . . . . . . . . . . .172 rear axle.
. . . . . . . . . . . . . . . . . . . . . .170 Motor. . . . . . . . . . . . . . . sediment in the fuel system. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .151 Rear axle oil change. . . . . . . . . . . . . . . . 161 Veri fi cation Post-delivery. . . . . . . . . .
.170 engine oil change. . . . . . . . . . . . . . . . .151 . 231 233 Oil viscosity / Ranges
Replacing the hydraulic fl uid. . . . . . . . . . . . . . .165
temperature. . . . . . . . . . . . . . . . . . . . . . . 149 solar
screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . Voltmeter 51. . . . . .
U . . . . . . . . . . . . . . . . . . . . . . . 35
Control peldal use by pedal
auxiliary hydraulic backhoe attachment. . . . . . . .
. . . . . . . . . . . .121
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display template information
To hide Alt = Alt template information to

230

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LEFT PAGE

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