101-LA 101-JC PASSIVATION

AIR FILTER CHILLER AIR TO UREA TO 172-C *

FOR 101-J (OSBL) TO INSTRUMENT / (FD-3)
~ 126.5
NOTE 3
725Nm3/hr PLANT AIR (OSBL) START-UP
3775Nm3/hr VENT 328
41
AMBIENT 41 FROM

~
TO
CHW 101-JC1 101-JC2 41 123-C'S
AIR TO 101-LB (FD-5)
(FD-5)
NOTE 6 101-JC3
PROCESS AIR FILTER 44.5 (FD-4)
101-JGTC 15 NNF C
FOR 101- CHILLER
JGT 160.2
NOTE 3 GT EXHAUST TO 101-B 2000 141-D
42 MP STEAM STEAM DRUM

~
FROM 101-C
AMBIENT SECONDARY 102-C
NOTE 6 NOTE 6 NOTE 6 HEADER
AIR TO GT FC 476.2 REFORMER HP STEAM
TO CHW (FD-6) TO
(FD-5) (FD-5) NOTE 6 VENT WASTE HEAT BOILER SUPERHEATER
186-D
84.09 10.11 (FD-6)
C
7
103-D
101-JGT 101-J SECONDARY
HP FLASH GAS
FROM 155-D GAS TURBINE AIR COMPRESSOR ~ REFORMER
13A 107-D
[22.294 MW] NOTE 9 Cat. Vol.: 36.5 m3
DWG. FD-2 TO 101-B
C

~
SSH COIL
157 1.45 ~ ~
19 START-UP
DWG. FD-3 VENT
192-C
PURIFIER C IP 2.23 362
WASTE GAS STEAM C
371.1 ~ ~ ~ 358
DWG. FD-3
40 371.1
SURPLUS 108-DA ~ ~
HYDROTREATER 101-BL
PURGE GAS REFORMER STACK TO SATURAED IP 899.2
31 Cat. Vol. 45.2 493
STEAM HEADER JACKET
CoMo: 25.2 m3 (FD-6) WATER BFW FROM
DWG. FD-4 HP STM 655 578 539.1 FROM 131-C
132 FR0M HP
108-DC 108-DB * * 5 112-J/JA (FD-2)
LP PURGE GAS DESULFURIZER DESULFURIZER 100 LLP STEAM TO
CHILLED WATER
0.75 7.0
102-C
~ STM
~ 8 616 ~
FROM 123-D Cat. Vol. Cat. Vol.
Cl Adsorb: 17.9m3 Cl Adsorb: 17.9m3 PACKAGE 116 171
131-L 130-L 432 104-D1
S Adsorb: 27.8m3 S Adsorb: 27.8m3 763
C LLP STEAM IP STEAM HTS
C HRSG HRSG ~ RADIANT CONVERTER
(NOTE 8) & Cat. Vol.:
BFW 68.6 m3
~ BFW
BFW
310 804 RISER
DUTY=
FROM
101-BJT 150-J B/D FROM B/D
MP 104-J 73.67
~

(FD-6) (FD-6)
STM.
~ 299
980
428.2

M 167 186 298 IP STEAM

A.P.
SUPERHEATER 304
9
101-BJM ~ 101-BJ
~ 101-B 6 41
(NOTE 1)
103-C1/C2
CON. ID FAN 253 ~ PRIMARY REFORMER Note-7
118 719.0 38.25
SUPERHEATED IP 3 EFFECTIVE CATALYST
C STEAM (FD-6) VOLUME: 37.5 m3
46 205.0
3.5 NH3 FOR C

~
START-UP C START-UP
VENT 157 (FROM 120-J) 348.7
10 START-UP
104-D2 C
10791 C VENT
N2 FOR

~
C LTS
360.0 HEATING C N2
FC CONVERTER C

~
(FD-5) Cat. Vol.: CIRCULATION
115.5 m3
~ TO 173-J
FC (FD-5) C (FD-5)
C
TO 121-D
PRESSURIZATION 227.0
IP NOTES:
STEAM 1. A.P. REFERS TO ANCHOR POINT
2. CBM (COAL BED METHANE) CONTAINS MAX. TOTAL SULFUR OF 10PPMV (AS H2S) INCLUDING MAX. 5PPMV DWG. FD-2
FROM
191-C ORGANIC SULFUR AND 112 KG OF WATER VAPOUR PER MMSCM OF CBM. B/L PRESS CONTROL VALVE 100% 11
RECYCLE H2 C TO 131-C
~

OPEN AT NORMAL LOAD (PROVIDED FOR TURN DOWN). C

0.4 SYSTEM
3. BAROMETRIC PRESSURE IS 1.02 KG/SQCM(A); DESIGN AIR TEMPERATURE FOR AIR COMPRESSOR AND
(FD-5)
GAS TURBINE IS 35 oC WITH 100% RH. 354.5
~
22 4. [ ] REFERS TO DESIGN VALUE. ALL THE PFDS / MASS BALANCE IS FOR EOR CONDITIONS. (FD-5)
~ FUEL GAS 4
EXPANDER 5. FOR DETAILS ON IP/LLP STEAM SEE FD-6.
130 6. TOTAL CONDENSATE FLOW FROM 101-J/JGT IS 5429 KG/HR TO BE ROUTED TO COOLING TOWER DWG. FD-5
(FD-5)
7. HEAT DUTIES: 103-C1= 23.3 Gcal/h;103-C2= 14.95 Gcal/h 87
1
180-JL 8. HOT FEED AND COLD AIR COILS LOCATED SIDE BY SIDE. STRIPPED STEAM
9. GTE EXHAUST N2=71.8%, O2=14.2%, AR=0.9%, CO2=2.7%, H2O=10.4%, 410 MT/HR, 400 °C 18.5 FROM 130-D
2
FUEL GAS TO C REFORMER COIL DUTIES, Gcal/hr DWG. FD-4
~

6968 KEY
102-B
(FD-4) NNF 23.29 MIXED FEED COIL RECYCLE HYDROGEN
STREAM ID
54.0 135-C LP 13.01 AIR COILS Engineering Services by
STEAM KBR Technical Services, Inc.
0.42 TEMPERATURE, ºC
45 KBR License No.: F-2397
55.08 STEAM SUPERHEAT COILS
73515 143-LA PC
PRESSURE, kg/cm2(A) 3 15 JUL 10 BEDP ISSUE SS AJN SPS
174-D MATIX FERTILIZERS & CHEMICALS LTD.
12.10 FEED PREHEAT COILS 2 06APR10 FINAL FOR ENGG RL SPS SPS WEST BENGAL, INDIA
*
C PRESSURE, kg/cm2(G) 1 15 FEB 10 RELEASE FOR ENGG AJ SPS SPS 2200 MTPD AMMONIA PLANT
CBM IP STEM SUPERHEAT COIL
0.88 0 30 NOV 09 ISSUE FOR REVIEW DJ AJ SPS
(NOTE 2) DESULFURIZATION, REFORMING & SHIFT
No. DATE DESCRIPTION BY CHK APP
NITROGEN~ C HEAT DUTY, Gcal/hr
14.58 IP STEAM HRSG COIL (130-L) REVISIONS & APPROVALS
PROCESS FLOW DIAGRAM
143-LB
FOR Technology contained on these documents is exported from the U.S. in accordance with U.S. export regulations. These regulations
START-UP MASS FLOW, kg/hr prohibit the re-export or further distribution of the documents, and the technology set forth therein, to certain foreign countries or
4.32 LLP STEAM HRSG COIL (131-L)
transmittal to certain entities.
See U.S. Code of Federal Regulations [CFR] (15 CFR 744 and 15 CFR 746). C649 FD-1
NG FILTER This document contains information which is proprietary to Kellogg Brown & Root. This information is to be held in confidence. No DOCUMENT NUMBER
disclosure, reproduction or other use of this document is to be made without the prior written consent of Kellogg Brown & Root JOB NUMBER DRAWING NUMBER
 VENT TO
ATMOSPHERE

227 CO2 PRODUCT

11 NNF
41 1.6 TO UREA PLANT
DWG. FD-1 PC 2870 MTPD AS 100% CO2

FROM 104-D2 110-C 13

8.1 6.95
TO 122-D1
50 FROM 109-L 50.0 37

~
13A 153-D 108-J/JA ANTI-FOAM
1.7 TO 117-J/JA 14
DWG. FD-1 INJECTION
CW
76 TO 108-J/JA
HP FLASH GAS 131-C
TO FUEL SYSTEM 10250
TO 103-Cs 20.86 C

~ ~
155-D 6410
&123-Cs 122-D1 110-J/JA 760
LP FLASH DEMIN
BFW FROM WASH WATER

~
COLUMN WATER
104-Js (FD-6) 3500

C ^^^^^^

~
START UP
aMDEA PUMPS
WASH WATER
TO
~ SEAL FLUSH 104-L
C
* 597.4
1100
115-F

~
121-D
ANTI FOAM ~ ANTI FOAM
FROM 109-L CO2 ABSORBER
FROM 109-L
~ 97.3 ~ ~ 76.5
* START-UP

~
* * 70 * FC 3080.8
VENT
163-D1 * 29.5
FROM 84.2
3758.6 50.9 TO 115-F
~
107-JA/JB/JC
^ ^ ^ ^ ^ ^
HP FLASH GAS CO2
~
108-J/JA
SCRUBBER 677.8 * ~ TO aMDEA
3.2 * FROM 142-D2
c
76.5
~ PUMP SEAL TO 109-L
N2 FOR
START-UP START-UP H2 START-UP H2
~ 1.79 117-J/JA FLUSH ~ ~ TO 173-J TO 175-J

* 8.1 110.6 ~ C (FD-5) (FD-5)

DEINVENTORY N2
33.1
85.5 ~ ~
FROM Note 2 FC 38
108-J/JA 50 c C
163-D
~ 114-F
81.5
HP FLASH
122-D2
~ 69.6
CO2 STRIPPER 1.9
aMDEA SOLUTION
STORAGE TANK
8.1 COLUMN
Note 2
~ o oooo 12
50.0
120.4 112-C 79.7 Note 2 108-J/JA 14
1.74 75.4 109-C
START-UP DWG. FD-3
CW
* 3802.8
21.3 3.46
~
ANTI c VENT TO 114-C
108-C FOAM ~ START-UP
* 626.9 FROM TO
84.5 CBM EXIT ~ H2 TO
C 17.11 109-L 163-D1 175-J
111-J * 3806
108-DC
(FD-5)
8.1 ~
DMW
~
TO
START-UP
PRESSURIZING C ~ 142-D2
114-F
115-L 84.2 (FD-6)
c

TO 163-D PROCESS
C CONDENSATE
163.5 51 FROM 122-Js
91
110-L DWG. FD-3
107-JAHT
115-J 120.4
142-D1

~ 133.8 70 (NOTE 1)

MDEA
~

DRAINS ~ 105-C
106-C 90
DWG. FD-5
25.85
25.8
114 C PROCESS
115-F 121-J/JA CONDENSATE
aMDEA
SOLUTION SUMP
~
TO 101-U ~ TO 188-C

(FD-6) TO 191-F (FD-5)

TO INVENTORY
C

KEY

Engineering Services by
STREAM ID KBR Technical Services, Inc.
KBR License No.: F-2397
TEMPERATURE, °C
3 15 JUL 10 BEDP ISSUE SS AJN SPS MATIX FERTILIZERS & CHEMICALS LTD.
2 06APR10 FINAL FOR ENGG RL SPS SPS WEST BENGAL, INDIA
2
PRESSURE, kg/cm (A) 1 15 FEB 10 RELEASE FOR ENGG AJ SPS SPS 2200 MTPD AMMONIA PLANT
0 30 NOV 09 ISSUE FOR REVIEW DJ AJ SPS
CO2 REMOVAL (TWO STAGE)
NOTES: No. DATE DESCRIPTION BY CHK APP
HEAT DUTY, Gcal/hr PROCESS FLOW DIAGRAM
1) CONTAINS TRACE AMOUNTS OF H2, N2, CH4, Ar, CO AND CO2. REVISIONS & APPROVALS
2) TWIN OR TWO SEPARATE FILTERS PER KBR SPECS. Technology contained on these documents is exported from the U.S. in accordance with U.S. export regulations. These regulations
3) FURTHER PROCESS DATA/PARAMETERS TO BE PROVIDED THROUGH BASF. MASS FLOW, kg/hr prohibit the re-export or further distribution of the documents, and the technology set forth therein, to certain foreign countries or
transmittal to certain entities.
See U.S. Code of Federal Regulations [CFR] (15 CFR 744 and 15 CFR 746). C649 FD-2
* MASS FLOW, T/hr This document contains information which is proprietary to Kellogg Brown & Root. This information is to be held in confidence. No
disclosure, reproduction or other use of this document is to be made without the prior written consent of Kellogg Brown & Root
DOCUMENT NUMBER JOB NUMBER DRAWING NUMBER
 TO VENT
TO
PURIFIED
VENT C
18 SYNTHESIS GAS
C
DWG FD-4
TO 103-J
2.4 1.8 33
144-L
19
DWG FD-1 H2
ANALYZER
WASTE GAS TO
101-B FUEL
START UP 2.7

1.8

C
17

~
N2

C 134-C

316.0 MP
STM

109-DA/DB C
MOLECULAR 183-C
106-D 132-C
SIEVE DRIER
METHANATOR HP MOL-SIEVE VOL.: 1.07
COND.
Cat. Vol.: 40.0 m3 STM 41.0 m3 EACH TO 101-U
172-C (FD-6)
36
0.56
4.0
TO
COND. 120-CF4
TO 187-D (FD-4)
~ 245
(FD-6)
C
7936
6043 137-D
TO PURIFIER
310.0 120-CF3
~
RECTIFIER
41 (FD-4)
154-DA/DB 133-C
15 FILTERS
40
343.0 82.5 17.0 1.0

144-D
114-C A/B 16
115-C CW
24.20 C TO C
~

4.57 120-CF1
(FD-4)
130-C1/C2

3.75 Note-2
35.8
13979
~
14
FROM 142-D2 REF NH3
FROM 149-D

N2 FOR DERIME
131-JG
131-JX 137-L
DWG FD-2 (FD-4) PURIFIER
PURIFIER PURIFIER PACKAGE
EXPANDER
87 EXPANDER
GENERATOR C
Note-3
C 18.5
~
5578
FROM 124-D N2 PURGE

DWG FD-4
~
RECYCLE ~
PURGE GAS
C
NOTES:

DWG FD-1 1. [ ] REFERS TO DESIGN VALUE

NNF 2. DUTIES: 130-C1= 2.04; 130-C2= 1.71 Gcal/h KEY
TO 101-B 3. CONSIDER SEAL GAS RECOVERY TO FUEL
FUEL (OPTION ONLY) AFTER MACHINE SELECTION
STREAM ID Engineering Services by
KBR Technical Services, Inc.
KBR License No.: F-2397
TEMPERATURE, ºC
3 15 JUL 10 BEDP ISSUE SS AN SPS MATIX FERTILIZERS & CHEMICALS LTD.
2 06APR10 FINAL FOR ENGG RL SPS SPS WEST BENGAL, INDIA
91 PRESSURE, kg/cm2(A) 1 15 FEB 10 RELEASE FOR ENGG AJ SPS SPS 2200 MTPD AMMONIA PLANT
DWG FD-2 0 30 NOV 09 ISSUE FOR REVIEW DJ AJ SPS
METHANATION AND PURIFICATION
TO 142-D1 No. DATE DESCRIPTION BY CHK APP
C PROCESS FLOW DIAGRAM
REVISIONS & APPROVALS
122-J/JA HEAT DUTY, Gcal/hr
Technology contained on these documents is exported from the U.S. in accordance with U.S. export regulations. These regulations
prohibit the re-export or further distribution of the documents, and the technology set forth therein, to certain foreign countries or
TO 191-F (FD-5)
transmittal to certain entities.
See U.S. Code of Federal Regulations [CFR] (15 CFR 744 and 15 CFR 746). C649 FD-3
MASS FLOW, kg/hr
This document contains information which is proprietary to Kellogg Brown & Root. This information is to be held in confidence. No DOCUMENT NUMBER
disclosure, reproduction or other use of this document is to be made without the prior written consent of Kellogg Brown & Root JOB NUMBER DRAWING NUMBER
 2 RECYCLE H2
DWG FD-1
TO 108-DA
32 5578 RECYCLE PURGE GAS
65 19.9
~ DWG FD-3
86.9 18.4 TO 130-C1/C2
943
1247
LP PURGE GAS

~
AMMONIA FROM 161 31
113-J/JA DWG FD-1
125-D 2597 ~ TO FUEL SYSTEM
AMMONIA 45.1 15.5
124-D
DISTILLATION
HP AMMONIA
COLUMN
SCRUBBER

123-D
160-C LP AMMONIA
SCRUBBER
0.48 87
128-C 167-C 700 [Max 1000]
6 0 AMM. VAPOR FROM
20

~
MP STM 1.06 0.19 OSBL STORAGE
1537 987 CW
211 2.16 27
41
2234 (Note-9) 42 18 109
45 161-J/JA 25
16 28
(Note-9)
CW (Note-6)
12 161-C 60.7 HP STM (FD-6) 41
160-J/JA 1059
~ C
COND. 0.38 CW
127-C C ~ ~ FLARE 19
TO 101-U -14.0 105-JT
C (Note-9) 25
START-UP 27.19
TO -17.2
TO VENT
RECYCLE
H2 FOR 29
105-J 105-J ~
KICKBACK MP STM AMMONIA REFRIGERANT COMPRESSOR 1.0
STARTUP
(FD-5) 8000 (FD-6) ~ PC
C 116-C

~
18 C CW FROM 147-D
3.66 150.3 42 6369
A.P. C 31283 13426
DWG FD-3 116-C1 (FD-7) 41.0
(NOTE-7) DELTA P=7.6
kg/cm2 0 38847
1.8 33 C 83113 26
SYNGAS FROM 70 149-D [20000]
PURIFIER
HP 86.3 140-C FROM
STM 0
130-C2 C
0
(FD-6) PC (FD-3) [82000]
~ 20
CHILLED [3.72] NOTE 8
62600
[MIN : 0] ~ C ~
WATER NH3 FOR
START-UP
~ ~ ~ COMMISSIONING
103-JT TO FROM
TO VENT

~
158 130-C1 130-C1 120-CF4 120-CF3 120-CF2 120-CF1
(Note-5) (FD-3) (FD-3)
103-J 34.5 10.09 6.70 3.90 1.98
72.7 C FC
COND. MP STM SYNTHESIS GAS 24
(FD-6) (FD-6) COMPRESSOR
7.85 16.6 4.03 -2.2 2.14 -17.8 1.02 -33.0
(Note-4) 123-C1/C2
193.0 89.7 C 40.5 22 -17.8 151
59.96
~ ~ ~
C
121-C A/B 146-D

~ 25.28
124-C
CW
120-C
~
LIQ NH3
21 TO STEAM 18.06
UNITIZED CHILLER FROM
DRUM 141-D START-UP FOR 105-D 23
(FD-1/FD-6) ~
BFW FROM C CATALYST
130-C2
(FD-3)
131-C (FD-2) REDUCTION
NOTES:
1. NUMBERS IN [ ] REFER TO DESIGN VALUES.
C C START-UP TO 700 KG/HR [ 1710 MTPD]
171.5 2. A.P. REFERS TO ANCHOR POINT.
3. 124-J/JA, 120-CF & ASSOCIATED SYSTEM SIZED FOR 100% COLD 101-B NOTE 6
NOTE 3
CASE OPERATION. 63575
COLD NH3
439.8 4. DUTIES: 123-C1= 25.14 Gcal/h; 123-C2= 34.82 Gcal/h [MIN : 0] TO STORAGE
5. CONSIDER SEAL GAS RECOVERY TO FUEL (OPTION ONLY) 124-J/JA
120-J
122-C1 122-C2 AFTER MACHINE SELECTION
38.1% OF 6. MATIX TO CONFIRM B/L CONDITIONS, FREE FROM OIL/IMPURITY,
TOTAL FLOW INTERMITTENT SUPPLY AS FLOW CONTROLLED. STEAM
29035 WATER
7. CHILLED WATER USED IN 116-C1 WHEN AVAILABLE. POWER

~
TO 125-D
~ CONDENSATE
SAVINGS IN 103-J, HP STEAM EXPORT MORE BY 1 T/HR. INJECTION
[92610] FROM 112-J
1 2 3-A 3-B 8. CHILLED WATER USED FOR 140-C ONLY WHEN AVAILABLE, 123-J/JA
25 26.0
POWER SAVINGS FOR 105-J 130 KW.
30
61.9% OF 9. AMMONIA CONC. MOL% : 123-D=7.7; 124-D=20.0; 125-D=0.15
TOTAL FLOW 2200 MTPD (AS 100% NH3)
KEY
A.P. P.=154.7 kg/cm2(A) 113-J/JA
WARM NH3
TO UREA
STREAM ID
C PLANT
105-D
AMMONIA SYNTHESIS C Engineering Services by
CONVERTER TEMPERATURE, ºC KBR Technical Services, Inc.
EFFECTIVE CATALYST VOLUME: 114 m³ 102-B KBR License No.: F-2397
EOR OPERATION INLET TEMP OUTLET TEMP
[ ]
ºC ºC PRESSURE, kg/cm2(A) 3 15 JUL 10 BEDP ISSUE JS AJN SPS MATIX FERTILIZERS & CHEMICALS LTD.
BED 1 365 511.3 2 06APR10 FINAL FOR ENGG RL SPS SPS WEST BENGAL, INDIA
BED 2 391 468.8
1 15 FEB 10 RELEASE FOR ENGG AJ SPS SPS 2200 MTPD AMMONIA PLANT
BED 3A/B 393 439.8
0 29 NOV 09 ISSUE FOR REVIEW DJ AJ SPS
HEAT DUTY, Gcal/hr SYNTHESIS, REFRIGERATION & AMMONIA RECOVERY
No. DATE DESCRIPTION BY CHK APP
[ 508 ] REVISIONS & APPROVALS
PROCESS FLOW DIAGRAM
MASS FLOW, kg/hr Technology contained on these documents is exported from the U.S. in accordance with U.S. export regulations. These regulations
prohibit the re-export or further distribution of the documents, and the technology set forth therein, to certain foreign countries or
NNF FUEL GAS transmittal to certain entities.
C649 FD-4
~

See U.S. Code of Federal Regulations [CFR] (15 CFR 744 and 15 CFR 746).
(FD-1)
This document contains information which is proprietary to Kellogg Brown & Root. This information is to be held in confidence. No DOCUMENT NUMBER
disclosure, reproduction or other use of this document is to be made without the prior written consent of Kellogg Brown & Root JOB NUMBER DRAWING NUMBER
 FRONT END HEATING & LTS FROM CHILLED WATER PACKAGE INCLUDES 120-L, 121-L, LLP STEAM CONDENSATE TRANSFER PUMP INSIDE

~
104-D1 CHILLED WATER SYSTEM 121-L AND ALL THE SUPPLY / RETURN MANI FOLDING AND CHILLED WATER MODULATION CONTROL
CATALYST REDUCTION (FD-1)
SYSTEM. EXACT SCHEME AND CONTROL TO BE FINALIZED WITH VENDOR
C
MAX
104-D2 C
Desup LP STEAM 8.0 ***HYDRAULICS & CONTROL
Letdown (FD-6) 533 MAX 1732 MAX
LTS SYSTEM OF WHOLE

~
RECYCLE N2 RETURN LLP STEAM (FD-6)
DISTRIBUTION BY VENDOR
FROM 103-C (FD-1) 8.4
~ ** MAX 121-L
CONDENSATE PUMPED
LLP STEAM **
101-J CHILLER

~
TO 131-C TO COLLECTION

~
(FD-1) CHILLED WATER 7
C PACKAGE 475 MAX

~
CW SUPPLY (FD-7)
** 1800 MAX 101-JGT CHILLER
RECYCLE H2 FROM
142-D2 (FD-2)~

~
MP CW RETURN (FD-7)
C
STM
** 1045 MAX
17 MAX
116-C1
C
VENT 1199 MAX

~
175-C IP STEAM (FD-6)
567 MAX
** 16.29 MAX 120-L
M

~
RECYCLE N2 TO CONDENSATE TO

~
101-B (FD-1) 101-U (FD-6) IP STEAM 140-C
173-D 173-J CHILLED WATER
LTS STARTUP BLOWER VENDOR SCOPE 230 MAX
PACKAGE

~
CW CW SUPPLY (FD-7)
173-C C ** 4500 MAX : FLOW MT/HR
~

~
CW RETURN (FD-7) BYPASS 1000
MAKE UP N2 ** : PRESSURE BY VENDOR

FUEL GAS EXPANDER POWER

RECYCLE H2 FOR START-UP/SHUT DOWN
GENERATOR NORMAL
10% FLOW
175-J/175-JA
STARTUP H2 RECYCLE MACHINE
180-JL FUEL GAS TO
LP FUEL GAS EXPANDER PACKAGE 191-C (FD-1)
STEAM
FUEL GAS FROM

~
M HEADER (FD-1)

STARTUP H2 FROM C 1
LP 188-D
~

142-D2 (FD-2) STEAM

C LP STEAM

~
STARTUP H2 FROM C
~

142-D1 (FD-2) (FD-6) CW SUPPLY

~ ~
2
CW RETURN
STARTUP H2 TO

~
NATURAL GAS
FEED (FD-1)
CONDENSATE

~
STARTUP H2 FROM TO COLLECTION(FD-6)
103-J 1ST STAGE
DISCHARGE (FD-4) C
~

VENDOR
SCOPE

PROCESS CONDENSATE STRIPPING KEY

NOTES:
STREAM ID 1. NUMBERS IN [ ] REFER TO DESIGN VALUES.

DWG. FD-1
4 TEMPERATURE, ºC
TO 108-DB/DC OUTLET 354.5

PRESSURE, kg/cm2(A)

130-D
47.9
PROCESS HEAT DUTY, Gcal/hr
CONDENSATE
STRIPPER 387
FC
FROM 142-D1, 144-D, MASS FLOW, kg/hr
MP STEAM
~

OTHERS
~ 243
FROM HEADER

NNF Engineering Services by

260 PROCESS CONDENSATE
70 FROM 121-J/JA KBR Technical Services, Inc.
90 KBR License No.: F-2397
DWG. FD-2
C 3 15 JUL 10 BEDP ISSUE JS AJN SPS MATIX FERTILIZERS & CHEMICALS LTD.
~

2 06APR10 FINAL FOR ENGG RL SPS SPS WEST BENGAL, INDIA

188-C
81 43 92 1 15 FEB 10 RELEASE FOR ENGG AJ SPS SPS 2200 MTPD AMMONIA PLANT
16.26 0 30 NOV 09 ISSUE FOR REVIEW DJ AJ SPS
191-F 191-J/JA MISC UNITS
OFFSITE No. DATE DESCRIPTION BY CHK APP
(START-UP ONLY) PROCESS FLOW DIAGRAM
C REVISIONS & APPROVALS
174-C STRIPPED PROCESS Technology contained on these documents is exported from the U.S. in accordance with U.S. export regulations. These regulations
prohibit the re-export or further distribution of the documents, and the technology set forth therein, to certain foreign countries or

3.34
CW
C
CONDENSATE
EFFLUENT(BACK-UP)
transmittal to certain entities.
See U.S. Code of Federal Regulations [CFR] (15 CFR 744 and 15 CFR 746). C649 FD-5
~

TO 191-F This document contains information which is proprietary to Kellogg Brown & Root. This information is to be held in confidence. No
TO OFFSITE disclosure, reproduction or other use of this document is to be made without the prior written consent of Kellogg Brown & Root
DOCUMENT NUMBER JOB NUMBER DRAWING NUMBER
 1. UNITS FOR WR = kg/hr/kW, H = kcal/kg, POWER = kW
2. BAROMETRIC PRESSURE IS 1.02 KG/SQCM(A).
NOTES :
3. VALUES IN [ ] REFER TO DESIGN. THIS IS PRELIMINARY STEAM BALANCE, TO BE UPDATED AFTER DETAILED ENGG.
4. PRESSURE DROPPED / CONTROLLED TO SUIT.
5. SURFACE CONDENSER LOCATION AND TURBINE MANIFOLDING
CONFIGURATION TO BE DECIDED PER PLOT PLAN DETAIL.
106-L 6. HP STEAM HEADER PRESSURE SHALL BE MAINTAINED AT
TO
OXYGEN 123.1KG/CM2(G) CONTROLLED FROM OSBL.
101-U
SCAVENGER 7. TO MINIMIZE TRANSIENT STEAM VENTING, CONSIDER INJECTING DESUPER-HEATED
2030
EXCESS STEAM TO OSBL SURFACE CONDENSER FOR BFW CONSERVATION. PROVIDE OSBL CONTROLS TO MAINTAIN HP STEAM
107-L
AMMONIA
TO
101-U VENT * EXPORT FLOW DURING OSBL UPSETS.
8. CONDENSATE TRANSFER PUMP (S) INCLUDED INSIDE 121-L PACKAGE. STEAM CONSUMPTION VARIES 1800 to 8392 kg/h 136700
EXPORT TO
UREA
123.1
172-C 9. START-UP/SHUT DOWN REQUIRES 85 T/H IMPORT. NOTE 9 NOTE-7
10. FLOW CONTROLLED INSIDE UREA PLANT.
108-L
PHOSPHATE
TO
141-D
0.56
* 392239
341.1
101-B
C 510
HV = 805.87
126.5 Superheat
Coil
(FD-1)
328 394269 217 117940
102-C 137382
0
55.08 TTV LEAKAGE
141-D 10.11
HV = 639.66 POWER = 19500 kW
POWER = 6617 kW WR1 = 17.82, EFF = 72.0%
HL = 361.23
[10,000] WR1 = 17.82 105-JT (HP-MP)
103-JT
~
FROM
101-C 0 EFF = 72.0% (HP-MP) WR2 = 5.02, EFF = 69.0 %
(MP-COND)
108-L 84.09
BFW
~ 0 MP STEAM
EXPORT
3983 BFW

~
103-C1 8000 TO UREA
59193
123-C1/
103-C2 VENT
46.9
* NOTE 10
123-C2
38.25 78189
C 387
59.96
HV = 757.63
2000
~ 0 * STEAM EXPORT

~
TO PROCESS AIR 3190 4.5 TO CO2
186-D BLOW DOWN
FROM IP
7620 10621 12652 12011
6.5
* COMPRESSOR
TURBINE
140035 ITEM KG/HR 250
STEAM HRSG 20000
160-C 990
160137 2316 183-C 2200
101-BJT 107-JT 108-JT 104-JT NOTE 4
238115 PROCESS
NOTE 5 NOTE 5 NOTE 5 171 7.0 * 130 - L

~
STEAM BFW POWER=1100 kW POWER=1840 kW POWER=840 kW POWER=2150 kW IP STEAM HRSG
30264 30570
TO 101-B WR = 6.93 WR = 5.77 WR = 15.06 WR = 5.59 IP STEAM
0 FROM

~
PROCESS EFF = 50.0% EFF = 60.0% EFF = 45.0% EFF = 62% SUP COIL 14.58 104-J/JA
CONDENSATE (MP-COND) (MP-COND) (MP-LP) (MP-COND) (FD-1) & 131-C
TO C.T. ~
STRIPPING
[10,000] TTV LEAKAGE (FD-1)
88346
FROM
~ TO 186-D
0 TO 101-B ~
VENT ~ 3.3
* 187-D
SUPERHEAT PROCESS SATURATED
1666 CONDENSATE [30570]
COIL 217 IP STEAM
C 221 850
175.6
HV = 693.61
30570
~ 850 720
500 500
4864 4570 830
2104 788 C
187-D 85918 C
135-C
STEAM COND. 180-JL ITEM KG/HR 120-L
C

~
FROM IP FROM VENT 10773 FUEL GAS 0.42 BFW C BFW
GLAND LOSS 300 IP STEAM

~
STEAM 160-C C EXPANDER CHILLED WATER
~ HEADER 183-C PACKAGE
LOSSES 420 C
PACKAGE
192-C 191-C
TO IP STEAM
HRSG ~ ~ 500 (FD-5) 174-C NOTE 5 2.23 0.4
3178 MAX 8000
CONDENSATE

~
CW 0
1180 102 103-JTC2 103-JTC1 TO 101-U
~

131-C FROM FROM 2892 VENT

10264 114
~

MISC.
20.86
107-L
1.7 * 106-L
412403 ~ 18741 10.74 38.86 C
HV = 649.67
HL = 130.47
101-U TO aMDEA COLLECTION TANK, ~ 48.1
FROM LLP

~
130 PUMP / COOLER 40 STEAM HRSG
MAKEUP 8392
C TO C.T. OSBL
TO LETDOWN 48.1
DESUPERHEATERS
760 4695 3.0 * WATER
121-L
JACKETS
437299 188-J/JA
~ LLP STEAM
428822 106-C 71703
3600 CHILLED WATER
FROM 150-J/JA
51 42.8 PACKAGE (Note-8)
25.85 109-C OFFSITE POLISHER, ~
OFFSITE

~
~
STORAGE
POLISHER,
&
1803

0.75
* 104-J/JA STORAGE,
PUMPS 112-J/JA
3.46 & PUMPS
116 8477
131- L
TO 8392 LLP STEAM HRSG 235706 Engineering Services by
LLP STEAM KBR Technical Services, Inc.
~

HEADER KEY 40 KBR License No.: F-2397

4.32
C 3 15 JUL 10 BEDP ISSUE JS AJN SPS
*
~ 2 06APR10 FINAL FOR ENGG RL SPS SPS
DEMINERALIZED MATIX FERTILIZERS & CHEMICALS LTD.
TO LLP ~ PRESSURE, kg/cm2(G) WATER MAKE-UP 1A 15 FEB 10 Released for Engg AJ SPS SPS WEST BENGAL, INDIA
DESUPERHEATER 150-J/JA 1 30 DEC 09 Revised On ID Fan AJ SPS SPS
TO C.T. OSBL 2200 MTPD AMMONIA PLANT
MASS FLOW, kg/hr OFFSITES 0 10 DEC 09 ISSUE FOR REVIEW AJ SPS SPS
No. DATE DESCRIPTION BY CHK APP
STEAM BALANCE – NORMAL OPERATION
REVISIONS & APPROVALS PROCESS FLOW DIAGRAM
TEMPERATURE, oC
Technology contained on these documents is exported from the U.S. in accordance with U.S. export regulations. These regulations
prohibit the re-export or further distribution of the documents, and the technology set forth therein, to certain foreign countries or

HEAT DUTY, Gcal/hr

transmittal to certain entities.
See U.S. Code of Federal Regulations [CFR] (15 CFR 744 and 15 CFR 746). C649 FD-6
This document contains information which is proprietary to Kellogg Brown & Root. This information is to be held in confidence. No DOCUMENT NUMBER
disclosure, reproduction or other use of this document is to be made without the prior written consent of Kellogg Brown & Root JOB NUMBER DRAWING NUMBER
CW RETURN TO *
OSBL 2.5 NOTE 7

44.3

45 45 36 45 45 45 43 43 45 45 40.7 - - 44 - 45 41 41 43 45

[45]

103-JTC1 103-JTC2

38.86 10.74

*
39.2 39.2
* 1847
6685

(NOTE 12)
120-L 121-L

LLP LLP TURBINE

101-JC IP CHILLER IP CHILLER IP CHILLER L.O.
FOR 101-J 173-C 110-C 108-C 115-C 116-C 124-C 127-C CHILLER CHILLER GLAND 128-C 167-C 174-C
1/2/3 PACKAGE PACKAGE PACKAGE COOLERS
PACKAGE PACKAGE COND.

14.88 2.00 0 6.95 0 3.66 18.06 27.19 8.0 [ 8.0 ] [ 8.0 ] 2.00 1.06 0.19 3.34 2.00
17.11 7.22 [ 7.22 ]
[5.66] (NOTE 3) (NOTE 3)
(NOTE 2) [2.28] (NOTE 4) (NOTE 4) (NOTE 4) (NOTE 4) (NOTE 4)
(NOTE 5)
[5.67]
* 772 * 1901
[929] [2000] 116-C1 C
(NOTE 6)

CHW CHW RETURN

(FD-5) (FD-5)
(NOTE 6)

* 1653 * 222 * 0
* 508 * 523 * 2580
* 8532
* 1500
* 0
* 0 * 900 * 0
* * 212 * 38 * 477 * 222
224

*[254] [611] [3123] MAX : 1500 MAX : 1500 MAX : 900

(NOTE 12)

*
CW SUPPLY
4.5
* 20264
FROM OSBL 36.0 NOTE 7

NOTES
1. CW FLOWS ARE CALCULATED BASED ON A CW AVERAGE SPECIFIC HEAT OF 1.0 kcal/kg.K KEY
2. LO COOLERS INCLUDE LUBE OIL COOLERS FOR 103-JT, 105-JT, 104/-J’s, 101-BJT, 107-J’s, AND 107-JAHT.
3. THIS CW BALANCE IS PRELIMINARY, TO BE UPDATED AFTER DETAILED ENGG. DUTIES ARE PRELIMINARY.
4. NORMALLY AT 35 OC AMBIENT, ONE SINGLE EFFECT VAM (USING LLP STEAM) & ONE DOUBLE EFFECT VAM (USING IP STEAM)
HEAT DUTY, Gcal/hr Engineering Services by
ARE IN SERVICE. AT MAXIMUM AMBIENT OF 46 OC, TWO SINGLE EFFECT & ONE DOUBLE EFFECT VAMS ARE REQUIRED. TOTAL
MACHINES FOR THE SIZING CASE INCLUDING STANDBY/SPARE TO BE DETERMINED BY VENDOR.
KBR Technical Services, Inc.
5. CW TEMPERATURE OUTLET 116-C1: NORMAL 36 OC, MIN. OPERATING 25.2 OC. KBR License No.: F-2397
* MASS FLOW, T/hr
6. TWIN OR TWO SEPARATE FILTERS PER KBR SPECS.
7. FLOW THROUGH ACTUAL LATERALS/HEADERS TO BE DETERMINED FOR PLANT PLAN. THE NUMBER ABOVE PROVIDE
3 15 JUL 10 BEDP ISSUE JS AJN SPS
ONLY FLOW FOR EACH ITEM. TEMPERATURE, °C MATIX FERTILIZERS & CHEMICALS LTD.
8. PROVIDE FLOW INDICATORS AT B.L. AS WELL AS FOR MAJOR USERS. STRAIGHT PIPE RUNS REQUIRED FOR OTHER HEAT 2 06APR10 FINAL FOR ENGG RL SPS SPS
WEST BENGAL, INDIA
EXCHANGERS TO ENABLE USING ULTRASONIC FLOW METER TO VERIFY DISTRIBUTION. 1 29 JAN 10 CHILLER PACKAGE CW FLOWS REVISED AJ
9. TREATED, FILTERED CW AT DESIGN VELOCITY REQUIRED THROUGH EACH EXCHANGER AT ALL TIMES TO AVOID FOULING/ * 2200 MTPD AMMONIA PLANT
PRESSURE, kg/cm2(G) 0 14 DEC 09 ISSUE FOR REVIEW DJ AJ
CORROSION. PROVIDE +15% MARGIN AT OSBL FOR FLOW/DP. COOLING WATER BALANCE – NORMAL OPERATION
10. PROVIDE MEANS TO FLUSH & AVOID PLUGGING OF EXCHANGER AT END OF HEADER. No. DATE DESCRIPTION BY CHK APP
PROCESS FLOW DIAGRAM
11. FLOW RATE TO INDIVIDUAL EXCHANGERS SET PER MATIX CRITERIA OF OUTLET TEMPERATURE <= 45 DEG C. REVISIONS & APPROVALS
12. SIZE THE COMMON LINE TO/FROM 120-L/121-L ASSUMING ALL UNITS ARE RUNNING. [ ] DESIGN / MAX. CASE
Technology contained on these documents is exported from the U.S. in accordance with U.S. export regulations. These regulations
13. THE ISBL C.W. HEADERS AND LATERALS / DISTRIBUTION NETWORK SHALL BE SIZED TO ENSURE prohibit the re-export or further distribution of the documents, and the technology set forth therein, to certain foreign countries or

C.W. FLOW RATE TO THE EACH USER IS AT THE HIGHER OF NORMAL AND DESIGN FLOW X 1.15.
transmittal to certain entities.
See U.S. Code of Federal Regulations [CFR] (15 CFR 744 and 15 CFR 746). C649 FD-7
This document contains information which is proprietary to Kellogg Brown & Root. This information is to be held in confidence. No
disclosure, reproduction or other use of this document is to be made without the prior written consent of Kellogg Brown & Root JOB NUMBER DRAWING NUMBER