Toku Hydraulic Hammer Instructional Manual

Hydraulic Breaker
TNB-08M TNB-6E TNB-151LU

TNB-1M TNB-7E TNB-190LU
TNB-2M TNB-100 TNB-230LU TOKU PNEUMATIC PRODUCTS
TNB-3MB TNB-310LU
TNB-4M TNB-400LU
TNB-5M
TNB-6M
MANUAL
INSTRUCTION MANUAL
Unsafe use of this machine may cause serious injury of death.

Operators and maintenance personnel must read this manual
before operating or maintaining this machine. This manual
should be kept near the machine for reference and periodically
reviewed by all personnel who will come into contact with it.
TOKU PNEUMATIC CO.,LTD. No.1

(1) INTRODUCTION
This instruction manual is a guidebook to the TOKU Hydraulic Breaker. This manual gives instructions on how to
use the Breaker safely and effectively.
Before operating the Breaker, operators and maintenance personnel should read this manual carefully making
sure that they understand the contents.
Keep this manual handy and ensure all personnel read it periodically.
The TOKU Hydraulic Breaker is fitted to a hydraulic excavator as an attachment; Therefore, this manual must be
kept together with your hydraulic excavator manual.
(2) SAFETY INFORMATION
Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of
machines.
To avoid accidents, read, understand and follow all precautions and warnings in this manual and on the machine
before performing operation and maintenance.
To identify safety messages in this manual and machine labels, the followings signal words are used.
This word is used on safety messages and safety labels where there is a potentially
WARNING
dangerous situation which could result in serious injury or death if the hazard is not avoided.
These safety messages or labels usually describe precautions that must be taken to avoid
the hazard. Failure to avoid this hazard may also result in serious damage to the machine.
This word is used on safety messages and safety labels for hazards, which could result in
CAUTION
minor or moderate injury if the hazard is not avoid. This word might also be word for
hazards where the only result could be damages to the machine.
NOTICE – This word is used for precautions that must be taken to avoid actions, which could shorten the life of
the machine.
1
WARNING
 Improper operation can be hazardous and could result in serious injury or death.
 Operators and maintenance personnel should read this manual periodically and always
keep it handy.
 Do not operate the product unless you understand and comply with the contents of the
instruction manual.
 If this manual is lost or becomes dirty, ask for a replacement manual from TOKU Pneumatic
Co., Ltd.
 If you transfer the breaker to another source, make sure that you give this manual to the
new owners.
TOKU cannot predict every circumstance that might involve a potential hazard in operation and maintenance.
Therefore the safety message in this manual and on the machine may not include all possible safety
precautions. If any procedures or actions not specifically recommended or allowed in this manual are used, you
must be sure that you and others can do such procedures and actions safely and without damaging the machine.
If you are unsure about the safety of some procedures, contact TOKU or a TOKU distributor.
2
(3) APPLYING WORKS
The TOKU Hydraulic Breaker is designed to be used mainly for the following work.
 Demolition of Concrete and secondary breaking.

 Demolition of Asphalt and secondary breaking.
 Demolition of Rock.
 Secondary demolition of Rock.
 Quarry applications.
 Demolition of Buildings.
 Road Construction.
Please consult us in case of tunnel work, under water works, works in extreme heat, cold or dusty environment or
any other ”special application”.
(4) OPERATION AND QUALIFICATIONS
Operators must be trained before operating TOKU BREAKER and must obey all rules at the worksite and local
regulations, which affect the operator and equipment.
3
CONTENTS
(1) INTRODUCTION ・・・・・・・・・・・・・・・・・・・ 1

(2) SAFTY INFORMATION ・・・・・・・・・・・・・・・・・・・ 1
(3) APPLYING WORKS ・・・・・・・・・・・・・・・・・・・ 3
(4) OPERATION AND QUALIFICATIONS ・・・・・・・・・・・・・・・・・・・ 3
(5) GENERAL PRECAUTIONS FOR SAFETY ・・・・・・・・・・・・・・・・・・・ 6
(6) SPECIFICATIONS ・・・・・・・・・・・・・・・・・・・ 9
 TNB-08M, 1M, 2M, 3M, 4M ・・・・・・・・・・・・・・・・・・・ 9
 TNB-5M, 6M, 6E, 7E, 100 ・・・・・・・・・・・・・・・・・・・ 10
 TNB-151LU, 190LU, 230LU, 310LU, 400LU ・・・・・・・・・・・・・・・・・・・ 11
(7) PRINCIPLE OPERATION ・・・・・・・・・・・・・・・・・・・ 12
 TNB-08M, 1M, 2M, 3M, 4M, 5M ・・・・・・・・・・・・・・・・・・・ 12
 TNB-6M, 6E, 7E, 100, 151LU, 190LU, 230LU, 310LU, 400LU ・・・・・・・・・・・・・・・・・・・ 13
(8) STRUCTURE ・・・・・・・・・・・・・・・・・・・ 14
 TNB-08M, 1M, 2M, 3M, 4M, 5M ・・・・・・・・・・・・・・・・・・・ 14
(9) PIPING FOR THE HYDRAULIC BREAKER ・・・・・・・・・・・・・・・・・・・ 18
INSTALLATION OF THE HYDRAULIC BREAKER
(10) ・・・・・・・・・・・・・・・・・・・ 20
ONTO THE EXCAVATOR
(11) INSTALLATION OF THE CHISEL ・・・・・・・・・・・・・・・・・・・ 22
(12) TEST RUN ・・・・・・・・・・・・・・・・・・・ 24
INSPECTION AND LUBRICATION PRIOR TO
(13) ・・・・・・・・・・・・・・・・・・・ 26
OPERATION
13-1. INSPECTION PRIOR TO OPERATION ・・・・・・・・・・・・・・・・・・・ 26
13-2. LUBRICATION OF CHISEL ・・・・・・・・・・・・・・・・・・・ 26
(14) OPERATION OF HYDRAULIC BREAKER ・・・・・・・・・・・・・・・・・・・ 28
14-1. OPERATION OF HYDRAULIC BREAKER ・・・・・・・・・・・・・・・・・・・ 28
14-2. PRECAUTIONS DURING OPERATION ・・・・・・・・・・・・・・・・・・・ 30
(15) REPLACEMENT OF CHISEL ・・・・・・・・・・・・・・・・・・・ 32
15-1. REMOVING THE CHISEL ・・・・・・・・・・・・・・・・・・・ 32
15-2. INSERTING THE CHISEL ・・・・・・・・・・・・・・・・・・・ 34
(16) DISMANTLING THE BREAKER ・・・・・・・・・・・・・・・・・・・ 35
(17) STORAGE OF THE BREAKER ・・・・・・・・・・・・・・・・・・・ 38
4
17-1. STORAGE FOR ONE MONTH ・・・・・・・・・・・・・・・・・・・ 38
17-2. BREAKER STORAGE FOR MORE THAN ONE MONTH ・・・・・・・・・・・・・・・・・・・ 39
(18) MAINTENANCE AND INSPECTION ・・・・・・・・・・・・・・・・・・・ 41
18-1. PERIODIC INSPECTION ・・・・・・・・・・・・・・・・・・・ 41
18-2. TIGHTENING TORQUE SPECIFICATIONS ・・・・・・・・・・・・・・・・・・・ 44
18-3. INSPECTION OF CHISEL ABRASION ・・・・・・・・・・・・・・・・・・・ 47
18-4. INSPECTION OF CHISEL BUSHING ABRASION ・・・・・・・・・・・・・・・・・・・ 48
18-5. INSPECTION OF RETAINER PINS ・・・・・・・・・・・・・・・・・・・ 50
18-6. OIL FILTER ELEMENT ・・・・・・・・・・・・・・・・・・・ 53
18-7. NITROGEN GAS ・・・・・・・・・・・・・・・・・・・ 54
 Nitrogen gas charging pressure in a correlation with
18-7-1.
Atmospheric temperature
・・・・・・・・・・・・・・・・・・・ 54
18-7-2.  Checking the Nitrogen gas pressure ・・・・・・・・・・・・・・・・・・・ 55
18-7-3.  Refilling the Nitrogen gas ・・・・・・・・・・・・・・・・・・・ 56
18-8. INSPECTION OF HYDRAULIC OIL ・・・・・・・・・・・・・・・・・・・ 57
18-9. INSPECTION OF CHISEL HOLDER BUSHING ABRASION ・・・・・・・・・・・・・・・・・・・ 58
(19) UNDERWATER APPLICATION ・・・・・・・・・・・・・・・・・・・ 59
19-1. PREPARATION BEFORE UNDERWATER USAGE ・・・・・・・・・・・・・・・・・・・ 59
19-2. CAUTION FOR UNDERWATER APPLICATION ・・・・・・・・・・・・・・・・・・・ 62
19-3. PRECAUTIONS AFTER UNDERWATER USAGE ・・・・・・・・・・・・・・・・・・・ 65
19-4. PARTS LIST FOR UNDERWATER APPLICATION ・・・・・・・・・・・・・・・・・・・ 68
(20) TROUBLE SHOOTING GUIDE ・・・・・・・・・・・・・・・・・・・ 70
20-1. OIL LEAKAGE ・・・・・・・・・・・・・・・・・・・ 70
 TNB-08M, 1M, 2M, 3M, 4M, 5M ・・・・・・・・・・・・・・・・・・・ 70
20-2. GAS LEAKAGE ・・・・・・・・・・・・・・・・・・・ 72
20-3. POOR OPERATION OF BREAKER ・・・・・・・・・・・・・・・・・・・ 73
(21) ACCESSORY TOOLS ・・・・・・・・・・・・・・・・・・・ 74
 TNB-08M, 1M, 2M, 3M, 4M ・・・・・・・・・・・・・・・・・・・ 74
 TNB-5M, 6M, 6E, 7E, 100 ・・・・・・・・・・・・・・・・・・・ 75
 TNB-151LU, 190LU, 230LU, 310LU, 400LU ・・・・・・・・・・・・・・・・・・・ 76
(22) OPTIONAL TOOLS ・・・・・・・・・・・・・・・・・・・ 77
(23) AUTHORIZED DISTRIBUTORS RECORD ・・・・・・・・・・・・・・・・・・・ 78
5
LOCATION OF SERIAL NUMBER ON THE HYDRAULIC
23-1.
BREAKER
・・・・・・・・・・・・・・・・・・・ 78
23-2. AUTHORIZED DISTRIBUTORS RECORD ・・・・・・・・・・・・・・・・・・・ 78
(5) GENERAL PRECAUTIONS FOR SAFETY

WARNING
When operating the hydraulic breaker, read the instruction manual for the hydraulic excavator and
obey the safety requirements.
SAFETY RULES AT THE WORK SITE
 Only trained and authorized personnel can operate and maintain the machine.
 Follow all safety rules, precautions and instructions when using the breaker.
 Follow the rules for group work when more than 2 people are working together.
PROTECTION AGAINST FALLING OR FLYING OBJECTS
 When operating a hydraulic breaker, install a front guard on the windscreen. Also place a
laminate coating sheet over the windscreen.
 For work in mines, tunnel or other places where there is a danger of falling rocks, fit a FOPS
(falling object protective structure). Also place a laminate coating sheet over the windscreen.
 When operating a breaker, make sure that you close the front window.
 During operation, make sure all personnel are out of range of materials, which may fly up.
TOP GUARD
FOPS (FALLING OBJECTS

PROTECTION STRUCTURE)
FRONT GUARD
LAMINATE COATING SHEET

FOPS
6
CLOTHING AND PERSONAL PROTECTION ITEMS
 Depending on the type of job, do not forget to wear a hard hat, safety goggles, safety boots
mask and gloves. Especially when operating a mini-excavator where a cabin is not installed
on the machine, it is essential to wear a hard hat, protective goggles, safety boots, a mask
and gloves.
DO NOT DISASSEMBLE
 The hydraulic breaker contains a high volume of pressurized nitrogen gas. It can therefore be
dangerous if the breaker is not dismantled correctly. As a result, if the breaker needs service,
please contact TOKU or an authorized distributor/ service depot.
UNAUTHORIZED MODIFICATION
 Non-approved modifications can cause injury and damage.

 Consult your TOKU dealer for advice before making any modifications. TOKU will not accept
responsibility for any injury or damage caused by any unauthorized modifications.
WARNING – HIGH TEMPERATURE OIL
Do not remove the hydraulic hose immediately after stopping the hydraulic breaker. The oil
reaches a very high temperature during operation and may possibly cause burns. Remove hose
only when the temperature has dropped.
7
WARNING – HIGH PRESSURE OIL
The oil pressure in the hydraulic circuit remains high immediately after the hydraulic breaker has
been stopped. The oil may spurt out from the hose cap when the hose is removed. Remove the
hose only after switching off the engine of the excavator and releasing the pressure in the
hydraulic hose.
A CRANE SHOULD BE USED FOR HANDLING HEAVY MATERIAL
 Assembly and disassembly work should be performed in a flat area.

 A signal must be decided in advance for the work if more than two people are involved.
 Make sure that a crane is used for lifting if the material weight exceeds 25kg(55lb). When
dismantling heavy parts, support the part as it is removed.
 Do not work on materials that are being lifted by one means or another, put them on a
worktable.
 When assembling and disassembling the hydraulic breaker, make sure that the breaker is
well balanced.
 Never remain under material, which is being lifted by crane.
 Keep away from material, which is being lifted.
USE SUITABLE TOOLS
It is very dangerous to use worn and broken tools and to misuse tools. Use the proper tools for
maintenance.
POSITION THE HYDRAULIC BREAKER
Position the hydraulic breaker in a stable and flat place so as to prevent it from over turning.
8
(6) SPECIFICATIONS
MODEL TNB-08M TNB-1M TNB-2M TNB-3MB TNB-4M
Side mount kg 56 75 95 165 220

type lbs 123 165 209 363 484
1pc top kg 75 85 110 190 220
Working mount type lbs 165 187 242 418 484
weight 2pc top kg 75 100 140 210 255
mount type lbs 165 220 308 462 561
kg 90 120 165 255 320
Box case
lbs 198 264 363 561 704
L/min 18～25 20～30 20～35 25～45 30～55
Oil flow
G/min 4.8-6.6 5.3-7.9 5.3-9.2 6.6-12 8-14.5
Bar 60～130 70～140 80～150 100～150 100～160
Operating pressure
PSI 853-1850 996-1991 1138-2133 1422-2133 1422-2276
Impact rate bpm 930～1300 700～1200 600～1150 550～1000 580～1060
mm φ40 φ45 φ50 φ58 φ64

Tool diameter
inch 1.57 1.77 2 2.3 2.5
J 99.9 158.3 230.4 320.9 454.7
Impact energy
Ft.lbs 74 117 170 237 335
Hose size Inch 3/8 1/2 1/2 1/2 1/2
Bar 8 8 8 8 8
Gas pressure
PSI 114 114 114 114 114
Base machine ton 0.7～1.5 1～2 1.5～2.5 2.4～4 3～4.5
9
SPECIFICATIONS
MODEL TNB-5M TNB-6M TNB-6E TNB-7E TNB-100
Side mount Kg 295 320 400 910 1010

type lbs 649 704 880 2002 2222
1pc top Kg 305 365 420 930 1060
Working mount type lb 671 803 924 2046 2332
weight 2pc top Kg 315 350 450 1010 1120
mount type lbs 693 770 990 2222 2464
kg 385 410 570 1100 1240
Box case
lbs 847 902 1254 2420 2728
L/min 35～60 40～70 45～80 70～110 100～140
Oil flow
G/min 9.2-16 10.6-18.5 12-21 18.5-29 26.4-37
Bar 1422～2276 1422～2276 1422～2276 1707～2418 1707～2418
Operating pressure
PSI 143-229 143-229 143-229 171-243 171-243
Impact rate bpm 550～1000 600～1050 550～1000 450～700 430～600
mm φ75 φ75 φ95 φ115 φ115

Tool diameter
inch 3 3 3.7 4.5 4.5
J 494.7 577.8 690 1502 2217
Impact energy
Ft.lbs. 365 426 509 1108 1635
Hose size Inch 1/2 3/4 3/4 3/4 3/4
Bar 8 10 8 8 8
Gas pressure
PSI 114 143 114 114 114
Base machine ton 3.8～6 5.5～8 6～11 8～15 14～20
10
SPECIFICATIONS
MODEL TNB-151LU TNB-190LU TNB-230LU TNB-310LU TNB-400LU
Side mount kg 1600 2000 2500 3100

-
type lbs 3520 4400 5500 6820
1pc top kg 1650 2000 2550
- -
Working mount type lbs 3630 4400 5610
weight 2pc top kg 1800 2050 2800 3400 4450
mount type lbs 3960 4510 6160 7480 9790
kg 1800 2250 2700 3600 4550
Box case
lbs 3960 4950 5940 7920 10010
L/min 160～200 160～210 180～230 240～300 280～390
Oil flow
G/min 42.3-52.8 42.3-55.5 47.6-60.8 63.4-80 74-103
Bar 140～180 140～180 130～180 140～180 140～180
Operating pressure
PSI 1991-2560 1991-2560 1849-2560 1991-2560 1991-2560
Impact rate bpm 490～630 370～490 380～450 370～470 370～470
mm φ135 φ140 φ146 φ160 φ178

Tool diameter
inch 5.3 5.5 5.75 6.3 7
J 3579 4691 5719 7306.8
Impact energy -
Ft.lbs. 2640 3460 4218 5389
Hose size Inch 1" 1" 1" 1"-1/4 1"-1/4
Bar 11 8 8 8 8
Gas pressure
PSI 157 114 114 114 114
Base machine ton 18～25 20～30 27～40 38～50 45～70
11
(7) PRINCIPLE OPERATION
TNB-08M, 1M, 2M, 3MB, 4M, 5M
(1) Upward movement (2) Reversing (3) Downward movement (4) Impact
(1) Upward movement

Oil flows into chambers 1 and 9: the control valve is pressed in the downward direction.
The piston moves in the upward direction toward the cushion chamber 5.
Oil in the opposite chamber 4 is discharged through chamber 6 and 7.
(2) Reversing direction

When the lower flange fills with oil, it reaches chamber 2. At this point both chamber 8 and 9 exert the same
pressure on the flange but the control valve moves in the upward direction due to the area difference
between the flanges.
(3) Downward movement

When the control valve rises and reaches chamber 9, the flow moves through chamber 6 then 4.
Due to the difference in area between the piston flange and the force from the cushion chamber 5 pressure,
the piston accelerates downwards.
(4) Impact
The piston hits the chisel. At this point the mid-section of the piston reaches chamber 2 and as a result
chamber 8 releases the pressure through chamber 2 and 3.
When chamber 8 is empty, as chamber 9 is constantly pressurized, the valve moves in the downward
direction.
Repetition of the cycle mentioned above results in continuous blows.
12
TNB-6M, 6E, 7E, 100
TNB-151LU, 190LU, 230LU, 310LU, 400LU
(1) Upward movement (2) Reversing (3) Downward movement (4) Impact
(1) Upward movement

Oil flows into chambers 1 and 8: the control valve is pressed in the downward direction.
The piston moves in the upward direction toward the cushion chamber 5.
Oil in the opposite chamber 4 is discharged through the control valve into chamber 7.
(2) Reversing direction

When the lower flange fills with oil, it reaches chamber 2. At this point both chamber 6 and 8 exert the same
pressure on the flange but the control valve moves in the upward direction due to the area difference
between the flanges.
(3) Downward movement

When the control valve rises and reaches chamber 8, the flow moves through control valve and reaches
chamber 4.
Due to the difference in area between the piston flange and the force from the cushion chamber pressure,
the piston accelerates downwards.
(4) Impact
The piston hits the chisel. At this point the mid-section of the piston reaches chamber 2 and as a result
chamber 6 releases the pressure through chamber 2 and 3.
When chamber 6 is empty, as chamber 8 is constantly pressurized, the valve moves in the downward
direction.
Repetition of the cycle mentioned above results in continuous blows.
13
(8) STRUCTURE
TNB-08M, 1M, 2M, 3MB, 4M, 5M
02
03
01
04
09
05
10
06
11
07
12
13 08
14 16
15 17
21
18
19 20
22
23
(01) Side Bolt (13) Piston

(02) Side bolt Nut (14) Oil seal
(03) Gas Valve (15) Dust seal
(04) Cylinder Cover (16) Air Port for Air Supply (TNB-2M, 3M, 4M, 5M)
(05) Control Valve Cap (17) Chisel holder
(06) Control Valve (18) Retainer Pin
(07) Hose Adapter (19) Retainer Pin Stopper Pin
(08) Cylinder (20) Grease Nipple
(09) Gas seal (21) Chisel holder bushing
(10) Oil seal (22) Chisel Bushing
(11) Slide ring (23) Chisel
(12) Packing bushing 14
TNB-08M, 1M, 2M, 3MB, 4M, 5M
01
04
02 03
05
06
07
(01) Gas Valve

(02) Hose Adapter IN
(03) Hose Adapter OUT
(04) Low Pressure Port (TNB-4M, 5M)
(05) Auto Lubrication Port (TNB-2M, 3M, 4M, 5M)
(06) Air port for air Supply (TNB-2M, 3M, 4M, 5M)
(07) Grease Nipple
15
TNB-6M, 6E, TNB-7E TNB-100, 151LU, 190LU,
230LU, 310LU, 400LU
(01) Side Bolt (13) Packing bushing

(02) Side bolt Nut (14) Piston
(03) Gas Valve (15) Oil seal
(04) Cylinder Cover (16) Dust seal
(05) Hose Adapter (17) Chisel holder
(06) Control Valve Box (18) Air Cap (Over TNB-7E)
(07) Control Valve (19) Chisel holder bushing
TNB-6M,
(08) Control Valve Cap 6E, 7E (20) Retainer Pin TNB-100, 151LU, 190LU, 230LU,
(09) Cylinder 310LU,
(21) Retainer Pin Stopper Pin 400LU
(10) Gas seal (22) Grease Nipple
(11) Oil seal (23) Chisel Bushing
(12) Slide ring (24) Chisel
16
TNB-6M, 6E, TNB-7E TNB-100, 151LU, 190LU,
230LU, 310LU, 400LU
01 01 01
02 03 03
02 02 03
04 04
06 04
05
06 05 05
06
07 07
07
(01) Gas Valve

(02) Hose Adapter IN
(03) Hose Adapter OUT
(04) Auto Lubrication Port
(05) Low Pressure Port
(06) Air port for air Supply
(07) Grease Nipple
17
(9) PIPING FOR THE HYDRAULIC BREAKER
In order to install the hydraulic breaker, piping for the hydraulic breaker is required as shown in the diagram
below.
Check whether piping for the hydraulic breaker is installed.
If piping for the hydraulic breaker is not installed, consult with our Distributor.
04
02
01
03
05
08
09
10
12
13 06
07
11
(01) Hydraulic breaker (08) Oil tank

(02) Bracket (09) Oil filter
(03) Bracket bolt - Bracket bolt nut (10) Oil cooler
(04) Stop valve (11) Hydraulic pump
(05) Hydraulic pipe for breaker (12) Pedal or Lever
(06) Control valve (13) Hydraulic shovel
(07) Relief valve 18
In order to install the hydraulic breaker, piping for the hydraulic breaker is required as shown in the diagram
below.
Check whether piping for the hydraulic breaker is installed.
If piping for the hydraulic breaker is not installed, consult with our Distributor.
Mini excavator
02 04
03
01 05
08
09
12
11
06
07
10
(01) Hydraulic breaker (07) Relief valve

(02) Bracket (08) Oil tank
(03) Bracket bolt - Bracket bolt nut (09) Oil filter
(04) Stop valve (10) Hydraulic pump
(05) Hydraulic pipe for breaker (11) Pedal or Lever
(06) Change valve (12) Mini Excavator
19
(10) INSTALLATION OF THE HYDRAULIC BREAKER ONTO THE
EXCAVATOR
WARNING
 When hammering the pin, metal chips fly off and may enter your eye causing serious injury.
Always wear a hard hat, protective goggles, safety boots, mask, gloves and other protective
equipment during operation.
 Work should be performed in a stable and flat area.
 Read the manual for the hydraulic excavator carefully and remove the attachment, which is
installed on the excavator.
CAUTION
Make sure sand or dust do not get onto the pin or bushing. If this occurs wipe it clean.
CAUTION
When alining the pin, do not put your finger or hand into the pin hole. The arm or hydraulic
breaker can move and this may lead to loosing your finger or hand.
1. Lay the hydraulic breaker in a stable and flat

area.
1
2. Fit the bracket bushing (1) to the inside of
the bracket.
2 a
b
3. Position the arm in the hole (a), then places
the link in the hole (b).
Apply grease to the bracket pins (2) and
insert them into the holes.
5
4. Fit the bracket rings (3), bracket ring bolts
(4) and bracket ring nuts (5) to hold the pins
a 3
and apply grease to the pin.
b 4
20
5. Extend the arm and boom and prepare for
installation.
CAUTION
Make sure dirt or dust do not get in contact with
the end of the hose fittings and the arm (C). If
dirt or dust enters the hydraulic hoses this will C
contaminate the hydraulic oil and may damage
the hydraulic breaker or excavator.
6
6. Attach the hydraulic hose (6) to the piping on the arm
of the breaker.
CAUTION
After removing the hose plugs, make sure dirt or
dust do not get on the plugs and store them in
the toolbox.
7. Open the stop valve (D).
21
(11) INSTALLATION OF THE CHISEL
1. Lay the hydraulic breaker on the ground.
WARNING
A
Use a crane (A) when installing the chisel for
sizes above TNB-6E.
2. Apply grease to the inside of the chisel bushing (1)

and the chisel (2), and insert the chisel into the chisel
2 1
holder.
3. Insert the retainer pins (3).
4. Insert the retainer pin stopper pin (4) and retainer pin
stopper plug (5) using the hammer and the chisel pin
detacher (B).
4
5
CAUTION
Make sure the retainer pin stopper plug (5) is
inserted deep into its position.
4 5 4 5
22 ○ ×
23
(12) TEST RUN
WARNING
 When operating the hydraulic breaker, ensure to use the piping for the hydraulic breaker.
 If there is a ”Hydraulic Breaker Mode” on the excavator, change to the mode.
 If a piping of the excavator is set up for the hydraulic crusher, 1) the excessive hydraulic oil
might be supplied to the hydraulic breaker. 2) Wrong pedaling creates the high pressure to
the low pressure piping of the hydraulic breaker. In both cases, it could cause damage to
the hydraulic breaker.
Fig.1
CAUTION
 After installing the hydraulic breaker to the
hydraulic base machine, always perform a
test run.
 Especially when storing the breaker as
shown in Fig.1, a test run be performed to
prevent seizure and oil leakage.
Before Seal recovery After Seal recovery
× ○
24
 If the hydraulic breaker hose is disconnected or connected, it is necessary to release all air from the
hydraulic breaker oil circuit. If the breaker is suddenly operated in this condition, the oil film will be lost
and will lead to seizure causing damage to the breaker.
 Control a foot pedal and slowly supply hydraulic oil to the hydraulic breaker till you feel the rise of a piston.
Slowly close the foot pedal before impact of piston.
NOTICE
Do not maintain impact of piston.
 Make sure the processes of air removal (2) to preparation time (5) are performed.
 The operating time from removing the air to the preparation time is shown in the chart below.
(1) Excavator (2) Air (3) Seal (4) Preparation (5) Preparation
removal recovery time time
time time
New unit More than 5
min.
More than
After the hose
10 min.  Process
has been Less than 50% At 70% Throttle
removed Throttle 10min. 20 min. shown in
After the up and he
More than More than
breaker has
10 min. 15 min.  When pe
been repaired
sure the
adjusting
25
(13) INSPECTION AND LUBRICATION PRIOR TO OPERATION
The hydraulic breaker is an attachment to the hydraulic excavator. Read the instruction manual for the
hydraulic excavator carefully and carry out an inspection prior to operation. Also carry out the inspection and
lubrication of the hydraulic breaker as specified below.
13-1 INSPECTION PRIOR TO OPERATION
Check for loose bolts and nuts and oil leakage from the hydraulic breaker bracket as well as the piping of
the hydraulic breaker. Repair if required.
13-2 LUBRICATION OF CHISEL
WARNING
When greasing, make sure the chisel (1) is firmly pressed into the chisel holder and do not
apply the grease excessively. Otherwise, the grease will go into the top of the chisel, which
could damage the dust and oil seal installed at the lower cylinder due to its pressurization.
This would lead not only a cause for malfunction of the breaker but also contaminate the
hydraulic oil and deteriorate the pump performance.
1 1
○ ×
26
Apply grease to the grease nipple on the chisel holder by using a grease gun every three hours.
Number of times to shot

MODEL the grease gun (gram)
TNB-08M
2～3 (2g～3g)
TNB-1M
(0.1oz)
TNB-2M
TNB-3M 4～5 (4g～5g)
TNB-4M (0.15oz)
TNB-5M
TNB-6M 5～6 (5g～6g) (0.2oz)
TNB-6E
6～7 (6g～7g)
TNB-7E
(0.25oz)
TNB-100
7～8 (7g～8g) (0.3oz)
TNB-151LU
TNB-190LU 8～9 (8g～9g)
TNB-230LU (0.35oz)
9～10 (9g～10g)
TNB-310LU
(0.4oz)
10～11 (10g～11g)
TNB-400LU
(0.45oz)
NOTICE
 Make sure the chisel is completely in contact with the piston and in the deep back position before
greasing, otherwise, grease will stay between the chisel and the piston and it could cause damage to
the hammer.
 Before greasing, place chisel of the hydraulic breaker on the ground, lower the boom of the excavator
and press the chisel into the chisel holder.
27
(14) OPERATION OF HYDRAULIC BREAKER
WARNING
 When operating the hydraulic breaker, ensure to use the piping for the hydraulic breaker.
 If there is a ”Hydraulic Breaker Mode” on the excavator, change to the mode.
 If a piping of the excavator is set up for the hydraulic crusher, 1) the excessive hydraulic oil
might be supplied to the hydraulic breaker. 2) Wrong pedaling creates the high pressure to
the low pressure piping of the hydraulic breaker. In both cases, it could cause damage to
the hydraulic breaker.
 The hydraulic breaker is an attachment to the hydraulic excavator. Follow the instruction manual for the
hydraulic excavator when starting the machine.
 Set up the excavator to operate the hydraulic breaker. If there is a ”Hydraulic Breaker Mode” on the
excavator, change to the mode. Position the throttle of the excavator (engine RPM) at the mark for the
hydraulic breaker.
Then, follow the excavator manual for operation.
14-1 OPERATION OF HYDRAULIC BREAKER
 Place the breaker against the object at a 90-degree

angle.
CAUTION
Ensure that the front part of the excavator is not
raised too high.
After the material is broken, take caution since
the balance of the excavator will become
unstable.
2 inch
 When operating the breaker, raise the chisel against
the object and the front portion of the excavator
about 5 cm (2 inch) from the ground.
28
 When breaking up an object, which is large and
hard, start, where the rock can be easily broken.
 After striking against the same point continuously for

1 minute without the rock breaking, change to
another area of the rock.
 When the breaker is set to demolish an object,

always set the breaker 90 degrees to the object you
are demolishing.
 During impact, prevent blank blows by using the

breaker properly.
29
 As soon as the material has broken, immediately
remove your foot from the operating pedal to stop
striking the material.
14-2 PRECAUTIONS DURING OPERATION
Do not use the breaker in the following manner since this will reduce the life of the breaker and may result in
reduced safety.
(2 inch)
(2 inch)
CAUTION
Do not operate the breaker when the cylinder on
the excavator is fully extended (stroke-end). It is
essential to have about 5 cm (2 inch) of stroke in
the cylinder.
Ignoring this instruction will lead to the hydraulic
cylinder being damage.
CAUTION
Do not pry the chisel after it has penetrated into
the material.
This will lead to side bolt or chisel breakage. Also
✕
premature wear of the chisel bushing may occur.
CAUTION
Make sure that you do not hit the boom with the
chisel during operation.
This will lead to damage to the hydraulic breaker
✕
and excavator.
30
CAUTION
Avoid hitting the material abruptly with the chisel.
This can cause damage to the breaker, bracket,
boom and swing parts on the excavator.
✕
CAUTION
Do not use the breaker to move material.
This can cause damage to the breaker, breaker
bracket, excavator boom, arm and swing parts.
✕
CAUTION
Do not lift materials with the breaker.
This will cause damage to the breaker and
breaker bracket and is a dangerous maneuver.
✕
CAUTION
 Do not operate the breaker under water.
 Do not put any part of the breaker into water ◯
except for the chisel.
This may cause damage to the hydraulic breaker
✕
and excavator.
When using the breaker under water, refer to the instructions for
“(19) UNDERWATER APPLICATION”.
31
(15) REPLACEMENT OF CHISEL
WARNING
When hammering the pin, always wear protective goggles, hard hat, gloves, mask and safety
boots due to the possibility that metal chips will fly off and may enter your eye causing serious
injury.
WARNING
 Make sure that a crane is used for lifting if the material weight exceeds 25kg(55lb).
 When dismantling heavy parts, support the part as it is removed.
 Do not work on materials that are being lifted by one means or another: put them on a
worktable.
 When assembling and disassembling the hydraulic breaker, make sure that the breaker
is well balanced.
 Never remain under the chisel, which is being lifted by crane.
Keep away from the chisel, which is being lifted.
REMARK
A license is required to operate a crane. Do not operate the crane without a license.
15-1 REMOVING THE CHISEL
1. Press the chisel into the hydraulic breaker using the

excavator.
During this process, make sure the area is
flat and safe.
2. Using the hammer and the chisel pin detacher (A),

remove the retainer pin stopper plug (1) and retainer
A
pin stopper pin (2).
◆ For models TNB-08M, 1M, 2M, 3M and 4M, a spring
1
pin is used and they do not use a retainer pin
2
stopper plug (1) and retainer pin stopper pin.
32
3. Place the breaker in a horizontal position, and lay it
down on wooden blocks.
Stop the excavator engine.
4. Place the retainer pin (3) up from bottom using the

B
chisel pin detacher (A).
◆ The TNB-100, 151LU, 190LU and 230LU have M8
3
tapped holes and the TNB-310LU and 400LU have
M12 tapped holes on their end faces. Using removal
bolt (B) which is included in the accessory tools,
screw the bolt into the retainer pin to pull it out.)
A
WARNING C
5
Use a crane (C) when removing the chisel (4)
for sizes above TNB-6E. 4
5. Remove the chisel (4) from the chisel holder (5).
33
15-2 INSERTING THE CHISEL
1. Place the hydraulic breaker on the ground and stop

the engine of the excavator.
WARNING
A 3
Use a crane (A) when installing the chisel (1) for
sizes above TNB-6E.
2. Apply a sufficient amount of grease to the chisel (1)

2
and inside of the chisel bushing (2), and insert the
1
chisel into the chisel holder (3).
3. Fit the retainer pins (4).
detacher (B).
B
◆ For models TNB-08M, 1M, 2M, 3M and 4M, a spring
5
6
stopper plug and retainer pin stopper pin.
CAUTION
5 6 5 6
34
○ ×
(16) DISMANTLING THE BREAKER
WARNING
When hitting a pin with a hammer, always wear safely goggles, hard hat, heavy-duty
gloves, mask and safety boots due to the possibility of bits of material flying off which could
enter your eye and cause serious injury.
WARNING
 Make sure that a crane is used for lifting if the material weight exceeds 25kg(55lb).
 When dismantling heavy parts, support the part as it is removed.
 Do not work on materials that are being lifted by one means or another: put them on a
worktable.
 When assembling and disassembling the hydraulic breaker, make sure that the breaker
is well balanced.
 Never remain under material, which is being lifted by crane.
 Keep away from material, which is being lifted.
REMARK
A license is required to operate a crane. Do not operate the crane without a license.
CAUTION
Do not touch the chisel right after operating the hydraulic breaker.
The chisel becomes very hot during operation and you may get burnt.
WARNING
When removing the hydraulic hose, do not remove it immediately after stopping the breaker.
The hydraulic oil will still be hot and may cause burns. Remove the hose after the hydraulic oil
has had time to cool.
Do not remove the hydraulic hose immediately after stopping the breaker as on removing the
hose, high-pressure oil may squirt out. Stop the engine of the excavator and remove the
excess pressure in the line before removing the hose.
× 35
WARNING
When greasing, make sure the chisel is firmly pressed into the chisel holder and do not apply
the grease excessively. Otherwise, the grease will go into the top of the chisel, which could
damage the dust and oil seal installed at the lower cylinder due to its pressurization.
1. After pushing the chisel into the chisel holder

properly, begin greasing this area as specified in this
manual.
2. Place the breaker near the ground and locate the top
of the arm where the stop valve (A) can be reached.
3. Stop the excavator engine and remove the excess

A
pressure in the hose.
4. Turn the stop valve (A) to the off position.

A
5. Remove the hydraulic hose (1) from the stop valve.

2
2
6. Apply the plugs (2) to the hose adapters to that dirt
does not enter the hoses.
1
36
7. Start the excavator engine.
8. Operate the excavator and place the hydraulic

breaker in a flat and stable place.
9. Remove the bolt (3), nut (4) and bracket ring (5) from
the bracket pin (6).
B
6
WARNING
A crane should be used for handling heavy 4
material.
5
10. Remove the 2 bracket pins (6).

3
11. Lift the arm (B) and remove the hydraulic breaker
from the excavator.
37
(17) STORAGE OF THE BREAKER
When the hydraulic breaker is not being used for a long period of time, proceed as follows:
17-1 STORAGE FOR ONE MONTH
1. Place the breaker on 2 pieces of wood (A).
NOTE: Lay the breaker down so that the cylinder side

is higher than the chisel holder side.
2. Apply grease to the retainer-pin holes.

A
A
3. Remove the hex plug (1) from the chisel holder.

Spray anti-rust spray (B) onto the piston area and
1
replace the hex plug (1) in the chisel holder.
4. Place a canvas cover (C) over the breaker for

storage.
C
38
17-2 BREAKER STORAGE FOR MORE THAN ONE MONTH
1. Place the breaker on 2 pieces of wood (A).

Lay the breaker down so that the cylinder side is
higher than the chisel holder side.
B
WARNING
1
Use a crane (B) when removing the chisel (1) for
sizes above TNB-6E. A
A
2. Remove the chisel (1) from the breaker.
3. Remove the nitrogen gas from the cylinder cover

through the gas valve (2).
4. Loosen the hose plug (3) on the hose.
5. From the chisel holder end insert a rod (C) into the
piston and hit the rod lightly with a hammer to push
it up into the piston.
C
NOTE: During this procedure release any excess
nitrogen gas from the cushion chamber.
3
6. Mount the hose plug (3) to hose joint.
WARNING
B
Use a crane (B) when installing the chisel (1) for 5
sizes above TNB-6E.
7. Apply a sufficient amount of grease to the chisel (1)

and inside of the chisel bushing (4), and insert the
4
chisel into the chisel holder (5).
1
39
8. Apply grease to the retainer-pin holes.
6
9. Fit the retainer pins (6).
10. Insert the retainer pin stopper pin (7) and retainer
pin stopper plug (8) using the hammer and the
chisel pin detacher (C).
C
7
8
CAUTION
7 8 7 8
○ ×
11. Assemble the retainer pin plugs (9) using the
hammer.
12. Use canvas sheet (D) to cover the breaker.
CAUTION
After a long period of storage, replace the gas
when using the breaker again.
40
(18) MAINTENANCE AND INSPECTION
WARNING
The TNB hydraulic breaker is an attachment for a hydraulically operated excavator. All
maintenance and service personnel should carefully read the instruction manual for the
hydraulically operated excavator before carrying out maintenance and inspection of the TNB
hydraulic breaker.
WARNING
The metal chips produced when hitting a pin into a hole using a hammer may fly off and enter
your eye resulting in serious injury. Always wear a hard hat, protective goggles, safety boots,
mask, gloves and other protective equipment during operation.
18-1 PERIODIC INSPECTION

Necessary to inspect parts periodically. Please inspect parts according to period specified as under.
Periodic Inspection Table
Inspection
Inspection Items Substance Countermeasure
Period
(01) Side bolt nut Looseness Retightening Every day
(02) Control valve box bolt Looseness Retightening Every day
(03) Control valve cap bolt Looseness Retightening Every day
(04) Hose adapter Looseness Retightening Every day
(05) Hydraulic hose Looseness and damage Retightening, replacement Every day
(06) Gas valve body Looseness Retightening Every day
(07) Gas valve plug Looseness Retightening Every day
(08) H.T bolt / nut Looseness Retightening Every day
(09) Port joint bolt / nut Looseness Retightening Every day
(10) Bracket pin bolt / nut Looseness Retightening Every day
(11) Bracket bolt nut Looseness and damage Retightening, replacement Every day
(12) H.T bolt / nut Looseness and damage Retightening, replacement Every day
(13) H.T bolt / nut Looseness Retightening Every day
(14) Guide bolt / nut Looseness Retightening Every day
(15) Retainer pin Wear and damage Repair, replacement Every day
(16) Stopper pin Wear and damage Repair, replacement Every day
(17) Chisel bushing Wear and damage Replacement Every day
(18) Chisel Wear and damage Repair, replacement Every day
(19) Bracket Wear and damage Repair, replacement Every day
Shortage, deterioration,
Hydraulic oil Refill, replacement Every day
contamination
41
05
10 05
04
02
08 11 10
03
07
15
11 16 08
01
17
19 18 19
06
09
10
05
02 05 09
03
04 11
15
07
17 16
06
18 19 01
42
10 13 05 05
16
12
10
14 15
08
17
19
08
18
Periodic Inspection Table

Inspection
Period
N2 gas pressure N2 gas pressure Recharge 100hr
Oil filter element (*) Clogging Replacement 100hr
(*) Refer to the machine operator’s manual for the latest information regarding the oil filter element inspection
period.
Inspection
Period
Gas seal Wear, damage and harden Replacement 600hr
Oil seal Wear, damage and harden Replacement 600hr
Dust seal Wear, damage and harden Replacement 600hr
Buffer ring Wear, damage and harden Replacement 600hr
O Ring Wear, damage and harden Replacement 600hr
Chisel holder bushing Wear and damage Replacement 600hr

Seizure, pick up marks and
Piston Repair, replacement 600hr
wear
Control valve Seizure, pick up marks Repair, replacement 600hr
43
Packing bushing Seizure, pick up marks Repair 600hr
18-2 TIGHTENING TORQUE SPECIFICATIONS
Checking and retightening loose bolts and nuts.
Check for any loose bolts and nuts on the hydraulic breaker, bracket and piping.
Retighten again on the basis of the torque table shown below if any looseness is found.
Torque Chart Torque: N·m (kg·m)[ft.lbs.]
Model TNB 08M 1M 2M 3MB 4M
216 294 441 441 539
(01) Side bolt nut
(22)[159] (30)[217] (45)[325] (45)[325] (55)[398]
245 441 441 441 441
(04) Hose adapter
(25)[181] (45)[325] (45)[325] (45)[325] (45)[325]
(05) Hydraulic hose 49 (5)[36] 59 (6)[43] 59 (6)[43] 59 (6)[43] 59 (6)[43]
(06) Gas valve body 83 (8.5)[61] 83 (8.5)[61] 83 (8.5)[61] 83 (8.5)[61] 83 (8.5)[61]
(07) Gas valve plug 12 (1.2)[9] 12 (1.2)[9] 12 (1.2)[9] 12 (1.2)[9] 12 (1.2)[9]
190 190 190 190 190
(08) H.T bolt / nut
(20)[145] (20)[145] (20)[145] (20)[145] (20)[145]
176 255 343 343 412
(11) Bracket bolt nut
(18)[130] (26)[188] (35)[253] (35)[253] (42)[304]
(12) H.T bolt / nut 44 (4.5)[33] 44 (4.5)[33] 76 (7.7)[56] 76 (7.7)[56] 76 (7.7)[56]
190 190 190 190 190
(14) Guide bolt / nut
(20)[145] (20)[145] (20)[145] (20)[145] (20)[145]
Model TNB 5M 6M 6E 7E 100

637 980 980 1960 1960
(01) Side bolt nut
(65)[470] (100)[723] (100)[723] (200)[1447] (200)[1447]
274 441 441 735 T
(02) Control valve box bolt -
(28)[203] (45)[325] (45)[325] (75)[542] o
274 441 441 735 r
(03) Control valve cap bolt -
(28)[203] (45)[325] (45)[325] (75)[542]
441 441 539 539 539
q
(04) Hose adapter
(45)[325] (45)[325] (55)[398] (55)[398] (55)[398] u
(05) Hydraulic hose 59 (6)[43] 118 (12)[87] 118 (12)[87] 118 (12)[87] 118 (12)[87] e
(06) Gas valve body 83 (8.5)[61] 83 (8.5)[61] 83 (8.5)[61] 83 (8.5)[61] 83 (8.5)[61]
C
(07) Gas valve plug 12 (1.2)[9] 12 (1.2)[9] 12 (1.2)[9] 12 (1.2)[9] 12 (1.2)[9]
h
190 370 370 370 370
(08) H.T bolt / nut a
(20)[145] (38)[275] (38)[275] (38)[275] (38)[275]
(09) Port joint bolt nut - - 108 (11)[80] 108 (11)[80] 108 (11)[80] r
t
(10) Bracket pin bolt / nut - - - 76 (8)[58] 76 (8)[58]
T
588 882 980 1372 1372
(11) Bracket bolt nut o
(60)[434] (90)[651] (100)[723] (140)[1013] (140)[1013]
190 190 190 r
(12) H.T bolt / nut 76 (8)[58] 76 (8)[58]
(20)[145] (20)[145] (20)[145]
q
(13) H.T bolt / nut - - 44 (4.5)[33] 76 (8)[58] 76 (8)[58]
u
190 190 370 370 370
(14) Guide bolt / nut e
(20)[145] (20)[145] (38)[275] (38)[275] (38)[275]
44
: N·m (kg·m)[ft.lbs.]
Model TNB 151LU 190LU 230LU 310LU 400LU
2254 2842 3528 3528 5684
(01) Side bolt nut
(230)[1664] (290)[2098] (360)[2604] (360)[2604] (580)[4195]
735 882 882 1274 1274
(02) Control valve box bolt
(75)[542] (90)[651] (90)[651] (130)[940] (130)[940]
735 882 882 1274 1274
(03) Control valve cap bolt
(75)[542] (90)[651] (90)[651] (130)[940] (130)[940]
588 588 588 637 637
(04) Hose adapter
(60)[434] (60)[434] (60)[434] (65)[470] (65)[470]
137 137 137 167 167
(05) Hydraulic hose
(14)[101] (14)[101] (14)[101] (17)[123] (17)[123]
(06) Gas valve body 83 (8.5)[61] 83 (8.5) [61] 83 (8.5) [61] 83 (8.5) [61] 83 (8.5) [61]
(07) Gas valve plug 12 (1.2) [9] 12 (1.2) [9] 12 (1.2) [9] 12 (1.2) [9] 12 (1.2) [9]
650 (66) 1260 (128) 1260 (128) 2900 (295) 2900 (295)
(08) H.T bolt / nut
[477] [926] [926] [2134] [2134]
245 (25) 245 (25) 245 (25) 490 (50) 490 (50)
(09) Port joint bolt nut
[181] [181] [181] [362] [362]
176 (18) 176 (18) 343 (35) 588 (60) 588 (60)
(10) Bracket pin bolt / nut
[130] [130] [253] [434] [434]
1617 (165) 1960 (200) 2744 (280) 2744 (280) 4900 (500)
(11) Bracket bolt nut
[1193] [1447] [2025] [2025] [3617]
190 (20) 190 (20) 370 (38) 370 (38) 370 (38)
(12) H.T bolt / nut
[145] [145] [275] [275] [275]
(13) H.T bolt / nut 76 (8) [58] 76 (8) [58] 76 (8) [58] 76 (8) [58] 76 (8) [58]
650 (67) 1260 (128) 1260 (128) 1260 (128) 1260 (128)
(14) Guide bolt / nut
[485] [926] [926] [926] [926]
05
05
04
10
02
11
03
07 10
08
01
11 08
45
06
09 10
05
02 05 09
03
04 11
07
11
06 01
10 13 05 05
12
10
14
08
08
46
18-3 INSPECTION OF CHISEL ABRASION
 Inspect the wear of the chisel every day.

1. Press the Chisel into the Chisel holder before measuring.
 1PC Top Mount Type Bracket
 2PC Top Mount Type Bracket
Model TNB 08M 1M 2M 3MB 4M 5M 6M 6E

Brand-New length 285 280 290 336 360 400 400 465
A (mm)(inch) (11.2) (11) (11.4) (13.2) (14.2) (15.7) (15.7) (18.3)
Serviceability limit
180 180 200 220 240 250 250 300
length B (mm)
(7.1) (7.1) (7.9) (8.7) (9.4) (9.8) (9.8) (11.8)
(inch)
Model TNB 7E 100 151LU 190LU 230LU 310LU 400LU

Brand-New length 502 502 615 625 657 710 816
A (mm) (inch) (19.8) (19.8) (24.2) (24.6) (25.9) (28) (32.1)
350 350 400 400 400 450 500
length B (mm)
(13.8) (13.8) (15.7) (15.7) (15.7) (17.7) (19.7)
(inch)
 Box Type Bracket, Silenced

Brand-New length 261 249 251 297 313 350 350 407
A (mm) (inch) (10.3) (9.8) (9.9) (11.7) (12.3) (13.8) (13.8) (16)
180 180 200 220 240 250 250 300
length B (mm)
(7.1) (7.1) (7.9) (8.7) (9.4) (9.8) (9.8) (11.8)
(inch)

Brand-New length 440 440 544 554 579 630 731
A (mm) (inch) (17.3) (17.3) (21.4) (21.4) (22.8) (24.8) (28.8)
Serviceability limit 350 350 400 400 400 450 500
length B (mm) (13.8) (13.8) (15.7) (15.7) (15.7) (17.7) (19.7)
47
(inch)
18-4 INSPECTION OF CHISEL BUSHING ABRASION
 Inspect the wear of the chisel bushing everyday.
1. Lay the hydraulic breaker on the ground

horizontally.
2. Insert brand new chisel (1).
3. Measure the clearance (C) between the chisel

bushing (2) and chisel (1); Check whether the
C
clearance is within the permitted values shown in the
table below.
4. It is essential to change the chisel bushing if the

clearance is not within the permitted values shown in
1 2
the table below.
As regards to changing the chisel bushing, please
contact TOKU Distributor.

Clearance (C) 4 4 4 4 4 4 4 6
(mm) (inch) (0.16) (0.16) (0.16) (0.16) (0.16) (0.16) (0.16) (0.24)

Clearance (C) 7 7 8 8 10 10 12
48
(mm) (inch) (0.28) (0.28) (0.31) (0.31) (0.39) (0.39) (0.47)
5. It is essential to change the chisel bushing if the I.D

is beyond the permitted values shown in the table
below.
φA
10 mm(0.39 inch)
NOTE: Measure I.D at 10mm (039inch) depth from the

edge.

Brand-new I.D
φ40 φ45 φ50.3 φ58 φ64 φ75 φ75 φ95
A (mm)
(inch) (1.57) (1.77) (1.98) (2.28) (2.52) (2.95) (2.95) (3.74)
Serviceability
φ44 φ49 φ54.3 φ62 φ68 φ79 φ79 φ101
limit I.D (mm)
(inch) (1.73) (1.93) (2.14) (2.44) (2.68) (3.11) (3.11) (3.98)

Brand-new I.D
φ115 φ115 φ135 φ140 φ146 φ160 φ178
A (mm)
(inch) (4.53) (4.53) (5.31) (5.51) (5.75) (6.3) (7.01)
Serviceability
φ122 φ122 φ143 φ148 φ156 φ170 φ190
limit I.D (mm)
(4.8) (4.8) (5.63) (5.83) (6.14) (6.69) (7.48)
(inch)
49
18-5 INSPECTION OF RETAINER PINS
 Inspect the wear of the retainer pins everyday.
WARNING
When hammering the pin or retainer pin using a grinder, metal chips may fly off and may
enter your eye causing serious injury. Always wear a hard hat, protective goggles, safety
boots, mask, gloves and other protective equipment during operation.
1. Press the chisel into the hydraulic breaker using the

excavator.
During this process, make sure the area is flat and
safe.
2. Using the hammer and chisel pin detacher (A),

remove the retainer pin stopper plug (1) and retainer
A
pin stopper pin (2).
 For models TNB-08M, 1M, 2M, 3M and 4M, a spring
1
2
stopper plug and retainer pin stopper pin.
3. Although the retainer pin (3) possibly comes out at

this moment, put it back into the chisel holder to
3
prevent the chisel from falling out.
4. Place the breaker in a horizontal position, and lay it

down on wooden blocks.
50
5. Place the retainer pin (3) up from bottom using the
4
chisel pin detacher (A).
 The TNB-100, 151LU, 190LU and 230LU have
3
M8 tapped holes and the TNB-310LU and
400LU have M12 tapped holes on their end
faces. Using removal bolt (4), which is included
in the accessory tools, screw the bolt into the
A
retainer pin to pull it out.
6. Repair the excess bulge build-up from around the

3
retainer pin (3) by using a grinder (B).
B
3
7. Insert the retainer pin into the retainer-pin holes.
“O “ Series
The retainer pins have 4 surfaces that can be used
so that the wear is equally distributed.
detacher (A).
2
1
CAUTION
2 1 2 1
51
×
CAUTION ○
It is essential to change the Retainer Pin if the values are less than the serviceability limit
shown in the table below.
If is breaks, this will lead to damage of the hydraulic breaker and is dangerous.
 TNB-08M, 1M, 2M, 3MB, 4M ΦA

NOTE: Measure at contact area with chisel.

Brand New O.D A Φ16 Φ18 Φ20 Φ24 Φ26
(mm) (inch) (0.63) (0.71) (0.79) (0.94) (1.02)
Serviceability limit Φ14.5 Φ16.5 Φ18 Φ22 Φ24
O.D A (mm) (inch) (0.57) (0.65) (0.71) (0.87) (0.94)
 TNB-5M, 6M, 6E, 7E ΦA ΦA
NOTE: Measure at contact area (Middle Diameter.)

with chisel.
Model TNB 5M 6M 6E 7E
Brand New O.D A Φ29.5 Φ29.5 Φ31.5 Φ44.3
(mm) (inch) (1.16) (1.16) (1.24) (1.74)
Serviceability limit Φ27.5 Φ27.5 Φ29.5 Φ41.3
O.D A (mm) (inch) (1.08) (1.08) (1.16) (1.63)
 TNB-100, 151LU, 190LU, 230LU,

310LU, 400LU
B
NOTE: Measure at contact area with chisel.
Model TNB 100 151LU 190LU 230LU 310LU 400LU

Brand New length 35ｘ70 40ｘ80 46ｘ92 50ｘ100 55ｘ110 60ｘ120
AxB (mm) (inch) (1.38x2.76) (1.57x3.15) (1.81x3.62) (1.97x3.94) (2.17x4.33) (2.36x4.72)
Serviceability limit 32x67 37x77 43x89 47ｘ97 51ｘ106 56ｘ116
length AxB (mm) (1.26x2.64 (1.46x3.03) (1.69x3.5) (1.85x3.82) (2.01x4.17) (2.2x4.57)
52
(inch)
18-6 OIL FILTER ELEMENT
WARNING
Various parts will be very hot after operation of the engine. Do not change the filter element
immediately. Change the element after the hydraulic oil and various parts have cooled off.
 Change the element of the oil filter in or near the hydraulic oil tank of the excavator after every 100 hours
operation.
REMARK: For details of method of replacing, see the Operation and Maintenance Manual of the applicable
Hydraulic Excavator.
53
18-7 NITROGEN GAS
WARNING
Do not use any other gas except nitrogen gas.
If other gases are used, it may explode and is dangerous.
WARNING
When filling nitrogen gas, the chisel may suddenly come out. Therefore, keep away from the
chisel when refilling with nitrogen gas.
 Nitrogen gas is contained inside the cylinder cover of the hydraulic breaker. The impact force will
decrease if the gas pressure reduces.
 Check the gas pressure after every 100 hours of operation. If the gas pressure low, fill the cushion
chamber with nitrogen gas according to the following procedures.
18-7-1 NITROGEN GAS CHARGING PRESSURE IN A CORRELATION WITH

ATMOSPHERIC TEMPERATURE
Y=Nitrogen gas pressure

X=Atmospheric temperature
a=TNB-151LU
b=TNB-6M
c=Other TNB Breakers
54
18-7-2 CHECKING THE NITROGEN GAS PRESSURE
CAUTION
When checking the nitrogen gas pressure, make sure the hydraulic breaker is cooled off.
1. Place the hydraulic breaker about 50cm (2 inch)

from the ground in a horizontal position for easy
access.
2. Remove the gas valve plug (1) from the cylinder

cover.
A
1
2
3. Insert a pressure gauge (A) into the gas valve (2)

and measure the nitrogen gas pressure.
A
Insert nitrogen gas at Normal Temp (20℃)(68deg.F)

◆If the ambient temperature is exceeding high or
low, use the other graph for reference.
NITROGEN GAS PRESSURE CHART PRESSURE: MPa (Bar)[PSI]

NITROGEN GAS
0.8 (8)[114] 0.8 (8) [114] 0.8 (8) [114] 0.8 (8) [114] 0.8 (8) [114]
PRESSURE

NITROGEN GAS
0.8 (8) [114] 1.0 (10)[143] 0.8 (8) [114] 0.8 (8) [114] 0.8 (8) [114]
PRESSURE
55
NITROGEN GAS
1.1 (11)[157] 0.8 (8) [114] 0.8 (8) [114] 0.8 (8) [114] 0.8 (8) [114]
PRESSURE
18-7-3 REFILLING THE NITROGEN GAS
WARNING
Do not use any other gas except nitrogen gas.
In other gases are used, it may explode and is dangerous.
CAUTION
When refilling the nitrogen gas, make sure the hydraulic breaker is cooled off.
CAUTION
Make sure the pressure regulator handle (A) is loosened.
2 1
1. Fit a pressure regulator (1) and hose (2) onto the
nitrogen gas cylinder (3).
4
2. Fit a filling adapter (4) to the end of the hose and
3
insert the adapter into the gas valve.
3. Open the regulator valve (B) of the nitrogen gas

B
cylinder.
4. Turn the handle (A) of the pressure regulator while

reading the pressure gauge of the regulator. Fill with
A
nitrogen gas up to the pressure shown in the table.
5. Stop turning the handle (A) after the gas pressure

reaches the correct value shown in the table and
keep it there for about 10 seconds.
56
6. Close the regulator valve (B) of the nitrogen gas
cylinder.
4
7. Remove the adapter (4) inserted in the gas valve.
B
8. Insert a pressure gauge (5) into the gas valve and

5
check the gas pressure.
9. Adjust the gas pressure down to the correct value

using the nitrogen gas pressure gauge if the gas
pressure value is higher than the correct value
shown in the table.
10. Fit the plug (6) onto the gas value and tighten it to
the prescribed torque value.
6
11. Remove the hose and the pressure regulator

attached to the nitrogen gas cylinder and store them
in the toolbox.
Parts for measuring the nitrogen gas pressure and for gas filling are available from TOKU Distributor in
accordance with the parts numbers listed on page77.
18-8 INSPECTION OF HYDRAULIC OIL
WARNING
After operating the hydraulic excavator many parts are still hot. Do not change the hydraulic
oil until the hydraulic oil and parts have cooled.
57
 Read the Instruction Manual for the hydraulic excavator fully and change the oil for the excavator every
600 hours.
18-9 INSPECTION OF CHISEL HOLDER BUSHING ABRASION
 Inspect the wear of the chisel holder bushing every 600 hours.
NOTE: Measure I.D at the back of center.
Brand New Φ64
Φ40 (*) Φ45 Φ50.3 Φ58
I.D A (mm) (2.52)
(1.57) (1.77) (1.98) (2.28)
(inch)
Serviceability
Φ41.5(*) Φ46.5 Φ51.8 Φ59.5 Φ66
limit I.D (mm)
(inch)
(1.63) (1.83) (2.04) (2.34) (2.6)
(*) As for the TNB-08M, this number would be the ΦA

measurement of the CHISEL HOLDER.

Brand New
Φ75 Φ75 Φ95 Φ115 Φ115
I.D A (mm)
(inch) (2.95) (2.95) (3.74) (4.53) (4.53)
Serviceability Φ77
Φ77 Φ97.5 Φ118.5 Φ118.5
limit I.D (mm) (3.03)
(inch) (3.03) (3.84) (4.67) (4.67)
Brand New
Φ135 Φ140 Φ146 Φ160 Φ178
I.D A (mm)
(inch) (5.31) (5.51) (5.75) (6.3) (7.01)
Serviceability
Φ139 Φ144 Φ151 Φ165 Φ184
limit I.D (mm)
(5.47) (5.67) (5.94) (6.5) (7.24)
(inch)
NOTICE ) In below case, make sure to change the chisel holder bushing, even if the value of I.D
is within the serviceability limit.
WEAR OF THE SHOULDER PART OF THE CHISEL HOLDER BUSHING
Brand-New length 135(*) 160 175 218 238
A (mm) (inch) (5.31) (6.3) (6.89) (8.58) (9.37)
138(*) 163 178 221 241
length B (mm)
(5.43) (6.42) (7.01) (8.7) (9.49)
(inch)
(*) As for the TNB-08M, this number would be the measurement of the
CHISEL HOLDER.
A
B
Brand-New length A 250 250 280 360 360
(mm) (inch) (9.84) (9.84) (11.02) (14.17) (14.17)
Serviceability limit 253 253 283 363 363
length B (mm) (inch) (9.96) (9.96) (11.14) (14.29) (14.29)
58
Brand-New length A 457 455 468 535 600
(mm) (inch) (17.99) (17.91) (18.43) (21.06) (23.62)
Serviceability limit 460 458 471 538 603
length B (mm) (inch) (18.11) (18.03) (18.54) (21.18) (23.74)
(19) UNDERWATER APPLICATION
19-1 PREPARATION BEFORE UNDERWATER USAGE
WARNING
A standard specification TNB hydraulic breaker cannot be operated underwater.
Before operating the hydraulic breaker underwater, make sure the hydraulic breaker is set
up for underwater usage.
CAUTION
For Models TNB-08M, 1M, underwater application is not available as option.
1. When using the hydraulic breaker underwater, use the underwater specifications.
2. Prepare for the air compressor (1) over 15 PS.
3. Arrange the following piping as shown in the diagram below.
CAUTION
Make sure the air hose is not damaged and all connections are tight.
4 3
59
(1) Compressor
(2) Air hose
(3) Air regulator
(4) Air hose
 Regarding the air supply piping please consult TOKU Distributor.
 Method of Assembly
a) TNB-2M, 3MB, 4M, 5M, 6M, 6E a

4 9 5
・ Remove the hex plug (5), then apply

seal tape to the 45-degree elbow (9)
and assemble.
・ Connect Air Hose (4).
b) TNB-7E b
6
9
4
7
・ Remove the air cap CP ((6), (7), (8)),
then apply seal tape to the 8
45-degree elbow (9) and assemble.
・ Connect Air Hose (4).
c) TNB-100, 151LU, 190LU, c 4 9

230LU, 310LU, 400LU 6
7
・ Remove the air cap CP ((6), (7), (8))
from the cylinder “A” port.
8
・ Apply seal tape to the 45-degree
elbow (9) and fasten into the “A” port
of the cylinder.
・ Connect Air hose (4).
CAUTION
60
After removing parts (5), (6) (7) (8) wash them and store them in the toolbox so that they
do not get lost.
4. Before operating the compressor (1), read the instruction manual for the compressor carefully.
5. Supply the air in the chisel holder by the air pressure of 0.35MPa (50PSI)at the pressure regulator (3).
6. Check lines (1) – (4) for any air leaks.
7. Insert the nitrogen gas into the underwater specification hydraulic breaker in accordance to the gas chart
below.
 With reference to the method inserting nitrogen gas into the hydraulic breaker refer to
section “18-7-3 REFILLING THE NITROGEN GAS”
Nitrogen gas insertion for Underwater specification hydraulic breaker at Normal Temp
(20℃) (68 deg.F)
◆When the ambient temp is excessively high or low, use the separate graph for proper values.
Model TNB 2M 3MB 4M 5M 6M
NITROGEN GAS 0.83～0.84 0.83～0.84 0.83～0.84 0.83～0.84 1.03～1.04
PRESSURE MPa (8.3～8.4) (8.3～8.4) (8.3～8.4) (8.3～8.4) (10.3～10.4)
(Bar) [PSI] [119-120] [119-120] [119-120] [119-120] [147-149]
Model TNB 6E 7E 100 151LU

NITROGEN GAS 0.83～0.84 0.83～0.84 0.83～0.84 1.13～1.14
PRESSURE MPa (8.3～8.4) (8.3～8.4) (8.3～8.4) (11.3～11.4)
(Bar) [PSI] [119-120] [119-120] [119-120] [161-163]
Model TNB 190LU 230LU 310LU 400LU

NITROGEN GAS 0.83～0.84 0.83～0.84 0.83～0.84 0.83～0.84
PRESSURE MPa (8.3～8.4) (8.3～8.4) (8.3～8.4) (8.3～8.4)
(Bar) [PSI] [119-120] [119-120] [119-120] [119-120]
Graph for Ambient temp and insertion values
TNB-151LU Underwater
specification unit
N2 Gas TNB-6M Underwater

Pressure specification unit
TNB-2M, 3M, 4M, 5M, 6E,

7E, 100, 141LU, 190LU,
220LU, 230LU, 310LU,
400LU Underwater
61 specification unit
Ambient Temp
8. Press the chisel (B) in before lubricating.

Press in Not pressed in
WARNING
When greasing, make sure the chisel is firmly
pressed into the chisel holder and do not apply
the grease excessively. Otherwise, the grease B
will go into the top of the chisel, which could B
damage the dust and oil seal installed at the
lower cylinder due to its pressurization.
○ ×
This would lead not only a cause for malfunction
of the breaker but also contaminate the hydraulic
oil and deteriorate the pump performance.
19-2 CAUTION FOR UNDERWATER APPLICATION
CAUTION
Underwater application is operated under the very tough working conditions compared with the
standard working on land.
When the supply of air is stopped, the water infiltrates in not only the hydraulic breaker, but
also the hydraulic equipment of excavator. It causes the fatal troubles.
1. Before warming up the hydraulic excavator, always removes the drain from the hydraulic oil tank to make
sure emulsification has not occurred by water entering system.
CAUTION
Make sure air is being supplied to the hydraulic breaker before it is put into the water and
continue until it is removed from the water.
2. Supply air to the hydraulic breaker as you put the breaker into the water and perform the application.
CAUTION
62
During operation of the breaker, make sure the air is going into the breaker. If the air stops or
you see oil floating to the surface, stop the operation immediately and lift the breaker out of the
water.
CAUTION
Never use the breaker in the horizontal or curled
×
position during underwater operation.
 If the breaker is used in these positions, water will

enter the breaker and will become the cause of
trouble to the breaker or will contaminate the
hydraulic oil in the hydraulic excavator; in this case
the performance of the hydraulic pump will
×
deteriorate very quickly.
Fig.1
 When operating the hydraulic breaker underwater
always operate within the limits of diagram 1.
3. Remove debris as soon as possible and operate the

as efficiently as possible.
 If the chisel holder (A) or bracket (C) is in contact with

the work, the chisel (B) will not be in positive contact
D
with the material and may blank blow or will not
C
transfer the energy to the material properly.
A
63
 When blows per minute, air pressure or the value of
pressure control gauge are down, the breaker might be
in blank blow operation. In this case change the impact
B B
point.
CAUTION
During operation, if the air pressure gets down and the blow speed does not change, there is a
possibility that the air hose (D) has been damaged. In this case, stop operation of the breaker
and bring the breaker out of the water to check the air hose (D).
4. Every 5 min. of operation, lift the breaker in the air and

drain the water.
CAUTION E
Check the air hose (D) and hydraulic hose (E)

for damage, also check the connection areas for D
loosening.
Press the chisel The chisel is not

5. During operation, grease up every 2 hours. in firmly pressed in
 Grease the chisel with the chisel pressed into the
breaker.
○ ×
WARNING
When greasing, make sure the chisel is firmly pressed into the chisel holder and do not apply
the grease excessively. Otherwise, the grease will 64 go into the top of the chisel, which could
damage the dust and oil seal installed at the lower cylinder due to its pressurization.
19-3 PRECAUTIONS AFTER UNDERWATER USAGE
CAUTION
During the use of the breaker in ocean water, rust will develop much quicker, as a result wash
the bracket, hydraulic breaker body and the inside of the chisel holder with pure water
thoroughly.
1. After using the hydraulic breaker under water set the

N2 gas pressure at 0.4～0.5Mpa (4～5Bar) (57-71 PSI)
Then operate the breaker on land at low to middle
speed for about 10 min until the water is completely
removed from the inside of the breaker (1).
2. Remove the hydraulic breaker from the excavator.

1
3. Assemble the plugs to the air hose connectors (2).
4. Remove the gas valve plug (3), and then insert a tool
like a screwdriver into the gas valve (4) to remove the
nitrogen gas.
5. Remove the chisel from the chisel holder.
6. Remove the Hex O-ring plug (5) and from area “A”
apply the anti-rust spray.
3 C 2 5
4 A
65
CAUTION
When the piston (6) is pressed up, oil may leak out from the hose adapter (C). In this case
7.clean
Press the
the pistonoil
spilled (6)using
up into
a the
rag.breaker. In this case, remained gas pressure appears in gas chamber (B),
and discharge the nitrogen gas completely from the gas chamber.
8. Assemble the gas valve plug (3).
9. Assemble the plug to the hose adapter (C). At this time make sure foreign particles do not enter the hose.
C 5
3
6 A D
CAUTION
If the hydraulic oil has changed to a whitish color or shows deterioration, water may have
entered the equipments. At this time it is necessary to disassemble and inspect the hydraulic
breaker and the excavator.
10. Using a cloth, clean the inside area of the chisel holder for moisture and foreign particles. Apply an
anti-rust spray to sections (A) and (D) to prevent rust.
11. Assemble the Hex O-ring plug (5) to section (A).
 For the areas where paint is removed, use the following specification paint.
Rust prevention primer; Polyurethane resin primer
Surface paint; Polyurethane resin paint
CAUTION
After using the breaker underwater and the breaker is not used for more than 3 days, it is
necessary to disassemble, wash and remove rusted
66 areas in the hydraulic breaker.
 During disassembly or assembly, all seals must be replaced.
Contact TOKU or your distributor.
CAUTION
When using an underwater specification breaker on land, remove the 45-degree elbow (2)
from the breaker and assemble the air cap cp (7), (8), (9).
CAUTION
Clean the parts after removing them and put them into the toolbox for storage.
2 7
67
19-4 PARTS LIST FOR UNDERWATER APPLICATION
68
Under Water Application List for Piping Material
3MB, 4M, 5M,

6M, 6E, 7E, 100,
Model TNB 2M 310LU, 400LU
151LU, 190LU,
230LU
Sym Description Part Code Q’ty Part Code Q’ty Part Code Q’ty
1 45°Elbow 182013309 1 182013412 1 182013412 1
2 Hose Nipple 135009009 2 135009012 2 135009012 2
3 Air Hose 137202013 1 137202150 1 137202016 1
4 ABA Hose Clip 137506115 2 137506115 2 137506115 2
5 Hose Adapter 182004309 1 182004412 1 182004412 1
6 Deduction Valve 135506001 1 135506005 1 135506005 1
7 Nipple 182126310 1 182126415 1 182126415 1
8 ABA Hose Clip 137506144 7 137506144 7 137506144 7
10 Deduction Valve Gauge 137506030 1 137506030 1 137506030 1
11 Wall Bracket 137506021 1 137506033 1 137506033 1
12 Deduction Valve Bracket 415147B40 1 415147B40 1 415147B40 1
Deduction Valve Bracket

13 415147B50 1 415147B50 1 415147B50 1
Base
14 Hex Bolt 131608020 2 131608020 2 131608020 2
15 Hex Nut 134401008 2 134401008 2 134401008 2
16 Spring Washer 131301008 2 131301008 2 131301008 2
17 High Tension Bolt 131660020 2 131660020 2 131660020 2
18 Spring Washer 131301010 2 131301010 2 131301010 2
69
(20) TROUBLE SHOOTING GUIDE
20-1 OIL LEAKAGE

By referring to the following chart, when oil leakage occurs, investigate the cause and repair accordingly. After
fitting the hydraulic breaker on the excavator, sometimes you may see oil ooze from the breaker. This is
grease, which is used in assembly and may continue for up to 5 hours, but will stop eventually. But please
note, oil coming from section A (See sketch) between the chisel and chisel bushing, this oil is for lubrication
purposes and is normal.
TNB-08M, 1M, 2M, 3M, 4M, 5M
D C
Sym Oil leakage from CAUSE COUNTERMEASURE
Wear or damage of oil seal. (*) Replace oil seal.

Opening between the
A
chisel and chisel bushing.
Seizure of piston & cylinder. (*) Repair or replace
Wear or damage of O-ring or (*) Replace O-ring and back

Between the cylinder back up ring. up ring.
B
cover and cylinder. Loosening of the side bolt Retighten the side bolt nut to
nut. the specified torque.
Wear or damage of the
(*) Replace O-ring.
Between the cylinder O-ring
C
and the choke plug. Retighten the choke plug to the
Loosening of the choke plug.
specified torque.
Between the cylinder Wear or damage of the
D (*) Replace O-ring.
and hose adapter. O-ring
70
Loosening of the hose Retighten the hose adapter to
adapter. the specified torque.
NOTE: (*) It is necessary to disassemble the hydraulic breaker in order to repair.

Please contact TOKU Distributor.
TNB-6M, 6E, 7E, 100

TNB-151LU, 230LU, 310LU, 400LU
D C E
Sym Oil leakage from CAUSE COUNTERMEASURE
Wear or damage of oil seal. (*) Replace oil seal.

Opening between the
A
chisel and chisel bushing.
Seizure of piston & cylinder. (*) Repair or replace

B
cover and cylinder. Loosening of the side bolt Retighten the side bolt nut to
nut. the specified torque.
C and the control valve Retighten the bolts for the
box. Loosening of the bolts on the
control valve box to the
control valve box.
specified torque.
Wear or damage of O-ring or (*) Replace O-ring and back up
Between the control back up ring. ring.
D valve box and the control Retighten the bolts for the
valve cap. Loosening of the bolts on the
control valve cap to the
control valve cap.
specified torque.
(*) Replace O-ring.
Between the cylinder O-ring
E
and hose adapter. Loosening of the hose Retighten the hose adapter to
adapter. the specified torque.
71
20-2 GAS LEAKAGE
It is abnormal for the nitrogen gas to leak more than 0.3MPa (43 PSI)per 100 hours. Check the areas as
shown in the chart for repairs.
NOTE: In this case, it is necessary to disassemble the hydraulic breaker in order to perform repairs.
TNB-08M, 1M, 2M, 3MB, 4M, 5M
G
H
TNB-6M, 6E, 7E, 100

TNB-151LU, 190LU, 230LU, 310LU, 400LU
Sym Area of gas leakage CAUSE COUNTERMEASURE
Wear or damage of O-ring. Replace O-ring.

Gas leakage from Gas
F
valve plug. Damage of the gas valve
Replace gas valve.
piston.
Gas leakage from Gas
G Wear or damage of O-ring. Replace O-ring.
valve body.
72
Gas leakage from between
H the cylinder and the Replace O-ring.
O-ring
cylinder cover.
Wear or damage of the gas
Replace gas seal.
seal.
If gas leakage cannot be
I found from the above Replace O-ring.
O-ring.
areas.
Seizure of piston and
Replace or repair.
packing bushing.
20-3 POOR OPERATION OF BREAKER
CONDITION CAUSE COUNTERMEASURE

Temperature of the
Warm up the hydraulic excavator.
hydraulic oil is too low.
The nitrogen gas
pressure in the cushion Adjust the nitrogen gas to the correct pressure.
chamber is too high.
Does not Impact. Stop valve is closed. Open the stop valve.
Pressure setting for the (*) Set the relief valve to the correct pressure
relief valve is too low. setting.
Poor performance of the (*) Have the hydraulic excavator manufacturer to
hydraulic pump on the check the pump performance. If the
excavator. performance is poor, repair or replace.
Seizure of control valve. (*) Repair or replace control valve.
Seizure of piston and

(*) Repair or replace piston and cylinder.
cylinder.
Relief valve for the (*) Set the relief valve to the correct pressure
Erratic Blows. excavator is set too low. setting.
(At the beginning breaker
operates normally but later Poor performance of the (*) Have the hydraulic excavator manufacturer to
blows are erratic.) hydraulic pump on the check the pump performance. If the
Lack of down pressure Operate the arm and bucket so that pressure is
onto the chisel. applied to the chisel.
Nitrogen gas pressure in
the cylinder cover is too Adjust the nitrogen gas to the correct pressure.
high.
Lack of Power. the cylinder cover is too Adjust the nitrogen gas to the correct pressure.
low.
the cylinder cover is too Adjust the nitrogen gas to the correct pressure.
high.
Lack of Blows. Lack of down pressure Operate the arm and bucket so that pressure is
onto the chisel. applied to the chisel.
Pressure setting for the (*) Set the relief valve to the correct pressure
relief valve is too low. setting.
73
Poor performance of the (*) Have the hydraulic excavator manufacturer to
hydraulic pump on the check the pump performance. If the
Backpressure developing
(*) Investigate the blocked area of the piping and
due to blocked hydraulic
repair or replace the piping.
piping.
(21) ACCESSORY TOOLS
MODEL TNB-08M TNB-1M TNB-2M TNB-3MB TNB-4M
No. Description Size Qt Size Qt Size Qt Size Qt Size Qt
1 Spanner 22mm 1 27mm 1 27mm 1 27mm 1 27mm 1
3 Spanner 27mm 1 - 32mm 1 32mm 1 -
Monkey
4 200mm 1 200mm 1 200mm 1 200mm 1 200mm 1
Wrench
5 Hammer #1 1 #1 1 #1 1 #1 1 #1 1
Hexagon
6 8mm 1 8mm 1 8mm 1 8mm 1 8mm 1
Wrench
7 Eyebolt M8 2 M8 2 M8 2 M12 2 M12 2
8 Eyebolt - - - M8 1 M8 1
Chisel pin
9 7mm 1 7mm 1 9.5mm 1 9.5mm 1 9.5mm 1
remover
9/16-18 3/4-16UN 3/4-16U 1-1/16-12
10 Hose plug 2 2 3/4-16UNF 2 2 2
UNF F NF UNF
9/16-18 3/4-16UN 3/4-16U 1-1/16-12
11 Adapter plug 2 2 3/4-16UNF 2 2 2
UNF F NF UNF
12 Seal Tape ○ 1 ○ 1 ○ 1 ○ 1 ○ 1
13 Tool Box ○ 1 ○ 1 ○ 1 ○ 1 ○ 1
14 Gas Gage ○ 1 ○ 1 ○ 1 ○ 1 ○ 1
74
ACCESSORY TOOLS
MODEL TNB-5M TNB-6M TNB-6E TNB-7E TNB-100
3 Spanner 36mm 1 - - 41mm 1 41mm 1
Impact
4 - 41mm 1 41mm 1 55mm 1 55mm 1
Spanner
Impact
5 - - 46mm 1 - -
Spanner
6 Ring Spanner - 22mm 1 27mm 1 27mm 1 32mm 1
Monkey
7 200mm 1 200mm 1 200mm 1 250mm 1 250mm 1
Wrench
8 Hammer #1 1 #1 1 #1 1 #2 1 #2 1
Hexagon
9 10mm 1 - - - -
Wrench
10 Eyebolt M12 2 M12 2 M12 2 M20 2 M20 2
11 Hex Bolt - M8 2 M8 2 M8 2 M10 2
Chisel pin
12 9.5mm 1 9.5mm 1 9.5mm 1 15.8mm 1 12.8mm 1
remover
1-1/16-1 1-1/16-12 1-1/16-12U 1-1/16-12 1-5/16-12
13 Hose plug 2 2 2 2 2
2UNF UNF NF UNF UNF
1-1/16-1 1-1/16-12 1-1/16-12U 1-1/16-12 1-5/16-12
14 Adapter plug 2 2 2 2 2
2UNF UNF NF UNF UNF
Retainer pin
15 ○ 1 ○ 1 ○ 1 ○ 1 ○ 1
stopper plug
75
16 Seal Tape ○ 1 ○ 1 ○ 1 ○ 1 ○ 1
Foundation
17 - - - - M8-150 1
Bolt
18 Tool Box ○ 1 ○ 1 ○ 1 ○ 1 ○ 1
19 Gas Gage ○ 1 ○ 1 ○ 1 ○ 1 ○ 1
ACCESSORY TOOLS
MODEL TNB-151LU TNB-190LU TNB-230LU TNB-310LU TNB-400LU
Impact
4 60mm 1 65mm 1 75mm 1 75mm 1 90mm 1
Spanner
Impact
5 70mm 1 75mm 1 80mm 1 80mm 1 -
Spanner
6 Ring Spanner 32mm 1 - - 46mm 1 46mm 1
7 Socket - 41mm 1 41mm 1 - -
Monkey
8 250mm 1 300mm 1 300mm 1 300mm 1 300mm 1
Wrench
9 Hammer #2 1 #2 1 #2 1 #2 1 #2 1
10 Eyebolt M20 2 M24 2 M24 2 M30 2 M30 2
11 Hex Bolt M10 2 M12 2 M12 2 M16 2 M16 2
Chisel pin
12 15.8mm 1 15.8mm 1 15.8mm 1 15.8mm 1 15.8mm 1
remover
1-5/16-1 1-5/16-12 1-5/16-12U 1-5/8-12 1-5/8-12
13 Hose plug 2 2 2 2 2
2UNF UNF NF UNF UNF
1-5/16-1 1-5/16-12 1-5/16-12U 1-5/8-12 1-5/8-12
14 Adapter plug 2 2 2 2 2
2UNF UNF NF UNF UNF
76
Retainer pin
15 ○ 1 ○ 1 ○ 1 ○ 1 ○ 1
stopper plug
16 Seal Tape ○ 1 ○ 1 ○ 1 ○ 1 ○ 1
Foundation
17 M8-150 1 M8-150 1 M8-150 1 M12-150 1 M12-150 1
Bolt
18 Tool Box ○ 1 ○ 1 ○ 1 ○ 1 ○ 1
19 Gas Gage ○ 1 ○ 1 ○ 1 ○ 1 ○ 1
(22) OPTIONAL TOOLS
Description Part Code Qt Remark

1 Gas Pressure Gauge 2MPa 41518691A 1
77
2 Add. Socket 182127208 1
3 Add. Hose 1817V2050 1
4 Filling Adapter 41514192A 1
5 Nitrogen Gas Hose 137206020 1
6 Pressure Regulator 135506006 1
7 Nitrogen Gas Cylinder 137506010 1
8 Tool Box 137507360 1
9 Oil Flow Meter 137506031 1
10 Pressure Gauge 35MPa 137506032 1
(23) AUTHORIZED DISTRIBUTORS RECORD
23-1 LOCATION OF SERIAL NUMBER ON THE HYDRAULIC BREAKER

The serial number is located at the upper point of the cylinder, near the hose adapter.
TNB-08M, 1M, TNB-6M, 6E, 7E, TNB-190LU,

2M, 3M, 4M, 5M 100, 151LU 230LU, 310LU,
400LU
Serial Number
Serial Number Serial Number
23-2 AUTHORIZED DISTRIBUTORS RECORD
Model TNB- Distributor

Address
Serial Number
78
Delivery Date
Tel;
79
80
TOKU PNEUMATIC TOOL MFG CO.,LTD.
10.04 BIMEA No.1
81

Toku Hydraulic Hammer Instructional Manual

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Toku Hydraulic Hammer Instructional Manual

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Hydraulic Breaker

TNB-08M TNB-6E TNB-151LU

Unsafe use of this machine may cause serious injury of death.

TOKU PNEUMATIC CO.,LTD. No.1

(2) SAFETY INFORMATION

 Demolition of Concrete and secondary breaking.

(4) OPERATION AND QUALIFICATIONS

(1) INTRODUCTION ・・・・・・・・・・・・・・・・・・・ 1

(5) GENERAL PRECAUTIONS FOR SAFETY

SAFETY RULES AT THE WORK SITE

PROTECTION AGAINST FALLING OR FLYING OBJECTS

FOPS (FALLING OBJECTS

LAMINATE COATING SHEET

 Non-approved modifications can cause injury and damage.

WARNING – HIGH TEMPERATURE OIL

A CRANE SHOULD BE USED FOR HANDLING HEAVY MATERIAL

 Assembly and disassembly work should be performed in a flat area.

USE SUITABLE TOOLS

POSITION THE HYDRAULIC BREAKER

MODEL TNB-08M TNB-1M TNB-2M TNB-3MB TNB-4M

Side mount kg 56 75 95 165 220

Impact rate bpm 930～1300 700～1200 600～1150 550～1000 580～1060

mm φ40 φ45 φ50 φ58 φ64

Hose size Inch 3/8 1/2 1/2 1/2 1/2

Base machine ton 0.7～1.5 1～2 1.5～2.5 2.4～4 3～4.5

MODEL TNB-5M TNB-6M TNB-6E TNB-7E TNB-100

Side mount Kg 295 320 400 910 1010

Impact rate bpm 550～1000 600～1050 550～1000 450～700 430～600

mm φ75 φ75 φ95 φ115 φ115

Hose size Inch 1/2 3/4 3/4 3/4 3/4

Base machine ton 3.8～6 5.5～8 6～11 8～15 14～20

MODEL TNB-151LU TNB-190LU TNB-230LU TNB-310LU TNB-400LU

Side mount kg 1600 2000 2500 3100

Impact rate bpm 490～630 370～490 380～450 370～470 370～470

mm φ135 φ140 φ146 φ160 φ178

Hose size Inch 1" 1" 1" 1"-1/4 1"-1/4

Base machine ton 18～25 20～30 27～40 38～50 45～70

TNB-08M, 1M, 2M, 3MB, 4M, 5M

(1) Upward movement

(2) Reversing direction

(3) Downward movement

Repetition of the cycle mentioned above results in continuous blows.

(1) Upward movement

(2) Reversing direction

(3) Downward movement

Repetition of the cycle mentioned above results in continuous blows.

TNB-08M, 1M, 2M, 3MB, 4M, 5M

(01) Side Bolt (13) Piston

(01) Gas Valve

(01) Side Bolt (13) Packing bushing

(01) Gas Valve

(01) Hydraulic breaker (08) Oil tank

(01) Hydraulic breaker (07) Relief valve

 Work should be performed in a stable and flat area.

1. Lay the hydraulic breaker in a stable and flat

7. Open the stop valve (D).

1. Lay the hydraulic breaker on the ground.

2. Apply grease to the inside of the chisel bushing (1)

3. Insert the retainer pins (3).

Before Seal recovery After Seal recovery

13-1 INSPECTION PRIOR TO OPERATION

13-2 LUBRICATION OF CHISEL

Number of times to shot